WO2017152708A1 - 一种屏蔽色环电感的油漆及其涂装色环电感器的工艺 - Google Patents

一种屏蔽色环电感的油漆及其涂装色环电感器的工艺 Download PDF

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Publication number
WO2017152708A1
WO2017152708A1 PCT/CN2017/000214 CN2017000214W WO2017152708A1 WO 2017152708 A1 WO2017152708 A1 WO 2017152708A1 CN 2017000214 W CN2017000214 W CN 2017000214W WO 2017152708 A1 WO2017152708 A1 WO 2017152708A1
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WIPO (PCT)
Prior art keywords
color ring
paint
coating
ring inductor
inductor
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PCT/CN2017/000214
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English (en)
French (fr)
Inventor
王强
Original Assignee
王强
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Publication of WO2017152708A1 publication Critical patent/WO2017152708A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/005—Impregnating or encapsulating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/34—Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F27/36—Electric or magnetic shields or screens
    • H01F27/366—Electric or magnetic shields or screens made of ferromagnetic material
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00—Coating compositions based on unspecified macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/23—Magnetisable or magnetic paints or lacquers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/14—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
    • H01F41/16—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates the magnetic material being applied in the form of particles, e.g. by serigraphy, to form thick magnetic films or precursors therefor
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2296—Oxides; Hydroxides of metals of zinc

Definitions

  • the invention relates to a paint for shielding a color ring inductor and a process for coating the color ring inductor.
  • the method can be used without the patent.
  • the ring inductor does not generate pinholes during the coating process, which is one of the reasons why the price of the color ring inductor continues to drop.
  • the problem to be solved by the present invention is to improve the existing single-component color-ring inductor coating and packaging process, and provide a low-cost color-blocking inductor coating with electromagnetic shielding function and a process for packaging the color-coded inductor, and An ultra-high frequency color ring inductor with high power and high self-resonance frequency is provided to increase the added value of the color ring inductor, so that the traditional industry can be sustainable.
  • the present invention provides a paint for shielding a color ring inductor and a process for coating the color ring inductor thereof, wherein the paint for shielding the color ring inductance comprises the following mass percentage of substances: color ring inductance Paint 25% to 50%, soft ferrite magnetic powder 20% to 55%, liquid curing agent 10% to 30%, thinner 10% to 30%, the paint color ring inductor paint manufacturing method and coating color ring
  • the process of the inductor consists of the following steps:
  • the color ring inductor coating machine with UV paint and 4-6 paint tanks is heated to 170-250 degrees Celsius, and the shielded color ring inductor coating is poured into the first paint tank and the second lane.
  • a prepared conventional color ring inductor paint is added to the paint tank, the third paint tank and the fourth paint tank.
  • the shielding paint in the first paint tank and the second paint tank is applied as a shield and the paint is black.
  • the conventional color ring inductor paint in the third and fourth paint tanks is covered with a black shield paint, so that its appearance is consistent with the appearance of the conventional color ring inductor, usually green, so that the color circle is clearly marked.
  • the color ring inductor semi-finished product after the wire soldering is loaded into the color ring inductor coating machine, and enters the blanking process.
  • the vibrating plate is used to cut the material into the cutting fixture, or the semi-finished product of the color ring inductor after the winding soldering is knitted, and the original cutting position in the middle of the machine is converted into the automatic unloading of the unwinding, and the semi-finished product in the cutting fixture.
  • the color ring inductance falls into the disc wheel with the groove, and the groove of the disc wheel is cut off in synchronization with the toothed chain.
  • the color ring inductor semi-finished product is loaded into the chain of the color ring inductor coating machine. After the pin is straightened and shaped, the open circuit test is performed, and the first oven is preheated, then the UV paint is passed, and then dried by the UV ultraviolet lamp. Then enter the first shielded color ring inductor coating and then enter the second coating oven to dry, then enter the second Shielded color ring inductor coating process, then enter the third coating oven to dry, then enter the third conventional color ring inductor paint coating, complete the cover and then enter the fourth coating oven to dry, then The shielded color ring inductor has a slight black leakage. After the chain is driven, it enters the fourth conventional color ring inductor paint coating cover.
  • the soft ferrite is a mixture of any one or a combination of magnesium zinc ferrite, nickel zinc ferrite, and manganese zinc ferrite.
  • the soft ferrite magnetic powder is a water-containing magnetic powder obtained by adding water or grinding by a magnetic core, and then drying, and filtering with a metal mesh, and the particles are dry powder of 30-2000 mesh.
  • the soft ferrite magnetic powder is a dry bulk magnetic powder directly fired after mixing the soft ferrite oxide powder, and the particles are 30-2000 mesh after being filtered by a metal mesh.
  • a mixing tank is provided in the paint tank equipped with the shielded color ring inductor coating.
  • the temperature at which the first oven is preheated is 170-250 degrees Celsius.
  • the second to fifth coated ovens are preheated at a temperature of 150-250 degrees Celsius.
  • the first oven has a length of 1.5-2.5 meters.
  • the second to fifth coated ovens are 3-6 meters in length, each of which has two 1.5-3 meter independent oven connections.
  • a low inductance value shielded ultra-high frequency color ring inductor can be manufactured, and a white ceramic-shaped color-ring inductor core is formed by using a well-known ceramic process manufacturing method, and the core is an alumina powder first. , any one of zirconia, aluminum nitride and the like, which is manufactured by a known manufacturing method, and is manufactured by a known manufacturing method, and then fabricated and processed according to a shielded color ring inductor manufacturing process. Shielded UHF color ring inductors.
  • the ultra-high frequency color ring inductor uses a high-frequency characteristic of aluminum oxide, a ceramic such as aluminum nitride or zirconia, and a non-magnetic permeability and a low expansion coefficient to produce a color-coded inductor of less than 1 UH, and the inductance of the inductor
  • the value is completely dependent on the self-inductance of the number of copper coils.
  • the inductance value changes little and is well controlled relative to the ferrite core.
  • the size can be from 0307 (1/4W) to 0515 (2W) without electromagnetic interference.
  • the soft ferrite magnetic powder is added to the paint, which can effectively shield the magnetic flux leakage generated by the color ring inductor from working on other parts.
  • the addition of magnetic powder to the color-coded inductive coating can significantly reduce the cost of the coating.
  • the current price of the color-inductive ring-shaped paint is 37 yuan/kg, and the curing agent is added in a ratio of 1:0.4.
  • the inductive paint after mixing and stirring was added to the magnetic powder at a ratio of 1:1.5.
  • the magnetic powder is exemplified by manganese-zinc ferrite magnetic powder, which is an accessory produced by grinding air gap of a switching power supply transformer, and the value is about 500-1200 yuan/ton, and the processing cost of drying and re-polishing is At 300-500 yuan / ton, the price of magnetic powder after processing is 2,000 yuan / ton, about 2 yuan / kg after conversion. Take the above ratio of 1:1.5 as an example, that is, 2 kg of conventional inductive paint to 3 kg of magnetic powder.
  • the mixed shielding and inductive coating is 5 kg, the cost is 80 yuan, equivalent to 16 yuan per kilogram of shielding inductive coating, and the coating cost is reduced. 50%.
  • the inductance value is increased, and the increase in the inductance value is related to the amount of the magnetic powder.
  • the amount of copper wire is also reduced compared with the conventional color ring inductor. The cost of copper wire.
  • the reduction of the number of shielded color ring inductors can reduce the number of coil layers, reduce the distributed capacitance, and improve the self-resonance frequency.
  • the shielded color ring inductor Due to the shielded color ring inductor, very fine magnetic particle particles are used, and in the automatic coating process by the coating machine, the surface of the magnetic core can be well and uniformly formed to form a shielding layer.
  • the magnetic field strength of the inductor itself increases, increasing the anti-saturation. After testing and testing, the uniform magnetic field strength brings a very stable Q (quality factor) value, which makes the Q value consistent.
  • the shielded color ring inductor wound with ceramic core can achieve high power, low inductance value, the minimum can be 1NH, and the self-resonant frequency can reach 5-10GHz, which means the meaning of UHF military or civil communication equipment. major. This is not possible with traditional color-ring inductors and ferrite cores.
  • the ceramic wound chip inductor due to the conventional ceramic wound chip inductor, the ceramic is small in size, which also limits the diameter and current of the copper wire, and also limits the power, while the ceramic core is shielded. Color ring inductor due to ceramic core
  • the volume of the copper wire is increased, the wire diameter and current of the copper wire are also greatly improved, and the power is also greatly improved.
  • the shielding paint contains magnetic powder, which can shield the magnetic flux leakage in the working of the inductor from disturbing other parts; this plays a role in the communication signal circuit. obvious.
  • the invention is mainly applicable to the optimization and improvement of color ring inductance.
  • a shielded color ring inductor paint coating comprising the following materials: color ring inductor paint 1.0 kg, liquid curing agent 0.4 kg, manganese zinc ferrite magnetic powder 1.5 kg, diluent 0.4 kg, and the weight percentages of each component are: 30%, 12%, 45% and 12%.
  • the method for preparing a shielded color ring inductor paint and encapsulating the shielded color ring inductor comprises the following steps:
  • the color ring inductor semi-finished product on the chain is straightened and shaped by the pin, and then the open circuit test is performed.
  • the inductance tester can also be installed here, and then preheated through the first oven, the oven temperature is 170-250 degrees Celsius, and the UV is over. After the paint is dried by UV UV lamp, it is then applied to the first shielded color ring inductor coating and then into the second coating oven to dry. The oven temperature is 150-250 degrees Celsius, and then enter the second shielded type.
  • the color ring inductor coating is applied to the third coating oven and baked. The oven temperature is 150 degrees Celsius - 250 degrees Celsius, and then enters the third conventional color ring inductor paint coating. After finishing the cover, it enters the fourth coating oven to bake.
  • the oven temperature is 150 degrees Celsius - 250 degrees Celsius, at this time the shielded color ring inductance has a slight black leak.
  • the oven temperature is 150 degrees Celsius -250 degrees Celsius, complete the coating process of the shielded color ring inductor paint.
  • the sixth oven enter the sixth oven to dry the color ring paint, after the inductance value test, and then tape or bulk to complete the whole process.
  • a shielding color ring inductor paint coating comprising the following materials: color ring inductance paint 1.0kg, liquid curing agent 0.3kg, nickel zinc ferrite magnetic powder or magnesium zinc ferrite powder 1.0kg, thinner 0.5kg, each group
  • the weight percentages of the points are: 36%, 11%, 36% and 18%.
  • a method of encapsulating a shielded color ring inductor using the above-described component shielded color ring inductor coating includes the following steps:
  • the pre-baked nickel-zinc ferrite powder or the magnesium-zinc ferrite powder is directly fired without being formed, and the sintered nickel-zinc ferrite magnetic powder is a loose powder. According to the actual situation, the pulverization or screen filtration can obtain nickel-zinc ferrite magnetic powder or magnesium-zinc ferrite magnetic powder.
  • the color ring inductor coating machine oven is heated to 220 degrees Celsius, and after the temperature is reached, the shielded type
  • the color ring inductor coating is poured into the first paint tank and the second paint tank.
  • the concentration of the barrier paint can be adjusted with a diluent.
  • a conventionally prepared color ring inductor paint is added to the third paint tank and the fourth paint tank.
  • the shielding paint in the first paint tank and the second paint tank is applied as a shield and the paint is black.
  • Conventional color ring inductor paint in the third and fourth paint tanks is used as a black covering coating.
  • the appearance of the cost color ring inductor is consistent with the appearance color of the conventional color ring inductor, and the color ring is clearly marked.
  • the color ring inductor semi-finished product on the chain is straightened and shaped by the pin, and then subjected to open circuit test. After that, it is preheated by the oven.
  • the temperature of the oven is 250 degrees Celsius.
  • the three-coated oven is baked, the oven temperature is 150 degrees Celsius - 250 degrees Celsius, and then enters the third conventional color ring inductor paint coating. After the coverage is completed, it enters the fourth coating oven and is baked.
  • the oven temperature is 150 degrees Celsius - 250 degrees Celsius.
  • the shielded color ring inductance has a slight black leakage.
  • the oven temperature is 150 degrees Celsius -250 degrees Celsius, complete the coating process of the shielded color ring inductor paint.
  • the sixth oven enter the sixth oven to dry the color ring paint, after the inductance value test, and then tape or bulk to complete the whole process.
  • a shielding color ring inductor paint coating comprising the following materials: 1.0 part of color ring inductance paint, 0.6 part of liquid curing agent, 2.0 parts of manganese zinc ferrite magnetic powder, 0.8 parts of diluent, and the weight percentage of each component is: 26 %, 13%, 43% and 17%.
  • the method and the procedure for preparing the shielded color ring inductor paint and encapsulating the shielded color ring inductor are the same as those in the first embodiment.
  • a shielding color ring inductor paint coating comprising the following materials: color ring inductor paint 1.0 part, liquid curing agent 0.3 part, nickel zinc ferrite magnetic powder 0.3 part, diluent 0.3 part, the weight percentage of each component is: 48 %, 14%, 24% and 14%.
  • the above-described component shielding type color ring inductor paint coating and method for encapsulating the ultra high frequency color ring inductor include the following steps:
  • the pre-baked nickel-zinc ferrite powder is directly fired without being formed, and the fired nickel-zinc ferrite magnetic powder is a loose powder, which is powdered with a 100-mesh metal mesh.
  • the nickel-zinc ferrite magnetic powder obtained.
  • the shielded color ring inductor paint is obtained by mixing the conventional color ring inductor paint with the nickel-zinc ferrite magnetic powder and stirring it with a stirring device.
  • a white winding body obtained by forming any one of alumina powder, aluminum nitride or zirconium oxide according to a known method into a shape of a color-ring inductor core, and changing the ceramic core pin, winding, and soldering Semi-finished ultra-high frequency color ring inductance.
  • the color ring inductor semi-finished product on the chain is straightened and shaped by the pin, and then subjected to open circuit test. After that, it is preheated by the oven, and the temperature of the oven is 200-250 degrees Celsius. After UV paint, it is dried by UV UV lamp, and then enters.
  • the first shielded color ring inductor coating is applied to the second coating oven to dry, the oven temperature is 150-250 degrees Celsius, and then enter the second shielded color ring inductor coating and then enter the third coating.
  • the oven is baked, the oven temperature is 150 degrees Celsius - 250 degrees Celsius, and then enter the third conventional color ring inductor paint coating. After the cover is completed, enter the fourth coating oven to dry, the oven temperature is 150 degrees Celsius - 250 degrees Celsius.
  • the shielded color ring inductor has a slight blackout. Driven by the chain into the fourth conventional color ring inductor paint coating cover, After being covered, it is dried in a fifth coating oven, and the temperature of the oven is 150 degrees Celsius to 250 degrees Celsius to complete the coating process of the shielded color ring inductor paint. Then, according to the conventional color ring inductor manufacturing process color ring mark, enter the sixth oven to dry the color ring paint, after the inductance value test, and then tape or bulk to complete the whole process.
  • a shielding color ring inductor paint coating comprising the following materials: color ring inductor UV coating 1.0 part, diluent 0.5 part, manganese zinc ferrite magnetic powder 0.5 part, diluent 0.5 part, the weight percentage of each component is: 40 %, 20%, 20% and 20%.
  • a method of encapsulating a shielded color ring inductor using the above-described component shielded color ring inductor paint includes the following steps:
  • the magnetic powder containing the moisture of the magnetic core of the switching power supply transformer is dried in an oven, and pulverized by a fine pulverizer to obtain a dried MnZn ferrite magnetic powder, which is carried out by a metal mesh machine of different meshes according to actual needs.
  • the automatic sieve is used to filter the coarse particle components therein.
  • the magnetic powder particles are selected to be equal to 100 mesh.
  • a gear motor is added to the upper side of the second UV paint tank to stir.
  • the motor is equipped with a fan blade.
  • the UV paint tank uses a 'V' type paint tank.
  • the rod of the stirring motor with the fan blade is inserted at the bottom of the V-shaped groove at a low speed to avoid separation and precipitation of the magnetic powder and the UV paint.

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Abstract

本发明提供了一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于，所述屏蔽色环电感的油漆包含以下质量百分比的物质：色环电感油漆25％～50％，软磁铁氧体磁粉20％～55％，液体固化剂10％～30％，稀释剂10％～30％，所述屏蔽色环电感的油漆制造方法及涂装色环电感的工艺包括先用屏蔽色环电感的油漆涂装两次，再用色环电感油漆涂装两次。优点是：能够有效屏蔽色环电感器在工作中产生的漏磁对其他零件的干扰，大幅降低涂料成本，提升电感值，提高了自谐频率，主要适用于色环电感的封装。

Description

一种屏蔽色环电感的油漆及其涂装色环电感器的工艺 技术领域
本发明涉及一种屏蔽色环电感的油漆及其涂装色环电感器的工艺。
背景技术
随着电子产品的小型化及各类高清显示器的问世和LED照明产品的低成本化普及，对现有的电感器件有了更高的要求，既要求电感器件尺寸的小型化，其电流能力不变。而且需要有屏蔽功能来减少因该电感器件工作时所产生的电磁场对其他元件的干扰。色环电感器从80年代末期传入中国内地已经20多年，发展迅速，现中国年产量已经达到70亿只，以0307产品为例，单价从最初1992年0.25元到现在的0.025元，单价格就下降10倍，主要原因是自动绕线机、全自动接脚机的使用，使成本大幅度下降。现阶段投资一条全自动色环电感生产线，以每月出货500万只为例，设备投资高达130万元人民币，以每年20万元的纯利润计算，则需要6年以上的时间才能收回设备投资，这其中还没有计算设备的零件损耗维修费用，因此大大增加了投资风险。其次随着电子产品的小型化，贴片电感的自动化生产成本也大幅下降。随着高速自动绕线机和高速全自动点胶机的成本大幅下降，导致磁胶屏蔽式贴片功率电感的价格也大幅下降，且电感具有闭合磁路的特征，大有取代色环电感的趋势。长期以来色环电感的功能单一，虽然价钱便宜，但是无革命性的技术出现。中国专利申请号为：200910041053.7的专利中，介绍一种能减少色环电感的气孔(针孔)的涂装方法，但是使用该专利涂装出的色环电感器，只能在气孔上有所减少或者杜绝。色环电感器的功能无任何改变。而在涂装色环电感出现针孔的问题上，随着UV涂料技术的不断提升以及对于一名超过5年以上的涂装技术人员来说没有技术难度，不用该专利的方法同样可以使色环电感在涂装过程中不产生针孔，这也是导致色环电感器的价格持续下降的原因之一。
发明内容
本发明要解决的问题是将现有的单成份色环电感涂料和封装工艺进行改良，提供一种低成本具有电磁屏蔽功能的色环电感涂料及其用于封装色环电感器的工艺，以及提供一种大功率高自谐频率的超高频色环电感器，提高色环电感器的附加值，使传统产业得以可持续发展。
为解决上述问题，本发明提供了一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于，所述屏蔽色环电感的油漆包含以下质量百分比的物质：色环电感油漆25％～50％，软磁铁氧体磁粉20％～55％，液体固化剂10％～30％，稀释剂10％～30％，所述屏蔽色环电感的油漆制造方法及涂装色环电感的工艺，包含以下步骤：
(1)按所述比例制备相应数量经过研磨、烘干、筛滤后的软磁铁氧体磁粉；
(2)按所述比例制取相应数量的色环电感油漆，加入相应数量的固化剂，制成常规色环电感油漆涂料；
(3)将所述常规色环电感油漆涂料中加入相应数量的软磁铁氧体磁粉，快速搅拌至均匀，得到屏蔽式色环电感涂料；
(4)把带有UV漆和4-6道油漆槽的色环电感涂装机烤箱升温到170-250摄氏度，将所述屏蔽式色环电感涂料倒入第一道油漆槽和第二道油漆槽，第三道油漆槽和第四道油漆槽中加入配制好的常规色环电感油漆涂料。第一道油漆槽和第二道油漆槽中的屏蔽涂料作为屏蔽涂封，涂料为黑色。第三道和第四道油漆槽中常规色环电感油漆作为覆盖黑色屏蔽涂料，使其外观与常规色环电感外观颜色一致，通常为绿色，以便色环标示清晰。
(5)将绕线焊锡后的色环电感半成品装入色环电感涂装机中，进入下料工序。一般通过震动盘往下料治具中下料，或者将绕线焊锡后的色环电感半成品进行编带，在机器中部原来下料位置改装成拆带自动下料，下料治具中的半成品色环电感掉入带有凹槽的圆盘轮，圆盘轮的凹槽与带齿的链条同步完成下料。
(6)将色环电感半成品装入色环电感涂装机链条上，经过引脚压直整形、开路测试后，进入第一烤箱预热，然后过UV漆，再经过UV紫外线灯烤干，然后进入第一道屏蔽式色环电感涂料涂装后再进入第二道涂层烤箱烘干，再进入第二道 屏蔽式色环电感涂料涂装工序，再进入第三道涂层烤箱烤干，再进入第三道常规色环电感油漆涂装，完成覆盖后进入第四道涂层烤箱烤干，这时的屏蔽色环电感有轻微漏黑色，在链条的带动下进入第四道常规色环电感油漆涂装覆盖，覆盖后进入第五道涂层烤箱烘干，完成屏蔽式色环电感油漆的涂装工艺。其后按照常规色环电感制造工艺上色环标示，进入第六烤箱烘干色环漆，进行电感值测试，其后编带或者散装，完成整个工艺。
进一步，所述软磁铁氧体是镁锌铁氧体、镍锌铁氧体、锰锌铁氧体中的任意一种或几种的混合物。
再进一步，所述软磁铁氧体磁粉是磁芯通过加水研磨或者球磨后得到的含水分磁粉，再进行烘干处理，用金属筛网过滤，颗粒为30-2000目的干粉。
再进一步，所述的软磁铁氧体磁粉是软磁铁氧体氧化物粉料混合后直接烧制的干散状磁粉，用金属筛网过滤后颗粒为30-2000目。
再进一步，装有屏蔽式色环电感涂料的油漆槽内装有搅拌机构。
再进一步，所述第一烤箱预热的温度为170-250摄氏度。
再进一步，所述第二～五道涂层烤箱预热的温度为150-250摄氏度。
再进一步，所述第一烤箱的长度为1.5-2.5米。
再进一步，所述第二～五道涂层烤箱的长度为3-6米，其中每一道涂料烤箱有两个1.5-3米独立烤箱连接组成。
利用本发明的工艺，可以制造低电感值屏蔽式超高频色环电感器，使用公知的陶瓷工艺制造方法来制成白色的‘工’型色环电感核心，该核心为先用氧化铝粉，氧化锆，氮化铝等其中任意一种材料，用公知制造方法制造加工得到的‘工’型色环电感陶瓷核心，其后按照屏蔽式色环电感制造工艺绕线和涂装，制成屏蔽式超高频色环电感器。该超高频色环电感器利用氧化铝或氮化铝、氧化锆等陶瓷的高频特性及无导磁率和低膨胀系数，来制作低于1UH以下的色环电感器，该电感器的电感值完全靠铜线圈数的自感。电感值变化小，相对于铁氧体磁芯来说好控制。尺寸可以从0307(1/4W)到0515(2W)无电磁干扰。
与现有技术相比，本发明的优点：
1.由于使用原色环电感油漆作为涂料，但是在涂料中添加了软磁铁氧体磁粉，能够有效屏蔽色环电感器在工作中产生的漏磁对其他零件的干扰。
2.在色环电感涂料中加入磁粉，能够大幅降低涂料成本，以目前市场上色环电感油漆的价格为37元/公斤为例，在以1∶0.4比列加入固化剂后。混合搅拌均匀后的电感油漆按1∶1.5来加入磁粉。所述磁粉以锰锌铁氧体磁粉为例，锰锌铁氧体磁粉为开关电源变压器研磨气隙所产生的附属品，价值大约500-1200元/吨，烘干和重新粉粹的加工成本在300-500元/吨，这样加工过后的磁粉价格在2000元/吨，换算后大约在2元/公斤。以上述比例1∶1.5为例，也就是2公斤常规电感油漆兑3公斤磁粉，混合后的屏蔽电感涂料为5公斤，成本为80元，折合每公斤屏蔽电感涂料为16元人民币，涂料成本降低50％。
3.由于屏蔽式色环电感器涂料中加入大量的磁粉，使其电感值提升，电感值提升多少与磁粉的用量有关。电感值提升越高，同样的电感值，屏蔽式色环电感的绕线圈数明显要少于常规色环电感器的绕线圈数，这时铜线用量也比传统色环电感器用量减少，降低了铜线成本。
4.屏蔽式色环电感器圈数的减少，可以降低线圈层数，使其分布电容减少，提高了自谐频率。
5.由于屏蔽式色环电感器，使用非常细微的磁粉颗粒，在利用涂装机进行自动化涂装过程中，能够很好，很均匀的覆盖在磁芯表面，形成屏蔽层。电感器在通电工作中，电感器本身的磁场强度增大，增加了抗饱和性。经过试验和测试，均匀的磁场强度带来非常稳定的Q(品质因数)值，使Q值的一致性很好。
6.使用本发明中描述的涂装工艺方法，在涂屏蔽油漆的槽上面侧面加装小功率减速搅拌马达能够有效解决涂料中磁粉的沉淀问题。
7.用陶瓷核心绕制的屏蔽色环电感器可实现大功率，低电感值，最小可做到1NH，同时自谐频率能到5-10GHz，这在超高频军用或者民用通讯设备上面意义重大。这是传统色环电感器电感、铁氧体磁芯所做不到的。其次对比与陶瓷绕线贴片电感，由于常规的陶瓷绕线贴片电感，陶瓷体积小，这样也限制了铜线的直径和电流的大小，同样限制了功率，而陶瓷核心绕制的屏蔽式色环电感器，由于陶瓷核心 的体积加大，铜线的线径和电流也大幅提升，同时功率也大幅提升，屏蔽涂料中含有磁粉，能屏蔽电感工作中的漏磁对其他零件的干扰；这在通讯讯号电路中的作用明显。
本发明主要适用于对色环电感的优化和改进。
具体实施方式
实施例1：
一种屏蔽式色环电感油漆涂料，包含以下物质：色环电感油漆1.0kg，液体固化剂0.4kg，锰锌铁氧体磁粉1.5kg，稀释剂0.4kg，各组分的重量百分比依次为：30％，12％，45％和12％。
制取屏蔽式色环电感油漆及其包封屏蔽式色环电感的方法，包括以下步骤：
1)制取锰锌铁氧体磁粉，将开关电源变压器磁芯研磨后含有水分的磁粉用烤箱烘干，用类似与面粉加工机器的精细粉碎机进行粉碎加工，得到干燥的锰锌铁氧体磁粉，用金属筛网机器，进行自动筛滤，过滤其中的粗颗粒成分，制成100目的锰锌铁氧体磁粉1.5kg。
2)取绿色的色环电感主油漆1公斤，加入0.4公斤液体固化剂，搅拌均匀制成绿色常规色环电感油漆涂料。
3)将所述常规色环电感油漆1.4kg，加入干散的所述锰锌铁氧体磁粉1.5kg，和稀释剂0.4kg，用搅拌设备，进行快速搅拌，使其磁粉与涂料均匀，得到黑色的屏蔽式色环电感涂料3.3kg。
4)把色环电感涂装机烤箱升温到200摄氏度，待温度达到后，将屏蔽式色环电感涂料倒入由第一道油漆槽和第二道油漆槽，第三道油漆槽和第四道油漆槽中加入另配的常规色环电感油漆，第一道油漆槽和第二道油漆槽中的屏蔽式色环电感涂料作为屏蔽涂封，涂料为黑色，第三道和第四道油漆槽中绿色的常规色环电感油漆作为覆盖黑色屏蔽涂料的外漆，使电感器的外观与常规色环电感外观颜色一致，方便色环标示清晰。
5)将绕线焊锡后的色环电感半成品在机器中部通过震动盘往下料治具中下料。 或者将绕线焊锡后的色环电感半成品进行编带。在机器中部原来下料位置改装成拆带自动下料，下料治具中的半成品色环电感掉入带有凹槽的圆盘轮，圆盘轮的凹槽与带齿的链条同步完成下料。
6)链条上的色环电感半成品经过引脚压直整形，其后进行开路测试，也可在此加装电感测试仪，过后经过第一烤箱预热，烤箱温度为170-250摄氏度，过UV漆后经过UV紫外线灯烤干，其后进入第一道屏蔽式色环电感涂料涂装后再进入第二道涂层烤箱烘干，烤箱温度为150-250摄氏度，再进入第二道屏蔽式色环电感涂料涂装后进入第三道涂层烤箱烤干，烤箱温度为150摄氏度-250摄氏度，再进入第三道常规色环电感油漆涂装，完成覆盖后进入第四道涂层烤箱烤干，烤箱温度150摄氏度-250摄氏度，这时的屏蔽色环电感有轻微漏黑色。在链条的带动下进入第四道常规色环电感油漆涂装覆盖，覆盖后进入第五道涂层烤箱烘干，烤箱温度150摄氏度-250摄氏度，完成屏蔽式色环电感油漆的涂装工艺。其后按照常规色环电感制造工艺上色环标示，进入第六烤箱烘干色环漆，经过电感值测试，其后编带或者散装，完成整个工艺。
实施例2：
一种屏蔽色环电感油漆涂料，包含以下物质：色环电感油漆1.0kg，液体固化剂0.3kg，镍锌铁氧体磁粉或者镁锌铁氧体粉料1.0kg，稀释剂0.5kg，各组分的重量百分比依次为：36％，11％，36％和18％。
使用上述组分屏蔽式色环电感涂料包封屏蔽式色环电感的方法，包括以下步骤：
1)将预烘后的镍锌铁氧体粉料或者镁锌铁氧体粉料，在不加工成型的情况下直接进行烧制，烧制成的镍锌铁氧体磁粉为散状粉末，根据实际情况粉碎或者筛网过滤，得到镍锌铁氧体磁粉或者镁锌铁氧体磁粉。
2)将色环电感油漆和液体固化剂混合后充分搅拌均匀，得到常规色环电感油漆涂料。
3)将所述常规色环电感油漆涂料与所述镍锌铁氧体磁粉混合，用搅拌设备进行搅拌均匀后，得到屏蔽式色环电感涂料。
4)把色环电感涂装机烤箱升温到220摄氏度，待温度达到后，将所述屏蔽式 色环电感涂料倒入由第一道油漆槽和第二道油漆槽。屏蔽油漆的浓度可用稀释剂调节。第三道油漆槽和第四道油漆槽中加入常规配制好的色环电感油漆。第一道油漆槽和第二道油漆槽中的屏蔽涂料作为屏蔽涂封，涂料为黑色。第三道和第四道油漆槽中常规色环电感油漆作为覆盖黑色屏蔽涂料。使其成本色环电感器的外观与常规色环电感外观颜色一致，方便色环标示清晰。
5)将绕线焊锡后的色环电感半成品在机器中部通过震动盘往下料治具中下料，或者将绕线焊锡后的色环电感半成品进行编带，下料治具中的半成品色环电感掉入带有凹槽的圆盘轮，圆盘轮的凹槽与带齿的链条同步完成下料。
6)链条上的色环电感半成品经过引脚压直整形，其后进行开路测试，过后经过烤箱预热，烤箱温度为250摄氏度，过两道UV漆后经过两道UV紫外线灯烤干。其后进入第一道屏蔽式色环电感涂料涂装后再进入第二道涂层烤箱烘干，烤箱温度为150-250摄氏度，再进入第二道屏蔽式色环电感涂料涂装后进入第三道涂层烤箱烤干，烤箱温度为150摄氏度-250摄氏度，再进入第三道常规色环电感油漆涂装，完成覆盖后进入第四道涂层烤箱烤干，烤箱温度150摄氏度-250摄氏度，这时的屏蔽色环电感有轻微漏黑色。在链条的带动下进入第四道常规色环电感油漆涂装覆盖，覆盖后进入第五道涂层烤箱烘干，烤箱温度150摄氏度-250摄氏度，完成屏蔽式色环电感油漆的涂装工艺。其后按照常规色环电感制造工艺上色环标示，进入第六烤箱烘干色环漆，经过电感值测试，其后编带或者散装，完成整个工艺。
实施例3：
一种屏蔽色环电感油漆涂料，包含以下物质：色环电感油漆1.0份，液体固化剂0.6份，锰锌铁氧体磁粉2.0份，稀释剂0.8份，各组分的重量百分比依次为：26％，13％，43％和17％。
制取屏蔽式色环电感油漆及其包封屏蔽式色环电感的方法、步骤同实施例1。
实施例4：
一种屏蔽色环电感油漆涂料，包含以下物质：色环电感油漆1.0份，液体固化剂0.3份，镍锌铁氧体磁粉0.3份，稀释剂0.3份，各组分的重量百分比依次为：48％，14％，24％和14％。
使用上述成分屏蔽式色环电感油漆涂料及其包封超高频色环电感的方法，包括以下步骤：
1)将预烘后的镍锌铁氧体粉料，在不加工成型的情况下直接进行烧制，烧制成的镍锌铁氧体磁粉为散状粉末，用100目的金属筛网进行粉粹，得到的镍锌铁氧体磁粉。
2)将色环电感油漆与液体固化剂混合后充分搅拌均匀，得到常规色环电感油漆涂料。
3)用所配置的常规色环电感油漆涂料与镍锌铁氧体磁粉混合，用搅拌设备进行搅拌均匀后，得到的屏蔽式色环电感油漆涂料。
4)将氧化铝粉，氮化铝或者氧化锆中的任意一种按照公知方法制成色环电感磁芯形状所得到的白色绕线体，将陶瓷核心接脚、绕线、焊锡后，变成半成品的超高频色环电感。
5)把色环电感涂装机烤箱升温到200摄氏度，待温度达到后，将屏蔽电感涂料倒入由第一道油漆槽和第二道油漆槽，第三道油漆槽和第四道油漆槽中加入常规配制好的色环电感油漆。第一道油漆槽和第二道油漆槽中的屏蔽涂料用作屏蔽涂封，涂料为黑色，第三道和第四道油漆槽中常规色环电感油漆作为覆盖黑色屏蔽涂料，使其屏蔽式色环电感器的外观与常规色环电感外观颜色一致。
6)将绕线焊锡后的色环电感半成品在机器中部通过震动盘往下料治具中下料，下料治具中的半成品色环电感掉入带有凹槽的圆盘轮，圆盘轮的凹槽与带齿的链条同步，完成下料。
7)链条上的色环电感半成品经过引脚压直整形，其后进行开路测试，过后经过烤箱预热，烤箱温度为200-250摄氏度，过UV漆后经过UV紫外线灯烤干，其后进入第一道屏蔽式色环电感涂料涂装后再进入第二道涂层烤箱烘干，烤箱温度为150-250摄氏度，再进入第二道屏蔽式色环电感涂料涂装后进入第三道涂层烤箱烤干，烤箱温度为150摄氏度-250摄氏度，再进入第三道常规色环电感油漆涂装，完成覆盖后进入第四道涂层烤箱烤干，烤箱温度150摄氏度-250摄氏度，这时的屏蔽色环电感有轻微漏黑色。在链条的带动下进入第四道常规色环电感油漆涂装覆盖， 覆盖后进入第五道涂层烤箱烘干，烤箱温度150摄氏度-250摄氏度，完成屏蔽式色环电感油漆的涂装工艺。其后按照常规色环电感制造工艺上色环标示，进入第六烤箱烘干色环漆，经过电感值测试，其后编带或者散装，完成整个工艺。
实施例5：
一种屏蔽色环电感油漆涂料，包含以下物质：色环电感UV涂料1.0份，稀释剂0.5份，锰锌铁氧体磁粉0.5份，稀释剂0.5份，各组分的重量百分比依次为：40％，20％，20％和20％。
使用上述成分屏蔽色环电感油漆包封屏蔽式色环电感的方法，包括以下步骤：
1)将开关电源变压器磁芯研磨后含有水分的磁粉用烤箱烘干，用精细粉碎机进行粉碎加工得到干燥的锰锌铁氧体磁粉，根据实际需要，用不同目数的金属筛网机器进行自动筛滤，过滤其中的粗颗粒成分，本实施例选用磁粉颗粒等于100目。
2)将色环电感UV涂料和锰锌铁氧体磁粉混合，再加入稀释剂后充分搅拌均匀，配制成屏蔽色环电感UV涂料。
3)把色环电感涂装机烤箱升温到200摄氏度，待温度达到后，将配制好的屏蔽色环电感UV涂料到入第二道UV槽中。
4)在第二道UV漆槽的上面侧面加装一个减速马达来搅拌，马达上面装一个带扇叶的杆，此道UV涂料槽使用‘V’型油漆槽。搅拌马达带扇叶的杆插在V型槽的底部低速搅拌，避免磁粉与UV漆分离沉淀。
5)按照正常常规色环电感油漆进行包封涂装，完成屏蔽式UV漆色环电感器。

Claims (10)

  1. 一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于，所述屏蔽色环电感的油漆包含以下质量百分比的物质：色环电感油漆25％～50％，软磁铁氧体磁粉20％～55％，液体固化剂10％～30％，稀释剂10％～30％，所述屏蔽色环电感的油漆制造方法及涂装色环电感的工艺，包含以下步骤：
    (1)按所述比例制备相应数量经过研磨、烘干、筛滤后的软磁铁氧体磁粉；
    (2)按所述比例制取相应数量的常规色环电感油漆，加入相应数量的固化剂，制成常规色环电感油漆涂料；
    (3)将所述常规色环电感油漆涂料中加入相应数量的软磁铁氧体磁粉，快速搅拌至均匀，得到屏蔽式色环电感涂料；
    (4)把带有UV漆和4-6道油漆槽的色环电感涂装机烤箱升温到150-250摄氏度，将所述屏蔽式色环电感涂料倒入第一道油漆槽和第二道油漆槽，第三道油漆槽和第四道油漆槽中加入配制好的常规色环电感油漆涂料；
    (5)将绕线焊锡后的色环电感半成品装入色环电感涂装机中，进入下料工序；
    (6)将色环电感半成品装入色环电感涂装机链条上，经过引脚压直整形、开路测试后，进入第一烤箱预热，然后过UV漆，再经过UV紫外线灯烤干，然后进入第一道屏蔽式色环电感涂料涂装后再进入第二道涂层烤箱烘干，再进入第二道屏蔽式色环电感涂料涂装后进入第三道涂层烤箱烤干，再进入第三道常规色环电感油漆涂装，完成覆盖后进入第四道涂层烤箱烤干，在链条的带动下进入第四道常规色环电感油漆涂装覆盖，覆盖后进入第五道涂层烤箱烘干，完成屏蔽式色环电感油漆的涂装工艺。
  2. 根据权利要求1所述的一种屏蔽色环电感的油漆，其特征在于：所述软磁铁氧体是镁锌铁氧体、镍锌铁氧体、锰锌铁氧体中的任意一种或几种的混合物。
  3. 根据权利要求1所述的一种屏蔽色环电感的油漆，其特征在于：所述软磁铁氧体磁粉是磁芯通过加水研磨或者球磨后得到的含水分磁粉，再进行烘干处理，用金属筛网过滤，颗粒为30-2000目的干粉。
  4. 根据权利要求1所述的一种屏蔽色环电感的油漆，其特征在于：所述的软磁铁氧体磁粉是软磁铁氧体氧化物粉料混合后直接烧制的干散状磁粉，用金属筛网过滤后颗粒为30-2000目。
  5. 根据权利要求1所述的一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于：装有屏蔽式色环电感涂料的油漆槽内装有搅拌机构。
  6. 根据权利要求1所述的一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于：所述第一烤箱预热的温度为170-250摄氏度。
  7. 根据权利要求1所述的一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于：所述第二～五道涂层烤箱预热的温度为150-250摄氏度。
  8. 根据权利要求1所述的一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于：所述第一烤箱的长度为1.0-2.5米。
  9. 根据权利要求1所述的一种屏蔽色环电感的油漆及其涂装色环电感器的工艺，其特征在于：所述第二～五道涂层烤箱的长度为3-6米，其中每一道涂料烤箱有两个1.5-3米独立烤箱连接组成。
  10. 根据权利要求1所述的一种屏蔽色环电感的油漆及其涂装色环电感器的工艺制造低电感值屏蔽式超高频色环电感器的方法，其特征在于：先用氧化铝、氮化铝、氧化锆等其中任意一种材料，用公知方法制造加工得到的‘工’型色环电感核心，然后按照屏蔽式色环电感制造工艺绕线和涂装，制成屏蔽式超高频色环电感器。
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