WO2018040386A1 - 一种手机玻璃及手表面盖热弯成型机 - Google Patents

一种手机玻璃及手表面盖热弯成型机 Download PDF

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Publication number
WO2018040386A1
WO2018040386A1 PCT/CN2016/110692 CN2016110692W WO2018040386A1 WO 2018040386 A1 WO2018040386 A1 WO 2018040386A1 CN 2016110692 W CN2016110692 W CN 2016110692W WO 2018040386 A1 WO2018040386 A1 WO 2018040386A1
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WIPO (PCT)
Prior art keywords
mold
cooling
preheating
plate
molding
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PCT/CN2016/110692
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English (en)
French (fr)
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饶武良
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饶武良
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Application filed by 饶武良 filed Critical 饶武良
Publication of WO2018040386A1 publication Critical patent/WO2018040386A1/zh

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending

Definitions

  • the invention relates to a mobile phone glass bending machine, in particular to a mobile phone glass and a hand surface cover hot bending forming machine.
  • the cost of high processing equipment outside the country has made many manufacturers discouraged.
  • the existing mobile glass screen hot bending machine is composed of a heating furnace, a feeding belt, a forming mold and a shifting conveyor belt.
  • the bottom of the elongated heating furnace is provided with a rotating feeding belt, and the two ends of the heating furnace are open.
  • a furnace door controlled by a furnace door cylinder is arranged, and an electric heating zone is arranged in the front part of the heating furnace, and a plurality of pressure cylinders for pressing the forming mold on the feeding belt are arranged at the top, and the heating is performed.
  • the rear section of the furnace is a cooling zone, and the peripheral wall is provided with a cooling water circulation pipe.
  • a displacement belt is provided at the outlet end.
  • the heating process from the solid state to the softening state is not uniform, on the other hand, it is easy to damage the composition of the glass, destroy the chemical structure of the glass, and thus affect the quality of the glass after the hot bending;
  • the end opening is arranged, in the process of heating the glass, chemical reaction such as oxidation is easy to occur, which affects the quality and service life of the processed mobile phone glass; finally, the glass is heated to a soft bendable state in the heating furnace, and the heating time is Long, low production efficiency.
  • After heating one or a group of glass it needs to be taken out and then heated for the next or next group of products.
  • the production of the next or next group of products needs to wait, resulting in the interval between production and Discontinuous.
  • the invention provides a mobile phone glass and a hand surface cover hot bending forming machine with uniform heating effect, good production continuity and high production efficiency.
  • a mobile phone glass and hand surface cover hot bending forming machine comprises a frame and an operation console, the operation console and the frame are independently arranged, and the frame is provided with a molding part and a mold placement platform, the mold The placing platform is located in front of the molding portion, and the molding portion comprises a molding chamber, one end of the molding chamber is an inlet end, and the other end is an outlet end, and the mold preheating mechanism is sequentially arranged from the inlet end to the outlet end in the molding chamber.
  • molding mechanism, shaping mechanism, mold pre-cooling mechanism and mold first cooling mechanism The rear side of the first cooling mechanism of the mold and the mold is provided with a fork conveying mechanism for conveying the mold to each mechanism, and the fork conveying mechanism sequentially conveys the mold at each mechanism in the forming chamber to a lower mechanism, and the mold is transferred
  • the mold at the first cooling mechanism is conveyed out of the molding chamber to the discharge bin, and the mold automatic transfer of each mechanism in the molding chamber and the mold transfer from the molding warehouse to the discharge bin are realized;
  • the outer side of the inlet end of the molding chamber is provided with a transitional warehouse a mold feeding mechanism is arranged in front of the transition chamber, a push mold mechanism is arranged outside the transition chamber, a mold first preheating mechanism is arranged in the transition chamber, and the mold feeding mechanism transmits the mold to the mold Under the first preheating mechanism of the mold in the transition chamber, the mold is preheated by the first preheating
  • the mold is pushed to the forming portion by the pushing mold mechanism; the outlet end of the forming chamber a discharge bin is arranged on the outer side, a second cooling mechanism of the mold is arranged in the discharge bin, a discharge pushing mechanism is arranged on the rear side of the discharge bin, and a secondary cooling is provided in front of the discharge bin mechanism, The outer side of the secondary cooling mechanism is provided with a discharge cooling mechanism for conveying the mold.
  • the mold in the discharge bin is After the cooling of the cooling mechanism is completed, the discharging pushing mechanism on the rear side of the discharging bin starts to push the die to the secondary cooling mechanism of the discharging bin, and after the secondary cooling of the die, the cooled die is sent to the cooled die by the outlet cooling conveying mechanism.
  • the mold is placed on the platform.
  • the mobile phone glass and the hand surface cover hot bending forming machine of the invention preliminarily preheats by setting a first preheating mechanism of the mold in the transition chamber, and then pushing the preliminary preheated mold to the mold preheating in the forming chamber by the pushing mold mechanism.
  • the multi-stage preheating is carried out by the mold preheating mechanism, and the multi-stage preheating structure is arranged to slowly heat the mold, and then the heat is transferred to the glass by the mold, so that the glass slowly raises the temperature to a temperature which can be softened and softened, and then
  • the preheated mold is brought together by the fork conveyor mechanism
  • the glass is conveyed to the molding mechanism together, and is extruded by the action of the molding mechanism to form the glass.
  • the glass is conveyed to the shaping mechanism by the fork conveying mechanism to shape the glass.
  • the mold is pre-cooled to perform natural pre-cooling. Cold, and then enter the first cooling mechanism of the mold for cooling.
  • the molding chamber After cooling by the first cooling mechanism of the mold, the molding chamber is discharged into the discharge bin, and the glass is further cooled by the second cooling mechanism in the discharge bin. After the second cooling mechanism is cooled, the mold is pushed by the discharge pushing mechanism to the secondary cooling mechanism of the warehouse. After the warehouse is released, the secondary cooling mechanism of the warehouse continues to cool the mold and the glass, and after the secondary cooling is performed, the outlet is discharged.
  • the bin cooling conveyor transports the mold to the mold placement platform.
  • the whole process of the mobile phone glass and the hand surface cover hot bending forming machine from feeding, preheating, forming, pre-cooling, cooling to discharging to the mold placing platform is automatically completed, the degree of automation is high, and the efficiency is high; the mold is placed on the platform from the mold The upper side is fed to preheating, forming, pre-cooling, cooling, and then cooled to the mold placement platform.
  • the whole process is a cyclic process, in which preheating, pre-cooling and cooling are carried out in multiple stages, on the one hand, the glass is slow.
  • the preheating is carried out in multiple stages, which effectively avoids the problem of glass damage caused by continuous heating of the glass in one station, so that the glass section is heated step by step, effectively ensuring that the material of the glass is not damaged, and effectively ensuring the glass after hot bending forming.
  • Quality and effect; pre-cooling and cooling are carried out in multiple stages, and the glass needs to be formed after hot bending in a high temperature state.
  • the molding chamber is disposed in a sealed manner, and a vacuuming port and a nitrogen filling port are disposed on a sidewall of the molding chamber.
  • the sealing arrangement of the forming chamber, and the setting of the vacuum port and the nitrogen filling port on the forming chamber are connected with the external vacuuming device through the vacuuming interface, and the vacuuming operation is performed on the forming chamber. After the vacuuming is completed, the nitrogen filling port is formed.
  • the chamber is filled with a certain amount of nitrogen, so that after the mold enters the molding chamber, the glass will not oxidize with the mold, effectively improving the service life of the glass.
  • the mold preheating mechanism comprises a second preheating mechanism of the mold, a third preheating mechanism of the mold, and a fourth preheating mechanism of the mold, the first preheating mechanism of the mold, the second preheating mechanism of the mold, and the mold
  • the three preheating mechanism and the fourth preheating mechanism of the mold respectively comprise a preheating upper heating plate, a preheating upper heating plate driving mechanism and a preheating lower heating plate
  • the preheating upper heating plate driving mechanism is a preheating motor and preheating a preheating servo module composed of a screw rod
  • the preheating lower heat generating plate of the first preheating mechanism of the mold is mounted on a bottom plate of the transition chamber
  • the preheating upper heating plate driving mechanism of the first preheating mechanism of the mold is installed at On the upper plate of the transition chamber, the preheating lower heating plate of the mold second preheating mechanism, the third preheating mechanism of the mold and the fourth preheating mechanism of the mold are mounted on the
  • the glass is transferred to the mold through the upper and lower heating plates, so that the mold slowly heats up, and then the heat is passed through the mold.
  • the amount is transmitted to the glass to make the glass warm up at a constant speed, and the heating is uniform and the effect is good.
  • the forming mechanism and the shaping mechanism each comprise a forming driving mechanism, a forming upper heating plate and a forming lower heating plate
  • the forming driving mechanism is a forming servo module composed of a forming motor and a forming screw
  • the forming is performed under the forming
  • the heating plate is mounted on the bottom plate of the forming chamber
  • the forming driving mechanism is mounted on the upper plate of the forming chamber
  • the bottom of the forming driving mechanism is connected with the forming upper heating plate
  • the forming driving mechanism drives the molding to heat up the plate and press the lower plate. Or loosen the mold.
  • the mold pre-cooling mechanism includes a mold first pre-cooling mechanism and a mold second pre-cooling mechanism
  • the mold first pre-cooling mechanism and the second pre-cooling mechanism of the mold each include a pre-cooling driving mechanism and a pre-cooling upper plate.
  • the pre-cooling drive mechanism is a pre-cooling servo module composed of a pre-cooling motor and a pre-cooling screw rod
  • the pre-cooling lower plate is mounted on a bottom plate of the forming bin
  • the pre-cooling driving mechanism The bottom plate of the pre-cooling drive mechanism is connected to the pre-cooling upper plate, and the pre-cooling drive mechanism drives the pre-cooling upper plate to press or release the mold.
  • the mold first cooling mechanism and the mold second cooling mechanism each comprise a primary cooling drive mechanism, a primary cooling upper plate and a primary cooling lower plate, wherein the primary cooling drive mechanism is composed of a primary cooling motor and a primary cooling screw a primary cooling servo module, wherein the primary cooling lower plate of the first cooling mechanism of the mold is mounted on a bottom plate of the molding chamber, and the primary cooling driving mechanism of the first cooling mechanism of the mold is mounted on the upper plate of the molding chamber, The primary cooling lower plate of the second cooling mechanism of the mold is mounted on the bottom plate of the discharge bin, and the primary cooling driving mechanism of the second cooling mechanism of the mold is mounted on the upper plate of the discharge bin, and the bottom of the primary cooling drive mechanism is One-time cooling of the upper plate connection, the primary cooling drive mechanism drives the primary cooling and the upper plate to move the clamping or release mode With.
  • the primary cooling drive mechanism is composed of a primary cooling motor and a primary cooling screw a primary cooling servo module
  • the primary cooling lower plate of the first cooling mechanism of the mold is mounted
  • the mold first cooling mechanism and the second cooling mechanism of the mold are provided with cooling water or a cooling liquid for cooling the mold.
  • the secondary secondary cooling mechanism includes a first outlet cooling mechanism, a second outlet cooling mechanism, and a mold discharge conveying mechanism, and the first outlet cooling mechanism and the second outlet cooling mechanism are from the rear
  • the first step is arranged to include a secondary cooling driving mechanism, a secondary cooling upper plate and a secondary cooling lower plate, wherein the secondary cooling driving mechanism is a secondary cooling servo module composed of a secondary cooling motor and a secondary cooling screw
  • the secondary cooling driving mechanism is a secondary cooling servo module composed of a secondary cooling motor and a secondary cooling screw
  • the bottom of the secondary cooling drive mechanism is connected to the secondary cooling upper plate, and the secondary cooling drive mechanism drives the secondary cooling upper and lower plates to clamp or loosen the mold, and the mold discharge mechanism is used for
  • the mold at the outlet cooling mechanism is transferred to the second outlet cooling mechanism, and the cooled mold at the second outlet cooling mechanism is transferred to the mold placement platform.
  • the driving mechanism of the fork conveying mechanism and the mold discharging mechanism is a servo module composed of a driving motor and a screw, and the driving sources of the pushing mechanism and the discharging pushing mechanism are both cylinders.
  • the front panel of the forming chamber is provided with a plurality of windows, and the window is made of tempered glass, and the window is arranged to facilitate the operator to observe the situation in the forming chamber in time.
  • the production efficiency is high.
  • the whole process of the mobile phone glass and the hand surface cover hot bending forming machine of the invention from the feeding, preheating, forming, pre-cooling, cooling to the exit to the mold placing platform is automatically completed, the degree of automation is high, and the efficiency is high. High
  • the production continuity is good.
  • the mold is fed from one side of the mold placement platform to preheating, forming, pre-cooling, cooling, and then cooled to the mold placement platform.
  • the whole process is a cycle process, in which the preheating and pre-heating are carried out.
  • the cooling and cooling are carried out in multiple stages, on the one hand, the glass is slowly heated at a uniform temperature, and the uniform heating effect is good, and the multi-stage grading is set, so that the whole process forms a continuous uninterrupted process, effectively improving product quality and production efficiency;
  • the uniform heating effect is good.
  • the preheating of the mobile phone glass and the hand surface cover hot bending forming machine of the invention is carried out in multiple stages, thereby effectively avoiding the problem of glass damage caused by continuous heating of the glass in one station, and heating the glass section step by step. Effectively ensure that the material of the glass is not damaged, and the uniform heating effect is good, effectively ensuring the quality and effect of the glass after hot bending forming;
  • the service life is long, and the pre-cooling and cooling are carried out in multiple stages.
  • the glass After the glass is hot-formed in a high-temperature state, it needs to be cooled and cooled in time to solidify the glass. However, it directly enters the cooling liquid or the cooling water to rapidly cool down. It is easy to damage the glass material, and thus affect the service life of the hot bending glass.
  • the hot-bending glass After the natural cooling in the pre-cooling stage, the hot-bending glass is cooled to a certain temperature range, and then the cooling stage is cooled by cooling liquid or cooling water to ensure effective cooling. The glass material is not damaged, thereby effectively improving the service life of the glass after the hot bending.
  • FIG. 1 is a schematic view showing the assembly of a mobile phone glass and a hand surface cover hot bending forming machine of the present invention
  • FIG. 2 is a schematic structural view of a molding portion of a mobile phone glass and a hand surface cover hot bending forming machine according to the present invention
  • Figure 3 is a view showing the knot of the mold exit part of the mobile phone glass and the hand surface cover hot bending forming machine of the present invention
  • FIG. 4 is a schematic structural view of a second cooling mechanism of a mold at a transition chamber of a mobile phone glass and a hand surface cover hot bending forming machine according to the present invention
  • FIG. 5 is a schematic view showing the assembly of the upper part of the molding part in the mobile phone glass and the hand surface cover hot bending forming machine of the present invention.
  • a mobile phone glass and hand surface cover hot bending forming machine comprises a frame 1 and an operation console 14, and the operation console 14 and the frame 1 are independently disposed, the frame 1 is provided with a molding portion 7 and a mold placement platform 12, the mold placement platform 12 is located in front of the molding portion 7, and the molding portion 7 includes a molding chamber 69, one end of which is an inlet end, and the other end is At the outlet end, a mold preheating mechanism 61-63, a molding mechanism 64, a shaping mechanism 65, a mold pre-cooling mechanism 66-67, and a mold first cooling mechanism 68 are sequentially disposed in the molding chamber 69 from the inlet end to the outlet end.
  • the mold preheating mechanism 61-63, the molding mechanism 64, the shaping mechanism 65, the mold pre-cooling mechanism 66-67, and the rear side of the mold first cooling mechanism 68 are provided with a fork conveying mechanism for conveying the mold to each mechanism (in the figure) Not shown), the fork conveying mechanism (not shown) sequentially conveys the mold at each mechanism in the forming chamber 69 to the next mechanism, and conveys the mold at the mold first cooling mechanism 68 out of the mold. From the warehouse 69 to the discharge bin 7, the automatic transfer of the molds of the various mechanisms in the molding chamber 69 is realized.
  • the molding A transition chamber 5 is disposed outside the inlet end of the cartridge 69, and a mold feeding mechanism 3 is disposed in front of the transition chamber 5, and a push mold mechanism 4 is disposed outside the transition chamber 5, and a mold is disposed in the transition chamber 5
  • the first preheating mechanism 51, the mold feeding mechanism 3 transfers the mold to the lower part of the mold preheating mechanism 51 in the transition chamber 5, and the mold first preheating mechanism 51 preheats the mold once, preheating once After the completion, the mold is pushed by the push mold mechanism 4 to the molding portion 7;
  • the outlet end of the molding chamber 69 is provided with a discharge bin 7
  • the discharge bin 7 is provided with a mold second cooling mechanism 71.
  • a discharge pushing mechanism 8 is disposed on the rear side of the discharge bin 7, and a discharge secondary reheating mechanism 10-11 is disposed in front of the discharge bin 7, and the outer side of the secondary secondary cooling mechanism 10-11 is provided.
  • the delivery cooling mechanism 9 for conveying the mold when the mold is conveyed by the fork conveying mechanism (not shown) to the mold in the discharge bin 7, the mold in the discharge bin 7 is After the cooling mechanism 71 is cooled, the discharge pushing mechanism 8 on the rear side of the discharge bin 7 starts to push the mold to the second cold.
  • the second mold after cooling the cooled mold 9 is transmitted by the cartridge transfer mechanism is cooled to a mold 12 is placed on the platform.
  • the mobile phone glass and the hand surface cover hot bending forming machine of the present invention perform preliminary preheating by providing a mold first preheating mechanism 51 in the transition chamber 5, and then pushing the preliminary preheated mold into the molding chamber 69 by the push mold mechanism 4.
  • multi-stage preheating is carried out by the mold preheating mechanism 61-63, and the multi-stage preheating structure is arranged to slowly heat the mold, and then the heat is transferred to the glass by the mold, so that the glass is slowly raised.
  • the temperature is increased to a temperature at which the heat can be softened, and then the preheated mold is conveyed together with the glass to the molding mechanism 64 by a fork conveying mechanism (not shown), and is pressed by the molding mechanism 64 to form the glass. After being formed, it is transferred to the shaping mechanism 65 by a fork conveying mechanism (not shown). At the same time, the glass is shaped, after the shaping is completed, the mold pre-cooling mechanism 66-67 is used for natural pre-cooling, and then enters the mold first cooling mechanism 68 for cooling, and after being cooled by the mold first cooling mechanism 68, the molding chamber 69 is discharged.
  • the glass is further cooled by the second cooling mechanism 71 in the discharge bin 7, and after being cooled by the second cooling mechanism 71, the discharge pushing mechanism 8 pushes the mold to the second position.
  • the cooling mechanism 10-11 the mold and the glass are continuously cooled by the secondary secondary cooling mechanism 10-11 after the warehouse is released, and after the secondary cooling is performed, the mold is transferred to the mold placing platform 12 by the outlet cooling conveying mechanism 9. .
  • the whole process of the mobile phone glass and the hand surface cover hot bending forming machine from feeding, preheating, forming, pre-cooling, cooling to discharging to the mold placing platform 12 is automatically completed, the degree of automation is high, and the efficiency is high; the mold is placed from the mold One side of the platform 12 is fed to preheat, form, pre-cool, cool, and then cooled to the mold placement platform 12, the whole process is a cycle process, in which preheating, pre-cooling and cooling are carried out in multiple stages, on the one hand The glass is slowly and uniformly heated, and the uniform heating effect is good.
  • the multi-stage grading setting makes the whole process form a continuous uninterrupted process, effectively improving product quality and production efficiency; wherein the preheating is carried out in multiple stages, effectively avoiding the glass in The problem of glass damage caused by continuous heating of one station, the glass section is heated step by step, effectively ensuring that the material of the glass is not damaged, effectively ensuring the quality and effect of the glass after hot bending; pre-cooling and cooling are carried out in multiple stages, glass After the hot bending process in the high temperature state, it is necessary to cool and cool down in time to solidify the glass, but it is directly cooled into one time.
  • the fork conveying mechanism (not shown) and the driving mechanism of the mold discharging mechanism 9 are servo modules composed of a driving motor and a screw.
  • the drive sources of the push die mechanism 4 and the discharge push mechanism 8 are both cylinders.
  • the molding chamber 69 is hermetically arranged, and a vacuuming port and a nitrogen filling port are provided on the side wall of the molding chamber 69.
  • the sealing arrangement of the molding chamber 69, and the setting of the vacuum port and the nitrogen filling port on the molding chamber 69 are connected to the external vacuuming device through the vacuuming interface, and the forming chamber 69 is evacuated, and after the vacuuming is completed, the nitrogen is filled.
  • the mouth molding chamber 69 is filled with a certain amount of nitrogen gas, so that the mold does not oxidize with the mold after the mold enters the molding chamber 69, thereby effectively improving the service life of the glass.
  • a plurality of windows 13 are formed on the front panel of the molding chamber 69.
  • the window 13 is made of tempered glass, and the window 13 is arranged to facilitate the operator to observe the situation in the molding chamber 69 in time.
  • the mold preheating mechanism 61-63 includes a mold second preheating mechanism 61, a mold third preheating mechanism 62, and a mold fourth preheating mechanism 63, the mold
  • the first preheating mechanism 51, the mold second preheating mechanism 61, the mold third preheating mechanism 62, and the mold fourth preheating mechanism 63 each include a preheating upper heating plate 610, a preheating upper heating plate driving mechanism, and preheating.
  • the preheating upper heating plate driving mechanism is a preheating servo module mainly composed of a preheating motor 611 and a preheating screw 612, and the first preheating mechanism 51 of the mold
  • a preheating lower heat generating plate (not shown) is mounted on the bottom plate of the transition chamber 5, and the preheating upper heat generating plate driving mechanism of the mold first preheating mechanism 51 is mounted on the transition upper plate 52, the mold Second
  • the preheating lower heat generating plate (not shown) of the preheating mechanism 61, the third preheating mechanism 62 of the mold, and the fourth preheating mechanism 63 of the mold are mounted on the bottom plate of the molding chamber 69, and the second preheating mechanism of the mold 61.
  • the preheating upper heating plate driving mechanism of the mold third preheating mechanism 62 and the mold fourth preheating mechanism 63 is mounted on the molding upper plate 613, and the bottom of the preheating upper hot plate driving mechanism and the preheating heat are generated.
  • the plate 610 is connected to drive the preheating upper heating plate 610 to press up or down to release the mold.
  • the glass is transferred to the mold through the upper and lower heating plates, so that the mold is slowly heated, and then the heat is transferred to the glass through the mold, so that the glass is heated at a uniform speed, and the heating is uniform and the effect is good.
  • the molding mechanism 64 and the shaping mechanism 65 each include a molding driving mechanism, a molding upper heat generating plate 614, and a molding lower heat generating plate.
  • the forming driving mechanism is mainly composed of a forming motor 615 and a forming screw.
  • a forming servo module composed of 616, the forming lower heat generating plate is mounted on the bottom plate of the forming chamber 69, the forming driving mechanism is mounted on the forming upper plate 613, and the bottom of the forming driving mechanism and the forming upper heating plate 614
  • the connection and the forming drive mechanism drive the upper heating plate 614 to press up or down to release the mold.
  • the mold pre-cooling mechanism 66-67 includes a mold first pre-cooling mechanism 66 and a mold second pre-cooling mechanism 67, and the mold first pre-cooling mechanism 66 and the mold second pre-cooling mechanism 67 each include a pre-cooling drive mechanism, Pre-cooling the upper plate 619 and pre-cooling the lower plate, the pre-cooling drive mechanism is a pre-cooling servo module mainly composed of a pre-cooling motor 617 and a pre-cooling screw rod 618, and the pre-cooling lower plate is installed in the molding chamber 69.
  • the pre-cooling drive mechanism On the bottom plate, the pre-cooling drive mechanism is mounted on the upper casing 613 of the forming chamber, the bottom of the pre-cooling drive mechanism is connected to the pre-cooling upper plate 619, and the pre-cooling driving mechanism drives the pre-cooling upper plate 619 to press up or down or loose. Open the mold.
  • the mold first cooling mechanism 68 and the mold second cooling mechanism Each of the 71 includes a primary cooling drive mechanism, a primary cooling upper plate 622, and a primary cooling lower plate.
  • the primary cooling drive mechanism is a primary cooling servo module mainly composed of a primary cooling motor 620 and a primary cooling screw 621.
  • a primary cooling lower plate of a cooling mechanism 68 is mounted on the bottom plate of the molding chamber 69.
  • the primary cooling driving mechanism of the first cooling mechanism 68 of the mold is mounted on the upper casing 613 of the molding chamber, and the second cooling mechanism 71 of the mold is once
  • the cooling lower plate is mounted on the bottom plate of the discharge bin 7
  • the primary cooling drive mechanism of the second cooling mechanism 71 of the mold is mounted on the upper plate of the discharge bin 7, the bottom of the primary cooling drive mechanism and the primary cooling upper plate
  • the 622 connection, the primary cooling drive mechanism drives the primary cooling plate 622 to move up and down to clamp or release the mold. Cooling water or a cooling liquid for cooling the mold is provided at both the mold first cooling mechanism 68 and the mold second cooling mechanism 71.
  • the secondary secondary cooling mechanism 10-11 includes a first delivery cooling mechanism 10, a second delivery cooling mechanism 11, and a mold delivery mechanism 9, the first delivery The cooling mechanism 10 and the second outlet cooling mechanism 11 are disposed in order from the back to the front, and each includes a secondary cooling driving mechanism, a secondary cooling upper plate, and a secondary cooling lower plate, and the secondary cooling driving mechanism is secondary cooling.
  • the mold discharge conveyance mechanism 9 is configured to convey the mold at the first discharge cooling mechanism 10 to the second discharge cooling mechanism 11, and then transfer the mold after cooling at the second discharge cooling mechanism 11. To the mold placement platform 12.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

一种手机玻璃及手表面盖热弯成型机,包括机架(1)和操作控制台(14),机架(1)上设有成型部分(7),成型部分包括成型仓(69),成型仓(69)内从进口端至出口端依次设有模具预热机构(61-63)、成型机构(64)、整形机构(65)、模具预冷机构(66-67)和模具第一冷却机构(68),成型仓后侧设有用于传送模具至各机构的叉料传送机构;成型仓进口端外设有过渡仓(5),过渡仓(5)前方设有模具进料机构(3),过渡仓外侧设有推模具机构(4),过渡仓内设有模具第一预热机构(51);成型仓(69)出口端外设有出料仓(7),出料仓(7)内设有模具第二冷却机构(71),出料仓后侧设有出料推送机构(8),出料仓前方设有二次冷却机构(10-11),二次冷却机构外侧设有出仓冷却传送机构(9)。

Description

一种手机玻璃及手表面盖热弯成型机 技术领域
本发明涉及手机玻璃折弯机,具体为一种手机玻璃及手表面盖热弯成型机。
背景技术
目前,手机已成为人们交流、生活、工作、娱乐、学习等的一个比不可少的工具,远远超出了通话工具的范畴,更成为了一个时尚品,不仅要适用,更要时尚;作为手机视窗的玻璃也从平面发展到了曲面,三星手机已经实现;但是由于曲面玻璃的加工难度大,工艺复杂,目前也只有三星手机使用了曲面玻璃,国产手机因玻璃的加工问题尚不能制作曲面屏幕和曲面盖板。边缘为圆弧形的手机较之以前棱角分明的手机外型,良好的手感,顺滑的曲线,一经面世即受到大多数人的喜好。由于边缘为圆弧形的手机的特殊外形,其显示屏外层的保护屏—玻璃屏的边缘亦被要求加工为圆弧形,这对保护屏的生产加工企业是一道难以解决的难题,而境外的高昂加工设备的费用,使得众多生产企业望而却步。
目前,现有的手机玻璃屏热弯机由加热炉、送料带、成型模具及移位传送带所组成,呈长条状的加热炉的底部设置有回转的送料带,加热炉的两端开口,在加热炉的入口处设置由炉门气缸控制开启的炉门,在加热炉的前段为电加热区,其顶部设置有若干个可对送料带上的成型模具进行施压的压力气缸,在加热炉的后段为冷却区,其周壁设有冷却水循环水管, 其出口端设置有移位传送带。该种通过加热炉给手机玻璃加热,然后进入成型模具进行成型,成型后通过冷却段进行冷却的技术方案,由于玻璃是由二氧化硅和其他化学物质熔融在一起形成的集成料,其在加热炉内加热从固态变成软化状态的快速加热过程一方面加热效果不均匀,另一方面容易损坏玻璃的构成,破坏玻璃的化学结构,进而影响热弯后的玻璃质量;同时,加热炉的两端开口设置,在玻璃被加热的过程中,容易发生氧化等化学反应,影响加工后的手机玻璃质量和使用寿命;最后,其在加热炉内将玻璃加热至软化可热弯状态,其加热时间长,生产效率低,同时,其加热完一个或一组玻璃后,需先取出再进行下一个或下一组产品的加热,下一个或下一组产品的生产需要等待,造成生产的间隔和不连续。
发明内容
本发明提供了一种加热效果均匀、生产连续性好以及生产效率高的手机玻璃及手表面盖热弯成型机。
本发明可以通过以下技术方案来实现:
一种手机玻璃及手表面盖热弯成型机,包括机架和操作控制台,所述操作控制台和机架均独立设置,所述机架上设有成型部分和模具放置平台,所述模具放置平台位于成型部分的前方,所述成型部分包括成型仓,所述成型仓的一端为进口端,另一端为出口端,所述成型仓内从进口端至出口端依次设有模具预热机构、成型机构、整形机构、模具预冷机构和模具第一冷却机构,所述模具预热机构、成型机构、整形机构、模具预冷机 构和模具第一冷却机构的后侧设有用于传送模具至各机构的叉料传送机构,所述叉料传送机构依次将成型仓内各机构处的模具向下一机构处传送,并将模具第一冷却机构处的模具传送出成型仓至出料仓内,实现成型仓内各机构的模具自动传送及成型仓至出料仓的模具传送;所述成型仓的进口端外侧设有过渡仓,所述过渡仓的前方设有模具进料机构,所述过渡仓的外侧设有推模具机构,所述过渡仓内设有模具第一预热机构,所述模具进料机构将模具传送至过渡仓内的模具第一预热机构下方,由模具第一预热机构对模具进行一次预加热,一次预加热完成后,由推模具机构将模具推送至成型部分;所述成型仓的出口端外侧设有出料仓,所述出料仓内设有模具第二冷却机构,所述出料仓的后侧设有出料推送机构,所述出料仓的前方设有出仓二次冷却机构,所述出仓二次冷却机构的外侧设有用于传送模具的出仓冷却传送机构,当模具由叉料传送机构将成型仓内的模具传送至出料仓内后,待出料仓内的模具第二冷却机构冷却完成后,出料仓后侧的出料推送机构启动将模具推送至出仓二次冷却机构处,模具经二次冷却后,由出仓冷却传送机构将冷却后的模具传送至模具放置平台上。本发明手机玻璃及手表面盖热弯成型机通过在过渡仓内设置模具第一预热机构进行初步预加热,然后由推模具机构将初步预加热后的模具推送至成型仓内的模具预热机构处,由模具预热机构进行多段分级预热,多段预热结构的设置,使模具缓慢升温,再由模具将热量传递给玻璃,使玻璃慢慢提升温度至可热弯软化的温度,然后由叉料传送机构将预热后的模具连同 玻璃一起传送至成型机构处,由成型机构动作进行挤压使玻璃成型,成型后再由叉料传送机构传送至整形机构处,对玻璃进行整形,整形完成后,进入模具预冷机构进行自然预冷,然后再进入模具第一冷却机构进行冷却,经模具第一冷却机构冷却后,出成型仓,进入出料仓,在出料仓内由模具第二冷却机构对玻璃进行进一步冷却,经模具第二冷却机构冷却后,由出料推送机构将模具推送至出仓二次冷却机构处,出仓后由出仓二次冷却机构继续对模具和玻璃冷却,出仓二次冷却后,由出仓冷却传送机构将模具传送至模具放置平台上。本发明手机玻璃及手表面盖热弯成型机从进料、预热、成型、预冷、冷却至出仓至模具放置平台整个过程均自动化完成,自动化程度高,效率高;模具从模具放置平台上的一侧进料至预热、成型、预冷、冷却,然后冷却后到模具放置平台上,整个过程为循环过程,其中预热、预冷和冷却分多段分级进行,一方面使玻璃慢慢匀速升温,其加热均匀效果好,有效提升产品加工精度,满足手机玻璃及手表面盖的精度需求,同时多段分级的设置,使整个过程形成连续不间断的过程,有效提升产品质量和生产效率;其中预热分多段分级进行,有效避免了玻璃在一个工位连续升温造成玻璃损坏的问题,使玻璃分段逐级升温,有效确保玻璃的材质不被破坏,有效确保玻璃热弯成型后的质量和效果;预冷和冷却分多段分级进行,玻璃在高温状态在热弯成型后,需要及时冷却降温使玻璃固化定型,然而其一次性直接进入冷却液或冷却水内进行急速降温,容易破坏玻璃材质,进而影响热弯玻璃的使用寿命,先经过预冷阶段的自 然冷却,使热弯玻璃降温至一定温度范围后,再进入冷却阶段采用冷却液或冷却水进行快速降温,有效确保了玻璃材质不被破坏,进而有效提升热弯后玻璃的使用寿命。
进一步地,所述成型仓为密闭设置,所述成型仓的侧壁上设有抽真空接口和充氮口。成型仓的密闭设置,以及成型仓上抽真空接口和充氮口的设置,通过抽真空接口与外部抽真空设备连接,对成型仓进行抽真空动作,抽真空完成后,通过充氮口向成型仓内充入一定量的氮气,使模具进入成型仓后,玻璃不会和模具不会发生氧化,有效提升玻璃的使用寿命。
进一步地,所述模具预热机构包括为模具第二预热机构、模具第三预热机构和模具第四预热机构,所述模具第一预热机构、模具第二预热机构、模具第三预热机构和模具第四预热机构均包括预热上发热板、预热上发热板驱动机构和预热下发热板,所述预热上发热板驱动机构为由预热电机和预热丝杆组成的预热伺服模组,所述模具第一预热机构的预热下发热板安装在过渡仓的底板上,所述模具第一预热机构的预热上发热板驱动机构安装在过渡仓的上面板上,所述模具第二预热机构、模具第三预热机构和模具第四预热机构的预热下发热板安装在成型仓的底板上,所述模具第二预热机构、模具第三预热机构和模具第四预热机构的预热上发热板驱动机构安装在成型仓的上面板上,所述预热上热板驱动机构的底部与预热上发热板连接,驱动预热上发热板上下运动压紧或松开模具。预加热过程中,玻璃通过上、下发热板传递给模具,使模具慢慢升温,然后再通过模具将热 量传递给玻璃,使玻璃匀速升温,其加热均匀、效果好。
进一步地,所述成型机构和整形机构均包括成型驱动机构、成型上发热板和成型下发热板,所述成型驱动机构为由成型电机和成型丝杆组成的成型伺服模组,所述成型下发热板安装在成型仓的底板上,所述成型驱动机构安装在成型仓的上面板上,所述成型驱动机构的底部与成型上发热板连接,成型驱动机构驱动成型上发热板上下运动压紧或松开模具。
进一步地,所述模具预冷机构包括模具第一预冷机构和模具第二预冷机构,所述模具第一预冷机构和模具第二预冷机构均包括预冷驱动机构、预冷上板和预冷下板,所述预冷驱动机构为由预冷电机和预冷丝杆组成的预冷伺服模组,所述预冷下板安装在成型仓的底板上,所述预冷驱动机构安装在成型仓的上面板上,所述预冷驱动机构的底部与预冷上板连接,预冷驱动机构驱动预冷上板上下运动压紧或松开模具。
进一步地,所述模具第一冷却机构和模具第二冷却机构均包括一次冷却驱动机构、一次冷却上板和一次冷却下板,所述一次冷却驱动机构为由一次冷却电机和一次冷却丝杆组成的一次冷却伺服模组,所述模具第一冷却机构的一次冷却下板安装在成型仓的底板上,所述模具第一冷却机构的一次冷却驱动机构安装在成型仓的上面板上,所述模具第二冷却机构的一次冷却下板安装在出料仓的底板上,所述模具第二冷却机构的一次冷却驱动机构安装在出料仓的上面板上,所述一次冷却驱动机构的底部与一次冷却上板连接,一次冷却驱动机构驱动一次冷却上板上下运动夹紧或松开模 具。
进一步地,所述模具第一冷却机构和模具第二冷却机构处均设有用于冷却模具的冷却水或冷却液。
进一步地,所述出仓二次冷却机构包括第一出仓冷却机构、第二出仓冷却机构和模具出仓传送机构,所述第一出仓冷却机构和第二出仓冷却机构从后向前依次设置,均包括二次冷却驱动机构、二次冷却上板和二次冷却下板,所述二次冷却驱动机构为由二次冷却电机和二次冷却丝杆组成的二次冷却伺服模组,所述二次冷却驱动机构的底部与二次冷却上板连接,二次冷却驱动机构驱动二次冷却上板上下运动夹紧或松开模具,所述模具出仓传送机构用于将第一出仓冷却机构处的模具传送至第二出仓冷却机构处,再将第二出仓冷却机构处冷却后的模具传送至模具放置平台上。
进一步地,所述叉料传送机构和模具出仓传送机构的驱动机构均为采用驱动电机和丝杆组成的伺服模组,所述推模具机构和出料推送机构的驱动源均为气缸。
进一步地,所述成型仓的前面板上设有多个视窗,所述视窗采用钢化玻璃制成,视窗的设置,便于操作人员及时观察成型仓内的情况。
本发明手机玻璃及手表面盖热弯成型机,具有如下的有益效果:
第一、生产效率高,本发明手机玻璃及手表面盖热弯成型机从进料、预热、成型、预冷、冷却至出仓至模具放置平台整个过程均自动化完成,自动化程度高,效率高;
第二、生产连续性好,模具从模具放置平台上的一侧进料至预热、成型、预冷、冷却,然后冷却后到模具放置平台上,整个过程为循环过程,其中预热、预冷和冷却分多段分级进行,一方面使玻璃慢慢匀速升温,其加热均匀效果好,同时多段分级的设置,使整个过程形成连续不间断的过程,有效提升产品质量和生产效率;
第三、加热均匀效果好,本发明手机玻璃及手表面盖热弯成型机预热分多段分级进行,有效避免了玻璃在一个工位连续升温造成玻璃损坏的问题,使玻璃分段逐级升温,有效确保玻璃的材质不被破坏,其加热均匀效果好,有效确保玻璃热弯成型后的质量和效果;
第四、使用寿命长,预冷和冷却分多段分级进行,玻璃在高温状态热弯成型后,需要及时冷却降温使玻璃固化定型,然而其一次性直接进入冷却液或冷却水内进行急速降温,容易破坏玻璃材质,进而影响热弯玻璃的使用寿命,先经过预冷阶段的自然冷却,使热弯玻璃降温至一定温度范围后,再进入冷却阶段采用冷却液或冷却水进行快速降温,有效确保了玻璃材质不被破坏,进而有效提升热弯后玻璃的使用寿命。
附图说明
附图1为本发明手机玻璃及手表面盖热弯成型机的装配示意图;
附图2为本发明手机玻璃及手表面盖热弯成型机中成型部分的结构示意图;
附图3为本发明手机玻璃及手表面盖热弯成型机中模具出仓部分的结 构示意图;
附图4为本发明手机玻璃及手表面盖热弯成型机中过渡仓处模具第二冷却机构的结构示意图;
附图5为本发明手机玻璃及手表面盖热弯成型机中成型部分上面板组合示意图。
具体实施方式
为了使本技术领域的人员更好地理解本发明的技术方案,下面结合实施例及附图对本发明产品作进一步详细的说明。
如图1至图5所示,一种手机玻璃及手表面盖热弯成型机,包括机架1和操作控制台14,所述操作控制台14和机架1均独立设置,所述机架1上设有成型部分7和模具放置平台12,所述模具放置平台12位于成型部分7的前方,所述成型部分7包括成型仓69,所述成型仓69的一端为进口端,另一端为出口端,所述成型仓69内从进口端至出口端依次设有模具预热机构61-63、成型机构64、整形机构65、模具预冷机构66-67和模具第一冷却机构68,所述模具预热机构61-63、成型机构64、整形机构65、模具预冷机构66-67和模具第一冷却机构68的后侧设有用于传送模具至各机构的叉料传送机构(图中未示出),所述叉料传送机构(图中未示出)依次将成型仓69内各机构处的模具向下一机构处传送,并将模具第一冷却机构68处的模具传送出成型仓69至出料仓7内,实现成型仓69内各机构的模具自动传送及成型仓69至出料仓7的模具传送;所述成型 仓69的进口端外侧设有过渡仓5,所述过渡仓5的前方设有模具进料机构3,所述过渡仓5的外侧设有推模具机构4,所述过渡仓5内设有模具第一预热机构51,所述模具进料机构3将模具传送至过渡仓5内的模具第一预热机构51下方,由模具第一预热机构51对模具进行一次预加热,一次预加热完成后,由推模具机构4将模具推送至成型部分7;所述成型仓69的出口端外侧设有出料仓7,所述出料仓7内设有模具第二冷却机构71,所述出料仓7的后侧设有出料推送机构8,所述出料仓7的前方设有出仓二次冷却机构10-11,所述出仓二次冷却机构10-11的外侧设有用于传送模具的出仓冷却传送机构9,当模具由叉料传送机构(图中未示出)将成型仓69内的模具传送至出料仓7内后,待出料仓7内的模具第二冷却机构71冷却完成后,出料仓7后侧的出料推送机构8启动将模具推送至出仓二次冷却机构10-11处,模具经二次冷却后,由出仓冷却传送机构9将冷却后的模具传送至模具放置平台12上。本发明手机玻璃及手表面盖热弯成型机通过在过渡仓5内设置模具第一预热机构51进行初步预加热,然后由推模具机构4将初步预加热后的模具推送至成型仓69内的模具预热机构61-63处,由模具预热机构61-63进行多段分级预热,多段预热结构的设置,使模具缓慢升温,再由模具将热量传递给玻璃,使玻璃慢慢提升温度至可热弯软化的温度,然后由叉料传送机构(图中未示出)将预热后的模具连同玻璃一起传送至成型机构64处,由成型机构64动作进行挤压使玻璃成型,成型后再由叉料传送机构(图中未示出)传送至整形机构65 处,对玻璃进行整形,整形完成后,进入模具预冷机构66-67进行自然预冷,然后再进入模具第一冷却机构68进行冷却,经模具第一冷却机构68冷却后,出成型仓69,进入出料仓7,在出料仓7内由模具第二冷却机构71对玻璃进行进一步冷却,经模具第二冷却机构71冷却后,由出料推送机构8将模具推送至出仓二次冷却机构10-11处,出仓后由出仓二次冷却机构10-11继续对模具和玻璃冷却,出仓二次冷却后,由出仓冷却传送机构9将模具传送至模具放置平台12上。本发明手机玻璃及手表面盖热弯成型机从进料、预热、成型、预冷、冷却至出仓至模具放置平台12整个过程均自动化完成,自动化程度高,效率高;模具从模具放置平台12上的一侧进料至预热、成型、预冷、冷却,然后冷却后到模具放置平台12上,整个过程为循环过程,其中预热、预冷和冷却分多段分级进行,一方面使玻璃慢慢匀速升温,其加热均匀效果好,同时多段分级的设置,使整个过程形成连续不间断的过程,有效提升产品质量和生产效率;其中预热分多段分级进行,有效避免了玻璃在一个工位连续升温造成玻璃损坏的问题,使玻璃分段逐级升温,有效确保玻璃的材质不被破坏,有效确保玻璃热弯成型后的质量和效果;预冷和冷却分多段分级进行,玻璃在高温状态在热弯成型后,需要及时冷却降温使玻璃固化定型,然而其一次性直接进入冷却液或冷却水内进行急速降温,容易破坏玻璃材质,进而影响热弯玻璃的使用寿命,先经过预冷阶段的自然冷却,使热弯玻璃降温至一定温度范围后,再进入冷却阶段采用冷却液或冷却水进行快速降温,有效确保了 玻璃材质不被破坏,进而有效提升热弯后玻璃的使用寿命。
如图1、图2和图3所示,所述叉料传送机构(图中未示出)和模具出仓传送机构9的驱动机构均为采用驱动电机和丝杆组成的伺服模组,所述推模具机构4和出料推送机构8的驱动源均为气缸。
如图1所示,所述成型仓69为密闭设置,所述成型仓69的侧壁上设有抽真空接口和充氮口。成型仓69的密闭设置,以及成型仓69上抽真空接口和充氮口的设置,通过抽真空接口与外部抽真空设备连接,对成型仓69进行抽真空动作,抽真空完成后,通过充氮口向成型仓69内充入一定量的氮气,使模具进入成型仓69后,玻璃不会和模具不会发生氧化,有效提升玻璃的使用寿命。所述成型仓69的前面板上设有多个视窗13,所述视窗13采用钢化玻璃制成,视窗13的设置,便于操作人员及时观察成型仓69内的情况。
如图1、图4和图5所示,所述模具预热机构61-63包括为模具第二预热机构61、模具第三预热机构62和模具第四预热机构63,所述模具第一预热机构51、模具第二预热机构61、模具第三预热机构62和模具第四预热机构63均包括预热上发热板610、预热上发热板驱动机构和预热下发热板(图中未示出),所述预热上发热板驱动机构为主要由预热电机611和预热丝杆612组成的预热伺服模组,所述模具第一预热机构51的预热下发热板(图中未示出)安装在过渡仓5的底板上,所述模具第一预热机构51的预热上发热板驱动机构安装在过渡仓上面板52上,所述模具第二 预热机构61、模具第三预热机构62和模具第四预热机构63的预热下发热板(图中未示出)安装在成型仓69的底板上,所述模具第二预热机构61、模具第三预热机构62和模具第四预热机构63的预热上发热板驱动机构安装在成型仓上面板613上,所述预热上热板驱动机构的底部与预热上发热板610连接,驱动预热上发热板610上下运动压紧或松开模具。预加热过程中,玻璃通过上、下发热板传递给模具,使模具慢慢升温,然后再通过模具将热量传递给玻璃,使玻璃匀速升温,其加热均匀、效果好。
如图1和图5所示,所述成型机构64和整形机构65均包括成型驱动机构、成型上发热板614和成型下发热板,所述成型驱动机构为主要由成型电机615和成型丝杆616组成的成型伺服模组,所述成型下发热板安装在成型仓69的底板上,所述成型驱动机构安装在成型仓上面板613上,所述成型驱动机构的底部与成型上发热板614连接,成型驱动机构驱动成型上发热板614上下运动压紧或松开模具。所述模具预冷机构66-67包括模具第一预冷机构66和模具第二预冷机构67,所述模具第一预冷机构66和模具第二预冷机构67均包括预冷驱动机构、预冷上板619和预冷下板,所述预冷驱动机构为主要由预冷电机617和预冷丝杆618组成的预冷伺服模组,所述预冷下板安装在成型仓69的底板上,所述预冷驱动机构安装在成型仓上面板613上,所述预冷驱动机构的底部与预冷上板619连接,预冷驱动机构驱动预冷上板619上下运动压紧或松开模具。
如图1和图5所示,所述模具第一冷却机构68和模具第二冷却机构 71均包括一次冷却驱动机构、一次冷却上板622和一次冷却下板,所述一次冷却驱动机构为主要由一次冷却电机620和一次冷却丝杆621组成的一次冷却伺服模组,所述模具第一冷却机构68的一次冷却下板安装在成型仓69的底板上,所述模具第一冷却机构68的一次冷却驱动机构安装在成型仓上面板613上,所述模具第二冷却机构71的一次冷却下板安装在出料仓7的底板上,所述模具第二冷却机构71的一次冷却驱动机构安装在出料仓7的上面板上,所述一次冷却驱动机构的底部与一次冷却上板622连接,一次冷却驱动机构驱动一次冷却上板622上下运动夹紧或松开模具。所述模具第一冷却机构68和模具第二冷却机构71处均设有用于冷却模具的冷却水或冷却液。
如图1和图3所示,所述出仓二次冷却机构10-11包括第一出仓冷却机构10、第二出仓冷却机构11和模具出仓传送机构9,所述第一出仓冷却机构10和第二出仓冷却机构11从后向前依次设置,均包括二次冷却驱动机构、二次冷却上板和二次冷却下板,所述二次冷却驱动机构为由二次冷却电机和二次冷却丝杆组成的二次冷却伺服模组,所述二次冷却驱动机构的底部与二次冷却上板连接,二次冷却驱动机构驱动二次冷却上板上下运动夹紧或松开模具,所述模具出仓传送机构9用于将第一出仓冷却机构10处的模具传送至第二出仓冷却机构11处,再将第二出仓冷却机构11处冷却后的模具传送至模具放置平台12上。
以上所述,仅为本发明的较佳实施例而已,并非对本发明作任何形式 上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上所述而顺畅地实施本发明;但是,凡熟悉本专业的技术人员在不脱离本发明技术方案范围内,可利用以上所揭示的技术内容而作出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本发明的技术方案的保护范围之内。

Claims (10)

  1. 一种手机玻璃及手表面盖热弯成型机,包括机架和操作控制台,其特征在于:所述操作控制台和机架均独立设置,所述机架上设有成型部分和模具放置平台,所述模具放置平台位于成型部分的前方,所述成型部分包括成型仓,所述成型仓的一端为进口端,另一端为出口端,所述成型仓内从进口端至出口端依次设有模具预热机构、成型机构、整形机构、模具预冷机构和模具第一冷却机构,所述模具预热机构、成型机构、整形机构、模具预冷机构和模具第一冷却机构的后侧设有用于传送模具至各机构的叉料传送机构;
    所述成型仓的进口端外侧设有过渡仓,所述过渡仓的前方设有模具进料机构,所述过渡仓的外侧设有推模具机构,所述过渡仓内设有模具第一预热机构,所述模具进料机构将模具传送至过渡仓内的模具第一预热机构下方,由模具第一预热机构对模具进行一次预加热,一次预加热完成后,由推模具机构将模具推送至成型部分;
    所述成型仓的出口端外侧设有出料仓,所述出料仓内设有模具第二冷却机构,所述出料仓的后侧设有出料推送机构,所述出料仓的前方设有出仓二次冷却机构,所述出仓二次冷却机构的外侧设有用于传送模具的出仓冷却传送机构。
  2. 根据权利要求1所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述成型仓为密闭设置,所述成型仓的侧壁上设有抽真空接口和充氮口。
  3. 根据权利要求1或2所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述模具预热机构包括为模具第二预热机构、模具第三预热机构和模具第四预热机构,所述模具第一预热机构、模具第二预热机构、模具第三预热机构和模具第四预热机构均包括预热上发热板、预热上发热板驱动机构和预热下发热板,所述预热上发热板驱动机构为由预热电机和预热丝杆组成的预热伺服模组,
    所述模具第一预热机构的预热下发热板安装在过渡仓的底板上,所述模具第一预热机构的预热上发热板驱动机构安装在过渡仓的上面板上,所述模具第二预热机构、模具第三预热机构和模具第四预热机构的预热下发热板安装在成型仓的底板上,所述模具第二预热机构、模具第三预热机构和模具第四预热机构的预热上发热板驱动机构安装在成型仓的上面板上,
    所述预热上热板驱动机构的底部与预热上发热板连接,驱动预热上发热板上下运动压紧或松开模具。
  4. 根据权利要求1或2所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述成型机构和整形机构均包括成型驱动机构、成型上发热板和成型下发热板,所述成型驱动机构为由成型电机和成型丝杆组成的成型伺服模组,所述成型下发热板安装在成型仓的底板上,所述成型驱动机构安装在成型仓的上面板上,所述成型驱动机构的底部与成型上发热板连接,成型驱动机构驱动成型上发热板上下运动压紧或松开模具。
  5. 根据权利要求1或2所述的手机玻璃及手表面盖热弯成型机,其 特征在于:所述模具预冷机构包括模具第一预冷机构和模具第二预冷机构,所述模具第一预冷机构和模具第二预冷机构均包括预冷驱动机构、预冷上板和预冷下板,所述预冷驱动机构为由预冷电机和预冷丝杆组成的预冷伺服模组,所述预冷下板安装在成型仓的底板上,所述预冷驱动机构安装在成型仓的上面板上,所述预冷驱动机构的底部与预冷上板连接,预冷驱动机构驱动预冷上板上下运动压紧或松开模具。
  6. 根据权利要求1或2所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述模具第一冷却机构和模具第二冷却机构均包括一次冷却驱动机构、一次冷却上板和一次冷却下板,所述一次冷却驱动机构为由一次冷却电机和一次冷却丝杆组成的一次冷却伺服模组,
    所述模具第一冷却机构的一次冷却下板安装在成型仓的底板上,所述模具第一冷却机构的一次冷却驱动机构安装在成型仓的上面板上,
    所述模具第二冷却机构的一次冷却下板安装在出料仓的底板上,所述模具第二冷却机构的一次冷却驱动机构安装在出料仓的上面板上,
    所述一次冷却驱动机构的底部与一次冷却上板连接,一次冷却驱动机构驱动一次冷却上板上下运动夹紧或松开模具。
  7. 根据权利要求6所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述模具第一冷却机构和模具第二冷却机构处均设有用于冷却模具的冷却水或冷却液。
  8. 根据权利要求1或2所述的手机玻璃及手表面盖热弯成型机,其 特征在于:所述出仓二次冷却机构包括第一出仓冷却机构、第二出仓冷却机构和模具出仓传送机构,所述第一出仓冷却机构和第二出仓冷却机构从后向前依次设置,均包括二次冷却驱动机构、二次冷却上板和二次冷却下板,所述二次冷却驱动机构为由二次冷却电机和二次冷却丝杆组成的二次冷却伺服模组,所述二次冷却驱动机构的底部与二次冷却上板连接,二次冷却驱动机构驱动二次冷却上板上下运动夹紧或松开模具,所述模具出仓传送机构用于将第一出仓冷却机构处的模具传送至第二出仓冷却机构处,再将第二出仓冷却机构处冷却后的模具传送至模具放置平台上。
  9. 根据权利要求1或2所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述叉料传送机构和模具出仓传送机构的驱动机构均为采用驱动电机和丝杆组成的伺服模组,所述推模具机构和出料推送机构的驱动源均为气缸。
  10. 根据权利要求9所述的手机玻璃及手表面盖热弯成型机,其特征在于:所述成型仓的前面板上设有多个视窗,所述视窗采用钢化玻璃制成。
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