WO2018036213A1 - Automatic system and implementation method for welding metal part and coaxial cable - Google Patents

Automatic system and implementation method for welding metal part and coaxial cable Download PDF

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Publication number
WO2018036213A1
WO2018036213A1 PCT/CN2017/084324 CN2017084324W WO2018036213A1 WO 2018036213 A1 WO2018036213 A1 WO 2018036213A1 CN 2017084324 W CN2017084324 W CN 2017084324W WO 2018036213 A1 WO2018036213 A1 WO 2018036213A1
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WO
WIPO (PCT)
Prior art keywords
coaxial cable
metal member
welding
cable according
station
Prior art date
Application number
PCT/CN2017/084324
Other languages
French (fr)
Chinese (zh)
Inventor
杨志勇
王文长
吕晓胜
刘峰
朱龙翔
Original Assignee
京信通信技术(广州)有限公司
京信通信系统(中国)有限公司
天津京信通信系统有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京信通信技术(广州)有限公司, 京信通信系统(中国)有限公司, 天津京信通信系统有限公司 filed Critical 京信通信技术(广州)有限公司
Publication of WO2018036213A1 publication Critical patent/WO2018036213A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/002Soldering by means of induction heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0016Brazing of electronic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/04Heating appliances
    • B23K3/047Heating appliances electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/04Heating appliances
    • B23K3/047Heating appliances electric
    • B23K3/0475Heating appliances electric using induction effects, e.g. Kelvin or skin effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0646Solder baths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0235Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0263Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process

Definitions

  • the invention relates to the field of manufacturing and processing of mobile communication antennas, in particular to an automation system and a method for realizing welding of metal parts and coaxial cables.
  • the antenna is a key component of the coverage of the mobile communication network.
  • the antenna product has a complicated structure.
  • the internal structure is mainly composed of sheet metal parts, die-casting parts, PCB circuit boards, coaxial cables, and other types of parts and components and structural parts. Because of the fixed line characteristics of the antenna product, the purpose of soldering must be guaranteed in two aspects. One is to ensure good electrical continuous connection conduction, and the other is to ensure a long-lasting mechanical connection. Therefore, the consistency of the solder joints, the weldability of the solder joints, and the mechanical strength limit the electrical parameters and intermodulation indicators of the products. Quantitative control of welding process parameters is a major prerequisite for achieving product consistency.
  • the conventional tin brazing process is a contact welding method in which the soldering iron is heated, and the soldered contact is conducted to conduct heat, and the solder wire is used to fill the solder.
  • the welding method of the metal structural parts of the communication industry is basically also welded by the electric soldering iron. Because of the heat absorbing effect of the metal structural parts, the conventional electric soldering iron can not be used, and a high-power soldering station must be selected.
  • An automated system for welding a metal member to a coaxial cable comprising: a tin feeding device disposed at a first station for adding a solder paste at a joint of the metal member and the coaxial cable, and a second soldering device disposed at the second station a heating device for inductively heating the joint to which the solder paste has been added, clamping the metal member and the coaxial cable, respectively, and sequentially moving to the first station and the second station for moving positioning A device, and an electrical control device that controls each device of the automation system.
  • the tin feeding device includes a tin cylinder fixing seat, a tin cylinder clamped by the tin cylinder fixing seat, and a cylinder that drives the tin cylinder fixing seat to reciprocate.
  • the tin cylinder includes a barrel storing a solder paste and a solder nozzle extending from a front end of the barrel;
  • the tin holder fixing base includes a fixing base plate, and a nozzle clip disposed at a front end of the fixing base plate And a barrel clamp disposed at a rear end of the fixed base plate;
  • the cylinder includes a cylinder, a piston reciprocating within the cylinder, and a piston rod coaxially coupled to the piston.
  • the cylinder is fixed by the cylinder holder at an adjacent position of the tin cartridge holder, and the tin cartridge holder is fixedly coupled to the piston rod to move with the reciprocating movement of the piston rod.
  • the heating device includes an induction electrode and a height adjustment bracket that clamps the induction electrode; the height adjustment bracket includes an upper adjustment block and a lower adjustment block that are spliced together.
  • the upper adjusting block includes an upper connecting plate disposed on an upper electrode clip and a lower end of the upper adjusting block;
  • the adjustment block includes a lower connection plate that cooperates with the upper connection plate to effect splicing and a table connection plate that extends from a lower end of the lower connection plate.
  • the upper connecting plate is provided with a plurality of rows of connecting holes
  • the lower connecting plate is provided with a plurality of rows of coaxial through holes corresponding to the connecting holes of the upper connecting plate, preferably the connecting holes
  • the butt hole is connected by a bolt or a screw coaxially.
  • the sensing electrode comprises a radio frequency generator and an induction coil wound around an outer surface of the radio frequency generator.
  • the mobile positioning device includes a workpiece holder and a feed mechanism that drives the workpiece holder to move to the first station and the second station.
  • the workpiece holder includes a first positioning plate that clamps the metal member and a second positioning plate that clamps the coaxial cable, and the first positioning plate and the second positioning plate maintain a distance to expose The junction.
  • the feeding mechanism comprises a linear guide, a moving platform for fixing the workpiece holder, a driving assembly for driving the moving platform to travel along the linear guide, and the A motor that is connected to the drive assembly to output power.
  • the drive assembly employs a ball screw structure; the motor employs a stepper motor.
  • the first station and the second station are adjacent to each other and are disposed on an extension line of the linear guide.
  • the tin feeding device and the heating device are respectively disposed on both sides of an extension line of the linear guide.
  • the electrical control device includes a movement positioning module that controls the delivery mechanism, a tin-spot module that controls the tin-feeding device, and a heating module that controls the heating device.
  • the electrical control device further includes a control cabinet to accommodate the modules and a work surface provided by a top surface of the control cabinet.
  • the electrical control device further includes a control panel having a human-computer interaction interface.
  • the invention also provides a method for realizing welding of a metal part and a coaxial cable, which comprises the following steps:
  • Inductive heating is performed after the solder paste is added to the joint of the metal member and the coaxial cable to achieve soldering
  • the workpiece that has been welded is transferred from the processing station.
  • the metal piece and the coaxial cable are driven to reach the processing station when the metal piece and the coaxial cable maintain a preset positional relationship.
  • the positional relationship between the metal member and the coaxial cable is maintained by the workpiece holder.
  • the workpiece holder exposes a joint of the metal member and the coaxial cable to add a solder paste from the exposed position to the joint.
  • the heat required for the induction heating is generated by a high-frequency current forming an oscillating magnetic field at the junction to cause hysteresis loss.
  • the high frequency current is applied to either side of the junction.
  • the processing station includes a first station for adding solder paste at the junction of the metal member and the coaxial cable and a second station for inductively heating the joint. Specifically, the metal piece and the coaxial cable will be transferred from the first station to the second station.
  • the metal piece that has been welded is transferred from the processing station after the solder paste is cooled and solidified.
  • the positional transfer of the metal piece and the coaxial cable is driven by a numerically controlled feed mechanism.
  • the present invention has the following advantages:
  • An automatic system and a method for realizing welding of a metal member and a coaxial cable wherein an electric control device is used to control a soldering device, a moving positioning device, and an induction electrode heating device for welding a metal member and a coaxial cable, thereby
  • the heating is separated from the solder addition process, the specialization is subdivided, the automation is highly integrated, and the relevant parameters of the welding are automatically controlled, and the welding quality is guaranteed. In comparison, the welding efficiency is greatly improved.
  • An automatic system and a method for realizing welding of a metal member and a coaxial cable according to the present invention using an automatic feeding mechanism to perform solder pre-feeding on the solder joint, and the relevant parameters are automatically controlled by the electric control device to realize the pre-delivery.
  • the consistency of the solder and the accuracy of the soldering of the solder joints ensure the quality of the soldered product.
  • An automatic system and a method for realizing welding of a metal member and a coaxial cable according to the present invention which can realize non-contact welding by using an induction heating device without causing contact failure of the tip or temperature caused by positional deviation
  • the missing problem, and the heating effect is good, the heating is uniform, the solder flowability and the strength of the solder joint formation are ensured.
  • the invention has greatly reduced the temperature resistance requirement of the cable, has wide applicability, and can be applied to the welding of all coaxial cables currently on the market.
  • FIG. 1 is a perspective view showing the structure of an automatic system for welding a metal member and a coaxial cable according to the present invention.
  • FIG. 2 is a schematic view showing the structure of a tin feeding device in an automatic system for welding a metal member and a coaxial cable according to the present invention.
  • FIG. 3 is a schematic view showing the structure of a heating device in an automatic system for welding a metal member and a coaxial cable according to the present invention.
  • FIG. 4 is a schematic view showing the structure of a workpiece holder in an automatic system for welding a metal member and a coaxial cable according to the present invention.
  • FIG. 5 is a schematic structural view of a feeding mechanism in an automatic system for welding a metal member and a coaxial cable according to the present invention.
  • FIG. 6 is a schematic flow chart of a method for realizing welding of a metal member and a coaxial cable according to the present invention.
  • an automated system 1 for welding a metal member and a coaxial cable of the present invention includes a tin feeding device disposed at a first station 16 for adding a solder paste at a joint 1226 of the metal member 1222 and the coaxial cable 1224. 11.
  • the heating device 13 for inductively heating the connection portion to which the solder paste has been added is disposed at the second station 17, and the metal member 1222 and the coaxial cable 1224 are respectively clamped and sequentially transferred.
  • the mobile positioning device 12 to the first station 16 and the second station 17, and the electrical control device 14 that controls the various devices of the automation system.
  • the first station 16 moves the positioning device 12 to the first position where the machining process is required, in the first position.
  • a device tinning device 11 is provided at the station 16 for adding solder paste to the joint of the metal member and the coaxial cable.
  • the second station 17 is configured to move the positioning device 12 to a second position where a further processing step is required, and a heating device 13 is disposed at the second station 17 for adding tin
  • the junction 1226 of the paste is inductively heated.
  • the electrical control device 14 includes a control cabinet 142 and a control panel 141 having a human-machine interface, and a top surface of the control cabinet 142 provides a work surface.
  • the electrical control device 14 further includes a mobile positioning module that controls the mobile positioning device 12, a tin-spot module that controls the soldering device 11, and a heating module that controls the heating device 13, wherein the control cabinet 142 houses Each module is described.
  • the soldering device 11 includes a tin cartridge holder 113, a tin cylinder 114 sandwiched by the tin cartridge holder 113, and a cylinder 112 that drives the tin cartridge holder 113 to reciprocate.
  • the tin tube 114 includes a barrel 1141 for storing solder paste and the tube from the tube a tin mouth 1142 extending from the front end;
  • the tin cartridge fixing base includes a fixing base plate 1131, a nozzle clip 1132 disposed at a front end of the fixing base plate 1131, and a barrel clamp 1133 disposed at a rear end of the fixing base plate 1131 .
  • the cylinder 112 is fixed in a position adjacent to the tin cartridge holder 113 by a cylinder holder 111; the cylinder includes a cylinder, a piston reciprocating within the cylinder, and a piston rod coaxially connected to the piston
  • the tin cartridge holder 113 is fixedly coupled to the piston rod to move with reciprocation of the piston rod.
  • the relevant control parameters including but not limited to the air pressure value, the pressing time value, and the tin amount
  • the point tin module is controlled by the point tin module.
  • the air pressure and pressurization time of the cylinder 112 pushes the tin tube 114 forward to the solder joint position, so that the point solder nozzle 1142 can be aligned with the joint 1226 of the metal member 1222 and the coaxial cable 1224, and then the control station
  • the air pressure in the barrel 1141 of the tin tube 114 points the amount of tin disposed at the joint 1226.
  • the air pressure of the cylinder 112 is controlled by the tin module to move the tin tube 114 backward. Return to the original position.
  • the heating device 13 includes an induction electrode 131 and a height adjustment bracket 132 that clamps the induction electrode.
  • the sensing electrode 131 includes an RF generator and an induction coil wound around the outer surface of the RF generator.
  • the electrical control device 14 inputs current to the induction coil wound around the outer surface of the RF generator, and the RF occurs.
  • the high frequency electromagnetic wave is generated, and an oscillating magnetic field is formed at the junction 1226 of the metal member 1222 and the coaxial cable 1224 to cause hysteresis loss to generate heat.
  • the height adjustment bracket 132 includes an upper adjustment block 1321 and a lower adjustment block 1322 that are spliced to each other.
  • the upper adjustment block 1321 includes an upper connection plate 1324 disposed at an upper electrode holder 1323 and a lower end of the upper adjustment block 1321; the lower adjustment block 1322 includes a lower connection that cooperates with the upper connection plate 1324 to achieve splicing.
  • a plate 1325 and a table connecting plate 1326 extending from the lower end of the lower connecting plate 1325.
  • the upper connecting plate 1324 is provided with a plurality of rows of connecting holes
  • the lower connecting plate 1325 is provided with a plurality of rows and the upper connecting plate 1324.
  • the connecting holes correspond to the coaxial through-holes. And the connecting hole and the connecting hole are coaxially connected by a bolt or a screw.
  • height adjustment is achieved by adjusting the relative position of the connecting hole of the upper connecting plate 1324 and the opposing hole of the lower connecting plate 1325.
  • the height adjustment bracket is only one embodiment, and the invention can also be implemented by other height adjustment brackets, such as a spiral height adjustment bracket, or an upper bracket and a lower bracket, and the upper bracket can be inserted into the lower bracket. The movement is performed by bolts passing through the upper bracket and the lower bracket through the nut, so that the height adjustment purpose can be achieved, and thus the embodiment does not constitute a limitation of the present invention.
  • the relevant control parameters are input at the human-machine interface 141, when the workpiece is moved to the induction heating welding position.
  • the heating module controls the alternating current frequency of the sensing electrode 131 to generate an oscillating magnetic field to cause hysteresis loss at the junction 1226 of the metal member 1222 and the coaxial cable 1224, and the connection 1226 with solder paste is applied.
  • Induction heating is performed.
  • the sensing electrode 131 is vertically adjusted by the electrode height adjusting frame 132 according to the height at which the metal member 1222 and the coaxial cable 1224 are connected.
  • the moving positioning device 12 includes a workpiece holder 122 and a feeding mechanism 121 that drives the workpiece holder to move to the first station and the second station.
  • the workpiece holder 122 includes a first positioning plate 1221 that clamps the metal member 1222 and a second positioning plate 1223 that clamps the coaxial cable 1224.
  • the first positioning plate 1221 is shown in FIG. A distance is maintained between the second positioning plate 1223 to expose the joint 1226.
  • the two ends of the first positioning plate 1221 are provided with a support plate 1225 with a groove, and the groove of the support plate 1225 is used for clamping the second positioning plate 1223.
  • the metal piece 1222 is multiple in a single row And/or a double row and a plurality of pairs are fixed to the first positioning plate 1221, and the coaxial cable 1224 corresponding to the position of the metal member 1222 is fixed in a plurality of rows and/or in a double row in a plurality of pairs.
  • the second positioning plate 1223, and the above operation is performed manually.
  • the feeding mechanism 121 includes a linear guide 1212, a moving platform 1214 that fixes the workpiece holder, a driving assembly 1213 that drives the moving platform 1214 to travel along the linear guide 1212, and
  • the drive assembly 1213 is coupled to output a powered motor 1211.
  • a protective cover 15 is provided at the end of the motor 1211 in the feeding mechanism 121.
  • the driving assembly adopts a ball screw structure; the motor 1211 adopts a stepping motor 1211.
  • the driving component 1213 includes a ball screw 12131, a coupling 12132 connecting the ball screw 12131 and the stepping motor shaft, and a bearing seat 12133 fixed on the bracket of one end of the moving positioning bottom plate 1215.
  • the ball screw 12131 is mounted at a middle position of the linear guide 1212.
  • the linear guide 1212 is provided with a moving slider 12134.
  • the moving slider 12134 is fixedly connected with the nut that is engaged with the ball screw.
  • the moving platform 1214 is fixedly mounted on the moving slider 12134.
  • the relevant control parameters are input at the human-machine interface 141 (the parameters include but are not limited to the driving power of the stepping motor, the stepping time), and the mobile positioning module is driven.
  • the stepping motor 1211 is operated to drive the ball screw 12131 in the driving assembly 1213 to rotate, and further, the moving slider 12134 is moved along the linear guide 1212 according to the control parameter input in advance to move the corresponding distance.
  • soldering device 11 is located at the first station 16
  • heating device 13 is located at the second station 17
  • soldering device 11 and the heating device 13 are adjacent to each other and They are respectively disposed on both sides of the extension line of the linear guide 1212.
  • the present invention also provides a method for implementing welding of a metal member and a coaxial cable, which includes the following steps:
  • Step S1 preparing the metal piece 1222 and the coaxial cable 1224 and transferring it to a processing station;
  • the metal structural member 1222 to be welded is placed on the first positioning plate 1221 by manual operation, and the coaxial cable 1224 is clamped by the second positioning plate 1223 to fix the first positioning.
  • the plate 1221 and the second positioning plate 1223 are snap-fitted by the support plate 1225 fixed to the first positioning plate 1221, so that the positional relationship between the metal member 1222 and the coaxial cable 1224 is maintained by the workpiece holder 122.
  • the workpiece member 122 that fixes the metal member 1222 and the coaxial cable 1224 is transported by the electrical control device 14 while the metal member 1222 and the coaxial cable 1224 maintain a predetermined positional relationship.
  • the workpiece holder 122 exposes the joint 1226 of the metal piece 1222 and the coaxial cable 1224 so that the tin feeding device 11 adds solder paste from the exposed position to the joint 1226.
  • Step S2 adding solder paste to the joint of the metal member 1222 and the coaxial cable 1224, and then performing induction heating to achieve soldering;
  • the soldering device 11 is controlled by the tin module in the electrical control device 14, and the relevant control parameters (including but not limited to the air pressure value and the pressing time) are input according to the human machine interface 141.
  • the value, the amount of tin is controlled, the air pressure and the pressing time of the cylinder 112 are controlled, and the tin tube 114 is pushed forward to the joint 1226 of the metal piece 1222 and the coaxial cable 1224, so that the point solder mouth 1142 can be aligned with the joint 1226, then control the air pressure in the barrel 1141 of the tin tube 114, and place a suitable amount of tin at the joint 1226 of the metal piece 1222 and the coaxial cable 1224.
  • the cylinder 112 retracts the tin barrel 114 back.
  • the delivery mechanism 121 is driven by the electrical control device 14 to fix the solid
  • a workpiece holder 122 having a metal member 1222 and a coaxial cable 1224 is transported to the second station 17.
  • the heating device 13 is controlled by the heating module in the electrical control device 14, and the relevant control parameters are input according to the human-machine interface 141 (the parameters include, but are not limited to, heating temperature, heating time), and the control is performed.
  • the alternating current frequency of the sensing electrode 131 is such that it produces an oscillating magnetic field to cause hysteresis loss at the junction 1226 of the metal member 1222 and the coaxial cable 1224, which will inductively heat the junction 1226 with solder paste. Specifically, the high frequency current is applied to either side of the junction. Further, the sensing electrode 131 is adjusted by the electrode height adjusting frame 132 according to the height of the joint 1226 of the metal member 1222 and the coaxial cable 1224. The sensing electrode 131 is enabled to accurately align the joint 1226 for heat welding.
  • Step S3 transferring the workpiece that has been welded from the processing station.
  • the solder is melted by heat, and the position where the workpieces are in contact with each other is integrated by the welding material.
  • the finished welded metal piece 1222 and coaxial cable 1224 will be driven by the electrical control device 14 to move the delivery mechanism 121 to the next position for cooling.
  • the feed mechanism 121 will return the workpiece clamp 122 to the starting position, manually removing the workpiece, replacing it with the next batch of workpieces, and/or placing another
  • the workpiece holder 122 on which the workpiece is placed is fixed to the motion platform for the next round of welding work, and so on.
  • the present invention provides an automated system and a method for soldering a metal member and a coaxial cable.
  • the non-contact induction heating welding using the sensing electrode fundamentally solves the heat absorbing effect of the metal structural member, and the present invention It ensures the uniformity of the solder joints and improves the soldering reliability of the products.
  • the invention provides a welding automation system capable of greatly improving production efficiency.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Dermatology (AREA)
  • General Health & Medical Sciences (AREA)
  • Wire Processing (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

An automatic system for welding a metal part and a coaxial cable, comprising: a tin feeding device (11) disposed at a first station (16) and used for adding tin paste to a joint (1226) between a metal part (1222) and a coaxial cable (1224); a heating device (13) disposed at a second station (17) and used for performing induction heating on the joint to which the tin paste is added; a moving positioning device (12) used for separately clamping the metal part (1222) and the coaxial cable (1224), and moving the metal part (1222) and the coaxial cable (1224) to the first station (16) and the second station (17) in sequence; and an electric control device (14) used for controlling each device of the automatic system. Also disclosed is an implementation method for welding a metal part and a coaxial cable. The use of non-contact induction heating fundamentally solves an endothermic effect of a metallic structure while ensuring the heating uniformity of welding spots and improving the welding reliability of products.

Description

金属件与同轴电缆焊接的自动化系统及实现方法Automatic system for welding metal parts and coaxial cables and implementation method thereof 技术领域Technical field
本发明涉及移动通信天线制造加工领域,尤其涉及一种金属件与同轴电缆焊接的自动化系统及实现方法。The invention relates to the field of manufacturing and processing of mobile communication antennas, in particular to an automation system and a method for realizing welding of metal parts and coaxial cables.
背景技术Background technique
天线是移动通信网络覆盖的关键部件,天线产品结构复杂,内部结构主要由钣金件、压铸件、PCB电路板、同轴电缆等多类型、多品种零部件组装及结构件焊接而成。因为天线产品的固线特性,其焊接的目的要保证两个方面,一是要保证良好的电气连续连接导通,二是要保证持久的机械连接。所以焊点的锡量一致性、焊点的融透性、力学强度制约着产品电气参数及互调指标。焊接工艺参数量化管控,是实现产品一致性的重大前提。The antenna is a key component of the coverage of the mobile communication network. The antenna product has a complicated structure. The internal structure is mainly composed of sheet metal parts, die-casting parts, PCB circuit boards, coaxial cables, and other types of parts and components and structural parts. Because of the fixed line characteristics of the antenna product, the purpose of soldering must be guaranteed in two aspects. One is to ensure good electrical continuous connection conduction, and the other is to ensure a long-lasting mechanical connection. Therefore, the consistency of the solder joints, the weldability of the solder joints, and the mechanical strength limit the electrical parameters and intermodulation indicators of the products. Quantitative control of welding process parameters is a major prerequisite for achieving product consistency.
众所周知,传统锡钎焊接工艺由烙铁发热,对被焊点进行接触传导热量,同时辅助焊锡丝进行焊料的填充的一种接触焊接方法。通信行业的金属结构件的焊接方式,基本上也是采用这种电烙铁焊接,因为金属结构件的吸热效应,常规电烙铁还用不了,必须选用大功率的焊台。为了使其加热能够满足焊接需求,需要较高的温度传递或长时间接触焊接,造成焊点质量可靠性下降,同时长时间高温,烙铁头容易氧化,使用寿命降低;如果金属结构件的体积比较大时,在焊接的过程中,会降低烙铁头的温度,这样无法保证焊接温度的一致性,同时人工焊接方式,无法保证焊接时间 及送锡量的一致性,作业方式效率低下,且质量一致性差。As is well known, the conventional tin brazing process is a contact welding method in which the soldering iron is heated, and the soldered contact is conducted to conduct heat, and the solder wire is used to fill the solder. The welding method of the metal structural parts of the communication industry is basically also welded by the electric soldering iron. Because of the heat absorbing effect of the metal structural parts, the conventional electric soldering iron can not be used, and a high-power soldering station must be selected. In order to make the heating meet the welding requirements, high temperature transfer or long-time contact welding is required, resulting in a decrease in solder joint quality reliability, and at the same time high temperature, the soldering iron tip is easily oxidized, and the service life is reduced; if the volume of the metal structural member is compared When it is large, the temperature of the soldering iron tip will be lowered during the soldering process, so that the consistency of the soldering temperature cannot be ensured, and the soldering time cannot be guaranteed by the manual soldering method. And the consistency of the amount of tin delivered, the operation mode is inefficient, and the quality consistency is poor.
发明内容Summary of the invention
本发明的目的是,提供一种能够实现金属件与同轴电缆非接触式局部感应加热焊接的自动化系统。It is an object of the present invention to provide an automated system that enables non-contact local induction heating welding of metal parts and coaxial cables.
为达到以上技术目的,本发明采用如下的技术方案:In order to achieve the above technical purpose, the present invention adopts the following technical solutions:
金属件与同轴电缆焊接的自动化系统,其包括设置在第一工位的用于在所述金属件与同轴电缆连接处添加锡膏的送锡装置、设置在所述第二工位的用于对已添加锡膏的所述连接处进行感应加热的加热装置、将所述金属件和同轴电缆分别进行夹持并依次移送到所述第一工位和第二工位的移动定位装置,以及对所述自动化系统各个装置进行控制的电气控制装置。An automated system for welding a metal member to a coaxial cable, comprising: a tin feeding device disposed at a first station for adding a solder paste at a joint of the metal member and the coaxial cable, and a second soldering device disposed at the second station a heating device for inductively heating the joint to which the solder paste has been added, clamping the metal member and the coaxial cable, respectively, and sequentially moving to the first station and the second station for moving positioning A device, and an electrical control device that controls each device of the automation system.
进一步地,所述送锡装置包括锡筒固定座、由所述锡筒固定座夹持的锡筒和驱动所述锡筒固定座往返移动的气缸。具体地,所述锡筒包括储存锡膏的筒身和从所述筒身前端延伸出的锡嘴;所述锡筒固定座包括固定座底板、设置在所述固定座底板前端的锡嘴夹和设置在所述固定座底板后端的筒身夹;所述气缸包括缸筒、在所述缸筒内往复移动的活塞和与所述活塞同轴连接的活塞杆。优选地,所述气缸由气缸固定架固定在所述锡筒固定座的邻近位置,所述锡筒固定座与所述活塞杆固定连接以随该活塞杆的往复移动而移动。Further, the tin feeding device includes a tin cylinder fixing seat, a tin cylinder clamped by the tin cylinder fixing seat, and a cylinder that drives the tin cylinder fixing seat to reciprocate. Specifically, the tin cylinder includes a barrel storing a solder paste and a solder nozzle extending from a front end of the barrel; the tin holder fixing base includes a fixing base plate, and a nozzle clip disposed at a front end of the fixing base plate And a barrel clamp disposed at a rear end of the fixed base plate; the cylinder includes a cylinder, a piston reciprocating within the cylinder, and a piston rod coaxially coupled to the piston. Preferably, the cylinder is fixed by the cylinder holder at an adjacent position of the tin cartridge holder, and the tin cartridge holder is fixedly coupled to the piston rod to move with the reciprocating movement of the piston rod.
进一步地,所述加热装置包括感应电极和夹持所述感应电极的高度调节架;所述高度调节架包括相互拼接的上调节块和下调节块。具体地,所述上调节块包括布设在该上调节块上端电极夹和下端的上连接板;所述下 调节块包括与所述上连接板配合以实现拼接的下连接板和从所述下连接板下端延伸出的工作台连接板。优选地,所述上连接板设有若干排连接孔,所述下连接板设有若干排与所述上连接板的连接孔相对应的同轴贯通的对接孔,优选地,所述连接孔和对接孔采用插销或者螺杆同轴连接。优选地,所述感应电极包括射频发生器和该射频发生器外表面绕设的感应线圈。Further, the heating device includes an induction electrode and a height adjustment bracket that clamps the induction electrode; the height adjustment bracket includes an upper adjustment block and a lower adjustment block that are spliced together. Specifically, the upper adjusting block includes an upper connecting plate disposed on an upper electrode clip and a lower end of the upper adjusting block; The adjustment block includes a lower connection plate that cooperates with the upper connection plate to effect splicing and a table connection plate that extends from a lower end of the lower connection plate. Preferably, the upper connecting plate is provided with a plurality of rows of connecting holes, and the lower connecting plate is provided with a plurality of rows of coaxial through holes corresponding to the connecting holes of the upper connecting plate, preferably the connecting holes The butt hole is connected by a bolt or a screw coaxially. Preferably, the sensing electrode comprises a radio frequency generator and an induction coil wound around an outer surface of the radio frequency generator.
进一步地,所述移动定位装置包括工件夹具和驱动所述工件夹具移动到所述第一工位和第二工位的送件机构。具体地,所述工件夹具包括夹持所述金属件的第一定位板和夹持所述同轴电缆的第二定位板,所述第一定位板和第二定位板之间保持距离以暴露所述连接处。为了达到能够驱动所述工件夹具自动移动定位的目的,所述送件机构包括直线导轨、固定所述工件夹具的运动平台、驱动所述运动平台沿所述直线导轨行走的驱动组件和与所述驱动组件连接以输出动力的电机。优选地,所述驱动组件采用滚珠丝杠结构;所述电机采用步进电机。优选地,所述第一工位和第二工位彼此相邻并且设置在所述直线导轨的延长线上。优选地,所述送锡装置和加热装置分别设置在所述直线导轨的延长线的两侧。Further, the mobile positioning device includes a workpiece holder and a feed mechanism that drives the workpiece holder to move to the first station and the second station. Specifically, the workpiece holder includes a first positioning plate that clamps the metal member and a second positioning plate that clamps the coaxial cable, and the first positioning plate and the second positioning plate maintain a distance to expose The junction. In order to achieve the purpose of driving the workpiece holder to automatically move and position, the feeding mechanism comprises a linear guide, a moving platform for fixing the workpiece holder, a driving assembly for driving the moving platform to travel along the linear guide, and the A motor that is connected to the drive assembly to output power. Preferably, the drive assembly employs a ball screw structure; the motor employs a stepper motor. Preferably, the first station and the second station are adjacent to each other and are disposed on an extension line of the linear guide. Preferably, the tin feeding device and the heating device are respectively disposed on both sides of an extension line of the linear guide.
进一步地,所述电气控制装置包括控制所述送件机构的移动定位模块、控制所述送锡装置的点锡模块和控制所述加热装置的加热模块。具体地,所述电气控制装置还包括控制柜以容纳所述各模块,并利用该控制柜的顶面提供工作台。进一步地,所述电气控制装置还包括具有人机交互界面的控制面板。Further, the electrical control device includes a movement positioning module that controls the delivery mechanism, a tin-spot module that controls the tin-feeding device, and a heating module that controls the heating device. Specifically, the electrical control device further includes a control cabinet to accommodate the modules and a work surface provided by a top surface of the control cabinet. Further, the electrical control device further includes a control panel having a human-computer interaction interface.
本发明还提供了一种金属件与同轴电缆焊接的实现方法,其包括以下步骤: The invention also provides a method for realizing welding of a metal part and a coaxial cable, which comprises the following steps:
准备所述金属件与同轴电缆并移送到加工工位;Preparing the metal piece and the coaxial cable and transferring it to a processing station;
在所述金属件与同轴电缆的连接处添加了锡膏之后进行感应加热以实现焊接;Inductive heating is performed after the solder paste is added to the joint of the metal member and the coaxial cable to achieve soldering;
将已完成焊接的所述工件从所述加工工位上转移。The workpiece that has been welded is transferred from the processing station.
具体地,所述准备步骤中,在所述金属件与同轴电缆维持预设的位置关系的情况下驱动所述金属件与同轴电缆到达所述加工工位。所述金属件与同轴电缆之间的位置关系通过工件夹具来维持。Specifically, in the preparing step, the metal piece and the coaxial cable are driven to reach the processing station when the metal piece and the coaxial cable maintain a preset positional relationship. The positional relationship between the metal member and the coaxial cable is maintained by the workpiece holder.
进一步地,所述工件夹具暴露所述金属件与同轴电缆的连接处,以便从所述暴露的位置向所述连接处添加锡膏。所述感应加热所需的热量通过高频电流在所述连接处形成振荡磁场以引起磁滞损耗而产生。优选地,所述高频电流施加在所述连接处的任意一侧。Further, the workpiece holder exposes a joint of the metal member and the coaxial cable to add a solder paste from the exposed position to the joint. The heat required for the induction heating is generated by a high-frequency current forming an oscillating magnetic field at the junction to cause hysteresis loss. Preferably, the high frequency current is applied to either side of the junction.
进一步地,所述加工工位包括在所述金属件与同轴电缆的连接处添加锡膏的第一工位和对所述连接处进行感应加热的第二工位。具体地,所述金属件与同轴电缆将从所述第一工位转移到第二工位。Further, the processing station includes a first station for adding solder paste at the junction of the metal member and the coaxial cable and a second station for inductively heating the joint. Specifically, the metal piece and the coaxial cable will be transferred from the first station to the second station.
进一步地,所述已完成焊接的所述金属件在锡膏冷却凝固后从所述加工工位上转移。而所述金属件与同轴电缆的位置转移通过数控的送件机构驱动。Further, the metal piece that has been welded is transferred from the processing station after the solder paste is cooled and solidified. The positional transfer of the metal piece and the coaxial cable is driven by a numerically controlled feed mechanism.
与现有技术相比较,本发明具有如下优势:Compared with the prior art, the present invention has the following advantages:
(1)本发明的一种金属件与同轴电缆焊接的自动化系统及实现方法,利用电气控制装置控制送锡装置、移动定位装置以及感应电极加热装置对金属件与同轴电缆的焊接,使加热与焊料添加工序分开,专业化得到细分,实现了自动化的高度集成,并且焊接的相关参数自动控制,焊接质量得到保证,相比之下,使焊接效率得到大大提升。 (1) An automatic system and a method for realizing welding of a metal member and a coaxial cable according to the present invention, wherein an electric control device is used to control a soldering device, a moving positioning device, and an induction electrode heating device for welding a metal member and a coaxial cable, thereby The heating is separated from the solder addition process, the specialization is subdivided, the automation is highly integrated, and the relevant parameters of the welding are automatically controlled, and the welding quality is guaranteed. In comparison, the welding efficiency is greatly improved.
(2)本发明的一种金属件与同轴电缆焊接的自动化系统及实现方法,利用自动送锡机构对焊点进行焊料预送,相关参数由电气控制装置进行自动控制,实现了预送的焊料的一致性以及对焊点的送锡准确性,使焊接产品的质量得到保证。(2) An automatic system and a method for realizing welding of a metal member and a coaxial cable according to the present invention, using an automatic feeding mechanism to perform solder pre-feeding on the solder joint, and the relevant parameters are automatically controlled by the electric control device to realize the pre-delivery. The consistency of the solder and the accuracy of the soldering of the solder joints ensure the quality of the soldered product.
(3)本发明的一种金属件与同轴电缆焊接的自动化系统及实现方法,利用感应加热装置能够实现非接触式焊接,不会产生烙铁头的接触不良,或位置偏移带来的温度缺失的问题,并且加热效果好,加热均匀,保证了焊料的流动性,及焊点形成的强度。同时此发明对电缆的耐温性要求大大降低,适用性广泛,可以适用目前市面上所有同轴电缆的焊接。(3) An automatic system and a method for realizing welding of a metal member and a coaxial cable according to the present invention, which can realize non-contact welding by using an induction heating device without causing contact failure of the tip or temperature caused by positional deviation The missing problem, and the heating effect is good, the heating is uniform, the solder flowability and the strength of the solder joint formation are ensured. At the same time, the invention has greatly reduced the temperature resistance requirement of the cable, has wide applicability, and can be applied to the welding of all coaxial cables currently on the market.
附图说明DRAWINGS
图1为本发明的金属件与同轴电缆焊接的自动化系统的立体结构示意图。1 is a perspective view showing the structure of an automatic system for welding a metal member and a coaxial cable according to the present invention.
图2为本发明的金属件与同轴电缆焊接的自动化系统中的送锡装置的结构示意图。2 is a schematic view showing the structure of a tin feeding device in an automatic system for welding a metal member and a coaxial cable according to the present invention.
图3为本发明的金属件与同轴电缆焊接的自动化系统中的加热装置的结构示意图。3 is a schematic view showing the structure of a heating device in an automatic system for welding a metal member and a coaxial cable according to the present invention.
图4为本发明的金属件与同轴电缆焊接的自动化系统中的工件夹具的结构示意图。4 is a schematic view showing the structure of a workpiece holder in an automatic system for welding a metal member and a coaxial cable according to the present invention.
图5为本发明的金属件与同轴电缆焊接的自动化系统中的送件机构的结构示意图。FIG. 5 is a schematic structural view of a feeding mechanism in an automatic system for welding a metal member and a coaxial cable according to the present invention.
图6为本发明的金属件与同轴电缆焊接的实现方法的流程示意图。 6 is a schematic flow chart of a method for realizing welding of a metal member and a coaxial cable according to the present invention.
具体实施方式detailed description
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention.
参考图1,本发明的金属件与同轴电缆焊接的自动化系统1包括设置在第一工位16的用于在所述金属件1222与同轴电缆1224连接处1226添加锡膏的送锡装置11、设置在所述第二工位17的用于对已添加锡膏的所述连接处进行感应加热的加热装置13、将所述金属件1222和同轴电缆1224分别进行夹持并依次移送到所述第一工位16和第二工位17的移动定位装置12,以及对所述自动化系统各个装置进行控制的电气控制装置14。其中,在完成一次金属件1222与同轴电缆1224焊接的工序中,所述第一工位16为所述移动定位装置12移动定位至需要进行加工工序的第一个位置,在所述第一工位16处设置有装置送锡装置11用于在所述金属件与同轴电缆连接处添加锡膏。所述第二工位17为所述移动定位装置12移动定位至需要进行下一步加工工序的第二个位置,在所述第二工位17处设置有加热装置13,用于对已添加锡膏的所述连接处1226进行感应加热。所述电气控制装置14包括控制柜142和具有人机交互界面的控制面板141,所述控制柜142的顶面提供工作台。所述电气控制装置14还包括控制所述移动定位装置12的移动定位模块、控制所述送锡装置11的点锡模块和控制所述加热装置13的加热模块,其中所述控制柜142容纳所述各模块。Referring to FIG. 1, an automated system 1 for welding a metal member and a coaxial cable of the present invention includes a tin feeding device disposed at a first station 16 for adding a solder paste at a joint 1226 of the metal member 1222 and the coaxial cable 1224. 11. The heating device 13 for inductively heating the connection portion to which the solder paste has been added is disposed at the second station 17, and the metal member 1222 and the coaxial cable 1224 are respectively clamped and sequentially transferred. The mobile positioning device 12 to the first station 16 and the second station 17, and the electrical control device 14 that controls the various devices of the automation system. In the process of completing the welding of the metal member 1222 and the coaxial cable 1224, the first station 16 moves the positioning device 12 to the first position where the machining process is required, in the first position. A device tinning device 11 is provided at the station 16 for adding solder paste to the joint of the metal member and the coaxial cable. The second station 17 is configured to move the positioning device 12 to a second position where a further processing step is required, and a heating device 13 is disposed at the second station 17 for adding tin The junction 1226 of the paste is inductively heated. The electrical control device 14 includes a control cabinet 142 and a control panel 141 having a human-machine interface, and a top surface of the control cabinet 142 provides a work surface. The electrical control device 14 further includes a mobile positioning module that controls the mobile positioning device 12, a tin-spot module that controls the soldering device 11, and a heating module that controls the heating device 13, wherein the control cabinet 142 houses Each module is described.
进一步地,如图2所示,所述送锡装置11包括锡筒固定座113、由所述锡筒固定座113夹持的锡筒114和驱动所述锡筒固定座113往返移动的气缸112。其中,所述锡筒114包括储存锡膏的筒身1141和从所述筒 身前端延伸出的锡嘴1142;所述锡筒固定座包括固定座底板1131、设置在所述固定座底板1131前端的锡嘴夹1132和设置在所述固定座底板1131后端的筒身夹1133。所述气缸112由气缸固定架111固定在所述锡筒固定座113的邻近位置;所述气缸包括缸筒、在所述缸筒内往复移动的活塞和与所述活塞同轴连接的活塞杆;所述锡筒固定座113与所述活塞杆固定连接以随该活塞杆的往复移动而移动。具体地,受电气控制装置14中点锡模块的控制,在所述人机界面141输入相关控制参数(包括但不限于气压值、加压时间值、锡量值),由点锡模块控制所述气缸112的气压和加压时间将所述锡筒114向前推送到焊点位置,使得所述点锡嘴1142能够对准所述金属件1222与同轴电缆1224连接处1226,然后控制所述锡筒114的筒身1141内的气压将所设置的锡量点在所述连接处1226,当点完锡后,由点锡模块控制所述气缸112的气压将所述锡筒114向后退回原位。Further, as shown in FIG. 2, the soldering device 11 includes a tin cartridge holder 113, a tin cylinder 114 sandwiched by the tin cartridge holder 113, and a cylinder 112 that drives the tin cartridge holder 113 to reciprocate. . Wherein, the tin tube 114 includes a barrel 1141 for storing solder paste and the tube from the tube a tin mouth 1142 extending from the front end; the tin cartridge fixing base includes a fixing base plate 1131, a nozzle clip 1132 disposed at a front end of the fixing base plate 1131, and a barrel clamp 1133 disposed at a rear end of the fixing base plate 1131 . The cylinder 112 is fixed in a position adjacent to the tin cartridge holder 113 by a cylinder holder 111; the cylinder includes a cylinder, a piston reciprocating within the cylinder, and a piston rod coaxially connected to the piston The tin cartridge holder 113 is fixedly coupled to the piston rod to move with reciprocation of the piston rod. Specifically, controlled by the tin module in the electrical control device 14, the relevant control parameters (including but not limited to the air pressure value, the pressing time value, and the tin amount) are input at the human machine interface 141, and the point tin module is controlled by the point tin module. The air pressure and pressurization time of the cylinder 112 pushes the tin tube 114 forward to the solder joint position, so that the point solder nozzle 1142 can be aligned with the joint 1226 of the metal member 1222 and the coaxial cable 1224, and then the control station The air pressure in the barrel 1141 of the tin tube 114 points the amount of tin disposed at the joint 1226. When the tin is finished, the air pressure of the cylinder 112 is controlled by the tin module to move the tin tube 114 backward. Return to the original position.
进一步地,如图3所示,所述加热装置13包括感应电极131和夹持所述感应电极的高度调节架132。其中,所述感应电极131包括射频发生器和该射频发生器外表面绕设的感应线圈,具体地,由电气控制装置14对所述射频发生器外表面绕设的感应线圈输入电流,射频发生器产生高频电磁波,在所述金属件1222与同轴电缆1224连接处1226形成振荡磁场而引起磁滞损耗产生热量。所述高度调节架132包括相互拼接的上调节块1321和下调节块1322。具体地,所述上调节块1321包括布设在该上调节块1321上端电极夹1323和下端的上连接板1324;所述下调节块1322包括与所述上连接板1324配合以实现拼接的下连接板1325和从所述下连接板1325下端延伸出的工作台连接板1326。所述上连接板1324板面设有若干排连接孔,所述下连接板1325上端设有若干排与所述上连接板1324 的连接孔相对应的同轴贯通的对接孔。并采用插销或者螺杆同轴连接所述连接孔和对接孔。进一步地,通过调节所述上连接板1324的连接孔与所述下连接板1325的对接孔相对位置来实现高度的调节。需要说明的是,上述高度调节架仅是一个实施例,本发明还可以通过其它高度调节架实现,例如设置螺旋高度调节架,或设置有上支架和下支架,上支架可插入下支架内相对移动,利用螺栓穿过上支架和下支架通过螺母固定,可达到高度调节目的,因而本实施例并不能构成对本发明的限制。具体地,受电气控制装置14中加热模块的控制,在所述人机界面141输入相关控制参数(所述参数包括但不限于加热温度、加热时间),当工件被移动到感应加热焊接位置时,加热模块控制所述感应电极131的交流电频率,使其产生振荡磁场以引起所述金属件1222与同轴电缆1224连接处1226的磁滞损耗,将对带有锡膏的所述连接处1226进行感应加热,优选地,所述感应电极131通过电极高度调节架132根据所述金属件1222与同轴电缆1224连接处的高度进行上下位置调节。Further, as shown in FIG. 3, the heating device 13 includes an induction electrode 131 and a height adjustment bracket 132 that clamps the induction electrode. The sensing electrode 131 includes an RF generator and an induction coil wound around the outer surface of the RF generator. Specifically, the electrical control device 14 inputs current to the induction coil wound around the outer surface of the RF generator, and the RF occurs. The high frequency electromagnetic wave is generated, and an oscillating magnetic field is formed at the junction 1226 of the metal member 1222 and the coaxial cable 1224 to cause hysteresis loss to generate heat. The height adjustment bracket 132 includes an upper adjustment block 1321 and a lower adjustment block 1322 that are spliced to each other. Specifically, the upper adjustment block 1321 includes an upper connection plate 1324 disposed at an upper electrode holder 1323 and a lower end of the upper adjustment block 1321; the lower adjustment block 1322 includes a lower connection that cooperates with the upper connection plate 1324 to achieve splicing. A plate 1325 and a table connecting plate 1326 extending from the lower end of the lower connecting plate 1325. The upper connecting plate 1324 is provided with a plurality of rows of connecting holes, and the lower connecting plate 1325 is provided with a plurality of rows and the upper connecting plate 1324. The connecting holes correspond to the coaxial through-holes. And the connecting hole and the connecting hole are coaxially connected by a bolt or a screw. Further, height adjustment is achieved by adjusting the relative position of the connecting hole of the upper connecting plate 1324 and the opposing hole of the lower connecting plate 1325. It should be noted that the height adjustment bracket is only one embodiment, and the invention can also be implemented by other height adjustment brackets, such as a spiral height adjustment bracket, or an upper bracket and a lower bracket, and the upper bracket can be inserted into the lower bracket. The movement is performed by bolts passing through the upper bracket and the lower bracket through the nut, so that the height adjustment purpose can be achieved, and thus the embodiment does not constitute a limitation of the present invention. Specifically, under the control of the heating module in the electrical control device 14, the relevant control parameters (including but not limited to heating temperature, heating time) are input at the human-machine interface 141, when the workpiece is moved to the induction heating welding position. The heating module controls the alternating current frequency of the sensing electrode 131 to generate an oscillating magnetic field to cause hysteresis loss at the junction 1226 of the metal member 1222 and the coaxial cable 1224, and the connection 1226 with solder paste is applied. Induction heating is performed. Preferably, the sensing electrode 131 is vertically adjusted by the electrode height adjusting frame 132 according to the height at which the metal member 1222 and the coaxial cable 1224 are connected.
进一步地,所述移动定位装置12包括工件夹具122和驱动所述工件夹具移动到所述第一工位和第二工位的送件机构121。其中,如图4所示,所述工件夹具122包括夹持所述金属件1222的第一定位板1221和夹持所述同轴电缆1224的第二定位板1223,所述第一定位板1221和第二定位板1223之间保持距离以暴露所述连接处1226。具体地,所述第一定位板1221两端设置有带有凹槽的支撑板1225,所述支撑板1225的凹槽用于卡固所述第二定位板1223。这使第一定位板1221和第二定位板1223之间通过所述支撑板1225保持一定距离,使所述金属件1222与所述同轴电缆1224的连接处1226得以暴露。进一步地,所述金属件1222被单排多个 和/或双排多对地固定在所述第一定位板1221,与所述金属件1222位置相对应的所述同轴电缆1224被单排多个和/或双排多对地固定在所述第二定位板1223,并且上述操作是通过人工进行的。Further, the moving positioning device 12 includes a workpiece holder 122 and a feeding mechanism 121 that drives the workpiece holder to move to the first station and the second station. The workpiece holder 122 includes a first positioning plate 1221 that clamps the metal member 1222 and a second positioning plate 1223 that clamps the coaxial cable 1224. The first positioning plate 1221 is shown in FIG. A distance is maintained between the second positioning plate 1223 to expose the joint 1226. Specifically, the two ends of the first positioning plate 1221 are provided with a support plate 1225 with a groove, and the groove of the support plate 1225 is used for clamping the second positioning plate 1223. This maintains a distance between the first positioning plate 1221 and the second positioning plate 1223 through the support plate 1225, so that the joint 1226 of the metal piece 1222 and the coaxial cable 1224 is exposed. Further, the metal piece 1222 is multiple in a single row And/or a double row and a plurality of pairs are fixed to the first positioning plate 1221, and the coaxial cable 1224 corresponding to the position of the metal member 1222 is fixed in a plurality of rows and/or in a double row in a plurality of pairs. The second positioning plate 1223, and the above operation is performed manually.
进一步地,如图5所示,所述送件机构121包括直线导轨1212、固定所述工件夹具的运动平台1214、驱动所述运动平台1214沿所述直线导轨1212行走的驱动组件1213和与所述驱动组件1213连接以输出动力的电机1211。优选地,为了保护所述电机1211的使用环境,延长其使用寿命,在所述送件机构121中的电机1211端设有保护罩15。具体地,所述驱动组件采用滚珠丝杠结构;所述电机1211采用步进电机1211。具体地所述驱动组件1213包括有滚珠丝杆12131、连接滚珠丝杆12131与步进电机轴的联轴器12132和轴承座12133,所述联轴器12132固定在移动定位底板1215一端的支架上,所述滚珠丝杆12131安装在直线导轨1212中间位置,所述直线导轨1212上卡设有移动滑块12134,所述移动滑块12134与啮合在所述滚珠丝杆上的丝母固定连接,所述移动滑块12134上固定安装运动平台1214。具体地,受电气控制装置14中移动定位模块控制,在所述人机界面141输入相关控制参数(所述参数包括但不限于步进电机的驱动功率,步进时间),所述移动定位模块驱动步进电机1211进行运转,带动所述驱动组件1213中滚珠丝杆12131进行转动,进一步地,带动所述移动滑块12134沿着所述直线导轨1212根据预先输入的控制参数移动相应的距离。Further, as shown in FIG. 5, the feeding mechanism 121 includes a linear guide 1212, a moving platform 1214 that fixes the workpiece holder, a driving assembly 1213 that drives the moving platform 1214 to travel along the linear guide 1212, and The drive assembly 1213 is coupled to output a powered motor 1211. Preferably, in order to protect the use environment of the motor 1211 and prolong its service life, a protective cover 15 is provided at the end of the motor 1211 in the feeding mechanism 121. Specifically, the driving assembly adopts a ball screw structure; the motor 1211 adopts a stepping motor 1211. Specifically, the driving component 1213 includes a ball screw 12131, a coupling 12132 connecting the ball screw 12131 and the stepping motor shaft, and a bearing seat 12133 fixed on the bracket of one end of the moving positioning bottom plate 1215. The ball screw 12131 is mounted at a middle position of the linear guide 1212. The linear guide 1212 is provided with a moving slider 12134. The moving slider 12134 is fixedly connected with the nut that is engaged with the ball screw. The moving platform 1214 is fixedly mounted on the moving slider 12134. Specifically, controlled by the mobile positioning module in the electrical control device 14, the relevant control parameters are input at the human-machine interface 141 (the parameters include but are not limited to the driving power of the stepping motor, the stepping time), and the mobile positioning module is driven. The stepping motor 1211 is operated to drive the ball screw 12131 in the driving assembly 1213 to rotate, and further, the moving slider 12134 is moved along the linear guide 1212 according to the control parameter input in advance to move the corresponding distance.
进一步地,所述送锡装置11位于所述第一工位16处,所述加热装置13位于所述第二工位17处,所述送锡装置11和所述加热装置13彼此相邻并且分别设置在所述直线导轨1212的延长线的两侧。 Further, the soldering device 11 is located at the first station 16, the heating device 13 is located at the second station 17, and the soldering device 11 and the heating device 13 are adjacent to each other and They are respectively disposed on both sides of the extension line of the linear guide 1212.
参考图6,本发明还提供了一种金属件与同轴电缆焊接的实现方法,其包括以下步骤:Referring to FIG. 6, the present invention also provides a method for implementing welding of a metal member and a coaxial cable, which includes the following steps:
步骤S1:准备所述金属件1222与同轴电缆1224并移送到加工工位;Step S1: preparing the metal piece 1222 and the coaxial cable 1224 and transferring it to a processing station;
具体地,在所述准备工作中,通过人工操作将待焊接的金属结构件1222摆放在第一定位板1221上,将同轴电缆1224通过第二定位板1223来夹持,将第一定位板1221与第二定位板1223通过固定在所述第一定位板1221的支撑板1225进行卡接固定,使所述金属件1222与同轴电缆1224之间的位置关系通过工件夹具122来维持。在所述金属件1222与同轴电缆1224维持预设的位置关系的情况下通过电气控制装置14驱动所述送件机构121将所述固定有金属件1222与同轴电缆1224的工件夹具122运送至所述第一工位16。进一步地,所述工件夹具122暴露所述金属件1222与同轴电缆1224的连接处1226,以便送锡装置11从所述暴露的位置向所述连接处1226添加锡膏。Specifically, in the preparation work, the metal structural member 1222 to be welded is placed on the first positioning plate 1221 by manual operation, and the coaxial cable 1224 is clamped by the second positioning plate 1223 to fix the first positioning. The plate 1221 and the second positioning plate 1223 are snap-fitted by the support plate 1225 fixed to the first positioning plate 1221, so that the positional relationship between the metal member 1222 and the coaxial cable 1224 is maintained by the workpiece holder 122. The workpiece member 122 that fixes the metal member 1222 and the coaxial cable 1224 is transported by the electrical control device 14 while the metal member 1222 and the coaxial cable 1224 maintain a predetermined positional relationship. To the first station 16. Further, the workpiece holder 122 exposes the joint 1226 of the metal piece 1222 and the coaxial cable 1224 so that the tin feeding device 11 adds solder paste from the exposed position to the joint 1226.
步骤S2:在所述金属件1222与同轴电缆1224的连接处添加了锡膏之后进行感应加热以实现焊接;Step S2: adding solder paste to the joint of the metal member 1222 and the coaxial cable 1224, and then performing induction heating to achieve soldering;
具体地,在所述第一工位16,送锡装置11受电气控制装置14中点锡模块的控制,根据所述人机界面141输入相关控制参数(包括但不限于气压值、加压时间值、锡量置),控制所述气缸112的气压和加压时间,将所述锡筒114向前推送到所述金属件1222与同轴电缆1224的连接处1226,使得所述点锡嘴1142能够对准所述连接处1226,然后控制所述锡筒114的筒身1141内的气压,将合适的锡量点在所述金属件1222与同轴电缆1224连接处1226,当点完锡后,所述气缸112将所述锡筒114向后退回原位。然后,通过电气控制装置14驱动所述送件机构121将所述固 定有金属件1222与同轴电缆1224的工件夹具122运送至所述第二工位17。在所述第二工位17,加热装置13受电气控制装置14中加热模块的控制,根据人机界面141输入相关控制参数(所述参数包括但不限于加热温度、加热时间),控制所述感应电极131的交流电频率,使其产生振荡磁场以引起所述金属件1222与同轴电缆1224连接处1226的磁滞损耗,将对带有锡膏的所述连接处1226进行感应加热。具体地,所述高频电流施加在所述连接处的任意一侧。进一步地,所述感应电极131通过电极高度调节架132根据所述金属件1222与同轴电缆1224连接处1226的高度进行上下位置调节。使得感应电极131能够准确的对准所述连接处1226进行加热焊接。Specifically, in the first station 16, the soldering device 11 is controlled by the tin module in the electrical control device 14, and the relevant control parameters (including but not limited to the air pressure value and the pressing time) are input according to the human machine interface 141. The value, the amount of tin is controlled, the air pressure and the pressing time of the cylinder 112 are controlled, and the tin tube 114 is pushed forward to the joint 1226 of the metal piece 1222 and the coaxial cable 1224, so that the point solder mouth 1142 can be aligned with the joint 1226, then control the air pressure in the barrel 1141 of the tin tube 114, and place a suitable amount of tin at the joint 1226 of the metal piece 1222 and the coaxial cable 1224. Thereafter, the cylinder 112 retracts the tin barrel 114 back. Then, the delivery mechanism 121 is driven by the electrical control device 14 to fix the solid A workpiece holder 122 having a metal member 1222 and a coaxial cable 1224 is transported to the second station 17. In the second station 17, the heating device 13 is controlled by the heating module in the electrical control device 14, and the relevant control parameters are input according to the human-machine interface 141 (the parameters include, but are not limited to, heating temperature, heating time), and the control is performed. The alternating current frequency of the sensing electrode 131 is such that it produces an oscillating magnetic field to cause hysteresis loss at the junction 1226 of the metal member 1222 and the coaxial cable 1224, which will inductively heat the junction 1226 with solder paste. Specifically, the high frequency current is applied to either side of the junction. Further, the sensing electrode 131 is adjusted by the electrode height adjusting frame 132 according to the height of the joint 1226 of the metal member 1222 and the coaxial cable 1224. The sensing electrode 131 is enabled to accurately align the joint 1226 for heat welding.
步骤S3:将已完成焊接的工件从所述加工工位上转移。Step S3: transferring the workpiece that has been welded from the processing station.
焊料受热熔化,将工件间相接触的位置依焊接材料结为一体。已完成焊接的金属件1222与同轴电缆1224将通过电气控制装置14驱动所述送件机构121移动到下一位置进行冷却。当最后一个和/或一对工件被焊接完成时,送件机构121会将工件夹具122退回到起始位置,通过人工将工件取下,换成下一批工件,和/或将另一已经摆放好工件的工件夹具122固定到运动平台上进行下一轮的焊接工作,如此反复。The solder is melted by heat, and the position where the workpieces are in contact with each other is integrated by the welding material. The finished welded metal piece 1222 and coaxial cable 1224 will be driven by the electrical control device 14 to move the delivery mechanism 121 to the next position for cooling. When the last and/or a pair of workpieces are welded, the feed mechanism 121 will return the workpiece clamp 122 to the starting position, manually removing the workpiece, replacing it with the next batch of workpieces, and/or placing another The workpiece holder 122 on which the workpiece is placed is fixed to the motion platform for the next round of welding work, and so on.
综上所述,本发明提供了一种金属件与同轴电缆焊接的自动化系统及实现方法,利用感应电极进行非接触式感应加热焊接根本上解决了金属结构件的吸热效应,同时本发明保证了焊点受热的均匀性,提升了产品焊接可靠性。本发明提供的一种焊接的自动化系统,能够大大提高生产效率。In summary, the present invention provides an automated system and a method for soldering a metal member and a coaxial cable. The non-contact induction heating welding using the sensing electrode fundamentally solves the heat absorbing effect of the metal structural member, and the present invention It ensures the uniformity of the solder joints and improves the soldering reliability of the products. The invention provides a welding automation system capable of greatly improving production efficiency.
上述实施例为本发明较佳的实施方式,但并不仅仅受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替 代、组合、简化,均应为等效的置换方式,均包含在本发明的保护范围之内。 The above embodiments are preferred embodiments of the present invention, but are not limited to the above embodiments, and any other changes, modifications, and alterations made without departing from the spirit and principles of the present invention. Generations, combinations, and simplifications are all equivalent substitutions and are included in the scope of the present invention.

Claims (28)

  1. 一种金属件与同轴电缆焊接的自动化系统,其特征在于:其包括设置在第一工位的用于在所述金属件与同轴电缆连接处添加锡膏的送锡装置、设置在所述第二工位的用于对已添加锡膏的所述连接处进行感应加热的加热装置、将所述金属件和同轴电缆分别进行夹持并依次移送到所述第一工位和第二工位的移动定位装置,以及对所述自动化系统各个装置进行控制的电气控制装置。An automatic system for welding a metal member and a coaxial cable, comprising: a tin feeding device disposed at a first station for adding a solder paste at a joint of the metal member and the coaxial cable; a heating device for inductively heating the joint to which the solder paste has been added, clamping the metal member and the coaxial cable, respectively, and sequentially transferring the first member and the first station A two-station mobile positioning device and an electrical control device for controlling each device of the automation system.
  2. 如权利要求1所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述送锡装置包括锡筒固定座、由所述锡筒固定座夹持的锡筒和驱动所述锡筒固定座往返移动的气缸。The automated system for welding a metal member and a coaxial cable according to claim 1, wherein said soldering device comprises a tin cartridge holder, a tin cylinder held by said tin cartridge holder, and said tin The cylinder mount moves back and forth to the moving cylinder.
  3. 如权利要求2所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述锡筒包括储存锡膏的筒身和从所述筒身前端延伸出的锡嘴;所述锡筒固定座包括固定座底板、设置在所述固定座底板前端的锡嘴夹和设置在所述固定座底板后端的筒身夹。An automated system for welding a metal member and a coaxial cable according to claim 2, wherein said tin cylinder comprises a barrel for storing solder paste and a solder nozzle extending from a front end of said barrel; said tin tube The fixing base includes a fixing base plate, a tin mouth clip disposed at a front end of the fixing base plate, and a barrel clip disposed at a rear end of the fixing base plate.
  4. 如权利要求2所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述气缸由气缸固定架固定在所述锡筒固定座的邻近位置;所述气缸包括缸筒、在所述缸筒内往复移动的活塞和与所述活塞同轴连接的活塞杆;所述锡筒固定座与所述活塞杆固定连接以随该活塞杆的往复移动而移动。An automated system for welding a metal member and a coaxial cable according to claim 2, wherein said cylinder is fixed in a position adjacent to said tin cylinder holder by a cylinder holder; said cylinder includes a cylinder barrel a piston reciprocatingly movable within the cylinder and a piston rod coaxially coupled to the piston; the tin cartridge mount being fixedly coupled to the piston rod for movement with reciprocation of the piston rod.
  5. 如权利要求1所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述加热装置包括感应电极和夹持所述感应电极的高度调节架;所述高度调节架包括相互拼接的上调节块和下调节块。 An automated system for welding a metal member and a coaxial cable according to claim 1, wherein said heating means comprises an induction electrode and a height adjustment frame for holding said induction electrode; said height adjustment frame comprises splicing Upper adjustment block and lower adjustment block.
  6. 如权利要求5所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述上调节块的包括布设在该上调节块上端的电极夹和下端的上连接板;所述下调节块包括与所述上连接板配合以实现拼接的下连接板和从所述下连接板下端延伸出的工作台连接板。The automated system for welding a metal member and a coaxial cable according to claim 5, wherein said upper adjusting block comprises an electrode clip disposed at an upper end of said upper adjusting block and an upper connecting plate at a lower end; said lower adjusting The block includes a lower connecting plate that cooperates with the upper connecting plate to effect splicing and a table connecting plate that extends from a lower end of the lower connecting plate.
  7. 如权利要求6所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述上连接板设有若干排连接孔,所述下连接板设有若干排与所述上连接板的连接孔相对应的同轴贯通的对接孔。The automated system for welding a metal member and a coaxial cable according to claim 6, wherein said upper connecting plate is provided with a plurality of rows of connecting holes, and said lower connecting plate is provided with a plurality of rows and said upper connecting plate A coaxial through-hole that corresponds to the corresponding hole.
  8. 如权利要求7所述的金属件与同轴电缆焊接的自动化系统,其特征在于,采用插销或者螺杆同轴连接所述连接孔和对接孔。The automated system for welding a metal member and a coaxial cable according to claim 7, wherein the connecting hole and the counter hole are coaxially connected by a pin or a screw.
  9. 如权利要求5所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述感应电极包括射频发生器和该射频发生器外表面绕设的感应线圈。The automated system for welding a metal member and a coaxial cable according to claim 5, wherein the sensing electrode comprises an RF generator and an induction coil wound around an outer surface of the RF generator.
  10. 如权利要求1所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述移动定位装置包括工件夹具和驱动所述工件夹具移动到所述第一工位和第二工位的送件机构。An automated system for welding a metal member and a coaxial cable according to claim 1, wherein said moving positioning means comprises a workpiece holder and driving said workpiece holder to move to said first station and said second station Delivery mechanism.
  11. 如权利要求10所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述工件夹具包括夹持所述金属件的第一定位板和夹持所述同轴电缆的第二定位板,所述第一定位板和第二定位板之间保持距离以暴露所述连接处。An automated system for welding a metal member and a coaxial cable according to claim 10, wherein said workpiece holder comprises a first positioning plate for holding said metal member and a second positioning for clamping said coaxial cable A plate, the first positioning plate and the second positioning plate are spaced apart to expose the joint.
  12. 如权利要求10所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述送件机构包括直线导轨、固定所述工件夹具的运动平台、驱动所述运动平台沿所述直线导轨行走的驱动组件和与所述驱动组件连接以输出动力的电机。 An automated system for welding a metal member and a coaxial cable according to claim 10, wherein said feeding mechanism comprises a linear guide, a moving platform for fixing said workpiece holder, and said moving platform is driven along said linear guide A traveling drive assembly and a motor coupled to the drive assembly for outputting power.
  13. 如权利要求12所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述驱动组件采用滚珠丝杠结构;所述电机采用步进电机。The automated system for welding a metal member and a coaxial cable according to claim 12, wherein said drive assembly employs a ball screw structure; said motor employs a stepper motor.
  14. 如权利要求12所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述第一工位和第二工位彼此相邻并且设置在所述直线导轨的延长线上。An automated system for welding a metal member to a coaxial cable according to claim 12, wherein said first station and said second station are adjacent to each other and disposed on an extension of said linear guide.
  15. 如权利要求14所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述送锡装置和加热装置分别设置在所述直线导轨的延长线的两侧。The automated system for welding a metal member and a coaxial cable according to claim 14, wherein said soldering means and said heating means are respectively disposed on both sides of an extension of said linear guide.
  16. 如权利要求1所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述电气控制装置包括控制所述送件机构的移动定位模块、控制所述送锡装置的点锡模块和控制所述加热装置的加热模块。The automated system for welding a metal member and a coaxial cable according to claim 1, wherein said electrical control device comprises a moving positioning module for controlling said feeding mechanism, a spot tin module for controlling said tin feeding device, and A heating module of the heating device is controlled.
  17. 如权利要求16所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述电气控制装置还包括控制柜以容纳所述各模块,并利用该控制柜的顶面提供工作台。The automated system for welding a metal member to a coaxial cable according to claim 16 wherein said electrical control device further comprises a control cabinet to house said modules and to provide a table using the top surface of the control cabinet.
  18. 如权利要求17所述的金属件与同轴电缆焊接的自动化系统,其特征在于,所述电气控制装置还包括具有人机交互界面的控制面板。The automated system for welding a metal member to a coaxial cable according to claim 17, wherein said electrical control device further comprises a control panel having a human-machine interface.
  19. 一种金属件与同轴电缆焊接的实现方法,其特征在于,其包括以下步骤:A method for realizing welding of a metal member and a coaxial cable, characterized in that it comprises the following steps:
    准备所述金属件与同轴电缆并移送到加工工位;Preparing the metal piece and the coaxial cable and transferring it to a processing station;
    在所述金属件与同轴电缆的连接处添加了锡膏之后进行感应加热以实现焊接;Inductive heating is performed after the solder paste is added to the joint of the metal member and the coaxial cable to achieve soldering;
    将已完成焊接的所述工件从所述加工工位上转移。The workpiece that has been welded is transferred from the processing station.
  20. 如权利要求19所述的金属件与同轴电缆焊接的实现方法,其特 征在于,所述准备步骤中,在所述金属件与同轴电缆维持预设的位置关系的情况下驱动所述金属件与同轴电缆到达所述加工工位。The method for realizing welding of a metal member and a coaxial cable according to claim 19, In the preparation step, the metal piece and the coaxial cable are driven to reach the processing station when the metal piece and the coaxial cable maintain a preset positional relationship.
  21. 如权利要求20所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述金属件与同轴电缆之间的位置关系通过工件夹具来维持。The method for realizing welding of a metal member and a coaxial cable according to claim 20, wherein a positional relationship between the metal member and the coaxial cable is maintained by a workpiece holder.
  22. 如权利要求21所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述工件夹具暴露所述金属件与同轴电缆的连接处,以便从所述暴露的位置向所述连接处添加锡膏。A method of realizing welding of a metal member and a coaxial cable according to claim 21, wherein said workpiece holder exposes a joint of said metal member and a coaxial cable so as to be connected from said exposed position Add solder paste.
  23. 如权利要求19所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述感应加热所需的热量通过高频电流在所述连接处形成振荡磁场以引起磁滞损耗而产生。The method of realizing welding of a metal member and a coaxial cable according to claim 19, wherein the heat required for said induction heating is generated by a high-frequency current forming an oscillating magnetic field at said joint to cause hysteresis loss.
  24. 如权利要求23所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述高频电流施加在所述连接处的任意一侧。A method of realizing welding of a metal member and a coaxial cable according to claim 23, wherein said high frequency current is applied to either side of said joint.
  25. 如权利要求19所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述加工工位包括在所述金属件与同轴电缆的连接处添加锡膏的第一工位和对所述连接处进行感应加热的第二工位。The method for realizing welding of a metal member and a coaxial cable according to claim 19, wherein said processing station comprises a first station and a pair of solder paste added at a joint of said metal member and a coaxial cable The junction is a second station for induction heating.
  26. 如权利要求25所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述金属件与同轴电缆将从所述第一工位转移到第二工位。The method of claim 2, wherein the metal member and the coaxial cable are transferred from the first station to the second station.
  27. 如权利要求19所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述已完成焊接的所述金属件在锡膏冷却凝固后从所述加工工位上转移。The method for realizing welding of a metal member and a coaxial cable according to claim 19, wherein said metal member that has been welded is transferred from said processing station after the solder paste is cooled and solidified.
  28. 如权利要求19~27任意一项所述的金属件与同轴电缆焊接的实现方法,其特征在于,所述金属件与同轴电缆的位置转移通过数控的送件机构驱动。 The method for realizing welding of a metal member and a coaxial cable according to any one of claims 19 to 27, characterized in that the positional transfer of the metal member and the coaxial cable is driven by a numerically controlled feeding mechanism.
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