WO2018030039A1 - 管理装置、管理プログラムおよび管理方法 - Google Patents

管理装置、管理プログラムおよび管理方法 Download PDF

Info

Publication number
WO2018030039A1
WO2018030039A1 PCT/JP2017/024667 JP2017024667W WO2018030039A1 WO 2018030039 A1 WO2018030039 A1 WO 2018030039A1 JP 2017024667 W JP2017024667 W JP 2017024667W WO 2018030039 A1 WO2018030039 A1 WO 2018030039A1
Authority
WO
WIPO (PCT)
Prior art keywords
management
measurement result
sensor
data processing
acquisition unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2017/024667
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
山本剛史
秋元英男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to CN201780047917.9A priority Critical patent/CN109564421B/zh
Priority to DE112017003951.7T priority patent/DE112017003951T5/de
Priority to US16/319,863 priority patent/US20190250591A1/en
Publication of WO2018030039A1 publication Critical patent/WO2018030039A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Images

Classifications

    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04Q—SELECTING
    • H04Q9/00—Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of program data in numerical form
    • G05B19/4155—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of program data in numerical form characterised by program execution, i.e. part program or machine function execution, e.g. selection of a program
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of program data in numerical form
    • G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of program data in numerical form characterised by monitoring or safety
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/45—Nc applications
    • G05B2219/45135—Welding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Definitions

  • the present invention relates to a management apparatus, a management program, and a management method.
  • This application claims the priority on the basis of Japanese application Japanese Patent Application No. 2016-155560 for which it applied on August 8, 2016, and takes in those the indications of all here.
  • Patent Document 1 Japanese Patent Laid-Open No. 2016-38709 discloses the following technique. That is, a welding system includes a welding device that performs welding by supplying a welding wire to a welding torch, a welding data recording device that is built in the welding device and records welding data relating to a welding operation of the welding device, and the welding A welding data management device for collecting and processing the welding data recorded by the welding data recording device of the apparatus, the welding data recording device comprising: a wire usage detector for detecting the amount of wire supplied to the welding torch; A current detector for detecting a welding current of the welding device; and a wireless transmitter for wirelessly transmitting the welding data recorded by the welding data recording device to the welding data management device, wherein the welding data management device is the wireless transmission A data collection unit that collects welding data related to the welding apparatus transmitted from the machine, and a data processing unit that processes the collected data.
  • the management device includes a first acquisition unit that acquires a measurement result by a sensor that performs measurement on a facility, and a time corresponding to the measurement result, a plurality of usage periods of the facility, Acquired by the second acquisition unit for acquiring the contents of the management item corresponding to the usage period from the storage unit, the measurement result acquired by the first acquisition unit and the corresponding time, and the second acquisition unit And a data processing unit that performs processing for collecting measurement information based on the measurement result for each content based on the content and the corresponding usage period.
  • the management program according to the present disclosure is a management program used in the management apparatus, and is a first acquisition for acquiring a measurement result by a sensor that measures a facility and a time corresponding to the measurement result.
  • a plurality of usage periods of the equipment a second acquisition unit that acquires the contents of the management items corresponding to each of the usage periods from the storage unit, the measurement results acquired by the first acquisition unit, and Based on the corresponding time and the content acquired by the second acquisition unit and the corresponding usage period, a data processing unit that performs processing for collecting measurement information based on the measurement result for each content It is a program to make it function.
  • the management method of the present disclosure is a management method in a management device, and obtains a measurement result by a sensor that measures a facility, and a time corresponding to the measurement result, and a plurality of uses of the facility Based on the period, and the content of the management item corresponding to each usage period from the storage unit, the acquired measurement result and the corresponding time, and the acquired content and the corresponding usage period, Performing a process of collecting measurement information based on the measurement result for each content.
  • One aspect of the present disclosure can be realized not only as a management apparatus including such a characteristic processing unit but also as a management system including a management apparatus.
  • one embodiment of the present disclosure can be realized as a semiconductor integrated circuit that realizes part or all of the management device.
  • FIG. 1 is a diagram showing a configuration of a management system according to the first embodiment of the present invention.
  • FIG. 2 is a diagram illustrating an example of sensor data stored in the storage device in the management system according to the first embodiment of the present invention.
  • FIG. 3 is a diagram illustrating an example of sensor data stored in the storage device in the management system according to the first embodiment of the present invention.
  • FIG. 4 is a diagram showing an example of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • FIG. 5 is a diagram showing an example of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • FIG. 6 is a diagram showing the configuration of the management apparatus according to the first embodiment of the present invention.
  • FIG. 7 is a diagram illustrating an example of a summary table created by the management device according to the first embodiment of the present invention.
  • FIG. 8 is a diagram illustrating an example of a tabulation table created by the management device according to the first embodiment of the present invention.
  • FIG. 9 is a diagram showing an example of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • FIG. 10 is a diagram illustrating an example of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • FIG. 11 is a diagram illustrating an example of a tabulation table created by the management device according to the first embodiment of the present invention.
  • FIG. 12 is a diagram showing an example of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • FIG. 13 is a diagram illustrating an example of a summary table created by the management apparatus according to the first embodiment of the present invention.
  • FIG. 14 is a flowchart that defines an operation procedure when the management apparatus according to the first embodiment of the present invention performs processing for collecting measurement information for each content of management items.
  • FIG. 15 is a diagram illustrating a configuration of a management apparatus according to the second embodiment of the present invention.
  • the present disclosure has been made to solve the above-described problem, and an object thereof is to provide a management device, a management program, and a management method capable of managing equipment by simple processing.
  • the management device includes a first acquisition unit that acquires a measurement result by a sensor that measures a facility, and a time corresponding to the measurement result, and a plurality of uses of the facility
  • a second acquisition unit that acquires the content of the management item corresponding to the period and each use period from the storage unit, the measurement result acquired by the first acquisition unit, the corresponding time, and the second
  • a data processing unit that performs processing for collecting measurement information based on the measurement result for each content based on the content acquired by the acquisition unit and the corresponding usage period.
  • the first acquisition unit further acquires first identification information that is identification information of the sensor corresponding to the measurement result, and the second acquisition unit corresponds to the use period.
  • Second identification information that is identification information of the sensor to be acquired is further acquired from the storage unit, and the data processing unit is configured to acquire the first identification information acquired by the first acquisition unit, and the second Based on the second identification information acquired by the acquisition unit, a process of collecting the measurement information for each content is performed.
  • the first identification information and the second identification information are used even when an operator works in a plurality of facilities or produces an object using a plurality of facilities.
  • the measurement result and the corresponding time can be associated with the contents of the management item and the corresponding usage period, so that, for example, the work amount for each worker and the production cost for each production content can be correctly calculated.
  • the type of the management item can be changed.
  • a plurality of types of management items can be set.
  • the contents of a plurality of types of management items can be related and collected, so that the equipment can be managed in detail.
  • the data processing unit performs a process of collecting the measurement information for each content and for other information.
  • the processing result obtained by collecting the measurement information for each management item content is further summarized for each other information.
  • the equipment can be managed finely.
  • the management device further includes a display control unit that performs control to display a result of the processing by the data processing unit.
  • the user of the management apparatus can recognize the processing result from the display content, so that the facility can be managed more easily.
  • a management program is a management program used in a management apparatus, and obtains a measurement result by a sensor that measures a facility and a time corresponding to the measurement result. Acquired by the first acquisition unit, a plurality of usage periods of the equipment, a second acquisition unit that acquires the contents of the management items corresponding to each of the usage periods from the storage unit, and the first acquisition unit Further, data for performing a process for collecting the measurement information based on the measurement result for each content based on the measurement result and the corresponding time, and the content acquired by the second acquisition unit and the corresponding usage period. It is a program for functioning as a processing unit.
  • a management method is a management method in a management device, the step of obtaining a measurement result by a sensor for measuring equipment and a time corresponding to the measurement result; A step of acquiring a plurality of use periods of equipment and contents of a management item corresponding to each use period from the storage unit, the acquired measurement result and the corresponding time, and the acquired content and the corresponding use period And a process of collecting measurement information based on the measurement result for each content.
  • FIG. 1 is a diagram showing a configuration of a management system according to the first embodiment of the present invention.
  • the management system 301 includes two sensors 11, an access point 111, a management device 101, a terminal device (storage unit) 151, and a storage device 171.
  • the management system 301 is provided with facilities 3A and 3B.
  • each of the facilities 3A and 3B is also referred to as a facility 3.
  • three or more facilities 3 may be provided.
  • Sensor 11 is provided corresponding to equipment 3.
  • sensors 11A and 11B which are sensors 11, are provided corresponding to the facilities 3A and 3B, respectively.
  • the management system 301 includes two sensors 11, but may include three or more sensors 11.
  • Equipment 3 is, for example, an electric welding machine that operates using a three-phase AC power source.
  • the equipment 3 may be other than an electric welder.
  • the facilities 3A and 3B are supplied with electric power from the distribution board 12 via the power lines 14A and 14B, respectively.
  • each of the power lines 14 ⁇ / b> A and 14 ⁇ / b> B is also referred to as a power line 14.
  • the power line 14A includes three conductors for conducting a three-phase alternating current, and is connected to the facility 3A and the first end connected to the breaker 13A in the distribution board 12. And a second end.
  • Power line 14B includes, for example, three conductors for conducting a three-phase alternating current, and includes a first end connected to breaker 13B in distribution board 12 and a second end connected to facility 3B.
  • sensors 11A and 11B are provided on one of the three conductors.
  • Each sensor 11 measures the corresponding equipment 3 and transmits a radio signal including information indicating the measurement result. More specifically, the sensor 11 includes, for example, a clamp-type current sensor and a wireless communication unit, and measures the current flowing through the corresponding equipment 3.
  • the sensor 11A measures the current flowing through the conducting wire in the power line 14A on which the sensor 11A is provided at a predetermined cycle, for example, a 10-second cycle.
  • the sensor 11B measures the current flowing through the conducting wire in the power line 14B provided with the sensor 11B at a predetermined cycle, for example, a 10-second cycle.
  • the sensors 11 ⁇ / b> A and 11 ⁇ / b> B create a measurement packet including the sensor ID that is its own ID and the measured current value as a measurement result, and send the wireless signal including the created measurement packet to the access point 111. Send.
  • the senor 11 is not limited to a configuration that transmits a measurement packet by wireless communication, but may be a configuration that transmits a measurement packet by wired communication.
  • the access point 111 When the access point 111 receives a wireless signal including a measurement packet from each sensor 11, the access point 111 acquires the measurement packet included in the received wireless signal, and transmits the acquired measurement packet to the storage device 171 via the internal network 10 by, for example, wired communication. Send.
  • Workers 2 ⁇ / b> A and 2 ⁇ / b> B who are workers 2, perform welding work on the work target 18 using the equipment 3.
  • the work object 18 for which the welding work by the worker 2 has been completed is a product obtained by using the equipment 3.
  • the facility 3 outputs electric current via the output line 15 to the torch 17 held by the operator 2 using electric power received from the distribution board 12 via the power line 14.
  • the worker 2 performs welding work by arc discharge generated between the torch 17 and the work object 18.
  • the current returns to the facility 3 through the work object 18 and the ground wire 16.
  • the sensor 11 is not limited to the configuration provided on the power line 14, and may be provided on the output line 15.
  • the sensor 11 is not limited to the configuration provided on the first end side of the power line 14, and may be provided at any position on the power line 14.
  • the sensor 11 is not limited to the configuration in which the sensor 11 is provided in one of the three conducting wires of the power line 14, and the sensor 11 may be provided in three of the conducting wires or two of the three conducting wires.
  • FIG. 2 and 3 are diagrams showing examples of sensor data stored in the storage device in the management system according to the first embodiment of the present invention.
  • FIG. 2 shows sensor data SDA including the identification information of the sensor 11A, that is, the sensor ID, the measurement result by the sensor 11A, that is, the current value, and the corresponding measurement time in chronological order.
  • FIG. 3 shows sensor data SDB including the identification information of the sensor 11B, that is, the sensor ID, the measurement result by the sensor 11B, that is, the current value, and the corresponding measurement time in chronological order.
  • the storage device 171 holds sensor data for each sensor 11.
  • the storage device 171 holds sensor data SDA and SDB corresponding to the sensors 11A and 11B, respectively.
  • the measurement result by the sensor 11 is accumulated in the accumulation device 171. More specifically, when the storage device 171 receives a measurement packet from the sensor 11 via the access point 111 and the internal network 10, the storage device 171 acquires a sensor ID and a measurement result from the received measurement packet, and determines the timing at which the measurement packet is received. Obtained as measurement time.
  • the storage device 171 adds the sensor ID, the measurement time, and the measurement result, that is, the current value to the sensor data SDA.
  • the storage device 171 adds the sensor ID, the measurement time, and the measurement result to the sensor data SDB.
  • FIG 4 and 5 are diagrams showing examples of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • the terminal device 151 includes, for example, a storage unit, and holds the form data for each facility 3 in the storage unit.
  • the terminal device 151 holds the form data FA1, FB1 corresponding to the facilities 3A, 3B, respectively.
  • the form data includes a plurality of usage periods of the equipment 3 and contents of management items corresponding to the respective usage periods.
  • the form data FA1 shown in FIG. 4 includes, for example, the work date and time indicating the usage period of the equipment 3A and the name of the worker who performed the work in the equipment 3A during the usage period.
  • the form data FB1 shown in FIG. 5 includes, for example, the work date and time indicating the usage period of the equipment 3B and the name of the worker who performed the work in the equipment 3B during the usage period.
  • the form data is, for example, a spreadsheet software data file, a CSV (Comma-Separated Values) format text file, and a database.
  • CSV Common-Separated Values
  • the worker 2 when the work using the equipment 3 is completed, the worker 2 performs an operation of inputting the work date and time and his / her name to the terminal device 151 in the form data corresponding to the equipment 3.
  • the worker 2A for example, when the work using the equipment 3A is completed from 10:10 to 11:20 on February 3, 2016, respectively, An operation of writing “2016/2/3 10:10 to 11:20” as the work date and “X” as the worker name to the form data FA1 is performed on the terminal device 151.
  • the work date and time is not limited to a minute unit, and may be a second unit, an hour unit, a day unit, a week unit, a month unit, or the like.
  • the terminal device 151 receives the operation by the worker 2A and performs a process of writing the content of the operation in the form data FA1.
  • the terminal device 151 holds correspondence information indicating the correspondence between the sensor ID and the form data.
  • the correspondence information indicates the correspondence between the sensor ID IDA and the form data FA1, and the correspondence between the sensor ID IDB and the form data FB1.
  • the correspondence information may be an aspect in which the corresponding sensor ID is included in the file name of the form data, or an aspect in which the corresponding sensor ID is written in the file of the form data. It may be a file in which the correspondence is written.
  • FIG. 6 is a diagram showing a configuration of the management apparatus according to the first embodiment of the present invention.
  • the management apparatus 101 includes a communication unit (first acquisition unit and second acquisition unit) 31, a data processing unit 33, and a display control unit 34.
  • the communication unit 31 transmits / receives information to / from the storage device 171 and the terminal device 151 via the internal network 10.
  • the communication unit 31 acquires a measurement result by the sensor 11 that measures the facility 3 and a time corresponding to the measurement result.
  • the communication unit 31 acquires, for example, the measurement result, the time corresponding to the measurement result, and the identification information of the sensor 11 corresponding to the measurement result.
  • the data processing unit 33 transmits a sensor data request including IDA and IDB registered by the administrator to the storage device 171 via the communication unit 31, for example.
  • the predetermined condition C1 is when the acquisition timing of a predetermined period has come.
  • the storage device 171 When the storage device 171 receives the sensor data request from the management device 101, the storage device 171 checks the IDA and IDB included in the sensor data request according to the received sensor data request, and manages the sensor data SDA and SDB respectively corresponding to the IDA and IDB. Send to device 101.
  • the communication unit 31 When the communication unit 31 receives the sensor data SDA and SDB from the storage device 171, the communication unit 31 outputs the received sensor data SDA and SDB to the data processing unit 33.
  • the communication unit 31 acquires from the terminal device 151 the contents of the management items corresponding to the plurality of usage periods of the equipment 3 and the respective usage periods. For example, the communication unit 31 further acquires the identification information of the sensor 11 corresponding to the usage period from the terminal device 151.
  • the data processing unit 33 transmits a correspondence information request for requesting correspondence information to the terminal device 151 via the communication unit 31. To do.
  • the terminal device 151 When receiving the correspondence information request from the management apparatus 101, the terminal device 151 transmits the correspondence information to the terminal device 151 in accordance with the received correspondence information request.
  • the communication unit 31 When the communication unit 31 receives the correspondence information from the terminal device 151, the communication unit 31 outputs the received correspondence information to the data processing unit 33.
  • the data processing unit 33 Upon receiving the correspondence information from the communication unit 31, the data processing unit 33 recognizes that the form data corresponding to IDA and IDB is the form data FA1, FB1 from the received correspondence information, and requests the form data FA1, FB1.
  • a form data request R1 is transmitted to the terminal device 151 via the communication unit 31.
  • the terminal apparatus 151 Upon receiving the form data request R1 from the management apparatus 101, the terminal apparatus 151 transmits the form data FA1, FB1 to the terminal apparatus 151 in accordance with the received form data request R1.
  • the communication unit 31 When the communication unit 31 receives the form data FA1, FB1 from the terminal device 151, the communication unit 31 outputs the received form data FA1, FB1 to the data processing unit 33.
  • FIG. 7 and FIG. 8 are diagrams illustrating an example of a tabulation table created by the management apparatus according to the first embodiment of the present invention.
  • the data processing unit 33 performs measurement based on the measurement result based on the measurement result by the sensor 11, the time corresponding to the measurement result, the content of the management item, and the corresponding usage period. A process for collecting information by contents of management items is performed.
  • the data processing unit 33 for example, the measurement result by the sensor 11, the time corresponding to the measurement result, the sensor ID corresponding to the measurement result, the content of the management item, the usage period corresponding to the content, Based on the sensor ID corresponding to the period of use, the measurement information is aggregated for each content of management items and for each day, in other words, classified.
  • the data processing unit 33 aggregates the actual work time for each worker name and for each day based on the sensor data SDA, SDB, the correspondence information, and the form data FA1, FB1.
  • the data processing unit 33 adds up the work date and time in association with the sensor ID for each worker based on the form data FA1 and FB1.
  • the data processing unit 33 associates the IDA with the work date and time “2016/2/3 10:10 to 11:20” and The IDB is associated with the date and time “2016/2/4 15:10 to 17:00” (see FIGS. 4 and 5).
  • the data processing unit 33 performs the same process as the worker 2A for the worker 2B having the worker name Y.
  • the data processing unit 33 adds up the actual work time of the worker 2A based on the sensor data SDA and SDB.
  • the data processing unit 33 is the current value of sensor data SDA (see FIG. 2) corresponding to IDA, and the corresponding work date and time such as “2016/2/3 10:10 to 11:20”.
  • the actual work time is calculated on the basis of the current value at the measurement time included in.
  • the data processing unit 33 performs an interpolation process such as zero-order interpolation and linear interpolation on the current value at each measurement time, so that a current waveform that approximately shows a time change of the current at the above work date and time. Is generated. Then, the data processing unit 33 calculates the actual work time by integrating the time exceeding the predetermined threshold Th1 in the generated current waveform.
  • an interpolation process such as zero-order interpolation and linear interpolation
  • the data processing unit 33 is the current value of the sensor data SDB (see FIG. 3) corresponding to the IDB, and is included in the corresponding work date and time such as “2016/2/4 15:10 to 17:00”. The actual work time is calculated based on the current value at the measured time.
  • the data processing unit 33 for example, totals the calculated actual work times for each day and writes them in the summary table SumA1 shown in FIG.
  • the data processing unit 33 performs the same process as the worker 2A for the worker 2B, and writes the total result of the actual work time for each day in the summary table SumB1 shown in FIG.
  • the data processing unit 33 notifies the display control unit 34 of the contents of the summary tables SumA1 and SumB1.
  • the display control unit 34 performs control to display the result of processing by the data processing unit 33, for example. More specifically, the display control unit 34 performs control to display the content of the notification received from the data processing unit 33 on the display device 161.
  • the data processing unit 33 is configured to count the actual work time for each worker name for each day.
  • the present invention is not limited to this, and the actual work time is for each hour, for each week, for each month. Or the structure which totals for every year may be sufficient.
  • the data processing unit 33 is configured to count the actual work time, but is not limited to this, and may be configured to count the non-work time when the welding work is not performed.
  • (Modification 1) 9 and 10 are diagrams showing examples of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • the terminal device 151 holds the form data FA2 and FB2 corresponding to the facilities 3A and 3B, respectively.
  • the form data FA2 shown in FIG. 9 is, for example, a work date and time indicating the usage period of the equipment 3A, a work item name in the usage period, and a result of welding using the equipment 3A in the usage period. Includes weld length.
  • the form data FB2 illustrated in FIG. 10 includes, for example, a work date and time indicating the usage period of the equipment 3B, a work item name in the usage period, and a welding length that is a result of welding using the equipment 3B in the usage period.
  • the worker 2 when the work using the equipment 3 is completed, the worker 2 performs an operation of inputting the work date and time, the project name, and the welding length to the terminal device 151 in the form data corresponding to the equipment 3.
  • the terminal device 151 receives the operation by the worker 2 and performs a process of writing the content of the operation in the form data.
  • the data processing unit 33 transmits a sensor data request to the storage device 171 via the communication unit 31, and uses the sensor data SDA and SDB as a response to the sensor data request. Received from the storage device 171 via the communication unit 31.
  • the data processing unit 33 transmits a correspondence information request to the terminal device 151 via the communication unit 31, and sends the correspondence information via the communication unit 31 as a response to the correspondence information request. Is received from the terminal device 151.
  • the data processing unit 33 Upon receiving the correspondence information, the data processing unit 33 recognizes from the received correspondence information that the form data corresponding to IDA and IDB is the form data FA2 and FB2, respectively, and forms for requesting the form data FA2 and FB2.
  • the data request R2 is transmitted to the terminal device 151 via the communication unit 31.
  • the data processing unit 33 receives the form data FA2 and FB2 from the terminal device 151 via the communication unit 31 as a response to the form data request R2.
  • FIG. 11 is a diagram illustrating an example of a tabulation table created by the management apparatus according to the first embodiment of the present invention.
  • the data processing unit 33 aggregates the welding length and the actual work time for each case name and for each day based on the sensor data SDA, SDB, correspondence information, and form data FA2, FB2.
  • the data processing unit 33 aggregates the work date and time and the welding length in association with the sensor ID for each case name based on the form data FA2 and FB2.
  • the data processing unit 33 associates the IDA with the work date and time “2016/2/3 10:10 to 15:10” and the welding length “5 m”, and The IDB is associated with the work time “2016/2/4 08: 00-11: 40” and the weld length “4 m” (see FIGS. 9 and 10).
  • the data processing unit 33 performs the same process as the case name MA for the case name MB.
  • the data processing unit 33 totals the actual work time of the project name MA based on the sensor data SDA and SDB.
  • the data processing unit 33 is a current value of sensor data SDA (see FIG. 2) corresponding to IDA, and the corresponding work date and time such as “2016/2/3 10:10 to 15:10”. Is accumulated as the actual work time based on the current value at the measurement time included in.
  • the data processing unit 33 is the current value of the sensor data SDB (see FIG. 3) corresponding to the IDB, and is included in the corresponding work date and time such as “2016/2/4 08: 0-11: 40”. Based on the measured current value, the time when the current exceeding the threshold Th1 flows is integrated as the actual work time.
  • the data processing unit 33 totals each accumulated actual work time every day. Moreover, the data processing part 33 totals the welding length of case name MA for every day based on the form data FA2 and FB2, for example.
  • the data processing unit 33 calculates the welding length and the actual work time for each day based on each counting result, and writes the calculation result in the summary table SumA2 shown in FIG.
  • the data processing unit 33 performs the same processing as the case name MA for the case name MB, and writes the calculation results of the welding length and the actual work time for each day in a summary table SumB2 (not shown).
  • the data processing unit 33 notifies the contents of the summary tables SumA2 and SumB2 to the display control unit 34.
  • the data processing unit 33 is configured to count “welding length / actual work time” for each case name based on the sensor data SDA, SDB, correspondence information, and form data FA2, FB2. It is not limited.
  • the data processing unit 33 manages at least one of the type of the welding machine, the work posture such as horizontal and vertical, the name of the worker, the name of the company that undertakes the work, and the name of the company that orders the work.
  • a configuration may be used in which “welding length / actual work time” is tabulated for each management item.
  • the “welding length / actual working time” is calculated based on the working posture in consideration of the difficulty of welding depending on the welding posture. Can be evaluated for validity.
  • the “welding length / actual work time” is tabulated for each company name of the ordering company of the construction work, the difficulty level of the welding work for each ordering company can be grasped.
  • FIG. 12 is a diagram showing an example of form data held by the terminal device in the management system according to the first embodiment of the present invention.
  • terminal device 151 holds form data FA2 and FB2 and form data F3 shown in FIGS. 9 and 10, respectively.
  • the form data F3 includes, for example, daily weather.
  • the form data F3 may include morning weather and afternoon weather, or may include hourly weather.
  • the worker 2 or the administrator performs an operation for inputting the daily weather to the terminal device 151.
  • the terminal device 151 receives the operation by the operator 2 or the administrator, and performs a process of writing the content of the operation in the form data F3.
  • the data processing unit 33 transmits a form data request R3 for requesting the form data F3 to the terminal device 151 via the communication unit 31.
  • the predetermined condition C2 is the end of the project of the project, the end of the month, and the like.
  • the data processing unit 33 receives the form data F3 from the terminal device 151 via the communication unit 31 as a response to the form data request R3.
  • FIG. 13 is a diagram showing an example of a summary table created by the management apparatus according to the first embodiment of the present invention.
  • the data processing unit 33 performs a process of collecting measurement information for each content of management items and for each other information.
  • the data processing unit 33 performs a process of collecting the welding length and the actual work time for each case name and for each weather based on the summary table SumA2 and the form data F3 illustrated in FIG.
  • the data processing unit 33 acquires, for each case name MA, the correspondence between the welding length and the actual work time and the weather for each day, and totals the acquisition results to obtain the welding length and the actual time for each weather.
  • the work time is written in the summary table SumA3 shown in FIG.
  • the data processing unit 33 performs the same process as the case name MA for the case name MB, and writes the welding length and actual work time for each weather in a summary table SumB3 (not shown).
  • the data processing unit 33 notifies the contents of the summary tables SumA3 and SumB3 to the display control unit 34.
  • Each device in the management system 301 includes a computer, and an arithmetic processing unit such as a CPU in the computer reads and executes a program including a part or all of each step of the following sequence diagram or flowchart from a memory (not shown). .
  • Each of the programs of the plurality of apparatuses can be installed from the outside. The programs of the plurality of apparatuses are distributed while being stored in a recording medium.
  • FIG. 14 is a flowchart that defines an operation procedure when the management apparatus according to the first embodiment of the present invention performs processing for collecting measurement information for each content of management items.
  • management apparatus 101 waits until predetermined condition C1 is satisfied (NO in step S102).
  • predetermined condition C1 is satisfied (YES in step S102)
  • a sensor data request is sent to storage apparatus 171.
  • the sensor data SDA and SDB are received from the storage device 171 as a response to the sensor data request (step S104).
  • the management device 101 transmits a correspondence information request to the terminal device 151, and receives the correspondence information from the terminal device 151 as a response to the correspondence information request (step S106).
  • the management apparatus 101 recognizes that the form data corresponding to IDA and IDB are the form data FA1 and FB1 based on the correspondence information. Then, the management apparatus 101 transmits a form data request R1 to the terminal apparatus 151, and receives the form data FA1, FB1 from the terminal apparatus 151 as a response to the form data request R1 (step S108).
  • the management apparatus 101 based on the sensor data SDA, SDB, the correspondence information, and the form data FA1, FB1, the management apparatus 101 totals the actual work time for each worker name, and summarizes the total results and writes them in the tables SumA1, SumB1 ( Step S110).
  • the management device 101 performs control to display the contents of the summary tables SumA1 and SumB1 on the display device 161 (step S112).
  • the management apparatus 101 waits until the predetermined condition C1 is satisfied (NO in step S102).
  • steps S104 and S106 are not limited to the above, and the order may be changed.
  • the management system 301 may be configured to include one facility 3 and one sensor 11.
  • the management device 101 acquires the measurement information based on the measurement result of the sensor 11 as the management item without acquiring the sensor ID corresponding to the measurement result of the sensor 11 and the sensor ID corresponding to the usage period of the equipment 3. It is possible to group by content.
  • the communication unit 31 is configured to use the time when the measurement packet is received as the measurement time corresponding to the measurement result by the sensor 11. It is not limited to.
  • the sensor 11 includes the measurement time at which the measurement is performed in a measurement packet and transmits the measurement packet to the management apparatus 101, and the communication unit 31 in the management apparatus 101 uses the measurement time included in the received packet. May be.
  • the storage unit is provided in the terminal device 151.
  • the present invention is not limited to this.
  • the storage unit may be provided in the storage device 171 or may be provided in the management device 101.
  • the storage unit may be a portable storage device such as a USB memory.
  • the data processing unit 33 calculates the actual work time for each worker name based on the sensor data SDA, SDB, the correspondence information, and the form data FA1, FB1. Although it is said that it is the structure put together every day, it is not limited to this.
  • the data processing unit 33 may be configured to collect the actual work time for each worker name based on the above information.
  • the data processing unit 33 sets the welding length and the actual work time to one based on the sensor data SDA, SDB, the correspondence information, and the form data FA2, FB2.
  • the configuration is such that the management items are grouped by content, that is, by item name, the configuration is not limited to this.
  • the data processing unit 33 may be configured to collect the welding length and the actual work time for each content of a plurality of management items. Specifically, the data processing unit 33 may be configured to collect the welding length and the actual work time for each worker name and for each project name based on the above information and the form data FA1, FB1.
  • the data processing unit 33 is configured to collect the welding length and the actual work time for each weather and for each project name.
  • the present invention is not limited to this. is not.
  • the data processing unit 33 may be configured to collect the actual work time for each weather and for each case name.
  • the system which collects production data with the recording device provided in the equipment using the welding system etc. of patent documents 1, and calculates a worker's work amount, production cost, etc. based on the collected production data Is being considered.
  • the communication unit 31 acquires the measurement result by the sensor 11 that measures the facility 3 and the time corresponding to the measurement result, and the A plurality of usage periods and the contents of management items corresponding to each usage period are acquired from the storage unit. Then, the data processing unit 33 collects the measurement information based on the measurement result for each content of the management item based on the measurement result and the corresponding time acquired by the communication unit 31, and the content of the management item and the corresponding usage period. Process.
  • the measurement result can be obtained even if the worker 2 handling the equipment 3 is switched or the production content of the equipment 3 is switched.
  • the work time based on can be summarized for each worker 2 or for each production content. Thereby, for example, the workload for each worker 2 and the production cost for each production content can be easily calculated. Therefore, the facility can be managed with a simple process.
  • the communication unit 31 further acquires the identification information of the sensor 11 corresponding to the measurement result, and further acquires the identification information of the sensor 11 corresponding to the usage period from the storage unit. get. Then, the data processing unit 33 performs a process of collecting the measurement information for each content of the management item based on each identification information acquired by the communication unit 31.
  • a plurality of types of management items can be set.
  • the contents of a plurality of types of management items can be related and collected, so that the facility 3 can be managed in detail.
  • the data processing unit 33 performs processing for collecting the measurement information for each content of the management item and for each other information.
  • the processing result obtained by collecting the measurement information for each management item content is further summarized for each other information.
  • the facility 3 can be managed in detail.
  • the display control unit 34 performs control to display the result of the above processing by the data processing unit 33.
  • the user of the management apparatus 101 can recognize the processing result from the display content, so that the facility 3 can be managed more easily.
  • the present embodiment relates to a management apparatus capable of selecting management items as compared with the management apparatus according to the first embodiment.
  • the contents other than those described below are the same as those of the management apparatus according to the first embodiment.
  • FIG. 15 is a diagram showing a configuration of a management apparatus according to the second embodiment of the present invention.
  • the management device 102 includes a communication unit 31 (first acquisition unit and second acquisition unit), a data processing unit 33, a display control unit 34, and a setting change unit 35.
  • Operations of the communication unit 31, the data processing unit 33, and the display control unit 34 in the management device 102 are the same as those of the communication unit 31, the data processing unit 33, and the display control unit 34 in the management device 101 shown in FIG.
  • the setting change unit 35 can change the setting of the type of management item, for example. Specifically, the setting change unit 35 sets the content of the management item to any one of the operator name, the project name, and the welding length, for example, according to the user's operation. The setting change unit 35 notifies the data processing unit 33 of the setting contents of the management item type.
  • setting change unit 35 may be configured to be able to add management items in accordance with user operations, for example.
  • the data processing unit 33 performs processing for totaling the actual work time in accordance with the setting contents notified from the setting changing unit 35.
  • the data processing unit 33 when the setting content notified from the setting changing unit 35 indicates the worker name, sensor data SDA, SDB (see FIGS. 2 and 3), correspondence information and form data FA1, Based on FB1 (refer to FIGS. 4 and 5), the actual work time is totaled for each worker name, and the totaled results are written in the summary tables SumA1 and SumB1 (refer to FIGS. 7 and 8).
  • the data processing unit 33 includes sensor data SDA, SDB (see FIGS. 2 and 3), correspondence information, and form data FA2, FB2. Based on (see FIGS. 9 and 10), the welding length / actual work time is totaled for each operator name, and the totaled results are summarized and written in the tables SumA2 (see FIG. 11) and SumB2.
  • a labor manager in a factory wants to grasp the actual work time for each worker name in order to grasp the efficiency of the worker.
  • a cost manager who manages costs and the like wants to grasp the welding length / actual work time for each case name in order to grasp the efficiency of each case. In this way, the management target varies depending on the user.
  • the type of management item can be changed.
  • the management apparatus can perform a process that satisfies each manager's request. Can be operated efficiently.
  • a first acquisition unit that acquires a measurement result by a sensor that measures the facility, and a time corresponding to the measurement result;
  • a second acquisition unit that acquires, from a storage unit, a plurality of usage periods of the equipment, and contents of management items corresponding to each of the usage periods; Based on the measurement result acquired by the first acquisition unit and the corresponding time, and the content acquired by the second acquisition unit and the corresponding usage period, measurement information based on the measurement result is obtained.
  • a data processing unit that performs processing for collecting the contents,
  • the facility is an electric welder;
  • the time is the time when the first acquisition unit acquires the measurement result, or the time when the sensor performs measurement on the facility,
  • the usage period and the content are stored in the storage unit by a user,
  • the data processing unit calculates an actual usage time of the facility based on the measurement result and the corresponding time, and the content and the corresponding usage period, and summarizes the calculated actual usage time for each content.
  • a management device that performs processing.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Business, Economics & Management (AREA)
  • Human Computer Interaction (AREA)
  • Economics (AREA)
  • Primary Health Care (AREA)
  • Health & Medical Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Human Resources & Organizations (AREA)
  • Marketing (AREA)
  • Quality & Reliability (AREA)
  • Strategic Management (AREA)
  • Tourism & Hospitality (AREA)
  • General Business, Economics & Management (AREA)
  • Theoretical Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
PCT/JP2017/024667 2016-08-08 2017-07-05 管理装置、管理プログラムおよび管理方法 Ceased WO2018030039A1 (ja)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201780047917.9A CN109564421B (zh) 2016-08-08 2017-07-05 管理装置、管理程序和管理方法
DE112017003951.7T DE112017003951T5 (de) 2016-08-08 2017-07-05 Managementvorrichtung, Managementprogramm und Managementverfahren
US16/319,863 US20190250591A1 (en) 2016-08-08 2017-07-05 Management device, management program, and management method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2016155560A JP6409831B2 (ja) 2016-08-08 2016-08-08 管理装置および管理プログラム
JP2016-155560 2016-08-08

Publications (1)

Publication Number Publication Date
WO2018030039A1 true WO2018030039A1 (ja) 2018-02-15

Family

ID=61162577

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2017/024667 Ceased WO2018030039A1 (ja) 2016-08-08 2017-07-05 管理装置、管理プログラムおよび管理方法

Country Status (5)

Country Link
US (1) US20190250591A1 (https=)
JP (1) JP6409831B2 (https=)
CN (1) CN109564421B (https=)
DE (1) DE112017003951T5 (https=)
WO (1) WO2018030039A1 (https=)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021250807A1 (ja) * 2020-06-10 2021-12-16 千代田化工建設株式会社 管理装置及び管理方法
CN112255965A (zh) * 2020-10-22 2021-01-22 中山市华盛家具制造有限公司 一种设备加工中nc程序的获取方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005056276A (ja) * 2003-08-06 2005-03-03 Matsushita Electric Ind Co Ltd 作業手順書自動作成方法および作業手順書自動作成装置
JP2012059032A (ja) * 2010-09-09 2012-03-22 Hitachi Ltd 生産計画作成方法及びその装置
JP2013008234A (ja) * 2011-06-24 2013-01-10 Omron Corp データ比較装置、データ比較方法、制御プログラムおよび記録媒体
JP2015191631A (ja) * 2014-03-28 2015-11-02 富士通株式会社 生産計画作成支援プログラム、生産計画作成支援方法および生産計画作成支援装置

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2005043481A1 (ja) * 2003-10-31 2007-11-29 株式会社小松製作所 作業機械の管理システム
US8306854B1 (en) * 2009-10-16 2012-11-06 Sprint Communications Company L.P. Payroll time measurement and reporting
JP5764473B2 (ja) * 2011-11-17 2015-08-19 株式会社日立製作所 イベントデータ処理装置
US9665093B2 (en) * 2013-03-15 2017-05-30 Illinois Tool Works Inc. Welding resource performance comparison system and method
JP6526985B2 (ja) 2015-02-24 2019-06-05 キタノ製作株式会社 液体注出キャップ

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005056276A (ja) * 2003-08-06 2005-03-03 Matsushita Electric Ind Co Ltd 作業手順書自動作成方法および作業手順書自動作成装置
JP2012059032A (ja) * 2010-09-09 2012-03-22 Hitachi Ltd 生産計画作成方法及びその装置
JP2013008234A (ja) * 2011-06-24 2013-01-10 Omron Corp データ比較装置、データ比較方法、制御プログラムおよび記録媒体
JP2015191631A (ja) * 2014-03-28 2015-11-02 富士通株式会社 生産計画作成支援プログラム、生産計画作成支援方法および生産計画作成支援装置

Also Published As

Publication number Publication date
JP6409831B2 (ja) 2018-10-24
CN109564421B (zh) 2020-02-07
JP2018025858A (ja) 2018-02-15
US20190250591A1 (en) 2019-08-15
DE112017003951T5 (de) 2019-04-25
CN109564421A (zh) 2019-04-02

Similar Documents

Publication Publication Date Title
US11843904B2 (en) Automated combined display of measurement data
US9076103B2 (en) Device management system which cooperates with a power managment system for managing power consumption consumed by a plurality of electronic devices, control method for device management system, and storage medium
CN104281104B (zh) 一种异常工况信息处理系统及方法
WO2011058894A1 (ja) Ｉｄ媒体及びセンサを利用した作業進捗推定装置及び方法
CN107813070B (zh) 一种焊接质量在线监控和工时统计的无线检测装置和方法
JP6493614B2 (ja) 管理装置および管理プログラム
CN108762212A (zh) 基于物联网的变电站设备智能监测系统
CN115062803A (zh) 一种工器具管理方法、系统及相关装置
JP6409831B2 (ja) 管理装置および管理プログラム
KR20160072412A (ko) 에너지 소비 패턴을 이용한 에너지 절감 시스템
CN109883573A (zh) 一种基于电力通信的大数据温度检测系统
JP2018207690A (ja) データ管理システム
JP5177792B2 (ja) データ集計方法およびデータ集計装置
KR20150119989A (ko) 생산 관리 시스템의 데이터 관리 방법
CN103366240A (zh) 作业实绩收集系统以及能量管理系统
JP2017091348A (ja) 使用管理システム、使用管理装置および使用管理プログラム
JP6451122B2 (ja) 管理装置、端末装置、管理システム、管理方法、情報処理方法、管理プログラムおよび情報処理プログラム
CN107358369B (zh) 一种制衣厂动态数据监控系统及监控方法
JP5420934B2 (ja) 施設管理装置および方法
JPWO2020115802A1 (ja) エネルギー管理支援装置、エネルギー管理支援システム、エネルギー管理支援方法、およびエネルギー管理支援プログラム
JP2016170650A (ja) 情報収集システム
TWM521221U (zh) 醫療院所設施安全的智能管理系統
JP2006338286A (ja) エネルギー管理システム
JP2003271227A (ja) 印刷工程における設備稼動管理・作業管理システムおよび印刷物品質管理用スケールの自動計測データのデータベースとそのデータを流用した品質保証システム
CN118549748A (zh) 多元数据的故障录波方法、装置、终端设备及存储介质

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17839113

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 17839113

Country of ref document: EP

Kind code of ref document: A1