WO2018032919A1 - 热水循环泵 - Google Patents

热水循环泵 Download PDF

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Publication number
WO2018032919A1
WO2018032919A1 PCT/CN2017/092788 CN2017092788W WO2018032919A1 WO 2018032919 A1 WO2018032919 A1 WO 2018032919A1 CN 2017092788 W CN2017092788 W CN 2017092788W WO 2018032919 A1 WO2018032919 A1 WO 2018032919A1
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WO
WIPO (PCT)
Prior art keywords
radial
space
junction box
spaces
hot water
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PCT/CN2017/092788
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English (en)
French (fr)
Inventor
郑勇飞
卓成者
葛杰
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新界泵业集团股份有限公司
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Publication of WO2018032919A1 publication Critical patent/WO2018032919A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0686Mechanical details of the pump control unit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/5813Cooling the control unit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/605Mounting; Assembling; Disassembling specially adapted for liquid pumps

Definitions

  • the invention relates to a circulation pump, in particular to a hot water circulation pump.
  • the hot water circulation electric pump especially the permanent magnet synchronous motor hot water circulation pump, has the advantages of high efficiency, energy saving, low noise and variable frequency operation, and is widely used.
  • Such an electric pump requires an electronics housing (junction box) for accommodating the motor control device (control drive controller/drive board, power connection/electrical connection, etc.); motor drive controller including microprocessor and power components
  • the power device needs to be equipped with a heat sink.
  • the hot water circulation pump forms a high temperature on the motor casing and the pump body when pumping hot water, and should avoid the high temperature from entering the junction box by radiation or conduction as much as possible (especially when the power electronics are installed in the junction box), The generated heat is discharged in a timely, effective and safe manner.
  • the electrical and/or electronic components inside the junction box also generate heat, and the heat generated by the electrical and/or electronic components can be dissipated in a timely and effective manner, not only related to the size of the heat dissipation area, but also to the heat sink.
  • the layout and layout of internal components have a lot to do with it.
  • the power of the permanent magnet variable frequency pump increases, the power of the power component increases, the volume of the drive board and the number of electrical and/or electronic components increase, and the required assembly space is also increasing.
  • the hot water circulation pump is limited by the application, and requires a small overall size.
  • the size of the junction box is limited under the premise of a certain size of the pump casing and the motor casing.
  • the object of the present invention is to solve the above problems existing in the prior art and to provide a hot water circulation pump, which improves the structure of the junction box, not only expands the accommodation space of the junction box, but also satisfies the requirements of compact structure and good heat dissipation effect, and fully utilizes the motor.
  • the surrounding space meets the heat dissipation of the pump and junction box, and meets the overall size requirements of the product.
  • a hot water circulation pump including a pump housing, a pump impeller disposed in the pump housing and driven by an electric motor, the motor being disposed on a shaft of the pump impeller
  • the motor housing and the pump housing are connected by a flange pair, and a junction box is arranged outside the motor housing, the junction box is for accommodating electrical and/or electronic components of the motor control device and the motor Electrical connection, characterized in that the junction box has at least three empty Between the two, including one axial space and two radial spaces, both of which are in communication with the axial space.
  • the axial direction referred to herein refers to a direction that extends substantially perpendicularly with respect to the axis of rotation of the pump impeller; the radial direction refers to a plane that extends parallel to the axis of rotation of the pump impeller.
  • the structure of the junction box is improved, and a junction box having at least three spaces is adopted, so that the three spaces are circumferentially distributed around the motor, and the peripheral space of the motor is fully utilized to form a compact effect and meet the overall size requirement of the product. .
  • there are at least three spaces (of course, if three radial spaces are also possible), the electrical connection for accommodating electrical and / or electronic components and the motor expands the accommodation space of the junction box to meet the increasing pump power.
  • the circumferential direction is distributed around the motor, which has a large heat dissipation area and a heat dissipation space, and satisfies the requirements of good heat dissipation effect.
  • the gap prevents the junction box from directly contacting the motor housing, preventing heat conduction between the two, and reducing thermal interference between the two.
  • the present invention adopts the following technical measures: the inner side of the junction box is spaced from the outer surface of the motor housing.
  • the spacing formed forms a convection passage between the junction box and the motor housing, so that the heat on the motor housing and the heat on the junction box are discharged in a timely, effective, and rapid manner by convection, thereby improving heat dissipation. effect.
  • the first solution the two radial spaces are connected to form an L shape, and the two radial spaces are separated by a partition, so that the two radial spaces are formed into two independent spaces, and two are reduced.
  • the heat flow between the radial spaces reduces the effect of heat in the two radial spaces on each other.
  • the two radial spaces are in turn in communication with the axial space for facilitating the electrical or electrical connection of the components of the radial space with the components of the axial space.
  • a gap structure is provided between the two radial spaces and the axial space, and the blank structure penetrates the junction box.
  • the operating tool can act on the connecting member through the operation through cavity of the blank structure, separating the connecting member from the junction box or fixing the connecting member to the junction box and the motor housing.
  • the second solution two radial spaces are respectively disposed on opposite sides of the axial space, so that the junction box is U-shaped.
  • the upper ends of the two radial spaces are all in communication with the axial space, and the two radial spaces are relatively independent of each other, preventing the influence of heat in the two radial spaces on each other.
  • the U-shaped junction box allows easy operation when the junction box is connected to the motor housing.
  • a water inlet and a water outlet are disposed on the pump casing, and a first pipe thread and a second pipe thread are respectively disposed at the water inlet and the water outlet, and the suspended ends of the two radial spaces are in an axial direction
  • the first pipe thread and the second pipe thread are spaced apart from each other. That is to say, the restriction on the assembly direction of the junction box is reduced, and the junction box can be rotated by 90 degrees in the axial direction (if the junction box and the motor housing are provided with suitable connection portions, the rotation is arbitrarily rotated in the axial direction).
  • junction Box Both can smoothly install the junction box, and do not contact the first pipe thread and the second pipe thread at the inlet and outlet, prevent the first pipe thread and the third flange from jacking up the junction box, and can securely fix the wire through the connector.
  • the box is attached to the motor housing.
  • a power inlet jack is disposed on the radial sidewall of the axial space, and the power inlet jack is disposed at a distance from the two of the radial spaces for keeping the power inlet jack away from the electrical And/or electronic component position setting, the power inlet jack is used to set the cable lock.
  • the end of the motor housing is provided with a convex connecting post, and the bottom of the axial space is fixed on the connecting post by a connecting member, so that the connecting box is fixed on the motor housing.
  • An axial opening is disposed on an outer side of the axial space, the axial opening is provided with an operation panel, the operation panel forms a cover plate of the axial space; and the operation panel is disposed at an upper axial opening of the axial space for convenient operation
  • a cover is conducive to simplifying the structure, while also helping to reduce costs.
  • the two radial spaces are a first radial space and a second radial space, and the outer sides of the first radial space and the second radial space are respectively provided with a first radial opening and a second radial opening,
  • the first radial opening and the second radial opening respectively provide a first heat sink and a second heat sink, the first heat sink and the second heat sink respectively forming the first radial space and the second radial direction
  • the cover of the space is a first radial space and a second radial space, and the outer sides of the first radial space and the second radial space are respectively provided with a first radial opening and a second radial opening,
  • the first radial opening and the second radial opening respectively provide a first heat sink and a second heat sink, the first heat sink and the second heat sink respectively forming the first radial space and the second radial direction
  • the cover of the space is a first radial space and a second radial space
  • the operation panel is disposed in the axial space, in order to prevent the operation panel from being used in a high temperature environment for a long time, in order to improve the service life of the operation panel, generally, components having a large amount of heat are disposed in the first radial space and the second radial space.
  • the first heat sink and the second heat sink are respectively disposed, and at the same time, for structural simplification, the first heat sink and the second heat sink are respectively formed into two cover plates for closing the first radial space and Second radial space.
  • a first driving plate and a second driving plate are respectively disposed in the first radial space and the second radial space, and the first driving plate and the second driving plate are disposed with a power component toward a side corresponding to the heat sink.
  • a control component is disposed on a side of the first driving board and the second driving board away from the corresponding heat sink, and the power components respectively adhere to inner surfaces of the first heat sink and the second heat sink.
  • the components (power components) having a large amount of heat generated on the first driving board and the second driving board are attached to the first heat sink and the second heat sink, which facilitates rapid heat dissipation and improves electrical and mechanical layers on the driving board / or electronic components (especially improve the life of power components) life.
  • the invention has the beneficial effects: 1.
  • the structure of the junction box is improved, the capacity of the junction box is enlarged, and the requirements of compact structure and good heat dissipation effect are satisfied, and the peripheral space of the motor is fully utilized to meet the heat dissipation of the pump and the junction box, and meet the requirements.
  • the overall size requirements of the product 2.
  • the inner side of the junction box is spaced from the outer surface of the motor housing, so that the space between the junction box and the motor housing forms a convection passage, so that the heat on the motor housing and the junction box The way heat passes through convection Time, effective and fast discharge, improving the heat dissipation effect.
  • the junction box can be rotated 90 degrees in the axial direction, and the junction box can be installed smoothly.
  • the operation panel is arranged in the upper axial opening of the axial space for convenient operation, and on the other hand, it is used as a cover plate, which is advantageous for simplifying the structure and also reducing the cost. 5.
  • the first driving board and the second driving board are attached to the first heat sink and the second heat sink to facilitate rapid heat dissipation, improve the driving board and the electrical and/or electronic components thereon, and at the same time, for structural simplification,
  • the first heat sink and the second heat sink are in turn formed as two cover plates for closing the first radial space and the second radial space.
  • Figure 1 is a schematic view showing the structure of the present invention.
  • FIG. 2 is a schematic rear view of the structure of FIG. 1.
  • Figure 3 is a schematic cross-sectional view of the present invention.
  • Figure 4 is a schematic view showing the exploded structure of the junction box of the present invention.
  • Fig. 5 is a structural schematic view showing the state in which the junction box is open in the present invention.
  • Figure 6 is a schematic exploded view of the operation panel of the present invention.
  • a hot water circulation pump as shown in FIGS. 1-3, includes a pump housing 1, a pump impeller disposed in the pump housing 1 and driven by an electric motor, and the motor is disposed on a shaft of the pump impeller 4
  • the motor housing 2 and the pump housing 1 are connected by a flange pair, and the motor housing 1 is provided with a junction box 3 for accommodating electrical and/or electrical control devices. Or an electrical connection of the electronic component and the motor, the junction box 3 having at least three spaces, including an axial space 31 and two radial spaces 32, 33, both of which are associated with the axis Connect to space.
  • the axial direction referred to herein refers to a direction that extends substantially perpendicularly with respect to the axis of rotation of the pump impeller; the radial direction refers to a plane that extends parallel to the axis of rotation of the pump impeller.
  • the structure of the junction box is improved, and a junction box having at least three spaces is adopted, so that the three spaces are circumferentially distributed around the motor, and the peripheral space of the motor is fully utilized to form a compact effect and meet the overall size requirement of the product. .
  • there are at least three spaces (of course, if three radial spaces are also possible), the electrical connection for accommodating electrical and / or electronic components and the motor expands the accommodation space of the junction box to meet the increasing pump power.
  • the circumferential direction is distributed around the motor, which has a large heat dissipation area and a heat dissipation space, and satisfies the requirements of good heat dissipation effect.
  • the gap prevents the junction box from directly contacting the motor housing, preventing heat conduction between the two, and reducing thermal interference between the two.
  • the junction box has an axial space 31, and two radial spaces 32, 33, two radial spaces
  • the distribution is a first radial space 32 and a second radial space 33.
  • the inner side of the junction box 3 is spaced from the outer surface of the motor housing 2.
  • the spacing formed forms a convection passage between the junction box and the motor housing, so that the heat on the motor housing and the heat on the junction box are discharged in a timely, effective, and rapid manner by convection, thereby improving heat dissipation. effect.
  • the first solution as shown in FIG. 1 and FIG. 4, the two radial spaces 32, 33 are connected to form an L shape, and the two radial spaces are separated by a partition 20 to make the two described
  • the radial space is formed as two separate spaces, reducing the heat flow between the two radial spaces and reducing the effect of heat in the two radial spaces on each other.
  • the two radial spaces are in turn in communication with the axial space for facilitating the electrical or electrical connection of the components of the radial space with the components of the axial space.
  • the use of the radial spaces 32, 33 of the L-shaped structure also facilitates the connection of the wires. This technical solution is a preferred solution.
  • a gap structure 10 is provided between the two radial spaces and the axial space.
  • the cutout structure 10 extends through the junction box to form a tool operating passage for detaching the connector to which the junction box 3 is fixed to the motor housing 2.
  • the operating tool can act on the connecting member through the operation through cavity of the blank structure, separating the connecting member from the junction box or fixing the connecting member to the junction box and the motor housing.
  • the second solution two radial spaces are respectively disposed on opposite sides of the axial space, so that the junction box is U-shaped.
  • the upper ends of the two radial spaces are all in communication with the axial space, and the two radial spaces are relatively independent of each other, preventing the influence of heat in the two radial spaces on each other.
  • the U-shaped junction box allows easy operation when the junction box is connected to the motor housing.
  • the pump housing 1 is provided with a water inlet 11 and a water outlet 12, and a first pipe thread 13 and a second pipe thread 14 are respectively disposed at the water inlet 11 and the water outlet 12, two The free ends of the radial spaces 32, 33 are spaced apart from the first and third flanges 13 and 14 in the axial direction. That is to say, the restriction on the assembly direction of the junction box is reduced, and the junction box can be rotated by 90 degrees in the axial direction (if the junction box and the motor housing are provided with suitable connection portions, the rotation is arbitrarily rotated in the axial direction).
  • the junction box can smoothly install the junction box, and does not contact the first pipe thread and the second pipe thread at the inlet and outlet, preventing the first pipe thread and the third flange from jacking up the junction box, and can pass the connecting piece Stable fixed junction box to the motor housing.
  • a power supply line insertion hole 25 is disposed on a radial side wall of the axial space, and the power supply line insertion hole is disposed at a distance from the two of the radial spaces for making the power supply into
  • the wire jack is remote from the electrical and/or electronic component position, and the power entry jack 25 is used to set the cable lock 26.
  • the end of the motor housing 2 is provided with a convex connecting post 21, and the bottom of the axial space 31 is open.
  • the connecting piece 23 is fixed to the connecting post 21 to fix the connecting box 3 to the motor housing 2.
  • an outer side of the axial space 31 is provided with an axial opening 311, the axial opening 311 is provided with an operation panel 12, and the operation panel 12 forms a cover plate of the axial space 31;
  • the panel is arranged in the upper axial opening of the axial space for convenient operation, and on the other hand, it is used as a cover plate, which is advantageous for simplifying the structure and also contributing to cost reduction.
  • a first radial opening 321 and a second radial opening 331 are respectively disposed outside the first radial space 32 and the second radial space 33, and the first radial opening 321 and the second radial opening 331 are respectively disposed
  • the first heat sink 13 and the second heat sink 14 form a cover plate of the first radial space 32 and the second radial space 33, respectively. Since the operation panel is disposed in the axial space, in order to prevent the operation panel from being used in a high temperature environment for a long time, in order to improve the service life of the operation panel, generally, components having a large amount of heat are disposed in the first radial space and the second radial space.
  • the first heat sink and the second heat sink are respectively disposed, and at the same time, for structural simplification, the first heat sink and the second heat sink are respectively formed into two cover plates for closing the first radial space and Second radial space.
  • a first driving plate 15 and a second driving plate 16 are respectively disposed in the first radial space 32 and the second radial space 33, and the first driving plate 15 and the second driving plate 16 face the side corresponding to the heat sink a power component is disposed, and a control component is disposed on a side of the first driving board and the second driving board that is away from the corresponding heat sink, and the power component is respectively attached to the first heat sink 13 and the second heat sink 14 The inner surface.
  • the components (power components) having a large amount of heat generated on the first driving board and the second driving board are attached to the first heat sink and the second heat sink, which facilitates rapid heat dissipation and improves electrical and mechanical layers on the driving board / or electronic components (especially improve the life of power components) life.
  • the first heat sink and the second heat sink on the first heat sink 13 and the second heat sink 14 are disposed in a one-to-one manner, and are axially flush Settings.
  • the operation panel 12 includes a cover plate 18, a display and operation panel 17 disposed inside the cover panel 18, and a film 19 disposed outside the cover panel 18.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)

Abstract

一种热水循环泵,它包括泵壳体(1)、设置在所述泵壳体(1)中并由电动机驱动的泵叶轮(4),电动机设置在泵叶轮(4)的轴向,电机壳体(2)与所述泵壳体(1)通过第一法兰对连接,所述电机壳体(2)外设置接线盒(3),所述接线盒(3)用于容纳电机控制装置的电气和/或电子元件以及电机的电连接,所述接线盒(3)至少具有三个空间,包括一个轴向空间(31)和两个径向空间(32,33),两个所述的径向空间(32,33)都与所述的轴向空间(31)连通。通过上述设置,改进接线盒(3)的结构,既扩大接线盒(3)的容纳空间,又满足结构紧凑、散热效果良好的要求。

Description

热水循环泵 技术领域
本发明涉及一种循环泵,尤其涉及一种热水循环泵。
背景技术
热水循环电泵特别是永磁同步电机热水循环泵,具有高效节能、低噪音、变频运行的优点,得到广泛应用。此类电泵需要有电子器件壳体(接线盒)用于容纳电机控制装置(把控驱动控制器/驱动板、电源连接件/电连接等);电机驱动控制器包括微处理器和功率元件,通常功率器件需要设置散热器。
热水循环泵在泵送热水时在电机壳体和泵体上形成高温,应尽可能的避免高温通过辐射或传导进入接线盒(特别是功率电子器件设置在接线盒中时),需要将产生的热量及时、有效、安全地排出。
在使用过程中,接线盒内部的电气和/或电子元件也会产生热量,能否及时有效将电气和/或电子元件产生的热量进行散热,不仅与散热面积的大小有关,还与散热器的布局和内部元器件的布局有着很大的关联。
随着永磁变频泵功率的增加,功率元件的功率越来越大,驱动板的体积和电气和/或电子元件数量都在增大,需要的装配空间也越来越大。热水循环泵又受到应用场合的限制,需要有较小的整体尺寸,在泵壳体和电机壳体尺寸一定的前提下,则限制了接线盒的尺寸。
为了使热水循环泵产生的热量及时排出,又为了使接线盒内部产生的热量及时排出,需要优化接线盒的结构及设置方式,然而现有的接线盒结构及设置方式难以满足泵功率日益增加的热水循环泵的需求。因此,需要设计出一个布局紧凑、散热效果良好的热水循环泵是非常有必要的。
发明内容
本发明的目的在于解决现有技术存在的上述问题而提供一种热水循环泵,改进接线盒的结构,既扩大接线盒的容纳空间,又满足结构紧凑、散热效果良好的要求,充分利电机周边空间,满足泵和接线盒的散热,又满足产品的整体尺寸要求。
本发明的上述技术目的主要是通过以下技术方案解决的:热水循环泵,包括泵壳体、设置在所述泵壳体中并由电动机驱动的泵叶轮,所述电动机设置在泵叶轮的轴向,所述电机壳体与所述泵壳体通过法兰对连接,所述电机壳体外设置接线盒,所述接线盒用于容纳电机控制装置的电气和/或电子元件以及电机的电连接,其特征在于所述接线盒至少具有三个空 间,包括一个轴向空间和两个径向空间,两个所述的径向空间都与所述的轴向空间连通。
本文涉及的轴向是指相对于泵叶轮转动轴基本上垂直延伸的方向;径向是指平行于泵叶轮转动轴延伸的面。
在本技术方案中,改进接线盒的结构,采用具有至少三个空间的接线盒,使三个空间周向分布在电机周边,充分利电机周边空间,形成紧凑的效果,满足产品的整体尺寸要求。同时,至少具有三个空间(当然,如果设置三个径向空间也是可行),用于容纳电气和/或电子元件以及电机的电连接,扩大了接线盒的容纳空间,满足泵功率日益增加的要求。而且,周向分布于电机周边,具有较大的散热面积及散热空间,满足散热效果良好的要求。具有间隙防止接线盒和电机壳体直接接触,防止两者之间的热传导,减小两者之间的散热干扰。
作为对上述技术方案的进一步完善和补充,本发明采用如下技术措施:所述接线盒的内侧与所述电机壳体的外表面间距配合。形成的间距,使接线盒与电机壳体之间的间隔空间形成对流通道,使电机壳体上的热量和接线盒上的热量通过对流的方式及时、有效、快速排出,提高了散热效果。
关于两个径向空间的设置方式,至少有以下两种方案:
第一种方案:两个所述的径向空间连接构成L形,通过一隔板分隔两所述的径向空间,使两个所述的径向空间形成为两个独立空间,减小两个径向空间之间的热流通,减少两个径向空间内的热量对彼此的影响。两个径向空间又都与轴向空间连通,用于方便使径向空间的元器件与轴向空间的元器件形成电气或者电线连接。
在两个所述的径向空间连接构成L形的方案中,两个所述的径向空间与所述轴向空间之间设有留空结构,所述留空结构贯穿所述接线盒,形成工具操作通腔,用于拆装所述接线盒固定在所述电机壳体上的连接件。在拆装接线盒时,操作工具能够通过留空结构的操作通腔作用于连接件,使连接件从接线盒上分离或使连接件固定接线盒和电机壳体。
第二种方案:两个所述的径向空间分别设置在所述轴向空间相对的两侧,使所述接线盒呈U形。两径向空间的上端都与轴向空间联通,两径向空间彼此相对相对独立,防止两个径向空间内的热量对彼此的影响。呈U形结构的接线盒,在接线盒连接到电机壳体时,能够方便的操作。
所述泵壳体上设置进水口和出水口,并在所述进水口和出水口部位分别设置第一管螺纹和第二管螺纹,两个所述的径向空间的悬空端在轴向方向上与所述第一管螺纹和第二管螺纹间隔配合。也就是说,降低了对接线盒装配方向的限制,接线盒在轴向能够根据需要旋转90度安装(如果接线盒和电机壳体上设有合适的连接部位,在轴向方向任意旋转接线盒), 都能够顺利安装接线盒,不与进、出水口处的第一管螺纹和第二管螺纹发生接触,防止第一管螺纹和第三法兰顶起接线盒,能够通过连接件稳定的固定接线盒到电机壳体上。
所述轴向空间的径向侧壁上设置电源进线插孔,所述电源进线插孔与两个所述径向空间间距设置,用于使所述电源进线插孔远离所述电气和/或电子元件位置设置,所述电源进线插孔用于设置电缆锁头。
所述电机壳体的端部设置上凸的连接柱,所述轴向空间的底部通过连接件固定在连接柱上,使所述连接盒固定在所述电机壳体上。设置连接柱,一方面用于形成连接件的连接基座,另一方面用于顶起接线盒,使接线盒上的轴向空间的底部与电机壳体的外表面之间具有间距,防止散热干扰。
所述轴向空间的外侧设置轴向开口,所述轴向开口设置操作面板,所述操作面板形成所述轴向空间的盖板;操作面板设置在轴向空间的上部轴向开口,方便操作、及观察,另一方面,又作为盖板使用,有利于简化结构,同时还有利于降低成本。
两个所述的径向空间为第一径向空间和第二径向空间,所述第一径向空间和第二径向空间的外侧分别设置第一径向开口和第二径向开口,所述第一径向开口和第二径向开口分别设置第一散热器和第二散热器,所述第一散热器和第二散热器分别形成所述第一径向空间和第二径向空间的盖板。由于轴向空间设置操作面板,为了防止操作面板长期使用在高温环境,以利于提高操作面板的使用寿命,通常来说,发热量大的元器件设置在第一径向空间和第二径向空间,为了能够快速散热,分别设置第一散热器和第二散热器,同时,为了结构简化,第一散热器和第二散热器又分别形成为两个盖板用于封闭第一径向空间和第二径向空间。功率元器件
所述第一径向空间和第二径向空间内分别设置第一驱动板和第二驱动板,所述第一驱动板和第二驱动板上朝向对应散热器的一面设置功率元器件,所述第一驱动板和第二驱动板上远离对应散热器的一面设置控制元器件,所述功率元器件分别贴合所述第一散热器和第二散热器的内表面。第一驱动板和第二驱动板上的发热量大的元器件(功率元器件)贴合在第一散热器和第二散热器上,有利于快速散热,提高驱动板及其上的电气和/或电子元件(尤其提高功率元器件的使用寿命)使用寿命。
本发明具有的有益效果:1、改进接线盒的结构,既扩大接线盒的容纳空间,又满足结构紧凑、散热效果良好的要求,充分利电机周边空间,满足泵和接线盒的散热,又满足产品的整体尺寸要求。2、接线盒的内侧与所述电机壳体的外表面间距配合,使接线盒与电机壳体之间的间隔空间形成对流通道,使电机壳体上的热量和接线盒上的热量通过对流的方式及 时、有效、快速排出,提高了散热效果。3、接线盒在轴向能够根据需要旋转90度安装,都能够顺利安装接线盒,不与进、出水口处的第一管螺纹和第二管螺纹发生接触,防止第一管螺纹和第三法兰顶起接线盒,能够通过连接件稳定的固定接线盒到电机壳体上。4、操作面板设置在轴向空间的上部轴向开口,方便操作,另一方面,又作为盖板使用,有利于简化结构,同时还有利于降低成本。5、第一驱动板和第二驱动板贴合在第一散热器和第二散热器上,有利于快速散热,提高驱动板及其上的电气和/或电子元件,同时,为了结构简化,第一散热器和第二散热器又分别形成为两个盖板用于封闭第一径向空间和第二径向空间。
附图说明
图1是本发明的一种结构示意图。
图2是图1的后视结构示意图。
图3是本发明的一种剖视结构示意图。
图4是本发明中接线盒的爆炸结构示意图。
图5是本发明中接线盒敞口状态的结构示意图。
图6是本发明中操作面板的爆炸结构示意图。
具体实施方式
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。
实施例:热水循环泵,如图1-3所示,它包括泵壳体1、设置在所述泵壳体1中并由电动机驱动的泵叶轮,所述电动机设置在泵叶轮4的轴向,所述电机壳体2与所述泵壳体1通过法兰对连接,所述电机壳体1外设置接线盒3,所述接线盒3用于容纳电机控制装置的电气和/或电子元件以及电机的电连接,所述接线盒3至少具有三个空间,包括一个轴向空间31和两个径向空间32、33,两个所述的径向空间都与所述的轴向空间连通。
本文涉及的轴向是指相对于泵叶轮转动轴基本上垂直延伸的方向;径向是指平行于泵叶轮转动轴延伸的面。
在本技术方案中,改进接线盒的结构,采用具有至少三个空间的接线盒,使三个空间周向分布在电机周边,充分利电机周边空间,形成紧凑的效果,满足产品的整体尺寸要求。同时,至少具有三个空间(当然,如果设置三个径向空间也是可行),用于容纳电气和/或电子元件以及电机的电连接,扩大了接线盒的容纳空间,满足泵功率日益增加的要求。而且,周向分布于电机周边,具有较大的散热面积及散热空间,满足散热效果良好的要求。具有间隙防止接线盒和电机壳体直接接触,防止两者之间的热传导,减小两者之间的散热干扰。
在本实施例中,接线盒具有一个轴向空间31、和两个径向空间32、33,两个径向空间 分布为第一径向空间32和第二径向空间33。
所述接线盒3的内侧与所述电机壳体2的外表面间距配合。形成的间距,使接线盒与电机壳体之间的间隔空间形成对流通道,使电机壳体上的热量和接线盒上的热量通过对流的方式及时、有效、快速排出,提高了散热效果。
关于两个径向空间的设置方式,至少有以下两种方案:
第一种方案:如图1和图4所示,两个所述的径向空间32、33连接构成L形,通过一隔板20分隔两所述的径向空间,使两个所述的径向空间形成为两个独立空间,减小两个径向空间之间的热流通,减少两个径向空间内的热量对彼此的影响。两个径向空间又都与轴向空间连通,用于方便使径向空间的元器件与轴向空间的元器件形成电气或者电线连接。采用L形结构的径向空间32、33还有利于方便电线连接。本技术方案为优选方案。
如图1所示,在两个所述的径向空间32、33连接构成L形的方案中,两个所述的径向空间与所述轴向空间之间设有留空结构10,所述留空结构10贯穿所述接线盒,形成工具操作通腔,用于拆装所述接线盒3固定在所述电机壳体2上的连接件。在拆装接线盒时,操作工具能够通过留空结构的操作通腔作用于连接件,使连接件从接线盒上分离或使连接件固定接线盒和电机壳体。
第二种方案:两个所述的径向空间分别设置在所述轴向空间相对的两侧,使所述接线盒呈U形。两径向空间的上端都与轴向空间联通,两径向空间彼此相对相对独立,防止两个径向空间内的热量对彼此的影响。呈U形结构的接线盒,在接线盒连接到电机壳体时,能够方便的操作。
如图1所示,所述泵壳体1上设置进水口11和出水口12,并在所述进水口11和出水口12部位分别设置第一管螺纹13和第二管螺纹14,两个所述的径向空间32、33的悬空端在轴向方向上与所述第一管螺纹13和第三法兰14对间隔配合。也就是说,降低了对接线盒装配方向的限制,接线盒在轴向能够根据需要旋转90度安装(如果接线盒和电机壳体上设有合适的连接部位,在轴向方向任意旋转接线盒),都能够顺利安装接线盒,不与进、出水口处的第一管螺纹和第二管螺纹发生接触,防止第一管螺纹和第三法兰顶起接线盒,能够通过连接件稳定的固定接线盒到电机壳体上。
如图1所示,所述轴向空间的径向侧壁上设置电源进线插孔25,所述电源进线插孔与两个所述径向空间间距设置,用于使所述电源进线插孔远离所述电气和/或电子元件位置设置,所述电源进线插孔25用于设置电缆锁头26。
如图3所示,所述电机壳体2的端部设置上凸的连接柱21,所述轴向空间31的底部通 过连接件23固定在连接柱21上,使所述连接盒3固定在所述电机壳体2上。设置连接柱,一方面用于形成连接件的连接基座,另一方面用于顶起接线盒,使接线盒上的轴向空间的底部与电机壳体的外表面之间具有间距,防止散热干扰。
如图4和5所示,所述轴向空间31的外侧设置轴向开口311,所述轴向开口311设置操作面板12,所述操作面板12形成所述轴向空间31的盖板;操作面板设置在轴向空间的上部轴向开口,方便操作,另一方面,又作为盖板使用,有利于简化结构,同时还有利于降低成本。
所述第一径向空间32和第二径向空间33的外侧分别设置第一径向开口321和第二径向开口331,所述第一径向开口321和第二径向开口331分别设置第一散热器13和第二散热器14,所述第一散热器13和第二散热器14分别形成所述第一径向空间32和第二径向空间33的盖板。由于轴向空间设置操作面板,为了防止操作面板长期使用在高温环境,以利于提高操作面板的使用寿命,通常来说,发热量大的元器件设置在第一径向空间和第二径向空间,为了能够快速散热,分别设置第一散热器和第二散热器,同时,为了结构简化,第一散热器和第二散热器又分别形成为两个盖板用于封闭第一径向空间和第二径向空间。
所述第一径向空间32和第二径向空间33内分别设置第一驱动板15和第二驱动板16,所述第一驱动板15和第二驱动板16上朝向对应散热器的一面设置功率元器件,所述第一驱动板和第二驱动板上远离对应散热器的一面设置控制元器件,所述功率元器件分别贴合所述第一散热器13和第二散热器14的内表面。第一驱动板和第二驱动板上的发热量大的元器件(功率元器件)贴合在第一散热器和第二散热器上,有利于快速散热,提高驱动板及其上的电气和/或电子元件(尤其提高功率元器件的使用寿命)使用寿命。
对于第一散热器13和第二散热器14上的第一散热片和第二散热片来说,第一散热片和第二散热片为一一对应的方式设置,并且轴向齐平的方式设置。
对于操作面板12来说,如图6所示,包括盖板18,设置在盖板18内侧的显示和操作板17,设置在盖板18外侧的贴膜19。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明。在上述实施例中,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 热水循环泵,包括泵壳体、设置在所述泵壳体中并由电动机驱动的泵叶轮,所述电动机设置在泵叶轮的轴向,所述电机壳体与所述泵壳体通过法兰对连接,所述电机壳体外设置接线盒,所述接线盒用于容纳电机控制装置的电气和/或电子元件以及电机的电连接,其特征在于所述接线盒至少具有三个空间,包括一个轴向空间和两个径向空间,两个所述的径向空间都与所述的轴向空间连通。
  2. 根据权利要求1所述的热水循环泵,其特征在于所述接线盒的内侧与所述电机壳体的外表面间距配合。
  3. 根据权利要求2所述的热水循环泵,其特征在于两个所述的径向空间连接构成L形,通过一隔板分隔两所述的径向空间,使两个所述的径向空间形成为两个独立空间。
  4. 根据权利要求3所述的热水循环泵,其特征在于两个所述的径向空间与所述轴向空间之间设有留空结构,所述留空结构贯穿所述接线盒,形成工具操作通腔,用于拆装所述接线盒固定在所述电机壳体上的连接件。
  5. 根据权利要求2所述的热水循环泵,其特征在于两个所述的径向空间分别设置在所述轴向空间相对的两侧,使所述接线盒呈U形。
  6. 根据权利要求3或4或5所述的热水循环泵,其特征在于所述泵壳体上设置进水口和出水口,并在所述进水口和出水口部位分别设置第一管螺纹和第二管螺纹,两个所述的径向空间的悬空端在轴向方向上与所述第一管螺纹和第二管螺纹间隔配合。
  7. 根据权利要求6所述的热水循环泵,其特征在于所述轴向空间的径向侧壁上设置电源进线插孔,所述电源进线插孔与两个所述径向空间间距设置,用于使所述电源进线插孔远离所述电气和/或电子元件位置设置,所述电源进线插孔用于设置电缆锁头。
  8. 根据权利要求6所述的热水循环泵,其特征在于所述电机壳体的端部设置上凸的连接柱,所述轴向空间的底部通过连接件固定在连接柱上,使所述连接盒固定在所述电机壳体上。
  9. 根据权利要求6所述的热水循环泵,其特征在于所述轴向空间的外侧设置轴向开口,所述轴向开口设置操作面板,所述操作面板形成所述轴向空间的盖板;
    两个所述的径向空间为第一径向空间和第二径向空间,所述第一径向空间和第二径向空间的外侧分别设置第一径向开口和第二径向开口,所述第一径向开口和第二径向开口分别设置第一散热器和第二散热器,所述第一散热器和第二散热器分别形成所述第一径向空间和第二径向空间的盖板。
  10. 根据权利要求9所述的热水循环泵,其特征在于所述第一径向空间和第二径向空间内分 别设置第一驱动板和第二驱动板,所述第一驱动板和第二驱动板上朝向对应散热器的一面设置功率元器件,所述第一驱动板和第二驱动板上远离对应散热器的一面设置控制元器件,所述功率元器件分别贴合所述第一散热器和第二散热器的内表面。
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