WO2017162154A1 - 气动多级加压装置 - Google Patents

气动多级加压装置 Download PDF

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Publication number
WO2017162154A1
WO2017162154A1 PCT/CN2017/077598 CN2017077598W WO2017162154A1 WO 2017162154 A1 WO2017162154 A1 WO 2017162154A1 CN 2017077598 W CN2017077598 W CN 2017077598W WO 2017162154 A1 WO2017162154 A1 WO 2017162154A1
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WIPO (PCT)
Prior art keywords
cylinder
air pipe
reversing
stage
piston
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PCT/CN2017/077598
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English (en)
French (fr)
Inventor
高雪峰
苏明明
戴艳飞
高杨清
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南通广兴气动设备有限公司
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Publication of WO2017162154A1 publication Critical patent/WO2017162154A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00Multi-stage pumps
    • F04B25/005Multi-stage pumps with two cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B29/00Other pumps with movable, e.g. rotatable cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/008Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being a fluid transmission link
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/122Cylinder block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/123Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/125Cylinder heads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/126Cylinder liners

Definitions

  • the invention relates to a device for producing high-pressure gas, in particular to a pneumatic multi-stage pressurizing device for the high-pressure air pump.
  • the existing pneumatically pressurized air pump generally does not exceed two stages of supercharging, and the right and left reciprocating motion of the driving cylinder is used to complete, and at most the cylinder piston devices with different cylinder diameters are arranged at both ends of the driving cylinder to complete the supercharging work below two stages. .
  • the two-stage reciprocating supercharging device is bulky, cumbersome, and has low work efficiency, and can no longer meet the modern high demand market demand.
  • the technical problem to be solved by the present invention is to provide a pneumatic multi-stage pressing device, in particular to a coaxial pneumatic multi-stage pressing device, in view of the above-mentioned deficiencies of the prior art.
  • the technical solution adopted by the present invention is:
  • a pneumatic multi-stage pressing device comprising a driving cylinder, a driving piston disposed in the driving cylinder, a multi-stage pressing device connected to the driving piston, and a filter connected to a rear end of the multi-stage pressing device
  • the driving cylinder includes a driving cylinder sleeve and a pressurized cylinder head and a cylinder block disposed at two ends of the cylinder liner, and the pressurized cylinder head and the cylinder block are connected to a reversing valve on the pressurized cylinder head a forward air pipe inlet and a first air outlet of the high pressure air pipe are disposed, and a reverse air pipe inlet, a high pressure air pipe second air outlet and a reversing air pipe outlet are disposed on the cylinder block, and the reversing valve is An exhaust port, a reversing air pipe inlet, a forward air pipe outlet, a reverse air pipe outlet, a high pressure air pipe joint, and a gas input joint are disposed, the forward air pipe inlet
  • the exhaust pipe outlet, the reversing air pipe outlet, the forward air pipe outlet, and the reverse air pipe outlet are all disposed on the valve body.
  • a pressure reducing valve for guiding the first air outlet of the pressurized air pipe and the high pressure air pipe joint is disposed on the pressurized cylinder cover, and the valve seat is provided with a gas outlet for the reversing air pipe Reversing the booster valve that is open to the air inlet.
  • the multi-stage supercharging device is of three stages, including a first-stage cylinder, a two-stage cylinder and a three-stage cylinder, in which a first-stage piston is disposed, and the two-stage cylinder is connected to the first-stage piston.
  • a secondary piston is disposed in the secondary cylinder, and the tertiary cylinder is coupled to the secondary piston, and a tertiary piston is disposed in the tertiary cylinder.
  • the pneumatic multi-stage pressing device of the invention passes the 0.6MPA pressure gas through the gas input joint and is exchanged To the valve.
  • the gas pushes the reversing spool to move and the gas enters the forward drive cylinder through the forward air tube.
  • the positive drive cylinder starts to work and the drive piston moves in the positive direction.
  • the drive piston moves to the cylinder block position, the pressurizing valve is actuated, and the gas enters the reversing cylinder through the pressurized air pipe.
  • the gas pushes the reversing spool, the reversing spool moves, the positive trachea gas is switched to the exhaust port and discharged through the exhaust pipe, and the reverse air pipe is opened.
  • the drive piston moves to the cylinder head position and touches the pressure reducing valve.
  • the pressure reducing valve removes the pressure in the reversing cylinder, the reversing spool moves, the reverse trachea gas is switched to the exhaust pipe, and the positive air pipe is opened.
  • the reciprocating work is achieved by the above actions.
  • the driving piston drives the diode and the high pressure rod to drive the first stage piston and the high pressure piston to reciprocate.
  • the gas enters the first-stage cylinder through the intake passage, the cylinder is working in the forward direction, the first-stage cylinder compressed gas enters the secondary cylinder, the cylinder is reversely operated, and the secondary cylinder compressed gas enters the third-stage cylinder.
  • the three-stage cylinder compressed gas passes through the check valve, enters the high pressure air pipe of the connecting seat and enters the filter, and the high-pressure gas is filtered and output.
  • the gas discharged from the exhaust pipe passes through the heat dissipation passage when it is quickly discharged, and a low temperature is generated.
  • the low temperature gas is discharged through the heat dissipation hole on the connection seat, and the heat pump and the high pressure gas can be dissipated.
  • the reciprocating power of the pneumatic multi-stage pressing device is driven by a low pressure gas of a certain pressure as a power source to drive the largest diameter piston, and the multi-stage coaxial supercharging device is driven by the reciprocating reversing device according to different required compression ratios. .
  • the filter is coupled to a high pressure outlet end of a multi-stage pressurization unit, the filter being coupled to an automatic air supply switch.
  • the filter comprises a filter chamber, a water storage chamber and a deflation drain valve.
  • the high-pressure air pipe outlet communicates with the filter chamber, the filter chamber communicates with the water storage chamber, and the other end of the water storage chamber is provided with a venting drain valve, and the exhaust port communicates with the water storage chamber.
  • the diameter of each incremental stage cylinder piston is sequentially proportional to the pressure of the gas pressure from low pressure to high pressure, the diameter of the cylinder piston is gradually decreased, and the pressure increase value is gradually increased;
  • the device further includes a gas pressure boosting The controller, the gas boosting reciprocating controller comprises a driving gas input port, an exhaust port, a reversing valve, a reversing cylinder control device and an automatic air control switch device.
  • the filter comprises a filter chamber, a water storage chamber and a venting drain valve; the high pressure gas produced is connected to the filter chamber, the filter chamber is connected to the water storage chamber, and one end of the water storage chamber is provided with a venting drain valve, and An automatic micro-seepage drainage device is provided at one end.
  • the automatic air control switch device of the reversing cylinder control device comprises a pressure adjusting bolt and an adjustable pressure spring or a reed
  • the pressure adjusting bolt can adjust different set pressure values and set a maximum upper limit safety value by controlling
  • the pressure of different values of high pressure gas is used to push open the spring or reed controlled spool, and the discharged Microsoft gas pushes the piston to complete an action to shut off the driving gas.
  • the reversing cylinder device comprises a reversing valve, a multi-stage piston rod, a two-position two-way cylinder block, a pressurized air inlet, and a pressure reducing hole.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a schematic view showing the connection of the multi-stage pressurizing device of the present invention to the driving cylinder.
  • FIG. 3 is a schematic diagram showing the connection of a gas boosted reciprocating controller added to FIG. 2 in another embodiment of the present invention.
  • FIG. 4 is a schematic structural view of the gas boosting reciprocating controller of FIG. 3 of the present invention.
  • drive piston 3, multi-stage pressurizing device, 31, first-stage cylinder, 32, first-stage piston, 33, two-stage cylinder, 34, two-stage piston, 35, three-stage cylinder, 36, three-stage piston, 37, connection Block, 38, high pressure rod, 39, booster cylinder inlet, 4, filter, 41, filter, 42, water storage chamber, 43, venting drain valve, 5, reversing valve, 51, reversing valve body , 52, reversing valve core, 53, high pressure gas pipe joint, 6, gas pipeline, 61, high pressure gas pipe, 62, pressur
  • the pneumatic multi-stage pressing device of the present invention comprises a driving cylinder 1, a driving piston 2 disposed in the driving cylinder, a multi-stage pressing device 3 connected to the driving piston 2, and a multi-stage connection.
  • a filter 4 connected at the rear end of the pressurizing device 3 is connected by a high pressure gas pipe 62.
  • the drive cylinder 1 includes a drive cylinder liner 11 and a boost cylinder head 12 and a cylinder block 13 disposed at both ends of the cylinder liner.
  • the pressurized cylinder head 12 and the cylinder block 13 are connected to a reversing valve 5.
  • a positive air pipe inlet 121 and a high pressure air pipe first air outlet 122 are disposed on the pressurized cylinder head 12, and a reverse air pipe inlet 131, a high pressure air pipe second air outlet 132, and a commutation are disposed on the cylinder block 13. Tracheal outlet 133.
  • the directional control valve 5 is provided with an exhaust port, a reversing air pipe inlet, a forward air pipe outlet, a reverse air pipe outlet, a high pressure air pipe joint 53, and a gas input joint 8.
  • the forward air pipe inlet 121 is connected to the forward air pipe outlet, the high pressure air pipe first air outlet 122 and the high pressure air pipe second air outlet 132 are connected to the high pressure air pipe joint 53, the reverse air pipe inlet 131 and the reverse air pipe The air outlet is connected, and the reversing air inlet 133 is connected to the reversing air outlet.
  • the reversing valve 5 includes a reversing valve body 51 and a reversing valve core 52.
  • the gas input joint and the high pressure air pipe joint are connected at both ends of the valve body, and the valve core is disposed in the valve body and horizontally movable in the valve body to The gas input connector is selectively connected to the forward air outlet and the reverse air outlet.
  • the exhaust pipe outlet, the reversing air pipe outlet, the forward air pipe outlet, and the reverse air pipe outlet are all disposed on the reversing valve body.
  • a pressure reducing valve for guiding the first air outlet of the pressurized air pipe and the high pressure air pipe joint is disposed on the pressurized cylinder cover, and the valve seat is provided with an air outlet and a commutation port for the reversing air pipe
  • a booster valve that is open to the air inlet of the trachea is open to the air inlet of the trachea.
  • the multi-stage supercharging device has three stages, including a first stage cylinder 31, a second stage cylinder 33 and a third stage cylinder 35.
  • a primary piston 32 is disposed in the primary cylinder 31.
  • the secondary cylinder 33 is connected to the primary piston 31, and the secondary piston 34 is disposed within the secondary cylinder 33.
  • the tertiary cylinder 35 is connected to the secondary piston 34, and a tertiary piston 36 is disposed in the tertiary cylinder 35.
  • the forward air pipe inlet 121 and the forward air pipe outlet are connected by a forward air pipe 65, and the high pressure air pipe first air outlet 122 and the high pressure air pipe second air outlet 132 are connected to the high pressure air pipe joint 53 by a pressurized air pipe 62, and reversed.
  • the tracheal air inlet 131 and the reverse air tube outlet are connected by a reverse air tube 66, and the reversing air inlet 133 and the reversing air outlet are connected by a reversing air tube 64.
  • the connection of the gas boosting reciprocating controller 9 is added on the basis of FIG. 2, and the gas input joint 8 is connected to the intake port of the automatic air control switch device, and the high pressure air pipe outlet is connected to the filter.
  • the high pressure gas enters the filter chamber 41.
  • the water in the air is filtered by the filter chamber and dropped into the water storage chamber 42, and the filtered gas is output to the container through the air outlet.
  • the deflation drain valve 43 is opened, and the accumulated water is discharged together with the gas from the exhaust port.
  • the reversing cylinder control device 100 can set a predetermined air pressure through the pressure adjusting bolt 102, and the filtered gas is output to the cavity through the air outlet. When the pressure in the chamber reaches the set pressure, the gas automatically opens the reversing valve 101.
  • the gas enters the power cylinder 206, pushes the multi-stage piston rod 202 upward, closes the valve, and the gas is discharged through the pressure reducing hole 205 when the multi-stage piston rod 202 is pushed to the top.
  • the reversing valve 101 is automatically closed after the pressure is removed.
  • press the switch button to open the valve, and the two-position two-way cylinder block 203 will clamp the switch to the fixed position.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

一种气动多级加压装置,包括驱动气缸(1)、设置在驱动气缸(1)内的驱动活塞(2)、与驱动活塞(2)连接的多级加压装置(3)以及连接在多级加压装置(3)后端的过滤器(4),驱动气缸(1)包括驱动气缸套(11)以及设置在气缸套(11)两端的增压气缸盖(12)和气缸座(13),增压气缸盖(12)和气缸座(13)与一换向阀(5)连接,在换向阀(5)上设置有排气口、换向气管进气口、正向气管出气口、反向气管出气口、高压气管接头以及气体输入接头。驱动活塞(2)移动到增压气缸盖(12)位置,触动减压阀(16),减压阀(16)卸掉换向气缸里的压力,换向阀芯移动,反向气管气体转换到排气管排出,正向气管打开。通过以上动作实现往复工作。驱动活塞(2)驱动二级管和高压杆,带动一级活塞(32)、二级活塞(34)和三级活塞(36)进行往复工作。

Description

气动多级加压装置 技术领域:
本发明涉及一种高压气体的生产设备装置,具体是用于该高压气泵的气动多级加压装置。
背景技术:
现有的气动增压气泵一般都不超过两级增压,应用驱动气缸的左右往复运动来完成,最多在驱动气缸的两端设置缸径不同的气缸活塞装置,来完成两级以下的增压工作。这种两级两端往复增压装置体积大,笨重,工作效率也低,已经不能满足现代高要求的市场需求。
发明内容:
本发明所要解决的技术问题是针对上述现有技术的不足,而提供一种气动多级加压装置,特别的是一种同轴气动多级加压装置。
为解决上述技术问题,本发明采用的技术方案是:
一种气动多级加压装置,包括驱动气缸、设置在驱动气缸内的驱动活塞、与所述驱动活塞连接的多级加压装置以及连接在所述多级加压装置后端的过滤器,其特征在于:所述驱动气缸包括驱动气缸套以及设置在气缸套两端的增压气缸盖和气缸座,所述增压气缸盖和气缸座与一换向阀连接,在所述增压气缸盖上设置有正向气管进气口和高压气管第一出气口,在所述气缸座上设置有反向气管进气口、高压气管第二出气口和换向气管出气口,在所述换向阀上设置有排气口、换向气管进气口、正向气管出气口、反向气管出气口、高压气管接头以及气体输入接头,所述正向气管进气口与所述正向气管出气口连接,所述高压气管第一出气口和高压气管第二出气口均连接在所述高压气管接头上,所述反向气管进气口与所述反向气管出气口连接,.所述换向气管进气口与所述换向气管出气口连接,所述换向阀包括换向阀体以及换向阀芯,所述气体输入接头和高压气管接头连接在所述阀体的两端,所述阀芯设置在所述阀体内并可在所述阀体内水平移动使所述气体输入接头择一与所述正向气管出气口和反向气管出气口导通。
所述排气管出气口、换向气管出气口、正向气管出气口、反向气管出气口均设置在所述阀体上。
在所述增压气缸盖上设置有用于将所述加压气管第一出气口与高压气管接头导通的减压阀,在所述阀座上设置有用于将所述换向气管出气口与换向气管进气口导通的增压阀。
所述多级增压装置为三级,包括一级气缸、二级气缸以及三级气缸,在所述一级气缸内设置有一级活塞,所述二级气缸连接在所述一级活塞上,在所述二级气缸内设置有二级活塞,所述三级气缸连接在所述二级活塞上,在所述三级气缸内设置有三级活塞。
本发明气动多级加压装置,将0.6MPA压力气体通过气体输入接头,接入换 向阀。气体推动换向阀芯移动,气体通过正向气管进入正向驱动缸。正向驱动缸开始工作,驱动活塞向正方向移动。驱动活塞移动到气缸座位置,触动加压阀,气体通过加压气管进入换向气缸。气体推动换向阀芯,换向阀芯移动,正向气管气体转换到排气口通过排气管排出,反向气管打开。气通过反向气管进入反向驱动缸,反向驱动缸工作,驱动活塞向反向移动。驱动活塞移动到气缸盖位置,触动减压阀。减压阀卸掉换向气缸里的压力,换向阀芯移动,反向气管气体转换到排气管排出,正向气管打开。通过以上动作实现往复工作。驱动活塞驱动二级管和高压杆,带动一级活塞和高压活塞进行往复工作。反向驱动缸工作时,气体通过进气道进入一级气缸,气缸正向工作,一级气缸压缩气体进入二级气缸,气缸反向工作,二级气缸压缩气体进入三级气缸。三级气缸压缩气体通过单向阀,进过连接座高压气管进入过滤器,高压气体经过过滤后输出。
排气管排出的气体,快速排出时通过散热通道,会产生低温,低温气体通过连接座上的散热孔排出,可以给增压泵和高压气体散热。
所述气动多级加压装置的往复运动的动力由一定压力的低压气体作为动力源,驱动最大直径活塞,根据不同要求的压缩比,通过往复换向装置带动多级同轴增压装置来完成。
优选地,所述过滤器与多级加压装置的高压出气端相连,所述过滤器与自动气源开关相连。
优选地,所述的过滤器包括过滤腔、储水腔和泄气排水阀。高压气管出气口与过滤腔相通,过滤腔与储水腔相通,储水腔另一端设有泄气排水阀,排气口与储水腔相通。
优选地,每一递增级气缸活塞的直径,按气体压力从低压到高压依次增压的顺序比例,气缸活塞的直径逐渐减小,增压值逐渐增大;所述装置还包括气体增压往返控制器,所述气体增压往返控制器包括,驱动气体输入口、排气口、换向阀门,换向气缸控制装置和自动气控开关装置。
优选地,所述的过滤器包括过滤腔、储水腔和泄气排水阀;所生产的高压气体与过滤腔相通,过滤腔与储水腔相通,储水腔的一端设有泄气排水阀,另一端设有自动微渗排水装置。
优选地,所述的换向气缸控制装置自动气控开关装置包括压力调节螺栓和可调压力弹簧或簧片,压力调节螺栓可以调节不同的设定压力值以及设定最高上限安全值,通过控制不同值高压气体的压力,来推开弹簧或簧片控制的阀芯,用排出的微软气体推动活塞完成一个动作,关闭驱动气体。
优选地,所述的换向气缸装置包括换向阀门、多级活塞杆、两位两通气缸座、增压进气口、减压孔。
附图说明
图1是本发明的结构示意图。
图2是本发明多级加压装置与驱动气缸的连接示意图。
图3是本发明的另一个实施例中在图2的基础上增加了气体增压往返控制器的连接示意图。
图4是本发明图3中气体增压往返控制器的结构示意图。
图中:1、驱动气缸,11、驱动气缸套,12、增压气缸盖,121、正向气管进气口,122、加压气管第一出气口,13、气缸座,131、反向气管进气口,132、加压气管第二出气口,133、换向气管出气口,14、正向驱动缸,15、反向驱动缸,16、减压阀,17、加压阀,2、驱动活塞,3、多级加压装置,31、一级气缸,32、一级活塞,33、二级气缸,34、二级活塞,35、三级气缸,36、三级活塞,37、连接座,38、高压杆,39、增压缸进气道,4、过滤器,41、过滤器,42、储水腔,43、泄气排水阀,5、换向阀,51、换向阀体,52、换向阀芯,53、高压气管接头,6、气体管路,61、高压气管,62、加压气管,63、排气管,64、换向气管,65、正向气管,66、反向气管,7、单向阀,8、气体输入接头,9、气体增压往返控制器,91、驱动气体输入口,92、排气口,100、换向气缸控制装置,101、换向阀门,102压力调节螺栓,200、自动气控开关装置,201、换向阀门,202、多级活塞杆,203、两位两通气缸座,204、增压进气口,205、减压孔,206、动力气缸,207、开关座。
具体实施方式
下面结合附图,对本发明作详细说明:
如图1、图2所示,本发明气动多级加压装置,包括驱动气缸1、设置在驱动气缸内的驱动活塞2、与驱动活塞2连接的多级加压装置3以及连接在多级加压装置3后端的采用高压气管62连接的过滤器4。驱动气缸1包括驱动气缸套11以及设置在气缸套两端的增压气缸盖12和气缸座13。增压气缸盖12和气缸座13与一换向阀5连接。在增压气缸盖12上设置有正向气管进气口121和高压气管第一出气口122,在气缸座13上设置有反向气管进气口131、高压气管第二出气口132和换向气管出气口133。在换向阀5上设置有排气口、换向气管进气口、正向气管出气口、反向气管出气口、高压气管接头53以及气体输入接头8。正向气管进气口121与正向气管出气口连接,高压气管第一出气口122和高压气管第二出气口132均连接在高压气管接头53上,反向气管进气口131与反向气管出气口连接,换向气管进气口133与换向气管出气口连接。换向阀5包括换向阀体51以及换向阀芯52,气体输入接头和高压气管接头连接在阀体的两端,阀芯设置在阀体内并可在所述阀体内水平移动使所述气体输入接头择一与正向气管出气口和反向气管出气口导通。
排气管出气口、换向气管出气口、正向气管出气口、反向气管出气口均设置在换向阀体上。
在增压气缸盖上设置有用于将所述加压气管第一出气口与高压气管接头导通的减压阀,在所述阀座上设置有用于将所述换向气管出气口与换向气管进气口导通的增压阀。
多级增压装置为三级,包括一级气缸31、二级气缸33以及三级气缸35,在 一级气缸31内设置有一级活塞32。二级气缸33连接在一级活塞31上,在二级气缸33内设置有二级活塞34。三级气缸35连接在二级活塞34上,在三级气缸35内设置有三级活塞36。
正向气管进气口121与正向气管出气口采用正向气管65连接,高压气管第一出气口122和高压气管第二出气口132采用加压气管62连接在高压气管接头53上,反向气管进气口131与反向气管出气口采用反向气管66连接,换向气管进气口133与换向气管出气口采用换向气管64连接。
如图3所示,在图2的基础上增加了气体增压往返控制器9的连接,气体输入接头8与自动气控开关装置进气口相通,高压气管出气口与过滤器相通。高压气体进入过滤器腔41。空气中的水被过滤腔过滤,滴入储水腔42内,过滤后的气体通过出气口输出到容器中。储水腔42的积水达到一定的量时,打开泄气排水阀43,积水从排气口跟气体一起排出。
换向气缸控制装置100可以通过压力调节螺栓102来设定一预定气压,过滤后气体通过出气口输出到腔体,当腔体内的压力达到设定压力时,气体自动打开换向阀门101。
气体进入动力气缸206,把多级活塞杆202向上推,关闭阀门,多级活塞杆202推到顶部时气体通过减压孔205排出。压力排除后换向阀门101自动关闭。气体低于设定压力时,按下开关按钮打开阀门,两位两通气缸座203将开关卡在固定位置。

Claims (9)

  1. 一种气动多级加压装置,包括驱动气缸、设置在驱动气缸内的驱动活塞、与所述驱动活塞连接的多级加压装置以及连接在所述多级加压装置后端的过滤器,其特征在于:
    所述驱动气缸包括驱动气缸套以及设置在气缸套两端的增压气缸盖和气缸座,
    所述增压气缸盖和气缸座与一换向阀连接,在所述增压气缸盖上设置有正向气管进气口和高压气管第一出气口,在所述气缸座上设置有反向气管进气口、高压气管第二出气口和换向气管出气口,在所述换向阀上设置有排气口、换向气管进气口、正向气管出气口、反向气管出气口、高压气管接头以及气体输入接头,
    所述正向气管进气口与所述正向气管出气口连接,
    所述高压气管第一出气口和高压气管第二出气口均连接在所述高压气管接头上,
    所述反向气管进气口与所述反向气管出气口连接,.
    所述换向气管进气口与所述换向气管出气口连接,
    所述换向阀包括换向阀体以及换向阀芯,
    所述气体输入接头和高压气管接头连接在所述阀体的两端,
    所述阀芯设置在所述阀体内并可在所述阀体内水平移动使所述气体输入接头择一与所述正向气管出气口和反向气管出气口导通。
  2. 根据权利要求1所述的气动多级加压装置,其特征在于:
    所述排气管出气口、换向气管出气口、正向气管出气口、反向气管出气口均设置在所述阀体上。
  3. 根据权利要求1所述的气动多级加压装置,其特征在于:
    在所述增压气缸盖上设置有用于将所述加压气管第一出气口与高压气管接头导通的减压阀,
    在所述阀座上设置有用于将所述换向气管出气口与换向气管进气口导通的增压阀。
  4. 根据权利要求1所述的气动多级加压装置,其特征在于:
    所述多级增压装置为三级,包括一级气缸、二级气缸以及三级气缸,
    在所述一级气缸内设置有一级活塞,所述二级气缸连接在所述一级活塞上,
    在所述二级气缸内设置有二级活塞,所述三级气缸连接在所述二级活塞上,在所述三级气缸内设置有三级活塞。
  5. 根据权利要求1所述的气动多级加压装置,其特征在于,所述过滤器与多级加压装置的高压出气端相连,所述过滤器与自动气源开关相连。
  6. 根据权利要求1-5所述的气动多级加压装置,其特征在于;
    每一递增级气缸活塞的直径,按气体压力从低压到高压依次增压的顺序比例,气缸活塞的直径逐渐减小,增压值逐渐增大;
    所述装置还包括气体增压往返控制器,所述气体增压往返控制器包括,驱动气体输入口、排气口、换向阀门,换向气缸控制装置和自动气控开关装置。
  7. 根据权利要求1所述的气动多级加压装置,其特征在于:
    所述的过滤器包括过滤腔、储水腔和泄气排水阀;
    所生产的高压气体与过滤腔相通,过滤腔与储水腔相通,储水腔的一端设有泄气排水阀,另一端设有自动微渗排水装置。
  8. 根据权利要求5所述的气动多级加压装置,其特征在于:
    所述的换向气缸控制装置自动气控开关装置包括压力调节螺栓和可调压力弹簧或簧片,压力调节螺栓可以调节不同的设定压力值以及设定最高上限安全值,通过控制不同值高压气体的压力,来推开弹簧或簧片控制的阀芯,用排出的微软气体推动活塞完成一个动作,关闭驱动气体。
  9. 根据权利要求6所述的气动多级加压装置,其特征在于:
    所述的换向气缸装置包括换向阀门、多级活塞杆、两位两通气缸座、增压进气口、减压孔。
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