WO2017177735A1 - 阵列基板及其制备方法、传感器和探测设备 - Google Patents
阵列基板及其制备方法、传感器和探测设备 Download PDFInfo
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- WO2017177735A1 WO2017177735A1 PCT/CN2017/070747 CN2017070747W WO2017177735A1 WO 2017177735 A1 WO2017177735 A1 WO 2017177735A1 CN 2017070747 W CN2017070747 W CN 2017070747W WO 2017177735 A1 WO2017177735 A1 WO 2017177735A1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- Embodiments of the present invention relate to an array substrate and a method of fabricating the same, a sensor, and a detection device.
- Photoelectric sensors have the advantages of high precision, fast response, non-contact, measurable parameters and simple structure. They are widely used in detection and control. For example, photoelectric sensors can be applied to soot turbidity monitors, bar code scanning pens, product counters, photoelectric smoke alarms, rotational speed measuring instruments, laser weapons, and the like.
- the photosensor includes an array substrate including a thin film transistor and a photodiode.
- the photodiode receives light and converts the optical signal into an electrical signal through a photovoltaic effect, and controls the storage and reading of the electrical signal by turning off and turning on the thin film transistor, thereby implementing detection or control functions. Therefore, the performance of thin film transistors is very important in photoelectric sensors. Among them, signal interference and light leakage are the key factors affecting the performance of thin film transistors.
- the photoelectric sensor In order to obtain a better signal-to-noise ratio, the photoelectric sensor usually adds a signal shielding metal layer to the thin film transistor, and then applies a stable voltage to the signal shielding metal layer to shield the sensing electrode from generating electric field on the source and the drain. Current, thereby reducing the effect on the performance of the thin film transistor.
- sensors use more layers in the manufacturing process and more process steps, thereby increasing production costs.
- At least one embodiment of the present invention provides an array substrate, a preparation method thereof, a sensor, and a detection device.
- the array substrate can be used for sensors and detecting devices.
- the first metal layer and the passivation layer can be patterned in the same patterning process, and the manufacturing process is combined to facilitate production, and the production cost is saved.
- At least one embodiment of the present invention provides an array substrate comprising: a substrate; a thin film transistor disposed on the substrate, the thin film transistor including a source and an active layer; and a passivation layer disposed on the substrate a thin film transistor; a first metal layer disposed on the passivation layer; an insulating layer disposed on the first metal layer; a via structure extending through the insulating layer, the first metal layer, and a passivation layer; a detecting unit disposed on the insulating layer, the detecting unit includes a second metal layer; wherein the second metal layer is in direct contact with the source through the via structure.
- the array substrate further includes: a groove penetrating the first metal layer and the passivation layer, and the groove is parallel to the substrate The direction of the substrate is between the via structure and the active layer, and the first metal layer is broken at the groove to form different portions spaced apart from each other.
- a projection of the first metal layer on the substrate substrate and a projection of the thin film transistor on the substrate substrate at least partially coincide.
- the detecting unit further includes a bias electrode spaced apart from the second metal layer, and the second metal layer and the bias electrode A semiconductor layer that is in contact with each other.
- a transparent conductive layer is disposed on the second metal layer.
- the thickness of the transparent conductive layer is greater than the thickness of the second metal layer.
- the transparent conductive layer includes any one of ITO and IZO.
- the material of the insulating layer is any one of an organic resin, silicon nitride, and silicon oxide.
- the insulating layer has a thickness of 1-4 ⁇ m.
- the material of the first metal layer and the second metal layer is any one or a combination of molybdenum, aluminum, and copper.
- At least one embodiment of the present invention also provides a sensor comprising the array substrate of any of the embodiments of the present invention.
- At least one embodiment of the present invention also provides a detecting apparatus comprising the sensor of any of the embodiments of the present invention.
- At least one embodiment of the present invention also provides a method of fabricating an array substrate, comprising: forming a thin film transistor on a substrate, the thin film transistor including a source and an active layer; and sequentially depositing a passivation layer on the thin film transistor a film and a first metal layer film; performing a first patterning process on the first metal layer film and the passivation layer film to form a first metal layer, a passivation layer, and located at the first a first connection hole and a groove in the metal layer and the passivation layer, the first connection hole exposing a portion of the source, the first metal layer being broken at the groove to form a space therebetween a different portion; forming an insulating layer film on the first metal layer, the passivation layer, the first connection hole, and the groove and performing a second patterning process to form an insulating layer pattern and a second connection hole
- the first connection hole and the second connection hole communicate to form a via structure; a detecting unit is formed on the base substrate on which the via structure
- the first metal layer film and the passivation layer film are etched by using a first etchant.
- the first metal layer film and the first etchant and the third etchant are respectively used
- the passivation layer film is etched.
- the groove is located between the via structure and the active layer in a direction parallel to the substrate.
- a projection of the first metal layer on the substrate substrate and a projection of the thin film transistor on the substrate substrate at least partially coincide.
- the method further includes: forming a transparent conductive layer on the second metal layer.
- the transparent conductive layer includes any one of ITO and IZO.
- FIG. 1 is a schematic cross-sectional view of an array substrate according to an embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view of an array substrate according to an example of the present invention.
- FIG. 3 is a schematic cross-sectional view of an array substrate according to an example of the present invention.
- FIG. 4 is a schematic cross-sectional view showing a via structure according to an embodiment of the present invention.
- FIG. 5 is a flowchart of a method for preparing an array substrate according to an embodiment of the present invention.
- 6a-6j are schematic cross-sectional views showing different stages of an array substrate in a manufacturing process according to an embodiment of the invention.
- At least one embodiment of the present invention provides an array substrate comprising: a substrate; a thin film transistor disposed on the substrate, the thin film transistor including a source and an active layer; and a passivation layer disposed on the thin film transistor; a metal layer disposed on the passivation layer; an insulating layer disposed on the first metal layer; a via structure penetrating the insulating layer, the first metal layer and the passivation layer; and a detecting unit disposed on the insulating layer
- the detecting unit includes a second metal layer; wherein the second metal layer is in direct contact with the source through the via structure.
- the array substrate can be used for sensors and detection devices.
- the first metal layer and the passivation layer can be patterned in the same patterning process.
- the one-time patterning process can include photoresist coating and exposure. And development, and one or more etchings, removal of photoresist, and the like.
- Embodiments in accordance with the present invention incorporate manufacturing processes that facilitate production while saving production costs.
- FIG. 1 is a schematic cross-sectional view of an array substrate according to an embodiment of the invention.
- the array substrate 100 includes: a substrate substrate 101; a thin film transistor 102 disposed on the substrate substrate 101, the thin film transistor 102 includes a source 1025 and an active layer 1023; a passivation layer 104 is disposed on the thin film transistor 102; a first metal layer 105 disposed on the passivation layer 104; an insulating layer 106 disposed on the first metal layer 105; a via structure 107 extending through the insulating layer 106, the first metal layer 105, and the passivation
- the layer 104 is disposed on the insulating layer 106.
- the detecting unit 103 includes a second metal layer 1031. The second metal layer 1031 is in direct contact with the source 1025 through the via structure 107.
- the array substrate further includes a groove 108 penetrating through the first metal layer 105 and the passivation layer 104, and the groove 108 is located in the via structure 107 in a direction parallel to the substrate 101.
- the first metal layer 105 is broken at the grooves 108 to form different portions spaced apart from each other.
- the recess 108 is formed over the source 1025, and after the first metal layer 105 is broken at the recess 108, a first portion located adjacent the via structure 107 and a second portion spaced from the first portion may be formed.
- the recess 108 divides the first metal layer 105 into different portions spaced apart from each other, and there is no electrical connection between the first portion and the second portion of the first metal layer 105 that are spaced apart from each other.
- the first portion of the first metal layer 105 can help the second metal layer 1031 and the source 1025 to conduct better at the via structure 107; the second portion of the first metal layer 105 can be applied with a regulated voltage to reduce the second
- the electric field of the metal layer 1031 affects the thin film transistor 102 while shielding the thin film transistor 102 from light.
- the thin film transistor 102 further includes a gate 1021, a gate insulating layer 1022 covering the gate 1021, and a drain 1024.
- the second portion of the first metal layer 105 may be applied with a stable voltage to shield the second portion.
- the electric field of the metal layer 1031 is at the drain 1024, the source 1025, and the drain 1024.
- the induced current generated on the connected data lines reduces the influence of the electric field of the second metal layer 1031 on the thin film transistor 102.
- the projection of the first metal layer 105 on the substrate 101 at least partially coincides with the projection of the thin film transistor 102 on the substrate 101, at least the first metal layer 105 on the substrate 101.
- the projection covers the projection of the drain 1024 and the active layer 1023 on the substrate.
- the ratio of the on-state current to the off-state current of the thin film transistor is required to be more than 10 7 or more. Since the illumination may seriously affect the switching characteristics of the thin film transistor, the active device of the TFT is shielded to meet the above-mentioned requirements.
- the ratio of the off-state current so at least to be able to shield the active layer 1023, so that at least the projection of the first metal layer 105 on the substrate 101 covers the projection of the active layer 1023 on the substrate;
- Layer 105 is to shield the induced current on drain 1024, so at least the projection of first metal layer 105 on substrate 101 covers the projection of drain 1024 on the substrate.
- the detecting unit 103 further includes a bias electrode 1032 spaced apart from the second metal layer 1031 and a semiconductor layer 1033 that is in contact with both the second metal layer 1031 and the bias electrode 1032.
- the spacing arrangement herein means that the second metal layer 1031 and the bias electrode 1032 are not in direct contact, and the second metal layer 1031 and the bias electrode 1032 may be juxtaposed in a direction parallel to the substrate 101.
- the structure may also adopt a structure in which the second metal layer 1031 and the bias electrode 1032 are disposed in parallel in a direction perpendicular to the substrate 101, that is, the second metal layer 1031 and the bias electrode 1032 sandwich the semiconductor layer. Set between them.
- the structure shown in FIG. 1 is a structure in which the second metal layer 1031 and the bias electrode 1032 are juxtaposed in a direction parallel to the base substrate 101.
- an a-Si semiconductor layer may be disposed on the second metal layer 1031 and the bias electrode 1032 and in a space region therebetween, and the second metal layer 1031 and the bias voltage may be disposed.
- An insulating film is disposed on the electrode 1032, which prevents the second metal layer 1031 and the bias electrode 1032 from being oxidized, and the presence of the insulating film can also make the electrons and holes separately distinct.
- the bias electrode 1032 is completely covered by the a-Si semiconductor layer, and when the bias electrode 1032 receives the high voltage electrical signal, the bias electrode 1032 can apply a high voltage to the a-Si semiconductor layer, and when visible light is irradiated to the a- In the Si semiconductor layer, the a-Si semiconductor layer can convert the optical signal into an electrical signal, and is connected to the source 1025 of the thin film transistor 102 at the via structure 107 through the second metal layer 1031, and conducts an electrical signal to the thin film transistor 102. The output of the electrical signal is controlled by the thin film transistor 102.
- the bias electrode 1032 The material may be metal or other conductive material without limiting the biasing property of the bias electrode 1032.
- the material of the bias electrode 1032 may be a conductive metal such as molybdenum, aluminum or copper or an alloy formed by any combination thereof; the material of the bias electrode 1032 may also be ITO, AZO, IZO, conductive resin, graphene film. Conductive materials such as carbon nanotube films.
- FIG. 2 is a schematic cross-sectional view of an array substrate according to an example of the present invention.
- the structure shown in FIG. 2 is a structure in which the second metal layer 1031 and the bias electrode 1032 are disposed in parallel in a direction perpendicular to the base substrate 101, that is, the semiconductor layer 1033 is provided on the second metal layer 1031, and the semiconductor layer 1033 is provided.
- the electrode 1032 is biased.
- the bias electrode 1032 should be a transparent conductive material.
- the bias electrode 1032 can be made of ITO, IZO, AZO, conductive resin, graphene film, carbon nanotube. A material such as a film is formed.
- the thickness of the second metal layer 1031 is 0.03-0.06 ⁇ m, for example, 0.05 ⁇ m
- the thickness of the bias electrode 1032 is 0.05-0.1 ⁇ m, for example, 0.08 ⁇ m.
- a transparent conductive layer 1034 may also be disposed on the second metal layer 1031.
- the transparent conductive layer 1034 has good flexibility and high conductivity, and can ensure normal conduction of electrical signals.
- a high-thickness insulating layer 106 is applied to the thin film transistor, and the first metal layer 105 is disposed at the same time.
- the sensing electrode that is, the thickness of the second metal layer 1031 is required to be thinner, and the thinner second metal layer 1031 can reduce the possible area of leakage and reduce leakage current.
- the second metal layer 1031 When the second metal layer 1031 is in communication with the thin film transistor across the high-thickness insulating layer, since the physical structure of the high-thickness insulating layer and the thickness of the second metal layer 1031 are thin, the second metal layer 1031 is easily broken to cause conduction. A problem of difficulty, especially at the corner, is that the second metal layer 1031 is easily broken.
- the transparent conductive layer 1034 is provided on the second metal layer 1031, the problem that the second metal layer 1031 is broken and the conduction cannot be prevented can be prevented.
- a transparent conductive layer 1034 needs to be disposed on the peripheral electrode, so that the transparent conductive layer 1034 is not provided on the second metal layer 1031.
- FIG. 3 is a schematic cross-sectional view of an array substrate according to an example of the present invention.
- the thickness of the transparent conductive layer 1034 is greater than the thickness of the second metal layer 1031.
- the transparent conductive layer 1034 has a thickness of 0.08 to 0.15 ⁇ m, for example, 0.1 ⁇ m.
- the transparent conductive layer 1034 may include any one of ITO and IZO, and may be any of transparent conductive materials such as AZO, conductive resin, graphene film, and carbon nanotube film.
- the insulating layer 106 may be an organic insulating layer such as an organic resin or the like; or may be an inorganic insulating layer such as silicon nitride, silicon oxide or the like.
- the insulating layer 106 has a thickness of 1-4 [mu]m, for example 1.5 [mu]m.
- the high-thickness insulating layer 106 shields the noise signal, and the high-thickness insulating layer 106 also serves to flatten.
- the material of the first metal layer 105 and the second metal layer 1031 is any one or any alloy of metals such as molybdenum, aluminum, and copper.
- FIG. 4 is a schematic cross-sectional view of a via structure according to an embodiment of the present invention, the via structure 107 including a first portion, a second portion, and a third portion.
- the first portion, the second portion, and the third portion sequentially have a first size 201, a second size 202, and a third formed on the side of the passivation layer 104, the first metal layer 105, and the insulating layer 106 away from the substrate 101 Size 203.
- the first size 201 is less than or equal to the second size 202
- the second size 202 is less than or equal to the third size 203
- a gap is formed between the passivation layer 104 and the first metal layer 105.
- a step 204 is formed with a second step 205 between the first metal layer 105 and the insulating layer 106.
- the first step 204 and the second step 205 make the via structure 107 smooth, thereby facilitating deposition of the second metal layer 1031 in FIG. 1 to FIG. 3, and the second metal layer 1031 is more difficult to break, reinforcing the second metal.
- the conduction performance of layer 1031 is provided.
- the embodiment provides a sensor which is a photoelectric sensor which is a sensor using a photoelectric element as a detecting element. It first converts the changes measured by the outside into changes in the optical signal, and then further converts the optical signal into an electrical signal by means of the optoelectronic component.
- the receiver and the detecting circuit of the sensor integrally include any of the array substrates in the first embodiment.
- the sensor may further include a scintillator layer or a phosphor layer disposed at an end of the detection unit that receives the radiation or light in the array substrate for converting the radiation into light, in the array substrate
- the detection unit can sense The converted light produces a corresponding electrical signal.
- the sensor provided by this embodiment can be used to detect different rays by selecting the type of scintillator layer or phosphor layer.
- the embodiment provides a detecting device, including a detecting device and a control system, wherein the detecting device includes the sensor in the second embodiment.
- the detection device can be used for ray measurement and detection, industrial automatic control, photometric measurement, etc. in the visible or near-infrared band; and mainly used for missile guidance, infrared thermal imaging, infrared remote sensing, etc. in the infrared band.
- the embodiment provides a method for preparing an array substrate, comprising: forming a thin film transistor on a substrate, the thin film transistor including a source and an active layer; and sequentially depositing a passivation layer film and a first metal layer film on the thin film transistor Performing a first patterning process on the first metal layer film and the passivation layer film to form a first metal layer, a passivation layer, a first connection hole and a groove in the first metal layer and the passivation layer, the first connection The hole exposes a portion of the source, the first metal layer is broken at the groove to form different portions spaced apart from each other; an insulating layer film is formed on the first metal layer, the passivation layer, the first connection hole, and the groove a patterning process to form an insulating layer pattern and a second connection hole, wherein the first connection hole and the second connection hole communicate to form a via structure; and the detection unit is formed on the base substrate on which the via structure is formed, and the detection unit includes The second metal layer, the second metal
- each patterning process may include substrate cleaning, photoresist coating, exposure, development, etching, photoresist removal (eg, stripping), and the like.
- FIG. 5 is a flowchart of a method for fabricating an array substrate according to an embodiment of the present invention, and describes a process of the method for fabricating the array substrate.
- FIG. 6a-6j are schematic cross-sectional views showing different stages of an array substrate in a manufacturing process according to an embodiment of the invention.
- a photoresist pattern corresponding to the gate electrode 1021, the gate line, or the like is formed on the metal layer film, and the metal layer film is patterned by using the photoresist pattern as an etching mask to form a gate on the base substrate 101.
- the pole 1021, the gate line, and the like are schematic cross-sectional views showing different stages of an array substrate in a manufacturing process according to an embodiment of the invention.
- the base substrate 101 is a transparent insulator, and the material for the base substrate 101 includes a glass substrate and a quartz substrate or other suitable materials; the gate metal film may use a metal such as Cr, W, Ti, Ta, Mo, Al, Cu, or the like. And alloys thereof, which may be formed by chemical vapor deposition (CVD) or sputtering.
- CVD chemical vapor deposition
- a capping gate 1021 is formed on a substrate substrate on which a gate electrode 1021, a gate line, or the like is formed.
- the gate insulating layer 1022 of the gate line which is used as the material of the gate insulating layer 1022, includes SiNx and SiOx or other suitable materials.
- the gate insulating layer 1022 has a thickness of 0.35 to 0.5 ⁇ m, for example, 0.4 ⁇ m.
- an amorphous silicon layer at least partially overlapping the gate electrode 1021 in a direction perpendicular to the main surface of the base substrate 101 is formed on the base substrate on which the gate insulating layer 1022 is formed.
- the formation process of the amorphous silicon layer comprises: depositing an amorphous silicon film by chemical vapor deposition, forming a photoresist film on the amorphous silicon film, and patterning the photoresist film by photolithography to be amorphous A photoresist pattern is formed on the silicon film, and the amorphous silicon film is patterned by using the photoresist pattern as an etch mask.
- the active layer 1023 has a thickness of 0.03-0.06 ⁇ m, for example, 0.05 ⁇ m.
- a source/drain metal layer film (not shown) is formed on the surface of the entire base substrate 101 on which the gate electrode 1021, the gate insulating layer 1022, and the active layer 1023 are formed, for example, by CVD or sputtering. Processing formed. Then, a photoresist is coated on the surface of the source and drain metal layer films, and a photoresist pattern is formed on the source and drain metal layer films by exposure, development, and the like, and the photoresist pattern is used as an etching mask source, The drain metal layer film is patterned to form a source 1025 and a drain 1024 on the insulating layer.
- the material of the source and drain metal layers includes a single layer film of aluminum lanthanum (AlNd) alloy, tungsten molybdenum alloy (WMo), aluminum (Al), copper (Cu), molybdenum (Mo) or chromium (Cr), or these A composite film composed of any combination of metallic materials.
- AlNd aluminum lanthanum
- WMo tungsten molybdenum alloy
- Al aluminum
- Cu copper
- Mo molybdenum
- Cr chromium
- a passivation layer film 104' and a first metal layer film 105' are sequentially deposited on the thin film transistor, and then coated on the surface of the first metal layer film 105'.
- the photoresist is coated, and the photoresist is patterned to form a photoresist pattern on the first metal layer film 105', and the photoresist pattern is used as an etching mask for the first metal layer film 105' and the passivation layer.
- the film 104' is patterned.
- a first metal layer 105, a passivation layer 104, a first connection hole 1071, and a groove 108 are formed on the thin film transistor.
- the material of the passivation layer film 104' includes an inorganic insulating film such as silicon nitride, silicon oxide, or the like, and has a thickness of 0.15 to 0.25 ⁇ m, for example, 0.2 ⁇ m.
- the passivation layer film is deposited by a chemical vapor deposition method, and the material of the first metal layer film includes any one of molybdenum, aluminum, copper or an alloy formed thereof, for example, aluminum copper alloy, aluminum molybdenum alloy, copper molybdenum Alloy, molybdenum aluminum copper alloy.
- the first etchant may be used for the first metal layer film 105' and the passivation layer.
- the film 104' is etched.
- the first etchant is, for example, a mixed corrosive ion, and is a mixed solution containing ammonium fluoride (NH 4 F), hydrofluoric acid (HF), or the like.
- the first metal layer film 105' and the passivation layer film 104' are etched using a second etchant and a third etchant, respectively.
- the first metal layer film 105' and the passivation layer film 104' are etched by the same mask, but after etching the first metal layer film with the second etchant, the etchant is replaced by the third moment.
- the etchant further etches the passivation layer film 104'.
- the second etchant comprises a solution of water, nitric acid, phosphoric acid and acetic acid, wherein the content of each acid has a certain range limitation, for example, the weight percentage of nitric acid is between 0.1% and 4%.
- the weight percentage of phosphoric acid is between 50% and 78%, and the weight percentage of acetic acid is between 0.1% and 15%.
- the weight percent of nitric acid is, for example, 1.5%
- the weight percent of phosphoric acid is, for example, 70%
- the weight percent of acetic acid is, for example, 10%
- the remainder of the etchant is water
- the water is, for example, deionized water.
- the etchant may further include an azole compound as an inhibitor to stabilize the etching rate of the metal ion chelating agent.
- the metal ion chelating agent is, for example, citric acid, oxalic acid, ethylenediaminetetraacetic acid or trans-cyclohexenediaminetetracarboxylic acid.
- the third etchant includes an alkali solution such as KOH for wet etching, and may also include a gas such as SF 6 , O 2 for dry etching.
- Step 204 the presence of the first step 204 makes the first connection hole 1071 gentle.
- the first connection hole 1071 includes a first portion and a second portion. The first portion and the second portion sequentially have a first size 201 and a portion formed on the passivation layer 104 and the first metal layer 105 away from the substrate 101 side.
- the second dimension 202 is less than or equal to the second dimension 202.
- the first metal layer film and the passivation layer film are etched by the first patterning process to form a pattern including the first metal layer 105, the passivation layer 104, the first connection hole 1071 and the groove 108, thereby saving process steps and saving Cost of production.
- an insulating layer film 106' is deposited on the base substrate 101 on which the first metal layer 105, the passivation layer 104, the first connection hole 1071 and the groove 108 are formed, and then in the insulating film 106'
- the surface is coated with a photoresist, and the photoresist is patterned to form a photoresist pattern on the insulating film 106', and the insulating film is patterned by using the photoresist pattern as an etching mask to form the insulating layer 106.
- a second connection hole 1072 wherein the first connection hole 1071 and the second connection hole 1072 communicate with each other to form a via structure.
- the material of the insulating layer 106 is any one of an organic resin, silicon nitride, and silicon oxide.
- the second connection hole 1072 includes a third portion having a third dimension 203 formed on the insulating layer 106 away from the side of the substrate 101.
- the second dimension 202 is less than or equal to the third dimension 203
- a second step 205 is formed between the first metal layer 105 and the insulating layer 106. The presence of the second step 205 makes the via structure 107 more gradual, thereby facilitating the deposition of the second metal layer, while the second metal layer is less susceptible to breakage, enhancing the conduction performance of the second metal layer.
- a second metal layer film (not shown) is deposited on the base substrate 101 on which the via structure 107 and the insulating layer 106 are formed, and then a photoresist is coated on the surface of the second metal layer film, and The photoresist is patterned to form a photoresist pattern on the second metal layer film, and the second metal layer film is patterned using the photoresist pattern as an etch mask to form a pattern of the second metal layer 1031.
- the second metal layer 1031 is in direct contact with the source 1025 at the via structure 107.
- the biasing electrode 1032 of the light transmissive or opaque material is formed by the same patterning process, and will not be described herein.
- the method of fabricating the array substrate may further include forming a transparent conductive layer (not shown) on the second metal layer.
- the transparent conductive layer may be ITO, AZO, IZO, a transparent conductive resin, a graphene film, a carbon nanotube film, or the like.
- an a-Si semiconductor layer 1033 is formed on the base substrate 101 on which the second metal layer 1031 and the bias electrode 1032 are formed.
- Embodiments of the present invention provide an array substrate, a method for fabricating the same, a sensor, and a detecting device.
- At least one embodiment of the present invention provides an array substrate comprising: a substrate; a thin film transistor disposed on the substrate, the thin film transistor including a source and an active layer; and a passivation layer disposed on the thin film transistor; a metal layer disposed on the passivation layer; an insulating layer disposed on the first metal layer; a via structure penetrating the insulating layer, the first metal layer and the passivation layer; and a detecting unit disposed on the insulating layer, the detecting unit A second metal layer is included; wherein the second metal layer is in direct contact with the source through the via structure.
- the array substrate and the sensor and the detecting device including the same have the following advantages: the array substrate can be used for a sensor and a detecting device, and the first metal layer and the passivation layer can be used in the same patterning process during the fabrication of the array substrate The composition is combined and the production process is combined to facilitate production while saving production costs.
Abstract
Description
Claims (19)
- 一种阵列基板,包括:衬底基板;薄膜晶体管,设置于所述衬底基板上,所述薄膜晶体管包括源极和有源层;钝化层,设置于所述薄膜晶体管上;第一金属层,设置于所述钝化层上;绝缘层,设置于所述第一金属层上;过孔结构,贯穿所述绝缘层、所述第一金属层和所述钝化层;检测单元,设置于所述绝缘层上,所述检测单元包括第二金属层;其中,所述第二金属层通过所述过孔结构与所述源极直接接触。
- 根据权利要求1所述的阵列基板,还包括:贯穿所述第一金属层和所述钝化层的凹槽,且所述凹槽在平行于所述衬底基板的方向上位于所述过孔结构和所述有源层之间,所述第一金属层在所述凹槽处断开以形成彼此间隔的不同部分。
- 根据权利要求1或2所述的阵列基板,其中,所述第一金属层在所述衬底基板上的投影与所述薄膜晶体管在所述衬底基板上的投影至少部分重合。
- 根据权利要求1-3中任一项所述的阵列基板,其中,所述检测单元还包括与所述第二金属层间隔设置的偏压电极、以及与所述第二金属层和所述偏压电极均接触的半导体层。
- 根据权利要求1-4中任一项所述的阵列基板,其中,所述第二金属层上设置有透明导电层。
- 根据权利要求5所述的阵列基板,其中,所述透明导电层的厚度大于所述第二金属层的厚度。
- 根据权利要求6所述的阵列基板,其中,所述透明导电层包括ITO、IZO中的任意一种。
- 根据权利要求1-7中任一项所述的阵列基板,其中,所述绝缘层的材料为有机树脂、氮化硅和氧化硅中的任意一种。
- 根据权利要求8所述的阵列基板,其中,所述绝缘层的厚度为1-4μm。
- 根据权利要求1-9中任一项所述的阵列基板,其中,所述第一金属层、所述第二金属层的材料为钼、铝、铜中的任意一种或组合。
- 一种传感器,包括权利要求1-10中任一项所述的阵列基板。
- 一种探测设备,包括权利要求11所述的传感器。
- 一种阵列基板的制备方法,包括:在衬底基板上形成薄膜晶体管,所述薄膜晶体管包括源极和有源层;在所述薄膜晶体管上依次沉积钝化层薄膜和第一金属层薄膜;对所述第一金属层薄膜和所述钝化层薄膜进行第一构图工艺以形成第一金属层、钝化层、位于所述第一金属层和所述钝化层中的第一连接孔和凹槽,所述第一连接孔露出所述源极的一部分,所述第一金属层在所述凹槽处断开以形成彼此间隔的不同部分;在所述第一金属层、所述钝化层、所述第一连接孔和所述凹槽上形成绝缘层薄膜并进行第二构图工艺以形成绝缘层图案和第二连接孔,其中所述第一连接孔和所述第二连接孔连通以形成过孔结构;在形成有所述过孔结构的衬底基板上形成检测单元,所述检测单元包括第二金属层,所述第二金属层通过所述过孔结构与所述源极直接接触。
- 根据权利要求13所述的制备方法,其中,在所述第一构图工艺中,采用第一刻蚀剂对所述第一金属层薄膜和所述钝化层薄膜进行刻蚀。
- 根据权利要求13所述的制备方法,其中,在所述第一构图工艺中,采用第二刻蚀剂和第三刻蚀剂分别对所述第一金属层薄膜和所述钝化层薄膜进行刻蚀。
- 根据权利要求13-15中任一项所述的制备方法,其中,所述凹槽在平行于所述衬底基板的方向上位于所述过孔结构和所述有源层之间。
- 根据权利要求13-16中任一项所述的制备方法,其中,所述第一金属层在所述衬底基板上的投影与所述薄膜晶体管在所述衬底基板上的投影至少部分重合。
- 根据权利要求13-17中任一项所述的制备方法,还包括:在所述第二金属层上形成透明导电层。
- 根据权利要求18所述的制备方法,其中,所述透明导电层包括ITO、IZO中的任意一种。
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US15/544,704 US10224353B2 (en) | 2016-04-13 | 2017-01-10 | Manufacturing method for an array substrate |
EP17737456.8A EP3444842B1 (en) | 2016-04-13 | 2017-01-10 | Array substrate, manufacturing method therefor, sensor, and detection device |
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CN110176519B (zh) * | 2019-06-17 | 2021-08-06 | 京东方科技集团股份有限公司 | 一种平板探测器及其制作方法 |
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CN111312777B (zh) * | 2020-02-26 | 2023-12-15 | 合肥鑫晟光电科技有限公司 | 显示基板、显示面板、显示装置和显示基板的制作方法 |
US11281046B2 (en) * | 2020-03-17 | 2022-03-22 | Shenzhen China Star Optoelectronics Semiconductor Display Technology Co., Ltd. | Backlight module, manufacturing method thereof, and display device |
CN112713161B (zh) * | 2020-12-30 | 2023-10-31 | 武汉华星光电技术有限公司 | 一种阵列基板及其制备方法 |
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