CN106112166A - Automated system that metalwork welds with coaxial cable and implementation method - Google Patents
Automated system that metalwork welds with coaxial cable and implementation method Download PDFInfo
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- CN106112166A CN106112166A CN201610703948.2A CN201610703948A CN106112166A CN 106112166 A CN106112166 A CN 106112166A CN 201610703948 A CN201610703948 A CN 201610703948A CN 106112166 A CN106112166 A CN 106112166A
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- China
- Prior art keywords
- coaxial cable
- metalwork
- automated system
- weld
- metalworks
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/002—Soldering by means of induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
- B23K3/0475—Heating appliances electric using induction effects, e.g. Kelvin or skin effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Dermatology (AREA)
- General Health & Medical Sciences (AREA)
- Wire Processing (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The present invention discloses the automated system that a kind of metalwork welds with coaxial cable, it include being arranged on the first station for add in described metalwork and coaxial cable junction tin cream send stannum device, be arranged on described second station for the described junction adding tin cream being carried out the heater of sensing heating, described metalwork and coaxial cable being clamped and be transplanted on successively the running fix device of described first station and the second station respectively, and the electrical control gear that each device of described automated system is controlled.The invention also discloses the implementation method that a kind of metalwork welds with coaxial cable.Present invention achieves non-contact inductive heating and fundamentally solve the endothermic effect of hardware, this invention ensures that the uniformity that solder joint is heated simultaneously, improve Product jointing reliability.
Description
Technical field
The present invention relates to mobile communication antenna and manufacture manufacture field, particularly relate to what a kind of metalwork welded with coaxial cable
Automated system and implementation method.
Background technology
Antenna is the critical component that mobile communications network covers, and antenna product structure is complicated, and internal structure is mainly by panel beating
The polymorphic types such as part, die casting, PCB, coaxial cable, multi items parts assemble and structural member is welded.Because my god
The solidus characteristic of line product, the purpose of its welding to ensure two aspects, and one is to ensure that good electric continuously coupled conducting,
Two are to ensure that lasting mechanical connection.So the stannum amount concordance of solder joint, the melting property of solder joint, mechanical strength govern product
Electric parameter and intermodulation index.Welding condition quantifies management and control, is the great premise realizing homogeneity of product.
It is known that tradition Sn-coupled SSBR connects technique and generated heat by flatiron, carry out contact conduction heat to by solder joint, assist simultaneously
Solder stick carries out a kind of contact bonding method of the filling of solder.The welding manner of the hardware of the communications industry, substantially
Also being to use the welding of this electric cautery, because the endothermic effect of hardware, conventional electric cautery is the most have more than is needed, it is necessary to select big
The welding stage of power.Disclosure satisfy that welding demand in order to make it heat, need higher temperature transfer or Long contact time welding, make
Becoming quality of welding spot reliability decrease, the most long-time high temperature, Trimeresurus mucrosquamatus (Cantor). easily aoxidizes, and service life reduces；If metal structure
When the volume ratio of part is bigger, during welding, the temperature of Trimeresurus mucrosquamatus (Cantor). can be reduced, so cannot ensure the consistent of welding temperature
Property, human weld's mode simultaneously, it is impossible to ensure weld interval and the concordance of tin feeding amount, operating type inefficiency, and quality
Concordance is poor.
Summary of the invention
It is an object of the present invention to provide one and be capable of metalwork and the weldering of coaxial cable contactless local induction heating
The automated system connect.
For reaching above technical purpose, the present invention adopts the following technical scheme that:
The automated system that metalwork welds with coaxial cable, it include being arranged on the first station at described metal
Part and coaxial cable junction add tin cream send stannum device, be arranged on described second station for the institute adding tin cream
State junction to carry out the heater of sensing heating, carry out respectively clamping and being transplanted on successively by described metalwork and coaxial cable
Described first station and the running fix device of the second station, and the electricity that each device of described automated system is controlled
Gas control device.
Further, stannum cylinder fixes seat, described stannum cylinder the stannum cylinder fixing seat clamping and driving to send stannum device to include described in
The cylinder that seat reciprocates fixed by described stannum cylinder.Specifically, described stannum cylinder includes storing the stack shell of tin cream and before described stack shell
The Xi Zui that end extends；Described stannum cylinder is fixed seat and is included fixing seat bottom plate, is arranged on the Xi Zui folder of described fixing seat bottom front edge of board
Press from both sides with the stack shell being arranged on described fixing seat base plate rear end；Described cylinder includes cylinder barrel, the work moved back and forth in described cylinder barrel
Plug and the piston rod being connected with described piston coaxial.Preferably, described cylinder is fixed on described stannum cylinder by cylinder fixed mount and fixes
Seat close position, described stannum cylinder fix seat fix with described piston rod be connected with this piston rod move back and forth and movement.
Further, described heater includes induction electrode and clamps the height regulating frame of described induction electrode；Described
Height regulating frame includes the upper regulating block that mutually splices and lower regulating block.Specifically, described upper regulating block includes being laid on this
Regulating block upper end electrode folder and the upper junction plate of lower end；Described lower regulating block includes coordinating with described upper junction plate to realize splicing
Lower connecting plate and the workbench connecting plate that extends from described lower connecting plate lower end.Preferably, if described upper junction plate is provided with
Dry row's connecting hole, described lower connecting plate is provided with the most through docking that some rows are corresponding with the connecting hole of described upper junction plate
Hole, it is preferable that described connecting hole and butt hole use latch or screw coaxial to connect.Preferably, described induction electrode includes
Radio-frequency signal generator and the induction coil of this radio-frequency signal generator outer surface winding.
Further, described running fix device includes work piece holder and drives described work piece holder to move to described first
Station and the delivery mechanism of the second station.Specifically, described work piece holder include clamping described metalwork the first location-plate and
Clamp the second location-plate of described coaxial cable, keep at a distance between described first location-plate and the second location-plate described to expose
Junction.In order to reach the purpose that described work piece holder can be driven to automatically move location, described delivery mechanism includes that straight line is led
Rail, the motion platform of fixing described work piece holder, drive driving assembly that described motion platform walks along described line slideway and
It is connected with described driving assembly to export the motor of power.Preferably, described driving assembly uses ball screw arrangement；Described electricity
Machine uses motor.Preferably, described first station and the second station are adjacent one another are and be arranged on described line slideway
On extended line.Preferably, the both sides of the extended line that stannum device and heater be separately positioned on described line slideway are sent described in.
Further, described electrical control gear includes controlling described in the mobile position-fixed module of described delivery mechanism, control
Send the some stannum module of stannum device and control the heating module of described heater.Specifically, described electrical control gear also includes
Switch board is to accommodate described each module, and utilizes the end face of this switch board to provide workbench.Further, described electrical control dress
Put the control panel also including that there is human-computer interaction interface.
Present invention also offers the implementation method that a kind of metalwork welds with coaxial cable, it comprises the following steps:
Prepare described metalwork and coaxial cable and be transplanted on processing stations；
Sensing heating is carried out to realize welding after described metalwork with the addition of tin cream with the junction of coaxial cable；
The described workpiece completing welding is shifted from described processing stations.
Specifically, in described preparation process, maintain the situation of the position relationship preset at described metalwork with coaxial cable
The lower described metalwork of driving arrives described processing stations with coaxial cable.Position relationship between described metalwork and coaxial cable
Maintained by work piece holder.
Further, described work piece holder exposes the junction of described metalwork and coaxial cable, in order to from described exposure
Position to described junction add tin cream.Heat needed for described sensing heating is formed in described junction by high frequency electric
Oscillating magnetic field produces causing magnetic hystersis loss.Preferably, described high frequency electric is applied to any side of described junction.
Further, described processing stations is included in the first of the described metalwork interpolation tin cream in junction with coaxial cable
Station and described junction is carried out sensing heating the second station.Specifically, described metalwork will be from described with coaxial cable
First station transfers to the second station.
Further, the described described metalwork having completed welding turns after tin cream cooled and solidified from described processing stations
Move.And the position transfer of described metalwork and coaxial cable is driven by the delivery mechanism of numerical control.
Compared with prior art, the present invention has the advantage that
(1) a kind of metalwork of the present invention welds with coaxial cable automated system and implementation method, utilize electric-controlled
Device processed controls to send stannum device, running fix device and induction electrode heater welding metalwork and coaxial cable,
Making heating and solder add operation separate, specialization is segmented, it is achieved that automatization highly integrated, and being correlated with of welding
Parameter automatically controls, and welding quality is guaranteed, and by contrast, makes welding efficiency be greatly improved.
(2) a kind of metalwork of the present invention welds with coaxial cable automated system and implementation method, utilize and automatically send
Stannum mechanism butt welding point carries out solder and sends on, and relevant parameter is automatically controlled by electrical control gear, it is achieved that the solder sent on
Concordance and butt welding point send stannum accuracy, make the quality of welding product be guaranteed.
(3) a kind of metalwork of the present invention welds with coaxial cable automated system and implementation method, utilize sensing to add
Thermal is capable of contactless welding, will not produce the loose contact of Trimeresurus mucrosquamatus (Cantor)., or the temperature disappearance that position skew brings
Problem, and heats is good, homogeneous heating, it is ensured that the mobility of solder, and the intensity that solder joint is formed.This invention simultaneously
Requiring to be substantially reduced to the temperature tolerance of cable, the suitability is extensive, can be suitable for the welding of the most all coaxial cables at present.
Accompanying drawing explanation
Fig. 1 is the perspective view of the automated system that the metalwork of the present invention welds with coaxial cable.
Fig. 2 is the structural representation sending stannum device in the automated system that the metalwork of the present invention welds with coaxial cable
Figure.
Fig. 3 is the structural representation of the heater in the automated system that the metalwork of the present invention welds with coaxial cable
Figure.
Fig. 4 is the structural representation of the work piece holder in the automated system that the metalwork of the present invention welds with coaxial cable
Figure.
Fig. 5 is the structural representation of the delivery mechanism in the automated system that the metalwork of the present invention welds with coaxial cable
Figure.
Fig. 6 is the schematic flow sheet of the implementation method that the metalwork of the present invention welds with coaxial cable.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the present invention program, below in conjunction with in the embodiment of the present invention
Accompanying drawing, is clearly and completely described the technical scheme in the embodiment of the present invention.
With reference to Fig. 1, the automated system 1 that the metalwork of the present invention welds with coaxial cable includes being arranged on the first station 16
For add in described metalwork 1222 and coaxial cable 1224 junction 1226 tin cream send stannum device 11, be arranged on described
Second station 17 for the described junction adding tin cream being carried out the heater 13 of sensing heating, by described metalwork
1222 and coaxial cable 1224 to carry out clamping and be transplanted on successively the movement of described first station 16 and the second station 17 respectively fixed
Position device 12, and the electrical control gear 14 that each device of described automated system is controlled.Wherein, complete once
In the operation that metalwork 1222 welds with coaxial cable 1224, it is fixed that described first station 16 moves for described running fix device 12
Position to needing to be processed first position of operation, be provided with at described first station 16 device send stannum device 11 for
Described metalwork adds tin cream with coaxial cable junction.Described second station 17 is the running fix of described running fix device 12
To needing to carry out second position of next step manufacturing procedure, at described second station 17, it is provided with heater 13, is used for
The described junction 1226 adding tin cream is carried out sensing heating.Described electrical control gear 14 includes switch board 142 and tool
Having the control panel 141 of human-computer interaction interface, the end face of described switch board 142 provides workbench.Described electrical control gear 14
Also include some stannum module and the control controlling to send stannum device 11 described in the mobile position-fixed module of described running fix device 12, control
The heating module of described heater 13, wherein said switch board 142 accommodates described each module.
Further, as in figure 2 it is shown, described in send stannum device 11 to include stannum cylinder is fixed seat 113, is fixed seat by described stannum cylinder
The cylinder 112 that seat 113 reciprocates fixed by stannum cylinder 114 and the described stannum cylinder of driving of 113 clampings.Wherein, described stannum cylinder 114 includes
The stack shell 1141 storing tin cream and the stannum mouth 1142 extended from described stack shell front end；Described stannum cylinder is fixed seat and is included fixing seat bottom
Plate 1131, it is arranged on the Xi Zui folder 1132 and be arranged on described fixing seat bottom plate 1131 rear end of described fixing seat bottom plate 1131 front end
Stack shell folder 1133.Described cylinder 112 is fixed on described stannum cylinder by cylinder fixed mount 111 and fixes the close position of seat 113；Described
Cylinder includes cylinder barrel, the piston moved back and forth in described cylinder barrel and the piston rod being connected with described piston coaxial；Described stannum cylinder
Fixing seat 113 fix with described piston rod be connected with this piston rod move back and forth and movement.Specifically, filled by electrical control
Put the control of 14 midpoint stannum modules, input associated control parameters in described man machine interface 141 and (include but not limited to atmospheric pressure value, add
Pressure time value, stannum value), a stannum module control the air pressure of described cylinder 112 and pressing time described stannum cylinder 114 pushed away forward
Deliver to bond pad locations so that described some stannum mouth 1142 can be directed at described metalwork 1222 and coaxial cable 1224 junction
1226, then control the air pressure in the stack shell 1141 of described stannum cylinder 114 by set stannum amount point in described junction 1226, when
After having put stannum, a stannum module control the air pressure of described cylinder 112 and described stannum cylinder 114 is return backward in situ.
Further, as it is shown on figure 3, described heater 13 includes induction electrode 131 and clamps described induction electrode
Height regulating frame 132.Wherein, described induction electrode 131 includes the sense of radio-frequency signal generator and this radio-frequency signal generator outer surface winding
Answer coil, specifically, by the electrical control gear 14 induction coil input current to described radio-frequency signal generator outer surface winding, penetrate
Frequency generator produces frequency electromagnetic waves, form oscillating magnetic field in described metalwork 1222 and coaxial cable 1224 junction 1226 and
Magnetic hystersis loss is caused to produce heat.Described height regulating frame 132 includes the upper regulating block 1321 that mutually splices and lower regulating block
1322.Specifically, described upper regulating block 1321 includes being laid in the upper of regulating block 1321 upper end electrode folder 1323 and lower end on this
Connecting plate 1324；Described lower regulating block 1322 includes coordinating with described upper junction plate 1324 to realize the lower connecting plate 1325 of splicing
With the workbench connecting plate 1326 extended from described lower connecting plate 1325 lower end.Described upper junction plate 1324 plate face is provided with some
Row's connecting hole, described lower connecting plate 1325 upper end is provided with coaxial corresponding with the connecting hole of described upper junction plate 1324 of some rows
Through butt hole.And use latch or screw coaxial to connect described connecting hole and butt hole.Further, by regulation institute
State the connecting hole of upper junction plate 1324 butt hole with described lower connecting plate 1325 and realize the regulation of height relative to position.Need
Illustrating, above-mentioned height regulating frame is only an embodiment, and the present invention can also be realized by other height regulating frame, such as
Arranging helical length adjusting bracket, or be provided with upper bracket and lower carriage, upper bracket can be inserted into relative movement in lower carriage, utilizes spiral shell
Bolt is fixed through upper bracket and lower carriage by nut, can reach altitude mixture control purpose, thus the present embodiment can not constitute right
The restriction of the present invention.Specifically, controlled by heating module in electrical control gear 14, inputted phase in described man machine interface 141
Close and control parameter (described parameter includes but not limited to heating-up temperature, heat time heating time), add thermal weld when workpiece is moved to sensing
During position, heating module controls the ac frequency of described induction electrode 131 so that it is produce oscillating magnetic field to cause described metal
Part 1222 and the magnetic hystersis loss of coaxial cable 1224 junction 1226, will sense the described junction 1226 with tin cream
Heating, it is preferable that described induction electrode 131 passes through electrode height adjusting bracket 132 according to described metalwork 1222 and coaxial cable
The height of 1224 junctions carries out upper-lower position regulation.
Further, described running fix device 12 includes work piece holder 122 and drives described work piece holder to move to institute
State the delivery mechanism 121 of the first station and the second station.Wherein, as shown in Figure 4, described work piece holder 122 includes that clamping is described
First location-plate 1221 of metalwork 1222 and the second location-plate 1223 of the described coaxial cable 1224 of clamping, described first location
Keep at a distance to expose described junction 1226 between plate 1221 and the second location-plate 1223.Specifically, described first location-plate
1221 two ends are provided with the reeded gripper shoe 1225 of band, and the groove of described gripper shoe 1225 is used for fixing described second location-plate
1223.This makes to keep certain distance by described gripper shoe 1225 between the first location-plate 1221 and the second location-plate 1223, makes
Described metalwork 1222 is exposed with the junction 1226 of described coaxial cable 1224.Further, described metalwork 1222
By single multiple and/or double many be fixed on described first location-plate 1221 over the ground, corresponding with described metalwork 1222 position
Described coaxial cable 1224 by single multiple and/or double many be fixed on described second location-plate 1223 over the ground and above-mentioned
Operation is by manually carrying out.
Further, as it is shown in figure 5, described delivery mechanism 121 includes line slideway 1212, fixes described work piece holder
Motion platform 1214, drive driving assembly 1213 that described motion platform 1214 walks along described line slideway 1212 and with described
Assembly 1213 is driven to connect the motor 1211 exporting power.Preferably, in order to protect the use environment of described motor 1211, prolong
In its service life long, motor 1211 end in described delivery mechanism 121 is provided with protective cover 15.Specifically, described driving assembly
Use ball screw arrangement；Described motor 1211 uses motor 1211.The most described driving assembly 1213 includes rolling
Ballscrew 12131, connection ball screw 12131 and the shaft coupling 12132 of step motor shaft and bearing block 12133, described shaft coupling
Device 12132 is fixed on the support of running fix base plate 1215 one end, and described ball screw 12131 is arranged on line slideway 1212
Centre position, described line slideway 1212 is arranged with mobile slide block 12134, described mobile slide block 12134 be engaged on described
Screw on ball screw is fixing to be connected, and described mobile slide block 12134 fixedly mounts motion platform 1214.Specifically, by electricity
In gas control device 14, mobile position-fixed module controls, and (described parameter includes to input associated control parameters in described man machine interface 141
But it is not limited to the driving power of motor, stepping time), described mobile position-fixed module drive stepping motor 1211 is transported
Turn, drive ball screw 12131 in described driving assembly 1213 to rotate, further, drive described mobile slide block 12134
Corresponding distance is moved according to the control parameter pre-entered along described line slideway 1212.
Further, described in send stannum device 11 to be positioned at described first station 16, described heater 13 is positioned at described
At two stations 17, described in send stannum device 11 and described heater 13 adjacent one another are and be separately positioned on described line slideway
The both sides of the extended line of 1212.
With reference to Fig. 6, present invention also offers the implementation method that a kind of metalwork welds with coaxial cable, it includes following step
Rapid:
Step S1: prepare described metalwork 1222 and coaxial cable 1224 and be transplanted on processing stations；
Specifically, in described preparation, by manual operation, hardware 1222 to be welded is placed in
On one location-plate 1221, coaxial cable 1224 is clamped by the second location-plate 1223, by the first location-plate 1221 and second
Location-plate 1223 is connected and fixed by the gripper shoe 1225 being fixed on described first location-plate 1221, makes described metalwork
Position relationship between 1222 and coaxial cable 1224 is maintained by work piece holder 122.At described metalwork 1222 with coaxial
Cable 1224 drives described delivery mechanism 121 by described by electrical control gear 14 in the case of maintaining the position relationship preset
The work piece holder 122 being fixed with metalwork 1222 and coaxial cable 1224 is transported to described first station 16.Further, described
Work piece holder 122 exposes the junction 1226 of described metalwork 1222 and coaxial cable 1224, in order to send stannum device 11 from described
Tin cream is added to described junction 1226 in the position exposed.
Step S2: carry out sensing after the junction of described metalwork 1222 with coaxial cable 1224 with the addition of tin cream and add
Heat is to realize welding；
Specifically, at described first station 16, stannum device 11 is sent to be controlled by electrical control gear 14 midpoint stannum module, root
Input associated control parameters (including but not limited to that atmospheric pressure value, value pressing time, stannum amount are put) according to described man machine interface 141, control
The air pressure of described cylinder 112 and pressing time, described stannum cylinder 114 is pushed to forward described metalwork 1222 and coaxial cable
The junction 1226 of 1224 so that described some stannum mouth 1142 can be directed at described junction 1226, then controls described stannum cylinder 114
Stack shell 1141 in air pressure, by suitable stannum amount point in described metalwork 1222 and coaxial cable 1224 junction 1226, when
After having put stannum, described stannum cylinder 114 is return in situ by described cylinder 112 backward.Then, driven by electrical control gear 14 described
The described work piece holder 122 being fixed with metalwork 1222 and coaxial cable 1224 is transported to described second work by delivery mechanism 121
Position 17.At described second station 17, heater 13 is controlled, according to man machine interface by heating module in electrical control gear 14
141 inputs associated control parameters (described parameter includes but not limited to heating-up temperature, heat time heating time), control described induction electrode
The ac frequency of 131 so that it is produce oscillating magnetic field to cause described metalwork 1222 and coaxial cable 1224 junction 1226
Magnetic hystersis loss, the described junction 1226 with tin cream will be carried out sensing heating.Specifically, described high frequency electric is applied to
Any side of described junction.Further, described induction electrode 131 passes through electrode height adjusting bracket 132 according to described gold
The height belonging to part 1222 and coaxial cable 1224 junction 1226 carries out upper-lower position regulation.Make the induction electrode 131 can be accurate
The described junction of true alignment 1226 carries out adding thermal weld.
Step S3: the workpiece completing welding is shifted from described processing stations.
Solder melted by heat, becames one the position contacted between workpiece according to welding material.Complete the metal of welding
Part 1222 will drive described delivery mechanism 121 to move to the next position by electrical control gear 14 with coaxial cable 1224 to carry out
Cooling.When last and/or time pair of workpieces has been soldered, work piece holder 122 can be returned to initial by delivery mechanism 121
Position, by manually being taken off by workpiece, changes next group workpiece into, and/or another has been well placed the work piece holder 122 of workpiece
It is fixed on motion platform carry out the welding job of next round, the most repeatedly.
In sum, the invention provides automated system and implementation method that a kind of metalwork welds with coaxial cable,
Utilize induction electrode to carry out non-contact inductive heating welding and fundamentally solve the endothermic effect of hardware, simultaneously this
The bright uniformity that ensure that solder joint is heated, improves Product jointing reliability.The Department of Automation of a kind of welding that the present invention provides
System, it is possible to be greatly improved production efficiency.
Above-described embodiment is the present invention preferably embodiment, but is not merely restricted to the described embodiments, other
The change made under any spirit without departing from the present invention and principle, modify, substitute, combine, simplify, all should be equivalence
Substitute mode, within being all contained in protection scope of the present invention.
Claims (28)
1. the automated system that a metalwork welds with coaxial cable, it is characterised in that: it includes being arranged on the first station
For add in described metalwork and coaxial cable junction tin cream send stannum device, be arranged on described second station for right
The described junction having added tin cream carries out the heater of sensing heating, described metalwork and coaxial cable is pressed from both sides respectively
Hold and be transplanted on successively the running fix device of described first station and the second station, and to each dress of described automated system
Put the electrical control gear being controlled.
2. the automated system that metalwork as claimed in claim 1 welds with coaxial cable, it is characterised in that described in send stannum to fill
Put and include that stannum cylinder is fixed seat, described stannum cylinder the stannum cylinder fixing seat clamping and drives described stannum cylinder to fix the gas that seat reciprocates
Cylinder.
3. the automated system that metalwork as claimed in claim 2 welds with coaxial cable, it is characterised in that described stannum cylinder bag
Include the stack shell storing tin cream and the Xi Zui extended from described stack shell front end；Described stannum cylinder is fixed seat and is included fixing seat bottom plate, sets
Put the stack shell folder pressing from both sides and being arranged on described fixing seat base plate rear end at the Xi Zui of described fixing seat bottom front edge of board.
4. the automated system that metalwork as claimed in claim 2 welds with coaxial cable, it is characterised in that described cylinder by
Cylinder fixed mount is fixed on described stannum cylinder and fixes the close position of seat；Described cylinder includes cylinder barrel, back and forth moves in described cylinder barrel
Dynamic piston and the piston rod being connected with described piston coaxial；Described stannum cylinder fixes that seat and described piston rod are fixing to be connected with this
Moving back and forth of piston rod and move.
5. the automated system that metalwork as claimed in claim 1 welds with coaxial cable, it is characterised in that described in add hot charging
Put and include induction electrode and clamp the height regulating frame of described induction electrode；Described height regulating frame includes the rise mutually spliced
Locking nub and lower regulating block.
6. the automated system that metalwork as claimed in claim 5 welds with coaxial cable, it is characterised in that described upper regulation
The electrode holder including being laid in regulating block upper end on this of block and the upper junction plate of lower end；Described lower regulating block include with described on
Connecting plate coordinates the lower connecting plate to realize splicing and the workbench connecting plate extended from described lower connecting plate lower end.
7. the automated system that metalwork as claimed in claim 6 welds with coaxial cable, it is characterised in that described upper connection
Plate is provided with some row's connecting holes, and described lower connecting plate is provided with coaxially pass through corresponding with the connecting hole of described upper junction plate of some rows
Logical butt hole.
8. the automated system that metalwork as claimed in claim 7 welds with coaxial cable, it is characterised in that employing latch or
Person's screw coaxial connects described connecting hole and butt hole.
9. the automated system that metalwork as claimed in claim 5 welds with coaxial cable, it is characterised in that described faradism
Pole includes the induction coil of radio-frequency signal generator and this radio-frequency signal generator outer surface winding.
10. the automated system that metalwork as claimed in claim 1 welds with coaxial cable, it is characterised in that described movement
Positioner includes work piece holder and drives described work piece holder to move to described first station and the delivery mechanism of the second station.
The automated system that 11. metalworks as claimed in claim 10 weld with coaxial cable, it is characterised in that described workpiece
Fixture includes the first location-plate clamping described metalwork and the second location-plate clamping described coaxial cable, described first location
Keep at a distance between plate and the second location-plate to expose described junction.
The automated system that 12. metalworks as claimed in claim 10 weld with coaxial cable, it is characterised in that described in send part
Mechanism includes line slideway, the motion platform of fixing described work piece holder, drives described motion platform along described line slideway row
That walks drives assembly and is connected with described driving assembly to export the motor of power.
The automated system that 13. metalworks as claimed in claim 12 weld with coaxial cable, it is characterised in that described driving
Assembly uses ball screw arrangement；Described motor uses motor.
The automated system that 14. metalworks as claimed in claim 12 weld with coaxial cable, it is characterised in that described first
Station and the second station are adjacent one another are and be arranged on the extended line of described line slideway.
The automated system that 15. metalworks as claimed in claim 14 weld with coaxial cable, it is characterised in that described in send stannum
Device and heater are separately positioned on the both sides of the extended line of described line slideway.
The automated system that 16. metalworks as claimed in claim 1 weld with coaxial cable, it is characterised in that described electrically
Control device to include controlling sending the some stannum module of stannum device described in the mobile position-fixed module of described delivery mechanism, control and controlling institute
State the heating module of heater.
The automated system that 17. metalworks as claimed in claim 16 weld with coaxial cable, it is characterised in that described electrically
Control device also include switch board to accommodate described each module, and utilize this switch board end face offer workbench.
The automated system that 18. metalworks as claimed in claim 17 weld with coaxial cable, it is characterised in that described electrically
Control the control panel that device also includes having human-computer interaction interface.
The implementation method that 19. 1 kinds of metalworks weld with coaxial cable, it is characterised in that it comprises the following steps:
Prepare described metalwork and coaxial cable and be transplanted on processing stations；
Sensing heating is carried out to realize welding after described metalwork with the addition of tin cream with the junction of coaxial cable；
The described workpiece completing welding is shifted from described processing stations.
The implementation method that 20. metalworks as claimed in claim 19 weld with coaxial cable, it is characterised in that described preparation walks
In Zhou, in the case of described metalwork maintains, with coaxial cable, the position relationship preset, drive described metalwork and coaxial cable
Arrive described processing stations.
The implementation method that 21. metalworks as claimed in claim 20 weld with coaxial cable, it is characterised in that described metalwork
And the position relationship between coaxial cable is maintained by work piece holder.
The implementation method that 22. metalworks as claimed in claim 21 weld with coaxial cable, it is characterised in that described workpiece clamp
Tool exposes the junction of described metalwork and coaxial cable, in order to add tin cream to described junction from the position of described exposure.
The implementation method that 23. metalworks as claimed in claim 19 weld with coaxial cable, it is characterised in that described sensing adds
Heat needed for heat forms oscillating magnetic field to cause magnetic hystersis loss to produce by high frequency electric in described junction.
The implementation method that 24. metalworks as claimed in claim 23 weld with coaxial cable, it is characterised in that described high-frequency electrical
Stream is applied to any side of described junction.
The implementation method that 25. metalworks as claimed in claim 19 weld with coaxial cable, it is characterised in that described processing work
Position is included in described metalwork and adds the first station of tin cream with the junction of coaxial cable and sense described junction
Second station of heating.
The implementation method that 26. metalworks as claimed in claim 25 weld with coaxial cable, it is characterised in that described metalwork
The second station will be transferred to from described first station with coaxial cable.
The implementation method that 27. metalworks as claimed in claim 19 weld with coaxial cable, it is characterised in that described complete
The described metalwork of welding shifts after tin cream cooled and solidified from described processing stations.
The implementation method that 28. metalworks as described in claim 19～27 any one weld with coaxial cable, its feature exists
In, described metalwork is driven by the delivery mechanism of numerical control with the position transfer of coaxial cable.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610703948.2A CN106112166B (en) | 2016-08-22 | 2016-08-22 | The automated system and implementation method of metalwork and coaxial cable welding |
| PCT/CN2017/084324 WO2018036213A1 (en) | 2016-08-22 | 2017-05-15 | Automatic system and implementation method for welding metal part and coaxial cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610703948.2A CN106112166B (en) | 2016-08-22 | 2016-08-22 | The automated system and implementation method of metalwork and coaxial cable welding |
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| Publication Number | Publication Date |
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| CN106112166A true CN106112166A (en) | 2016-11-16 |
| CN106112166B CN106112166B (en) | 2018-11-13 |
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| CN201610703948.2A Active CN106112166B (en) | 2016-08-22 | 2016-08-22 | The automated system and implementation method of metalwork and coaxial cable welding |
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| CN (1) | CN106112166B (en) |
| WO (1) | WO2018036213A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2018036213A1 (en) | 2018-03-01 |
| CN106112166B (en) | 2018-11-13 |
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Effective date of registration: 20200119 Address after: 510730 Guangdong city of Guangzhou province Guangzhou economic and Technological Development Zone Jinbi Road No. 6 Patentee after: Jingxin Communication Technology (Guangzhou) Co., Ltd. Address before: 510663 No. 6, layered Road, Guangzhou economic and Technological Development Zone, Guangdong Co-patentee before: Jingxin Communication System (China) Co., Ltd. Patentee before: Jingxin Communication Technology (Guangzhou) Co., Ltd. Co-patentee before: TIANJIN COMBA TELECOM SYSTEMS CO., LTD. |