WO2017073431A1 - Dispositif de nettoyage, système de nettoyage d'un corps sphérique et procédé de nettoyage d'un corps sphérique - Google Patents

Dispositif de nettoyage, système de nettoyage d'un corps sphérique et procédé de nettoyage d'un corps sphérique Download PDF

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Publication number
WO2017073431A1
WO2017073431A1 PCT/JP2016/080969 JP2016080969W WO2017073431A1 WO 2017073431 A1 WO2017073431 A1 WO 2017073431A1 JP 2016080969 W JP2016080969 W JP 2016080969W WO 2017073431 A1 WO2017073431 A1 WO 2017073431A1
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Prior art keywords
sphere
cleaning
spiral groove
space
spherical body
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PCT/JP2016/080969
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English (en)
Japanese (ja)
Inventor
則秀 佐藤
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Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from JP2016195865A external-priority patent/JP2017080735A/ja
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Priority to US15/771,743 priority Critical patent/US10751736B2/en
Priority to EP16859661.7A priority patent/EP3369490B1/fr
Publication of WO2017073431A1 publication Critical patent/WO2017073431A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members

Definitions

  • the present invention relates to a cleaning device, a sphere cleaning system, and a sphere cleaning method, and more particularly, to a cleaning device, a sphere cleaning system, and a sphere cleaning method capable of uniformly cleaning a sphere surface.
  • the steel balls and ceramic balls for bearings are subjected to precise polishing to obtain high sphericity.
  • the sphere is polished using a grindstone, loose abrasive grains, and oil-based or water-based coolant. Therefore, dirt such as a coolant or polishing powder may adhere to the surface of the sphere after the polishing process, and it is necessary to further perform a cleaning process in order to remove these.
  • sphere cleaning methods include, for example, ultrasonic cleaning, brush cleaning, rolling cleaning, and hand cleaning.
  • ultrasonic cleaning the sphere is cleaned by a shock wave caused by cavitation.
  • brush cleaning a sphere is placed in a disc-shaped cage, and the sphere is cleaned by rubbing the surface with a brush.
  • rolling cleaning a sphere is cleaned by rolling on a sponge or the like.
  • hand-washing the spheres are washed by rubbing with both hands or by sponge and hand.
  • Patent Document 1 describes a method of cleaning a sphere while feeding it along a spiral guide member.
  • the present invention has been made in view of the above problems, and an object thereof is to provide a cleaning device, a sphere cleaning system, and a sphere cleaning method capable of uniformly cleaning the surface of the sphere.
  • the cleaning device is a cleaning device for cleaning a sphere.
  • the cleaning apparatus includes a first member having a first surface and a second member having a second surface opposite to the first surface. The first surface and the second surface are sandwiching surfaces that sandwich the sphere. The first surface and the second surface are configured to be rotatable relative to each other.
  • the cleaning device further includes an input unit for introducing a sphere into the space between the first surface and the second surface, and a discharge unit for discharging the sphere from the space.
  • One surface of the first surface and the second surface is provided with a spiral groove for guiding the sphere from the input portion to the discharge portion.
  • the sphere can be rotated by holding the sphere between the first surface and the second surface and rotating the first surface and the second surface relative to each other. . Then, by cleaning the rotated sphere while guiding it along the spiral groove from the input portion to the discharge portion, the surface of the sphere is changed while changing the inclination of the rotation axis with respect to the clamping surfaces (first surface and second surface). Can be washed. As a result, a more uniform cleanliness can be ensured over the entire surface of the sphere. Therefore, according to the cleaning device according to the present invention, it is possible to provide a cleaning device capable of uniformly cleaning the surface of the sphere.
  • one member of the first member and the second member is a deformable member capable of deforming the sandwiching surface from a flat surface to a curved surface along the surface shape of the sphere.
  • differential slip occurs at the contact portion between the sphere and the clamping surface, so that the surface of the rotated sphere can be cleaned while being rubbed against the clamping surface. As a result, the surface of the sphere can be more uniformly cleaned.
  • the deformable member includes a porous member and a fiber member that is disposed on the porous member and that forms the holding surface and is impregnated with a cleaning agent for cleaning the sphere. Contains.
  • the flexibility of the deformable member is ensured by using the porous member, and a high cleaning effect can be obtained by sandwiching the sphere in the fiber member impregnated with the cleaning agent. As a result, higher cleanliness can be ensured on the sphere surface.
  • the cleaning agent preferably contains an organic solvent or water.
  • cleaning of the spherical surface can be selected suitably.
  • the spiral groove protrudes from one surface of the first surface and the second surface and from the one surface to the other surface of the first surface and the second surface. It is the area
  • the first and second surfaces constituting the space and the wall surface in the space are formed by a porous member.
  • the abrasive grain bond is taken into the pores included in the porous member when the sphere having the abrasive grain bond adhered to the surface during the polishing process is washed with the cleaning device.
  • the problem that the surface of the sphere is damaged by the attached bond can be suppressed.
  • the spiral groove protrudes from one surface of the first surface and the second surface and from the one surface to the other surface of the first surface and the second surface. It is the area
  • the wall surface is a surface having a larger coefficient of friction than the one surface.
  • the friction coefficient between the sandwiching surface and the wall surface is reduced.
  • the rotation axis of the sphere can be changed by the difference. As a result, the surface of the sphere can be more uniformly cleaned.
  • the spiral groove includes a portion that has been changed from a spiral track.
  • the rotation axis of the sphere can be changed in the portion where the trajectory has been changed. As a result, the surface of the sphere can be more uniformly cleaned.
  • the first member and the second member are arranged so that the rotation axes are eccentric from each other.
  • the rotation axis of the sphere can be changed by the difference in peripheral speed when the first member and the second member are relatively rotated. As a result, the surface of the sphere can be more uniformly cleaned.
  • the member provided with the spiral groove in the first member and the second member includes a resin material or a metal material.
  • the constituent material of the member provided with the spiral groove can be appropriately selected in consideration of the component of the cleaning agent and the like.
  • the spherical cleaning system provided with the cleaning device preferably includes a plurality of the cleaning devices.
  • the sphere cleaning system preferably includes a transfer means for sending a sphere cleaned by one of the plurality of cleaning devices to another cleaning device located downstream of the one cleaning device. I have. According to the above configuration, the surface of the sphere can be more uniformly cleaned by using a plurality of cleaning devices.
  • the method for cleaning a sphere includes a step of preparing a sphere and a step of preparing a cleaning device for cleaning the sphere.
  • the cleaning device includes a first member having a first surface, a second member having a second surface opposite to the first surface, and a space between the first surface and the second surface. And a discharge portion for discharging the sphere from the space.
  • One surface of the first surface and the second surface is provided with a spiral groove for guiding the sphere from the input portion to the discharge portion.
  • the method for cleaning a sphere further includes a step of inserting a sphere into the space from the input portion, a step of cleaning the sphere in the space, and a step of discharging the cleaned sphere from the discharge portion.
  • the sphere is rotated by rotating the first surface and the second surface relative to each other while holding the sphere between the first surface and the second surface, and the rotated sphere Is cleaned while being guided in the spiral groove from the input part to the discharge part.
  • the sphere cleaning method the sphere is rotated by rotating the first surface and the second surface relative to each other while holding the sphere between the first surface and the second surface. be able to. Then, the surface of the sphere is cleaned while changing the inclination of the rotation axis with respect to the sandwiching surfaces (first surface and second surface) by cleaning the rotating sphere while guiding it from the input portion to the discharge portion in the spiral groove. can do. As a result, a more uniform cleanliness can be ensured over the entire surface of the sphere. Therefore, according to the method for cleaning a sphere according to the present invention, it is possible to provide a method for cleaning a sphere that can uniformly clean the surface of the sphere.
  • the cleaning device capable of uniformly cleaning the surface of the sphere, the sphere cleaning system, and A method for cleaning a sphere can be provided.
  • FIG. 3 is a schematic diagram showing a cross-sectional structure along a line segment III-III in FIG. It is a top view which shows roughly the 2nd example of a structure of the washing
  • FIG. 6 is a schematic diagram showing a cross-sectional structure of a portion corresponding to a portion along line III-III in FIG. 2 in a spherical body cleaning system according to Embodiment 5 of the present invention.
  • Embodiments of the present invention will be described below with reference to the drawings.
  • Embodiment 1 (Configuration of sphere cleaning system)
  • the spherical body cleaning system 1 according to the present embodiment includes a cleaning device 10 for cleaning the spherical body 30.
  • the sphere 30 may be, for example, a ceramic sphere such as a steel ball for a bearing or a nitrogen silicon sphere, or may be another sphere.
  • FIG. 1 shows a case where the spherical cleaning system 1 includes a single cleaning device 10, but the spherical cleaning system of the present invention includes a plurality of spherical cleaning systems as described in other embodiments described later. A cleaning device may be provided.
  • the cleaning apparatus 10 includes a spiral flutes 11 as a first member having a first surface 11 a and a second member having a second surface 20 a facing the first surface 11 a.
  • a spiral flutes 11 as a first member having a first surface 11 a and a second member having a second surface 20 a facing the first surface 11 a.
  • the first surface 11 a and the second surface 20 a are clamping surfaces that sandwich the sphere 30.
  • the first surface 11a and the second surface 20a are configured to be rotatable relative to each other. That is, the first surface 11a may be fixed and the second surface 20a may be rotatable, or the second surface 20a may be fixed and the first surface 11a may be rotated. Alternatively, both the first surface 11a and the second surface 20a may be rotatable.
  • the cleaning apparatus 10 includes an input unit 12 for inputting the sphere 30 into the space S between the first surface 11a and the second surface 20a, and the sphere 30 from the space S.
  • the input part 12 may be provided in the center part of the spiral flutes 11, and the discharge part 13 may be provided in a part of the outer peripheral surface of the spiral flutes 11.
  • the spiral flutes 11 have a circular shape in a plan view, and a sphere 30 is disposed in a spiral groove 15 having a substantially circular spiral shape in a plan view.
  • the spiral groove 15 is a part for guiding the sphere 30 from the input part 12 to the discharge part 13.
  • the spiral groove 15 may be, for example, an Archimedean spiral or a Bernoulli spiral.
  • the spiral groove 15 is not limited to such a regular shape.
  • the spiral groove 15 guides the sphere 30 introduced into the space S from the input portion 12 to the discharge portion 13 along the spiral groove 15, and the cleaned sphere 30 is transferred from the discharge portion 13 to the cleaning device 10. It can be discharged to the outside.
  • spiral groove 15 should just be provided in one surface among the 1st surface 11a and the 2nd surface 20a, and may be provided in the 2nd surface 20a.
  • the direction of the spiral groove 15 may be clockwise as viewed in plan from above the spiral groove 11 as shown in FIG. 2, or may be counterclockwise.
  • the spiral groove plate 11 includes a resin material or a metal material, and preferably includes a resin material. More specifically, the material of the spiral flutes 11 can be appropriately selected in consideration of the components of the cleaning agent, for example, polyvinyl chloride (PVC: Poly Vinyl Chloride). Thereby, even when oil-based or water-based cleaning agents are used, the swelling of the spiral flutes 11 can be suppressed. Further, in the case of metal spiral flutes, metal may rub against and adhere to the surface of the ceramic sphere, whereas in PVC spiral flutes 11 this can be suppressed.
  • PVC Poly Vinyl Chloride
  • the spiral groove 15 is a region surrounded by the first surface 11a and the wall surface 40a.
  • the wall surface 40a is included in the wall portion 40 that protrudes from the first surface 11a toward the second surface 20a.
  • the wall surface 40a may be a surface having a larger coefficient of friction than the first surface 11a.
  • the flat disk 20 as the second member is a deformable member capable of deforming the second surface 20a, which is a clamping surface, from a flat surface to a curved surface along the surface shape of the sphere 30.
  • the flat disk 20 that is a deformable member includes a porous member 22 and a fiber member 21 disposed on the porous member 22.
  • the porous member 22 is an elastic member such as a sponge.
  • the fiber member 21 constitutes a second surface 20a that is a clamping surface.
  • the fiber member 21 is a cloth (for example, non-woven fabric) and is impregnated with a cleaning agent for cleaning the sphere 30.
  • the cleaning agent contains an organic solvent and water, such as white kerosene.
  • the flat disk 20 that is a deformable member may be configured by only the porous member 22 without the fiber member 21, but the cleaning action of the sphere 30 can be further improved by providing the fiber member 21. .
  • the spiral groove board 11 provided with the spiral groove 15 may be comprised as said deformation
  • the spiral groove 16 has a spiral groove 15 having a substantially polygonal (pentagonal) spiral shape in plan view.
  • the spiral flutes 16 of FIG. 4 are different from the spiral flutes 11 of FIG. 2, but are otherwise the same as the spiral flutes 11 of FIG. Is the same. For this reason, the detailed description regarding the spiral flutes 16 of FIG. 4 is omitted.
  • a sphere cleaning method according to the present embodiment which is performed using the sphere cleaning system 1, will be described.
  • the process of preparing a spherical body is first implemented as process (S10).
  • a spherical body 30 such as a steel ball or a ceramic ball for bearing that has been subjected to precise polishing is prepared.
  • a step (S20) of preparing a cleaning device for cleaning the sphere 30 is performed.
  • cleaning device 10 of sphere cleaning system 1 according to the present embodiment is prepared.
  • a step of throwing the sphere 30 into the space S from the throwing unit 12 is performed.
  • the spheres 30 may be continuously introduced at intervals of 0.5 seconds, for example. That is, in the spherical body cleaning system 1, since the spiral groove 15 is provided in the plane of the first surface 11 a, the collision and contact between the spherical bodies 30 can be suppressed by adjusting the insertion interval of the spherical bodies 30. Can do.
  • a step of cleaning the sphere 30 in the space S is performed as a step (S40).
  • the first surface 11a and the second surface 20a are connected to each other while holding the sphere 30 between the first surface 11a and the second surface 20a.
  • the sphere 30 is rotated by rotating it relatively.
  • the first surface 11a may be fixed and only the second surface 20a may rotate
  • the second surface 20a may be fixed and only the first surface 11a may rotate
  • Both the first surface 11a and the second surface 20a may rotate.
  • the rotated sphere 30 is cleaned while being guided from the input unit 12 to the discharge unit 13 in the spiral groove 15.
  • the sphere 30 may be wet-cleaned with white kerosene impregnated in the fiber member 21, but may be dry-cleaned by blowing gas onto the surface of the sphere 30.
  • FIG. 6 shows the inclination of the rotation axis P of the sphere 30 in the region VI in FIG.
  • FIG. 7 shows the inclination of the rotation axis P of the sphere 30 in the region VII in FIG.
  • FIG. 8 shows the inclination of the rotation axis P of the sphere 30 in the region VIII in FIG.
  • the second surface 20a which is one of the clamping surfaces, is deformed into a curved surface when the sphere 30 is clamped.
  • the surface 20a is shown, and the inclination of the rotation axis P of the sphere 30 is shown.
  • the spherical body 30 has an inclination angle of the rotation axis P when passing through the corner portion in plan view of the spiral groove 15. Can be changed.
  • a step of discharging the cleaned sphere 30 from the discharge unit 13 is performed as a step (S50).
  • steps (S10) to (S50) the cleaning of the sphere 30 is completed, and the sphere cleaning method according to the present embodiment is completed.
  • the spherical body 30 is sandwiched between the first surface 11a and the second surface 20a, and the first surface 11a and the second surface 20a are relative to each other.
  • the sphere 30 can be washed while rotating.
  • the surface of the sphere 30 can be cleaned while changing the inclination of the rotation axis by cleaning the rotated sphere 30 while guiding it from the input portion 12 to the discharge portion 13 in the spiral groove 15.
  • more uniform cleanliness can be ensured over the entire surface of the sphere 30, and higher cleanliness can be obtained as compared with ultrasonic cleaning, brush cleaning, and the like.
  • the surface of the sphere 30 can be cleaned uniformly.
  • the sphere cleaning system 1 according to the present embodiment can be applied to cleaning the sphere 30 having various sizes, is power-saving, and can be installed in a space-saving manner.
  • Embodiment 2 which is another embodiment of the present invention will be described.
  • the sphere cleaning system according to the second embodiment has basically the same configuration as the sphere cleaning system 1 according to the first embodiment and has the same effects.
  • the spherical cleaning system according to the second embodiment is different from the spherical cleaning system 1 according to the first embodiment in the configuration of the spiral groove.
  • the spiral groove 51 as the first member is provided with a spiral groove 55 for guiding the sphere 30 from the input part 52 to the discharge part 53.
  • the spiral groove 55 includes a portion whose trajectory is changed from the spiral trajectory. More specifically, the spiral groove 55 includes a spiral track portion 55a and a plurality of (three in FIG. 9) track change portions 55b positioned between the spiral track portions 55a.
  • the trajectory changing portion 55b is provided so as to extend in a direction intersecting the tangential direction of the spiral trajectory portion 55a.
  • the rotation axis of the sphere 30 input from the input unit 52 can be changed by the trajectory changing unit 55b. More specifically, as shown in FIG. 10, the rotation axis P of the sphere 30 can be changed to the rotation axis P ′ when passing through the trajectory changing unit 55b. As a result, the surface of the sphere 30 can be more uniformly cleaned.
  • the position and number of the trajectory changing portions 55b are not particularly limited, but may be arranged so as to face each other across the central portion of the spiral flutes 51 as shown in FIG. Further, the length of the trajectory changing portion 55b and the angle formed with respect to the tangent line of the spiral trajectory portion 55a can be appropriately selected in order to clean the surface of the sphere 30 uniformly.
  • Embodiment 3 which is still another embodiment of the present invention will be described.
  • the spherical body cleaning system according to Embodiment 3 has basically the same configuration as the spherical body cleaning system according to Embodiment 1 or 2 described above, and has the same effects.
  • the spherical cleaning system according to the third embodiment is different from the spherical cleaning systems according to the first and second embodiments in the number of installed cleaning apparatuses.
  • the spherical cleaning system 3 includes a plurality (four in FIG. 11) of cleaning apparatuses 10A, 10B, 10C, and 10D (10A to 10D). Further, the spherical body cleaning system 3 further includes an input unit 60 and a transfer unit 61.
  • the throwing means 60 is for throwing the sphere 30 to be cleaned into the cleaning apparatus 10A located at the most upstream.
  • the transfer means 61 is for sending the sphere 30 cleaned by one of the plurality of cleaning devices 10A to 10D to another cleaning device located downstream of the one cleaning device. That is, the transfer means 61 is provided between the cleaning device 10A and the cleaning device 10B in order to transfer the sphere 30 cleaned by the cleaning device 10A to the cleaning device 10B. Further, the transfer means 61 is provided between the cleaning device 10B and the cleaning device 10C in order to transfer the sphere 30 cleaned by the cleaning device 10B to the cleaning device 10C. The transfer means 61 is provided between the cleaning device 10C and the cleaning device 10D in order to transfer the sphere 30 cleaned by the cleaning device 10C to the cleaning device 10D.
  • the surface of the sphere can be obtained by using a plurality of cleaning devices 10A to 10D.
  • the uniformity of cleanliness can be further improved.
  • the sphere cleaning system according to the fourth embodiment has basically the same configuration as the sphere cleaning system according to the first to third embodiments and has the same effects.
  • the spherical cleaning system according to the fourth embodiment is different from the spherical cleaning system according to the first to third embodiments in the relative positional relationship between the first member and the second member.
  • the spiral groove disk 70 as the first member and the flat disk 80 as the second member have rotation axes P1 and P2, respectively. And is configured to be rotatable around the rotation axes P1 and P2. Further, the spiral groove disk 70 and the flat disk 80 are arranged such that the rotation axes P1 and P2 are eccentric from each other. Specifically, the eccentricity between the rotation axis P 1 of the spiral groove disk 70 and the rotation axis P 2 of the flat disk 80 is larger than the radius of the spiral groove disk 70. When the amount of eccentricity is large as described above, the rotation axis of the sphere 30 can be changed by rotating the spiral groove 70 and slowly rotating the flat disk 80.
  • the rotation axis of the spherical body 30 can be changed by the difference in peripheral speed when the spiral groove disk 70 and the flat disk 80 are relatively rotated. it can. As a result, the surface of the sphere 30 can be more uniformly cleaned.
  • the eccentricity between the rotation axis P1 of the spiral groove disk 70 and the rotation axis P2 of the flat disk 80 is smaller than the radius of the insertion portion 12 of the spiral groove disk 70 with respect to the rotation axis P1. .
  • the rotation axis of the sphere 30 can be changed by rotating only the flat disk 80 without rotating the spiral groove 70.
  • Embodiment 5 which is still another embodiment of the present invention will be described.
  • the spherical body cleaning system according to Embodiment 5 has basically the same configuration as the spherical body cleaning systems according to Embodiments 1 to 4 described above, and has the same effects.
  • the spherical cleaning system according to the fifth embodiment is different from the spherical cleaning system according to the first to fourth embodiments in the constituent materials of the first member and the second member.
  • spiral grooving 11 as the first member in the fifth embodiment is a helical groove including a resin material or a metal material, similar to spiral grooving 11 (see FIG. 3) in the first embodiment.
  • the base plate part 14 and the porous member 22 are configured.
  • the fifth embodiment also has a flat disk 20 as a second member, as in the first embodiment.
  • the spiral groove base portion 14 constituting the spiral groove plate 11 is a portion that forms the foundation of the entire shape of the spiral groove plate 11 including the protruding shape of the wall portion 40 and the like.
  • the spiral flutes 11 preferably contain a resin material, but more specifically, the material of the spiral flutes 11 is, for example, polyvinyl chloride (PVC: Poly Vinyl Chloride).
  • the porous member 22 constituting the spiral groove plate 11 is formed in a thin film so as to cover the surface of the spiral groove base portion 14 on the flat disk 20 side. That is, the porous member 22 in the spiral groove disk 11 is formed so as to constitute a first surface 11 a facing the flat disk 20 and a wall surface 40 a that covers the wall portion 40 in the spiral groove 15.
  • the porous member 22 constituting the spiral flutes 11 is not limited to the above configuration, and constitutes at least a portion of the spiral flutes 11 with which the spherical body 30 can contact, that is, the first surface 11a and the wall surface 40a in the space S. It suffices if it is arranged in the part to be. Conversely, the entire spiral flutes 11 including the base portions thereof, that is, the entire spiral flutes base portion 14 and the porous member 22 of FIG.
  • the porous member 22 is arranged so that the first surface 11 a and the wall surface 40 a in the spiral groove 15 of the spiral groove plate 11 are formed by at least the porous member 22.
  • the present embodiment is different from the first embodiment in which the spiral groove 11 does not include the porous member 22.
  • the flat disk 20 includes a part that forms the second surface 20 a that is the surface on the spiral grooved disk 11 side, and the entire member is formed by the porous member 22. It is.
  • the present embodiment is different from the first embodiment in which the flat disk 20 includes a porous member 22 and a fiber member 21 (see FIG. 3) disposed thereon.
  • the porous member 22 only needs to be disposed so as to constitute at least the second surface 20a that faces the space S. Portions other than the portion constituting the second surface 20 a may not be formed by the porous member 22.
  • the flat disk 20 is illustrated as a deformable member.
  • the spiral groove disk 11 provided with the spiral groove 15 is also configured as the deformable member. It may be.
  • the first surface 11 a and the second surface 20 a constituting the space S and the wall surface 40 a in the space S are formed by the porous member 22.
  • the entire inner wall surface of the space S (the surface on which the sphere 30 disposed in the space S can come into contact) is formed by at least the porous member 22.
  • the porous member 22 in the present embodiment is an elastic member such as a sponge as in the first embodiment.
  • the sponge is a fibrous spongy body made of synthetic resin or the like.
  • the diameter of the pores contained in the sponge is larger than the diameter of the bond with abrasive grains that is attached to the surface of the sphere 30 after the polishing process of the sphere 30 and is peeled off from the polishing plate for polishing the sphere 30.
  • the diameter is a linear distance from one point of the outer edge of the hole or bond with abrasive grains to the other point of the outer edge of the hole or bond with abrasive grains through the center of the hole or bond with abrasive grains.
  • the sponge is preferably softer than PVC.
  • the bond with abrasive grains peeled off from the surface plate used for the polishing process adheres to the surface of the spherical body 30. If the surface of the sphere 30 is cleaned using a spiral cleaner such as the cleaning device 10 to remove the bond with abrasive grains, the sphere 30 transfers the bond with abrasive grains that has adhered to the sphere 30. Stings into the resin material of the site. Then, when the spiral groove 15 and the flat disk 20 are comprised with iron or resin (PVC etc.), the part which the bond with an abrasive grain stabbed becomes convex with respect to the resin material of surfaces, such as the spiral groove 15. FIG.
  • the first surface 11a and the second surface 20a constituting the space S in which the sphere 30 is arranged that is, the inner wall surface of the space S, and the wall surface 40a in the space S are ) It is formed by a porous member 22 such as a sponge.
  • a porous member 22 such as a sponge.
  • the bond with abrasive grains taken into the sponge is not taken into the pores of the sponge, the elasticity of the sponge is low and the surface pressure of the surface in contact with the sphere 30 becomes low. Even if it contacts with an attached bond, possibility that a damage
  • the present embodiment even if the bond with abrasive grains adhering to the surface of the sphere 30 quickly enters the pores of the sponge as the porous member 22 or does not temporarily enter, the sponge itself Therefore, the local surface pressure between the sphere 30 and the bond with abrasive grains can be lowered, so that the possibility of generating scratches on the surface of the sphere 30 can be reduced.
  • the cleaning apparatus 10 in the present embodiment by repeating the cleaning process using the cleaning apparatus 10 in the present embodiment three times, the bond with abrasive grains on the entire surface of the sphere 30 can be removed, and the cleaning can be completed.
  • Example 1 medium diameter ceramic balls for machine tools were prepared as spheres to be cleaned. Further, as the spherical cleaning system, the spherical cleaning system 1 according to the first embodiment was prepared. The state of the sphere surface after the ceramic sphere was cleaned using the sphere cleaning system 1 was confirmed.
  • Example 2 In the same manner as in Experimental Example 1, a medium diameter ceramic sphere for machine tools was prepared. In addition, a sphere cleaning system according to the second embodiment was prepared as a sphere cleaning system. And the surface state of the ceramic ball
  • the above-mentioned “OK” and “NG” in the cleaning state of the sphere surface are determined by the entire surface inspection of the sphere by the laser inspection machine.
  • the criterion is that the cleaning is determined to be “NG” when a foreign matter of 50 ⁇ m or more is detected from the resolution of the laser inspection machine, and the cleaning is determined to be “OK” when such a foreign matter is not detected. Is done.
  • a sphere 30 having a diameter of 11/32 inches and having diamond abrasive grains attached to the surface is formed. 6000 pieces were washed and examined for the presence or absence of scratches on the surface. The washing process was repeated three times for each sample of the sphere 30.
  • the exposed surface in the space S of the flat disk 20 is made of sponge. The results are shown in Table 5 below.
  • the sphere cleaning system and the sphere cleaning method of the present invention can be applied particularly advantageously in a sphere cleaning system and a sphere cleaning method that require uniform cleaning of the surface of the sphere.
  • 1,3 Sphere cleaning system 10, 10A, 10B, 10C, 10D cleaning device, 11, 16, 51, 70 spiral flutes, 11a first surface, 12, 52 input section, 13, 53 discharge section, 14 Spiral groove base, 15, 55, spiral groove, 20,80 flat disk, 20a second surface, 21 fiber member, 22 porous member, 30 sphere, 40 wall, 40a wall, 55a spiral track, 55b track Change section, 60 input means, 61 transfer means, P, P 'rotation axis, P1, P2 rotation axis, S space.

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Abstract

L'invention concerne un dispositif de nettoyage, un système de nettoyage d'un corps sphérique et un procédé de nettoyage d'un corps sphérique, qui permettent un nettoyage uniforme de la surface d'un corps sphérique. Le système de nettoyage d'un corps sphérique est pourvu d'un dispositif de nettoyage pour nettoyer un corps sphérique. Le dispositif de nettoyage selon l'invention comprend un premier élément (11) présentant une première surface (11a) et un second élément (20) présentant une seconde surface (20a) qui est disposée pour faire face à la première surface (11a). La première surface (11a) et la seconde surface (20a) sont des surfaces de retenue pour retenir le corps sphérique entre elles. La première surface (11a) et la seconde surface sont conçues de manière à pouvoir tourner l'une par rapport à l'autre. Le dispositif de nettoyage selon l'invention comprend en outre : une partie de chargement (12) pour recevoir le chargement d'un corps sphérique dans un espace compris entre la première surface (11a) et la seconde surface (20a) ; et une partie d'évacuation (13) pour évacuer le corps sphérique de l'espace susmentionné. La première surface (11a) ou la seconde surface (20a) est pourvue d'un canal hélicoïdal (15) permettant de guider le corps sphérique depuis la partie de chargement (12) jusqu'à la partie d'évacuation (14).
PCT/JP2016/080969 2015-10-29 2016-10-19 Dispositif de nettoyage, système de nettoyage d'un corps sphérique et procédé de nettoyage d'un corps sphérique WO2017073431A1 (fr)

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US15/771,743 US10751736B2 (en) 2015-10-29 2016-10-19 Cleaning apparatus, spherical object cleaning system, and method for cleaning spherical object
EP16859661.7A EP3369490B1 (fr) 2015-10-29 2016-10-19 Dispositif de nettoyage, système de nettoyage d'un objet sphérique et procédé de nettoyage d'un objet sphérique

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JP2016195865A JP2017080735A (ja) 2015-10-29 2016-10-03 洗浄装置、球体の洗浄システムおよび球体の洗浄方法

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018223305A1 (fr) * 2017-06-07 2018-12-13 江苏力星通用钢球股份有限公司 Machine de lavage de billes d'acier précise, dédiée, destinée à un système de commande numérique de haute qualité

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Publication number Priority date Publication date Assignee Title
JPS4511920Y1 (fr) * 1965-10-26 1970-05-26
JPS55501173A (fr) * 1979-02-09 1980-12-25
JPH06319866A (ja) * 1993-05-13 1994-11-22 Ajina Giken Kk パチンコ球クリーナー
JP3472730B2 (ja) * 1999-09-07 2003-12-02 山崎産業株式会社 ボール洗浄機

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
JPS4511920Y1 (fr) * 1965-10-26 1970-05-26
JPS55501173A (fr) * 1979-02-09 1980-12-25
JPH06319866A (ja) * 1993-05-13 1994-11-22 Ajina Giken Kk パチンコ球クリーナー
JP3472730B2 (ja) * 1999-09-07 2003-12-02 山崎産業株式会社 ボール洗浄機

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018223305A1 (fr) * 2017-06-07 2018-12-13 江苏力星通用钢球股份有限公司 Machine de lavage de billes d'acier précise, dédiée, destinée à un système de commande numérique de haute qualité

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