WO2017211828A1 - Ligne électrique coaxiale pour processus de traitement automatique - Google Patents

Ligne électrique coaxiale pour processus de traitement automatique Download PDF

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Publication number
WO2017211828A1
WO2017211828A1 PCT/EP2017/063712 EP2017063712W WO2017211828A1 WO 2017211828 A1 WO2017211828 A1 WO 2017211828A1 EP 2017063712 W EP2017063712 W EP 2017063712W WO 2017211828 A1 WO2017211828 A1 WO 2017211828A1
Authority
WO
WIPO (PCT)
Prior art keywords
electrical
layer
wall thickness
outer layer
line
Prior art date
Application number
PCT/EP2017/063712
Other languages
German (de)
English (en)
Inventor
Bernd Nottebrock
Christian Eck
Helmut Wichmann
Original Assignee
Coroplast Fritz Müller Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coroplast Fritz Müller Gmbh & Co. Kg filed Critical Coroplast Fritz Müller Gmbh & Co. Kg
Priority to PL17732042T priority Critical patent/PL3469603T3/pl
Priority to EP17732042.1A priority patent/EP3469603B1/fr
Publication of WO2017211828A1 publication Critical patent/WO2017211828A1/fr

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0208Cables with several layers of insulating material
    • H01B7/0216Two layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0275Disposition of insulation comprising one or more extruded layers of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/024Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of braided metal wire

Definitions

  • the invention relates to a single-core shielded coaxially constructed electrical line, comprising an electrical conductor which is connected to an electrical
  • Insulating layer is centrally enclosed, and arranged on the circumference of the electrical insulation layer electrical shield and an electrical shield enclosing electrically insulating jacket layer.
  • Such cables are used in particular in commercial antenna cables as so-called coaxial cables.
  • coaxial cables there is a need for such lines also in electrically powered vehicles.
  • the insulating layer of the conduit is preferably made by an extrusion process.
  • the shield may in particular consist of a shielding braid or of a combination of shielding braid and another
  • the complete electrical cables are cut to predetermined lengths, the outer sheath and the insulating layer are removed on Vorgabein have to.
  • the shield must also be cut to specific lengths according to customer-specific and tight tolerances. Due to the coaxial construction and the required dimensional accuracy, rotating knife tools are preferably used. The depth of cut of the knife tools can be narrowed by electronic control depending on the
  • the invention has for its object to provide a single-core shielded coaxially constructed electrical line, in which an automatic processing process improved and the reject rate in the processing of the line is reduced.
  • the electrical insulation layer has at least two concentric partial layers, specifically at least one radially inner inner layer and at least one radially outer outer layer.
  • Wall thickness of the outer layer is dimensioned such that it is greater than or equal to a penetration depth of a knife tool when stripping the cladding layer and the shield in the inner layer, depending on a Zentrizticiansabweichung the line structure.
  • the inner layer has at least one wall thickness suitable for a given electrical breakdown strength for a given
  • the material density of the outer layer is greater than the material density of the inner layer formed.
  • the outer layer forms an incision aid.
  • the incision is made only in the outer layer, and the inner layer remains undamaged.
  • cable according to the invention has the advantage that the requirements of LV 216-2 can be further met and in particular the lines according to the invention with the existing connectors for use in electrical
  • Vehicles can be used.
  • the ratio of the wall thickness of the inner layer to the wall thickness of the outer layer is one to three. This allows an optimized wall thickness of the outer layer for the conductor cross sections commonly used in electric vehicles.
  • the wall thickness of the inner layer is 50% to 75% of the
  • the wall thickness of the outer layer is 50% to 25% of that
  • the material density of the inner layer is 0.85 g / cm 3 to 1.3 g / cm 3 , preferably 1.2 g / cm 3 . This allows a
  • the material density is
  • Outer layer 1, 5 g / cm 3 to 2.2 g / cm 3 , preferably 1, 8 g / cm 3 . This allows sufficient stability of the outer layer while sufficient flexibility of the line.
  • the inner layer and the outer layer are particularly based on HTV (hot crosslinked) silicone rubber such as solid and
  • Liquid silicone rubber HD-PE, MD-PE, LLD-PE, LD-PE, polyolefin elastomer, ethylene vinyl acetate, ethylene acrylate copolymer, copolyester, copolyether or polypropylene or in particular polyvinyl chloride produced.
  • the outer layer preferably has at least one filler with a degree of filling of 0% to 90% by weight.
  • the outer layer comprises at least one filler selected from the group consisting of the following fillers: amorphous or crypto-silicic acid, lamellar kaolinite, uncoated or silane-coated
  • Neucaul silica coated or uncoated calcium carbonate, magnesium silicate hydrate, coated or uncoated nephenylsyenite. This allows in particular a cost-effective production and a clearer
  • the outer layer has at least one
  • halogen-free or halogenated flame retardant as an additive. This reduces the risk of fire.
  • the outer layer and the inner layer are firmly connected. This allows a fast and cost effective
  • Outer layer and the inner layer formed separable from each other.
  • the insulating layer By dividing the insulating layer into two separable partial layers, it is easier to detect too great a cutting, since in this case the outer layer is fully severed and thus it can detach from the inner layer by itself or be loosened more easily.
  • Fig. 1 shows a cross section through a single-core shielded coaxial electrical cable according to the invention.
  • FIG. 1 shows a cross section through a line 1 according to the invention.
  • the line 1 is designed as a single-core shielded coaxial electrical line 1 educated.
  • the line 1 in particular has an overall diameter D3 of 4.0 to 27.0 mm.
  • the line 1 comprises an electrical conductor 3, which is surrounded centrally by an electrical insulating layer 4, and an electrical shield 5 arranged on the circumference of the electrical insulating layer 4 and an electrically insulating circuit enclosing the electrical shield 5
  • the electrical conductor 3 consists of a single wire or a plurality of twisted individual wires.
  • the material of the electrical conductor 3 is either copper or aluminum.
  • the conductor 3 made of copper has a conductor diameter D1 of 1.6 to 18.0 mm
  • the conductor 3 of aluminum has a conductor diameter D1 of 4.5 to 19.0 mm.
  • the electrical resistance of the conductor 3 made of copper is 0.1 ⁇ / km to 13 ⁇ / km.
  • the electrical resistance of the conductor 3 made of aluminum is 0.15 ⁇ / km to 3.5 ⁇ / km.
  • the concentricity factor of the insulating layer 4 and the cladding layer 7 is in particular greater than 45%.
  • the concentricity factor in% is calculated as the minimum wall thickness divided by the maximum wall thickness times 100.
  • the electrical insulation layer 4 has at least two concentric
  • Partial layers namely at least one radially inner inner layer 4a and at least one radially outer outer layer 4b.
  • the inner layer 4a and the outer layer 4b may be both firmly connected to each other, as well as separable.
  • the inner layer 4a and the outer layer 4b are produced with the customary production processes of the extrusion in one operation (co-extrusion) or in different operations. Especially at the
  • the inner layer and the outer layer are preferably based on H TV silicone rubber, in particular solid and liquid silicone rubber, HDPE, MD PE, LLD-PE, LD-PE, POE, ethylene vinyl acetate, ethylene acrylate copolymer,
  • Copolyester copolyether or polypropylene or in particular polyvinyl chloride. This allows an electrical insulation function by inner layer 4a and outer layer 4b.
  • the outer layer has at least one filler with a degree of filling of 10% to 90% by weight.
  • the outer layer comprises at least one filler from the group of the following fillers: amorphous or crypto-crystalline silica, lamellar kaolinite, uncoated or silane-coated Neucaul silica, coated or
  • the outer layer 4b has at least one halogen-free or halogenated flame retardant as an additive.
  • the wall thickness of the outer layer 4b is dependent on a
  • the wall thickness of the outer layer 4b is 50% to 25% of the total wall thickness S of the electrical insulation layer 4th
  • the inner layer 4a has at least one wall thickness Si, which corresponds to a respective electrical breakdown strength for a given electrical
  • the wall thickness Si of the inner layer 4a 50% to 75% of the total wall thickness S of the electric
  • the ratio of the wall thickness Si of the inner layer 4a to the wall thickness Sa of the outer layer 4b is preferably one to three.
  • the material density of the outer layer 4b is in particular greater than that
  • the material density of the inner layer is in particular 1, 1 g / cm 3 to 1, 3 g / cm 3 , preferably 1, 2 g / cm 3 .
  • the material density of the outer layer is 1, 7 g / cm 3 to 2.2 g / cm 3 , preferably 1, 8 g / cm 3 .
  • line 1 according to the invention listed in tabular form each in a row. This is a line 1 with electrical conductor 3 made of copper. All
  • Si / Sa is the ratio of the wall thickness Si of the inner layer 4a to the wall thickness Sa of the outer layer 4b.
  • Embodiments limited, but also includes all in the context of the invention gieich cramp embodiments. It is explicitly emphasized that the Embodiments are not limited to all features in combination, but each individual feature can also be detached from all others

Landscapes

  • Insulated Conductors (AREA)

Abstract

La présente invention concerne une ligne électrique blindée monofilaire (1) à structure coaxiale comprenant un conducteur électrique (3) entouré de manière concentrique par une couche d'isolation électrique (4), un blindage électrique (5) disposé à la périphérie de la couche d'isolation électrique (4) et une couche d'enveloppe électriquement isolante (7) entourant le blindage électrique (5). La couche d'isolation électrique (4) comporte au moins deux sous-couches concentriques, à savoir au moins une couche radialement intérieure (4a) et au moins une couche radialement externe (4b). L'épaisseur de paroi (Sa) de la couche extérieure (4b) est dimensionnée en fonction de la tolérance de concentricité de la structure de la ligne (1) de telle sorte qu'elle est supérieure/égale à la profondeur de pénétration d'un outil de coupe dans la couche intérieure (4a) lors de l'enlèvement de la couche d'enveloppe (7) et du blindage (5). La couche intérieure (4a) a au moins une épaisseur de paroi (Si) qui est conçue pour une résistance électrique de claquage à une tension électrique de service donnée, et la densité de matière de la couche extérieure (4b) est supérieure à la densité de matière de la couche intérieure (4a).
PCT/EP2017/063712 2016-06-08 2017-06-06 Ligne électrique coaxiale pour processus de traitement automatique WO2017211828A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL17732042T PL3469603T3 (pl) 2016-06-08 2017-06-06 Koncentryczna linia elektroenergetyczna dla dających się automatyzować procesów obróbki
EP17732042.1A EP3469603B1 (fr) 2016-06-08 2017-06-06 Ligne électrique coaxiale pour processus de traitement automatique

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016110571.6A DE102016110571A1 (de) 2016-06-08 2016-06-08 "Koaxiale elektrische Leitung für automatisierbare Verarbeitungsprozesse"
DE102016110571.6 2016-06-08

Publications (1)

Publication Number Publication Date
WO2017211828A1 true WO2017211828A1 (fr) 2017-12-14

Family

ID=59101441

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2017/063712 WO2017211828A1 (fr) 2016-06-08 2017-06-06 Ligne électrique coaxiale pour processus de traitement automatique

Country Status (5)

Country Link
EP (1) EP3469603B1 (fr)
DE (2) DE102016110571A1 (fr)
PL (1) PL3469603T3 (fr)
PT (1) PT3469603T (fr)
WO (1) WO2017211828A1 (fr)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852518A (en) * 1973-11-29 1974-12-03 Gen Cable Corp Irradiation cross-linked composite low density/high density polyethylene insulated 600 volt power cables
EP0893801A1 (fr) * 1997-07-23 1999-01-27 PIRELLI CAVI E SISTEMI S.p.A. Câbles revêtus d'une couche recyclable et exempte d'halogène contenant du polypropylène et un copolymère d'éthylène, à grande récupération élastique
EP1176613A2 (fr) * 2000-07-29 2002-01-30 Nexans Câble comprenant au moins un élément de transmission
EP1398799A2 (fr) * 2002-09-12 2004-03-17 Nexans Câble électrique pour la connexion de charges électriques mobiles
DE202011004949U1 (de) * 2011-04-06 2012-07-09 Coroplast Fritz Müller Gmbh & Co. Kg Elektrische Leitung zum Übertragen von Datensignalen

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852518A (en) * 1973-11-29 1974-12-03 Gen Cable Corp Irradiation cross-linked composite low density/high density polyethylene insulated 600 volt power cables
EP0893801A1 (fr) * 1997-07-23 1999-01-27 PIRELLI CAVI E SISTEMI S.p.A. Câbles revêtus d'une couche recyclable et exempte d'halogène contenant du polypropylène et un copolymère d'éthylène, à grande récupération élastique
EP1176613A2 (fr) * 2000-07-29 2002-01-30 Nexans Câble comprenant au moins un élément de transmission
EP1398799A2 (fr) * 2002-09-12 2004-03-17 Nexans Câble électrique pour la connexion de charges électriques mobiles
DE202011004949U1 (de) * 2011-04-06 2012-07-09 Coroplast Fritz Müller Gmbh & Co. Kg Elektrische Leitung zum Übertragen von Datensignalen

Also Published As

Publication number Publication date
PT3469603T (pt) 2020-06-19
EP3469603A1 (fr) 2019-04-17
DE102016110571A1 (de) 2017-12-14
PL3469603T3 (pl) 2020-10-19
DE102016110571A9 (de) 2018-03-15
DE202017007246U1 (de) 2020-04-09
EP3469603B1 (fr) 2020-05-13

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