WO2017133058A1 - 汽车格栅装配装置 - Google Patents

汽车格栅装配装置 Download PDF

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Publication number
WO2017133058A1
WO2017133058A1 PCT/CN2016/076682 CN2016076682W WO2017133058A1 WO 2017133058 A1 WO2017133058 A1 WO 2017133058A1 CN 2016076682 W CN2016076682 W CN 2016076682W WO 2017133058 A1 WO2017133058 A1 WO 2017133058A1
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Prior art keywords
grille
mounting
driving device
die
process switch
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PCT/CN2016/076682
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English (en)
French (fr)
Inventor
罗凯
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四维尔丸井(广州)汽车零部件有限公司
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Application filed by 四维尔丸井(广州)汽车零部件有限公司 filed Critical 四维尔丸井(广州)汽车零部件有限公司
Publication of WO2017133058A1 publication Critical patent/WO2017133058A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

Definitions

  • the invention relates to the technical field of automobile grille assembly, and in particular to an automobile grill assembly device.
  • the car grille is generally assembled from an electroplated frame, a plastic body, an iron strip connecting the electroplated frame and the plastic body.
  • the plating frame, the plastic body and the iron bar are pre-installed.
  • the pre-installed grid is placed on the lower die of the pneumatic tool, and then the upper die is pressed to the grille. Move to make the buckle on the plating frame and the plastic body compact, and complete the grill assembly.
  • the pre-assembled iron strip has the risk of displacement during the press-fitting process.
  • the assembly point of the grille is manually checked, especially the position of the end of the iron bar. Therefore, the work efficiency is low, time-consuming and laborious, and the manual inspection is not thorough. There is an error in the manual inspection, the inspection is inaccurate, and the grid is not qualified.
  • the object of the present invention is to provide an automobile grill assembly device capable of realizing automatic detection, and assembling and detecting simultaneously, with high work efficiency and ensuring product quality.
  • An automobile grill assembly device the grille at least comprising a body, a frame body, a connecting body connecting the body and the frame body, the automobile grill assembly device comprising an upper pressing mold, a first driving device for driving the upper pressing mold to move up and down, and a lower pressing die for placing the grille, a travel switch for detecting the end of the connecting strip, a controller electrically connected to the first driving device and the stroke switch, the upper pressing die and the lower pressing die are oppositely disposed, and the upper pressing die is provided Limit switch.
  • the pre-assembled grid is accurately placed into the lower pressing mold, and the controller simultaneously activates the first driving device and the stroke switch, and the first driving device makes the upper pressing mold
  • the travel switch also moves along with the upper stamper.
  • the buckle on the frame body and the body is pressed tightly, the grille assembly is fixed, and the stroke switch reaches the end of the connecting strip.
  • the assembly and testing are carried out simultaneously, without adding additional work processes and working time, improving the assembly efficiency of the grid, saving the staff, improving the work efficiency, and ensuring the consistency of the product assembly quality.
  • the car grill assembly device further includes a table, and the lower die is disposed on the table and slidably connected to the table.
  • the lower die is slidably connected to the table, and the lower die can be moved back and forth. Before the lower die is placed in the lower die, the lower die is pulled out to facilitate the installation of the grille and the grille on the lower die. Accurate positioning.
  • the workbench is provided with a guide rail that is slidably connected to the lower die.
  • the lower stamping die realizes the sliding connection with the worktable through the guide rail, and the guide rail also plays a guiding role to prevent the pre-installed grille from being displaced during the moving process and affecting the assembly work.
  • the car grill assembly device further includes a second driving device that drives the lower die to slide, and the second driving device is electrically connected to the controller.
  • the lower die is driven by the second driving device, and the operation is simple and labor-saving.
  • At least three adjustment feet are arranged on the bottom of the workbench. Adjust the balance of the table by adjusting the feet to ensure the level of the work surface and make the assembly of the grid more accurate.
  • the car grill assembly device further includes a level, and the level is placed on the workbench. It is also easy to adjust the adjustment of the feet by monitoring the level of the work surface through the level.
  • At least three rolling wheels are evenly distributed on the bottom of the workbench.
  • the adjustment foot is moved upward, the rolling wheel supports the worktable, and the movement of the worktable is facilitated, so that the movement of the worktable is more labor-saving and the operation is more convenient.
  • the car grill assembly device further includes an alarm, and the alarm is electrically connected to the controller.
  • the alarm is electrically connected to the controller.
  • the present invention has the following beneficial effects:
  • the invention accurately puts the pre-assembled grid after the pre-assembly of the body, the frame and the connecting strip is completed.
  • the lower pressing die, the controller simultaneously activates the first driving device and the travel switch, the first driving device moves the upper pressing die toward the grille, and the travel switch also moves along with the upper pressing die, and after the upper pressing die and the lower pressing die are docked, Pressing the buckle on the frame body and the body to complete the grille assembly and fixing, and at the same time, the travel switch reaches the end position of the connecting strip. If the contact of the travel switch touches the end of the connecting strip, the grid assembly is qualified; If the contact of the switch does not touch the end of the connecting strip, it means that the grid assembly is unqualified and automatic detection is realized. And the assembly and testing are carried out simultaneously, which improves the assembly efficiency of the grid, saves the staff, improves the work efficiency, and ensures the consistency of the product assembly quality.
  • FIG. 1 is a schematic structural view of an automobile grille assembly device according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a grid according to an embodiment of the present invention.
  • Figure 3 is an enlarged view of Figure 2;
  • FIG. 4 is a first working schematic diagram of a travel switch according to an embodiment of the present invention.
  • FIG. 5 is a first working schematic diagram of a travel switch according to an embodiment of the present invention.
  • a car grille assembly device includes a body 110, a frame 120, a connecting body 110 and a connecting strip 130 of the frame 120.
  • the car grill assembly device includes an upper pressing device.
  • the pre-assembled grid 10 is accurately placed into the lower stamper 40, and the controller simultaneously activates the first driving device 30 and the stroke switch 50, the first driving The device 30 moves the upper die 20 toward the side of the grill 10, and the travel switch 50 also moves along with the upper die 20.
  • the card 120 and the card on the body 110 are brought together.
  • the buckle 140 is pressed to complete the assembly and fixing of the grill 10, and at the same time, the travel switch 50 reaches the position of the end 131 of the connecting strip. As shown in FIG. 4, if the contact of the travel switch 50 touches the end 131 of the connecting strip, the grill 10 is illustrated. As shown in FIG.
  • the frame 120 is a plating frame
  • the body 110 is made of plastic material
  • the connecting strip 130 is an iron bar.
  • the components of the grill 10 can also be made of other materials according to actual needs.
  • the car grill assembly device further includes a table 60.
  • the lower die 40 is disposed on the table 60 and slidably coupled to the table 60.
  • the lower stamper 40 is slidably connected to the table 60, and the lower stamper 40 can be moved back and forth. Before the pre-assembled grille 10 is placed in the lower stamper 40, the lower stamper 40 is first pulled out to facilitate the installation of the grille 10 and Accurate positioning of the grid 10 on the lower die 40.
  • the table 60 is provided with a guide rail 610 that is slidably coupled to the lower die 40.
  • the lower stamper 40 realizes the sliding connection with the table 60 through the guide rail 610, and the guide rail 610 also serves as a guide to prevent the pre-assembled grille 10 from being displaced during the movement and affecting the assembly work.
  • the sliding connection between the lower stamper 40 and the table 60 can also be made by other means.
  • the car grill assembly device further includes a second driving device 70 that drives the lower die 40 to slide, and the second driving device 70 is electrically connected to the controller.
  • the lower pressing die 40 is driven to slide by the second driving device 70, and the operation is simple and labor-saving.
  • the first driving device 30 and the second driving device 70 are both cylinders, and the first driving device 30 has two.
  • the first driving device 30 is mounted above the table 60 via the bracket 630, and the second driving device
  • the first driving device 30 and the second driving device 70 can be set to other driving modes according to actual needs, or can be set at other positions according to actual needs.
  • the table 60 is further provided with a first driving device 30 and a second driving device 70.
  • a corresponding activation switch 620 facilitates opening and closing of the first drive unit 30 and the second drive unit 70.
  • At least three adjustment legs 80 are evenly distributed on the bottom of the table 60.
  • the balance of the table 60 is adjusted by adjusting the legs 80 to ensure the level of the surface of the table 60, so that the assembly of the grid 10 is more accurate.
  • the car grill assembly apparatus also includes a level (not shown in the drawing), and the level is placed on the table 60. It is also convenient to adjust the adjustment of the legs 80 by monitoring the level of the surface of the table 60 by the level.
  • the bottom of the table 60 is evenly provided with at least three scroll wheels 90.
  • the adjusting leg 80 is moved upward, the rolling wheel 90 supports the table 60, and the movement of the table 60 is facilitated, so that the movement of the table 60 is more labor-saving and the operation is more convenient.
  • the car grill assembly device further includes an alarm device 100, and the alarm device 100 is electrically connected to the controller.
  • the contact of the travel switch 50 does not touch the end of the connecting strip 130, the travel switch 50 sends information to the controller, and the controller controls the alarm 100 to alert the staff to make the grid
  • the grid assembly device is smarter.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

一种汽车格栅装配装置，格栅至少包括本体(110)、框体(120)、连接本体(110)和框体(120)的连接条(130)，该汽车格栅装配装置包括上压模(20)、驱动上压模(20)上下移动的第一驱动装置(30)、用于放置格栅的下压模(40)、用于检测连接条末端(131)的行程开关(50)、与第一驱动装置(30)和行程开关(50)电性连接的控制器，上压模(20)上设有行程开关(50)。将预装配完的格栅准确放入下压模(40)，控制器同时启动第一驱动装置(30)和行程开关(50)，第一驱动装置(30)使上压模(20)向格栅移动，行程开关(50)也随着上压模(20)一起移动，完成格栅装配固定，且同时行程开关(50)到达连接条末端(131)位置，行程开关(50)的触头触碰到连接条末端(131)，则说明格栅装配合格；行程开关(50)的触头未碰到连接条末端(131)，则说明格栅装配不合格。该装置实现了自动检测，装配和检测同步进行，提高了效率。

Description

汽车格栅装配装置 技术领域
本发明涉及汽车格栅装配技术领域，特别涉及一种汽车格栅装配装置。
背景技术
汽车格栅一般由电镀框、塑料本体、连接电镀框和塑料本体的铁条装配而成。装配时，先将电镀框、塑料本体、铁条进行预安装，人工检查合格后，再将预安装好的格栅放置在气压工装的下压模上，然后再通过启动上压模向格栅移动，使电镀框和塑料本体上的卡扣压紧，完成格栅装配固定。目前，格栅装配完后，预装好的铁条在压装过程中有移位的风险，需要人工将格栅取出后，人为对格栅的装配点进行检查，特别是铁条末端的位置，因此工作效率低，费时费力，且人工检查不彻底，靠人工检查会存在误差，检查不准确，无法保证格栅是否装配合格。
发明内容
本发明的目的在于提供一种汽车格栅装配装置，能够实现自动检测，且装配和检测同步进行，工作效率高，保证产品质量。
为实现本发明的目的，采取的技术方案是：
一种汽车格栅装配装置，格栅至少包括本体、框体、连接本体和框体的连接条，该汽车格栅装配装置包括上压模、驱动上压模上下移动的第一驱动装置、用于放置格栅的下压模、用于检测连接条末端的行程开关、与第一驱动装置和行程开关电性连接的控制器，上压模和下压模相对设置，上压模上设有行程开关。
本体、框体和连接条预装配完成后，将预装配完的格栅准确放入下压模，控制器同时启动第一驱动装置和行程开关，第一驱动装置使上压模向格栅移动，行程开关也随着上压模一起移动，上压模与下压模对接后，使框体和本体上的卡扣压紧，完成格栅装配固定，且同时行程开关到达连接条末端位置，如果行 程开关的触头触碰到连接条末端，则说明格栅装配合格；如果行程开关的触头未碰到连接条末端，则说明格栅装配不合格，实现自动检测。且装配和检测同步进行，不增加额外作业工序和作业时间，提高格栅的组装效率，节省工作人员、提高工作效率，保证产品装配质量的一致性。
下面对技术方案进一步说明：
进一步的是，汽车格栅装配装置还包括工作台，下压模设置于工作台上、并与工作台滑动连接。下压模与工作台滑动连接，下压模可以前后移动，将预装好的格栅放置在下压模前，先将下压模拉出，便于格栅的安装和格栅在下压模上的准确定位。
进一步的是，工作台上设有与下压模滑动连接的导轨。下压模通过导轨实现和工作台的滑动连接，且导轨还起导向作用，防止预装好的格栅在移动过程中变位，影响装配工作。
进一步的是，汽车格栅装配装置还包括驱动下压模滑动的第二驱动装置，第二驱动装置与控制器电性连接。通过第二驱动装置驱动下压模滑动，操作简单省力。
进一步的是，工作台的底部均布有至少三个调节支脚。通过调节支脚调节工作台的平衡性，保证工作台面的水平，使格栅的装配更准确。
进一步的是，汽车格栅装配装置还包括水平仪，水平仪放置于工作台上。通过水平仪监测工作台面的水平度，也便于调节支脚的调节。
进一步的是，工作台的底部均布有至少三个滚动轮。当需要移动工作台上，将调节支脚往上移动，滚动轮对工作台进行支撑，并便于工作台的移动，使工作台的移动更省力，操作更方便。
进一步的是，汽车格栅装配装置还包括报警器，报警器与控制器电性连接。当格栅装配固定后，行程开关的触头未触碰到连接条末端时，行程开关将信息发送至控制器，控制器控制报警器进行报警，提醒工作人员，使汽车格栅装配装置更智能。
与现有技术相比，本发明具有以下有益效果：
本发明在本体、框体和连接条预装配完成后，将预装配完的格栅准确放入 下压模，控制器同时启动第一驱动装置和行程开关，第一驱动装置使上压模向格栅移动，行程开关也随着上压模一起移动，上压模与下压模对接后，使框体和本体上的卡扣压紧，完成格栅装配固定，且同时行程开关到达连接条末端位置，如果行程开关的触头触碰到连接条末端，则说明格栅装配合格；如果行程开关的触头未碰到连接条末端，则说明格栅装配不合格，实现自动检测。且装配和检测同步进行，提高格栅的组装效率，节省工作人员、提高工作效率，保证产品装配质量的一致性。
附图说明
图1是本发明实施例汽车格栅装配装置的结构示意图；
图2是本发明实施例格栅的结构示意图；
图3为图2的放大图I；
图4是本发明实施例行程开关的第一工作示意图；
图5是本发明实施例行程开关的第一工作示意图。
附图标记说明：
10.格栅，110.本体，120.框体，130.连接条，131.连接条末端，140.卡扣，20.上压模，30.第一驱动装置，40.下压模，50.行程开关，60.工作台，610.导轨，620.启动开关，630.支架，70.第二驱动装置，80.调节支脚，90.滚动轮,100.报警器。
具体实施方式
下面结合附图对本发明的实施例进行详细说明：
如图1至图3所示，一种汽车格栅装配装置，格栅10至少包括本体110、框体120、连接本体110和框体120的连接条130，该汽车格栅装配装置包括上压模20、驱动上压模20上下移动的第一驱动装置30、用于放置格栅10的下压模40、用于检测连接条末端131的行程开关50、与第一驱动装置30和行程开关50电性连接的控制器(附图未标识)，上压模20和下压模40相对设置，上压模20上设有行程开关50。
本体110、框体120和连接条130预装配完成后，将预装配完的格栅10准确放入下压模40，控制器同时启动第一驱动装置30和行程开关50，第一驱动装置30使上压模20向格栅10一侧移动，行程开关50也随着上压模20一起移动，上压模20与下压模40对接后，使框体120和本体110上的卡扣140压紧，完成格栅10装配固定，且同时行程开关50到达连接条末端131位置，如图4所示，如果行程开关50的触头触碰到连接条末端131，则说明格栅10装配合格；如图5所示，如果行程开关50的触头未碰到连接条末端131，则说明格栅10装配不合格，实现自动检测。且装配和检测同步进行，不增加额外作业工序和作业时间，提高格栅10的组装效率，节省工作人员、提高工作效率，保证产品装配质量的一致性。
在本实施例中，框体120为电镀框，本体110为塑料材质，连接条130为铁条，格栅10的各个部件还可以根据实际需要采用其他材质。
如图1所示，汽车格栅装配装置还包括工作台60，下压模40设置于工作台60上、并与工作台60滑动连接。下压模40与工作台60滑动连接，下压模40可以前后移动，将预装好的格栅10放置在下压模40前，先将下压模40拉出，便于格栅10的安装和格栅10在下压模40上的准确定位。
在本实施例中，工作台60上设有与下压模40滑动连接的导轨610。下压模40通过导轨610实现和工作台60的滑动连接，且导轨610还起导向作用，防止预装好的格栅10在移动过程中变位，影响装配工作。下压模40和工作台60之间还可以通过其他方式进行滑动连接。
如图1所示，汽车格栅装配装置还包括驱动下压模40滑动的第二驱动装置70，第二驱动装置70与控制器电性连接。通过第二驱动装置70驱动下压模40滑动，操作简单省力。
在本实施例中，第一驱动装置30和第二驱动装置70均为气缸，第一驱动装置30有两个，第一驱动装置30通过支架630安装于工作台60的上方，第二驱动装置70安装于下压模40的内部，第一驱动装置30和第二驱动装置70还可以根据实际需要设置为其他驱动方式，也可以根据实际需要设置在其他位置。
如图1所示，工作台60上还设有与第一驱动装置30和第二驱动装置70一 一对应的启动开关620，便于第一驱动装置30和第二驱动装置70的打开和关闭。
如图1所示，工作台60的底部均布有至少三个调节支脚80。通过调节支脚80调节工作台60的平衡性，保证工作台60面的水平，使格栅10的装配更准确。
汽车格栅装配装置还包括水平仪(附图未标识)，水平仪放置于工作台60上。通过水平仪监测工作台60面的水平度，也便于调节支脚80的调节。
如图1所示，工作台60的底部均布有至少三个滚动轮90。当需要移动工作台60上，将调节支脚80往上移动，滚动轮90对工作台60进行支撑，并便于工作台60的移动，使工作台60的移动更省力，操作更方便。
如图4和图5所示，汽车格栅装配装置还包括报警器100，报警器100与控制器电性连接。当格栅10装配固定后，行程开关50的触头未触碰到连接条130末端时，行程开关50将信息发送至控制器，控制器控制报警器100进行报警，提醒工作人员，使汽车格栅装配装置更智能。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出如果干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (8)

  1. 一种汽车格栅装配装置，格栅至少包括本体、框体、连接所述本体和所述框体的连接条，其特征在于，包括上压模、驱动所述上压模上下移动的第一驱动装置、用于放置格栅的下压模、用于检测所述连接条末端的行程开关、与所述第一驱动装置和所述行程开关电性连接的控制器，所述上压模和所述下压模相对设置，所述上压模上设有所述行程开关。
  2. 根据权利要求1所述的汽车格栅装配装置，其特征在于，还包括工作台，所述下压模设置于所述工作台上、并与所述工作台滑动连接。
  3. 根据权利要求2所述的汽车格栅装配装置，其特征在于，所述工作台上设有与所述下压模滑动连接的导轨。
  4. 根据权利要求3所述的汽车格栅装配装置，其特征在于，还包括驱动所述下压模滑动的第二驱动装置，所述第二驱动装置与所述控制器电性连接。
  5. 根据权利要求2所述的汽车格栅装配装置，其特征在于，所述工作台的底部均布有至少三个调节支脚。
  6. 根据权利要求5所述的汽车格栅装配装置，其特征在于，还包括水平仪，所述水平仪放置于工作台上。
  7. 根据权利要求5所述的汽车格栅装配装置，其特征在于，所述工作台的底部均布有至少三个滚动轮。
  8. 根据权利要求1至7任一项所述的汽车格栅装配装置，其特征在于，还包括报警器，所述报警器与所述控制器电性连接。
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CN109822772A (zh) * 2019-03-25 2019-05-31 襄阳中铁宏吉工程技术有限公司 一种自动揉胶装置
CN110814703A (zh) * 2019-12-10 2020-02-21 深圳爱克莱特科技股份有限公司 灯珠罩自动压合装置及方法

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