WO2017212856A1 - パンツタイプ使い捨ておむつ - Google Patents
パンツタイプ使い捨ておむつ Download PDFInfo
- Publication number
- WO2017212856A1 WO2017212856A1 PCT/JP2017/017808 JP2017017808W WO2017212856A1 WO 2017212856 A1 WO2017212856 A1 WO 2017212856A1 JP 2017017808 W JP2017017808 W JP 2017017808W WO 2017212856 A1 WO2017212856 A1 WO 2017212856A1
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- WO
- WIPO (PCT)
- Prior art keywords
- exterior body
- nonwoven fabric
- sheet
- pants
- type disposable
- Prior art date
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/514—Backsheet, i.e. the impermeable cover or layer furthest from the skin
- A61F13/51456—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its properties
- A61F13/51458—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its properties being air-pervious or breathable
- A61F13/5146—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its properties being air-pervious or breathable having apertures of perforations
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- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
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- A61F13/494—Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
- A61F13/49466—Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the waist region
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- A—HUMAN NECESSITIES
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- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
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Definitions
- the present invention relates to a pants-type disposable diaper.
- the pants-type disposable diaper is an exterior integrated type in which an interior body with a built-in absorber is attached to an exterior body that is continuous over the entire longitudinal direction, as well as a front exterior body that constitutes the front body and a rear exterior body that constitutes the rear body. And the front exterior body and the rear exterior body are separated in the front-rear direction in the middle in the front-rear direction, the interior body including the absorber extends in the front-rear direction from the front exterior body to the rear exterior body, and 2.
- a two-split outer type joined to a front exterior body and a rear exterior body is known.
- As the exterior body it is common to use a non-woven fabric in order to ensure an outer surface such as a cloth and air permeability.
- the interior body is exposed between the front exterior body and the rear exterior body, so that the liquid-impermeable sheet is not exposed on the back surface of the interior body. It is known to provide a cover non-woven fabric that covers the back surface.
- Patent Document 1 a perforated nonwoven fabric in which a large number of holes are formed at intervals as the nonwoven fabric used for the exterior body.
- a perforated nonwoven fabric is also effective as a functional beauty for improving air permeability, and therefore it is extremely important that the presence of pores can be visually recognized (visual effect).
- Patent Document 1 since the one described in Patent Document 1 is an exterior-integrated type, when a perforated nonwoven fabric is used as the nonwoven fabric of the exterior body, almost all of the holes are visible.
- the perforated nonwoven disposable pants type disposable diaper uses a perforated nonwoven fabric for the cover nonwoven fabric in order to improve the breathability of the crotch
- the front and rear portions of the cover nonwoven fabric are the front exterior body and the rear exterior body.
- the part having the function of improving air permeability is located between the front exterior body and the rear exterior body. It is easy to misunderstand that In this case, there is a problem that the visual effect is not sufficiently exhibited, and the air permeability improving function, which is a product feature, is difficult to be correctly transmitted to the user.
- the main problem of the present invention is to improve the visual effect of holes when a perforated nonwoven fabric is used as the cover nonwoven fabric in an exterior two-split type pants-type disposable diaper.
- a typical aspect of the present invention that solves the above problems is as follows.
- the front exterior body constituting the front body and the rear exterior body constituting the rear body are separately provided, and the front exterior body and the rear exterior body are separated in the front-rear direction in the middle in the front-rear direction,
- An interior body having a liquid-permeable top sheet, a liquid-impermeable sheet, and an absorbent body interposed therebetween extends in the front-rear direction from the front exterior body to the rear exterior body, and the front exterior body And joined to the rear exterior body, Between the front exterior body and the interior body, between the rear exterior body and the interior body, and having a cover nonwoven fabric covering the back surface of the interior body, The both sides of the front exterior body and the both sides of the rear exterior body are respectively joined, and have a waist opening and a pair of left and right leg openings, Elastic elastic members are built in the front exterior body and the rear exterior body, In pants-type disposable diapers;
- the cover nonwoven fabric is provided between the front exterior
- the portion of the front exterior body and the rear exterior body that overlaps at least the cover nonwoven fabric has a total light transmittance of 50% or more of the portion that does not have the elastic elastic member, whereby the front exterior body and the rear body in the cover nonwoven fabric Even in the part hidden in the side exterior body, the holes of the perforated nonwoven fabric can be sufficiently seen through, so the part having the air permeability improving function is not only between the front exterior body and the rear exterior body, but also to both the front and rear sides You can recognize that it is spreading. Therefore, the visual effect of the hole is sufficiently exhibited, and the air permeability improving function, which is a product feature, is correctly transmitted to the user.
- decorative prints inner decorative prints
- characters and patterns may be provided on the liquid-impermeable sheet so that they can be seen from the outside of the product. It is preferable that at least a part of the holes of the nonwoven fabric overlap with each other, since the holes of the perforated nonwoven fabric emerge against the background of the inner decorative printing, and the holes can be easily seen through from the outer surface.
- At least one of the region where the front exterior body and the cover nonwoven fabric overlap and the region where the rear exterior body and the cover nonwoven fabric overlap each other is provided with an outer decorative sheet having outer decorative printing outside the cover nonwoven fabric. And a portion having no outer decorative sheet, The underpants type disposable diaper of a 2nd aspect.
- the inner decorative printing is a continuous decorative printing composed of a large number of structural units that are regularly repeated in the front-rear direction and the width direction
- the outer decorative printing is an intermittent decorative printing that is arranged only on one or both of the front and rear of the product.
- Decorative printing for pants-type disposable diapers includes continuous decorative printing consisting of a large number of structural units such as letters and patterns that repeat regularly in the front-rear and width directions, as well as product logos and character pictures. There is intermittent decorative printing that is arranged only on one or both of the front and rear. Since continuous decorative printing is a repetition of a large number of structural units, there is almost no effect on the appearance even if it becomes the background of a perforated nonwoven fabric. Since the decorative decoration prints are partially hidden due to a difference in appearance from other parts and the high concealability of the edge of the hole, the appearance deterioration becomes conspicuous. Therefore, it is desirable to divide the member having the inner decorative printing and the member having the outer decorative printing, and as described above, the inner decorative printing is continuous decorative printing and the outer decorative printing is intermittent decorative printing.
- At least one of the front exterior body and the rear exterior body is joined to the interior body in a region overlapping with both widthwise end portions of the interior body, and in a region between regions overlapping with both widthwise end portions of the interior body.
- the pants-type disposable diaper according to any one of the first to fourth aspects wherein the pants-type disposable diaper according to any one of the first to fourth aspects is non-adhered over a part of the crotch side or the entire front-rear direction, or is intermittently and peelably bonded.
- ⁇ Sixth aspect> Side gathers extending from both sides of the interior body so as to contact the circumference of the wearer's legs, and each side gather is proximal to a side portion on the back side of the liquid-impermeable sheet in the interior body And having a gathered nonwoven fabric that forms at least the outer surface from the proximal end to the distal end, The cover nonwoven fabric extends from between the base end of at least one side gather and the liquid impermeable sheet to the base end of the other side gather and the liquid impermeable sheet,
- the pants-type disposable diaper according to any one of the first to fifth aspects, wherein the gathered nonwoven fabric has a total light transmittance of 60 to 90%.
- the liquid impermeable sheet is concealed by the cover nonwoven fabric and the gathered nonwoven fabric, but the side portions of the cover nonwoven fabric are covered by the gathered nonwoven fabric, but the total light transmittance of the gathered nonwoven fabric is When it is 60 to 90%, even in the part where the gathered nonwoven fabric hides the cover nonwoven fabric, the holes of the perforated nonwoven fabric can be sufficiently seen through, so that the part having the function of improving air permeability extends to the side gathers. Can be recognized, and the visual effect of the hole is sufficiently exhibited.
- FIG. 2 is a sectional view taken along line 2-2 of FIG.
- FIG. 3 is a cross-sectional view taken along the line 3-3 in FIG. 1.
- FIG. 2 is a cross-sectional view taken along the line 2-2 of FIG. 1 showing another embodiment.
- FIG. 2 is a cross-sectional view taken along the line 2-2 of FIG. 1 showing another embodiment.
- FIG. 3 is a cross-sectional view taken along the line 3-3 of FIG. 1 showing another embodiment.
- FIG. 4 is a (a) perspective view, (b) plan view, and (c) 1-1 sectional view showing holes of a perforated nonwoven fabric.
- FIG. 4 is a (a) perspective view, (b) plan view, and (c) 1-1 sectional view showing holes of a perforated nonwoven fabric.
- FIG. 4 is a (a) perspective view, (b) plan view, and (c) 1-1 sectional view showing holes of a perforated nonwoven fabric. It is a principal part enlarged plan view of a perforated nonwoven fabric.
- the dotted pattern in the cross-sectional view shows an adhesive as a joining means for joining the constituent members located on the front side and the back side, and is a solid, bead, curtain, summit or spiral coating of hot melt adhesive, or pattern coating (Transfer of hot melt adhesive in a relief printing system) or the like, or the fixed portion of the elastic stretchable member is formed by application to the outer peripheral surface of an elastic stretchable member such as a comb gun or a shroud coating instead of or together with this Is.
- hot melt adhesives include EVA, adhesive rubber (elastomer), olefin, and polyester / polyamide types, which can be used without any particular limitation.
- a joining means for joining the constituent members means by material welding such as heat sealing or ultrasonic sealing can be used.
- the present pants-type disposable diaper extends from the front exterior body 12F constituting the front body F and the rear exterior body 12B constituting the rear body B and from the front exterior body 12F to the rear exterior body 12B through the crotch.
- the exterior body 12F and the interior body 200 provided inside the exterior body 12B are provided, and both side portions of the front exterior body 12F and both side portions of the rear exterior body 12B are joined to form the side seal portion 12A.
- the openings formed by the front and rear end portions of the exterior bodies 12F and 12B become the waist openings WO through which the wearer's torso passes, and the lower edges of the exterior bodies 12F and 12B and the interior body 200 on both sides in the width direction of the interior body 200.
- the portions surrounded by the side edges are leg openings LO through which the legs pass.
- the interior body 200 is a portion that absorbs and holds excrement such as urine, and the exterior bodies 12F and 12B are portions that support the interior body 200 with respect to the wearer's body.
- the symbol Y indicates the total length of the diaper in the deployed state (the length in the front-rear direction from the edge of the waist opening WO of the front body F to the edge of the waist opening WO of the back body B), and the symbol X indicates the diaper in the deployed state. The full width of is shown.
- the pants-type disposable diaper of this embodiment forms a waist region T defined as a front-rear direction range (a front-rear direction range extending from the waist opening WO to the upper end of the leg opening LO) and the leg opening LO having the side seal portion 12A. It has an intermediate region L defined as a front-rear direction range (between the front-rear direction region having the side seal portion 12A of the front body F and the front-rear direction region having the side seal portion 12A of the rear body B).
- the waistline region T can be divided into a “waist portion” W that conceptually forms the edge of the waist opening and a “waist lower portion” U that is a lower portion than this.
- the waist opening WO side is closer to the waist opening WO side boundary.
- the waist opening WO side becomes the waist part W rather than the absorber 56 or the interior body 200.
- both side edges of the intermediate region L are wrapped in a U-shape or a curved shape along the circumference of the leg of the wearer, and this is a portion into which the wearer's leg is put.
- the unfolded pants-type disposable diaper has a substantially hourglass shape as a whole.
- the interior body 200 can take any shape, but is rectangular in the illustrated form. As shown in FIGS. 3 to 5, the interior body 200 includes a top sheet 30 on the body side, a liquid-impermeable sheet 11, and an absorbent element 50 interposed therebetween. Yes, it is the main body that takes up the absorption function. Reference numeral 40 denotes an intermediate sheet (second sheet) provided between the top sheet 30 and the absorbent element 50 in order to quickly transfer the liquid that has passed through the top sheet 30 to the absorbent element 50. These show the side gathers 60 extended from both sides of the interior body 200 so as to contact the circumference of the wearer's leg in order to prevent excrement from leaking to both sides of the interior body 200.
- the top sheet 30 has a property of allowing liquid to pass through, and examples thereof include a porous or non-porous nonwoven fabric, a porous plastic sheet, and the like.
- the nonwoven fabric is not particularly limited as to what the raw fiber is.
- synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters and polyamides, recycled fibers such as rayon and cupra, natural fibers such as cotton, and mixed fibers and composite fibers using two or more of them. Etc. can be illustrated.
- the nonwoven fabric may be manufactured by any processing.
- processing method examples include known methods such as a spunlace method, a spunbond method, a thermal bond method, a melt blown method, a needle punch method, an air through method, and a point bond method.
- spunlace method a spunlace method
- thermal bond method a melt blown method
- melt blown method a melt blown method
- needle punch method an air through method
- point bond method a point bond method.
- the spunbond method and spunlace method are preferable.
- the air-through method, point bond method, and thermal bond method are preferable processing methods. .
- the top sheet 30 may be composed of one sheet or may be composed of a laminated sheet obtained by bonding two or more sheets. Similarly, the top sheet 30 may be composed of one sheet or two or more sheets in the planar direction.
- the both sides of the top sheet 30 may be folded back to the back side at the side edge of the absorbent element 50, or may be projected to the side from the side edge of the absorbent element 50 without being folded back.
- the top sheet 30 is preferably fixed to a member adjacent to the back side by a joining means by material welding such as heat sealing or ultrasonic sealing, or a hot melt adhesive.
- a joining means such as heat sealing or ultrasonic sealing, or a hot melt adhesive.
- the top sheet 30 is fixed to the surface of the intermediate sheet 40 and the surface of the packaging sheet 58 on the front side of the absorbent body 56 by a hot melt adhesive applied to the back surface thereof.
- An intermediate sheet (also referred to as “second sheet”) 40 having a higher liquid permeation rate than the top sheet 30 can be provided in order to quickly transfer the liquid that has permeated through the top sheet 30 to the absorber.
- This intermediate sheet 40 not only improves the absorption performance by the absorbent by quickly transferring the liquid to the absorbent body, but also prevents the “reversed” phenomenon of the absorbed liquid from the absorbent body, so that the top sheet 30 is always dried. It can be in a state of being.
- the intermediate sheet 40 can be omitted.
- the intermediate sheet 40 examples include the same materials as the top sheet 30, spunlace, spunbond, SMS, pulp nonwoven fabric, mixed sheet of pulp and rayon, point bond, or crepe paper.
- an air-through nonwoven fabric is preferable because it is bulky.
- the resin used for the core may be polypropylene (PP), but polyester (PET) having high rigidity is preferable.
- Basis weight is preferably 20 ⁇ 80g / m 2, more preferably 25 ⁇ 60g / m 2.
- the thickness of the raw fiber of the nonwoven fabric is preferably 2.0 to 10 dtex.
- the intermediate sheet 40 in the illustrated form is arranged in the center shorter than the width of the absorbent body 56, but may be provided over the entire width.
- the length of the intermediate sheet 40 in the longitudinal direction may be the same as the length of the absorbent body 56 or may be within a short length range centered on the region that receives the liquid.
- the intermediate sheet 40 is preferably fixed to a member adjacent to the back side by a joining means by material welding such as heat sealing or ultrasonic sealing, or a hot melt adhesive for the purpose of preventing positional displacement with respect to the back side member.
- the intermediate sheet 40 is fixed to the surface of the portion of the packaging sheet 58 located on the front side of the absorbent body 56 with a hot melt adhesive applied to the back surface thereof.
- the material of the liquid-impermeable sheet 11 is not particularly limited.
- a plastic film made of an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric provided with a plastic film on the surface of the nonwoven fabric, or a plastic film For example, a laminated sheet in which a nonwoven fabric or the like is laminated and bonded to each other can be exemplified.
- a liquid-permeable and moisture-permeable material that is preferably used from the viewpoint of preventing stuffiness.
- a microporous plastic film obtained by kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene, forming a sheet, and then stretching in a uniaxial or biaxial direction.
- an olefin resin such as polyethylene or polypropylene
- non-woven fabric using microdenier fibers leakproof reinforcement by reducing the voids of the fibers by applying heat or pressure, and methods such as coating with a superabsorbent resin or hydrophobic resin or water repellent
- a sheet that is liquid-impermeable without using a plastic film can also be used as the liquid-impermeable sheet 11.
- the liquid-impermeable sheet 11 has a width that can be accommodated on the back side of the absorbent element 50 as shown in the drawing, and in order to improve leakage prevention, the liquid-impermeable sheet 11 wraps around both sides of the absorbent element 50 so that the side of the top sheet 30 of the absorbent element 50 is It can also extend to both sides.
- the width of this extended portion is suitably about 5 to 20 mm on the left and right.
- an excretion indicator whose color is changed by absorption of the liquid component can be provided on the inner side of the liquid-impermeable sheet 11, particularly on the side of the absorber 56.
- the side gathers 60 extend along the both sides of the interior body 200 in the entire front-rear direction LD, and are provided to contact the circumference of the wearer's legs to prevent side leakage. This includes what are called gathers and what are called planar gathers.
- the side gathers 60 of the first embodiment shown in FIGS. 3 and 4 are so-called three-dimensional gathers, and stand up from the side of the interior body 200 to the front side.
- the base side portion rises obliquely toward the center in the width direction
- the tip side portion rises obliquely toward the outside in the width direction from the intermediate portion.
- the side gather 60 is formed by folding a band-shaped gathered nonwoven fabric 62 having a length equal to the length in the front-rear direction of the interior body 200 in the width direction WD at the tip portion.
- a plurality of elongated gather elastic elastic members 63 are fixed along the longitudinal direction and spaced apart in the width direction WD between the folded portion and the vicinity of the sheet. is there.
- a base end portion (an end portion opposite to the sheet folding portion in the width direction WD) of the side gather 60 on the side opposite to the front end portion is located on a side portion on the back side of the liquid-impermeable sheet 11 in the interior body 200.
- a fixed root portion 65 is formed, and a portion other than the root portion 65 is a main body portion 66 (a portion on the folded portion side) extending from the root portion 65.
- the main body portion 66 includes a root side portion that extends toward the center in the width direction and a tip side portion that is folded back outward in the width direction from the tip of the root side portion.
- This form is a surface contact type side gather 60, but a line contact type side gather 60 that is not folded outward in the width direction can also be employed.
- the both ends of the front-back direction among the main body parts 66 are set to the fall-down part 67 fixed with respect to the side part surface of the top sheet 30 in a lying state, the front-back direction intermediate part located between these is not fixed.
- the gather elastic elastic member 63 along the front-rear direction LD is fixed to the free portion 68 in an extended state.
- the gathered nonwoven fabric 62 is a flexible, uniform and concealed nonwoven fabric such as spunbond nonwoven fabric (SS, SSS, etc.), SMS nonwoven fabric (SMS, SSMMS, etc.), melt blown nonwoven fabric, etc.
- a treated product can be suitably used, and the fiber basis weight is preferably about 10 to 30 g / m 2 .
- the gather elastic elastic member 63 thread rubber or the like can be used.
- the thickness is preferably 470 to 1240 dtex, more preferably 620 to 940 dtex.
- the elongation at the time of fixation is preferably 150 to 350%, more preferably 200 to 300%.
- the term “elongation rate” means a value when the natural length is 100%.
- a waterproof film 64 can be interposed between the gathered nonwoven fabrics 62 folded in two.
- the gathered nonwoven fabric 62 is partially omitted in the portion where the waterproof film 64 is present.
- the number of gather elastic elastic members 63 provided in the free part of the side gathers 60 is preferably 2-6, and more preferably 3-5.
- the arrangement interval 60d is suitably 3 to 10 mm. If comprised in this way, in the range which has arrange
- the gather elastic elastic member 63 may be disposed not only at the tip side but also at the base side.
- hot melt adhesives and heat seals by various coating methods are used to bond the inner and outer layers of the gathered nonwoven fabric 62 and to fix the gather elastic elastic member 63 sandwiched between them.
- At least one of fixing means by material welding such as an ultrasonic seal can be used. Since the flexibility is lost when the entire inner layer and outer layer of the gathered nonwoven fabric 62 are bonded together, it is preferable that the portions other than the bonding portion of the gather elastic elastic member 63 are not bonded or weakly bonded.
- a hot melt adhesive is applied only to the outer peripheral surface of the gather elastic stretchable member 63 by a coating means such as a comb gun or a sure wrap nozzle, and is sandwiched between the inner layer and the outer layer of the gathered nonwoven fabric 62, thereby collecting the gather elastic stretch.
- a coating means such as a comb gun or a sure wrap nozzle
- a hot melt adhesive and heat seal by various application methods are used for fixing the waterproof film 64 and the gathered nonwoven fabric 62 incorporated in the side gather 60 and fixing the lying portion 67 to the side surface of the interior body 200.
- at least one of means by material welding such as ultrasonic sealing can be used.
- slot application of hot melt adhesive is used for fixing the waterproof film 64.
- the fixed portion 67 in the illustrated form is combined with a hot melt adhesive and a material welding means, but these can be fixed only with one of the means.
- the fixing target of the root portion 65 of the side gather 60 can be an appropriate member such as the top sheet 30, the liquid-impermeable sheet 11, and the absorbent element 50 in the interior body 200.
- the contraction force of the gather elastic elastic member 63 acts so as to bring the both ends in the front-rear direction close to each other.
- they are fixed so that they are not fixed, so that only the free part stands up against the body as shown by the two-dot chain line arrow in FIG. To do.
- the side gathers 60 stand up so that the side gathers 60 open outward in the width direction in the crotch portion and the vicinity thereof. It comes to contact
- the dimensions of the side gathers 60 of the first embodiment can be determined as appropriate. However, in the case of an infant paper diaper, for example, as shown in FIG. 3, the standing height of the side gathers 60 (the body portion 66 in the unfolded state).
- the width direction length (W6) is preferably 15 to 60 mm, more preferably 20 to 40 mm.
- the separation distance W3 between the innermost folds is preferably 60 to 190 mm, particularly preferably 70 to 140 mm.
- the side gathers 60 of the first embodiment include only a three-dimensional gather, but may include both a three-dimensional gather and a planar gather, or may include only a planar gather.
- 12 and 13 illustrate a second form of side gather 60 that includes both solid gathers and planar gathers.
- Each side gather 60 is a first portion 61 (planar gathering portion) that protrudes to the side of the interior body 200 from a root portion 65 fixed to the side portion on the back side of the liquid-impermeable sheet 11 in the interior body 200.
- a second portion 69 (a three-dimensional gathered portion) that protrudes from the root portion 65 fixed to both sides of the top sheet 30 in the interior body 200 to the front side of the interior body 200.
- a strip-shaped gathered nonwoven fabric 62 having a length equal to the length in the front-rear direction of the interior body 200 extends laterally from the root portion 65 and is folded back to the front side at the tip of the first portion 61.
- the portion folded back to the front side reaches the second portion 69 through the first portion 61, and is folded at the tip of the second portion 69.
- the opposing part is joined by a hot-melt adhesive or the like.
- the front-back direction intermediate part located between these is An unfixed free portion 68 is provided.
- At least the middle part of the first part 61 in the front-rear direction and the free part 68 of the second part 69 have one or more elastic elastic members 63 extending in the front-rear direction LD or spaced apart in the width direction WD.
- the free portion 68 of the second portion 69 contracts in the front-rear direction LD due to the contraction force to form a three-dimensional gather that touches around the leg, and the first portion 61 contracts in the front-rear direction LD. Plane gathers around the legs.
- the material of the gathered nonwoven fabric 62 and the material of the gather elastic elastic member 63 are the same as those of the first embodiment, and thus the description thereof is omitted.
- the absorbent element 50 includes an absorbent body 56 and a packaging sheet 58 that wraps the entire absorbent body 56.
- the packaging sheet 58 can be omitted.
- the absorber 56 can be formed of an aggregate of fibers.
- This fiber assembly a filament assembly obtained by opening, as necessary, synthetic fiber tows (fiber bundles) such as cellulose acetate as well as short fibers such as cotton-like pulp and synthetic fibers Can also be used.
- the fiber basis weight can be, for example, about 100 to 300 g / m 2 when stacking cotton-like pulp or short fibers, and about 30 to 120 g / m 2 for filament aggregates, for example. Can do.
- the fineness in the case of synthetic fibers is, for example, 1 to 16 dtex, preferably 1 to 10 dtex, and more preferably 1 to 5 dtex.
- the filament may be a non-crimped fiber, but is preferably a crimped fiber.
- the crimped degree of the crimped fiber can be, for example, about 5 to 75, preferably 10 to 50, and more preferably about 15 to 50 per inch. Further, a crimped fiber that is uniformly crimped is often used. It is preferable to disperse and hold superabsorbent polymer particles in the absorber 56.
- the absorber 56 may be rectangular, but as shown in FIG. 7, the absorber 56 includes a front end portion, a rear end portion, and a constricted portion 56 ⁇ / b> N that is located between these and narrower than the front end portion and the rear end portion.
- the hourglass shape is preferable because the fit of the absorbent body 56 and the side gathers 60 around the legs is improved.
- the size of the absorbent body 56 can be appropriately determined as long as it extends to the front, rear, left, and right of the urination port position, but preferably extends to the peripheral portion of the interior body 200 or the vicinity thereof in the front-rear direction LD and the width direction WD.
- Reference numeral 56X indicates the width of the absorber 56.
- the absorber 56 can contain superabsorbent polymer particles in a part or all thereof.
- Superabsorbent polymer particles include “powder” in addition to “particles”.
- the superabsorbent polymer particles 54 those used in this type of disposable diaper can be used as they are, for example, by sieving (shaking for 5 minutes) using a 500 ⁇ m standard sieve (JIS Z8801-1: 2006).
- the ratio of the particles remaining on the top is preferably 30% by weight or less, and the ratio of the particles remaining on the screen by sieving (shaking for 5 minutes) using a standard sieve of 180 ⁇ m (JIS Z8801-1: 2006) 60% by weight or more is desirable.
- the material of the superabsorbent polymer particles can be used without any particular limitation, but those having a water absorption of 40 g / g or more are suitable.
- Superabsorbent polymer particles include starch, cellulose and synthetic polymers, such as starch-acrylic acid (salt) graft copolymer, saponified starch-acrylonitrile copolymer, and sodium carboxymethylcellulose cross-link. Or an acrylic acid (salt) polymer can be used.
- As the shape of the superabsorbent polymer particles a commonly used granular material is suitable, but other shapes can also be used.
- the superabsorbent polymer particles those having a water absorption rate of 70 seconds or less, particularly 40 seconds or less are preferably used. If the water absorption speed is too slow, the liquid supplied into the absorber 56 is likely to cause a so-called reverse return that returns to the outside of the absorber 56.
- the superabsorbent polymer particles those having a gel strength of 1000 Pa or more are preferably used. Thereby, even if it is a case where it is set as the bulky absorber 56, the sticky feeling after liquid absorption can be suppressed effectively.
- the basis weight of the superabsorbent polymer particles can be appropriately determined according to the amount of absorption required for the use of the absorber 56. Therefore, although it cannot be generally stated, it can be 50 to 350 g / m 2 . If the amount of polymer is less than 50 g / m 2, it is difficult to secure the absorption amount. When it exceeds 350 g / m 2 , the effect is saturated.
- the superabsorbent polymer particles can adjust the spray density or spray amount in the plane direction of the absorber 56. For example, it is possible to increase the amount of the liquid excretion site more than other sites.
- men can increase the front spray density (amount), while women can increase the center spray density (amount).
- a portion where no polymer exists locally (for example, in a spot shape) in the planar direction of the absorber 56 can also be provided.
- tissue paper particularly crepe paper, non-woven fabric, polylaminated non-woven fabric, a sheet with small holes, or the like can be used.
- the superabsorbent polymer particles be a sheet that does not escape.
- a nonwoven fabric is used in place of the crepe paper, a hydrophilic SMS nonwoven fabric (SMS, SSMMS, etc.) is particularly suitable, and the material can be polypropylene, polyethylene / polypropylene composite material, or the like.
- the basis weight is preferably 5 to 40 g / m 2 , particularly 10 to 30 g / m 2 .
- the packaging form of the packaging sheet 58 can be determined as appropriate, but from the viewpoint of ease of manufacture and prevention of leakage of the superabsorbent polymer particles from the front and rear end edges, the cylinder is formed so as to surround the front and back surfaces and both side surfaces of the absorbent body 56. It is preferable that the front and rear edge portions protrude from the front and rear of the absorbent body 56, and the overlapping portion and the overlapping portion of the front and rear protruding portions are joined by a joining means such as hot melt adhesive or material welding.
- an indicator 80 that changes color when in contact with the liquid content of excrement can be provided.
- the indicator 80 is colored by a reaction with a colorant that shows a color reaction by contact with the liquid of excrement and / or a colorant that shows a color reaction by detecting pH in water, or a reaction with a body fluid. Disappears when the colorant dissolves (disperses) in the urine, disperses or disappears, and other visual changes occur in the ink or adhesive containing the drug, or contact with water or body fluid. It is comprised by the sheet-like member containing the chemical
- a colorant that exhibits a color reaction upon contact with moisture such as a body fluid
- a colorant consisting of the above developer it is possible to use a colorant consisting of the above developer.
- the color that appears by coloration is not particularly limited, but it is difficult to see if it is the same color (usually white) as the outer surface of the diaper. Therefore, a color that is different from the outer surface of the diaper is suitable.
- the indicator 80 composed of the above-described ink or adhesive is applied to a predetermined application region as shown in FIGS.
- the indicator 80 shown in FIG. 2 and FIG. 3 shows the above-described ink or adhesive application area.
- This region is preferably included in the arrangement range of the absorber 56, is located in the center in the width direction, has a width of about 0.2 to 5 cm, preferably about 0.4 to 2 cm, and a length of the diaper full length L. This is an area where the contact with the excrement absorbed by the absorber 56 is performed efficiently.
- the indicator 80 is visible between the outer surface of the diaper and the back surface of the absorber 56 and the liquid-impermeable sheet 11, specifically, the side surface of the absorber 56 of the liquid-impermeable sheet 11 or the inner surface of the packaging sheet 58.
- the application pattern is not particularly limited, and the application pattern may be a strip shape as shown in FIG. In the case of a strip pattern, the application width is 2 to 5 mm. In the case of a large number of stripe patterns, the application width per line is 1 to 2 mm, and about 2 to 4 stripes are arranged at intervals of about 0.5 to 1.5 mm. Is preferred.
- a sheet on which the indicator 80 is formed can be manufactured separately, and the sheet-like indicator 80 can be built in the diaper.
- the indicator 80 is preferably arranged at a distance of 5 mm or more, particularly 10 mm or more, from the decorative printing described later, because the discoloration is easy to understand.
- the component of the indicator 80 is obtained by adding a colorant to the ink.
- the indicator 80 is composed of an adhesive
- the water-soluble polymer or the hydrophilic polymer is made of resin or the like.
- a water-insoluble component and a colorant are added.
- Specific examples in the case of comprising an adhesive include a water-insoluble polymer comprising a polyethylene glycol molecular weight of 100 to 500, polyvinyl pyrrolidone, a vinyl acetate copolymer, and a water-soluble polyester.
- a colorant that indicates the acidity / alkaline degree (pH) of the liquid in contact by color change are examples in the case of comprising an adhesive.
- the indicator 80 is made of an adhesive
- various known adhesives can be used as the adhesive.
- the case where a hot melt adhesive is used will be described in detail.
- the colorant can be prevented from diffusing and leaching, and the sheet-like shape can be prevented.
- the indicator attaching work process can be greatly saved.
- the sheet-like member is placed between the liquid-impermeable sheet 11 and the absorbent body 56, specifically, between the absorbent body 56 and the inner surface of the packaging sheet 58. Alternatively, it is arranged between the back surface of the packaging sheet 58 and the liquid-impermeable sheet 11.
- the number of members is increased as compared with the case where the liquid indicator 80 is applied and provided, but it can be easily used in a necessary amount in a necessary portion. Thus, the cost can be reduced by reducing the use area of the sheet-like member including the indicator reaction means.
- the exterior bodies 12F and 12B include a front exterior body 12F that is a part constituting the front body F and a rear exterior body 12B that is a part constituting the rear body B.
- the front exterior body 12F and the rear exterior body 12B Are not continuous on the crotch side and are spaced apart in the front-rear direction LD.
- the separation distance 12d can be set to about 150 to 250 mm, for example.
- the exterior bodies 12F and 12B have a waistline portion that is a front-rear direction range corresponding to the waistline region T.
- the front exterior body 12F does not have a portion corresponding to the intermediate region L, but the rear exterior body 12B has a collar cover portion C that extends from the waist region T to the intermediate region L side. is doing.
- the front exterior body 12F is also provided with a collar cover portion that extends from the waistline region T toward the intermediate region L, a configuration that does not provide a collar cover portion while providing a groin cover portion, and the front exterior body 12F and It is not necessary to provide a portion corresponding to the intermediate region L in both of the rear exterior bodies 12B.
- the lower edge of the buttock cover portion C is formed in a straight line shape along the width direction WD, as with the lower edge of the front exterior body 12F. It can also be a curve that becomes.
- the exterior bodies 12 ⁇ / b> F and 12 ⁇ / b> B are obtained by joining the outer sheet layer 12 ⁇ / b> S and the inner sheet layer 12 ⁇ / b> H by a joining means such as a hot melt adhesive or welding.
- the sheet material for forming the outer sheet layer 12S and the sheet material for forming the inner sheet layer 12H may be a single sheet material as shown in FIG. 5 or may be individual sheet materials. That is, in the former case, the inner sheet layer 12H and the outer sheet layer 12S are respectively formed by the inner part and the outer part of one sheet material folded at the edge of the waist opening WO (may be the crotch edge). Is done. In the former form, there is an advantage that the inner sheet layer 12H and the outer sheet layer 12S are not easily displaced, and the latter form has an advantage that the number of sheet materials is small.
- the sheet material used for the outer sheet layer 12S and the inner sheet layer 12H can be used without any particular limitation, but is preferably a non-woven fabric.
- synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters and polyamides, Nonwoven fabrics composed of mixed fibers, composite fibers or the like in which more than one species are used can be used.
- the nonwoven fabric may be manufactured by any processing. Examples of the processing method include known methods such as a spunlace method, a spunbond method, a thermal bond method, a melt blown method, a needle punch method, an air through method, and a point bond method.
- the basis weight is preferably about 10 to 30 g / m 2 .
- the total weight of the exterior bodies 12F and 12B is preferably about 20 to 60 g / m 2 .
- the exterior bodies 12F and 12B are provided with elongated elastic elastic members 15 to 19 such as rubber thread between the outer sheet layer 12S and the inner sheet layer 12H in order to improve the fit of the wearer around the torso.
- An expansion / contraction region is formed that elastically expands and contracts in the width direction WD along with expansion / contraction of the expansion / contraction member.
- the outer sheet layer 12S and the inner sheet layer 12H are shrunk with the shrinkage of the elastic stretchable member to form wrinkles or wrinkles, and when stretched in the longitudinal direction of the elastic stretchable member,
- the outer sheet layer 12 ⁇ / b> S and the inner sheet layer 12 ⁇ / b> H can be stretched to a predetermined stretch rate that can be fully stretched.
- the elastic elastic members 15 to 19 synthetic rubber or natural rubber may be used.
- a hot melt adhesive is applied only to the outer peripheral surfaces of the elastic elastic members 15 to 19 by an application means such as a comb gun or a sure wrap nozzle, and is sandwiched between the sheet layers 12S and 12H, whereby the elastic elastic member 15
- the elastic elastic members 15 to 19 are fixed to the sheet layers 12S and 12H and the sheet layers 12S and 12H are fixed to each other by only the hot melt adhesive applied to the outer peripheral surfaces of. .
- the elastic elastic members 15 to 19 can be fixed to the outer sheet layer 12S and the inner sheet layer 12H only at both ends in the expansion / contraction direction in the expansion / contraction region.
- a plurality of waist elastic elastic members 17 are vertically arranged so as to be continuous over the entire width direction WD. Attached with a gap. Moreover, about the 1 or several arrange
- the waist elastic elastic member 17 has a thickness of 155 to 1880 dtex, especially about 470 to 1240 dtex (in the case of synthetic rubber.
- the cross-sectional area is 0.05 to 1.5 mm 2 , particularly 0.1 to 1).
- the rubber thread .0mm about 2), 4 is preferably provided about 3 to 22 present at intervals of ⁇ 12 mm, which by extension ratio in the width direction WD of the waist portion W 150 to 400% particularly about 220 to 320% Is preferred.
- the waist portion W does not need to use the waist elastic elastic member 17 having the same thickness in all of the front-rear direction LD or have the same elongation rate. The thickness and the expansion rate of 17 may be different.
- a plurality of waist lower elastic elastic members 15 and 19 made of an elongated elastic elastic member are vertically arranged between the outer sheet layer 12S and the inner sheet layer 12H in the lower waist U of the exterior bodies 12F and 12B. Installed at intervals.
- the waist elastic elastic members 15 and 19 have a thickness of 155 to 1880 dtex, especially about 470 to 1240 dtex (in the case of synthetic rubber.
- the cross-sectional area is 0.05 to 1.5 mm 2 , particularly 0.1. the rubber thread 1-2 about 1.0mm), 1 ⁇ 15mm, especially 3 is preferably provided about 5 to 30 yarns at intervals of ⁇ 8 mm, 200 to elongation in the width direction WD of the waist lower portion U by which 350 %, Particularly about 240 to 300% is preferable.
- cover elastic elastic members 16 made of an elongated elastic elastic member are vertically spaced between the outer sheet layer 12S and the inner sheet layer 12H in the buttock cover part C of the rear exterior body 12B. Attached.
- the cover elastic member 16 has a thickness of 155 to 1880 dtex, especially about 470 to 1240 dtex (in the case of synthetic rubber.
- the cross-sectional area is 0.05 to 1.5 mm 2 , particularly 0.1 to 1.
- the rubber thread 0mm about 2), 5 ⁇ 40 mm, particularly 5 is preferably provided about 2 to ten at intervals of ⁇ 20 mm, this elongation in the width direction WD of the cover portion by 150 to 300% especially 180 to It is preferably 260%.
- a cover elastic member When providing an inguinal cover portion on the front exterior body 12F, a cover elastic member can be provided in the same manner.
- the intermediate in the width direction (preferably including the entire inner / outer joint portion 201) including part or all of the portion overlapping the absorber 56 and the width direction WD is defined as the non-stretchable region A1.
- the both sides in the width direction are taken as the stretchable area A2.
- the waist portion W is preferably the stretchable region A2 over the entire width direction WD, but similarly to the waist lower portion U, a non-stretchable region A1 may be provided in the middle in the width direction.
- the stretchable region A2 and the non-stretchable region A1 supply the elastic stretchable members 15 to 17, 19 between the inner sheet layer 12H and the outer sheet layer 12S, and the elastic stretchable members 15, 16, 19 in the stretchable region A2. At least both ends in the stretching direction are fixed via a hot melt adhesive, not fixed in the region that becomes the non-stretchable region A1, but in the region that becomes the non-stretchable region A1, the elastic stretchable members 15, 16, and 19 are intermediate in the width direction.
- the elastic stretchable members 15, 16, and 19 are cut finely by pressurizing and heating to leave the stretchability in the stretchable region A2. Can be constructed by killing stretch. In the former case, as shown in FIG.
- the non-stretchable region A1 is a state in which the uncut elastic stretch members 15, 16, and 19 in the stretchable region A2 are continuously cut from the elastic stretch members 15, 16, and 19 to the natural length alone as the unnecessary elastic stretch members 18 In the latter case, although not shown, the remaining cutting portion continuous from the elastic elastic members 15, 16, and 19 in the elastic region A2, and both of the elastic regions A2 are left.
- a cut piece of the elastic elastic member that is not continuous with the elastic elastic members 15, 16, and 19 remains between the outer sheet layer 12S and the inner sheet layer 12H in a state where the cut piece of the elastic elastic member is contracted to the natural length alone as an unnecessary elastic elastic member.
- the cover nonwoven fabric 13 can be fixed to the liquid-impermeable sheet 11 and the gathered nonwoven fabric 62 via a hot melt adhesive, and the application pattern of the hot melt adhesive is a planar pattern such as curtain, summit, spiral, etc. It is preferable that The fixing region of the cover nonwoven fabric 13 may be the whole of the cover nonwoven fabric 13 in the front-rear direction and the entire width direction, or may be partially unfixed. For example, when the width direction both ends of the cover nonwoven fabric 13 are not fixed, even if the side of the absorbent body 56 is somewhat contracted due to the influence of the side gathers 60, the cover nonwoven fabric 13 is less susceptible to the influence, and wrinkles and folds are formed in the cover nonwoven fabric 13. The advantage is that it is difficult to do. In this case, the width of the non-fixed portions at both ends in the width direction of the cover nonwoven fabric 13 may be determined as appropriate, and may be, for example, 3 to 10 mm, preferably 5 to 8 mm.
- cover nonwoven fabric 13 a perforated nonwoven fabric in which a large number of holes 14 penetrating the front and back surfaces are provided at intervals is used.
- the type of fiber of the perforated nonwoven fabric and the processing method of fiber binding (entanglement) are not particularly limited, and the same as the exterior sheet can be selected as appropriate, but it is desirable to use an air-through nonwoven fabric, in that case
- the basis weight is preferably 20 to 40 g / m 2 and the thickness is preferably 0.2 to 1.0 mm.
- the range in the front-rear direction of the cover nonwoven fabric 13 is not particularly limited as long as it has portions that overlap the front exterior body 12F and the rear exterior body 12B, as shown in FIGS. 2, 5, 7, 9, and 10. Furthermore, it may extend in the front-rear direction LD over the entire front end to rear end of the interior body 200, and as shown in FIG. 8, the front-rear direction intermediate position of the region where the front exterior body 12F and the interior body 200 overlap each other.
- the rear exterior body 12B and the interior body 200 may extend in the front-rear direction LD to the middle position in the front-rear direction.
- the longitudinal length 13y of the overlapping portion of the cover nonwoven fabric 13 and the front exterior body 12F and the longitudinal length 13y of the overlapping portion of the cover nonwoven fabric 13 and the rear exterior body 12B can be appropriately determined.
- the thickness can be about 20 to 40 mm.
- the range in the width direction of the cover nonwoven fabric 13 is a range in which the exposed back surface portion of the liquid-impermeable sheet 11 can be hidden. For this reason, in the illustrated form, since the liquid-impermeable sheet 11 is exposed between the base ends of the left and right side gathers 60, the back side of the base end part of at least one side gather 60 to the other side gather 60.
- a cover nonwoven fabric 13 is provided so as to cover the range in the width direction up to the back side of the base end of the cover.
- the liquid-impermeable sheet 11 can be concealed by the cover nonwoven fabric 13 and the gathered nonwoven fabric 62 of the side gather 60, and the holes 14 at both ends in the width direction WD of the cover nonwoven fabric 13 are gathered nonwoven fabric when viewed from the outer surface. At 62, it will not be hidden.
- the side edge of the cover nonwoven fabric 13 is the narrowest portion of the absorbent body 56 (the full width when the constricted portion 56N is not provided. The narrowest portion of the constricted portion 56N when the constricted portion 56N is provided).
- cover nonwoven fabric 13 is located on the same side as the side edge or on the center side in the width direction, only the portion where the entire cover nonwoven fabric 13 overlaps with the absorbent body 56, that is, the portion that is highly rigid and does not easily wrinkle or break. Therefore, both sides of the cover nonwoven fabric 13 are less likely to shrink in the front-rear direction LD, so that wrinkles are not formed on both sides of the cover nonwoven fabric 13 and the holes 14 are not crushed. Further, the cover nonwoven fabric 13 may be configured such that both ends of the cover nonwoven fabric 13 in the width direction do not cover the back side of the base end portion of the side gather 60 but the gather nonwoven fabric 62 covers the back sides of both ends of the cover nonwoven fabric 13 in the width direction.
- the gathered nonwoven fabric 62 can conceal the liquid-impermeable sheet 11.
- the total light transmittance of the gathered nonwoven fabric 62 is 60 to 90%, the gathered nonwoven fabric 62 will cover the cover nonwoven fabric 13.
- the holes 14 of the perforated nonwoven fabric can be sufficiently seen through, so that it can be recognized that the portion having the function of improving air permeability extends to the side gathers 60, and the visual effect of the holes 14 is sufficient. Will be demonstrated.
- the cover nonwoven fabric 13 has folded portions 13 r at both ends in the width direction. It is.
- the folding width of the folded portion 13r is preferably 5 to 30 mm, particularly 10 to 20 mm. Even when the folded portion 13r is provided, it is preferable to provide a non-fixed portion with respect to the interior body 200 at both ends in the width direction as described above. As a result, the stiffness of the portion of the cover nonwoven fabric 13 where the LD contraction in the front-rear direction is likely to occur is increased, and the wrinkles and the crushing of the holes 14 are less likely to occur.
- the back surfaces of the folded cover nonwoven fabric 13 are joined to each other is optional, but at least the crease portion (within a range of about 3 to 8 mm in width) is not side bonded with a hot melt adhesive or the like.
- the skin is not rough because it is round.
- the non-woven fabric is doubled at the folded portion 13r, the amount of the adhesive with respect to the intermediate portion in the width direction is fixed to the liquid-impermeable sheet 11 and the gathered non-woven fabric 62 via the hot melt adhesive. Even if many are applied, the adhesive does not ooze out. By doing so, the adhesive strength of the end portion in the width direction of the cover nonwoven fabric 13 is increased, and it is possible to reduce the adhesive material at the intermediate portion in the width direction and further soften it.
- the formation region of the hole 14 of the cover nonwoven fabric 13 extends from the portion overlapping the front exterior body 12F to the portion overlapping the rear exterior body 12B, it has a region without the hole 14 in a part of the front-rear direction LD.
- the holes 14 are opened by a method other than punching with a cutter, the fibers at the edges of the holes 14 will be described later.
- the edge of the hole 14 warps, and the thickness of the perforated region becomes thicker than the non-porous region.
- the part may be loosely wound, and there is a risk that wrinkles or creases may be formed in the non-porous regions on both sides. Therefore, it is desirable that the hole 14 is formed over the entire width direction WD as illustrated.
- the cover nonwoven fabric 13 in the manufacturing process of the diaper, it is possible to use materials without holes, and it is possible to arbitrarily control the hole forming site.
- each hole 14 can be determined as appropriate, and has a long hole shape as shown in FIGS. 17 (a) and 17 (b), as shown in FIGS. 17 (c) and 17 (e). It can be an arbitrary shape such as a perfect circle, an ellipse as shown in FIG. 17D, a polygon such as a triangle, a rectangle or a rhombus, a star or a cloud.
- the dimensions of the individual holes 14 are not particularly limited, but the front-rear direction dimension (maximum dimension of the front-rear direction LD) 14L is preferably 0.4 to 1.8 mm, particularly preferably 0.8 to 1.3 mm.
- (Maximum dimension in the width direction WD) 14W is preferably 0.3 to 1.5 mm, particularly preferably 0.5 to 1.0 mm.
- the maximum dimension in the longitudinal direction is 2.5 times or less than the maximum dimension in the direction orthogonal thereto. It is preferable.
- the longitudinal direction of the hole 14 is preferably the front-rear direction LD, but may be the width direction WD or an oblique direction.
- each hole 14 may be determined as appropriate, but the area is preferably about 0.2 to 2.5 mm 2 (particularly 0.5 to 1.5 mm 2 ), and the area ratio is 0.00. It is preferably about 5 to 5.0% (particularly 1.0 to 2.5%).
- the plane arrangement of the holes 14 can be determined as appropriate, a plane arrangement that is regularly repeated is preferable, and an orthorhombic lattice shape as shown in FIG. 17A or a hexagonal lattice shape as shown in FIG. (These are also referred to as a staggered pattern), a square grid pattern as shown in FIG. 17 (c), a rectangular grid pattern as shown in FIG. 17 (d), and a parallel grid as shown in FIG.
- the group of holes 14 may be regular or irregular, and may be a pattern, a character, or the like.
- the front-rear direction interval 14y and the width-direction interval 14x of the holes 14 can be determined as appropriate. However, in consideration of air permeability, it is preferable that the interval be in the range of 0.5 to 8 mm, particularly 1 to 5 mm. And the width-direction interval 14x are preferably within the range of 1 to 5 mm.
- the holes 14 are elongated in the front-rear direction LD, and the holes 14 are arranged in the front-rear direction with a front-rear distance 14y smaller than the front-rear dimension 14L.
- the interval 14x in the width direction is wider than the dimension 14L in the front-rear direction of the hole 14 (and more preferably three times or more the dimension 14W in the width direction of the hole 14). It is preferable because the air permeability is remarkably improved, the softness and bulkiness are not impaired, and the tensile strength of the sheet in the front-rear direction which is important at the time of production is not reduced.
- the cross-sectional shape of the hole 14 is such that the thickness of the nonwoven fabric decreases as it approaches the edge of the hole 14 from the periphery of the hole 14, and the edge of the hole 14 is positioned in the middle of the thickness direction of the nonwoven fabric.
- the edge 14e of the hole 14 is warped to the front side as shown in FIG. 15, and the height 14h of the warp is almost uniform, and the edge of the hole 14 as shown in FIG. 14e is warped to the front side, and the edge portion 14e is a facing portion having the highest warped height 14i, and a facing portion facing in a direction orthogonal to this and having the lowest warped height 14j. Any of the high 3rd forms to have may be sufficient.
- the second and third forms in which the portion having the hole 14 is thicker than the surroundings are desirable.
- the third form is the difference between the warped heights 14i and 14j of the edge 14e of the hole 14.
- the gap formed by is preferable because it contributes to improved air permeability.
- the warped heights 14g, 14h, and 14i (apparent height when no pressure is measured using an optical microscope) is about 0.2 to 1.2 mm.
- the highest warped height 14i is preferably about 1.1 to 1.4 times the lowest warped height 14j.
- the edge of the hole 14 is a punched hole whose edge is formed by a cut end of the fiber, the edge of the hole 14 has almost no cut end of the fiber, and a pin is inserted between the fibers to be expanded. It may be a non-punched hole (the edge has a high fiber density).
- the former is suitable for the first embodiment, and the latter is suitable for the second and third embodiments.
- the fibers of the edge 14e of the hole 14 are retracted outward or vertically, and the edge 14e of the hole 14 is warped and the length of the hole 14 is increased.
- the edge of the part where the edge 14e of the hole 14 is warped to the surface may have a fiber density lower than that of the surrounding part, but the same or higher. Preferably it is. Moreover, although it is desirable that the fibers at the edge of the hole 14 are fused, the fibers may not be fused.
- the front exterior body 12F in the cover nonwoven fabric 13 has a total light transmittance of 50% or more (preferably 65% or more) of the portion that does not have the elastic elastic member at least in the portion overlapping the cover nonwoven fabric 13 in the exterior bodies 12F and 12B. Even in the portion hidden behind the rear exterior body 12B, the holes 14 of the perforated nonwoven fabric can be sufficiently seen through, so that the portion having the air permeability improving function is only between the front exterior body 12F and the rear exterior body 12B. However, it can be recognized that it extends to both the front and rear sides, and the visual effect of the hole 14 is sufficiently exhibited, which is preferable.
- the total light transmittance of the exterior bodies 12F and 12B is measured in a state where the outer sheet layer 12S and the inner sheet layer 12H are overlapped.
- the liquid impermeable sheet 11 can be provided with decorative prints 27 and 28 (inner decorative prints 28) such as characters and patterns so as to be visible from the outer surface of the product.
- decorative prints 27 and 28 inner decorative prints 28
- inner decorative prints 28 such as characters and patterns so as to be visible from the outer surface of the product.
- the inner decorative print 28 and at least a part of the holes 14 of the cover nonwoven fabric 13 are arranged so as to overlap, the holes 14 of the perforated nonwoven fabric emerge with the inner decorative print 28 as a background, It is preferable because the hole 14 can be easily seen through from the outer surface.
- so-called registration marks 29 can be printed on the liquid-impermeable sheet 11 in order to prevent displacement of the inner decorative print 28 during manufacture.
- the outer side outside the cover nonwoven fabric 13 in at least one of the region in which the front exterior body 12F and the cover nonwoven fabric 13 overlap and the region in which the rear exterior body 12B and the cover nonwoven fabric 13 overlap is outside. It is desirable to provide an outer decorative sheet 25 having a decorative print 27.
- the outer decorative sheet 25 has a front exterior so that the holes 14 of the perforated nonwoven fabric can be sufficiently seen through even in the portions hidden in the front exterior body 12F and the rear exterior body 12B in the cover nonwoven fabric 13.
- the body 12F and the rear exterior body 12B are preferably separated from the crotch side edge by about 5 to 30 mm, preferably narrower than the cover nonwoven fabric 13 and from the side edge by about 5 to 30 mm.
- the liquid-impermeable sheet 11 may have an inner decorative print 28 in a region overlapping the outer decorative sheet 25, but does not have the inner decorative print 28 (the outer decorative sheet 25 and the inner decorative sheet 25).
- the outer decorative sheet 25 is made of a member having low visible light transmittance, the inner decorative print 28 is partially hidden by the outer decorative sheet 25 and the appearance is deteriorated. It is preferable because there is nothing.
- the outer decorative sheet 25 may overlap with the registration mark 29. In this case, the outer decorative printing 27 and the registration mark 29 may overlap, but the printing position and the registration of the outer decorative printing 27 are prevented so as not to overlap. Adjustment of the position of the mark 29 is preferable because it can prevent deterioration of the appearance of the outer decorative print 27 due to the appearance of the outer decorative print 27 registration mark 29 overlapping.
- the types, shapes, and dimensions of the inner decorative print 28 and the outer decorative print 27 are not particularly limited.
- continuous decorative prints composed of a large number of structural units such as characters (size, brand name, manufacturer name, design name, etc.) regularly repeated in the front-rear direction LD and the width direction WD (pattern name, etc.)
- the intermittent decorative printing is arranged only on one or both of the front and rear of the product, such as a product logo, a character picture, and a photograph. Any one of the inner decorative printing 28 and the outer decorative printing 27 may be adopted.
- the continuous decorative printing is a repetition of a large number of structural units, there is almost no influence on the appearance even if it is the background of the perforated nonwoven fabric, but when the intermittent decorative printing is covered with the perforated nonwoven fabric, A difference in appearance between the portion and the other portions, or because the intermittent decorative printing is partially hidden due to the high concealment of the edge of the hole 14, the appearance deterioration becomes conspicuous. . Therefore, it is preferable that the member having the inner decorative print 28 and the member having the outer decorative print 27 are separated, and the inner decorative print 28 is continuous decorative printing and the outer decorative print 27 is intermittent decorative printing.
- the inner decorative printing 28 may be intermittent decorative printing, but it is desirable that the inner decorative printing 28 is not at least a complicated pattern.
- the inner decorative print 28 may be printed on either the front side or the back side of the liquid-impermeable sheet 11, or may be printed on both the front and back sides.
- the outer decorative print 27 may be printed on either the front side or the back side of the outer decorative sheet 25, or may be printed on both the front and back sides.
- the base material of the outer decorative sheet 25 is not particularly limited as long as it is suitable for printing.
- paper such as crepe paper or a resin film can be used.
- the thickness is preferably 100 to 150 ⁇ m, and the density is preferably 100 to 200 kg / m 3 .
- a crepe paper having such a thickness and density can be produced by setting the crepe rate to around 10% with a basis weight of 10 g / m 2 or more. The density can be calculated from the basis weight and thickness.
- the crepe rate is a value calculated by ((Yankee dryer peripheral speed) ⁇ (Take-up reel peripheral speed)) / (Yankee dryer peripheral speed) ⁇ 100 (%).
- the outer decorative sheet 25 is adjacent to the inner surface of the outer sheet layer 12S between the outer sheet layer 12S and the inner sheet layer 12H. However, it may be provided adjacent to the outer surface of the inner sheet layer 12H, or may be provided between the exterior bodies 12F and 12B and the interior body.
- the indicator 80 When providing the indicator 80 which changes in color which contacts the liquid content of excrement, it is preferable to provide the indicator 80 in the area
- the indicator 80 is arranged so that it always overlaps with the hole even if the band / strip of the indicator 80 is slightly shifted due to the meandering of the material.
- the indicator 80 is arranged so that it always overlaps with the hole even if the band / strip of the indicator 80 is slightly shifted due to the meandering of the material.
- the width of one indicator 80 is more than twice the width direction dimension 14W of the hole 14 of the cover nonwoven fabric 13 and narrower than the width direction interval 14x of the hole 14, the position is slightly shifted.
- the indicator 80 and the hole 14 are easily overlapped, and the visibility of the indicator 80 in the overlapped state becomes remarkable, which is preferable.
- the total light transmittance of the cover nonwoven fabric 13 is 60 to 90% because the difference between the color seen through the holes 14 and the color seen through the nonwoven fabric is large and the holes 14 are easily noticeable.
- the interior body 200 can be fixed to the exterior bodies 12F and 12B by a joining means by material welding such as heat sealing or ultrasonic sealing, or by a hot melt adhesive.
- the inner surface of the exterior body 12F, 12B is applied to the back surface of the interior body 200, that is, the back surface of the liquid-impermeable sheet 11 in this case, and the hot melt adhesive applied to the root portion 65 of the side gather 60. It is fixed against.
- the inner / outer joint part 201 that fixes the inner body 200 and the outer bodies 12F and 12B can be provided in almost the entire region where both overlap, for example, the inner body 200 may be provided in a portion excluding both ends in the width direction. it can.
- At least one of the front exterior body 12 ⁇ / b> F and the rear exterior body 12 ⁇ / b> B is joined to the interior body 200 in a region overlapping both ends in the width direction of the interior body 200.
- a gap between the interior body 200 and at least one of the front exterior body 12F and the rear exterior body 12B leads to the crotch side and air permeability is improved.
- the cover nonwoven fabric 13 perforated nonwoven fabric
- hidden by at least one of the front exterior body 12F and the rear exterior body 12B can be seen directly by turning this portion, the visual effect of the holes 14 can be further improved. It will be excellent.
- Front and back (vertical) direction means a direction connecting the ventral side (front side) and back side (rear side), and “width direction” means a direction (left and right direction) orthogonal to the front and rear direction.
- Total light transmittance means a value measured according to JIS-K7105.
- Area ratio means the ratio of the target portion to the unit area, and is expressed as a percentage by dividing the total area of the target portion (for example, holes) in the target region (for example, cover nonwoven fabric) by the area of the target region. It is. In a form in which a large number of target portions are provided at intervals, it is desirable to set the target region to a size that includes 10 or more target portions and obtain the area ratio.
- the area ratio of the holes can be measured by the following procedure using, for example, a trade name VHX-1000 of KEYENCE Corporation, with the measurement condition set to 20 times. (1) Set on a 20x lens and adjust the focus. The position of the nonwoven fabric is adjusted so that the holes are 4 ⁇ 6.
- Elongation rate means a value when the natural length is 100%.
- ⁇ “Weighing” is measured as follows. After the sample or test piece has been pre-dried, it is left in a test room or apparatus in a standard state (test location is temperature 20 ⁇ 5 ° C., relative humidity 65% or less) to obtain a constant weight. Pre-drying refers to making a sample or test piece constant in an environment where the relative humidity is 10 to 25% and the temperature does not exceed 50 ° C. In addition, it is not necessary to perform preliminary drying about the fiber whose official moisture content is 0.0%. A sample with a size of 200 mm ⁇ 250 mm ( ⁇ 2 mm) is cut out from the test piece in a constant weight using a rice-basis plate (200 mm ⁇ 250 mm, ⁇ 2 mm). Measure the weight of the sample, multiply it by 20, calculate the weight per square meter, and use it as the basis weight.
- Thickness is automatically measured using an automatic thickness measuring instrument (KES-G5 handy compression measurement program) under the conditions of load: 10 gf / cm 2 and pressure area: 2 cm 2 .
- the water absorption rate is the "time to end point" when JIS K7224-1996 "Water absorption rate test method for superabsorbent resin" is performed using 2 g of superabsorbent polymer and 50 g of physiological saline. .
- Unfolded state means a state of being flattened without contraction or slack.
- the dimensions of each part mean dimensions in the expanded state, not the natural length state.
- test and measurement shall be performed in a test room or equipment in the standard condition (test location is temperature 20 ⁇ 5 °C, relative humidity 65% or less). .
- the present invention can be used for a pants-type disposable diaper.
- SYMBOLS 11 Liquid impervious sheet, 12A ... Side seal part, 12B ... Rear side exterior body, 12F ... Front side exterior body, 12H ... Inner sheet layer, 12S ... Outer sheet layer, 13 ... Cover nonwoven fabric, 14 ... Hole, 18 ... Unnecessary elastic elastic member, 200 ... interior body, 201 ... inner / outer joint, 25 ... outer decorative sheet, 27,28 ... decorative printing, 27 ... outer decorative printing, 28 ... inner decorative printing, 29 ... registration mark, 30 ... top sheet , 40 ... Intermediate sheet, 50 ... Absorbing element, 56 ... Absorber, 58 ... Packaging sheet, 60 ... Side gather, 62 ...
- Gathered nonwoven fabric, 80 ... Indicator, A1 ... Non-stretchable area, A2 ... Stretchable area, C ... Buttocks Cover portion, L ... intermediate region, LD ... front-rear direction, LO ... leg opening, T ... waist circumference region, U ... waist lower portion, W ... waist portion, WD ... width direction, WO ... waist opening.
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Abstract
Description
<第1の態様>
前身頃を構成する前側外装体及び後身頃を構成する後側外装体とを別々に備え、前記前側外装体及び後側外装体が前後方向中間で前後方向に離間し、
液透過性のトップシート、液不透過性シート及びこれらの間に介在された吸収体を有する内装体が、前記前側外装体から後側外装体にかけて前後方向に延在し、かつ前記前側外装体及び後側外装体にそれぞれ接合され、
前記前側外装体と前記内装体との間から、前記後側外装体と前記内装体との間にかけて、前記内装体の裏面を覆うカバー不織布を有し、
前記前側外装体の両側部と前記後側外装体の両側部とがそれぞれ接合され、ウエスト開口及び左右一対の脚開口を有し、
前記前側外装体及び後側外装体には弾性伸縮部材が内蔵されている、
パンツタイプ使い捨ておむつにおいて;
前記カバー不織布は、前記前側外装体と前記内装体との間から、前記後側外装体と前記内装体との間にかけて、表裏に貫通する孔が間隔を空けて多数設けられており、
前記前側外装体及び前記後側外装体における少なくとも前記カバー不織布と重なる部分は、弾性伸縮部材を有しない部分の全光線透過率が50%以上である、
ことを特徴とするパンツタイプ使い捨ておむつ。
このように、前側外装体及び後側外装体における少なくともカバー不織布と重なる部分は、弾性伸縮部材を有しない部分の全光線透過率が50%以上であることにより、カバー不織布における前側外装体及び後側外装体に隠れた部分においても、孔開き不織布の孔が透けて十分に視認できるため、通気性向上機能を有する部分が前側外装体及び後側外装体の間だけでなく、その前後両側まで広がっていることを認識できる。よって、孔の視覚的効果が十分に発揮され、商品特徴である通気性向上機能が使用者に正しく伝わるようになる。
前記液不透過性シートにおける、少なくとも前記前側外装体及び後側外装体と重なる領域に、前記前側外装体及び後側外装体の外面から視認可能な内側装飾印刷を有し、かつこの内側装飾印刷と前記カバー不織布の少なくとも一部の孔とが重なっている、
第1の態様のパンツタイプ使い捨ておむつ。
パンツタイプ使い捨ておむつでは、製品外面から視認可能なように液不透過性シートに、キャラクターや模様等の装飾印刷(内側装飾印刷)を設けることがあるため、これを利用し、内側装飾印刷とカバー不織布の少なくとも一部の孔とが重なる配置とすると、孔開き不織布の孔が内側装飾印刷を背景として浮かび上がり、外面から孔が透けて見えやすくなるため好ましい。
前記前側外装体と前記カバー不織布とが重なる領域及び前記後側外装体と前記カバー不織布とが重なる領域の少なくとも一方は、前記カバー不織布よりも外側に、外側装飾印刷を有する外側装飾シートが設けられた部分と、外側装飾シートが無い部分とを有している、
第2の態様のパンツタイプ使い捨ておむつ。
上述の内側装飾印刷は、孔開き不織布により覆われるため、装飾としての見栄えが悪化するおそれがある。よって、見栄えを重視する装飾については、上述のような外側装飾シートを別途設けて、そこに外側装飾印刷として付加することが望ましい。
前記内側装飾印刷は、前後方向及び幅方向に規則的に繰り返す多数の構成単位からなる連続装飾印刷であり、前記外側装飾印刷は、製品の前後いずれか一方又は両方にのみ配置される間欠装飾印刷である、
第3の態様のパンツタイプ使い捨ておむつ。
パンツタイプ使い捨ておむつにおける装飾印刷としては、前後方向及び幅方向に規則的に繰り返す文字、絵柄等の多数の構成単位からなる連続装飾印刷のほか、製品ロゴや、キャラクターの絵等のように製品の前後いずれか一方又は両方にのみ配置される間欠装飾印刷がある。連続装飾印刷は、多数の構成単位の繰り返しであるため、孔開き不織布の背景となっても見栄えに対する影響はほとんどないが、間欠装飾印刷が孔開き不織布により被覆されると、孔の部分とそれ以外の部分との間で見栄えに差を生じることや、孔の縁部の隠蔽性が高いことにより間欠装飾印刷が部分的に隠れたりするため、見栄えの悪化が目立つものとなる。よって、内側装飾印刷を有する部材と、外側装飾印刷を有する部材を分け、上述のように、内側装飾印刷は連続装飾印刷とし、外側装飾印刷は間欠装飾印刷とすることが望ましい。
前記前側外装体及び前記後側外装体の少なくとも一方は、前記内装体の幅方向両端部と重なる領域では前記内装体に接合され、前記内装体の幅方向両端部と重なる領域の間の領域では、股間側の一部又は前後方向全体にわたり非接着とされるか、又は間欠的でかつ剥離可能に接着されている、第1~4のいずれか1つの態様のパンツタイプ使い捨ておむつ。
このように内装体と前側外装体及び後側外装体の少なくとも一方との接合部において、股間側の一部又は前後方向全体にわたり非接着とされるか、又は間欠的でかつ剥離可能に接着されていると、内装体と前側外装体及び後側外装体の少なくとも一方との隙間が股間側に通じ通気性が向上する。また、この部分を捲って前側外装体及び後側外装体の少なくとも一方により隠れているカバー不織布(孔開き不織布)を直に見ることもできるため、より孔の視覚的効果に優れたものとなる。
前記内装体の両側部から装着者の脚周りに接するように延び出た側部ギャザーを有し、各側部ギャザーは、前記内装体における前記液不透過性シートより裏側の側部に基端を有するとともに、少なくともこの基端から先端までの外面を形成するギャザー不織布を有するものであり、
前記カバー不織布は、少なくとも一方の側部ギャザーの基端部と液不透過性シートとの間から他方の側部ギャザーの基端部と液不透過性シートとの間まで延びており、
前記ギャザー不織布の全光線透過率が60~90%である、第1~5のいずれか1つの態様のパンツタイプ使い捨ておむつ。
上述のようにカバー不織布の側縁が側部ギャザーのギャザー不織布により覆われていると、カバー不織布の側縁が装着者の脚に接触しにくく、ギャザー不織布の側縁も幅方向中央側に向いているため装着者の脚に接触しにくいものとなり、肌触りはもちろん、カバー不織布の側部が脚の動きにより剥がれるおそれがすくないものとなる。この場合、カバー不織布とギャザー不織布とで液不透過性シートが隠蔽されることとなるだけでなく、カバー不織布の側部はギャザー不織布により覆われることになるが、ギャザー不織布の全光線透過率が60~90%であると、ギャザー不織布がカバー不織布を隠す部分においても、孔開き不織布の孔が透けて十分に視認できるため、通気性向上機能を有する部分が側部ギャザーにまで広がっていることを認識でき、孔の視覚的効果が十分に発揮されることとなる。
内装体200は任意の形状を採ることができるが、図示の形態では長方形である。内装体200は、図3~図5に示されるように、身体側となるトップシート30と、液不透過性シート11と、これらの間に介在された吸収要素50とを備えているものであり、吸収機能を担う本体部である。符号40は、トップシート30を透過した液を速やかに吸収要素50へ移行させるために、トップシート30と吸収要素50との間に設けられた中間シート(セカンドシート)を示しており、符号60は、内装体200の両脇に排泄物が漏れるのを防止するために、内装体200の両側部から装着者の脚周りに接するように延び出た側部ギャザー60を示している。
トップシート30は、液を透過する性質を有するものであり、例えば、有孔又は無孔の不織布や、多孔性プラスチックシートなどを例示することができる。また、このうち不織布は、その原料繊維が何であるかは、特に限定されない。例えば、ポリエチレンやポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維、レーヨンやキュプラ等の再生繊維、綿等の天然繊維などや、これらから二種以上が使用された混合繊維、複合繊維などを例示することができる。さらに、不織布は、どのような加工によって製造されたものであってもよい。加工方法としては、公知の方法、例えば、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法、エアスルー法、ポイントボンド法等を例示することができる。例えば、柔軟性、ドレープ性を求めるのであれば、スパンボンド法、スパンレース法が、嵩高性、ソフト性を求めるのであれば、エアスルー法、ポイントボンド法、サーマルボンド法が、好ましい加工方法となる。
トップシート30を透過した液を速やかに吸収体へ移行させるために、トップシート30より液の透過速度が速い、中間シート(「セカンドシート」とも呼ばれている)40を設けることができる。この中間シート40は、液を速やかに吸収体へ移行させて吸収体による吸収性能を高めるばかりでなく、吸収した液の吸収体からの「逆戻り」現象を防止し、トップシート30上を常に乾燥した状態とすることができる。中間シート40は省略することもできる。
液不透過性シート11の素材は、特に限定されるものではないが、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂等からなるプラスチックフィルムや、不織布の表面にプラスチックフィルムを設けたラミネート不織布、プラスチックフィルムに不織布等を重ねて接合した積層シートなどを例示することができる。液不透過性シート11には、ムレ防止の観点から好まれて使用されている不液透過性かつ透湿性を有する素材を用いることが好ましい。透湿性を有するプラスチックフィルムとしては、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を混練して、シートを成形した後、一軸又は二軸方向に延伸して得られた微多孔性プラスチックフィルムが広く用いられている。この他にも、マイクロデニール繊維を用いた不織布、熱や圧力をかけることで繊維の空隙を小さくすることによる防漏性強化、高吸水性樹脂又は疎水性樹脂や撥水剤の塗工といった方法により、プラスチックフィルムを用いずに液不透過性としたシートも、液不透過性シート11として用いることができる。
側部ギャザー60は、内装体200の両側部に沿って前後方向LDの全体にわたり延在し、装着者の脚周りに接して横漏れを防止するために設けられているものであり、一般に立体ギャザーと呼ばれるものや、平面ギャザーと呼ばれるものがこれに含まれる。
吸収要素50は、吸収体56と、この吸収体56の全体を包む包装シート58とを有する。包装シート58は省略することもできる。
吸収体56は、繊維の集合体により形成することができる。この繊維集合体としては、綿状パルプや合成繊維等の短繊維を積繊したものの他、セルロースアセテート等の合成繊維のトウ(繊維束)を必要に応じて開繊して得られるフィラメント集合体も使用できる。繊維目付けとしては、綿状パルプや短繊維を積繊する場合は、例えば100~300g/m2程度とすることができ、フィラメント集合体の場合は、例えば30~120g/m2程度とすることができる。合成繊維の場合の繊度は、例えば、1~16dtex、好ましくは1~10dtex、さらに好ましくは1~5dtexである。フィラメント集合体の場合、フィラメントは、非捲縮繊維であってもよいが、捲縮繊維であるのが好ましい。捲縮繊維の捲縮度は、例えば、1インチ当たり5~75個、好ましくは10~50個、さらに好ましくは15~50個程度とすることができる。また、均一に捲縮した捲縮繊維を用いる場合が多い。吸収体56中には高吸収性ポリマー粒子を分散保持させるのが好ましい。
吸収体56には、その一部又は全部に高吸収性ポリマー粒子を含有させることができる。高吸収性ポリマー粒子とは、「粒子」以外に「粉体」も含む。高吸収性ポリマー粒子54としては、この種の使い捨ておむつに使用されるものをそのまま使用でき、例えば500μmの標準ふるい(JIS Z8801-1:2006)を用いたふるい分け(5分間の振とう)でふるい上に残る粒子の割合が30重量%以下のものが望ましく、また、180μmの標準ふるい(JIS Z8801-1:2006)を用いたふるい分け(5分間の振とう)でふるい上に残る粒子の割合が60重量%以上のものが望ましい。
包装シート58を用いる場合、その素材としては、ティッシュペーパ、特にクレープ紙、不織布、ポリラミ不織布、小孔が開いたシート等を用いることができる。ただし、高吸収性ポリマー粒子が抜け出ないシートであるのが望ましい。クレープ紙に換えて不織布を使用する場合、親水性のSMS不織布(SMS、SSMMS等)が特に好適であり、その材質はポリプロピレン、ポリエチレン/ポリプロピレン複合材などを使用できる。目付けは、5~40g/m2、特に10~30g/m2のものが望ましい。
液不透過性シート11の吸収体56側には、排泄物の液分と接触することにより変色するインジケータ80を設けることができる。インジケータ80は、排泄物の液分との接触により呈色反応を示すような着色剤及び/又は水分中のpHを検知して呈色反応を示すような着色剤、あるいは体液との反応により着色が消失する反応、着色剤が尿により溶解(分散)して滲んだり消失したりする反応、その他の視覚的変化を示す薬剤が含有されたインク又は接着剤、あるいは水分又は体液との接触により視覚的変化を示す薬剤(インジケータ反応手段)を含有するシート状部材により構成されている。例えば、体液などの水分との接触により呈色反応を示すような着色剤として、水溶性、水分解性染料又はロイコ染料と該ロイコ染料を発色させるフェノール性化合物、酸性物質、電子受容性物質等の顕色剤とからなる着色剤を使用することが可能である。
外装体12F,12Bは、前身頃Fを構成する部分である前側外装体12Fと、後身頃Bを構成する部分である後側外装体12Bとからなり、前側外装体12F及び後側外装体12Bは股間側で連続しておらず、前後方向LDに離間されている。この離間距離12dは例えば150~250mm程度とすることができる。
外装体12F,12Bには、装着者の胴周りに対するフィット性を高めるために、外側シート層12S及び内側シート層12H間に糸ゴム等の細長状の弾性伸縮部材15~19が設けられ、弾性伸縮部材の伸縮を伴って幅方向WDに弾性伸縮する伸縮領域が形成されている。この伸縮領域では、自然長の状態では外側シート層12S及び内側シート層12Hが弾性伸縮部材の収縮に伴って収縮し、皺又は襞が形成されており、弾性伸縮部材の長手方向に伸長すると、外側シート層12S及び内側シート層12Hが皺なく伸び切る所定の伸長率まで伸長が可能である。弾性伸縮部材15~19としては、合成ゴムを用いても、天然ゴムを用いても良い。
外装二分割タイプのパンツタイプ使い捨ておむつでは、前側外装体12F及び後側外装体12Bとの間に内装体200が露出するため、内装体200の裏面に液不透過性シート11が露出しないように、前側外装体12Fと内装体200との間から、後側外装体12Bと内装体200との間にかけて、内装体200の裏面を覆うカバー不織布13を備えている。
外装体12F,12Bにおける少なくともカバー不織布13と重なる部分は、弾性伸縮部材を有しない部分の全光線透過率が50%以上(好ましくは65%以上)であると、カバー不織布13における前側外装体12F及び後側外装体12Bに隠れた部分においても、孔開き不織布の孔14が透けて十分に視認できるため、通気性向上機能を有する部分が前側外装体12F及び後側外装体12Bの間だけでなく、その前後両側まで広がっていることを認識でき、孔14の視覚的効果が十分に発揮されるため好ましい。なお、外装体12F,12Bの全光線透過率とは、外側シート層12Sと内側シート層12Hとを重ねた状態で測定したものである。
製品外面から視認可能なように液不透過性シート11に、キャラクターや模様等の装飾印刷27,28(内側装飾印刷28)を設けることができる。このような内側装飾印刷28を設ける場合、内側装飾印刷28とカバー不織布13の少なくとも一部の孔14とが重なる配置とすると、孔開き不織布の孔14が内側装飾印刷28を背景として浮かび上がり、外面から孔14が透けて見えやすくなるため好ましい。また、製造時の内側装飾印刷28の位置ずれを防止するため、液不透過性シート11にいわゆるレジマーク29を印刷することもできる。
内装体200の外装体12F,12Bに対する固定は、ヒートシール、超音波シールのような素材溶着による接合手段や、ホットメルト接着剤により行うことができる。図示形態では、内装体200の裏面、つまりこの場合は液不透過性シート11の裏面及び側部ギャザー60の付根部分65に塗布されたホットメルト接着剤を介して外装体12F,12Bの内面に対して固定されている。この内装体200と外装体12F,12Bとを固定する内外接合部201は、両者が重なる領域のほぼ全体に設けることができ、例えば内装体200の幅方向両端部を除いた部分に設けることもできる。
明細書中の以下の用語は、明細書中に特に記載が無い限り、以下の意味を有するものである。
(1)20倍のレンズにセットし、ピントを調節する。穴が4×6入るように不織布の位置を調整する。
(2)孔の領域の明るさを指定し、孔の面積を計測する。
(3)「計測・コメント」の「面積計測」の色抽出をクリックする。孔の部分をクリックする。
(4)「一括計測」をクリックし、「計測結果ウィンドを表示」にチェックを入れ、CSVデータで保存をする。
Claims (6)
- 前身頃を構成する前側外装体及び後身頃を構成する後側外装体とを別々に備え、前記前側外装体及び後側外装体が前後方向中間で前後方向に離間し、
液透過性のトップシート、液不透過性シート及びこれらの間に介在された吸収体を有する内装体が、前記前側外装体から後側外装体にかけて前後方向に延在し、かつ前記前側外装体及び後側外装体にそれぞれ接合され、
前記前側外装体と前記内装体との間から、前記後側外装体と前記内装体との間にかけて、前記内装体の裏面を覆うカバー不織布を有し、
前記前側外装体の両側部と前記後側外装体の両側部とがそれぞれ接合され、ウエスト開口及び左右一対の脚開口を有し、
前記前側外装体及び後側外装体には弾性伸縮部材が内蔵されている、
パンツタイプ使い捨ておむつにおいて;
前記カバー不織布は、前記前側外装体と前記内装体との間から、前記後側外装体と前記内装体との間にかけて、表裏に貫通する孔が間隔を空けて多数設けられており、
前記前側外装体及び前記後側外装体における少なくとも前記カバー不織布と重なる部分は、弾性伸縮部材を有しない部分の全光線透過率が50%以上である、
ことを特徴とするパンツタイプ使い捨ておむつ。 - 前記液不透過性シートにおける、少なくとも前記前側外装体及び後側外装体と重なる領域に、前記前側外装体及び後側外装体の外面から視認可能な内側装飾印刷を有し、かつこの内側装飾印刷と前記カバー不織布の少なくとも一部の孔とが重なっている、
請求項1記載のパンツタイプ使い捨ておむつ。 - 前記前側外装体と前記カバー不織布とが重なる領域及び前記後側外装体と前記カバー不織布とが重なる領域の少なくとも一方は、前記カバー不織布よりも外側に、外側装飾印刷を有する外側装飾シートが設けられた部分と、外側装飾シートが無い部分とを有している、
請求項2記載のパンツタイプ使い捨ておむつ。 - 前記内側装飾印刷は、前後方向及び幅方向に規則的に繰り返す多数の構成単位からなる連続装飾印刷であり、前記外側装飾印刷は、製品の前後いずれか一方又は両方にのみ配置される間欠装飾印刷である、
請求項3記載のパンツタイプ使い捨ておむつ。 - 前記前側外装体及び前記後側外装体の少なくとも一方は、前記内装体の幅方向両端部と重なる領域では前記内装体に接合され、前記内装体の幅方向両端部と重なる領域の間の領域では、股間側の一部又は前後方向全体にわたり非接着とされるか、又は間欠的でかつ剥離可能に接着されている、請求項1~4のいずれか1項に記載のパンツタイプ使い捨ておむつ。
- 前記内装体の両側部から装着者の脚周りに接するように延び出た側部ギャザーを有し、各側部ギャザーは、前記内装体における前記液不透過性シートより裏側の側部に基端を有するとともに、少なくともこの基端から先端までの外面を形成するギャザー不織布を有するものであり、
前記カバー不織布は、少なくとも一方の側部ギャザーの基端部と液不透過性シートとの間から他方の側部ギャザーの基端部と液不透過性シートとの間まで延びており、
前記ギャザー不織布の全光線透過率が60~90%である、請求項1~5のいずれか1項に記載のパンツタイプ使い捨ておむつ。
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EP17810038.4A EP3470033B1 (en) | 2016-06-09 | 2017-05-11 | Pants-type disposable diaper |
RU2018143391A RU2731745C2 (ru) | 2016-06-09 | 2017-05-11 | Одноразовый подгузник типа трусов |
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