WO2017171276A1 - 관체형 열교환기 - Google Patents
관체형 열교환기 Download PDFInfo
- Publication number
- WO2017171276A1 WO2017171276A1 PCT/KR2017/002799 KR2017002799W WO2017171276A1 WO 2017171276 A1 WO2017171276 A1 WO 2017171276A1 KR 2017002799 W KR2017002799 W KR 2017002799W WO 2017171276 A1 WO2017171276 A1 WO 2017171276A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat exchanger
- tube
- guide piece
- turbulator
- tubular heat
- Prior art date
Links
- 239000000567 combustion gas Substances 0.000 claims abstract description 52
- 238000002485 combustion reaction Methods 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 17
- 239000012530 fluid Substances 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/34—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
- F24H1/36—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side the water chamber including one or more fire tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
- F15D1/0015—Whirl chambers, e.g. vortex valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/26—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body
- F24H1/28—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes
- F24H1/287—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes with the fire tubes arranged in line with the combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/34—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/40—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/44—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with combinations of two or more of the types covered by groups F24H1/24 - F24H1/40 , e.g. boilers having a combination of features covered by F24H1/24 - F24H1/40
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0015—Guiding means in water channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0026—Guiding means in combustion gas channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/10—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/1684—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/04—Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/12—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0035—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for domestic or space heating, e.g. heating radiators
Definitions
- the present invention relates to a tubular heat exchanger, and more particularly, to a tubular heat exchanger capable of improving heat exchange efficiency and preventing deformation and breakage even in a high water pressure environment.
- the heating device is provided with a heat exchanger in which heat exchange is performed between the combustion gas and the heat medium due to the combustion of the fuel to perform heating using the heated heat medium or supply hot water.
- the tubular heat exchanger of the heat exchanger includes a plurality of tubes through which the combustion gas generated by combustion of the burner flows, and heat exchange is performed between the combustion gas and the heat medium by flowing a heat medium to the outside of the tube.
- FIGS. 1 and 2 show a heat exchanger disclosed in EP 2508834
- FIGS. 3 and 4 show a heat exchanger disclosed in EP EP 2437022.
- the outer jacket has a conical shape in a downward direction based on the upper cover 10, and the combustion chamber 4, the upper plate 2, and the upper plate are disposed inside the outer jacket. It consists of a plurality of associations at the bottom, and a lower plate 3 below it. Three types of diaphragms 5, 6, and 7 are provided between the upper plate 2 and the lower plate 3, and the upper diaphragm 5 has a conical shape (angle 90 ° ⁇ ⁇ 180 °). Has an opening.
- the middle diaphragm 6 is a plate which is smaller or similar to the diameter of the outer cylinder, and the lower diaphragm 7 has a diameter similar to that of the outer cylinder and has a structure having an opening in the center.
- the diaphragm is added with regular distribution holes, which are arranged in a single circle or a number of concentric circles.
- the combustion gas generated through the combustion of the burner fastened to the upper cover 10 is primarily heat exchanged in the combustion chamber 4, and the sensible and latent heat of the combustion gas is transferred to the fluid inside the heat exchanger through a plurality of associations.
- the fluid inside the heat exchanger flows through the fluid inlet 11 and flows out of the diameter of the intermediate diaphragm 6 through the central opening of the lower diaphragm 7 and into the central opening of the upper diaphragm 5. It is discharged to the outlet 12.
- the structure is similar to that shown in FIGS. 1 and 2, but the upper plate 2 and the lower plate 3 have a conical shape.
- the flat type and the emboss is applied to the conventional heat exchanger shown in the case, can be applied to low-pressure boiler, it is related to the high pressure of the environment, such as water heaters and commercial products, large capacity boilers There is a disadvantage that can not be applied because of the high possibility of deformation and breakage. In order to solve this problem, it is necessary to increase the thickness of the applied material, which greatly increases the material cost.
- the method of increasing the amount of embossing in the latent heat part is impossible to produce more than a certain amount due to the shape and size of the embossing, and even if applied, the manufacturing process is complicated and the manufacturing cost increases.
- the inner diaphragm there are disadvantages in that the number of parts is increased due to the different types of shapes due to the conical outer cylinder.
- the upper diaphragm has a conical shape, which increases machining costs and makes the heat exchanger assembly process difficult. There is this.
- the present invention has been made to solve the above problems, and an object of the present invention is to provide a tubular heat exchanger that can improve heat exchange efficiency and prevent deformation and breakage even in a high water pressure environment.
- Tubular heat exchanger 100 of the present invention for realizing the object as described above, the outer jacket 110 through which the heat medium is introduced and discharged; A combustion chamber 120 coupled to the inner side of the outer jacket 110 so that a heat medium flow path is formed between the outer jacket 110 and burning of a burner; A plurality of tubes 140 having a flat shape to allow the combustion gas generated in the combustion chamber 120 to flow along the inside and to exchange heat with the heat medium; And a turbulator 150 coupled to the inner side of the tube 140 to induce the generation of turbulence in the flow of the combustion gas.
- the plurality of tubes 140 may be installed in a vertical direction so that the combustion gas generated in the combustion chamber 120 flows downward, and may be radially spaced apart from the circumferential direction.
- a plurality of tubes 140 may be additionally disposed at the central portion between the plurality of radially disposed tubes 140.
- Inside the outer jacket 110 may be provided with a multi-stage diaphragm (160, 170, 180) for guiding the flow of the heat medium so that the flow direction of the heat medium is alternately switched inward and outward in the radial direction spaced up and down.
- a multi-stage diaphragm 160, 170, 180
- the plurality of tubes 140 may be inserted into and supported by the multi-stage diaphragms 160, 170, and 180.
- the multi-layered diaphragm 160, 170, 180 may be formed of a plate-shaped upper diaphragm 160, an intermediate diaphragm 170, and a lower diaphragm 180, wherein the upper diaphragm 160 and the lower diaphragm 180 have a heat medium at the center thereof.
- An opening is formed for the flow of the edge portion, the edge portion is provided to contact the inner surface of the outer jacket 110, the middle diaphragm 170 is formed in the shape of the center blockage, the edge portion of the outer jacket 110 It may be provided to be spaced apart from the inner surface of the heating medium therebetween.
- the lower end of the combustion chamber 120 is coupled to the upper tube sheet 130 is inserted into the upper end of the plurality of tubes 140, the lower end of the plurality of tubes 140 is inserted into the lower end of the outer jacket 110.
- the lower tubesheet 190 may be combined.
- the turbulator 150 divides the inner space of the tube 140 to both sides, and has a flat portion 151 disposed in the longitudinal direction of the tube 140 and a longitudinal direction on both sides of the flat portion 151.
- a plurality of first guide piece 152 and the second guide piece 153 is formed to be spaced apart along the alternately protruding obliquely protruding.
- the turbulator 150 includes an upper turbulator 150a provided on the inflow side of the combustion gas and a lower turbulator 150b provided on the discharge side of the combustion gas.
- a plurality of first guide pieces 152 and second guides formed on the upper turbulator 150a are spaced apart from each other by the plurality of first guide pieces 152 and the second guide pieces 153 which are spaced apart vertically.
- Piece 153 may be arranged at a more dense interval than the space (L1) spaced up and down.
- the first guide piece 152 is disposed to be inclined to one side on one side of the flat portion 151
- the second guide piece 153 is disposed to be inclined to the other side on the other side of the flat portion 151
- the heat medium flowing into the first guide piece 152 and the second guide piece 153 is respectively provided with a second guide piece 153 and a first guide piece disposed adjacent to opposite sides of the planar portion 151. 152 may be sequentially taken over and configured to alternately flow in both spaces of the planar portion 151.
- the heat medium inlet end of the first guide piece 152 is connected to one end of the flat part 151 by a first connecting piece 152a, and at one end and the first connection piece 152a of the flat part 151 and A first communication port 152b is provided between the first guide piece 152 in fluid communication with both spaces of the flat portion 151, and the heat medium inlet end of the second guide piece 153 is provided with a second connection piece ( 153a is connected to the other end of the plane portion 151 and at the same time both sides of the plane portion 151 between the other end of the plane portion 151 and the second connecting piece 153a and the second guide piece 153
- the second communication port 153b in fluid communication may be provided.
- the first guide piece 152 and the second guide piece 153 are partially cut in the planar portion 151 and are bent to both sides of the planar portion 151, respectively, and the first guide piece 152 Through the cut-out portion of the second guide piece 153 may be configured to be in fluid communication to the space on both sides of the flat portion 151.
- the turbulator 150 includes an upper turbulator 150a provided on the inflow side of the combustion gas and a lower turbulator 150b provided on the discharge side of the combustion gas, and the lower turbulator 150b
- the flow path area between the inner surface of the tube 140 may be smaller than the flow path area between the upper turbulator 150a and the inner surface of the tube 140.
- the lower turbulator 150b may have a larger area occupied inside the tube 140 than the upper turbulator 150a.
- a plurality of protrusions 141 may be formed on an inner side surface of the tube 140 positioned at the discharge side of the combustion gas.
- Inside the tube 140 may be further provided with a support 142 for supporting the hydraulic pressure.
- the support portion 142 may be configured as a support that is fixed at both ends on the inner surface of the tube 140.
- the support part 142 may be configured as an embossed protrusion protruding toward the inner side of the tube 140 on both sides of the tube 140.
- the outer jacket 110 may be configured in a cylindrical shape.
- tubular heat exchanger by providing a turbulator and a support inside the tube, it is possible to improve heat exchange efficiency and to prevent deformation and breakage of the tube even in a high water pressure environment. Applicable to combustion equipment of
- the area of the combustion gas flow path between the turbulator and the tube provided in the latent heat exchanger is smaller than the area of the combustion gas flow path between the turbulator and the tube provided in the sensible heat exchanger. It is possible to improve heat exchange efficiency by reducing the flow resistance of the gas and increasing the latent heat recovery efficiency in the latent heat exchanger.
- the structure of the heat exchanger can be simplified, the welded part between parts can be reduced, and the tube can be formed in a flat shape to realize a miniaturized high efficiency heat exchanger.
- the flow path of the heat medium is lengthened, thereby improving heat exchange efficiency and increasing the flow rate of the heat medium, thereby increasing the local flow rate. It is possible to prevent the occurrence of boiling noise and deterioration of thermal efficiency caused by phosphorus overheating and the solidification and deposition of foreign matter contained in the heat medium.
- FIG. 1 is a cross-sectional perspective view showing an embodiment of a conventional tubular heat exchanger
- FIG. 2 is a cross-sectional view of FIG.
- FIG. 3 is a sectional perspective view showing another embodiment of a conventional tubular heat exchanger
- FIG. 4 is a cross-sectional view of FIG.
- FIG. 5 is an external perspective view of a tubular heat exchanger according to the present invention.
- FIGS. 6 and 7 are an exploded perspective view of a tubular heat exchanger according to the present invention.
- FIG. 8 is a plan view of FIG. 5;
- FIG. 9 is a sectional perspective view taken along the line A-A of FIG. 8;
- FIG. 10 is a cross-sectional view taken along the line A-A of FIG. 8,
- FIG. 11 is a perspective view showing (a) the front view and (b) the flow of combustion gas of the turbulator;
- 13 is a cross-sectional view showing various embodiments of the support structure of the tube.
- combustion chamber 121 combustion chamber body
- protrusion 142 support
- turbulator 150a upper turbulator
- first guide piece 152a first connecting piece
- Second Connection 153b Second Communication Port
- middle diaphragm 171,172 tube insertion opening
- opening 190 lower tube sheet
- the tubular heat exchanger 100 so that the flow path of the heat medium is formed between the outer jacket 110, the outer jacket 110, the heat medium is introduced and discharged.
- the combustion chamber 120 the combustion of the burner is burned, a plurality of the flat shape of the combustion gas generated in the combustion chamber 120 flows along the inside to exchange heat with the heat medium
- It is configured to include a tube 140, and a turbulator 150 coupled to the inside of the tube 140 to induce the generation of turbulence in the flow of the combustion gas.
- an upper tube sheet 130 into which upper ends of the plurality of tubes 140 are inserted is coupled to a lower end of the combustion chamber 120, and a flow direction of the heat medium is radially inner and outer surfaces of the tubes 140.
- Multi-stage diaphragms 160, 170, and 180 for guiding the flow of the heating medium to be alternately shifted outward are spaced up and down, and a lower tube into which the lower ends of the plurality of tubes 140 are inserted at the lower end of the outer jacket 110.
- the sheet 190 is joined.
- the plurality of tubes 140 are installed in the vertical direction so that the combustion gas generated in the combustion chamber 120 flows downward, spaced in the circumferential direction and disposed radially, and the plurality of tubes 140 disposed radially.
- a plurality of tubes 140 may be additionally disposed in the central portion between the plurality of tubes.
- the outer jacket 110 is formed in a cylindrical shape of the top and bottom open, the lower one side is connected to the heat medium inlet 111, the upper one side is connected to the heat medium outlet 112. As the outer jacket 110 is configured in a cylindrical shape, the pressure resistance performance may be increased.
- the combustion chamber 120 is composed of a cylindrical combustion chamber body 121 of which upper and lower openings are opened, and a flange portion 122 formed at an upper end of the combustion chamber body 121 and seated on an upper end of the outer jacket 110. .
- the combustion chamber body 121 is disposed to be spaced inward from the inner surface of the outer jacket 110, a space (S4) of the blister structure in which the heat medium flows between the combustion chamber body 121 and the outer jacket 110 is provided. .
- the upper tube sheet 130 seals a lower portion of the combustion chamber 120, and a plurality of tube insertion holes 131 and 132 are inserted into and coupled to the upper end of the tube 140.
- the multi-stage diaphragms 160, 170, and 180 are spaced up and down on the outer surface of the tube 140, thereby switching the heat medium flow path and supporting the tube 140.
- the multi-stage diaphragms 160, 170, and 180 may include a plate-shaped upper diaphragm 160, an intermediate diaphragm 170, and a lower diaphragm 180.
- the upper diaphragm 160 has a tube insertion hole 161 formed in a radial direction, a tube 140 penetrates through the center portion of the upper diaphragm 160, and an opening 162 for flowing the heat medium is formed, and the upper diaphragm ( The edge portion of the 160 is provided to contact the inner surface of the outer jacket 110.
- a plurality of tube insertion holes 171 and 172 are formed in the middle diaphragm 170, and an area in which the tube insertion holes 171 and 172 are not formed is formed in a clogged shape, and an edge portion of the middle diaphragm 170 has the outer jacket ( A flow passage of the heat medium is provided in the space G between the inner surface of the 110.
- the lower diaphragm 180 has the same structure as the upper diaphragm 160, and the tube insertion hole 181 is formed radially, and the tube 140 penetrates through the central portion of the lower diaphragm 180 and the flow of the heat medium.
- An opening 182 is formed, and an edge portion of the lower diaphragm 180 is provided to contact an inner surface of the outer jacket 110.
- the lower tube sheet 190 seals a lower portion of the outer jacket 110 and has a plurality of tube insertion holes 191 and 192 into which the lower end of the tube 140 is inserted.
- the tubular heat exchanger 100 of the present invention includes a sensible heat exchanger 100a in which heat is exchanged between the sensible heat generated in the combustion chamber 120 and the heat medium, and the sensible heat exchanger 100a.
- the latent heat exchange part 100b which heat-exchanges between the latent heat of the combustion gas which passed through the heat exchanger, and a heat medium is comprised integrally.
- the combustion gas generated in the combustion chamber 120 flows downward along the inner space of the tube 140.
- the heat medium flowing into the first space S1 inside the outer jacket 110 through the heat medium inlet 111 passes through the plurality of tubes 140, and then the lower diaphragm. It passes through the opening 182 formed in 180 and flows to the center portion of the second space S2 provided above.
- the heat medium flowing outwardly from the second space S2 flows through the space G spaced between the middle diaphragm 170 and the outer jacket 110 and flows into the third space S3 provided above. .
- the heat medium flowing inwardly in the third space S3 passes through the opening 162 formed in the center of the upper diaphragm 160 to form the fourth space S4 provided between the combustion chamber body 121 and the outer jacket 110. After passing through the heat medium is discharged through the outlet 112.
- the flow path of the heat medium becomes longer, thereby improving heat exchange efficiency, and increasing the flow rate of the heat medium, thereby causing boiling due to local overheating which may be caused during stagnation of the heat medium. The phenomenon can be prevented.
- the turbulator 150 divides the inner space of the tube 140 to both sides and has a flat portion 151 disposed in the longitudinal direction of the tube 140 and a longitudinal direction on both sides of the flat portion 151.
- the first guide piece 152 and the second guide piece 153 which are spaced apart and alternately protrude inclined, may be configured.
- the first guide piece 152 is disposed to be inclined to one side on one side of the flat portion 151
- the second guide piece 153 is disposed to be inclined to the other side on the other side of the flat portion 151. Accordingly, the heat medium flowing into the first guide piece 152 and the second guide piece 153 is respectively disposed in the second guide piece 153 and the first guide adjacent to the opposite side surface of the planar portion 151.
- the pieces 152 are sequentially taken over and alternately flow in both spaces of the planar portion 151.
- the heat medium inlet end of the first guide piece 152 is connected to one end of the flat part 151 by a first connecting piece 152a, and at one end and the first connection piece 152a of the flat part 151 and A first communication port 152b is provided between the first guide piece 152 in fluid communication with both spaces of the flat portion 151.
- the heat medium inlet end of the second guide piece 153 is connected to the other end of the flat part 151 by a second connection piece 153a, and the other end and the second connection piece 153a of the flat part 151 and A second communication port 153b is provided between the second guide piece 153 in fluid communication with both spaces of the flat portion 151.
- the first guide piece 152 and the second guide piece 153 have a portion of the flat portion 151 cut and bent to both sides of the flat portion 151, respectively, and the flat portion 151 is cut out.
- the portion may be configured to be in fluid communication with both sides of the planar portion 151 through the portion.
- the flat part 151 may be formed by welding parts 154 and 155 protruding from both sides to abut on the inner surface of the tube 140 to be welded between the welded parts 154 and 155 and the inner surface of the tube 140. have. Therefore, the area and the location of the welded portion between the turbulator 150 and the tube 140 can be reduced.
- a configuration of the turbulator 150 as shown by the arrow in Fig. 11 (b) is the combustion gas of the tube 110 by the first guide piece 152 and the second guide piece 153. Since the flow direction is continuously changed to one side and the other side in the inner space to promote turbulent flow, it is possible to improve the heat exchange efficiency between the combustion gas and the heat medium.
- the temperature of the combustion gas gradually decreases due to heat exchange with the heat medium. Therefore, in the sensible heat exchanger 100a in which the combustion gas is introduced, the volume of the combustion gas is increased due to the high temperature of the combustion gas, and in the latent heat exchanger 100b in which the combustion gas is discharged, the volume of the combustion gas is lowered and the volume is reduced.
- the flow resistance of the combustion gas is reduced by making the flow path area of the combustion gas which passes through the sensible heat exchange part 100a large, and the flow path area of the combustion gas is relative to the latent heat exchange part 100b. It is preferable to configure small.
- the turbulator 150, the upper turbulator (150a) provided on the inlet side of the combustion gas, and the lower turbulator (150b) provided on the discharge side of the combustion gas is made of an integrated structure
- the lower turbulator 150b has an upper portion such that the flow path area between the lower turbulator 150b and the inner surface of the tube 140 is smaller than the flow channel area between the upper turbulator 150a and the inner surface of the tube 140.
- the area occupied inside the tube 140 may be larger than that of the turbulator 150a.
- an interval L2 in which the plurality of first guide pieces 152 and the second guide pieces 153 are vertically spaced apart from each other is formed in the lower turbulator 150b.
- the plurality of first guide pieces 152 and the second guide pieces 153 formed on the radar 150a may be configured to be arranged at a more dense interval than the space L1 spaced up and down.
- intervals spaced vertically apart from the plurality of first guide pieces 152 and the second guide pieces 153 formed on the turbulator 150 are spaced apart from the inflow side of the combustion gas toward the discharge side of the combustion gas. This can be formed to narrow gradually.
- a plurality of protrusions 141 may be formed on an inner surface of the tube 140 positioned on the discharge side of the combustion gas to reduce a flow path area of the discharge side of the combustion gas. Can be.
- support parts 142; 142a, 142b, and 142c may be further provided inside the tube 140 to support hydraulic pressure of the heat medium.
- the support 142 is a straight support 142a, both ends of which are fixed to the inner surface of the tube 140, as shown in (a) of FIG. 13, as shown in (b) and (c) of FIG. Both ends may be configured to support (142b) is fixed to the inner surface of the tube 140.
- the supporter 142b and the turbulator 150 are first coupled during the fabrication of the tube 140, and the combination of the supporter 142b and the turbulator 150 is connected to the tube ( 140 may be pressed into the inside to be coupled.
- the support part 142 may be configured as an emboss 142c protruding toward the inside of the tube 140 at both sides of the tube 140, as shown in (d) of FIG. have. According to such a configuration, when high water pressure acts outside the tube 140, the emboss 145 formed at the corresponding position may be brought into contact with each other to prevent deformation of the tube 140.
- the tube 140 combined with the support 142 may be applied to a combustion device for various uses in addition to a boiler or a water heater.
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- General Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Details Of Fluid Heaters (AREA)
Abstract
Description
Claims (19)
- 열매체가 유입 및 배출되는 외부 자켓(110);상기 외부 자켓(110)과의 사이에 열매체의 유로가 형성되도록 상기 외부 자켓(110)의 내측에 결합되고, 버너의 연소가 이루어지는 연소실(120);상기 연소실(120)에서 발생된 연소가스가 내부를 따라 유동하며 상기 열매체와 열교환되도록 하는 납작한 형상으로 이루어진 복수의 튜브(140); 및상기 튜브(140)의 내측에 결합되어 상기 연소가스의 유동에 난류의 발생을 유도하는 터뷸레이터(150);를 포함하는 관체형 열교환기.
- 제1항에 있어서,상기 복수의 튜브(140)는 상기 연소실(120)에서 발생된 연소가스가 하방향으로 유동하도록 수직 방향으로 설치되되, 원주방향으로 이격되며 방사상으로 배치된 것을 특징으로 하는 관체형 열교환기.
- 제2항에 있어서,상기 방사상으로 배치된 복수의 튜브(140) 사이의 중앙부에는 복수의 튜브(140)가 추가로 배치된 것을 특징으로 하는 관체형 열교환기.
- 제1항에 있어서,상기 외부 자켓(110)의 내부에는 열매체의 유동 방향이 반경방향 내측과 외측으로 교대로 전환되도록 열매체의 유동을 안내하기 위한 다단의 격막(160,170,180)이 상하로 이격되어 구비된 것을 특징으로 하는 관체형 열교환기.
- 제4항에 있어서,상기 복수의 튜브(140)는 상기 다단의 격막(160,170,180)에 삽입되어 지지되는 것을 특징으로 하는 관체형 열교환기.
- 제4항에 있어서,상기 다단의 격막(160,170,180)은, 플레이트 형상의 상부 격막(160)과 중간부 격막(170) 및 하부 격막(180)으로 이루어지되,상기 상부 격막(160)과 하부 격막(180)은 중앙부에 열매체의 유동을 위한 개구부가 형성되고, 가장자리부는 상기 외부 자켓(110)의 내측면에 접하도록 구비되며,상기 중간부 격막(170)은 중앙부가 막힌 형상으로 이루어지고, 가장자리부는 상기 외부 자켓(110)의 내측면과 이격되어 그 사이로 열매체가 유동하도록 구비된 것을 특징으로 하는 관체형 열교환기.
- 제4항에 있어서,상기 연소실(120)의 하단에는 상기 복수의 튜브(140)의 상단부가 삽입되는 상부 튜브시트(130)가 결합되고,상기 외부 자켓(110)의 하단에는 상기 복수의 튜브(140)의 하단부가 삽입되는 하부 튜브시트(190)가 결합된 것을 특징으로 하는 관체형 열교환기.
- 제1항에 있어서,상기 터뷸레이터(150)는, 상기 튜브(140)의 내부공간을 양측으로 분할하며 상기 튜브(140)의 길이방향으로 배치된 평면부(151)와, 상기 평면부(151)의 양측면에 길이방향을 따라 이격되어 교대로 경사지게 돌출 형성된 복수의 제1가이드편(152)과 제2가이드편(153)을 포함하여 구성된 것을 특징으로 하는 관체형 열교환기.
- 제8항에 있어서,상기 터뷸레이터(150)는, 연소가스의 유입측에 구비되는 상부 터뷸레이터(150a)와, 연소가스의 배출측에 구비되는 하부 터뷸레이터(150b)로 이루어지되,상기 하부 터뷸레이터(150b)에 형성된 복수의 제1가이드편(152)과 제2가이드편(153)이 상하로 이격된 간격(L2)은, 상부 터뷸레이터(150a)에 형성된 복수의 제1가이드편(152)과 제2가이드편(153)이 상하로 이격된 간격(L1)에 비해 보다 조밀한 간격으로 배치된 것을 특징으로 하는 관체형 열교환기.
- 제8항에 있어서,상기 제1가이드편(152)은 상기 평면부(151)의 일측면에 일측으로 경사지게 배치되고,상기 제2가이드편(153)은 상기 평면부(151)의 타측면에 타측으로 경사지게 배치되며,상기 제1가이드편(152)과 제2가이드편(153)으로 유입된 열매체는, 각각 상기 평면부(151)의 반대측면에 인접하게 배치된 제2가이드편(153)과 제1가이드편(152)에 순차로 인계되어 상기 평면부(151)의 양측 공간을 교대로 유동하는 것을 특징으로 하는 관체형 열교환기.
- 제10항에 있어서,상기 제1가이드편(152)의 열매체 유입단은 제1연결편(152a)에 의해 상기 평면부(151)의 일측단에 연결되는 동시에 상기 평면부(151)의 일측단과 제1연결편(152a) 및 제1가이드편(152) 사이에 평면부(151)의 양측 공간으로 유체 소통이 이루어지는 제1소통구(152b)가 마련되고,상기 제2가이드편(153)의 열매체 유입단은 제2연결편(153a)에 의해 상기 평면부(151)의 타측단에 연결되는 동시에 상기 평면부(151)의 타측단과 제2연결편(153a) 및 제2가이드편(153) 사이에 평면부(151)의 양측 공간으로 유체 소통이 이루어지는 제2소통구(153b)가 마련된 것을 특징으로 하는 관체형 열교환기.
- 제8항에 있어서,상기 제1가이드편(152)과 제2가이드편(153)은 상기 평면부(151)의 일부가 절개되어 각각 상기 평면부(151)의 양측으로 절곡되고, 상기 제1가이드편(152)과 제2가이드편(153)의 절개된 부분을 통해 상기 평면부(151)의 양측 공간으로 유체 소통이 이루어지는 것을 특징으로 하는 관체형 열교환기.
- 제1항에 있어서,상기 터뷸레이터(150)는, 연소가스의 유입측에 구비되는 상부 터뷸레이터(150a)와, 연소가스의 배출측에 구비되는 하부 터뷸레이터(150b)로 이루어지되,상기 하부 터뷸레이터(150b)와 상기 튜브(140)의 내측면 사이의 유로 면적은, 상기 상부 터뷸레이터(150a)와 상기 튜브(140)의 내측면 사이의 유로 면적보다 작게 형성된 것을 특징으로 하는 관체형 열교환기.
- 제13항에 있어서,상기 하부 터뷸레이터(150b)는 상기 상부 터뷸레이터(150a)에 비해 상기 튜브(140)의 내측에서 점유하는 면적이 더 크게 형성된 것을 특징으로 하는 관체형 열교환기.
- 제13항에 있어서,상기 연소가스의 배출측에 위치하는 튜브(140)의 내측면에는 복수의 돌출부(141)가 형성된 것을 특징으로 하는 관체형 열교환기.
- 제1항에 있어서,상기 튜브(140)의 내측에는 수압을 지지하기 위한 지지부(142)가 추가로 구비된 것을 특징으로 하는 관체형 열교환기.
- 제16항에 있어서,상기 지지부(142)는 상기 튜브(140)의 내측면에 양단이 고정되는 지지대로 이루어진 것을 특징으로 하는 관체형 열교환기.
- 제16항에 있어서,상기 지지부(142)는 상기 튜브(140)의 대응되는 양측면에서 튜브(140)의 내측을 향하여 돌출 형성된 엠보로 이루어진 것을 특징으로 하는 관체형 열교환기.
- 제1항에 있어서,상기 외부 자켓(110)은 원통 형상으로 이루어진 것을 특징으로 하는 관체형 열교환기.
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CN201780021234.6A CN108885026A (zh) | 2016-03-28 | 2017-03-15 | 管体型热交换器 |
US16/089,469 US10935278B2 (en) | 2016-03-28 | 2017-03-15 | Tubular heat exchanger |
JP2018541610A JP2019510952A (ja) | 2016-03-28 | 2017-03-15 | チューブ型熱交換器 |
EP17775701.0A EP3438562B1 (en) | 2016-03-28 | 2017-03-15 | Tubular heat exchanger |
RU2018131230A RU2717176C1 (ru) | 2016-03-28 | 2017-03-15 | Трубчатый теплообменник |
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- 2017-03-15 CN CN201780021234.6A patent/CN108885026A/zh active Pending
- 2017-03-15 WO PCT/KR2017/002799 patent/WO2017171276A1/ko active Application Filing
- 2017-03-15 JP JP2018541610A patent/JP2019510952A/ja active Pending
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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US10935278B2 (en) * | 2016-03-28 | 2021-03-02 | Kyungdong Navien Co., Ltd. | Tubular heat exchanger |
US20190101307A1 (en) * | 2016-03-28 | 2019-04-04 | Kyungdong Navien Co., Ltd. | Tubular heat exchanger |
CN111406188B (zh) * | 2017-12-29 | 2021-12-28 | 庆东纳碧安株式会社 | 烟管式锅炉 |
CN111406187A (zh) * | 2017-12-29 | 2020-07-10 | 庆东纳碧安株式会社 | 烟管式锅炉 |
EP3734182A4 (en) * | 2017-12-29 | 2021-10-06 | Kyungdong Navien Co., Ltd. | SMOKE PIPE BOILER |
EP3734183A4 (en) * | 2017-12-29 | 2021-10-06 | Kyungdong Navien Co., Ltd. | SMOKE PIPE BOILER |
CN111406188A (zh) * | 2017-12-29 | 2020-07-10 | 庆东纳碧安株式会社 | 烟管式锅炉 |
CN111406187B (zh) * | 2017-12-29 | 2021-12-28 | 庆东纳碧安株式会社 | 烟管式锅炉 |
US11624527B2 (en) | 2017-12-29 | 2023-04-11 | Kyungdong Navien Co., Ltd. | Smoke tube boiler |
US12025346B2 (en) | 2017-12-29 | 2024-07-02 | Kyungdong Navien Co., Ltd. | Smoke tube boiler |
RU2767682C1 (ru) * | 2020-11-30 | 2022-03-18 | Общество с ограниченной ответственностью Торговый дом "Кемеровский экспериментальный завод средств безопасности" | Газовый теплоэнергетический комплекс, теплообменник газового теплоэнергетического комплекса и способ подачи горячего воздуха для приточной вентиляции помещений, реализуемый с их помощью |
US11629882B1 (en) | 2021-10-13 | 2023-04-18 | Jin Min Choi | Heat exchanger |
WO2023063712A1 (ko) * | 2021-10-13 | 2023-04-20 | 최진민 | 열교환 장치 |
RU224410U1 (ru) * | 2024-01-16 | 2024-03-21 | Открытое акционерное общество "Боринское" | Котел отопительный водогрейный чугунный газовый |
Also Published As
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US20190101307A1 (en) | 2019-04-04 |
CN108885026A (zh) | 2018-11-23 |
JP2019510952A (ja) | 2019-04-18 |
EP3438562A1 (en) | 2019-02-06 |
US10935278B2 (en) | 2021-03-02 |
KR101938398B1 (ko) | 2019-01-15 |
KR20170111433A (ko) | 2017-10-12 |
EP3438562B1 (en) | 2024-07-17 |
RU2717176C1 (ru) | 2020-03-18 |
EP3438562A4 (en) | 2019-11-27 |
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