CN208730386U - A kind of welding fixture - Google Patents
A kind of welding fixture Download PDFInfo
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- CN208730386U CN208730386U CN201821559162.9U CN201821559162U CN208730386U CN 208730386 U CN208730386 U CN 208730386U CN 201821559162 U CN201821559162 U CN 201821559162U CN 208730386 U CN208730386 U CN 208730386U
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- welding
- welded
- solenoid valve
- support
- welding fixture
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Abstract
A kind of welding fixture provided by the utility model, for welding a connected components to be welded, belong to motorcycle accessories and manufactures field, it includes a workbench, one support frame, one fixed frame, it is mounted on the work top and upwardly extends, one positioning fixture, including a positioning table and a clamp system, the positioning table recess has the positioning groove for being adapted to connected components to be welded, the clamp system realizes the clamping of connected components to be welded, one welding module, including a lifting device and the sweat soldering component being mounted on the lifting device, an and electric-control system, including the switching group being electrically connected, one time relay and a solenoid valve block, the switch of the switching group control solenoid valve block, it controls the clamp system and executes the welding execution clamped with the welding module, the time relay control welding duration.The utility model structure is simple, safe operation, solves previous manually-operated defect, improves homogeneity of product, further improve production efficiency.
Description
Technical field
The utility model belongs to motorcycle accessories manufacturing field more particularly to a kind of welding of motorcycle accessories is controlled
Tool.
Background technique
Field is manufactured in motorcycle accessories, it is very that plastic parts is combined by way of sweat soldering with metalwork
A kind of common processing technology, especially this body structure of the aftermarket product of motorcycle is small, needs the component by hot melt structure
Smaller, usually operator by being implemented sweat soldering, manual operations welding duration power by hand in the prior art
Spend different operators hold it is different lead to product consistency difference and production efficiency it is very low, defect rate is also high, simultaneously
Long-time operation will lead to operation fatigue, and the utensil of high temperature has the security risk of scald on workbench.So being badly in need of exploitation
A kind of jig of sweat soldering simple to operation, to meet in actual production to widget sweat soldering demand.
Utility model content
In view of the foregoing, a kind of structure provided by the utility model is simple, safe operation, realizes heat using electric-control system
The semi-automatic welding jig of fusion welding solves the disadvantage of manual operations, improves production efficiency.
A kind of welding fixture provided by the utility model, for weld include one first workpiece and a second workpiece one to
Weld assembly, the welding fixture include: a workbench, a support frame, support the workbench, a fixed frame, are mounted on described
Workbench upper side simultaneously upwardly extends, a positioning fixture, including a positioning table and a clamp system, the positioning table are mounted on institute
Work top is stated close to the fixed frame, the positioning table recess has the positioning groove for being adapted to the connected components to be welded, the folder
Tight mechanism realizes clamping of the connected components to be welded on the positioning table, a welding module, including being mounted on the fixed frame
One lifting device and the sweat soldering component and an electric-control system being mounted on the lifting device, including be electrically connected
A switching group, a time relay and a solenoid valve block, the switch of switching group control solenoid valve block, and then realize folder
The clamping of tight mechanism and the welding of the control welding module execute, the time relay control welding duration.
Preferably, the workbench upper side has also upwardly extended a pair of of support nail, offers and is somebody's turn to do on the positioning table
To the unthreaded hole of support nail cooperation, this is to support nail to position fixed station and support connected components to be welded.
Further, the clamp system includes one being installed on the workbench side close to one time of the positioning table
Rotaring cylinder, the link block for being mounted on the rotary cylinder output end and towards work top and it is mounted on the link block end
One support rod in portion, the rotary cylinder drive the support rod to abut realization with connected components to be welded and clamp.
Further, the support rod realizes the height adjustment apart from the workbench by the connection of link block described in screw thread,
To be adapted to various sizes of to be welded group of valence.
Preferably, the sweat soldering component includes an electric iron and the hot melt for being mounted on the electric iron working tips
Cap, the hot melt cap have a curved portion towards the components side sunken inside to be welded, and it is convex to form an arc after realization sweat soldering
Head prevents component to be detached from.
Further, the lifting device includes a weld cylinder, and the cylinder body of the weld cylinder is mounted on the fixation
On frame, output end is equipped with the electric iron by a fixed block, and weld cylinder drives electric iron to move up and down and realizes welding.
Further, the weld cylinder is a rodless cylinder, and it is empty that the selection of rodless cylinder can greatly save design
Between, guarantee compact-sized.
Preferably, the switching group includes a power switch, a first switch and a second switch, the solenoid valve block
Including one first solenoid valve and a second solenoid valve, first switch is electrically connected with first solenoid valve, the second switch with
The second solenoid valve electrical connection.
Preferably, support frame as described above includes four support foot rests, and each support foot rest bottom is fitted with a walking
Wheel, convenient for the overall movement of device.
The utility model has the beneficial effects that
A kind of welding fixture provided by the utility model, structure is simple, safe operation, to be welded using electric control system controls
The clamping of component, control welding module treat weld assembly and implement welding, realize semi-automatic operation, fast using positioning table
Speed positions connected components to be welded, and clamp system Automatic-clamping reduces manually-operated unstability, is arranged in pairs or groups using lifting device hot
Melting welding connected components automatic welding, time relay control welding duration guarantee with uniformity, raising production after all Product jointings
The product quality of production and production efficiency save production cost.
Detailed description of the invention
Fig. 1 is welding fixture 3-D view provided by the embodiment of the utility model;
Fig. 2 is clamp system schematic diagram provided in this embodiment;
Fig. 3 is the decomposition view of the present embodiment connected components to be welded;
Fig. 4 is 3-D view of the present embodiment weldering jig in conjunction with connected components to be welded;
Fig. 5 is enlarged partial sectional view at diagram C;
In figure: 1- workbench, 2- power switch, 3- positioning table, 4- support nail, the 5- time relay, 6- rodless cylinder, 7-
Fixed frame, 8- electric iron, 9- fixed block, 10- solenoid valve block, 11- clamp system, 12- first switch, 13- second switch, 14-
Connected components to be welded, the first workpiece of 14A-, 14B- second workpiece, 30- positioning groove, 81- heat cap, 82- curved portion, 100- support
Foot prop, 101- traveling wheel, 110- rotary cylinder, 111- rotary cylinder output end, 112- link block, 113- support rod, 140- cooperation
Hole, 141- cylinder boss.
Specific embodiment
The technical solution of the utility model is described further with reference to the accompanying drawings and embodiments.
Embodiment 1
Please refer to Fig. 1 and Fig. 4, a kind of welding fixture provided by the utility model, for the welding of connected components 14 to be welded,
Include: a workbench 1, the support frame for supporting the workbench 1, be mounted on 1 upper side of workbench and upwardly extend
One fixed frame 7, positioning fix the connected components 14 to be welded positioning fixture, to the weld assembly implement welding a welding module with
An and electric-control system of each component movement of control welding fixture.
Referring to Fig.2, the connected components to be welded 14 include an one first workpiece 14A and second workpiece 14B, first workpiece
A pair of of cylinder boss 141 is extended on 14A, the second workpiece 14B is equipped with and a pair of of the cooperation cooperated cylinder boss 141
It is reserved to matching hole 140 to pass through this to cylinder boss 141 for this after hole 140, the first workpiece 14A and second workpiece 14B cooperation
There is surplus to be welded.
Refering to fig. 1, the positioning fixture, including a positioning table 3 and a clamp system 11, the positioning table 3 are equipped with a pair
Unthreaded hole, the positioning table 3 are coupled by a pair of of the support nail 4 upwardly extended to unthreaded hole with 1 upper side of workbench
In 1 face of workbench, and close to the fixed frame 7, this is to support nail 4 to position fixed station and support connected components to be welded
14, the recess of positioning table 3 has the positioning groove 30 for being adapted to the connected components 14 to be welded, to position the connected components to be welded
14, the clamp system 11 include one be mounted on 1 upper side of workbench close to the positioning table 3 single-revolution cylinder 110,
It is mounted on a link block 112 of the rotary cylinder output end 111 and towards 1 face of workbench and is mounted on the link block
One support rod 113 of 112 ends, the support rod 113 are connected by link block 112 described in screw thread, are adjusted by the thread described in reality and support
It is described to guarantee that the rotary cylinder 110 drives to be adapted to the connected components 14 to be welded for height of the bar 113 apart from the workbench 1
Support rod 113 abuts realization with connected components 14 to be welded and clamps, and then realizes clamping of the connected components 14 to be welded on the positioning table 3,
Refering to fig. 1, Fig. 4 and Fig. 5, the welding module realize the welding of the connected components to be welded 14 comprising peace
A lifting device on the fixed frame 7 and the sweat soldering component being mounted on the lifting device, the thermofussion welding
Connected components include an electric iron 8 and the hot melt cap 81 for installing 8 working tips of electric iron, and the hot melt cap 81 is towards described
14 side sunken inside of connected components to be welded has a curved portion 82, guarantee cylinder boss 141 be thermally welded connect after form an arc plush copper, prevent
Only component is detached from, and the lifting device includes a rodless cylinder 6, but is not limited to rodless cylinder 6, can also be bar single-acting
Cylinder, the cylinder body of the rodless cylinder 6 are mounted on the fixed frame 7, and output end is installed the electricity by a fixed block 9 and ironed
Iron 8.
Refering to fig. 1, the electric-control system is mounted on the workbench 1, to control the movement of each component comprising point
A switching group, a time relay 5 and the solenoid valve block 10 not being electrically connected, the switching group include a power switch 2, one
First switch 12 and a second switch 13, the solenoid valve block 10 include one first solenoid valve (not shown) and one second electromagnetism
Valve (not shown), first switch 12 are electrically connected with the first solenoid valve (not shown), the first solenoid valve (not shown) control
Rotary cylinder 110 processed acts, and realizes the clamping of connected components 14 to be welded, (figure is not with the second solenoid valve for the second switch 13
Show) electrical connection, the movement of second solenoid valve (not shown) air rodless cylinder 6, the execution of real elder generation's welding, the time
The control welding duration of relay 5, arrival preset time, which transmits a signal to second solenoid valve (not shown), to be terminated to weld.
Further, the switching group is also provided with a scram button (not shown), to prevent burst accident generation.
Further, support frame as described above includes including four support foot rests 100, each 100 bottom of support foot rest
One traveling wheel 101 is installed.
Fig. 1 to Fig. 5 is once combined, provides welding fixture explanation easy to operate with regard to the embodiment:
(1) startup power supply switch 2, the heating of electric iron 8 are mounted on its working tips hot melt cap 81;
(2) the first workpiece 14A and second workpiece 14B is installed in advance, is placed in the positioning groove 30 of positioning table 3,
It is reserved with clout to be welded;
(3) first switch 12 is pressed, the control clamping of rotary cylinder 110 of the first solenoid valve (not shown) is placed on positioning table 3
Upper connected components 14 to be welded;
(4) second switch 13 is pressed, second solenoid valve (not shown) controls rodless cylinder 6 and drives sweat soldering component close
Connected components 14 to be welded, execute welding, and the stroke pre-selection of rodless cylinder 6 has been set;
(5) time relay 5 carries out timing simultaneously, and after reaching preset time, the second Electromagnetic Control rodless cylinder 6 drives heat
Melting welding connected components are separate, press first switch 12 again, and rotary cylinder 110 unclamps clamping, removes the component being welded, Welder
It completes;
(6) it so recycles above-mentioned 1-5 step and walks movement.
Above description is only the utility model specific embodiment, it will be appreciated by those of skill in the art that this
In be merely illustrative, the protection scope of the utility model is as defined in appended claims.Therefore just this is practical new
Change on an equal basis made by type claim, still falls within the range that the utility model is covered.
Claims (9)
1. a kind of welding fixture, for welding the connected components to be welded including one first workpiece and a second workpiece, which is controlled
Tool includes:
One workbench;
One support frame supports the workbench;
One fixed frame is mounted on the work top and upwardly extends;
It is characterized in that, the welding fixture further include:
One positioning fixture, including a positioning table and a clamp system, the positioning table are mounted on the work top close to described
Fixed frame, the positioning table recess have the positioning groove for being adapted to the connected components to be welded, and the clamp system realizes to be welded group
Clamping of the part on the positioning table;
One welding module, including the lifting device being mounted on the fixed frame and the hot melt being mounted on the lifting device
Weld assembly;And
One electric-control system, including a switching group, a time relay and the solenoid valve block being electrically connected, the switching group
The switch of solenoid valve block is controlled, and then realizes that the clamping of clamp system and the welding of the control welding module execute, institute
State time relay control welding duration.
2. welding fixture according to claim 1, which is characterized in that the workbench upper side has also upwardly extended a pair
Support nail, offers on the positioning table and the unthreaded hole to support nail cooperation, this is to support nail to position fixed station and branch
Support connected components to be welded.
3. welding fixture according to claim 2, which is characterized in that the clamp system is mounted on the work including one
Platform upper side close to the positioning table single-revolution cylinder, be mounted on the link block and direction of the rotary cylinder output end
Work top and the support rod for being mounted on the link block end, the rotary cylinder drive the support rod to support with connected components to be welded
Realization is connect to clamp.
4. welding fixture according to claim 3, which is characterized in that the support rod is connected by link block described in screw thread,
Realize the height adjustment apart from the workbench.
5. welding fixture according to claim 1, which is characterized in that the sweat soldering component includes an electric iron and peace
One mounted in the electric iron working tips heats cap, and the hot melt cap has an arc towards the components side sunken inside to be welded
Portion.
6. welding fixture according to claim 5, which is characterized in that the lifting device includes a weld cylinder, described
The cylinder body of weld cylinder is mounted on the fixed frame, and output end is equipped with the electric iron by a fixed block.
7. welding fixture according to claim 6, which is characterized in that the weld cylinder is a rodless cylinder.
8. welding fixture according to claim 1, which is characterized in that the switching group includes a power switch, one first
Switch and a second switch, the solenoid valve block include one first solenoid valve and a second solenoid valve, first switch with it is described
The electrical connection of first solenoid valve, the second switch are electrically connected with the second solenoid valve.
9. welding fixture according to claim 1, which is characterized in that support frame as described above includes four support foot rests, described
Each support foot rest bottom is fitted with a traveling wheel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821559162.9U CN208730386U (en) | 2018-09-21 | 2018-09-21 | A kind of welding fixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821559162.9U CN208730386U (en) | 2018-09-21 | 2018-09-21 | A kind of welding fixture |
Publications (1)
Publication Number | Publication Date |
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CN208730386U true CN208730386U (en) | 2019-04-12 |
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ID=66034460
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CN201821559162.9U Active CN208730386U (en) | 2018-09-21 | 2018-09-21 | A kind of welding fixture |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109049726A (en) * | 2018-09-21 | 2018-12-21 | 广州市振兴塑料模具有限公司 | A kind of welding fixture |
-
2018
- 2018-09-21 CN CN201821559162.9U patent/CN208730386U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109049726A (en) * | 2018-09-21 | 2018-12-21 | 广州市振兴塑料模具有限公司 | A kind of welding fixture |
CN109049726B (en) * | 2018-09-21 | 2024-03-26 | 广州市振兴塑料模具有限公司 | Welding jig |
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