WO2017154068A1 - 過給システム、過給システムの制御装置、過給システムの制御方法、およびプログラム - Google Patents
過給システム、過給システムの制御装置、過給システムの制御方法、およびプログラム Download PDFInfo
- Publication number
- WO2017154068A1 WO2017154068A1 PCT/JP2016/056960 JP2016056960W WO2017154068A1 WO 2017154068 A1 WO2017154068 A1 WO 2017154068A1 JP 2016056960 W JP2016056960 W JP 2016056960W WO 2017154068 A1 WO2017154068 A1 WO 2017154068A1
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- Prior art keywords
- compressor
- electric motor
- valve
- exhaust
- control unit
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/04—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B33/00—Engines characterised by provision of pumps for charging or scavenging
- F02B33/32—Engines with pumps other than of reciprocating-piston type
- F02B33/34—Engines with pumps other than of reciprocating-piston type with rotary pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/16—Control of the pumps by bypassing charging air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/16—Control of the pumps by bypassing charging air
- F02B37/162—Control of the pumps by bypassing charging air by bypassing, e.g. partially, intake air from pump inlet to pump outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/24—Control of the pumps by using pumps or turbines with adjustable guide vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B39/00—Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
- F02B39/02—Drives of pumps; Varying pump drive gear ratio
- F02B39/08—Non-mechanical drives, e.g. fluid drives having variable gear ratio
- F02B39/10—Non-mechanical drives, e.g. fluid drives having variable gear ratio electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
- F02D41/0007—Controlling intake air for control of turbo-charged or super-charged engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/04—Introducing corrections for particular operating conditions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/04—Engine intake system parameters
- F02D2200/0406—Intake manifold pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to a supercharging system, a supercharging system control device, a supercharging system control method, and a program.
- the turbocharger's work depends on the energy the turbine receives from the exhaust. Therefore, the effect of the turbocharger is small in a low rotation range where there is little exhaust from the engine.
- a supercharging system that can perform supercharging even when the exhaust gas is small has been studied by providing a turbocharger and an electric compressor in the air supply path (see Patent Document 1).
- An object of the present invention is to provide a supercharging system, a supercharging system control device, a supercharging system control method, and a program that prevent the flow of air from being obstructed by an electric compressor.
- the control device for the supercharging system is provided in the intake passage through which the intake air supplied to the engine flows, and is driven to compress the intake air.
- An electric motor that drives the first compressor; a second compressor that is provided in the intake passage independently of the first compressor and that compresses the intake air; and an exhaust system through which exhaust from the engine circulates A turbine that is provided and rotated by the exhaust to drive the second compressor; a bypass passage that is connected to the intake passage and bypasses the first compressor; and an open / close that opens and closes the bypass passage
- a control device for a supercharging system comprising a valve, wherein the motor is started based on a drive signal, and the motor is started by the motor controller. After more, and a valve control unit for switching to the closed state the switch valve from the open state.
- control device for the supercharging system further includes a first acquisition unit that acquires a physical quantity related to rotation of the first compressor, and the valve control unit includes: The opening / closing valve may be switched from an open state to a closed state after the start of the electric motor and when the physical quantity acquired by the first acquisition unit exceeds a predetermined threshold.
- the supercharging system control device according to the first or second aspect further includes a second acquisition unit that acquires a physical quantity related to rotation of the second compressor, and an electric motor control unit.
- the electric motor is stopped, and the valve control unit closes the on-off valve at a speed according to the rotation speed of the electric motor. May be switched from open to open.
- the control device for the supercharging system further includes a command receiving unit that receives an interrupt command for stopping the motor, and the motor control unit is configured to receive the command received.
- the unit receives the interrupt command
- the motor is stopped, and the time from when the motor starts to stop based on the interrupt command until the motor stops is based on the physical quantity. It may be shorter than the time from the start of stopping until the motor stops.
- the turbine is configured such that the nozzle vane can be opened and closed, and the turbine that controls opening and closing of the nozzle vane is controlled.
- a control unit may be further provided, and the electric motor control unit may start the electric motor when the turbine control unit closes the nozzle vane.
- the supercharging system is provided in an intake passage through which intake air supplied to the engine flows, and is driven to compress the intake air, and the first compressor
- An electric motor that drives one compressor, a second compressor that compresses the intake air, is provided in the intake passage independently of the first compressor, and an exhaust system through which exhaust from the engine flows.
- a turbine that drives the second compressor by being rotated by the exhaust, a bypass passage that is connected to the intake passage and bypasses the first compressor, an on-off valve that opens and closes the bypass passage, And a control device according to any one of the first to fifth aspects.
- an engine system includes an engine and a supercharging system according to the sixth aspect.
- a control method for a supercharging system comprising: a first compressor that is provided in an intake passage through which intake air supplied to an engine flows and that is driven to compress the intake air.
- An electric motor that drives the first compressor; a second compressor that is provided in the intake passage independently of the first compressor and that compresses the intake air; and an exhaust system through which exhaust from the engine circulates A turbine that is provided and rotated by the exhaust to drive the second compressor; a bypass passage that is connected to the intake passage and bypasses the first compressor; and an open / close that opens and closes the bypass passage
- a control method of a supercharging system comprising a valve, wherein the open / close valve is opened after starting the electric motor based on a drive signal and starting the electric motor And a switching to Luo closed.
- the program is provided in an intake passage through which intake air supplied to the engine flows and is driven to compress the intake air, and the first compressor
- a turbine that is driven by exhaust gas to drive the second compressor;
- a bypass channel that is connected to the intake channel and bypasses the first compressor; and an on-off valve that opens and closes the bypass channel.
- the computer of the control device of the supply system starts the electric motor based on the drive signal, and after starting the electric motor, the open / close valve is opened from the open state. To perform the switching to the state.
- the on-off valve switches from the open state to the closed state after the start of the electric motor.
- 1 is a schematic configuration diagram of an engine system according to a first embodiment. It is a schematic block diagram which shows the software structure of the turbo controller which concerns on 1st Embodiment. It is a flowchart which shows the control operation of the electric compressor by the turbo controller which concerns on 1st Embodiment. It is a graph which shows the relationship between the target supercharging amount contained in a supercharging control signal, and the supercharging amount by a supercharging system. It is a graph which shows a time-dependent change of the rotation speed of an electric compressor. It is a graph which shows the relationship between the torque of an electric motor, and the opening degree of a bypass valve. It is a schematic block diagram of the engine system which concerns on 2nd Embodiment.
- FIG. 1 is a schematic configuration diagram of an engine system according to the first embodiment.
- the engine system 1 includes an engine 11, a throttle valve 12, an engine controller 13, a supercharging system 14, and an intercooler 15.
- Examples of the engine 11 include a gasoline engine and a diesel engine.
- the throttle valve 12 is a valve that controls the flow rate of intake air supplied to the engine 11.
- the engine controller 13 performs adjustment of the fuel injection amount of the engine 11, adjustment of the opening degree of the throttle valve 12, and other controls based on an engine control signal including the rotation speed and the load.
- the engine controller 13 outputs a supercharging control signal to the supercharging system 14.
- the supercharging control signal is a signal including the rotation speed of the engine 11, the fuel injection amount, the exhaust amount, and the target supercharging amount.
- the supercharging system 14 is a system for increasing the intake air density of the engine 11 and obtaining high combustion energy.
- the intercooler 15 cools the intake air compressed by the supercharging system 14.
- the supercharging system 14 includes an intake passage 141, an exhaust passage 142, an electric compressor 143, a battery 144, a turbocharger 145, a bypass valve 146 (an on-off valve), a first A pressure sensor 147, a second pressure sensor 148, and a turbo controller 149 are provided.
- the intake passage 141 is a pipe that distributes intake air to the engine 11.
- the intake passage 141 includes a main intake passage 1411 that passes through the turbocharger 145 and the electric compressor 143, and a bypass passage 1412 that passes through the turbocharger 145 without passing through the electric compressor 143.
- the exhaust passage 142 is a pipe through which exhaust from the engine 11 is circulated.
- the electric compressor 143 is a device that compresses the intake air of the engine 11 by electricity supplied from the battery 144.
- the electric compressor 143 includes a compressor 1431 (first compressor) and an electric motor 1432.
- the compressor 1431 is provided in the main intake passage 1411 of the intake passage 141.
- the compressor 1431 rotates to compress the intake air.
- the electric motor 1432 is driven by being supplied with electricity from the battery 144.
- the electric motor 1432 and the compressor 1431 rotate on a common shaft. Therefore, the electric motor 1432 drives the compressor 1431.
- the turbocharger 145 is a device that compresses intake air of the engine 11 by exhaust of the engine 11.
- the turbocharger 145 includes a compressor 1451 (second compressor) and a turbine 1452.
- the compressor 1451 is provided in the intake passage 141 of the engine 11.
- the compressor 1451 compresses intake air by rotating.
- the turbine 1452 is provided in the exhaust passage 142 of the engine 11.
- the turbine 1452 rotates on a common shaft with the compressor 1451. Therefore, the turbine 1452 is driven by the exhaust to drive the compressor 1451.
- the bypass valve 146 is provided in the bypass flow path 1412 in the intake flow path 141. By opening the bypass valve 146, the flow rate of the intake air passing through the electric compressor 143 decreases. When the bypass valve 146 is closed, the flow rate of the intake air passing through the electric compressor 143 increases. The opening degree of the bypass valve 146 when the electric compressor 143 is not operating is 100%.
- the first pressure sensor 147 measures the outlet pressure of the electric compressor 143 (compressor 1431).
- the second pressure sensor 148 measures the outlet pressure of the turbocharger 145 (compressor 1451).
- the turbo controller 149 controls the electric compressor 143 and the bypass valve 146 based on the supercharging control signal input from the engine controller 13.
- the turbo controller 149 is an example of a control device for a supercharging system.
- FIG. 2 is a schematic block diagram illustrating a software configuration of the turbo controller according to the first embodiment.
- the turbo controller 149 includes a signal reception unit 401, an auxiliary necessity determination unit 402, a first acquisition unit 403, a second acquisition unit 404, an electric motor control unit 405, and a valve control unit 406.
- the signal receiving unit 401 receives a supercharging control signal from the engine controller 13. Based on the supercharging control signal received by the signal receiving unit 401, the auxiliary necessity determining unit 402 determines whether supercharging assistance by the electric compressor 143 is necessary.
- the first acquisition unit 403 acquires a sensor signal indicating the outlet pressure of the electric compressor 143 from the first pressure sensor 147.
- the second acquisition unit 404 acquires a sensor signal indicating the outlet pressure of the turbocharger 145 from the second pressure sensor 148.
- the electric motor control unit 405 controls the rotation speed of the electric motor 1432 based on the supercharging control signal received by the signal receiving unit 401 and the sensor signal acquired by the second acquisition unit 404.
- the valve control unit 406 controls the opening degree of the bypass valve 146 based on the sensor signal acquired by the first acquisition unit 403.
- FIG. 3 is a flowchart showing a control operation of the electric compressor by the turbo controller according to the first embodiment.
- the signal receiving unit 401 of the turbo controller 149 receives the supercharging control signal from the engine controller 13
- the auxiliary necessity determining unit 402 is based on the exhaust amount of the engine 11 and the target supercharging amount included in the supercharging control signal. Then, it is determined whether or not assistance by the electric compressor 143 is necessary (step S1). For example, the auxiliary necessity determination unit 402 predicts the supercharging amount by the turbocharger 145 based on the exhaust amount, and assistance by the electric compressor 143 is necessary when the predicted supercharging amount is less than the target supercharging amount. It is determined that When the assistance necessity determination unit 402 determines that assistance by the electric compressor 143 is unnecessary (step S1: NO), the turbo controller 149 ends the process without driving the electric compressor 143.
- step S1 YES
- the motor control unit 405 starts supplying electricity from the battery 144 to the motor 1432.
- the electric motor 1432 starts (step S2).
- the number of revolutions of the electric motor 1432 gradually increases after starting to reach the target number of revolutions. That is, the rotational speed of the electric motor 1432 immediately after starting does not reach the target rotational speed.
- the first acquisition unit 403 acquires a sensor signal indicating the outlet pressure of the electric compressor 143 from the first pressure sensor 147 (step S3).
- the valve control unit 406 determines whether or not the outlet pressure indicated by the sensor signal acquired by the first acquisition unit 403 has exceeded the first pressure threshold (step S4).
- the first pressure threshold corresponds to the outlet pressure of the electric compressor 143 when the rotation speed of the electric compressor 143 exceeds a certain number and a sufficient flow rate of air flows through the main intake passage 1411 by the electric compressor 143.
- the first pressure threshold is a value determined by a previous experiment or simulation.
- step S5 when the outlet pressure of the electric compressor 143 exceeds the first pressure threshold (step S4: YES), the valve control unit 406 closes the bypass valve 146 (step S5). That is, the valve control unit 406 changes the opening degree of the bypass valve 146 to 0%. Therefore, the intake air does not pass through the bypass passage 1412 but flows into the turbocharger 145 through the main intake passage 1411. As a result, the electric compressor 143 starts supercharging assistance. As described above, the valve control unit 406 switches the bypass valve 146 from the open state to the closed state after the motor 1432 is started by the motor control unit 405.
- the second acquisition unit 404 acquires a sensor signal indicating the outlet pressure of the turbocharger 145 from the second pressure sensor 148 (step S6).
- the electric motor control unit 405 determines whether or not the outlet pressure indicated by the sensor signal acquired by the second acquisition unit 404 exceeds the second pressure threshold value (step S7).
- the second pressure threshold corresponds to the outlet pressure of the turbocharger 145 when the rotation speed of the turbocharger 145 exceeds a certain number and supercharging assistance by the electric compressor 143 becomes unnecessary.
- the second pressure threshold is a value determined by a previous experiment or simulation.
- step S7 when the outlet pressure of the turbocharger 145 exceeds the second pressure threshold (step S7: YES), the electric motor control unit 405 decreases the rotational speed of the electric motor 1432 by a certain number (step S8).
- the valve control unit 406 increases the opening degree of the bypass valve 146 by a certain amount (step S9). At this time, the valve control unit 406 increases the opening degree of the bypass valve 146 by the opening degree corresponding to the decrease in the rotational speed with respect to the target rotational speed of the electric motor 1432.
- the valve control unit 406 increases the opening degree of the bypass valve 146 by 5%.
- the electric motor control unit 405 determines whether or not the electric motor 1432 has stopped (step S10).
- the turbo controller 149 returns the process to step S8, decreases the rotation speed of the electric motor 1432, and increases the opening degree of the bypass valve 146.
- the turbo controller 149 ends the control operation of the electric compressor 143.
- FIG. 4 is a graph showing the relationship between the target supercharging amount included in the supercharging control signal and the supercharging amount by the supercharging system.
- a line L1 indicates the target supercharging amount.
- Line L2 indicates the supercharging amount of the supercharging system 14.
- FIG. 5 is a graph showing changes with time in the rotational speed of the electric compressor.
- line L ⁇ b> 3 indicates the rotation speed of the electric compressor 143.
- FIG. 6 is a graph showing the relationship between the torque of the electric motor and the opening of the bypass valve.
- line L ⁇ b> 4 indicates the torque of the electric motor 1432.
- Line L5 indicates the opening of bypass valve 146.
- the turbo controller 149 receives a supercharging control signal for increasing the supercharging amount at time t0.
- the torque of the electric motor 1432 reaches a constant value at time t1.
- the supercharging amount by the supercharging system 14 reaches the target supercharging amount at time t2.
- the turbo controller 149 determines that assistance by the electric compressor 143 is necessary at time t0, and starts the electric motor 1432. As shown in FIG. 6, between time t0 and time t1, the torque and rotational speed of electric motor 1432 gradually increase. When time t1 is reached, the outlet pressure of the electric compressor 143 exceeds the first pressure threshold. The turbo controller 149 closes the bypass valve 146 at time t1. Thereby, since the supercharging assistance by the electric compressor 143 is started, the supercharging amount of the supercharging system 14 increases as shown in FIG. At time t2, the supercharging amount by the supercharging system 14 reaches the target supercharging amount. At this time, the outlet pressure of the turbocharger 145 exceeds the second pressure threshold.
- the turbo controller 149 gradually decreases the rotational speed of the electric motor 1432 and gradually increases the opening degree of the bypass valve 146 as shown in FIG. 5 at time t2. Thereby, as shown in FIG. 4, the turbo controller 149 can control the supercharging amount of the supercharging system 14 to be the target supercharging amount.
- the valve control unit 406 switches the bypass valve 146 from the open state to the closed state after the electric motor 1432 is started by the electric motor control unit 405.
- the valve control unit 406 can prevent the supply air pressure from decreasing immediately after the start of the electric motor 1432.
- the valve control unit 406 switches the bypass valve 146 from the open state to the closed state when the outlet pressure of the electric compressor 143 exceeds the first pressure threshold.
- the valve control unit 406 can close the bypass valve 146 after the rotational speed of the electric motor 1432 has reliably reached a certain value.
- the turbo controller 149 when the outlet pressure of the turbocharger 145 exceeds the second pressure threshold, gradually decreases the speed of the electric motor 1432 and responds to the rotation speed of the electric motor 1432. At a speed, the bypass valve 146 is switched from the closed state to the open state. Thus, by gradually changing the speed of the electric motor 1432 and the opening degree of the bypass valve 146, the influence of the resistance due to the deceleration of the electric compressor 143 can be reduced. That is, according to the turbo controller 149 according to the first embodiment, it is possible to prevent the supercharging amount of the supercharging system 14 from rapidly decreasing.
- FIG. 7 is a schematic configuration diagram of an engine system according to the second embodiment.
- the engine system 1 according to the second embodiment is different from the first embodiment in the operations of the battery 144 and the turbo controller 149.
- the battery 144 according to the second embodiment outputs an interrupt command for requesting the turbo controller 149 to stop the electric motor 1432 when the remaining capacity becomes equal to or less than a predetermined capacity threshold.
- FIG. 8 is a schematic block diagram illustrating a software configuration of the turbo controller according to the second embodiment.
- the turbo controller 149 according to the second embodiment further includes a command receiving unit 407 in addition to the configuration according to the first embodiment.
- the command receiving unit 407 receives an input of an interrupt command for requesting the motor 1432 to stop from the battery 144.
- the motor control unit 405 according to the second embodiment is based on the supercharging control signal received by the signal receiving unit 401, the sensor signal acquired by the second acquiring unit 404, and the interrupt command received by the command receiving unit 407. The number of revolutions of the electric motor 1432 is controlled.
- the valve control unit 406 according to the second embodiment controls the opening degree of the bypass valve 146 based on the sensor signal acquired by the first acquisition unit 403 and the interrupt command received by the command reception unit 407.
- FIG. 9 is a flowchart showing a control operation of the electric compressor by the turbo controller according to the second embodiment.
- the signal receiving unit 401 of the turbo controller 149 receives the supercharging control signal from the engine controller 13
- the auxiliary necessity determining unit 402 is based on the exhaust amount of the engine 11 and the target supercharging amount included in the supercharging control signal. Then, it is determined whether or not assistance by the electric compressor 143 is necessary (step S101). If the assistance necessity determination unit 402 determines that assistance by the electric compressor 143 is not required (step S101: NO), the turbo controller 149 ends the process without driving the electric compressor 143.
- step S101 when the assistance necessity determination unit 402 determines that assistance by the electric compressor 143 is necessary (step S101: YES), the motor control unit 405 starts supplying electricity from the battery 144 to the motor 1432. Thereby, the electric motor 1432 is started (step S102).
- the first acquisition unit 403 acquires a sensor signal indicating the outlet pressure of the electric compressor 143 from the first pressure sensor 147 (step S103).
- the valve control unit 406 determines whether or not the outlet pressure indicated by the sensor signal acquired by the first acquisition unit 403 has exceeded the first pressure threshold (step S104). When the outlet pressure of the electric compressor 143 is equal to or lower than the first pressure threshold (step S104: NO), the turbo controller 149 returns the process to step S103, and acquires the sensor signal again.
- step S104 when the outlet pressure of the electric compressor 143 exceeds the first pressure threshold (step S104: YES), the valve control unit 406 closes the bypass valve 146 (step S105).
- the second acquisition unit 404 acquires a sensor signal indicating the outlet pressure of the turbocharger 145 from the second pressure sensor 148 (step S106).
- the electric motor control unit 405 determines whether or not the outlet pressure indicated by the sensor signal acquired by the second acquisition unit 404 exceeds the second pressure threshold (step S107).
- step S107 NO
- the command receiving unit 407 determines whether an interrupt command has been received from the battery 144 (step S108).
- the turbo controller 149 returns the process to step S105 and acquires the sensor signal again.
- the electric motor control unit 405 decreases the rotational speed of the electric motor 1432 according to the first change rate (step S109).
- the valve control unit 406 increases the opening degree of the bypass valve 146 according to the first rate of change (step S110). For example, when the first rate of change is 5%, the motor control unit 405 decreases the rotation number by 5% with respect to the target rotation number of the motor 1432 in the control of step S102, and the valve control unit 406 Increase the opening of the valve 146 by 5%.
- the first change rate is a change rate at which the influence of resistance due to deceleration of the electric compressor 143 is sufficiently reduced.
- the electric motor control unit 405 determines whether or not the electric motor 1432 has stopped (step S111). When the electric motor 1432 is not stopped (step S111: NO), the turbo controller 149 returns the process to step S109, decreases the rotation speed of the electric motor 1432, and increases the opening degree of the bypass valve 146. When the electric motor 1432 stops (step S111: YES), the turbo controller 149 ends the control operation of the electric compressor 143.
- step S108 when an interrupt command is received from the battery 144 (step S108: YES), the motor control unit 405 decreases the rotational speed of the motor 1432 in accordance with the second rate of change (step S112).
- the valve control unit 406 increases the opening degree of the bypass valve 146 according to the second change rate (step S113).
- the second rate of change is a rate of change greater than the first rate of change.
- the electric motor control unit 405 determines whether or not the electric motor 1432 has stopped (step S114). When the electric motor 1432 is not stopped (step S114: NO), the turbo controller 149 returns the process to step S112, decreases the rotation speed of the electric motor 1432, and increases the opening degree of the bypass valve 146. When the electric motor 1432 stops (step S114: YES), the turbo controller 149 ends the control operation of the electric compressor 143.
- the turbo controller 149 promptly stops the electric compressor 143 when an interrupt command from the battery 144 is received, and the outlet pressure of the turbocharger 145 reaches the second pressure threshold. When exceeding, the electric compressor 143 is gradually lowered.
- the turbo controller 149 according to the second embodiment can promptly prevent the capacity of the battery 144 from decreasing when the remaining capacity of the battery 144 decreases due to the use of an air conditioner or the like.
- the turbo controller 149 according to the second embodiment can prevent the supercharging amount of the supercharging system 14 from suddenly decreasing when the remaining capacity of the battery 144 is sufficient.
- the turbo controller 149 changes the stop speed of the electric compressor 143 and the opening speed of the bypass valve 146 based on an interrupt command from the battery 144, but is not limited thereto.
- the turbo controller 149 of another embodiment may change the starting speed of the electric compressor 143 and the closing speed of the bypass valve 146 based on an interrupt command from the battery 144.
- FIG. 10 is a schematic configuration diagram of an engine system according to the third embodiment.
- the engine system 1 according to the third embodiment is different from the first embodiment in the configuration of the turbine 1452 and the operation of the turbo controller 149.
- the turbine 1452 according to the third embodiment is a VGT (Variable Geometry Turbo). That is, the nozzle vane of the turbine 1452 according to the third embodiment is configured to be openable and closable, and the opening degree of the nozzle vane is controlled by driving an actuator (not shown) provided in the turbine 1452.
- VGT Very Geometry Turbo
- FIG. 11 is a schematic block diagram illustrating a software configuration of a turbo controller according to the third embodiment.
- the turbo controller 149 according to the third embodiment further includes a turbine control unit 408 in addition to the configuration according to the first embodiment.
- the turbine control unit 408 controls the opening and closing of the nozzle vanes of the turbine 1452 based on the supercharging control signal received by the signal receiving unit 401.
- the auxiliary necessity determination unit 402 according to the third embodiment is an electric compressor when the supercharging amount predicted based on the exhaust amount is less than the target supercharging amount and also when the nozzle vane of the turbine 1452 is closed. It is determined that assistance by 143 is necessary. That is, the electric motor control unit 405 according to the third embodiment starts the electric motor 1432 when the turbine control unit 408 closes the nozzle vanes of the turbine 1452.
- the turbo controller 149 closes the nozzle vane and starts the electric motor 1432, so that the speed of increase in the rotation speed of the turbocharger 145 can be increased and the intake air flow rate can be secured.
- the valve control unit 406 controls the opening degree of the bypass valve 146 based on the outlet pressure of the electric compressor 143, but is not limited thereto.
- the valve control unit 406 may control the opening degree of the bypass valve 146 based on the rotation speed, torque, or other physical quantity related to the rotation of the electric compressor 143.
- the valve control unit 406 may control the opening degree of the bypass valve 146 based on the elapsed time from the start of the electric motor 1432. For example, the valve control unit 406 may close the bypass valve 146 when 0.1 second has elapsed since the motor control unit 405 started the motor 1432.
- the motor control unit 405 controls the rotation speed of the motor 1432 based on the outlet pressure of the turbocharger 145, but is not limited thereto.
- the motor control unit 405 may control the rotational speed of the electric motor 1432 based on the rotational speed, torque, or other physical quantity related to the rotation of the turbocharger 145.
- FIG. 12 is a schematic configuration diagram illustrating a modification of the engine system according to the embodiment.
- the electric compressor 143 is provided in the front stage of the turbocharger 145, but is not limited thereto.
- the turbo controller 149 can achieve the same effects as those of the above-described embodiment.
- turbo controller 149 and the engine controller 13 are provided separately, but the present invention is not limited to this.
- the engine controller 13 may include the function of the turbo controller 149.
- FIG. 13 is a schematic block diagram illustrating a configuration of a computer according to at least one embodiment.
- the computer 900 includes a CPU 901, a main memory 902, a storage 903, and an interface 904.
- the turbo controller 149 described above is mounted on the computer 900.
- the operation of each processing unit described above is stored in the storage 903 in the form of a program.
- the CPU 901 reads a program from the storage 903, expands it in the main memory 902, and executes the above processing according to the program.
- the storage 903 is an example of a tangible medium that is not temporary.
- Other examples of the tangible medium that is not temporary include a magnetic disk, a magneto-optical disk, an optical disk, and a semiconductor memory connected via the interface 904.
- the computer 900 that has received the distribution may develop the program in the main memory 902 and execute the above processing.
- the program may be for realizing a part of the functions described above.
- the program may be a so-called difference file (difference program) that realizes the above-described function in combination with another program already stored in the storage 903.
- the on-off valve is switched from the open state to the closed state after the motor is started.
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Abstract
Description
本発明の目的は、電動コンプレッサによって空気の流れが妨げられることを防ぐ過給システム、過給システムの制御装置、過給システムの制御方法、およびプログラムを提供することにある。
以下、図面を参照しながら実施形態について詳しく説明する。
図1は、第1の実施形態に係るエンジンシステムの概略構成図である。
エンジンシステム1は、エンジン11とスロットルバルブ12とエンジンコントローラ13と過給システム14とインタークーラ15とを備える。
エンジン11の例としては、ガソリンエンジンおよびディーゼルエンジンが挙げられる。
スロットルバルブ12は、エンジン11に供給される吸気の流量を制御する弁である。エンジンコントローラ13は、回転数および負荷を含むエンジン制御信号に基づいて、エンジン11の燃料噴射量の調整、スロットルバルブ12の開度の調整、およびその他の制御を実行する。エンジンコントローラ13は、過給制御信号を過給システム14に出力する。過給制御信号は、エンジン11の回転数、燃料噴射量、排気量、および目標過給量を含む信号である。
過給システム14は、エンジン11の吸気の密度を高め、高い燃焼エネルギーを得るためのシステムである。
インタークーラ15は、過給システム14により圧縮された吸気を冷却する。
吸気流路141は、エンジン11への吸気を流通させる配管である。吸気流路141は、ターボチャージャ145と電動コンプレッサ143とを経由する主吸気流路1411と、電動コンプレッサ143を経由せずにターボチャージャ145を経由するバイパス流路1412とを有する。
排気流路142は、エンジン11からの排気を流通させる配管である。
第1圧力センサ147は、電動コンプレッサ143(コンプレッサ1431)の出口圧力を計測する。
第2圧力センサ148は、ターボチャージャ145(コンプレッサ1451)の出口圧力を計測する。
図2は、第1の実施形態に係るターボコントローラのソフトウェア構成を示す概略ブロック図である。
ターボコントローラ149は、信号受信部401、補助要否判定部402、第1取得部403、第2取得部404、電動機制御部405、弁制御部406を備える。
信号受信部401は、エンジンコントローラ13から過給制御信号を受信する。
補助要否判定部402は、信号受信部401が受信した過給制御信号に基づいて、電動コンプレッサ143による過給の補助が必要であるか否かを判定する。
第1取得部403は、第1圧力センサ147から電動コンプレッサ143の出口圧力を示すセンサ信号を取得する。
第2取得部404は、第2圧力センサ148からターボチャージャ145の出口圧力を示すセンサ信号を取得する。
電動機制御部405は、信号受信部401が受信した過給制御信号と第2取得部404が取得したセンサ信号とに基づいて、電動機1432の回転数を制御する。
弁制御部406は、第1取得部403が取得したセンサ信号に基づいて、バイパスバルブ146の開度を制御する。
ターボコントローラ149の信号受信部401がエンジンコントローラ13から過給制御信号を受信すると、補助要否判定部402は、過給制御信号に含まれるエンジン11の排気量と目標過給量とに基づいて、電動コンプレッサ143による補助が必要か否かを判定する(ステップS1)。例えば、補助要否判定部402は、排気量に基づいてターボチャージャ145による過給量を予測し、予測された過給量が目標過給量未満である場合に、電動コンプレッサ143による補助が必要であると判定する。補助要否判定部402が、電動コンプレッサ143による補助が不要であると判定した場合(ステップS1:NO)、ターボコントローラ149は、電動コンプレッサ143を駆動させずに処理を終了する。
図4は、過給制御信号に含まれる目標過給量と、過給システムによる過給量との関係を示すグラフである。図4において、ラインL1は、目標過給量を示す。ラインL2は、過給システム14の過給量を示す。
図5は、電動コンプレッサの回転数の経時変化を示すグラフである。図5において、ラインL3は、電動コンプレッサ143の回転数を示す。
図6は、電動機のトルクとバイパスバルブの開度との関係を示すグラフである。図6において、ラインL4は、電動機1432のトルクを示す。ラインL5は、バイパスバルブ146の開度を示す。
図4、図5、図6を参照すると、ターボコントローラ149は、時刻t0に過給量を増加させる過給制御信号を受信している。電動機1432のトルクは、時刻t1に一定値に達している。過給システム14による過給量は、時刻t2に目標過給量に達している。
図7は、第2の実施形態に係るエンジンシステムの概略構成図である。
第2の実施形態に係るエンジンシステム1は、第1の実施形態とバッテリ144およびターボコントローラ149の動作が異なる。第2の実施形態に係るバッテリ144は、残り容量が所定の容量閾値以下になったときに、ターボコントローラ149に電動機1432の停止を要求する割り込み指令を出力する。
第2の実施形態に係るターボコントローラ149は、第1の実施形態に係る構成に加え、さらに指令受付部407を備える。指令受付部407は、バッテリ144から電動機1432の停止を要求する割り込み指令の入力を受け付ける。
第2の実施形態に係る電動機制御部405は、信号受信部401が受信した過給制御信号と第2取得部404が取得したセンサ信号と指令受付部407が受け付けた割り込み指令とに基づいて、電動機1432の回転数を制御する。第2の実施形態に係る弁制御部406は、第1取得部403が取得したセンサ信号と指令受付部407が受け付けた割り込み指令とに基づいて、バイパスバルブ146の開度を制御する。
ターボコントローラ149の信号受信部401がエンジンコントローラ13から過給制御信号を受信すると、補助要否判定部402は、過給制御信号に含まれるエンジン11の排気量と目標過給量とに基づいて、電動コンプレッサ143による補助が必要か否かを判定する(ステップS101)。補助要否判定部402が、電動コンプレッサ143による補助が不要であると判定した場合(ステップS101:NO)、ターボコントローラ149は、電動コンプレッサ143を駆動させずに処理を終了する。
図10は、第3の実施形態に係るエンジンシステムの概略構成図である。
第3の実施形態に係るエンジンシステム1は、第1の実施形態とタービン1452の構成およびターボコントローラ149の動作が異なる。第3の実施形態に係るタービン1452は、VGT(Variable Geometry Turbo)である。つまり、第3の実施形態に係るタービン1452のノズルベーンは開閉可能に構成され、タービン1452に設けられた図示しないアクチュエータが駆動することで、ノズルベーンの開度が制御される。
第3の実施形態に係るターボコントローラ149は、第1の実施形態に係る構成に加え、さらにタービン制御部408を備える。タービン制御部408は、信号受信部401が受信した過給制御信号に基づいて、タービン1452のノズルベーンの開閉を制御する。
第3の実施形態に係る補助要否判定部402は、排気量に基づいて予測された過給量が目標過給量未満である場合に加え、タービン1452のノズルベーンを閉じる場合にも、電動コンプレッサ143による補助が必要であると判定する。つまり、第3の実施形態に係る電動機制御部405は、タービン制御部408がタービン1452のノズルベーンを閉じるときに、電動機1432を始動させる。
以上、図面を参照していくつかの実施形態について詳しく説明してきたが、具体的な構成は上述のものに限られることはなく、様々な設計変更等をすることが可能である。
例えば、上述の実施形態では、弁制御部406が、電動コンプレッサ143の出口圧力に基づいてバイパスバルブ146の開度を制御するが、これに限られない。例えば、他の実施形態に係る弁制御部406は、電動コンプレッサ143の回転数、トルク、または電動コンプレッサ143の回転に関するその他の物理量に基づいてバイパスバルブ146の開度を制御してもよい。他の実施形態においては、弁制御部406が、電動機1432の始動からの経過時間に基づいてバイパスバルブ146の開度を制御してもよい。例えば、弁制御部406は、電動機制御部405が電動機1432を始動させてから0.1秒が経過したときに、バイパスバルブ146を閉じてもよい。
上述の実施形態では、図1、図7、図10に示すように、電動コンプレッサ143がターボチャージャ145の前段に設けられるが、これに限られない。例えば、他の実施形態において図12に示すように、ターボチャージャ145が電動コンプレッサ143の前段に設けられていても、ターボコントローラ149は上述の実施形態と同様の効果を奏することができる。
図13は、少なくとも1つの実施形態に係るコンピュータの構成を示す概略ブロック図である。
コンピュータ900は、CPU901、メインメモリ902、ストレージ903、インタフェース904を備える。
上述のターボコントローラ149は、コンピュータ900に実装される。そして、上述した各処理部の動作は、プログラムの形式でストレージ903に記憶されている。CPU901は、プログラムをストレージ903から読み出してメインメモリ902に展開し、そのプログラムに従って上記処理を実行する。
11 エンジン
14 過給システム
141 吸気流路
1411 主吸気流路
1412 バイパス流路
142 排気流路
143 電動コンプレッサ
1431 コンプレッサ
1432 電動機
144 バッテリ
145 ターボチャージャ
1451 コンプレッサ
1452 タービン
146 バイパスバルブ
147 第1圧力センサ
148 第2圧力センサ
149 ターボコントローラ
401 信号受信部
402 補助要否判定部
403 第1取得部
404 第2取得部
405 電動機制御部
406 弁制御部
407 指令受付部
408 タービン制御部
Claims (9)
- エンジンに供給される吸気が流通する吸気流路に設けられて、駆動されることで前記吸気を圧縮する第1コンプレッサと、
前記第1コンプレッサを駆動させる電動機と、
前記第1コンプレッサとは独立して前記吸気流路に設けられて、前記吸気を圧縮する第2コンプレッサと、
前記エンジンからの排気が流通する排気系統に設けられて、該排気によって回転されることで前記第2コンプレッサを駆動させるタービンと、
前記吸気流路に接続されて前記第1コンプレッサを迂回するバイパス流路と、
前記バイパス流路を開閉する開閉弁と
を備える過給システムの制御装置であって、
前記電動機を駆動信号に基づいて始動させる電動機制御部と
前記電動機制御部による前記電動機の始動より後に、前記開閉弁を開状態から閉状態に切り替える弁制御部と
を備える過給システムの制御装置。 - 前記第1コンプレッサの回転に関する物理量を取得する第1取得部をさらに備え、
前記弁制御部が、前記電動機の始動より後であり、かつ前記第1取得部が取得した前記物理量が所定の閾値を超えた場合に、前記開閉弁を開状態から閉状態に切り替える
請求項1に記載の過給システムの制御装置。 - 前記第2コンプレッサの回転に関する物理量を取得する第2取得部をさらに備え、
電動機制御部が、前記第2取得部が取得した前記物理量が所定の閾値を超えた場合に、前記電動機を停止させ、
弁制御部が、前記電動機の回転数に応じた速度で、前記開閉弁を閉状態から開状態に切り替える、
請求項1または請求項2に記載の過給システムの制御装置。 - 前記電動機を停止させる割り込み指令を受け付ける指令受付部をさらに備え、
前記電動機制御部が、前記指令受付部が前記割り込み指令を受け付けた場合に、前記電動機を停止させ、
前記割り込み指令に基づいて前記電動機の停止を開始してから前記電動機が停止するまでの時間が、前記物理量に基づいて前記電動機の停止を開始してから前記電動機が停止するまでの時間より短い
請求項3に記載の過給システムの制御装置。 - 前記タービンがノズルベーンを開閉可能に構成され、
前記ノズルベーンの開閉を制御するタービン制御部をさらに備え、
前記電動機制御部が、前記タービン制御部が前記ノズルベーンを閉じるときに、前記電動機を始動させる
請求項1から請求項4の何れか1項に記載の過給システムの制御装置。 - エンジンに供給される吸気が流通する吸気流路に設けられて、駆動されることで前記吸気を圧縮する第1コンプレッサと、
前記第1コンプレッサを駆動させる電動機と、
前記第1コンプレッサとは独立して前記吸気流路に設けられて、前記吸気を圧縮する第2コンプレッサと、
前記エンジンからの排気が流通する排気系統に設けられて、該排気によって回転されることで前記第2コンプレッサを駆動させるタービンと、
前記吸気流路に接続されて前記第1コンプレッサを迂回するバイパス流路と、
前記バイパス流路を開閉する開閉弁と
請求項1から請求項5の何れか1項に記載の制御装置と
を備える過給システム。 - エンジンと、
請求項6に記載の過給システムと
を備えるエンジンシステム。 - エンジンに供給される吸気が流通する吸気流路に設けられて、駆動されることで前記吸気を圧縮する第1コンプレッサと、
前記第1コンプレッサを駆動させる電動機と、
前記第1コンプレッサとは独立して前記吸気流路に設けられて、前記吸気を圧縮する第2コンプレッサと、
前記エンジンからの排気が流通する排気系統に設けられて、該排気によって回転されることで前記第2コンプレッサを駆動させるタービンと、
前記吸気流路に接続されて前記第1コンプレッサを迂回するバイパス流路と、
前記バイパス流路を開閉する開閉弁と
を備える過給システムの制御方法であって、
前記電動機を駆動信号に基づいて始動させることと
前記電動機の始動より後に、前記開閉弁を開状態から閉状態に切り替えることと
を含む過給システムの制御方法。 - エンジンに供給される吸気が流通する吸気流路に設けられて、駆動されることで前記吸気を圧縮する第1コンプレッサと、
前記第1コンプレッサを駆動させる電動機と、
前記第1コンプレッサとは独立して前記吸気流路に設けられて、前記吸気を圧縮する第2コンプレッサと、
前記エンジンからの排気が流通する排気系統に設けられて、該排気によって回転されることで前記第2コンプレッサを駆動させるタービンと、
前記吸気流路に接続されて前記第1コンプレッサを迂回するバイパス流路と、
前記バイパス流路を開閉する開閉弁と
を備える過給システムの制御装置のコンピュータに、
前記電動機を駆動信号に基づいて始動させることと
前記電動機の始動より後に、前記開閉弁を開状態から閉状態に切り替えることと
を実行させるためのプログラム。
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US10648402B2 (en) | 2020-05-12 |
JP6589212B2 (ja) | 2019-10-16 |
EP3406878A1 (en) | 2018-11-28 |
EP3406878A4 (en) | 2019-01-02 |
CN108699952A (zh) | 2018-10-23 |
EP3406878B1 (en) | 2020-06-03 |
CN108699952B (zh) | 2020-11-06 |
JPWO2017154068A1 (ja) | 2018-12-13 |
US20190072028A1 (en) | 2019-03-07 |
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