EP1398799A2 - Câble électrique pour la connexion de charges électriques mobiles - Google Patents

Câble électrique pour la connexion de charges électriques mobiles Download PDF

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Publication number
EP1398799A2
EP1398799A2 EP03292034A EP03292034A EP1398799A2 EP 1398799 A2 EP1398799 A2 EP 1398799A2 EP 03292034 A EP03292034 A EP 03292034A EP 03292034 A EP03292034 A EP 03292034A EP 1398799 A2 EP1398799 A2 EP 1398799A2
Authority
EP
European Patent Office
Prior art keywords
wires
layer
cable
inner jacket
metallic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03292034A
Other languages
German (de)
English (en)
Other versions
EP1398799A3 (fr
EP1398799B1 (fr
Inventor
Ferdinand Grögl
Andreas Rietz
Thomas Mann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Publication of EP1398799A2 publication Critical patent/EP1398799A2/fr
Publication of EP1398799A3 publication Critical patent/EP1398799A3/fr
Application granted granted Critical
Publication of EP1398799B1 publication Critical patent/EP1398799B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables

Definitions

  • the invention relates to an electrical cable for the connection of movable electrical consumers, the at least two consisting of insulated conductors, has stranded veins, one of which is firmly connected, stacked layers have existing insulation, of which the inner layer adjacent to the conductor is softer than the outer layer in which the Veins from a common external gusset between the veins filling inner sheath of insulating material are surrounded and which one electrical shield and an outer jacket made of insulating material are available (DE 100 36 610 A1).
  • Such cables are said to be flexible cables for connecting portable devices can be used with a voltage or signal source.
  • portable devices can for example cranes, machine tools and robots.
  • the cables have to be mechanically highly resilient, with constant bending fatigue strength in the long run and flexibility in a wide temperature range, for example between - 40 ° C and + 80 ° C.
  • the wires are one loose, inner lining made of polyvinyl chloride (PVC) or polyurethane (PUR) surround.
  • PVC polyvinyl chloride
  • PUR polyurethane
  • the veins are relatively loose and can with the constant back and forth Bending the associated cable can be easily damaged.
  • the invention has for its object the cable described above in particular with regard to its flexural strength and its torsionability to improve simplified assembly.
  • This cable has a stable flexural fatigue strength over the long term, making it particularly suitable for long travel distances and frequently changing bending directions is suitable.
  • the veins themselves are with Their special, two-layer insulation with an inner, softer layer for frequently changing bending directions built up. They are in total in the inner jacket radial direction immovably fixed, which fixed the veins like a kind of corset encloses and thereby it before the mechanical forces occurring during bending effectively protects.
  • the separating layer between the wires and the inner jacket provides but sure that the inner jacket is movable relative to the veins, so that the good Bending behavior of the cable is not affected. Rather, there is a good one Compensatory movement of the veins between compression and pressure zones.
  • the good Bending behavior of the cable is also due to the structure of the inner jacket of two layers of different hardness, firmly interconnected, of which the softer layer faces the veins.
  • This construction of the inner jacket allows also a particularly simple assembly of the cable. If necessary, needs to only the outer, harder layer of the inner jacket to be severed. Then he can easily torn off at the separation point without risk of damage to the wires, because the separating layer is present between the same and the inner jacket.
  • the Irrespective of the number of wires the inner jacket has an approximately circular shape Circumferential surface. It thus offers a firm and even base for the electrical shield of the cable and its outer sheath lying over the same Insulating material. That of at least one completely closed metallic layer and an existing existing electrical cable / braid The screen is electrically tight even at higher frequencies. There can therefore be no cable Radiated radiation and the cable itself is effectively protected against external fields.
  • FIG. 1 shows a cross section through a cable according to the invention in a schematic representation.
  • FIG. 2 shows an embodiment of the cable supplemented with respect to FIG. 1.
  • Fig. 3 shows a cross section of an electrical screen usable in the cable in enlarged view.
  • the electrical cable K according to FIG. 1 has two wires 1 stranded together.
  • Each wire 1 consists of a metallic electrical conductor 2, which is surrounded by insulation is composed of two layers 3 and 4 lying one above the other.
  • the inner layer 3 lying against the conductor 2 consists of a softer material than that outer layer 4. Both layers 3 and 4 are firmly connected.
  • the veins 1 can be used to transmit energy or signals. So you can too have different dimensions.
  • the wires 1 and their preferably made of copper existing conductors 2 are only shown in this sense to be generally applicable.
  • the layers 3 and 4 of the wire insulation preferably consist of materials that connect directly to one another when the same is applied to the conductor 2.
  • The can for example by extrusion in tandem or by co-extrusion of the both layers 3 and 4 can be achieved.
  • the inner, softer layer 3 has preferably a higher proportion of elastic than the outer layer 4 Material. In principle, this can be rubber-elastic material, such as ethylene-propylene rubber. It can also be an elastomer or a material act elastomer-like properties.
  • the cores 1 are surrounded by a separating layer 5, which is made, for example, of stearate or Cellulose exists. Both materials can be in powder form and for example be applied to the insulation of the wires 1 by electrostatic charging. For this purpose, the respective powder can be charged itself. But it is also possible that Charge wires 1 electrostatically. The powder can be used to form the Apply the separation layer 5 very evenly to the wires 1.
  • an inner jacket 6 made of insulating material, which in the usual Technology is generated by extrusion. Due to the fact that the material of the inner jacket 6 existing heat combines the material of the separating layer 5 preferably with the Inner jacket 6, so that the separating layer 5 if the Inner jacket 6 is removed with. At the same time, the material of the separating layer 5 is Application of the inner jacket 6 so influenced that it has good sliding properties receives.
  • Lead-free PVC for example, are suitable as materials for the inner jacket 6 or a halogen-free polyolefin compound based on polyethylene or a copolymer of the same.
  • the inner jacket 6 should preferably be constructed so elastically be that it is compressible especially when twisting the cable K.
  • the inner jacket 6 consists of two layers 6a and 6b lying one above the other bond firmly to each other when applied. That can be done again by tandem - or Co-extrusion can be achieved. Similar to the insulation of the wires 1, the inner, layer 6a lying on the separating layer 5 or the wires 1 is softer than the outer layer Layer 6b. It also advantageously has a lower strength than the outer layer 6b. This can again be achieved by appropriate dosing of elastic materials become. The outer layer 6b can improve its compressibility and so that the elastic behavior of the inner jacket 6 can also be foamed. Such an inner jacket 6 can be easier for example for connection purposes Pull off wires 1. As already mentioned, this only requires the outer layer 6b to be cut in a round cut. The inner jacket 6 can then be inclusive Interface layer 5 are torn off at the separation point.
  • the circumferential surface is therefore ideal as a contact surface for further layers of the cable K. suitable.
  • the screen 7 is from an outer jacket 8 Surround insulating material, which consists for example of polyurethane. Between screen 7 and outer jacket 8 can be arranged a separating layer glued to the same, for example a longitudinally overlapping sliver.
  • the inner jacket 6 can have a defined color have, which are clearly recognizable by the colors of the other elements of the cable K. different. Identically constructed cables K can then be used in a simple manner assigned to specific users and / or specific purposes, if their inner sheaths 6 are colored differently.
  • the same are expediently stranded around a central carrier 9, which as Supporting element is used.
  • the carrier 9 can be a thread or a cord made of plastic. He can also be equipped with a tensile element or itself tensile.
  • the structure of the cable K according to FIG. 2 lying over the wires 1 is the same as for the cable K according to FIG. 1.
  • the screen 7 has a band 10 which consists of at least one, with a Plastic carrier 11 is firmly connected metallic layer 12.
  • material for the plastic carrier 11 is preferably a fleece, which give way elastically can and in particular bending and torsional stresses without Resists the risk of damage.
  • the fleece is used to form layer 12, for example "Metallized”.
  • the tape 10 can run lengthwise with overlapping edges around the Be inner jacket 6 that a substantially tubular closed Envelope results.
  • Above the band 10 with an external metallic layer 12 is a Rope or braiding of metallic wires 13 attached.
  • the wires 13 are preferably made of copper.
  • the roping / braiding should be an optical one Have coverage> 90%.
  • the plastic carrier 11 carries a metallic layer 12 on both sides.
  • Fleece used for the plastic carrier 11.
  • the band 10 is preferably arranged between two layers of wires 13 which accordingly form two ropes or braids in the screen 7. The This gives the screen an increased transverse conductivity.
  • the metallic layers 12 are preferably made of copper.
  • wires 13 are for example, tinned copper wires are used.

Landscapes

  • Insulated Conductors (AREA)
  • Communication Cables (AREA)
  • Cable Accessories (AREA)
EP03292034A 2002-09-12 2003-08-18 Câble électrique pour la connexion de charges électriques mobiles Expired - Lifetime EP1398799B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10242254 2002-09-12
DE10242254A DE10242254A1 (de) 2002-09-12 2002-09-12 Elektrisches Kabel zum Anschluß von bewegbaren elektrischen Verbrauchern

Publications (3)

Publication Number Publication Date
EP1398799A2 true EP1398799A2 (fr) 2004-03-17
EP1398799A3 EP1398799A3 (fr) 2004-12-08
EP1398799B1 EP1398799B1 (fr) 2009-09-30

Family

ID=31724671

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03292034A Expired - Lifetime EP1398799B1 (fr) 2002-09-12 2003-08-18 Câble électrique pour la connexion de charges électriques mobiles

Country Status (4)

Country Link
US (1) US6825419B2 (fr)
EP (1) EP1398799B1 (fr)
AT (1) ATE444559T1 (fr)
DE (2) DE10242254A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1863040A2 (fr) * 2006-05-31 2007-12-05 Nexans Câble électrique flexible
EP1768133A3 (fr) * 2005-09-22 2013-03-06 HEW-KABEL GmbH Câble électrique blindé hautement flexible pour la transmission de données à haute fréquence pour des moniteurs pivotables, en particulier des dispositifs LCD
CN105390190A (zh) * 2015-12-14 2016-03-09 江苏上上电缆集团有限公司 一种工业机器人用电缆及其制造方法
EP3142125A1 (fr) * 2015-09-09 2017-03-15 Lapp Engineering & Co. Cable
WO2017211828A1 (fr) * 2016-06-08 2017-12-14 Coroplast Fritz Müller Gmbh & Co. Kg Ligne électrique coaxiale pour processus de traitement automatique

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1589541B1 (fr) * 2004-04-19 2007-05-30 Nexans Câble électrique flexible de commande et de puissance
DE102005022190B3 (de) 2005-05-13 2006-10-12 Koch, Ulrike Energie-Bus-Kabel
US7468489B2 (en) * 2006-04-24 2008-12-23 Commscope, Inc. Of North Carolina Cable having internal identifying indicia and associated methods
US7804029B1 (en) * 2008-12-05 2010-09-28 The United States Of America As Represented By The United States Department Of Energy Electromagnetic wrap
US11336058B2 (en) * 2013-03-14 2022-05-17 Aptiv Technologies Limited Shielded cable assembly
JP2015130326A (ja) * 2013-12-10 2015-07-16 デルファイ・テクノロジーズ・インコーポレーテッド 遮蔽ケーブルアセンブリ
WO2015090658A1 (fr) 2013-12-20 2015-06-25 Continental Teves Ag & Co. Ohg Câble hybride, procédé de fabrication de celui-ci et utilisation d'un tel câble hybride
CN105304191A (zh) * 2014-06-25 2016-02-03 江苏海达电缆有限公司 一种改进型防水电缆
DE102014223119B4 (de) * 2014-11-12 2021-01-28 Leoni Kabel Gmbh Datenkabel sowie Verfahren zur Herstellung eines Datenkabels
CN109243687A (zh) * 2018-08-31 2019-01-18 贵州新曙光电缆有限公司 一种用于地下铺设的电缆
DE102019103123A1 (de) * 2019-02-08 2020-08-13 Tesa Se Thermisch erweichbares Klebeband und Verfahren zum Ummanteln von langgestrecktem Gut insbesondere Leitungen
CN112037995B (zh) * 2020-08-31 2022-04-08 安徽国信电缆科技股份有限公司 一种交联聚乙烯绝缘阻燃聚氯乙烯护套变频电力电缆

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999060578A1 (fr) * 1998-05-14 1999-11-25 Siemens Aktiengesellschaft Cable electrique de transmission de signaux
US6362432B1 (en) * 1998-02-27 2002-03-26 Pirelli Kabel Und Systeme Gmbh & Co. Kg Flexible power and control cable for high noise environments
EP1267362A1 (fr) * 2001-06-15 2002-12-18 Nexans Câble de transmission de signaux électriques

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3151234A1 (de) * 1981-12-21 1983-06-30 Siemens AG, 1000 Berlin und 8000 München Flexible elektrische leitung
DE3326986A1 (de) * 1983-07-27 1985-02-07 kabelmetal electro GmbH, 3000 Hannover Mehradriges flexibles elektrisches energiekabel
DE19717645C2 (de) * 1997-04-25 2001-01-18 Daetwyler Ag Altdorf Keramisierbare flammwidrige Zusammensetzung, Verfahren zur Herstellung und deren Verwendung
DE19729646C2 (de) * 1997-07-10 2001-08-16 Alcatel Sa Elektrisches Kabel
DE10036610A1 (de) * 2000-07-27 2002-02-07 Alcatel Sa Flexible elektrische Leitung für Schleppketten

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6362432B1 (en) * 1998-02-27 2002-03-26 Pirelli Kabel Und Systeme Gmbh & Co. Kg Flexible power and control cable for high noise environments
WO1999060578A1 (fr) * 1998-05-14 1999-11-25 Siemens Aktiengesellschaft Cable electrique de transmission de signaux
EP1267362A1 (fr) * 2001-06-15 2002-12-18 Nexans Câble de transmission de signaux électriques

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1768133A3 (fr) * 2005-09-22 2013-03-06 HEW-KABEL GmbH Câble électrique blindé hautement flexible pour la transmission de données à haute fréquence pour des moniteurs pivotables, en particulier des dispositifs LCD
EP1863040A2 (fr) * 2006-05-31 2007-12-05 Nexans Câble électrique flexible
EP1863040A3 (fr) * 2006-05-31 2008-03-26 Nexans Câble électrique flexible
EP3142125A1 (fr) * 2015-09-09 2017-03-15 Lapp Engineering & Co. Cable
CN105390190A (zh) * 2015-12-14 2016-03-09 江苏上上电缆集团有限公司 一种工业机器人用电缆及其制造方法
WO2017211828A1 (fr) * 2016-06-08 2017-12-14 Coroplast Fritz Müller Gmbh & Co. Kg Ligne électrique coaxiale pour processus de traitement automatique

Also Published As

Publication number Publication date
US20040050582A1 (en) 2004-03-18
EP1398799A3 (fr) 2004-12-08
DE10242254A1 (de) 2004-03-25
EP1398799B1 (fr) 2009-09-30
ATE444559T1 (de) 2009-10-15
US6825419B2 (en) 2004-11-30
DE50311959D1 (de) 2009-11-12

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