WO2017143732A1 - 主副跨环保型圆形料场 - Google Patents

主副跨环保型圆形料场 Download PDF

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Publication number
WO2017143732A1
WO2017143732A1 PCT/CN2016/094371 CN2016094371W WO2017143732A1 WO 2017143732 A1 WO2017143732 A1 WO 2017143732A1 CN 2016094371 W CN2016094371 W CN 2016094371W WO 2017143732 A1 WO2017143732 A1 WO 2017143732A1
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WIPO (PCT)
Prior art keywords
pusher
stacker
disposed
belt conveyor
funnel
Prior art date
Application number
PCT/CN2016/094371
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English (en)
French (fr)
Inventor
张立功
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中冶华天南京工程技术有限公司
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Application filed by 中冶华天南京工程技术有限公司 filed Critical 中冶华天南京工程技术有限公司
Priority to DE112016000753.1T priority Critical patent/DE112016000753B4/de
Publication of WO2017143732A1 publication Critical patent/WO2017143732A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/28Piling or unpiling loose materials in bulk, e.g. coal, manure, timber, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G3/00Storing bulk material or loose, i.e. disorderly, articles
    • B65G3/04Storing bulk material or loose, i.e. disorderly, articles in bunkers, hoppers, or like containers
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H7/00Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
    • E04H7/02Containers for fluids or gases; Supports therefor
    • E04H7/04Containers for fluids or gases; Supports therefor mainly of metal
    • E04H7/06Containers for fluids or gases; Supports therefor mainly of metal with vertical axis
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C47/00Machines for obtaining or the removal of materials in open-pit mines
    • E21C47/02Machines for obtaining or the removal of materials in open-pit mines for coal, brown coal, or the like
    • E21C47/04Conveyor bridges used in co-operation with the winning apparatus

Definitions

  • the invention relates to a primary and secondary span environmentally friendly circular material yard.
  • the circular material yard is to transport various foreign materials through the feeding belt conveyor according to certain requirements and pile up to the designated position of the storage yard through the stacker, and according to the requirements of each user, the door scraper reclaimer
  • the material is taken and transported to each user via a conveyor belt conveyor system.
  • a central funnel 9 is arranged at the lower part of the center of the existing circular material yard, and a central column 8 is arranged at the upper part of the central funnel.
  • the stacker 6 and the reclaimer 7 share the central column 8 and rotate around it.
  • One end of the material machine 7 is disposed at the bottom of the center column 8, and the other end travels on the track on the upper portion of the circular retaining wall 15 and rotates around the center column 8, and the stacker 6 is disposed at the upper portion of the reclaimer 7 and at the center column.
  • the top of the 8 is rotated about the center post 8, the head of the feed belt conveyor 1 is fixed on the top of the stacker 6 and connected by the upper slewing ring 31, and the lower part of the stacker is fixed to the center column 8 by the lower slewing bearing 34.
  • the tail of the cantilever belt conveyor 62 is above the top of the center column 8, and the feed belt conveyor 1 directly discharges the material through the funnel 32 onto the cantilever belt conveyor 62 on the stocker.
  • the stacker 6 can The upper and lower slewing bearings are rotated around the central column 8 at the top of the center column and are stacked by the cantilever belt conveyor 62 at the upper portion thereof; the retracting machine is provided with a walking mechanism 12 at one end, and a walking mechanism Driven around the center column, moving out, taking out 9 into the center of the funnel, and through the center of the belt conveyor 9 in the hopper 11 shipped to the user.
  • a circular retaining wall 15 is disposed around the yard, and the retaining wall 15 is disposed at the periphery of the stack and connected to the pillars of the stockyard.
  • the top of the center column can only be placed at the lower part of the stacker.
  • the load of the belt conveyor 1 needs to be transmitted to the center column 8 through the upper and lower slewing supports and the frame 61 of the stocker. Therefore, the stocker investment is large, the installation and maintenance is very difficult, and the slewing support is difficult to repair; and because the head of the feeding belt conveyor cannot be rigidly connected with the center column, the feeding belt conveyor The stability of the corridor is poor; and because the feeding belt conveyor passes through the shed, the head is placed under the shed, so the shed is very high and the civil construction investment is large.
  • the present invention provides a feed belt conveyor with good stability, convenient installation and maintenance, capable of tilting the pile material, and increasing the stock amount of the stockyard, and investing in the province's main and auxiliary environmental protection rounds. Shape field.
  • the primary and secondary cross-environmental circular stock yards of the present invention comprise a plurality of pillars arranged in a ring-shaped structure, and the pillars are supported by a curved main span shed, and the pillars are arranged in an annular shape between the pillars and the ground.
  • a central column is arranged below the center of the curved main span shed, and the upper end of the central column is fixedly supported with a feeding belt conveyor corresponding to the feeding belt conveyor Bottom, the upper portion of the center column is provided with a stacker rotating around the center column, and a lower portion of the center column is connected with a door scraper reclaimer rotating around the center column, wherein the feeding belt Between the conveyor and the stacker, a feeding device for conveying material from the feeding belt conveyor to the stacker;
  • the feed belt conveyor includes a head frame, a transport gallery fixed to an upper portion of the head frame, and the transport corridor is disposed above the curved main span, the head frame Passing through the curved main span shed to rigidly connect with the upper end of the center post;
  • the stacker includes a stacker frame, a cantilever belt conveyor connected to an upper portion of the stacker frame, and a center between the stacker frame and the tail wheel of the cantilever belt conveyor a column passes through the hole, the center column passes through the hole through the center column and is connected to the stacker frame by a swing support;
  • a pusher is arranged, and the pusher is used for the arc-shaped sub-span
  • the material below is pushed under the curved main span.
  • a central funnel disposed under the center pillar is further disposed, and a feeding device is disposed below the center funnel, and a discharge belt conveyor is disposed below the feeding device.
  • the feeding device includes a rotating funnel disposed below the discharge end of the conveying gallery, corresponding to a lower portion of the rotating funnel outlet below the head frame of the feeding belt conveyor
  • An annular funnel is fixed, a lower end of the annular funnel is provided with a circular annular material bottom plate, and the circular annular material bottom plate is provided with a circular annular material bottom material discharge opening corresponding to the annular annular material bottom plate
  • a funnel-shaped discharge chute is fixedly connected below the material inlet, and the discharge opening of the funnel-shaped discharge chute is correspondingly disposed above the cantilever conveyor of the stacker;
  • the rotation of the rotating funnel is synchronized with the rotation of the stacker around the central column, and the annular annular material bottom plate and the funnel-shaped discharge chute are disposed on the frame of the stacker. And rotate with the stacker.
  • a plurality of scraper plates are disposed inside the discharge end of the annular funnel.
  • annular funnel is fixed to a lower portion of the head frame of the feed belt conveyor by a bracket.
  • the rotating funnel is coupled to a second driving device that drives the rotation thereof
  • the stacker is coupled to a first driving device that drives the rotation thereof around the center post, the first driving device and the second driving device
  • the drive units are all connected to an electrical synchronization control system.
  • the upper end of the head of the feeding belt conveyor is provided with a dust removing device in the shed.
  • a third annular walking track is disposed on an inner side of the upper portion of the pillar, and an upper end portion of the reclaimer is provided with a reclaimer walking mechanism adapted to the third annular traveling rail,
  • the reclaimer movement mechanism is disposed on the third annular shape-shaped track, the lower end portion of the reclaimer is rotatably connected with the lower portion of the center column, and the upper end portion of the reclaimer is taken along the third ring shape
  • the orbit travels and rotates around the center column driven by the retractor mechanism.
  • an outer side of the upper portion of the pillar is provided with a first annular shape-shaped track, and the outer portion of the pillar a second annular shaped track is disposed on the surrounding ground;
  • the pusher includes a pusher gantry, and the upper and lower ends of the pusher gantry are respectively provided with an upper shape-removing mechanism adapted to the first annular shape-shaped track, and the second ring a lower shape-shaped mechanism adapted to be shaped, the upper shape-shaped mechanism is disposed on the first annular shape-shaped track, and the lower shape-removing mechanism is disposed on the second annular shape-shaped track;
  • the inner side of the pusher door frame is connected with a pusher by a swinging rod, and the pusher pushes the material to move under the curved main span;
  • a pitch driving device that drives the pusher pitch is coupled to an upper portion of the pusher.
  • the upper and lower ends of the swinging rod are respectively connected to the pusher gantry and the pusher by a pin;
  • the pusher gantry is connected with the middle section of the swinging rod to be provided with an electro-hydraulic push rod, and the electro-hydraulic push rod pushes the swinging rod to drive the pusher to move back and forth in the stockyard;
  • the pitch driving device is a hoisting mechanism
  • the hoisting mechanism includes a hoisting machine disposed at a lower portion of the gantry of the ejector, and the hoisting machine passes through a fixed pulley disposed at an upper portion of the gantry of the ejector Fixing on the frame of the pusher, the movable pulley drives the pusher to pitch up and down;
  • the pusher includes a frame, and two ends of the frame are respectively provided with a sprocket, the chain wheel is provided with a chain, and the chain is provided with a tooth for pushing the material;
  • the sprocket is connected to a driving device, and the driving device drives the sprocket to rotate to drive the chain and the molar to rotate.
  • the primary and secondary cross-environmental circular material yard of the present invention advances the tail wheel of the stacker cantilever belt conveyor so that the center column can pass through the stacker frame and the head of the feed belt conveyor
  • the rigid connection improves the stability of the conveyor belt conveyor.
  • the curved auxiliary slab replaces the circular retaining wall, and the material can be freely stacked under the curved auxiliary shed, which increases the stockyard.
  • the environmentally friendly circular material yard has eliminated the circular retaining wall and can increase the approximate 15% ⁇ 40% of the material storage; in the case of the same stock storage, deducting the newly increased pusher equipment and its shaped track, circular ring shed and other investments, can reduce about 20% to 30% Civil construction investment.
  • the main and the cross-environmental circular material yard of the invention sets the feeding belt conveyor conveyor corridor above the curved main span shed, and the installation space of the feeding belt conveyor is not required in the shed.
  • the construction of the same storage volume of the material yard saves the construction investment of the shed and its supporting equipment.
  • Figure 1 is a cross-sectional view of a prior art environmentally friendly circular stock
  • Embodiment 2 is a plan layout view of the primary and secondary cross-environmental circular material field of Embodiment 1;
  • Figure 3 is a cross-sectional view taken along line B-B of Figure 2;
  • Figure 4 is a cross-sectional view taken along line C-C of Figure 3;
  • Figure 5 is a cross-sectional view taken along line D-D of Figure 3
  • Figure 6 is a schematic view of the pusher of the first embodiment.
  • the upper end of the reclaimer refers to the end of the reclaimer away from the center column, and the lower end of the reclaimer refers to the end of the reclaimer near the center post.
  • the direction of the arrow indicates the feed direction; the letter E indicates the span of the shed, and F indicates the pile height.
  • the main and the cross-environmental circular material yards comprise a plurality of annularly arranged pillars 14 , and the upper support of the pillars 14 is provided with a curved main span shed 13 , and the pillars are arranged in a ring shape with the ground.
  • An outer convex curved sub-span 19 is formed, and an upper end of the curved auxiliary cross-sleeve 19 is sealingly connected with a lower end of the curved main span shed 13 to form a storage space of the stockyard.
  • a center pillar 8 is disposed below the center of the corresponding curved main span shed 13 , and the upper end of the center pillar 8 is fixedly supported by a feed belt conveyor 1 corresponding to the lower side of the feed belt conveyor 1 , the center pillar
  • the upper portion of the 8 is provided with a stacker 6 that rotates about the center column 8, and the lower portion of the center column 8 is connected around the middle
  • a door scraper reclaimer 7 that rotates the stem 8 is provided with a center funnel 9 below the ground below the center pillar 8.
  • the center funnel 9 supports a plurality of center pillars 8, and a feeding device 10 is disposed below the center funnel 9.
  • a discharge belt conveyor 11 is disposed under the feeding device, and a pusher 18 is disposed in the arc-shaped sub-span 19, and the pusher 18 is configured to use the curved sub-span The material below the shed 19 is pushed under the curved main span shed 13.
  • the feed belt conveyor 1 includes a head frame 2, a transport gallery 111 fixed to an upper portion of the head frame, and the transport corridor 111 is disposed in the curved main span 13
  • the stacker 6 includes a stocker frame 61, and the stacker 6
  • a cantilever belt conveyor 62 is connected to the upper portion of the frame, and a center column 8 is disposed through the hole between the stacker frame 61 and the cantilever belt conveyor tail wheel 64.
  • the center column 8 passes through the hole.
  • the center post 8 passes through the hole and is connected to the stacker frame 61 through the swing support 63; the upper inner side of the strut 14 is provided with a third annular travel track 12, the upper end of the door scraper reclaimer 7
  • the portion is provided with a reclaimer walking mechanism adapted to the third annular walking rail, and the reclaimer walking mechanism is disposed on the third annular traveling rail 12, the door scraping
  • the discharge end of the plate reclaimer 7 is disposed at a lower portion of the center column 8, and the upper end portion of the door type scraper reclaimer 7 travels on the third annular shape-shaped track 12, And driving the reclaimer to rotate around the central column 8 at the lower end of the reclaimer.
  • a first annular traveling rail 171 is disposed on an outer side of the upper portion of the pillar 14
  • a second annular traveling rail 17 is disposed on a periphery of the pillar
  • the feeder includes a pusher gantry 112, and the upper and lower ends of the pusher gantry 112 are respectively provided with an upper shape-removing mechanism 101 adapted to the first annular shape-shaped track, and the second ring a lower walking mechanism 102 adapted to the shape-shaped track 17, the upper walking mechanism 101 is disposed on the first annular traveling rail 171, and the lower shaping mechanism 102 is disposed in the second annular shape
  • a walking rail 17 is connected between the inner side of the pusher gantry 112 and the pusher 103 through the upper pin 161 and the lower pin 162, and the pusher gantry 112 passes through the outer pin.
  • the 161 swings, so that the pusher ⁇ 103 moves back and forth around the swinging rod 106 under the action of the electro-hydraulic push rod 105, and pushes the material under the curved sub-span to the bottom of the curved main span shed for the take-up machine to take out.
  • the pusher includes a frame 134, and two ends of the frame 134 are respectively provided with a sprocket, the chain wheel is provided with a chain 135, and the chain is provided with a dent 136 for pushing the material; the chain One of the wheels is a driving wheel 132, and the other is a driven wheel 133.
  • the driving wheel is connected to the driving device 131.
  • the driving device 131 drives the driving wheel 132 to rotate to drive the chain 135 and the dents 136 to rotate, further pushing the material to the direction.
  • the curved main and sub-spans move downward.
  • the upper part of the pusher is connected with a pitch driving device for driving the pusher pitch.
  • the pitch driving device of the pusher of the embodiment is a hoisting mechanism 104
  • the hoisting mechanism includes a setting A hoisting machine 146 at a lower portion of the pusher gantry 112 is fixed to a fixed pulley block 144 of an upper portion of the pusher gantry by a fixing bracket 145, and is rotatably connected to the frame of the pusher 103 by a pin 141. 133.
  • the upper movable pulley block 142, the hoisting machine drives the pusher to pitch up and down around the lower pin shaft by a wire rope 143 wound around the fixed pulley block and the movable pulley block.
  • a feeding device is disposed between the belt conveyor and the stocker 6, the feeding device comprising a feed conveyor a rotating funnel 3 below the discharge end of the gallery, and a ring funnel 4 is fixed to the lower portion of the head frame 2 of the feeding belt conveyor 1 below the discharge port of the rotating funnel 3 through the first bracket 41,
  • the lower end of the annular funnel 4 is provided with a circular annular material bottom plate 5, and the circular annular material bottom plate 5 is provided with a circular annular material bottom material discharge opening corresponding to the lower outlet of the circular annular material bottom plate.
  • a funnel-shaped discharge chute 52 is connected, and the discharge opening of the funnel-shaped discharge chute 52 is correspondingly disposed above the cantilever conveyor of the stacker 6; wherein the rotation of the rotary funnel 3 is opposite to the stack
  • the hopper 6 is synchronized with the rotation of the center column 8.
  • the annular baffle bottom plate and the funnel-shaped discharge chute are respectively disposed on the frame of the stacker 6 through the second bracket 52 and the third bracket 53. And rotates with the stacker 6.
  • the rotary leak 3 is connected to a second drive device 301 that drives its rotation, and the stocker 6 is coupled to a first drive device that drives it to rotate about the center post 8, the first drive device and the first drive device Both drives are connected to an electrical synchronous control system.
  • the rotary leakage is realized by an electrical synchronous control system
  • the rotation of the bucket is synchronized with the rotation of the stacker 6 about the central column 8, that is, the position of the discharge port of the rotary funnel is always maintained during the rotation of the rotary funnel and the stacker 6 in the cantilever Above the conveyor.
  • the discharge end of the annular funnel is internally provided with a plurality of scraper plates 42, and the upper end of the feed belt conveyor head frame 2 is provided with a dust removing device 20 in the shed.
  • the main and auxiliary cross-environmental circular stock yards of the present embodiment have the following advantages:
  • the central column is passed through the stacker frame and rigidly connected with the head frame of the feeding belt conveyor, so the stability of the feeding belt conveyor conveyor corridor is good, and the installation is also good. very convenient;
  • the curved main span shed is arranged under the feeding belt conveyor and connected with the head frame of the feeding belt conveyor corridor, thereby reducing the height of the main shed and reducing the main The span of the shed reduces the civil construction investment of the main shed;

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Refuse Collection And Transfer (AREA)

Abstract

一种主副跨环保型圆形料场,圆形料场中心柱(14)能够穿过堆料机框架(61)与进料带式输送机(11)的头部(2)刚性连接,圆形料场设置有弧形副侧棚(19),进料带式输送机运料通廊(111)设置在弧形主跨棚(13)的上方,该圆形料场的料棚内不需预留进料带式输送机(11)的安装空间,建造相同储料量的料场时节约了料棚、及其支撑设备的土建投资,提高了进料带式输送机运料通廊(111)的稳定性。

Description

主副跨环保型圆形料场 技术领域
本发明涉及一种主副跨环保型圆形料场。
背景技术
圆形料场是将外来各种物料按一定的要求通过进料带式输送机输送并经堆料机堆至贮料场的指定位置,并根据各用户的要求,由门式刮板取料机取料并经出料带式输送机输送系统运至各用户。
如图1所示,现有圆形料场中心部位地面下部设有中心漏斗9,中心漏斗的上部设置中心柱8,堆料机6及取料机7共用中心柱8并围绕其转动,取料机7的一端设置在中心柱8的底部,另一端在圆形挡墙15上部的轨道上行走,并围绕中心柱8旋转,堆料机6设置在取料机的7上部并位于中心柱8的顶部,且围绕中心柱8旋转,进料带式输送机1的头部固定在堆料机6顶部并采用上回转支承31连接,堆料机下部通过下回转支承34固定在中心柱8顶部,悬臂带式输送机62的尾部处于中心柱8顶部的上方,进料带式输送机1将物料通过漏斗32直接卸到堆料机上的悬臂带式输送机62上,堆料机6可以通过其上、下两个回转支承在中心柱顶部围绕中心柱8旋转移动并通过其上部的悬臂带式输送机62进行堆料;取料机一端设有走形机构12,并在走形机构的驱动下围绕中心柱旋转移动,取出的物料进入中心漏斗9,并经过中心漏斗9下的带式输送机11运至用户。
为了增加圆形料场的贮存量,减小取料机的跨距,在堆场的周边设置有圆形挡墙15,挡墙15设置在堆场的周边,并和料场的支柱连接。
从上述可知,现有技术中,为了将进料带式输送机1运来的物料卸到堆料机的悬臂带式输送机62上,中心柱顶部只能设置在堆料机的下部,进料带式输送机1的荷载全部需要通过上、下回转支撑及堆料机的框架61传递到中心柱8 上,因此堆料机投资较大,安装检修难度很大,回转支撑检修难度也很大;又由于进料带式输送机的头部不能和中心柱采用刚性连接,因此进料带式输送机通廊的稳定性较差;又由于进料带式输送机穿过料棚,头部设置在料棚的下方,因此料棚很高,土建投资很大。
又由于进料带式输送机穿过主料棚,头部设置在主料棚的下方,因此主料棚很高,土建投资很大;为了增大物料储量,需要设置很高的挡墙,因此土建投资很大。
发明内容
针对上述问题,本发明提供一种进料带式输送机运料通廊稳定性好、安装检修方便、能够俯仰堆料、并增大料场储料量且投资省的主副跨环保型圆形料场。
为达到上述目的,本发明主副跨环保型圆形料场,包括若干成环形结构间距设置的支柱,所述支柱上支撑设置有弧形主跨棚,所述支柱与地面之间环状设置有向外凸起的弧形副跨棚,对应弧形主跨棚的中心下方设置有中心柱,所述中心柱上端固定支撑有进料带式输送机,对应所述进料带式输送机的下方,所述中心柱的上部设置有绕所述中心柱旋转的堆料机,所述中心柱的下部连接有绕所述中心柱转动的门式刮板取料机,其中所述进料带式输送机与所述堆料机之间设置有将物料从进料带式输送机输送到堆料机上的进料装置;
所述进料带式输送机包括头部框架、固定在所述头部框架上部的运料通廊,所述运料通廊设置在所述弧形主跨棚的上方,所述头部框架穿过所述弧形主跨棚与所述中心柱的上端刚性连接;
所述堆料机包括堆料机框架,与所述堆料机框架上部连接的悬臂带式输送机,所述的堆料机框架与所述悬臂带式输送机的尾轮之间设置有中心柱穿过孔,所述中心柱穿过所述中心柱穿过孔并通过回转支撑与所述的堆料机框架连接;
对应所述弧形副跨棚内设置有推料机,所述推料机用于将所述弧形副跨棚 下方的物料推送到所述弧形主跨棚下方。
进一步地,还包括设置在所述中心柱下方的中心漏斗,所述中心漏斗的下方设置有给料设备,所述给料设备的下方设置有出料带式输送机。
进一步地,所述进料装置包括设置在所述运料通廊的出料端下方的旋转漏斗,对应所述旋转漏斗出料口的下方在所述进料带式输送机的头部框架下部固定有环形漏斗,所述环形漏斗的下端设置有圆环形挡料底板,所述圆环形挡料底板设置有圆环形挡料底板出料口,对应所述圆环形挡料底板出料口下方固定连接有漏斗形出料溜槽,所述漏斗形出料溜槽的出料口对应设置在堆料机的悬臂式输送机的上方;
其中,所述旋转漏斗的旋转时与所述堆料机绕所述中心柱的旋转同步,所述圆环形挡料底板、漏斗形出料溜槽均设置在所述堆料机的框架上,且随所述堆料机转动。
进一步地,所述环形漏斗的出料端内部设置有若干刮料板。
进一步地,所述环形漏斗通过支架固定在所述进料带式输送机的头部框架下部。
进一步地,所述旋转漏斗与驱动其旋转的第二驱动装置连接,所述堆料机与驱动其绕所述中心柱旋转的第一驱动装置连接,所述第一驱动装置与所述第二驱动装置均与电气同步控制系统连接。
进一步地,所述进料带式输送机头部上端面向料棚内设置有除尘装置。
进一步地,所述支柱上部内侧设置有第三环状走形轨道,所述取料机的上端部设置有与所述第三环状走形轨道适配的取料机走形机构,所述取料机走形机构设置在第三环状走形轨道上,所述取料机的下端部与所述的中心柱的下部转动连接,所述取料机的上端部沿第三环状走形轨道行走,并在取料机走形机构的驱动下围绕中心柱旋转。
进一步地,所述支柱的上部外侧设置有第一环状走形轨道,所述支柱的外 围地面上设置有第二环状走形轨道;
所述推料机包括推料机门架,所述推料机门架的上、下端分别设置有与所述第一环状走形轨道适配的上走形机构、与所述第二环状走形轨道适配的下走形机构,所述上走形机构设置在所述第一环状走形轨道上,所述下走形机构设置在所述第二环状走形轨道上;
所述推料机门架的内侧通过摆动杆连接有推料耙,所述推料耙推动物料向弧形主跨棚下方移动;
所述推料耙的上部连接有驱动所述推料耙俯仰的俯仰驱动装置。
进一步地,所述摆动杆上、下端分别通过销轴与所述推料机门架、推料耙连接;
所述推料机门架与所述摆动杆的中段连接设置有电液推杆,所述电液推杆推动摆动杆带动所述推料耙在料场内前后移动;
所述俯仰驱动装置为卷扬机构,所述卷扬机构包括设置在所述推料机门架中下部的卷扬机,所述卷扬机通过设置在所述推料机门架中上部的定滑轮、通过销轴固定在所述推料耙的机架上动滑轮驱动所述推料耙上下俯仰;
所述推料耙包括机架,所述机架的两端分别设置有一链轮,所述链轮上设置有链条,所述链条上设置有用于推料的耙齿;
所述链轮与驱动装置连接,所述驱动装置驱动所述的链轮转动从而带动链条及耙齿转动。
本发明主副跨环保型圆形料场本通过将堆料机悬臂带式输送机的尾轮前移,从而使中心柱能够穿过堆料机框架与所述进料带式输送机的头部刚性连接,提高了进料带式输送机运料通廊的稳定性;弧形副跨棚取代圆形挡墙,物料可以自由堆积在弧形副跨棚的下方,增大了料场的储料量,并在弧形副跨棚的下方设置推料机,从而方便的弧形副跨棚的下方的物料推至取料机方便取到的弧形主跨棚下方的位置;本发明环保型圆形料场取消了圆形挡墙,可以增加约 15%~40%的物料贮存量;在料场贮存量不变的情况下,扣除新增加推料机设备及其走形轨道、圆环形料棚等投资,可以降低约20%~30%土建投资。
同时本发明主副跨环保型圆形料场将进料带式输送机运料通廊设置在弧形主跨棚的上方,料棚内不需预留进料带式输送机的安装空间,建造相同储料量的料场时节约了料棚、及其支撑设备的土建投资。
附图说明
图1是现有技术的环保型圆形料场的剖视图;
图2是实施例1主副跨环保型圆形料场的平面布置图;
图3是图2所示沿B-B线的剖视图;
图4是图3所示沿C-C线的剖视图;
图5是图3所示沿D-D线的剖视图
图6是实施例1推料机示意图。
具体实施方式
下面结合说明书附图对本发明做进一步的描述。
所述取料机的上端部指的是所述取料机远离中心柱的一端,取料机的下端部指的是取料机靠近所述中心柱的一端。附图中箭头方向表示进料方向;字母E表示料棚跨距,F表示料堆高。
本实施例主副跨环保型圆形料场,包括若干环状布置的支柱14,所述支柱14的上方支撑设置有弧形主跨棚13,所述支柱与地面之间环状设置有向外凸起的弧形副跨棚19,所述弧形副跨棚19的上端与所述弧形主跨棚13的下端密封连接,形成料场的储料空间。
对应弧形主跨棚13的中心下方设置有中心柱8,所述中心柱8上端固定支撑有进料带式输送机1,对应所述进料带式输送机1的下方,所述中心柱8的上部设置有绕所述中心柱8旋转的堆料机6,所述中心柱8的下部连接有绕所述中 心柱8转动的门式刮板取料机7,所述中心柱8下方地面以下设置有中心漏斗9,所述中心漏斗9支撑多数中心柱8,在中心漏斗9的下方设置有给料设备10,所述给料设备的下方设置有出料带式输送机11,对应所述弧形副跨棚19内设置有推料机18,所述推料机18用于将所述弧形副跨棚19下方的物料推送到所述弧形主跨棚13下方。
具体的,所述进料带式输送机1包括头部框架2、固定在所述头部框架上部的运料通廊111,所述运料通廊111设置在所述弧形主跨棚13的上方,所述头部框架2穿过所述弧形主跨棚13与所述中心柱8的上端刚性连接;所述堆料机6包括堆料机框架61,与所述堆料机6框架上部连接有悬臂带式输送机62,所述的堆料机框架61与所述悬臂带式输送机尾轮64之间设置有中心柱8穿过孔,所述中心柱8穿过所述中心柱8穿过孔并通过回转支撑63与所述的堆料机框架61连接;所述支柱14上部内侧设置有第三环状走形轨道12,所述门式刮板取料机7的上端部设置有与所述第三环状走形轨道适配的取料机走形机构,所述取料机走形机构设置在所述第三环状走形轨道12上,所述门式刮板取料机7的出料端设置在所述中心柱8的下部,所述门式刮板取料机7的上端部在第三环状走形轨道12上行走,并带动所述取料机以取料机的下端部绕所述中心柱8旋转。
对应所述弧形副跨棚的下方,所述支柱14的上部外侧设置有第一环状走形轨道171,所述支柱的外围地面上设置有第二环状走形轨道17;所述推料机包括推料机门架112,所述推料机门架112的上、下端分别设置有与所述第一环状走形轨道适配的上走形机构101、与所述第二环状走形轨道17适配的下走形机构102,所述上走形机构101设置在所述第一环状走形轨道171上,所述下走形机构102设置在所述第二环状走形轨道17上;所述推料机门架112的内侧与推料耙103之间通过上销轴161、下销轴162连接有摆动杆106,所述推料机门架112通过外销轴151连接有电液推杆105,所述电液推杆105与所述摆动杆106的中段通过内销轴152连接,摆动杆106在电液推杆105的作用下围绕上销轴 161摆动,从而出现推料耙103在电液推杆105的作用下围绕摆动杆106前后移动,将弧形副跨棚下方的物料推送到弧形主跨棚下方便于取料机取出。
推料耙包括机架134,所述机架134的两端分别设置有一个链轮,所述链轮上设置有链条135,所述链条上设置有用于推料的耙齿136;所述链轮一个为驱动轮132,一个为从动轮133,所述驱动轮与驱动装置131连接,所述驱动装置131驱动所述的驱动轮132转动从而带动链条135及耙齿136转动,进一步推动原料向弧形主副跨下方移动。所述推料耙的上部连接有驱动所述推料耙俯仰的俯仰驱动装置,作为一种可选实施例,本实施例推料耙的俯仰驱动装置为卷扬机构104,所述卷扬机构包括设置在所述推料机门架112中下部的卷扬机146通过固定支架145固定在所述推料机门架中上部的定滑轮组144、通过销轴141转动连接在所述推料耙103的机架133上部的动滑轮组142,所述卷扬机通过缠绕在所述定滑轮组、动滑轮组上的钢丝绳143驱动所述推料耙围绕下销轴上下俯仰。
为了实现进料带式输送机1向堆料机6输送物料,在带式输送机与所述堆料机6之间设置有进料装置,所述进料装置包括设置在所述运料通廊的出料端下方的旋转漏斗3,对应所述旋转漏斗3出料口的下方所述进料带式输送机1的头部框架2下部通过第一支架41固定有环形漏斗4,所述环形漏斗4的下端设置有圆环形挡料底板5,所述圆环形挡料底板5设置有圆环形挡料底板出料口,对应所述圆环形挡料底板出料口下方固定连接有漏斗形出料溜槽52,所述漏斗形出料溜槽52的出料口对应设置在堆料机6的悬臂式输送机的上方;其中,所述旋转漏斗3的旋转时与所述堆料机6绕所述中心柱8的旋转同步,所述圆环形挡料底板、漏斗形出料溜槽分别通过第二支架52、第三支架53设置在所述堆料机6的框架上,且随所述堆料机6转动。
所述旋转漏3与驱动其旋转的第二驱动装置301连接,所述堆料机6与驱动其绕所述中心柱8旋转的第一驱动装置连接,所述第一驱动装置与所述第二驱动装置均与电气同步控制系统连接。通过电气同步控制系统实现所述旋转漏 斗的旋转与所述堆料机6绕所述中心柱8的旋转同步,也就是所述旋转漏斗和堆料机6旋转过程中始终保持所述旋转漏斗的出料口位置对应在所述悬臂式输送机上方。
作为一种可选实施例,环形漏斗的出料端内部设置有若干刮料板42,所述进料带式输送机头部框架2上端面向料棚内设置有除尘装置20。
本实施例主副跨环保型圆形料场与现有技术相比其优点效果如下:
1、由于上述技术方案取消了堆料机上部的回转支撑,下部回转支撑仅承受堆料机的荷载,堆料机不需要承受进料带式输送机通廊的荷载,因此堆料机结构简化,重量减轻,设备投资减少,安装检修简单方便;
2、由于上述技术方案将中心柱从堆料机框架中穿过并和进料带式输送机头部框架刚性连接,因此进料带式输送机运料通廊的稳定性较好,安装也很方便;
3、由于上述技术方案中弧形主跨棚设置在进料带式输送机的下方,并和进料带式输送机通廊头部框架连接,因此降低了主料棚的高度,缩小了主料棚的跨距,降低了主料棚的土建投资;
4、由于取消了挡墙,增设了环形副跨棚,增大了储料量,降低了土建投资;
5、由于上述技术方案在进料带式输送机头部设置有除尘装置,因此改善了料棚内的生产操作环境。
以上,仅为本发明的较佳实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求所界定的保护范围为准。

Claims (10)

  1. 一种主副跨环保型圆形料场,其特征在于:包括若干成环形结构间距设置的支柱,所述支柱上支撑设置有弧形主跨棚,所述支柱与地面之间环状设置有向外凸起的弧形副跨棚,对应弧形主跨棚的中心下方设置有中心柱,所述中心柱上端固定支撑有进料带式输送机,对应所述进料带式输送机的下方,所述中心柱的上部设置有绕所述中心柱旋转的堆料机,所述中心柱的下部连接有绕所述中心柱转动的门式刮板取料机,其中所述进料带式输送机与所述堆料机之间设置有将物料从进料带式输送机输送到堆料机上的进料装置;
    所述进料带式输送机包括头部框架、固定在所述头部框架上部的运料通廊,所述运料通廊设置在所述弧形主跨棚的上方,所述头部框架穿过所述弧形主跨棚与所述中心柱的上端刚性连接;
    所述堆料机包括堆料机框架,与所述堆料机框架上部连接的悬臂带式输送机,所述的堆料机框架与所述悬臂带式输送机的尾轮之间设置有中心柱穿过孔,所述中心柱穿过所述中心柱穿过孔并通过回转支撑与所述的堆料机框架连接;
    对应所述弧形副跨棚内设置有推料机,所述推料机用于将所述弧形副跨棚下方的物料推送到所述弧形主跨棚下方。
  2. 根据权利要求1所述的主副跨环保型圆形料场,其特征在于:还包括设置在所述中心柱下方的中心漏斗,所述中心漏斗的下方设置有给料设备,所述给料设备的下方设置有出料带式输送机。
  3. 根据权利要求2所述的主副跨环保型圆形料场,其特征在于:所述进料装置包括设置在所述运料通廊的出料端下方的旋转漏斗,对应所述旋转漏斗出料口的下方在所述进料带式输送机的头部框架下部固定有环形漏斗,所述环形漏斗的下端设置有圆环形挡料底板,所述圆环形挡料底板设置有圆环形挡料底板出料口,对应所述圆环形挡料底板出料口下方固定连接有漏斗形出料溜槽,所述漏斗形出料溜槽的出料口对应设置在堆料机的悬臂式输送机的上方;
    其中,所述旋转漏斗的旋转时与所述堆料机绕所述中心柱的旋转同步,所 述圆环形挡料底板、漏斗形出料溜槽均设置在所述堆料机的框架上,且随所述堆料机转动。
  4. 根据权利要求3所述的主副跨环保型圆形料场,其特征在于:所述环形漏斗的出料端内部设置有若干刮料板。
  5. 根据权利要求3所述的主副跨环保型圆形料场,其特征在于:所述环形漏斗通过支架固定在所述进料带式输送机的头部框架下部。
  6. 根据权利要求3所述的主副跨环保型圆形料场,其特征在于:所述旋转漏斗与驱动其旋转的第二驱动装置连接,所述堆料机与驱动其绕所述中心柱旋转的第一驱动装置连接,所述第一驱动装置与所述第二驱动装置均与电气同步控制系统连接。
  7. 根据权利要求3所述的主副跨环保型圆形料场,其特征在于:所述进料带式输送机头部上端面向料棚内设置有除尘装置。
  8. 根据权利要求1所述的主副跨环保型圆形料场,其特征在于:所述支柱上部内侧设置有第三环状走形轨道,所述取料机的上端部设置有与所述第三环状走形轨道适配的取料机走形机构,所述取料机走形机构设置在第三环状走形轨道上,所述取料机的下端部与所述的中心柱的下部转动连接,所述取料机的上端部沿第三环状走形轨道行走,并在取料机走形机构的驱动下围绕中心柱旋转。
  9. 根据权利要求1所述的主副跨环保型圆形料场,其特征在于:所述支柱的上部外侧设置有第一环状走形轨道,所述支柱的外围地面上设置有第二环状走形轨道;
    所述推料机包括推料机门架,所述推料机门架的上、下端分别设置有与所述第一环状走形轨道适配的上走形机构、与所述第二环状走形轨道适配的下走形机构,所述上走形机构设置在所述第一环状走形轨道上,所述下走形机构设置在所述第二环状走形轨道上;
    所述推料机门架的内侧通过摆动杆连接有推料耙,所述推料耙推动物料向弧形主跨棚下方移动;
    所述推料耙的上部连接有驱动所述推料耙俯仰的俯仰驱动装置。
  10. 根据权利要求9所述的主副跨环保型圆形料场,其特征在于:所述摆动杆上、下端分别通过销轴与所述推料机门架、推料耙连接;
    所述推料机门架与所述摆动杆的中段连接设置有电液推杆,所述电液推杆推动摆动杆带动所述推料耙在料场内前后移动;
    所述俯仰驱动装置为卷扬机构,所述卷扬机构包括设置在所述推料机门架中下部的卷扬机,所述卷扬机通过设置在所述推料机门架中上部的定滑轮、通过销轴固定在所述推料耙的机架上动滑轮驱动所述推料耙上下俯仰;
    所述推料耙包括机架,所述机架的两端分别设置有一链轮,所述链轮上设置有链条,所述链条上设置有用于推料的耙齿;
    所述链轮与驱动装置连接,所述驱动装置驱动所述的链轮转动从而带动链条及耙齿转动。
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