WO2017140209A1 - 导风板安装结构、导风结构、空调器以及制造方法 - Google Patents

导风板安装结构、导风结构、空调器以及制造方法 Download PDF

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Publication number
WO2017140209A1
WO2017140209A1 PCT/CN2017/072279 CN2017072279W WO2017140209A1 WO 2017140209 A1 WO2017140209 A1 WO 2017140209A1 CN 2017072279 W CN2017072279 W CN 2017072279W WO 2017140209 A1 WO2017140209 A1 WO 2017140209A1
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WIPO (PCT)
Prior art keywords
mounting plate
mounting
rotating shaft
plate
board
Prior art date
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Ceased
Application number
PCT/CN2017/072279
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English (en)
French (fr)
Inventor
刘慧�
杨永祥
周文伟
孟智
陈君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Publication of WO2017140209A1 publication Critical patent/WO2017140209A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/1426Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0003Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station characterised by a split arrangement, wherein parts of the air-conditioning system, e.g. evaporator and condenser, are in separately located units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/1426Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means
    • F24F2013/1433Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means with electric motors

Definitions

  • the present invention relates to the field of air deflector installation technology, and in particular to a wind deflector mounting structure, an air guiding structure, an air conditioner, and a manufacturing method.
  • the main object of the present invention is to provide a wind deflector mounting structure, an air guiding structure, an air conditioner, and a manufacturing method for solving the problem that the air deflector of the prior art is closed when the wind deflector is closed. problem.
  • a wind deflector mounting structure including a mounting plate, a rotating shaft, and a connecting member connecting the mounting plate and the rotating shaft, the mounting plate including a first end corresponding to the first end of the rotating shaft a mounting plate and a second mounting plate disposed at a second end of the corresponding rotating shaft, a vertical connection between a center of the first mounting plate and an axis of the rotating shaft, and a vertical connection between a center of the second mounting plate and an axis of the rotating shaft There is a first angle between them.
  • the mounting board further includes a third mounting board disposed between the first mounting board and the second mounting board.
  • a vertical line between the center of the third mounting plate and the axis of the rotating shaft and a vertical line between the center of the second mounting plate and the axis of the rotating shaft have a second angle, and the second angle is smaller than the first angle An angle.
  • the connecting member includes a first connecting member connecting the first mounting plate and the rotating shaft, a second connecting member connecting the second mounting plate and the rotating shaft, and a third connecting member connecting the third mounting plate and the rotating shaft.
  • the connecting member is a connecting plate.
  • the shape of the cross section of the connector is curved.
  • wind deflector mounting structure further includes a reinforcing structure connected between the mounting plate and the connecting member.
  • an air guiding structure including an air guiding plate, and the air guiding structure further includes an air guiding plate mounting structure for mounting the air guiding plate, wherein the air guiding plate mounting structure is the air guiding plate
  • the mounting structure, the first mounting plate and the second mounting plate are respectively connected to both ends of the air guiding plate.
  • an air conditioner including an air guiding structure, and the air guiding structure is the air guiding structure described above.
  • a method of manufacturing a wind deflector mounting structure includes a mounting plate, a rotating shaft, and a connecting member connecting the mounting plate and the rotating shaft, the mounting plate including a first end corresponding to the rotating shaft a first mounting plate disposed and a second mounting plate disposed at a second end of the corresponding rotating shaft, the manufacturing method comprising the steps of: pre-deforming the first mounting plate and/or the second mounting plate to center the first mounting plate There is a first angle between the vertical line between the axis of the shaft and the vertical line between the center of the second mounting plate and the axis of the shaft.
  • the mounting board further includes a third mounting board disposed between the first mounting board and the second mounting board, and performing pre-deformation processing on the first mounting board and/or the second mounting board comprises: performing the first mounting board The pre-deformation process; the manufacturing method further comprises the step of pre-deforming the third mounting plate.
  • performing pre-deformation processing on the first mounting board includes: selecting a rotation reference line to rotate the first mounting board about the rotation reference line by a first angle; and performing pre-deformation processing on the third mounting board comprises: surrounding the third mounting board The rotation reference line rotates the second angle, the third mounting plate and the first mounting plate rotate in the same direction, and the first angle is greater than the second angle.
  • the rotation reference line is the axis of the rotation shaft.
  • rotation reference line is a side edge of the second mounting plate near the rotation axis.
  • the pre-deformation processing of the first mounting board includes: selecting a horizontal plane as a reference surface, and translating the first mounting board in a direction perpendicular to the reference plane; and performing pre-deformation processing on the third mounting board includes: The mounting plate translates in a direction perpendicular to the reference plane, the third mounting plate and the first mounting plate have the same translation direction, and the translation distance of the first mounting plate is greater than the translation distance of the third mounting plate.
  • the vertical line between the center of the first mounting plate and the axis of the rotating shaft and the vertical line between the center of the second mounting plate and the axis of the rotating shaft have a first angle, which is A height difference is provided between the first mounting plate and the second mounting plate.
  • the first mounting plate and the second mounting plate are respectively connected to both ends of the wind deflector.
  • the structures of the first mounting plate and the second mounting plate have the same height difference between the two ends of the air guiding plate, that is, the end of the air guiding plate near the motor is lower, and the end of the air guiding plate away from the motor is higher. .
  • the above structure can make the end of the air deflector away from the motor well closed, and there is no unevenness between the air deflector and the air conditioner panel, and the motor on the single side of the air deflector
  • the aesthetics of the air conditioner can also be guaranteed under driving.
  • FIG. 1 is a schematic structural view showing a first mounting plate, a first connecting member, and a rotating shaft of an embodiment of a wind deflector mounting structure according to the present invention
  • FIG. 2 is a structural schematic view showing a second mounting plate, a second connecting member, and a rotating shaft of the air deflector mounting structure of FIG. 1;
  • FIG. 3 is a structural schematic view showing a third mounting plate, a third connecting member, and a rotating shaft of the wind deflector mounting structure of FIG. 1;
  • Figure 4 shows a perspective schematic view of an embodiment of an air guiding structure in accordance with the present invention.
  • the wind deflector mounting structure of the present embodiment includes a mounting plate, a rotating shaft 20, and a connecting member that connects the mounting plate and the rotating shaft 20.
  • the mounting plate includes a first mounting plate 11 corresponding to the first end of the rotating shaft 20 and a second mounting plate 12 corresponding to the second end of the rotating shaft 20.
  • the vertical line between the center of the first mounting plate 11 and the axis of the rotating shaft 20 and the vertical line between the center of the second mounting plate 12 and the axis of the rotating shaft 20 There is a first angle, which causes a height difference between the first mounting plate 11 and the second mounting plate 12.
  • the first mounting plate 11 and the second mounting plate 12 are respectively connected to both ends of the wind deflector 50.
  • the first mounting plate 11 and the second mounting plate 12 have the same height difference between the two ends of the wind deflector 50, that is, the end of the air deflector 50 near the motor is lower, and the air guiding plate 50 is away from the motor.
  • One end of the position is higher.
  • the air guiding plate 50 When the air guiding plate 50 is closed, the above structure can close the end of the air guiding plate 50 away from the motor well, and the uneven gap between the air guiding plate 50 and the air conditioner panel does not occur, in the air guiding plate. 50 single-sided motor drive can also ensure the aesthetics of the air conditioner.
  • the mounting board further includes a third mounting board 13 disposed between the first mounting board 11 and the second mounting board 12.
  • the third mounting plate 13 is one corresponding to the intermediate position of the rotating shaft 20.
  • the third mounting plate 13 is connected to the central portion of the wind deflector 50.
  • the second angle is smaller than the first angle.
  • the above structure can make the connection between the wind deflector mounting structure and the wind deflector 50 more secure.
  • the above structure can also achieve a height difference between the two ends of the wind deflector 50, and make the height change of the wind deflector 50 more gentle, which is more convenient for the use and installation of the wind deflector 50.
  • the number of the third mounting boards 13 is not limited thereto.
  • the third mounting boards may be a plurality of spaced apart in the axial direction of the rotating shaft, and the second clips of the plurality of third mounting boards The size of the corner gradually increases in the direction from the second mounting plate to the first mounting plate.
  • the connecting member includes a first connecting member 31 connecting the first mounting plate 11 and the rotating shaft 20, and the second mounting plate 12 and the rotating shaft 20 are connected.
  • the first connecting member 31, the second connecting member 32, and the third The connecting members 33 are all connecting plates.
  • the above structure can increase the connection reliability of the mounting board and the rotating shaft 20.
  • the cross-sectional shapes of the first connecting member 31, the second connecting member 32, and the third connecting member 33 are curved, that is, the first connecting member 31, the second connecting member 32, and the third portion.
  • the connecting members 33 are all curved connecting plates.
  • the above-mentioned curved connecting plate is designed according to the setting position and setting angle of the mounting plate and the rotating shaft 20.
  • the connecting member is not limited thereto.
  • the connecting member may be a one-piece connecting plate, one side of the connecting plate is connected with the rotating shaft, and the other side of the connecting plate It is connected to the first mounting plate, the second mounting plate, and the third mounting plate.
  • the structures of the first connecting member, the second connecting member and the third connecting member are not limited thereto, and in other embodiments not shown in the drawings, the first connecting member, the second connecting member and the third connecting member may be For the connecting rod, as long as it can ensure the effective connection of the mounting plate and the rotating shaft and can ensure the normal operation of both.
  • the wind deflector mounting structure further includes a reinforcing structure connected between the mounting plate and the connecting member.
  • the reinforcing structure includes a first reinforcing structure 41, a second reinforcing structure 42, and a third reinforcing structure 43.
  • the first mounting plate 11 and the first connecting member 31 are connected by the first reinforcing structure 41
  • the second mounting plate 12 and the second connecting member 32 are connected by the second reinforcing structure 42
  • the third mounting plate 13 and the third connecting member 33 is connected by a third reinforcing structure 43.
  • the present application also provides an air guiding structure.
  • the embodiment of the air guiding structure according to the present application includes a wind deflector 50 and a wind deflector mounting structure for mounting the wind deflector 50.
  • the air deflector mounting structure is the above-mentioned wind deflector mounting structure.
  • the first mounting plate 11 and the second mounting plate 12 are respectively connected to the two ends of the air guiding plate 50, that is, one end of the air guiding plate 50 away from the motor is connected with the first mounting plate 11, and the air guiding plate 50 is close to one end and the second of the motor.
  • the mounting plate 12 is connected.
  • the air guiding plate mounting structure can close the end of the air guiding plate 50 away from the motor well, and the uneven gap between the air guiding plate 50 and the air conditioner panel does not occur.
  • the appearance of the air conditioner can also be ensured under the driving of the one-side motor of the air deflector 50.
  • the present application also provides an air conditioner (not shown), the embodiment of the air conditioner according to the present application includes an air guiding structure, and the air guiding structure is the air guiding structure described above.
  • the aesthetics of the above air conditioner is effectively enhanced.
  • the present application also provides a method of manufacturing a wind deflector mounting structure.
  • the air deflector mounting structure includes a mounting plate, a rotating shaft 20, and a connecting member connecting the mounting plate and the rotating shaft 20.
  • the mounting plate includes a first mounting plate 11 corresponding to the first end of the rotating shaft 20, corresponding to A second mounting plate 12 disposed at a second end of the rotating shaft 20 and a third mounting plate 13 disposed between the first mounting plate 11 and the second mounting plate 12 are provided.
  • Embodiment 1 of the manufacturing method according to the present application includes the following steps:
  • the first mounting plate 11 and the third mounting plate 13 are pre-deformed so that the vertical line between the center of the first mounting plate 11 and the axis of the rotating shaft 20 and the center of the second mounting plate 12 and the axis of the rotating shaft 20 There is a first angle between the vertical lines.
  • the pre-deformation processing of the first mounting board 11 and the third mounting board 13 includes:
  • the structure of the second mounting plate 12 remains unchanged
  • the axis of the rotating shaft 20 is selected as a rotating reference line, and the first mounting plate 11 is rotated counterclockwise by a first angle around the rotating reference line;
  • the third mounting plate 13 is rotated counterclockwise about the rotation reference line by a second angle, the first angle being greater than the second angle.
  • the first mounting plate 11 is connected to one end of the wind deflector 50 away from the motor
  • the second mounting plate 12 is connected to one end of the wind deflector 50 near the motor.
  • the end of the wind deflector 50 away from the motor is higher than the end of the wind deflector 50 near the motor.
  • the first mounting plate 11 and the third mounting plate 13 rotate counterclockwise around the rotation reference line, so that the first mounting plate 11 is higher than the second mounting plate 12.
  • the rotation directions of the first mounting plate 11 and the third mounting plate 13 are not limited thereto.
  • the first mounting plate and the third mounting plate may be rotated clockwise around the rotation reference line, so that the first A mounting plate is lower than the second mounting plate, and when the air guiding plate is connected, the lower first mounting plate and the air guiding plate are connected to one end of the motor.
  • only the first mounting plate 11 and the third mounting plate 13 are pre-deformed.
  • the manufacturing method of the wind deflector mounting structure is not limited thereto.
  • the A mounting plate, a second mounting plate, and a third mounting plate are pre-deformed as long as a height difference between the first mounting plate and the second mounting plate can be ensured.
  • the rotation reference line is the side edge 121 of the second mounting plate 12 near the rotating shaft 20 (the position of the side edge 121 is as shown in FIG. 2), and other method steps and embodiments The same, will not be repeated here. It should be noted that the selection of the rotation reference line is not limited thereto. In other embodiments, the side edge of the first mounting board near the rotating shaft or the side edge of the third mounting board near the rotating shaft may be selected as the rotation reference line.
  • the main difference between the manufacturing method of the third embodiment and the first embodiment is that the pre-deformation processing of the first mounting board 11 and the third mounting board 13 includes:
  • the structure of the second mounting plate 12 remains unchanged
  • the third mounting plate 13 is translated in a direction perpendicular to the reference plane, the translation direction of the third mounting plate 13 and the first mounting plate 11 is the same, and the translation distance of the first mounting plate 11 is greater than the translation of the third mounting plate 13 distance.
  • the above structure makes the first mounting plate 11 higher than the third mounting plate 13, so that the end of the air guiding plate 50 away from the motor is higher than the end of the air guiding plate 50 close to the motor, so that the end of the air guiding plate 50 away from the motor can be very good.
  • the ground is closed in place to ensure the aesthetics of the air conditioner after the air deflector 50 is closed.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air-Flow Control Members (AREA)

Abstract

一种导风板安装结构、导风结构、空调器以及导风安装结构的制造方法。导风板安装结构包括安装板(11、12、13)、转轴(20)以及连接安装板(11、12、13)和转轴(20)的连接件(31、32、33),安装板(11、12、13)包括对应转轴(20)的第一端设置的第一安装板(11)以及对应转轴(20)的第二端设置的第二安装板(12),第一安装板(11)的中心与转轴(20)的轴线之间的垂直连线和第二安装板(12)的中心与转轴(20)的轴线之间的垂直连线之间具有第一夹角。上述结构能够有效地解决空调器导风板闭合时距离电机较远的一侧闭合不到位的问题。

Description

导风板安装结构、导风结构、空调器以及制造方法 技术领域
本发明涉及导风板安装技术领域,具体而言,涉及一种导风板安装结构、导风结构、空调器以及制造方法。
背景技术
在现有技术中,当空调器导风板开启和闭合时,通常采用电机对导风板的一侧进行驱动。在导风板的自身重力等因素的作用下,上述驱动方式会导致导风板距离电机较远的一侧闭合不到位,从而使导风板与空调器面板之间的缝隙较大,影响美观。
发明内容
本发明的主要目的在于提供一种导风板安装结构、导风结构、空调器以及制造方法,以解决现有技术中的空调器导风板闭合时距离电机较远的一侧闭合不到位的问题。
为了实现上述目的,根据本发明的一个方面,提供了一种导风板安装结构,包括安装板、转轴以及连接安装板和转轴的连接件,安装板包括对应转轴的第一端设置的第一安装板以及对应转轴的第二端设置的第二安装板,第一安装板的中心与转轴的轴线之间的垂直连线和第二安装板的中心与转轴的轴线之间的垂直连线之间具有第一夹角。
进一步地,安装板还包括设置在第一安装板和第二安装板之间的第三安装板。
进一步地,第三安装板的中心与转轴的轴线之间的垂直连线和第二安装板的中心与转轴的轴线之间的垂直连线之间具有第二夹角,第二夹角小于第一夹角。
进一步地,连接件包括连接第一安装板和转轴的第一连接件、连接第二安装板和转轴的第二连接件以及连接第三安装板和转轴的第三连接件。
进一步地,连接件为连接板。
进一步地,连接件的横截面的形状呈弧形。
进一步地,导风板安装结构还包括连接在安装板和连接件之间加强结构。
根据本发明的另一方面,提供了一种导风结构,包括导风板,导风结构还包括用于安装导风板的导风板安装结构,导风板安装结构为上述的导风板安装结构,第一安装板和第二安装板分别与导风板的两端连接。
根据本发明的另一方面,提供了一种空调器,包括导风结构,导风结构为上述的导风结构。
根据本发明的另一方面,提供了一种导风板安装结构的制造方法,导风板安装结构包括安装板、转轴以及连接安装板和转轴的连接件,安装板包括对应转轴的第一端设置的第一安装板以及对应转轴的第二端设置的第二安装板,制造方法包括以下步骤:对第一安装板和/或第二安装板进行预变形处理以使第一安装板的中心与转轴的轴线之间的垂直连线和第二安装板的中心与转轴的轴线之间的垂直连线之间具有第一夹角。
进一步地,安装板还包括设置在第一安装板和第二安装板之间的第三安装板,对第一安装板和/或第二安装板进行预变形处理包括:对第一安装板进行预变形处理;制造方法还包括以下步骤:对第三安装板进行预变形处理。
进一步地,对第一安装板进行预变形处理包括:选取转动基准线,将第一安装板围绕转动基准线旋转第一角度;对第三安装板进行预变形处理包括:将第三安装板围绕转动基准线旋转第二角度,第三安装板和第一安装板的旋转方向相同,并且第一角度大于第二角度。
进一步地,转动基准线为转轴的轴线。
进一步地,转动基准线为第二安装板靠近转轴的侧边沿。
进一步地,对第一安装板进行预变形处理包括:选取水平面为基准面,将第一安装板在垂直于基准面的方向上进行平移;对第三安装板进行预变形处理包括:将第三安装板在垂直于基准面的方向上进行平移,第三安装板和第一安装板的平移方向相同,并且第一安装板的平移距离大于第三安装板的平移距离。
应用本发明的技术方案,第一安装板的中心与转轴的轴线之间的垂直连线和第二安装板的中心与转轴的轴线之间的垂直连线之间具有第一夹角,这就使第一安装板和第二安装板之间具有高度差。当通过导风板安装结构对导风板进行安装时,第一安装板和第二安装板分别与导风板的两端连接。上述第一安装板和第二安装板的结构就会使导风板的两端之间同样具有高度差,即导风板靠近电机的一端位置较低,导风板远离电机的一端位置较高。当导风板闭合时,上述结构使导风板远离电机的一端能够很好地闭合到位,不会出现导风板与空调器面板之间的缝隙不均的现象,在导风板单侧电机驱动下也可以保证空调器的美观性。
附图说明
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1示出了根据本发明的导风板安装结构的实施例的第一安装板、第一连接件以及转轴的结构示意图;
图2示出了图1的导风板安装结构的第二安装板、第二连接件以及转轴的结构示意图;
图3示出了图1的导风板安装结构的第三安装板、第三连接件以及转轴的结构示意图;以及
图4示出了根据本发明的导风结构的实施例的透视示意图。
其中,上述附图包括以下附图标记:
11、第一安装板;12、第二安装板;121、侧边沿;13、第三安装板;20、转轴;31、第一连接件;32、第二连接件;33、第三连接件;41、第一加强结构;42、第二加强结构;43、第三加强结构;50、导风板。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。
如图1和图2所示,本实施例的导风板安装结构包括安装板、转轴20以及连接安装板和转轴20的连接件。其中,安装板包括对应转轴20的第一端设置的第一安装板11以及对应转轴20的第二端设置的第二安装板12。第一安装板11的中心与转轴20的轴线之间的垂直连线和第二安装板12的中心与转轴20的轴线之间的垂直连线之间具有第一夹角。
应用本实施例的导风板安装结构,第一安装板11的中心与转轴20的轴线之间的垂直连线和第二安装板12的中心与转轴20的轴线之间的垂直连线之间具有第一夹角,这就使第一安装板11和第二安装板12之间具有高度差。当通过导风板安装结构对导风板50进行安装时,第一安装板11和第二安装板12分别与导风板50的两端连接。上述第一安装板11和第二安装板12的结构就会使导风板50的两端之间同样具有高度差,即导风板50靠近电机的一端位置较低,导风板50远离电机的一端位置较高。当导风板50闭合时,上述结构使导风板50远离电机的一端能够很好地闭合到位,不会出现导风板50与空调器面板之间的缝隙不均的现象,在导风板50单侧电机驱动下也可以保证空调器的美观性。
如图3所示,在本实施例的导风板安装结构中,安装板还包括设置在第一安装板11和第二安装板12之间的第三安装板13。在本实施例中,第三安装板13为对应于转轴20的中间位置的一个。该第三安装板13与导风板50的中部连接。第三安装板13的中心与转轴20的轴线之间的垂直连线和第二安装板12的中心与转轴20的轴线之间的垂直连线之间具有第二夹角。第二夹角小于第一夹角。上述结构可以使导风板安装结构与导风板50之间的连接更加牢固。此外,上述结构还可以在实现导风板50的两端之间具有高度差的同时,使导风板50的高度变化更加平缓,更加便于导风板50的使用和安装。
需要说明的是,第三安装板13的数量不限于此,在其他实施方式中,第三安装板可以为沿转轴的轴向方向间隔设置的多个,多个第三安装板的第二夹角的大小在第二安装板至第一安装板的方向上逐渐增大。
如图1至图3所示,在本实施例的导风板安装结构中,连接件包括连接第一安装板11和转轴20的第一连接件31、连接第二安装板12和转轴20的第二连接件32以及连接第三安装板13和转轴20的第三连接件33。在本实施例中,第一连接件31、第二连接件32以及第三 连接件33均为连接板。上述结构可以增加安装板和转轴20的连接可靠性。在本实施例中,第一连接件31、第二连接件32以及第三连接件33的横截面的形状呈弧形,也就是说,第一连接件31、第二连接件32以及第三连接件33均为弧形连接板。上述弧形连接板是根据安装板和转轴20的设置位置和设置角度设计的。
需要说明的是,连接件的结构不限于此,在图中未示出的其他实施方式中,连接件可以为整块连接板,该连接板的一侧与转轴连接,连接板的另一侧与第一安装板、第二安装板、第三安装板连接。此外,第一连接件、第二连接件以及第三连接件的结构也不限于此,在图中未示出的其他实施方式中,第一连接件、第二连接件以及第三连接件可以为连接杆,只要能保证有效地连接安装板和转轴并能保证二者正常工作即可。
如图1至图3所示,在本实施例的导风板安装结构中,导风板安装结构还包括连接在安装板和连接件之间加强结构。在本实施例中,加强结构包括第一加强结构41、第二加强结构42以及第三加强结构43。其中,第一安装板11和第一连接件31通过第一加强结构41连接,第二安装板12和第二连接件32通过第二加强结构42连接,第三安装板13和第三连接件33通过第三加强结构43连接。上述结构可以增加连接强度。
如图4所示,本申请还提供了一种导风结构,根据本申请的导风结构的实施例包括导风板50以及用于安装导风板50的导风板安装结构。导风板安装结构为上述的导风板安装结构。第一安装板11和第二安装板12分别与导风板50的两端连接,即导风板50远离电机的一端与第一安装板11连接,导风板50靠近电机的一端与第二安装板12连接。在上述导风结构工作时,导风板50以导风板安装结构的转轴20为轴进行转动。当导风板50闭合时,上述导风板安装结构使导风板50远离电机的一端能够很好地闭合到位,不会出现导风板50与空调器面板之间的缝隙不均的现象,在导风板50单侧电机驱动下也可以保证空调器的美观性。
本申请还提供了一种空调器(图中未示出),根据本申请的空调器的实施例包括导风结构,导风结构为上述的导风结构。上述空调器的美观性得到了有效地增强。
本申请还提供了一种导风板安装结构的制造方法。如图1至图3所示,导风板安装结构包括安装板、转轴20以及连接安装板和转轴20的连接件,安装板包括对应转轴20的第一端设置的第一安装板11、对应转轴20的第二端设置的第二安装板12以及设置在第一安装板11和第二安装板12之间的第三安装板13。根据本申请的制造方法的实施例一包括以下步骤:
对第一安装板11和第三安装板13进行预变形处理以使第一安装板11的中心与转轴20的轴线之间的垂直连线和第二安装板12的中心与转轴20的轴线之间的垂直连线之间具有第一夹角。
其中,对第一安装板11和第三安装板13进行预变形处理包括:
第二安装板12的结构保持不变;
选取转轴20的轴线为转动基准线,将第一安装板11围绕转动基准线逆时针旋转第一角度;
将第三安装板13围绕转动基准线逆时针旋转第二角度,第一角度大于第二角度。
当通过导风板安装结构对导风板50进行安装时,第一安装板11与导风板50远离电机的一端连接,第二安装板12与导风板50靠近电机的一端连接,上述结构会使导风板50远离电机的一端相比于导风板50靠近电机的一端高一些。当导风板50闭合时,上述结构使导风板50远离电机的一端能够很好地闭合到位,不会出现导风板50与空调器面板之间的缝隙不均的现象,在导风板50单侧电机驱动下也可以保证空调器的美观性。
需要说明的是,在本实施例中,第一安装板11和第三安装板13围绕转动基准线逆时针旋转,从而使第一安装板11高于第二安装板12。当然,第一安装板11和第三安装板13的旋转方向不限于此,在其他实施方式中,可以将第一安装板和第三安装板围绕转动基准线顺时针旋转,这样就会使第一安装板低于第二安装板,在与导风板连接时,将较低的第一安装板与导风板靠近电机的一端连接即可。此外,在本实施例中,仅对第一安装板11和第三安装板13进行预变形处理,当然,导风板安装结构的制造方法不限于此,在其他实施方式中,可以同时对第一安装板、第二安装板以及第三安装板进行预变形处理,只要能够保证第一安装板和第二安装板之间具有高度差即可。
实施例二的制造方法与实施例一的主要区别在于,转动基准线为第二安装板12靠近转轴20的侧边沿121(侧边沿121的位置如图2所示),其他方法步骤与实施例一相同,在此不再赘述。需要说明的是,转动基准线的选取不限于此,在其他实施方式中,可以选取第一安装板靠近转轴的侧边沿或第三安装板靠近转轴的侧边沿为转动基准线。
实施例三的制造方法与实施例一的主要区别在于,对第一安装板11和第三安装板13进行预变形处理包括:
第二安装板12的结构保持不变;
选取水平面为基准面,将第一安装板11在垂直于基准面的方向上进行平移;
将第三安装板13在垂直于基准面的方向上进行平移,第三安装板13和第一安装板11的平移方向相同,并且第一安装板11的平移距离大于第三安装板13的平移距离。
上述结构使第一安装板11高于第三安装板13,从而使导风板50远离电机的一端高于导风板50靠近电机的一端,进而使导风板50远离电机的一端能够很好地闭合到位,保证了导风板50闭合后空调器的美观性。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (15)

  1. 一种导风板安装结构,其特征在于,包括安装板、转轴(20)以及连接所述安装板和所述转轴(20)的连接件,所述安装板包括对应所述转轴(20)的第一端设置的第一安装板(11)以及对应所述转轴(20)的第二端设置的第二安装板(12),所述第一安装板(11)的中心与所述转轴(20)的轴线之间的垂直连线和所述第二安装板(12)的中心与所述转轴(20)的轴线之间的垂直连线之间具有第一夹角。
  2. 根据权利要求1所述的导风板安装结构,其特征在于,所述安装板还包括设置在所述第一安装板(11)和所述第二安装板(12)之间的第三安装板(13)。
  3. 根据权利要求2所述的导风板安装结构,其特征在于,所述第三安装板(13)的中心与所述转轴(20)的轴线之间的垂直连线和所述第二安装板(12)的中心与所述转轴(20)的轴线之间的垂直连线之间具有第二夹角,所述第二夹角小于所述第一夹角。
  4. 根据权利要求2或3所述的导风板安装结构,其特征在于,所述连接件包括连接所述第一安装板(11)和所述转轴(20)的第一连接件(31)、连接所述第二安装板(12)和所述转轴(20)的第二连接件(32)以及连接所述第三安装板(13)和所述转轴(20)的第三连接件(33)。
  5. 根据权利要求1至3中任一项所述的导风板安装结构,其特征在于,所述连接件为连接板。
  6. 根据权利要求1至3中任一项所述的导风板安装结构,其特征在于,所述连接件的横截面的形状呈弧形。
  7. 根据权利要求1至3中任一项所述的导风板安装结构,其特征在于,所述导风板安装结构还包括连接在所述安装板和所述连接件之间加强结构。
  8. 一种导风结构,包括导风板(50),其特征在于,所述导风结构还包括用于安装所述导风板(50)的导风板安装结构,所述导风板安装结构为权利要求1至7中任一项所述的导风板安装结构,所述第一安装板(11)和所述第二安装板(12)分别与所述导风板(50)的两端连接。
  9. 一种空调器,包括导风结构,其特征在于,所述导风结构为权利要求8所述的导风结构。
  10. 一种导风板安装结构的制造方法,其特征在于,所述导风板安装结构包括安装板、转轴(20)以及连接所述安装板和所述转轴(20)的连接件,所述安装板包括对应所述转轴(20)的第一端设置的第一安装板(11)以及对应所述转轴(20)的第二端设置的第二安装板(12),所述制造方法包括以下步骤:
    对所述第一安装板(11)和/或所述第二安装板(12)进行预变形处理以使所述第一安装板(11)的中心与所述转轴(20)的轴线之间的垂直连线和所述第二安装板(12)的中心与所述转轴(20)的轴线之间的垂直连线之间具有第一夹角。
  11. 根据权利要求10所述的制造方法,其特征在于,所述安装板还包括设置在所述第一安装板(11)和所述第二安装板(12)之间的第三安装板(13),对所述第一安装板(11)和/或所述第二安装板(12)进行预变形处理包括:
    对所述第一安装板(11)进行预变形处理;
    所述制造方法还包括以下步骤:
    对所述第三安装板(13)进行预变形处理。
  12. 根据权利要求11所述的制造方法,其特征在于,
    对所述第一安装板(11)进行预变形处理包括:
    选取转动基准线,将所述第一安装板(11)围绕所述转动基准线旋转第一角度;
    对所述第三安装板(13)进行预变形处理包括:
    将所述第三安装板(13)围绕所述转动基准线旋转第二角度,所述第三安装板(13)和所述第一安装板(11)的旋转方向相同,并且所述第一角度大于所述第二角度。
  13. 根据权利要求12所述的制造方法,其特征在于,所述转动基准线为所述转轴(20)的轴线。
  14. 根据权利要求12所述的制造方法,其特征在于,所述转动基准线为所述第二安装板(12)靠近所述转轴(20)的侧边沿(121)。
  15. 根据权利要求11所述的制造方法,其特征在于,
    对所述第一安装板(11)进行预变形处理包括:
    选取水平面为基准面,将所述第一安装板(11)在垂直于所述基准面的方向上进行平移;
    对所述第三安装板(13)进行预变形处理包括:
    将所述第三安装板(13)在垂直于所述基准面的方向上进行平移,所述第三安装板(13)和所述第一安装板(11)的平移方向相同,并且所述第一安装板(11)的平移距离大于所述第三安装板(13)的平移距离。
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