WO2018035705A1 - 高效管道絮凝混合器及加药搅拌装置 - Google Patents

高效管道絮凝混合器及加药搅拌装置 Download PDF

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Publication number
WO2018035705A1
WO2018035705A1 PCT/CN2016/096340 CN2016096340W WO2018035705A1 WO 2018035705 A1 WO2018035705 A1 WO 2018035705A1 CN 2016096340 W CN2016096340 W CN 2016096340W WO 2018035705 A1 WO2018035705 A1 WO 2018035705A1
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Prior art keywords
pipe
stirring
dosing chamber
tube
mixing
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PCT/CN2016/096340
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English (en)
French (fr)
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吴云萍
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吴云萍
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Application filed by 吴云萍 filed Critical 吴云萍
Priority to PCT/CN2016/096340 priority Critical patent/WO2018035705A1/zh
Priority to JP2019520182A priority patent/JP2019520214A/ja
Priority to US16/311,661 priority patent/US11174186B2/en
Priority to EP16913729.6A priority patent/EP3459913A4/en
Publication of WO2018035705A1 publication Critical patent/WO2018035705A1/zh

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/43Mixing liquids with liquids; Emulsifying using driven stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • B01F25/31Injector mixers in conduits or tubes through which the main component flows
    • B01F25/314Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
    • B01F25/3141Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit with additional mixing means other than injector mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/072Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
    • B01F27/0724Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis directly mounted on the rotating axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/2122Hollow shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/50Pipe mixers, i.e. mixers wherein the materials to be mixed flow continuously through pipes, e.g. column mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B01F27/906Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms  with fixed axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/54Closely surrounding the rotating element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/305Treatment of water, waste water or sewage

Definitions

  • the invention relates to a solid-liquid separation device, in particular to a pipeline flocculation mixer at the front end of a solid-liquid separation device.
  • a flocculation mixing tank or a pipeline mixer is added to the front end of the dewatering machine.
  • the agitation speed of the agitator is not too fast, resulting in insufficient uniformity of mixing of the sludge and the agent, and insufficient energy for aggregation, resulting in many agents not being utilized most effectively. Increased use of the drug and the effect of flocculation are not ideal.
  • the pipe mixer will allow the sludge and flocculant to flocculate as much as possible on the pipe.
  • the existing common pipe mixer transports the steel pipe of the sludge into a round pipe structure, and a through hole is opened from the side wall of the pipe, and the stirrer is vertically inserted for stirring, because the stirring shaft of the agitator and the central axis of the round pipe are perpendicular to each other, stirring
  • the stirring blade of the device is difficult to fit with the arc-shaped tube wall, and the dead zone of the dead zone is unavoidable.
  • the stirring force of the dead zone of the dead zone is insufficient or uneven, resulting in unsatisfactory instability of the flocculation effect.
  • One of the technical problems to be solved by the present invention is to provide a high-efficiency pipeline flocculation mixer.
  • the stirring blade is just accommodated in the stirring tube, and no blind spot dead angle occurs, so that the stirring is more sufficient.
  • the high efficiency pipeline flocculation mixer of the invention is realized as follows: a high efficiency pipeline flocculation mixer comprising a feed pipe, a stirring pipe, a discharge pipe and a stirrer, wherein the feed pipe, the stirring pipe and the discharge pipe are arranged in parallel And the mixing tube is a circular tube and the two ends are blind ends, the agitator comprises a driving motor, a stirring blade and a central shaft, the central shaft is connected to the driving motor at one end and the stirring blade is connected at the other end; The axial length of the stirring blade satisfies that the stirring blade can be properly accommodated in the stirring tube.
  • a sidewall is formed in the sidewall of the feeding tube and the discharging tube, and two sidewalls are formed in the sidewall of the stirring tube, and the two notches of the stirring tube are respectively associated with the feeding tube and the discharging tube
  • the gaps are directly docked to communicate.
  • the notches are all axially elongated, and the length of the notch is equal to the length of the agitating tube.
  • the opposite end of the feeding tube and the feeding port is a blind end
  • the end of the discharging tube opposite to the discharging port is a blind end
  • the blind end of the feeding tube, the discharging tube The blind end is flush with a blind end of the mixing tube.
  • the drive motor is directly connected to a blind end of the stirring tube.
  • one end of the stirring tube is further provided with a dosing chamber
  • the driving motor is connected to the outer end of the dosing chamber
  • the central axis of the agitator is a hollow shaft
  • the upper portion of the central axis is located in the dosing chamber.
  • the lower stage is located in the stirring tube and is connected to the stirring blade.
  • the side wall of the medicine adding chamber is provided with a charging hole communicating with the medicine adding chamber.
  • the upper part of the central shaft is provided with a shaft medicine inlet and the lower part is provided with a medicine injection. mouth.
  • the medicament injection port is axially elongated.
  • the upper end of the dosing chamber is provided with a shaft hole for penetrating the central shaft, and a mechanical sealing device is disposed at the shaft hole.
  • a dosing hole is directly formed on the sidewall of the feeding tube.
  • the second technical problem to be solved by the present invention is to provide a dosing and agitating device, wherein the drug can be introduced into a hollow central shaft through a dosing chamber, and then ejected from the central shaft to the stirring chamber, and the dosing method can be Stir more fully.
  • the medicinal stirring device of the present invention is realized by: a medicinal stirring device comprising a driving motor, a stirring blade, a central shaft and a dosing chamber; the driving motor is fixedly connected with the dosing chamber, and one end of the central shaft is connected The driving motor is connected to the stirring blade after the other end passes through the dosing chamber; the central shaft is a hollow shaft, and the side wall of the dosing chamber is provided with a dosing hole communicating with the dosing chamber, the central axis is at The section in the dosing chamber is provided with an axial drug inlet, and the section connecting the stirring blade is provided with a drug ejection port.
  • the stirring range of the stirring blade is substantially matched with the inner surface of the stirring tube, so that the stirring is in a relatively closed and narrow cavity. Carry out, so that there will be no dead zone dead angle, which makes the stirring more stable and even;
  • the mixing tube is arranged in parallel with the feeding tube and the discharging tube and directly connected through the gap. After the material and the flocculating agent are mixed by high speed, the blocking and buffering flocculation effect of the side wall of the discharging tube is more stable;
  • the mixing tube is set as a blind tube at both ends, the driving motor can be directly mounted on one end of the stirring tube, so no longer central shaft is needed, which is beneficial to increase stability and reduce sealing when telling the rotation. Requirements. Reduce damage to the mixing blades;
  • the dosing method There are two options for the dosing method. One is to directly add the flocculant through the feeding tube, or the flocculating agent can be introduced into the hollow central axis by setting the dosing chamber, and then the medicine is sprayed from the central axis to stir. It's easier to even.
  • Figure 1 is a schematic view showing the structure of a preferred embodiment of a pipe flocculation mixer of the present invention.
  • FIG. 2 is a schematic view showing the structure of another preferred embodiment of the pipe flocculation mixer of the present invention.
  • FIG. 2A is a cross-sectional structural view taken along line A-A of FIG. 2.
  • FIG 3 is a schematic view showing the overall structure of a feed pipe, a stirring pipe and a discharge pipe in the pipe flocculation mixer of the present invention.
  • FIG. 4 is a schematic exploded view of FIG. 3.
  • Fig. 5 is a schematic view showing the structure of a medicinal stirring device of the present invention.
  • the high efficiency pipeline flocculation mixer of the present invention comprises a feed pipe 1, a stirring pipe 2, a discharge pipe 3 and a stirrer 4, and the feed pipe 1, the stirring pipe 2, and the discharge material Tube 3 parallel settings And connected in sequence;
  • the agitating tube 2 is a round tube, and both ends are blind ends, so that the agitation can be performed in a relatively closed and narrow cavity so that the agitation has no dead zone.
  • the end of the feed pipe 1 opposite to the feed port is a blind end
  • the end of the discharge pipe 2 opposite to the discharge port is a blind end.
  • the blind end of the feeding tube 1 , the blind end of the discharging tube 3 is flush with a blind end of the stirring tube 2 , for example, can be sealed by the same sealing plate 5 .
  • the side walls of the feed pipe 1 and the discharge pipe 3 are provided with a notch 11 and 31, and the side wall of the stirring pipe 2 is provided with two notches 21, and the mixing pipe 2 is
  • the two notches 21 are directly in contact with the notch 11 of the feeding tube and the notch 31 of the discharging tube to communicate with each other.
  • the direct docking through the notch can be short in flow and fast in flow rate, and the liquid from the stirring pipe 2 can directly impact the side wall of the discharging pipe 3, which is equivalent to stirring again, thereby further improving the stirring effect.
  • the notch 11 of the feeding pipe 1, the notch 21 of the stirring pipe 2 and the notch 31 of the discharging pipe 3 are all axially elongated, and the length of the notches is equal to the length of the stirring pipe 2, so that the notch can be compared Large, further increase the flow rate, shorten the process, and further improve the mixing efficiency.
  • the agitator 4 includes a driving motor 41, a stirring blade 42 and a central shaft 43. One end of the central shaft 43 is connected to the driving motor 41, and the other end is connected to the stirring blade 42.
  • the axial length of the stirring blade 42 is slightly smaller than that of the stirring tube 2.
  • the length of the agitating blade 42 is such that the agitating blade 42 can be properly accommodated in the agitating tube 2.
  • the driving motor 41 is a forward and reverse bidirectional speed regulating motor, and the rotation speed is controlled by a frequency converter (not shown), so that the speed adjustment stirring direction and the stirring speed can be performed according to specific conditions.
  • the present invention can be administered in two ways:
  • the first type is a feeding method of a feeding tube, and the feeding tube is provided with a dosing hole 6 for introducing a flocculating agent.
  • the drive motor can be placed directly at a blind end of the mixing tube.
  • one end of the stirring tube 2 is further provided with a dosing chamber 7, and the driving motor 41 is connected to the outer end of the dosing chamber 7, the center of the agitator 2
  • the shaft 43 is a hollow shaft, the upper portion of the central shaft 43 is located in the dosing chamber 7, and the lower portion is located in the mixing tube 2 and is connected
  • the stirring blade 42 is connected to the side wall of the dosing chamber 7, and a dosing hole 6 communicating with the dosing chamber 7 is provided.
  • the upper portion of the central shaft 43 is provided with a shaft medicine inlet 431, and the lower portion is provided with a medicine injection port 432.
  • the medicine When the medicine enters the dosing chamber 7 from the filling hole 6, it enters the center shaft 43 through the axial medicine inlet 431, and is then ejected from the medicine ejection opening 432, which is axially elongated.
  • the length can be close to the length of the agitator 2 to make the spraying of the flocculant more uniform.
  • the upper end of the dosing chamber 7 is provided with a shaft hole 23 for penetrating the central shaft 43, and a mechanical seal device 72 is provided at the shaft hole to prevent the flocculant from flowing out of the shaft hole.
  • the medicinal stirring device of the present invention comprises a driving motor 101, a stirring blade 102, a center shaft 103, and a dosing chamber 104;
  • the driving motor 101 is fixedly connected to the dosing chamber 104, and the central shaft 103
  • One end of the driving motor 101 is connected, and the other end is connected to the agitating blade 102 through the dosing chamber 104;
  • the central shaft 103 is a hollow shaft, and the side wall of the dosing chamber 104 is provided with a connecting dosing chamber 104.
  • the medicine hole 105, the portion of the central shaft 103 in the dosing chamber 104 is provided with a shaft medicine inlet 106, and the portion connecting the stirring blade 102 is provided with a medicine injection port 107.
  • the agitating blade 102 is inserted into the agitating chamber, the drug is introduced from the dosing hole 105 into the dosing chamber 104, and then enters the hollow central shaft 103 through the axial drug inlet 106, and finally ejected from the drug ejection port 107 to the stirring chamber. Stir while spraying to make the mixing more uniform and sufficient.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

一种高效管道絮凝混合器,包括进料管(1)、搅拌管(2)、出料管(3)和搅拌器(4),所述进料管(1)、搅拌管(2)、出料管(3)并行设置且依次连通;所述搅拌管(2)为圆管且两端为盲端,所述搅拌器(4)包括驱动电机(41)、搅拌叶(42)和中心轴(43),所述中心轴(43)一端连接所述驱动电机(41),另一端连接搅拌叶(42);所述搅拌叶(42)恰好容纳在搅拌管(2)内。通过单独设置圆管状的搅拌管(2),所述搅拌叶(42)的轴向长度满足搅拌叶(42)能恰好容纳在搅拌管(2)内,不会出现盲区死角,使搅拌更加充分。还涉及一种加药搅拌装置,药剂经加药室(104)可引入中空的中心轴(103)内,再由中心轴(103)中喷出至搅拌室,这种加药方式可使搅拌更加充分。

Description

高效管道絮凝混合器及加药搅拌装置 技术领域
本发明涉及一种固液分离设备,特别涉及一种固液分离设备前端的管道絮凝混合器。
背景技术
在固液分离设备的前端,为了保证泥水的充分分离,都会在脱水机的前端增加一个絮凝混合槽或通过一些管道混合器。
絮凝混合槽在槽底污泥和絮凝剂相遇后,在搅拌器的搅拌下,让污泥与絮凝剂混合并逐渐形成絮团。但是这种絮凝混合槽具有如下缺点:
1.由于絮凝混合槽的槽体本身的结构,难免在搅拌器搅拌的时候,会导致盲区死角的搅拌的力度不够或不均匀,导致絮凝效果不理想不稳定。
2.搅拌器的搅拌速度不会太快,导致污泥和药剂混合的不够均匀,而且聚集的能量不够,导致许多药剂没有被最有效的利用。增加了药剂的使用量,以及絮凝的效果也不够理想。
3.因为搅拌桨叶偏大偏长,容易导致叶片的变形折断,导致运行起来不稳定。
管道混合器会让污泥和絮凝剂尽可能地在管道上完成絮凝。现有常见的管道混合器输送污泥的钢管是一个圆管结构,从圆管侧壁开设通孔,垂直插入搅拌器进行搅拌,由于搅拌器的搅拌轴与圆管的中心轴相互垂直,搅拌器的搅拌叶就很难与圆弧形的管壁贴合,盲区死角不可避免,该盲区死角的搅拌的力度不够或不均匀,导致絮凝效果不理想不稳定。
发明内容
本发明要解决的技术问题之一,在于提供一种高效管道絮凝混合器,通过单独设置圆管状的搅拌管,使搅拌叶恰好容纳在搅拌管内,不会出现盲区死角,使搅拌更加充分。
本发明的高效管道絮凝混合器是这样实现的:一种高效管道絮凝混合器,包括进料管、搅拌管、出料管和搅拌器,所述进料管、搅拌管、出料管并行设置且依次连通;所述搅拌管为圆管且两端为盲端,所述搅拌器包括驱动电机、搅拌叶和中心轴,所述中心轴一端连接所述驱动电机,另一端连接搅拌叶;所述搅拌叶的轴向长度满足搅拌叶能恰好容纳在搅拌管内。
进一步的,所述进料管、出料管的侧壁开设有一缺口,所述搅拌管的侧壁开设有两缺口,所述搅拌管的两缺口分别与所述进料管、出料管的缺口直接对接以连通。
进一步的,所述缺口均为轴向长条形,且缺口的长度等于搅拌管的长度。
进一步的,所述进料管与进料口相反的一端为盲端,所述出料管与出料口相反的一端为盲端,且所述进料管的盲端,所述出料管的盲端与所述搅拌管的一盲端平齐。
进一步的,所述驱动电机直接连接在搅拌管的一盲端外。
进一步的,所述搅拌管的一端还设有一加药室,所述驱动电机连接在加药室的外端,所述搅拌器的中心轴为中空轴,中心轴的上段位于该加药室内,下段则位于所述搅拌管内并连接搅拌叶,所述加药室的侧壁上设有一连通加药室的加药孔,所述中心轴的上段设有轴心药剂入口,下段设有药剂喷射口。
进一步的,所述药剂喷射口为轴向长条状。
进一步的,所述加药室的上端设有用于穿设所述中心轴的轴孔,且轴孔处设有机械密封装置。
进一步的,所述进料管的侧壁上直接开设有一加药孔。
本发明要解决的技术问题之二,在于提供一种加药搅拌装置,药剂经加药室可引入中空的中心轴内,再由中心轴中喷出至搅拌室,这种加药方式可使搅拌更加充分。
本发明的加药搅拌装置是这样实现的:一种加药搅拌装置,包括驱动电机、搅拌叶、中心轴以及加药室;所述驱动电机与加药室固定连接,所述中心轴一端连接所述驱动电机,另一端穿过所述加药室后连接搅拌叶;所述中心轴为中空轴,加药室的侧壁上设有连通加药室的加药孔,所述中心轴处于 加药室内的那段设有轴心药剂入口,连接搅拌叶的那段则设有药剂喷射口。
本发明具有如下优点:
1、通过单独设置圆管状的搅拌管,并限制搅拌叶的搅拌范围和搅拌管的内部空间,这样,搅拌叶的搅拌范围与搅拌管内表面基本吻合,使搅拌在一个相对封闭而且狭小的腔体内进行,从而不会出现盲区死角,让搅拌的更加稳定均匀;
2、搅拌管与进料管、出料管并行布置且直接通过缺口对接连通,物料与絮凝剂经过高速搅拌混合后,又经过出料管的侧壁的阻挡和缓冲絮凝效果也会更加稳定;
3、因为搅拌管设置为两端盲管,驱动电机可以直接安装在搅拌管的一端上,所以不需要更长的中心轴,有利于在告诉旋转的时候,增加稳定性,同时降低对密封性的要求。减少对搅拌叶片的损害;
4、加药方式可以有两种选择,一种是通过进料管直接加入絮凝剂,也可以通过设置加药室,将絮凝剂引入中空的中心轴,再从中心轴喷射加药,使搅拌更容易均匀。
附图说明
下面参照附图结合实施例对本发明作进一步的说明。
图1为本发明管道絮凝混合器一较佳实施例的结构示意图。
图2为本发明管道絮凝混合器另一较佳实施例的结构示意图。
图2A为图2的沿A-A处的剖视结构示意图。
图3为本发明管道絮凝混合器中进料管、搅拌管、出料管的整体结构示意图。
图4为图3的分解结构示意图。
图5为本发明加药搅拌装置的结构示意图。
具体实施方式
如图1至图4所示,本发明的高效管道絮凝混合器,包括进料管1、搅拌管2、出料管3和搅拌器4,所述进料管1、搅拌管2、出料管3并行设置 且依次连通;
所述搅拌管2为圆管,且两端为盲端,可使搅拌在一个相对封闭而且狭小的腔体内进行,以使搅拌没有盲区。所述进料管1与进料口相反的一端为盲端,所述出料管2与出料口相反的一端为盲端。且所述进料管1的盲端,所述出料管3的盲端与所述搅拌管2的一盲端平齐,比如可以通过同一块封板5进行密封。
如图3和图4所示,所述进料管1、出料管3的侧壁开设有一缺口11和31,所述搅拌管2的侧壁开设有两缺口21,所述搅拌管2的两缺口21分别与所述进料管缺口11、出料管的缺口31直接对接以连通。通过缺口直接对接可流程短、流速快,搅拌管2出来的液体可直接冲击到出料管3的侧壁,相当于再次搅拌,从而进一步提高搅拌效果。
所述进料管1的缺口11、搅拌管2的缺口21和出料管3的缺口31均为轴向长条形,且该些缺口的长度等于搅拌管2的长度,这样可使缺口较大,进一步提高流速、缩短流程,从而进一步提高搅拌效率。
所述搅拌器4包括驱动电机41、搅拌叶42和中心轴43,所述中心轴43一端连接所述驱动电机41,另一端连接搅拌叶42;搅拌叶42的轴向长度略小于搅拌管2的长度,所述搅拌叶42的轴向长度满足搅拌叶42能恰好容纳在搅拌管2内。这样搅拌叶42在转动的时候,与搅拌管2的前后两个盲端的内表面吻合,不会出现搅拌盲区死角。所述驱动电机41为正反双向调速电机,且转速由一变频器(未图示)来控制,如此可根据具体情况进行调速搅拌方向和搅拌速度。
至于加药方式,本发明可以有两种方式进行加药:
第一种,如图1、图3和图4所示,为进料管加药方式,所述进料管上设有用于引入絮凝剂的加药孔6。这样,所述驱动电机可以直接设置在搅拌管的一盲端。
第二种,如图2和图2A所示,所述搅拌管2的一端还设有一加药室7,所述驱动电机41连接在加药室7的外端,所述搅拌器2的中心轴43为中空轴,中心轴43的上段位于该加药室内7,下段则位于所述搅拌管2内并连 接搅拌叶42,加药室7的侧壁上设有连通加药室7的加药孔6,所述中心轴43的上段设有轴心药剂入口431,下段设有药剂喷射口432。当药剂从加药孔6进入加药室7后,通过轴心药剂入口431进入中心轴43,然后从药剂喷射口432处喷射而出,所述药剂喷射口432为轴向长条状,其长度可以接近搅拌器2的长度,使絮凝剂的喷射更加均匀。
所述加药室7的上端设有用于穿设所述中心轴43的轴孔23,且轴孔处设有机械密封装置72,以防止絮凝剂从轴孔流出。
如图5所示,本发明的加药搅拌装置,包括驱动电机101、搅拌叶102、中心轴103以及加药室104;所述驱动电机101与加药室104固定连接,所述中心轴103一端连接所述驱动电机101,另一端穿过所述加药室104后连接搅拌叶102;所述中心轴103为中空轴,加药室104的侧壁上设有连通加药室104的加药孔105,所述中心轴103处于加药室104内的那段设有轴心药剂入口106,连接搅拌叶102的那段则设有药剂喷射口107。
使用时,将搅拌叶102伸入搅拌室内,从加药孔105引入药剂至加药室104内,再经轴心药剂入口106进入中空的中心轴103,最后由药剂喷射口107喷射至搅拌室,一边喷射一边搅拌,使搅拌更加均匀和充分。
虽然以上描述了本发明的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本发明的范围的限定,熟悉本领域的技术人员在依照本发明的精神所作的等效的修饰以及变化,都应当涵盖在本发明的权利要求所保护的范围内。

Claims (10)

  1. 一种高效管道絮凝混合器,其特征在于:包括进料管、搅拌管、出料管和搅拌器,所述进料管、搅拌管、出料管并行设置且依次连通;所述搅拌管为圆管且两端为盲端,所述搅拌器包括驱动电机、搅拌叶和中心轴,所述中心轴一端连接所述驱动电机,另一端连接搅拌叶;所述搅拌叶的轴向长度满足搅拌叶能恰好容纳在搅拌管内。
  2. 根据权利要求1所述的高效管道絮凝混合器,其特征在于:所述进料管、出料管的侧壁开设有一缺口,所述搅拌管的侧壁开设有两缺口,所述搅拌管的两缺口分别与所述进料管、出料管的缺口直接对接以连通。
  3. 根据权利要求2所述的高效管道絮凝混合器,其特征在于:所述缺口均为轴向长条形,且缺口的长度等于搅拌管的长度。
  4. 根据权利要求1所述的高效管道絮凝混合器,其特征在于:所述进料管与进料口相反的一端为盲端,所述出料管与出料口相反的一端为盲端,且所述进料管的盲端,所述出料管的盲端与所述搅拌管的一盲端平齐。
  5. 根据权利要求4所述的高效管道絮凝混合器,其特征在于:所述驱动电机直接连接在搅拌管的一盲端外。
  6. 根据权利要求1所述的高效管道絮凝混合器,其特征在于:所述搅拌管的一端还设有一加药室,所述驱动电机连接在加药室的外端,所述搅拌器的中心轴为中空轴,中心轴的上段位于该加药室内,下段则位于所述搅拌管内并连接搅拌叶,加药室的侧壁上设有连通加药室的加药孔,所述中心轴的上段设有轴心药剂入口,下段设有药剂喷射口。
  7. 根据权利要求6所述的高效管道絮凝混合器,其特征在于:所述药剂喷射口为轴向长条状。
  8. 根据权利要求6所述的高效管道絮凝混合器,其特征在于:所述加药室的上端设有用于穿设所述中心轴的轴孔,且轴孔处设有机械密封装置。
  9. 根据权利要求1所述的高效管道絮凝混合器,其特征在于:所述进料管的侧壁上直接开设有一加药孔。
  10. 一种加药搅拌装置,其特征在于:包括驱动电机、搅拌叶、中心轴以及加药室;所述驱动电机与加药室固定连接,所述中心轴一端连接所述驱动电机,另一端穿过所述加药室后连接搅拌叶;所述中心轴为中空轴,加药室的侧壁上设有连通加药室的加药孔,所述中心轴处于加药室内的那段设有轴心药剂入口,连接搅拌叶的那段则设有药剂喷射口。
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