WO2017113839A1 - 器件位置指示系统及器件位置指示方法 - Google Patents
器件位置指示系统及器件位置指示方法 Download PDFInfo
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- WO2017113839A1 WO2017113839A1 PCT/CN2016/096916 CN2016096916W WO2017113839A1 WO 2017113839 A1 WO2017113839 A1 WO 2017113839A1 CN 2016096916 W CN2016096916 W CN 2016096916W WO 2017113839 A1 WO2017113839 A1 WO 2017113839A1
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- position indicating
- image capturing
- carrier
- image
- position indication
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
Definitions
- the present invention relates to the field of SMT package devices, and in particular, to a device position indication system and a device position indication method.
- SMT Surface Mount Technology
- PCB printed circuit board
- SMC/SMD type of leadless or short lead surface mount component
- PCB printed circuit board
- Circuit mounting technology for soldering and assembly by means of reflow soldering or dip soldering At present, in the tail process of SMT processing and manufacturing, the manufacturing process will not be cleaned up in time due to the large amount of bulk material, which will result in a long time for the statement, and there are many materials of various specifications, which cannot be used in patching or inserting. In many operations, it is ensured that the position is accurately found, and it is easy to misplace the position, resulting in wrong materials.
- the present invention overcomes the defects of the prior art, and provides a device position indication system and a device position indication method, which improves the searching efficiency of the position device on the PCB/PCBA board, and reduces the frequency of occurrence of the wrong material and the missing component, and Its operation is simple and reliable.
- a device position indicating system includes an operating device, a control device, a supporting device, an image capturing device, a position indicating device and a carrier;
- the operating device is communicably connected to the control device, and the image capturing device and the position indicating device are slidably fixed to the supporting device and are all communicably connected with the control device, and the image capturing Both the device and the position indicating device are disposed opposite the carrier.
- the supporting device comprises a base, a supporting column and a carrying cross frame disposed on the base, the supporting column is provided with a height adjusting mechanism, and the carrying cross frame is detachably fixed by the height adjusting mechanism
- the support column is on the column.
- a driving device is further included, the driving device includes a driving member, and a transmission member connected to the driving member, and the bearing cross frame is coupled to the transmission member and slidably fixed to the supporting column.
- a position adjusting mechanism provided with a sliding passage
- the position adjusting mechanism comprising two rolling members disposed opposite to the sliding passage, a linkage connecting the two rolling members, and one of the A rotating handle fixedly connected to the rolling member, the image capturing device and the position indicating device are both fixed to the linkage.
- the image capturing device positioning member and the position indicating device positioning member fixed on the sliding channel are further included.
- the carrier includes a fixed plate edge and a movable plate edge each provided with a step, the movable plate edge is slidably fixed on the step of the fixed plate edge, and the movable plate edge and the fixed The edge of the board cooperates to form a placement area.
- the placement area has a length ranging from 0 to 400 mm and a width ranging from 0 to 350 mm.
- a workbench is further included, and a vertical distance between a bottom surface of the placement area and a mesa of the work table is not less than 50 mm.
- a strip-shaped fixing member is further included, the supporting device is fixedly connected to the strip-shaped fixing member, and the strip-shaped fixing member is provided with a sliding slot, and the carrier is embedded in the sliding slot.
- the present invention also provides a device position indication method using the device position indication system according to any one of the preceding claims, wherein the device position indication method comprises the following steps:
- the operating device receives the instruction to integrate the pre-stored coordinate system and the material information, and forms a material bit number, a material coordinate point, and a material specification information;
- the operating device receives the command and enters the debugging mode, and outputs the command to the control device to control
- the device calls the processed panel image captured by the image capturing device to be returned to the operating device, and is edited by the operating device to match the processed panel image with the material bit number, the material coordinate point and the material specification information, and the matched processing board is matched.
- the image is stored as processing production information;
- S400 the operating device calls the processing production information to perform simulation processing verification
- the operating device further receives a command to open the correction program, and outputs an instruction to the control device, and the control device activates the image capturing device and the position indicating device to perform the positional deviation correcting operation.
- the device position indicating system transmits the photographed panel pattern mounted on the carrier to the operating device by the image capturing device, and the operating device completes high-precision integration of the captured image and the coordinate system And outputting a signal to the control device to control the high-precision positioning indication of the position indicating device to be assembled, thereby ensuring high efficiency and high precision of device mounting, avoiding problems of wrong materials and missing parts, thereby improving the enterprise Productivity and cost savings.
- the operation of the device position indication method is performed by the precise assembly of the devices, and the image capturing device transmits the captured plate pattern mounted on the carrier to the operating device, and the operating device is completed by the operating device.
- FIG. 1 is a schematic structural diagram of a device position indication system according to an embodiment of the present invention.
- FIG. 2 is a schematic structural view of a carrying cross frame according to an embodiment of the present invention.
- FIG 3 is a top plan view of a device position indicating system according to an embodiment of the present invention.
- a device position indicating system includes an operating device 100, a control device 200, a supporting device 300, an image capturing device 400, a position indicating device 500, and a carrier 600;
- the operating device 100 is communicably connected to the control device 200, and the image capturing device 400 and the position indicating device 500 are slidably fixed to the supporting device 300 and are all communicably connected to the control device 200.
- the image capturing device 400 and the position indicating device 500 are both disposed opposite to the carrier 600.
- the image capturing device 400 is mounted on the supporting device 300 and secured to be directly above it, and then The image capturing device 300 transmits the captured pattern of the board mounted on the carrier 600 to the operating device 100, and completes custom processing of the image through special software, thereby achieving high gerber coordinate system.
- the precision is integrated, and finally outputted to the control device 200 by a signal, thereby controlling the high-precision positioning indication function of the position indicating device 500 to be assembled, thereby achieving high efficiency and high precision of device mounting, and avoiding wrong materials and missing parts. Problems occur, which increases the productivity and cost savings of the company.
- the position indicating device 500 is preferably a laser pointer suitable for energy
- the image capturing device 400 may be a camera, a camera, etc., and the scanner is required to ensure high positioning accuracy and adjust the taken photo before use.
- the image capturing device 400 and the position indicating device 500 should be disposed at a center position as much as possible, so that the captured image is more favorable for matching the laser coordinates, and the laser beam can also be reduced due to the offset angle.
- the indicated position is too large to be distorted.
- the support device 300 further includes a base 320 and is disposed on the base.
- the support column 340 and the load-bearing cross frame 360 on the 320 are provided with a height adjustment mechanism 342, and the load-bearing cross frame 360 is detachably fixed to the support column 340 by the height adjustment mechanism 342. Since the image capturing device 400 and the position indicating device 500 are mounted on the carrying cross frame 360, in order to obtain good image quality and laser positioning accuracy, the height adjusting mechanism is disposed on the supporting column. 342 can realize the lifting movement of the carrying cross frame 360 in the longitudinal direction, thereby adjusting the height to an appropriate value according to actual working conditions, and ensuring the quality and precision of the system operation.
- the device position indicating system further includes an image capturing device positioning member 700 and a position indicating device positioning member 800 fixed to the sliding passage 362. Since the image capturing device is installed in a rough step, the mounting point in the lateral direction often does not reach the ideal mounting position. Therefore, the sliding channel 362 is disposed on the bearing cross frame 360, and the The image capturing device positioning member 700 and the position indicating device positioning member 800 are freely slid thereon, and can flexibly change the position in the lateral direction to a suitable value required, thereby ensuring the integrity of the captured image and the high precision of the laser positioning. .
- a position adjustment mechanism 364 which includes a sliding passage 362.
- the position adjustment mechanism 364 includes two rolling members 366 disposed opposite to the sliding passage 362, and a linkage connecting the two rolling members 366. 368.
- a rotating handle 367 fixedly coupled to one of the rolling members 366, the image capturing device 400 and the position indicating device 500 are both fixed to the linkage 368.
- the image capturing device 400 and the position indicating device 500 are fixedly connected to the linkage 368, and the linkage 368 is set on the two rollers 366 while the rotating handle is 367 is fixed to one of the rollers 366.
- the difference in the height direction of the carrying frame 360 is manually implemented as described above, in which the device position indicating system in the embodiment further includes a driving device.
- the driving device includes a driving member and a transmission member connected to the driving member, and the bearing cross frame 360 is coupled to the transmission member and slidably fixed to the supporting column 340.
- the driving device is electrically connected to the operating device 100, and the automatic adjustment of the height position of the carrying cross frame 360 can be realized by giving a corresponding command signal by the operation of the operating device 100 end, which greatly improves the work.
- Efficiency, saving manpower, high-precision displacement can also be achieved by selecting high-precision mobile devices, which is more suitable for work situations where high installation accuracy is required.
- the carrier member 600 includes a fixed plate edge 620 and a movable plate edge 640 each having a step 660.
- the movable plate edge 640 is slidably fixed to the step 660 of the fixed plate edge 620.
- the movable plate edge 640 cooperates with the fixed plate edge 620 to form a placement area 680.
- the carrier includes two parts, the fixing board edge 620 and the movable board side 640, and both are provided with steps to facilitate placing and fixing the board to be mounted, and the movable board side 640 is movable, that is, it can be slid freely relative to the fixed plate edge 620, so that the size of the enclosed area 680 can be flexibly adjusted according to the size of the actual plate to make the range of use thereof More extensive and more flexible.
- the placement area 680 has a length ranging from 0 to 400 mm and a width ranging from 0 to 350 mm.
- the placement area 680 is preferably a rectangular structure and defines a length ranging from 0 to 400 mm and a width ranging from 0 to 350 mm to control the size of the board within a suitable range to improve the laser. Indicates the accuracy of the location.
- the device position indicating system further includes a table 900, and a vertical distance between a bottom surface of the placement area 680 and a table surface of the table 900 is not less than 50 mm.
- the bottom surface of the placement area 680 is maintained at a vertical distance of not less than 50 mm from the table top of the table 900 to ensure that a sufficient mounting area is reserved for the DID component insert to meet the larger component mounting.
- the distance between the bottom surface of the placement area 680 and the workbench 900 can also be adjusted according to actual conditions, and is also within the scope of the present invention.
- the above device position indicating system further includes a strip fixing member 900a, and the supporting device 300
- the strip-shaped fixing member 900a is fixedly connected to the strip-shaped fixing member 900a, and the strip-shaped fixing member 900a is provided with a sliding groove 920a, and the carrier 600 is fitted to the sliding groove 920a.
- the strip fixing member 900a is used for fixedly connecting the supporting device 300 and the carrier 600 to fix the position coordinates of the two relative to the table and both of them.
- the sliding groove 920a is arranged on the strip-shaped fixing member 900a, which can facilitate the assembly and fixing of the carrier 600 and improve the work. effectiveness.
- various connection manners such as bonding, bolt and nut connection, and snapping may be adopted between the strip fixing member 900a and the supporting device 300 and the carrier 600.
- the present invention also provides a device position indication method using the device position indication system according to any one of the preceding claims, wherein the device position indication method comprises the following steps:
- the operating device 100 receives an instruction to integrate the pre-stored coordinate system and material information, and form a material bit number, a material coordinate point, and a material specification information;
- the operating device 100 receives an instruction to enter the debugging mode, and outputs an instruction to the control device 200, and the control device 200 calls back the processed panel image captured by the image capturing device 400 to the operating device 100. Editing by the operating device 100, matching the processing plate image with the material bit number, the material coordinate point and the material specification information, and storing the matched processed plate image as processing and production information;
- S400 the operating device 100 calls the processing and production information to perform simulation processing verification
- the coordinate system is a theoretical coordinate system of the plate to be processed located on the carrier 600 with the lower left corner as the origin;
- the material information specifically refers to various types of parts that need to be mounted on the plate to be processed.
- the name, the type, the size, and the like; the material number, the material coordinate point, and the material specification information formed after the integration are specifically defined by the built-in software of the operation device 100, and the various parts are set to be processed according to the installation requirements.
- Corresponding installation information formed on the board afterwards to facilitate subsequent actual processing. After that, it is usually necessary to image the actual board to be processed.
- the formed information with the material bit number is matched, and the operation software simulates the entire material installation process to facilitate the inspection of errors or missing parts to ensure the correctness and integrity of the actual processing.
- the above processing and production information specifically refers to the actual In the processing, the information points of the coordinate points and material types corresponding to each material on the processing plate are arranged according to the order of installation and processing, that is, according to the optimal installation sequence, what materials are installed first and then what materials are installed. At the same time, the personnel can clearly observe the types of materials, coordinate points, and the like that are not installed in the operation device 100, thereby manually assisting in the purpose of checking and detecting leaks, and achieving high-precision and high-efficiency processing purposes.
- the specific operation process is as follows: the accessories are assembled, the calibration procedure is turned on, the laser pointer is activated, a concentrated beam is emitted at the centered position, and the carrier 600 is fixed to the center point of the correction plate of 400 mm*350 mm.
- Four calibration points are designed on the carrier 600, and the laser pointer emits four correction beams to determine whether the height of the position indicating device 500 is appropriate by the left and right deviation of the illumination point. Open the camera, shoot the panorama of the board, form the raster array in the software, the mark lighting point corresponds to the initial setting of the equipment coordinate system, and the internal fine compensation, the calibration is completed.
- the gerber file and the BOM file are imported into the system and integrated internally to form a bit number, coordinates, and material specifications, and the program is saved and named. This step should filter out unwanted locations when corresponding to SMT/DIP.
- the image capturing device 400 can be mounted on the supporting device 300 by the above working method, and is ensured to be directly above the image capturing device 300, and then the image capturing device 300 is mounted on the image capturing device 300.
- the plate pattern on the carrier 600 is transmitted to the operating device 100, and the customized processing of the image is completed by special software, thereby realizing high-precision integration with the gerber coordinate system, and finally outputting to the control device 200 through signals. Therefore, the position indicating device 500 is controlled to perform high-precision positioning indication of the material to be assembled, thereby achieving high efficiency and high precision of device mounting, avoiding problems of wrong materials and missing parts, thereby improving production efficiency and cost saving of the enterprise.
- the operating device further receives a command to open the correction program, and outputs an instruction to the control device 200
- the control device 200 starts the image capturing device 400 and the position indicating device 500 to perform Position deviation correction operation.
- the correcting operation of the image capturing device 400 and the position indicating device 500 is performed before the position placing operation of the actual material is performed, so that a good working condition can be ensured to obtain more accurate material mounting accuracy.
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Abstract
本发明公开了一种器件位置指示系统，包括操作装置、控制装置、支撑装置、图像撷取装置、位置指示装置以及承载件；所述操作装置与所述控制装置通信连接，所述图像撷取装置以及所述位置指示装置均可滑动地固定于所述支撑装置、并均与所述控制装置通信连接，所述图像撷取装置和所述位置指示装置均与所述承载件相对设置。所述图像撷取装置将拍摄到的安装于所述承载件上的板件图形传输给所述操作装置，由所述操作装置完成拍摄图像与坐标系的高精度整合，并通过输出信号给所述控制装置从而控制所述位置指示装置对待装配物料的高精度定位指示，从而确保器件安装的高效率及高精度，避免错料和漏件的问题发生，从而提高企业的生产效率及节省成本。
Description
本发明涉及SMT封装装置技术领域，尤其是涉及一种器件位置指示系统及器件位置指示方法。
电子电路表面组装技术(Surface Mount Technology，SMT)，称为表面贴装或表面安装技术。它是一种将无引脚或短引线表面组装元器件(简称SMC/SMD，中文称片状元器件)安装在印制电路板(Printed Circuit Board，PCB)的表面或其它基板的表面上，通过回流焊或浸焊等方法加以焊接组装的电路装连技术。目前在SMT加工制造的尾部工序时，制造过程中会因为产生大量散料没有及时清理，而造成结单时间超长，并且，各种规格的物料较多，进行贴片或插装时无法在多次操作中确保准确找到位置，容易贴错位置，导致错料。另外，DIP在制作首件或小批量样板遇到单板元件种类多时，同样容易出现位置误判，导致错料的问题发生，从而极大地影响生产效率，增加企业的生产成本。
发明内容
基于此，本发明在于克服现有技术的缺陷，提供一种器件位置指示系统及器件位置指示方法，提高PCB/PCBA板上位置器件的查找效率，降低错料和漏件的问题发生频次，且其操作简单、可靠。
本发明的技术方案是这样实现的：
一种器件位置指示系统，包括操作装置、控制装置、支撑装置、图像撷取装置、位置指示装置以及承载件；
所述操作装置与所述控制装置通信连接，所述图像撷取装置以及所述位置指示装置均可滑动地固定于所述支撑装置、并均与所述控制装置通信连接，所述图像撷取装置和所述位置指示装置均与所述承载件相对设置。
下面对进一步地技术方法进行说明：
进一步地，所述支撑装置包括底座、设于所述底座上的支撑立柱及承载横架，所述支撑立柱设有高度调节机构，所述承载横架通过所述高度调节机构可拆卸地固定于所述支撑立柱上。
进一步地，还包括驱动装置，所述驱动装置包括驱动件，及与所述驱动件连接的传动件，所述承载横架与所述传动件连接并可滑动地固定于所述支撑立柱。
进一步地，还包括设有滑动通道的位置调节机构，所述位置调节机构包括相对设置于所述滑动通道上的两个滚动件、连接两个所述滚动件的联动件、与其中一个所述滚动件固定连接的转动把手，所述图像撷取装置和所述位置指示装置均与所述联动件固定。
进一步地，还包括固定于所述滑动通道上的图像撷取装置定位件及位置指示装置定位件。
进一步地，所述承载件包括均设有台阶的固定板边及活动板边，所述活动板边可滑动的固定于所述固定板边的台阶上，且所述活动板边与所述固定板边配合形成置放区域。
进一步地，所述置放区域的长度范围为0～400mm，宽度范围为0～350mm。
进一步地，还包括工作台，所述置放区域的底面与所述工作台的台面之间的垂直距离不小于50mm。
进一步地，还包括条形固定件，所述支撑装置与所述条形固定件固定连接，且所述条形固定件设有滑槽，所述承载件嵌装于所述滑槽。
本发明还提供一种器件位置指示方法，其应用如上述任意一项所述的器件位置指示系统，该器件位置指示方法包括如下步骤：
S100：以承载件的左下角为原点将加工板件放置于承载件上；
S200：操作装置接收指令将预存的坐标系和物料信息进行整合，并形成物料位号、物料坐标点及物料规格信息；
S300：操作装置接收指令进入调试模式，并输出指令给控制装置，控制
装置调用图像撷取装置拍摄的加工板件图像回传至操作装置，由操作装置进行编辑，使加工板件图像与物料位号、物料坐标点及物料规格信息匹配，并将匹配后的加工板件图像存储为加工生产信息；
S400：操作装置调用加工生产信息进行模拟加工校验；
S500：模拟加工校验完毕，操作装置锁定加工生产信息，进行物料安装。
进一步地，在步骤S200之前还包括操作装置接收命令打开校正程序，并输出指令给控制装置，控制装置启动图像撷取装置和位置指示装置进行位置偏差校正操作。
本发明的有益效果在于：
上述器件位置指示系统通过所述图像撷取装置将拍摄到的安装于所述承载件上的板件图形，传输给所述操作装置，由所述操作装置完成拍摄图像与坐标系的高精度整合，并通过输出信号给所述控制装置从而控制所述位置指示装置对待装配物料的高精度定位指示，从而确保器件安装的高效率及高精度，避免错料和漏件的问题发生，从而提高企业的生产效率及节省成本。
上述器件位置指示方法的操作通过各装置的精密装配，将所述图像撷取装置将拍摄到的安装于所述承载件上的板件图形，传输给所述操作装置，由所述操作装置完成拍摄图像与坐标系的高精度整合，并通过输出信号给所述控制装置从而控制所述位置指示装置对待装配物料的高精度定位指示，从而确保器件安装的高效率及高精度，避免错料和漏件的问题发生，从而提高企业的生产效率及节省成本。
图1为本发明实施例所述的器件位置指示系统的结构示意图；
图2为本发明实施例所述的承载横架的结构示意图；
图3为本发明实施例所述的器件位置指示系统的俯视图。
附图标记说明：
100、操作装置，200、控制装置，300、支撑装置，320、底座，340、支撑立柱，342、高度调节机构，360、承载横架，362、滑动通道，364、位置
调节机构，366、滚动件，367、转动把手，368、联动件，400、图像撷取装置，500、位置指示装置，600、承载件，620、固定板边，640、活动板边，660、台阶，680、置放区域，700、图像撷取装置定位件，800、位置指示装置定位件，900、工作台，900a、条形固定件，920a、滑槽。
下面对本发明的实施例进行详细说明：
如图1所示，一种器件位置指示系统，包括操作装置100、控制装置200、支撑装置300、图像撷取装置400、位置指示装置500以及承载件600；
所述操作装置100与所述控制装置200通信连接，所述图像撷取装置400以及所述位置指示装置500均可滑动地固定于所述支撑装置300、并均与所述控制装置200通信连接，所述图像撷取装置400和所述位置指示装置500均与所述承载件600相对设置。
其中，为了拍摄到整个所述承载件600的全貌以获得待加工板件的完整图片数据，将所述图像撷取装置400安装于所述支撑装置300上，并保证位于其正上方，之后将所述图像撷取装置300将拍摄到的安装于所述承载件600上的板件图形传输给所述操作装置100，通过专用软件完成对图片的自定义加工，从而实现与gerber坐标系的高精度整合，最后通过信号输出给所述控制装置200，从而控制所述位置指示装置500对待装配物料的高精度定位指示作用，从而实现器件安装的高效率及高精度，避免错料和漏件的问题发生，从而提高企业的生产效率及节省成本。
具体的，上述位置指示装置500优选为能量适合的激光指示器，所述图像撷取装置400可以是照相机、摄像机等，使用之前需要对激光进行校正仪确保较高的定位精度以及调整拍摄照片的清晰程度，此外，应当尽量将所述图像撷取装置400和所述位置指示装置500设置于居中位置，以便于拍摄到的图片更利于匹配激光坐标，同时，也可以减少激光射线因偏移角度过大造成的指示位置失真。
如图2所示，进一步地，所述支撑装置300包括底座320、设于所述底座
320上的支撑立柱340及承载横架360，所述支撑立柱340设有高度调节机构342，所述承载横架360通过所述高度调节机构342可拆卸地固定于所述支撑立柱340上。由于所述图像撷取装置400和所述位置指示装置500安装于所述承载横架360上，为了获得良好的图像质量和激光定位精度，通过设置于所述支撑立柱上的所述高度调节机构342可以实现所述承载横架360的纵向方向上的升降移动，从而根据实际工况调整高度至合适值，确保系统工作的质量和精度。
另外，上述器件位置指示系统还包括固定于所述滑动通道362上的图像撷取装置定位件700及位置指示装置定位件800。由于装设所述图像撷取装置时为粗步安装，横向方向的安装点往往达不到理想的安装位置，因此，在所述承载横架360上设置所述滑动通道362、并保证所述图像撷取装置定位件700和所述位置指示装置定位件800在其上自由滑动，可以灵活的改变横向方向上的位置至需要的合适值，从而确保拍摄图像的完整性和激光定位的高精度。
进一步地，还包括设有滑动通道362的位置调节机构364，所述位置调节机构364包括相对设置于所述滑动通道362上的两个滚动件366、连接两个所述滚动件366的联动件368、与其中一个所述滚动件366固定连接的转动把手367，所述图像撷取装置400和所述位置指示装置500均与所述联动件368固定。具体的，将所述图像撷取装置400和所述位置指示装置500均与所述联动件368固定连接，且所述联动件368套装于两个所述滚轮366上，同时将所述转动把手367与其中一个所述滚轮366固定，当转动所述转动把手367时，所述滚轮366转动，此时带动所述联动件368移动，从而带动所述图像撷取装置400和所述位置指示装置500在所述滑动通道362上的移动，以实现横向方向上的位置调节，以满足工作要求，实现高精高效贴装电子器件，且上述调整结构简单易操作，成本低。当然，在其他的实施方式中也可以采用其他的调节结构以实现位置改变，也都在本发明的保护范围内。
在另一个实施例中，相较于上述手动实施所述承载横架360高度方向上的改变的不同之处在于，本实施例中上述器件位置指示系统还包括驱动装置，
所述驱动装置包括驱动件，及与所述驱动件连接的传动件，所述承载横架360与所述传动件连接并可滑动地固定于所述支撑立柱340。其中所述驱动装置与所述操作装置100电性连接，通过所述操作装置100端的操控，给出相应的指令信号就可以实现所述承载横架360高度位置的自动调节，极大地提高了工作效率，节省了人力的同时，通过选取高精度移动器件还可以实现高精度位移，更加适合对安装精度要求高的工作场合。
如图3所示，所述承载件600包括均设有台阶660的固定板边620及活动板边640，所述活动板边640可滑动的固定于所述固定板边620的台阶660上，且所述活动板边640与所述固定板边620配合形成置放区域680。其中，所述承载件包括所述固定板边620和所述活动板边640两部分拼接而成，且两者均设有台阶，以便于放置及固定待安装板件，另外所述活动板边640为活动式的，即其可以自由相对于所述固定板边620滑动，因此两者可以根据实际板件的大小灵活地调整围成的所述置放区域680的大小，以使其使用范围更广，灵活度更高。
所述置放区域680的长度范围为0～400mm，宽度范围为0～350mm。在本优选的实施例中，所述置放区域680优选为矩形结构，且限定其长度范围为0～400mm，宽度范围为0～350mm的，以控制板子的大小在合适范围内，以提高激光指示位置的准确性。当然，在使用板件的尺寸较大时，也可以配置两个或以上的激光指示器协同工作，以补偿单个激光指示器造成的坐标失真问题，也在本发明的保护范围内。
上述器件位置指示系统还包括工作台900，所述置放区域680的底面与所述工作台900的台面之间的垂直距离不小于50mm。其中，所述置放区域680的底面保持与所述工作台900的台面之间的垂直距离不小于50mm，以确保在进行DIP元件插件时，预留出足够的安装区域以满足较大元件安装于板件底部的需要，避免因高度过小造成无法正常安装的问题产生。在其他的实施例中，所述置放区域680的底面与所述工作台900之间的距离还可以根据实际情况进行调整，也在本发明发保护范围内。
另外，上述器件位置指示系统还包括条形固定件900a，所述支撑装置300
与所述条形固定件900a固定连接，且所述条形固定件900a设有滑槽920a，所述承载件600嵌装于所述滑槽920a。为了保证较高的定位精度和安装精度，采用所述条形固定件900a用以固定连接所述支撑装置300和所述承载件600，以固定两者相对于工作台的位置坐标及它们两者之间的相对坐标位置，从而保证整个器件安装过程的精度一致性，此外，在所述条形固定件900a上设置所述滑槽920a，可以便于所述承载件600与其的装配固定，提高工作效率。另外，所述条形固定件900a与所述支撑装置300以及所述承载件600之间可以采用例如粘结、螺栓螺母连接、卡接等各种连接方式。
本发明还提供一种器件位置指示方法，其应用如上述任意一项所述的器件位置指示系统，该器件位置指示方法包括如下步骤：
S100：以所述承载件600的左下角为原点将加工板件放置于所述承载件600上；
S200：所述操作装置100接收指令将预存的坐标系和物料信息进行整合，并形成物料位号、物料坐标点及物料规格信息；
S300：所述操作装置100接收指令进入调试模式，并输出指令给所述控制装置200，所述控制装置200调用所述图像撷取装置400拍摄的加工板件图像回传至所述操作装置100，由所述操作装置100进行编辑，使加工板件图像与物料位号、物料坐标点及物料规格信息匹配，并将匹配后的加工板件图像存储为加工生产信息；
S400：所述操作装置100调用加工生产信息进行模拟加工校验；
S500：模拟加工校验完毕，所述操作装置100锁定加工生产信息，进行物料安装。
上述器件位置指示方法步骤中，坐标系为待加工板件位于以左下角为原点所述承载件600上的理论坐标系；物料信息具体是指需要安装于待加工板件上各种类型零件的例如名称、种类、大小等信息；整合后形成的物料位号、物料坐标点及物料规格信息等具体是指通过所述操作装置100内置软件进行编辑后将各种零件按安装要求设置于待加工板件上之后形成的对应安装信息，以便于后续实际加工使用。之后，通常需要将实际待加工板件的图像与
形成的带有物料位号等信息进行匹配，并操作软件将整个物料安装过程模拟运行一遍，以便于检查错误或漏件问题，确保实际加工的正确和完整性，上述加工生产信息具体是指实际加工中，加工板件上每一个物料所对应的坐标点、物料种类等信息按安装加工顺序先后排布的信息流，即按照最佳的安装顺序实现先安装什么物料然后在安装什么物料，操作人员同时可以在所述操作装置100上清楚的观察到没一步安装的物料种类、坐标点等，从而起到人工协助查错查漏的目的，实现高精高效的加工目的。
具体的操作过程如下：将各配件组装好，打开校正程序，启动激光指示器，在居中位置发射一束集中光束，对正400mm*350mm的校正板的中心点，将所述承载件600固定。在所述承载件600上设计四个校准点，激光指示器发射四束校正光束，以照射点左右偏差判断所述位置指示装置500高度是否合适。打开相机，拍摄板件全景，在软件中将照片形成光栅阵列，mark点亮点对应设备坐标系统初始设置，内部进行细微补偿，校正完成。
将gerber文件与BOM文件导入系统，内部整合，形成位号、坐标、物料规格对应，保存程序并命名。此步骤在对应SMT/DIP时应将不需要的位置滤除。
将PCB/PCBA板放置于所述承载件上，以左下角为原点，靠左放置。使用“程序员”权限进入“调试模式”，使用相机拍摄PCBA实物，使用软件裁剪功能，设置板子长、宽和原点。若无相机，亦可对应软件模板进行设置。
使用遥控手柄操作进行位置指示跑点，将所有需确认方向的点过一遍，光标锁定在角度栏跳动，对应修改不正确的角度；检查自动翻动位置时长设置，确保位号自动变动时长足够放置一个物料。确认OK后，正式保存。
使用中，退出“程序员”权限，进入“操作员”权限，打开“生产模式”，此时程序不可调，实现防呆。在自动换位置指示期间完成一个物料位置放置(贴片、插件)，亦可使用键盘“↑”/“↓”键或无线遥控手柄控制位号上下翻动，当有手动控制信号时，优先手动控制。
通过上述工作方法可以将所述图像撷取装置400安装于所述支撑装置300上，并保证位于其正上方，之后将所述图像撷取装置300将拍摄到的安装于
所述承载件600上的板件图形传输给所述操作装置100，通过专用软件完成对图片的自定义加工，从而实现与gerber坐标系的高精度整合，最后通过信号输出给所述控制装置200，从而控制所述位置指示装置500对待装配物料的高精度定位指示作用，从而实现器件安装的高效率及高精度，避免错料和漏件的问题发生，从而提高企业的生产效率及节省成本。
进一步地，在步骤S200之前还包括所述操作装置接收命令打开校正程序，并输出指令给所述控制装置200，所述控制装置200启动所述图像撷取装置400和所述位置指示装置500进行位置偏差校正操作。在进行实际物料的位置放置操作前，进行所述图像撷取装置400和所述位置指示装置500的校正操作，可以确保良好的工作状况，以获得更加精确的物料安装精度。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。
Claims (11)
- 一种器件位置指示系统，其特征在于，包括操作装置、控制装置、支撑装置、图像撷取装置、位置指示装置以及承载件；所述操作装置与所述控制装置通信连接，所述图像撷取装置以及所述位置指示装置均可滑动地固定于所述支撑装置、并均与所述控制装置通信连接，所述图像撷取装置和所述位置指示装置均与所述承载件相对设置。
- 根据权利要求1所述的器件位置指示系统，其特征在于，所述支撑装置包括底座、设于所述底座上的支撑立柱及承载横架，所述支撑立柱设有高度调节机构，所述承载横架通过所述高度调节机构可拆卸地固定于所述支撑立柱上。
- 根据权利要求2所述的器件位置指示系统，其特征在于，还包括驱动装置，所述驱动装置包括驱动件，及与所述驱动件连接的传动件，所述承载横架与所述传动件连接并可滑动地固定于所述支撑立柱。
- 根据权利要求1所述的器件位置指示系统，其特征在于，还包括设有滑动通道的位置调节机构，所述位置调节机构包括相对设置于所述滑动通道上的两个滚动件、连接两个所述滚动件的联动件、与其中一个所述滚动件固定连接的转动把手，所述图像撷取装置和所述位置指示装置均与所述联动件固定。
- 根据权利要求4所述的器件位置指示系统，其特征在于，还包括固定于所述滑动通道上的图像撷取装置定位件及位置指示装置定位件。
- 根据权利要求1所述的器件位置指示系统，其特征在于，所述承载件包括均设有台阶的固定板边及活动板边，所述活动板边可滑动的固定于所述固定板边的台阶上，且所述活动板边与所述固定板边配合形成置放区域。
- 根据权利要求6所述的器件位置指示系统，其特征在于，所述置放区域的长度范围为0～400mm，宽度范围为0～350mm。
- 根据权利要求6所述的器件位置指示系统，其特征在于，还包括工作台，所述置放区域的底面与所述工作台的台面之间的垂直距离不小于50mm。
- 根据权利要求1所述的器件位置指示系统，其特征在于，还包括条形 固定件，所述支撑装置与所述条形固定件固定连接，且所述条形固定件设有滑槽，所述承载件嵌装于所述滑槽。
- 一种器件位置指示方法，其特征在于，其应用如权利要求1至9任意一项所述的器件位置指示系统，该器件位置指示方法包括如下步骤：S100：以承载件的左下角为原点将加工板件放置于承载件上；S200：操作装置接收指令将预存的坐标系和物料信息进行整合，并形成物料位号、物料坐标点及物料规格信息；S300：操作装置接收指令进入调试模式，并输出指令给控制装置，控制装置调用图像撷取装置拍摄的加工板件图像回传至操作装置，由操作装置进行编辑，使加工板件图像与物料位号、物料坐标点及物料规格信息匹配，并将匹配后的加工板件图像存储为加工生产信息；S400：操作装置调用加工生产信息进行模拟加工校验；S500：模拟加工校验完毕，操作装置锁定加工生产信息，进行物料安装。
- 如权利要求10所述的器件位置指示系统的工作方法，其特征在于在步骤S200之前还包括操作装置接收命令打开校正程序，并输出指令给控制装置，控制装置启动图像撷取装置和位置指示装置进行位置偏差校正操作。
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| CN103210483A (zh) * | 2010-09-15 | 2013-07-17 | 麦克罗尼克迈达塔有限责任公司 | 用于在工件上生成图案的设备 |
| CN105489525A (zh) * | 2015-12-31 | 2016-04-13 | 广州兴森快捷电路科技有限公司 | 器件位置指示系统及器件位置指示方法 |
| CN205403702U (zh) * | 2015-12-31 | 2016-07-27 | 广州兴森快捷电路科技有限公司 | 器件位置指示系统 |
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| CN104289832A (zh) * | 2014-08-25 | 2015-01-21 | 福州果核电子科技有限公司 | 一种对元器件的焊接位置进行精确指示的方法和工作台 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1727970A (zh) * | 2004-07-30 | 2006-02-01 | 激光先进技术股份公司 | 移动式xy载物台 |
| CN1741728A (zh) * | 2004-08-24 | 2006-03-01 | 雅马哈发动机株式会社 | 元件识别装置及具有该元件识别装置的表面安装机 |
| CN103210483A (zh) * | 2010-09-15 | 2013-07-17 | 麦克罗尼克迈达塔有限责任公司 | 用于在工件上生成图案的设备 |
| CN105489525A (zh) * | 2015-12-31 | 2016-04-13 | 广州兴森快捷电路科技有限公司 | 器件位置指示系统及器件位置指示方法 |
| CN205403702U (zh) * | 2015-12-31 | 2016-07-27 | 广州兴森快捷电路科技有限公司 | 器件位置指示系统 |
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| CN113657066A (zh) * | 2021-08-18 | 2021-11-16 | 上海航天电子通讯设备研究所 | Smt贴装数据快速转换方法及系统 |
| CN113657066B (zh) * | 2021-08-18 | 2024-04-26 | 上海航天电子通讯设备研究所 | Smt贴装数据快速转换方法及系统 |
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