WO2017022539A1 - 導電性基板、導電性基板の製造方法 - Google Patents
導電性基板、導電性基板の製造方法 Download PDFInfo
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- WO2017022539A1 WO2017022539A1 PCT/JP2016/071680 JP2016071680W WO2017022539A1 WO 2017022539 A1 WO2017022539 A1 WO 2017022539A1 JP 2016071680 W JP2016071680 W JP 2016071680W WO 2017022539 A1 WO2017022539 A1 WO 2017022539A1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/20—Metallic material, boron or silicon on organic substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0443—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a single layer of sensing electrodes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0445—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a conductive substrate and a method for manufacturing a conductive substrate.
- the capacitive touch panel converts information on the position of an adjacent object on the panel surface into an electrical signal by detecting a change in capacitance caused by the object adjacent to the panel surface. Since the conductive substrate used for the capacitive touch panel is installed on the surface of the display, the material of the conductive layer of the conductive substrate is required to have low reflectance and be difficult to be visually recognized.
- a material for the conductive layer used for the capacitive touch panel a material having low reflectivity and not easily visible is used, and wiring is formed on a transparent substrate or a transparent film.
- Patent Document 1 discloses a capacitance-type digital touch panel including a plurality of transparent sheet electrodes in which a touch panel portion is printed on a PET film with an ITO film and a signal pattern and a GND pattern are printed.
- a display with a touch panel has been increased in screen size, and in response to this, a conductive substrate such as a transparent conductive film for a touch panel is required to have a large area.
- a conductive substrate such as a transparent conductive film for a touch panel is required to have a large area.
- ITO has a high electric resistance value and causes signal deterioration, there is a problem that ITO is not suitable for a large panel.
- the surface of the metal layer is formed.
- a blackened layer is formed on the surface of the metal layer that has undergone the rust prevention treatment, the adhesion between the blackened layer and the metal layer will be There was a problem that the performance decreased.
- a conductive substrate with high adhesion of the blackened layer is provided.
- An insulating substrate A metal layer formed on at least one surface of the insulating substrate; An organic material layer containing a nitrogen-based organic material formed on the metal layer; A blackening layer formed on the organic layer, Provided is a conductive substrate in which the contact angle of pure water on the surface of the organic layer facing the blackened layer is 60 ° or less.
- a conductive substrate having an organic layer formed between a metal layer and a blackened layer can provide a conductive substrate with high adhesion of the blackened layer.
- substrate which concerns on embodiment of this invention Sectional drawing of the electroconductive board
- Sectional drawing in the AA 'line of FIG. Explanatory drawing of the cut line formed when performing the adhesiveness test in an Example and a comparative example.
- the conductive substrate of the present embodiment includes an insulating base, a metal layer formed on at least one surface of the insulating base, an organic layer containing a nitrogen-based organic material formed on the metal layer, A blackening layer formed on the organic material layer.
- the contact angle of the pure water in the surface which opposes the blackening layer of an organic substance layer can be 60 degrees or less.
- the conductive substrate in this embodiment is a pattern in which a substrate having a metal layer, an organic material layer, and a blackened layer on the surface of the insulating base before patterning the metal layer, and the metal layer is patterned.
- a substrate that is, a wiring substrate.
- the insulating substrate is not particularly limited, and a transparent substrate such as a resin substrate (resin film) that transmits visible light or a glass substrate can be preferably used.
- a resin such as a polyamide resin, a polyethylene terephthalate resin, a polyethylene naphthalate resin, a cycloolefin resin, a polyimide resin, or a polycarbonate resin can be preferably used.
- PET polyethylene terephthalate
- COP cycloolefin polymer
- PEN polyethylene naphthalate
- polyimide polyamide
- polycarbonate and the like
- the thickness of the insulating base material is not particularly limited, and can be arbitrarily selected according to the strength, capacitance, light transmittance, and the like required for a conductive substrate.
- the thickness of the insulating substrate can be, for example, 10 ⁇ m or more and 200 ⁇ m or less.
- the thickness of the insulating substrate is preferably 20 ⁇ m or more and 120 ⁇ m or less, and more preferably 20 ⁇ m or more and 100 ⁇ m or less.
- the thickness of the insulating substrate is preferably 20 ⁇ m or more and 50 ⁇ m or less.
- the total light transmittance of the insulating base material is preferably higher.
- the total light transmittance is preferably 30% or more, and more preferably 60% or more.
- the visibility of the display can be sufficiently ensured when used for, for example, a touch panel.
- the total light transmittance of the insulating substrate can be evaluated by the method specified in JIS K 7361-1.
- the material which comprises a metal layer is not specifically limited, The material which has the electrical conductivity according to the application can be selected,
- the material which comprises a metal layer is Cu, Ni, Mo, Ta, Ti, V, Cr , Fe, Mn, Co and W are preferably a copper alloy with at least one metal selected from the group consisting of copper, or a material containing copper.
- the metal layer can be a copper layer made of copper.
- the method for forming the metal layer on at least one surface of the insulating base material is not particularly limited, but an adhesive may not be disposed between the insulating base material and the metal layer in order not to reduce the light transmittance. preferable. That is, the metal layer is preferably formed directly on at least one surface of the insulating substrate. In addition, when arrange
- the metal layer preferably has a metal thin film layer.
- the metal layer may have a metal thin film layer and a metal plating layer.
- a metal thin film layer can be formed on an insulating substrate by a dry plating method, and the metal thin film layer can be used as a metal layer.
- a metal layer can be directly formed on an insulating substrate without using an adhesive.
- a dry plating method for example, a sputtering method, a vapor deposition method, an ion plating method, or the like can be preferably used.
- the metal thin film layer and the metal plating layer are formed by forming the metal plating layer by electroplating, which is a kind of wet plating method, using the metal thin film layer as a power feeding layer. It can also be a metal layer. Since the metal layer has the metal thin film layer and the metal plating layer, the metal layer can be directly formed on the insulating base material without using an adhesive.
- the metal layer can be directly formed on the adhesion layer.
- the thickness of the metal layer is not particularly limited, and when the metal layer is used as a wiring, it can be arbitrarily selected according to the magnitude of the current supplied to the wiring, the wiring width, and the like.
- the thickness of the metal layer is preferably 5 ⁇ m or less, and more preferably 3 ⁇ m or less.
- the metal layer preferably has a thickness of 50 nm or more, more preferably 60 nm or more, and 150 nm. More preferably, it is the above.
- a metal layer has a metal thin film layer and a metal plating layer as mentioned above, it is preferable that the sum total of the thickness of a metal thin film layer and the thickness of a metal plating layer is the said range.
- the thickness of the metal thin film layer is not particularly limited. The following is preferable.
- the metal layer can be used as a wiring by patterning it into a desired wiring pattern, for example. And since a metal layer can make an electrical resistance value lower than ITO conventionally used as a transparent conductive film, the electrical resistance value of an electroconductive board
- substrate can be made small by providing a metal layer.
- the organic layer can be formed on the surface of the metal layer facing the blackening layer described later. Therefore, when a conductive substrate is used, it can be disposed between the metal layer and the blackened layer.
- the organic material layer can contain a nitrogen-based organic material.
- the nitrogen-based organic material used for the organic material layer preferably contains, for example, 1,2,3-benzotriazole or a derivative thereof. Specific examples of the nitrogen-based organic material used in the organic material layer include 1,2,3-benzotriazole, 5-methyl-1H benzotriazole, and the like.
- the rust preventive agent for copper can be used preferably, for example, As a chemical
- the adhesion of the blackened layer may not be sufficient. Therefore, the inventors of the present invention examined a method for increasing the adhesion of the blackened layer, and by setting the contact angle of pure water on the surface of the organic layer facing the blackened layer to 60 ° or less, The inventors have found that the adhesion of the blackened layer can be improved and completed the present invention.
- the adhesion of the blackened layer is In some cases it was not enough.
- the contact angle with respect to the pure water of the surface of the organic matter layer facing the blackened layer exceeds 60 °.
- the contact angle of pure water on the surface of the organic layer facing the blackened layer Is 60 ° or less. Then, by forming a uniform film in which the metal layer and the organic layer are combined, the adhesion of the blackened layer can be enhanced when the blackened layer is formed on the organic layer.
- the contact angle of pure water on the surface of the organic layer facing the blackened layer is preferably 60 ° or less.
- the method for setting the contact angle of pure water on the surface of the organic material layer facing the blackened layer to 60 ° or less is not particularly limited, and the organic material is formed so as to form a uniform film in which the metal layer and the organic material layer are combined.
- the method of supplying the nitrogen type organic substance solution used as the raw material of a layer with respect to the surface of a metal layer is mentioned.
- the method for supplying the nitrogen-based organic substance solution is not particularly limited, and can be supplied by any method. For example, applying a solution containing a material constituting the organic layer on the metal layer by applying a nitrogen-based organic solution by spraying or immersing an insulating base material in which the metal layer is formed in the nitrogen-based organic solution. Can do.
- the nitrogen-based organic solution when supplying the nitrogen-based organic solution, it is preferable to supply the nitrogen-based organic solution uniformly to the surface of the metal layer so as to form a uniform film in which the metal layer and the organic layer are combined. For this reason, for example, a nitrogen-based organic substance solution is simultaneously supplied to the surface of the metal layer on the side where the blackened layer is formed by two or more types of means, It is preferable to repeatedly supply the nitrogen-based organic substance solution in a plurality of times to the surface.
- the condition of the nitrogen-based organic solution when supplying the nitrogen-based organic solution to the surface of the metal layer on which the blackening layer is formed is not particularly limited, depending on the type of the nitrogen-based organic solution, etc. Can be arbitrarily selected.
- the concentration of nitrogen-based organic matter in the nitrogen-based organic matter solution used when forming the organic matter layer is not particularly limited, and the content of nitrogen-based organic matter in the target organic matter layer and operability It can be arbitrarily selected in consideration of the above.
- the lower limit of the concentration of the nitrogenous organic substance in the nitrogenous organic substance solution is preferably 1 mL / L or more, and more preferably 2 mL / L or more.
- the upper limit is preferably 4 mL / L or less. This is because by setting the concentration of the nitrogen-based organic substance in the nitrogen-based organic substance solution to 1 mL / L or more, a uniform film in which the metal layer and the organic layer are combined can be more reliably formed.
- the concentration of the nitrogen-based organic substance in the nitrogen-based organic substance solution exceeds 4 mL / L, the excess solution may not be removed by washing with water, and it is preferably 4 mL / L or less.
- the temperature of the nitrogen-based organic solution when supplying the nitrogen-based organic solution to the surface of the metal layer is not particularly limited, and may be arbitrarily selected in consideration of the viscosity, operability, reactivity, etc. of the solution. Can do. For example, it is preferably 10 ° C. or higher, and more preferably 20 ° C. or higher. However, since the nitrogenous organic substance contained may react with other substances when the temperature increases, the temperature is preferably set to 40 ° C. or lower.
- the pH of the nitrogen-based organic substance solution is not particularly limited, and can be selected in consideration of the type of nitrogen-based organic substance used, the reactivity of the solution, and the like.
- the pH of the nitrogen-based organic substance solution is 2 It is preferable that it is above, and it is more preferable that it is 3 or more.
- the pH of the nitrogen-based organic matter solution is preferably 4 or less.
- the length of the treatment time for supplying and reacting the nitrogen-based organic solution to the metal layer surface is not particularly limited, depending on the type of nitrogen-based organic solution used, the thickness of the organic layer to be formed, etc. Can be arbitrarily selected.
- the treatment time is preferably 5 seconds or more, and more preferably 6 seconds or more. However, if the treatment time is too long, productivity may be lowered, and therefore it is preferably 10 seconds or less.
- the inventors of the present invention have also found that the reflectance of the conductive substrate can be suppressed by disposing an organic material layer containing a nitrogen-based organic material between the metal layer and the blackening layer.
- the content of nitrogen-based organic matter in the organic layer is preferably 0.2 ⁇ g / cm 2 or more, and more preferably 0.3 ⁇ g / cm 2 or more. .
- the reflectance of the conductive substrate can be greatly suppressed by setting the content of the nitrogen-based organic matter in the organic layer to 0.2 ⁇ g / cm 2 or more. Because it can.
- the a * value and b * value when the color of the blackened layer is converted to the CIE (L * a * b * ) color system can be lowered. This is because the wiring of the conductive substrate can be made inconspicuous.
- the upper limit of the content of nitrogen-based organic matter in the organic matter layer is not particularly limited. However, in order to increase the content of nitrogenous organic matter in the organic matter layer, increase the concentration of the nitrogenous organic matter solution used when forming the organic matter layer, increase the supply time of the nitrogenous organic matter solution, etc. It becomes. For this reason, if the content of the nitrogenous organic matter in the organic matter layer is excessively increased, the handleability of the nitrogenous organic matter solution is lowered or the time required for forming the organic matter layer is increased, resulting in a decrease in productivity. There is a fear. Therefore, the content of the nitrogen-based organic compound in the organic layer is preferably set to 0.5 ⁇ g / cm 2 or less, for example.
- the blackening layer can be formed on the upper surface of the organic layer.
- the material of the blackening layer is not particularly limited, and any material that can suppress the reflection of light on the surface of the metal layer can be suitably used.
- the blackening layer preferably contains at least one metal selected from, for example, Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. Further, the blackening layer may further contain one or more elements selected from carbon, oxygen, hydrogen, and nitrogen.
- the blackening layer can include a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. . Also in this case, the blackening layer may further contain one or more elements selected from carbon, oxygen, hydrogen, and nitrogen. At this time, as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn, a Cu—Ti—Fe alloy is used as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn, a Cu—Ti—Fe alloy is used as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn.
- a Cu—Ni—Fe alloy, Ni—Cu alloy, Ni—Zn alloy, Ni—Ti alloy, Ni—W alloy, Ni—Cr alloy, and Ni—Cu—Cr alloy can be preferably used.
- a Ni—Cu alloy can be used more preferably.
- the method for forming the blackened layer is not particularly limited, and can be formed by any method, for example, by a dry method or a wet method.
- the specific method is not particularly limited, but for example, a dry plating method such as a sputtering method, an ion plating method or a vapor deposition method can be preferably used.
- a dry plating method such as a sputtering method, an ion plating method or a vapor deposition method
- it is more preferable to use a sputtering method because the film thickness can be easily controlled.
- one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the blackened layer.
- a reactive sputtering method can be more preferably used.
- a target containing a metal species constituting the blackened layer can be used as the target.
- the blackened layer contains an alloy
- a target may be used for each metal species contained in the blackened layer, and the alloy may be formed on the surface of the film-deposited body such as a substrate, and is included in the blackened layer in advance. It is also possible to use a target obtained by alloying a metal.
- the blackened layer contains one or more elements selected from carbon, oxygen, hydrogen, and nitrogen
- these are added to the atmosphere when the blackened layer is formed, so that the blackened layer Can be added inside.
- carbon monoxide gas and / or carbon dioxide gas is used
- oxygen, oxygen gas is used
- hydrogen, hydrogen gas and / or water is used.
- nitrogen gas can be added to the atmosphere during sputtering.
- One or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the blackening layer by adding these gases to the inert gas when forming the blackening layer.
- Argon can be preferably used as the inert gas.
- the blackened layer When the blackened layer is formed by a wet method, it can be formed by, for example, an electroplating method using a plating solution corresponding to the material of the blackened layer.
- the blackened layer can be formed by either a dry method or a wet method, but when forming the blackened layer, the nitrogen-based organic matter contained in the organic layer is dissolved in the plating solution. However, it may be taken into the blackened layer and may affect the color tone and other characteristics, so that it is preferable to form a film by a dry method.
- the thickness of the blackening layer is not particularly limited, but is preferably 15 nm or more, for example, and more preferably 25 nm or more. This is because when the thickness of the blackened layer is thin, reflection of light on the surface of the metal layer may not be sufficiently suppressed. Therefore, the thickness of the blackened layer is set to 15 nm or more as described above. This is because it is preferable to configure so that reflection of light on the surface of the layer can be particularly suppressed.
- the upper limit of the thickness of the blackening layer is not particularly limited, but even if it is thicker than necessary, the time required for film formation and the time required for etching when forming the wiring are increased, resulting in an increase in cost. Will be invited.
- the thickness of the blackened layer is preferably 70 nm or less, and more preferably 50 nm or less.
- the conductive substrate can be provided with any layer other than the above-mentioned insulating base material, metal layer, organic material layer, and blackening layer.
- an adhesion layer can be provided.
- the metal layer can be formed on the insulating substrate, but when the metal layer is directly formed on the insulating substrate, the adhesion between the insulating substrate and the metal layer is not sufficient. There is a case. For this reason, when a metal layer is directly formed on the upper surface of the insulating substrate, the metal layer may be peeled off from the insulating substrate during the manufacturing process or use.
- an adhesion layer can be disposed on the insulating substrate in order to improve the adhesion between the insulating substrate and the metal layer.
- the adhesion layer between the insulating substrate and the metal layer By disposing the adhesion layer between the insulating substrate and the metal layer, the adhesion between the insulating substrate and the metal layer can be improved, and the metal layer can be prevented from peeling off from the insulating substrate.
- the adhesion layer can function as a blackening layer. For this reason, it becomes possible to suppress the reflection of the light of the metal layer by the light from the lower surface side of the metal layer, that is, the insulating base material side.
- the material constituting the adhesion layer is not particularly limited, the adhesion strength between the insulating base and the metal layer, the degree of suppression of light reflection on the surface of the required metal layer, and the conductive substrate. It can be arbitrarily selected according to the degree of stability to the environment (for example, humidity and temperature) to be used.
- the adhesion layer preferably contains at least one metal selected from, for example, Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn.
- the adhesion layer may further contain one or more elements selected from carbon, oxygen, hydrogen, and nitrogen.
- the adhesion layer can include a metal alloy including at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. Also in this case, the adhesion layer can further include one or more elements selected from carbon, oxygen, hydrogen, and nitrogen.
- a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn a Cu—Ti—Fe alloy is used as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn.
- a Cu—Ni—Fe alloy, Ni—Cu alloy, Ni—Zn alloy, Ni—Ti alloy, Ni—W alloy, Ni—Cr alloy, and Ni—Cu—Cr alloy can be preferably used.
- a Ni—Cu alloy can be used more preferably.
- the method for forming the adhesion layer is not particularly limited, but it is preferable to form the film by a dry plating method.
- a dry plating method for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used.
- a sputtering method it is more preferable to use a sputtering method because the film thickness can be easily controlled.
- one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the adhesion layer, and in this case, a reactive sputtering method can be more preferably used.
- the adhesion layer contains one or more elements selected from carbon, oxygen, hydrogen, and nitrogen
- one or more elements selected from carbon, oxygen, hydrogen, and nitrogen in the atmosphere when forming the adhesion layer Can be added to the adhesion layer.
- carbon monoxide gas and / or carbon dioxide gas when adding oxygen, oxygen gas, when adding hydrogen, hydrogen gas and / or water
- nitrogen gas can be added to the atmosphere when dry plating is performed.
- a gas containing one or more elements selected from carbon, oxygen, hydrogen, and nitrogen is preferably added to an inert gas and used as an atmosphere gas during dry plating.
- an inert gas For example, argon can be used preferably.
- the adhesion layer By forming the adhesion layer by dry plating as described above, the adhesion between the insulating substrate and the adhesion layer can be enhanced. And since an adhesion layer can contain a metal as a main component, for example, its adhesiveness with a metal layer is also high. For this reason, peeling of a metal layer can be suppressed by arrange
- the thickness of the adhesion layer is not particularly limited, but is preferably 3 nm to 50 nm, for example, more preferably 3 nm to 35 nm, and still more preferably 3 nm to 33 nm.
- the thickness of the adhesion layer is preferably 3 nm or more as described above.
- the upper limit value of the thickness of the adhesion layer is not particularly limited, but even if it is thicker than necessary, the time required for film formation and the time required for etching when forming the wiring are increased, resulting in an increase in cost. Will be invited.
- the thickness of the adhesion layer is preferably 50 nm or less as described above, more preferably 35 nm or less, and further preferably 33 nm or less.
- the conductive substrate of the present embodiment can have an insulating base, a metal layer, an organic layer, and a blackening layer. Further, a layer such as an adhesion layer can be optionally provided.
- FIG. 1A, FIG. 1B, FIG. 2A, and FIG. 2B show examples of cross-sectional views in the plane parallel to the stacking direction of the insulating substrate, metal layer, organic layer, and blackening layer of the conductive substrate of this embodiment. ing.
- the conductive substrate of this embodiment has, for example, a structure in which a metal layer, an organic layer, and a blackening layer are laminated in that order from the insulating base side on at least one surface of the insulating base. Can do.
- the metal layer 12, the organic material layer 13, and the blackening layer 14 are formed one by one on the one surface 11a side of the insulating base material 11. They can be stacked in that order.
- substrate 10B shown to FIG. 1B metal layer 12A, 12B on the one surface 11a side of the insulating base material 11, and the other surface (other surface) 11b side, respectively,
- the organic layers 13A and 13B and the blackening layers 14A and 14B can be stacked one by one in that order.
- an adhesion layer may be provided.
- a structure in which an adhesion layer, a metal layer, an organic material layer, and a blackening layer are formed in that order from the insulating substrate side on at least one surface of the insulating substrate can be employed.
- the adhesion layer 15, the metal layer 12, the organic layer 13, and the blackening layer 14 are formed on one surface 11a side of the insulating base material 11. Can be stacked in that order.
- an adhesion layer, a metal layer, an organic material layer, and a blackening layer are laminated on both surfaces of the insulating substrate 11
- 12B, organic layers 13A and 13B, and blackening layers 14A and 14B can be stacked in that order.
- the insulating base material 11 is laminated on the upper and lower sides of the insulating base material 11 with the symmetrical surface.
- positioned so that the layer which became symmetrical may be shown, it is not limited to the form which concerns.
- the configuration on the one surface 11a side of the insulating substrate 11 is similar to the configuration of FIG. 1B, without providing the adhesion layer 15A, the metal layer 12A, the organic layer 13A, and the blackening layer 14A. It is good also as a form laminated
- reflection of the light by a metal layer is suppressed by providing a metal layer, an organic substance layer, and a blackening layer on an insulating base material, and reflection of an electroconductive board
- the rate can also be suppressed.
- the degree of reflectivity of the conductive substrate of the present embodiment is not particularly limited.
- the reflectivity is lower. Is good.
- the average reflectance of light having a wavelength of 400 nm to 700 nm is preferably 20% or less, more preferably 17% or less, and particularly preferably 15% or less.
- the reflectance can be measured by irradiating the blackened layer of the conductive substrate with light.
- the blackened layer 14 is irradiated with light.
- the surface A of the blackened layer 14 can be irradiated with light and measured.
- light having a wavelength of 400 nm or more and 700 nm or less is irradiated to the surface A of the blackened layer 14 of the conductive substrate, for example, at a wavelength of 1 nm as described above, and the average value of the measured values is reflected on the conductive substrate. Rate.
- the conductive substrate of this embodiment can be preferably used as a conductive substrate for a touch panel.
- the conductive substrate can be configured to have mesh wiring.
- the conductive substrate provided with the mesh-like wiring can be obtained by etching the metal layer, the organic material layer, and the blackening layer of the conductive substrate of the present embodiment described so far.
- a mesh-like wiring can be formed by two-layer wiring.
- FIG. 3 shows a view of the conductive substrate 30 provided with mesh-like wiring as viewed from the upper surface side in the stacking direction of the metal layer or the like.
- the insulating substrate 11 and the metal layer Layers other than the wirings 31A and 31B formed by patterning are omitted.
- a wiring 31B that can be seen through the insulating substrate 11 is also shown.
- the conductive substrate 30 shown in FIG. 3 has an insulating base 11, a plurality of wirings 31A parallel to the Y-axis direction in the drawing, and wirings 31B parallel to the X-axis direction.
- the wirings 31A and 31B are formed by etching a metal layer, and an organic material layer and a blackening layer (not shown) are formed on the upper surface or the lower surface of the wirings 31A and 31B.
- the organic material layer and the blackened layer are etched in the same shape as the wirings 31A and 31B.
- the arrangement of the insulating base 11 and the wirings 31A and 31B is not particularly limited.
- a configuration example of the arrangement of the insulating base material 11 and the wiring is shown in FIGS. 4A and 4B.
- 4A and 4B are cross-sectional views taken along line AA ′ of FIG.
- wirings 31A and 31B may be disposed on the upper and lower surfaces of the insulating base material 11, respectively.
- organic layers 32A and 32B and blackening layers 33A and 33B etched in the same shape as the wiring are arranged on the upper surface of the wiring 31A and the lower surface of 31B.
- FIG. 4B a pair of insulating base materials 11 is used, wirings 31A and 31B are arranged on the upper and lower surfaces with one insulating base material 11 interposed therebetween, and one wiring 31B is insulated. May be disposed between the conductive substrates 11. Also in this case, organic layers 32A and 32B and blackening layers 33A and 33B etched in the same shape as the wiring are arranged on the upper surfaces of the wirings 31A and 31B. As described above, an adhesion layer can be provided in addition to the metal layer, the organic material layer, and the blackening layer. Therefore, in either case of FIG. 4A or FIG.
- an adhesion layer can be provided between the wiring 31 ⁇ / b> A and / or the wiring 31 ⁇ / b> B and the insulating substrate 11.
- the adhesion layer is also etched in the same shape as the wirings 31A and 31B.
- the conductive substrate having the mesh-like wiring shown in FIGS. 3 and 4A is, for example, a metal layer 12A, 12B, an organic layer 13A, 13B, and a blackening layer on both sides of the insulating base 11 as shown in FIG. 1B.
- 14A and 14B can be formed from a conductive substrate.
- the metal layer 12A, the organic layer 13A, and the blackening layer 14A on the one surface 11a side of the insulating base 11 are shown in FIG. 1B.
- Etching is performed so that a plurality of linear patterns parallel to the Y-axis direction are arranged at predetermined intervals along the X-axis direction.
- the X-axis direction in FIG. 1B means a direction parallel to the width direction of each layer.
- the Y-axis direction in FIG. 1B means a direction perpendicular to the paper surface in FIG. 1B.
- a plurality of linear patterns parallel to the X-axis direction in FIG. 1B are spaced apart from each other on the metal layer 12B, the organic material layer 13B, and the blackening layer 14B on the other surface 11b side of the insulating substrate 11 by a predetermined interval. Etching is performed so as to be arranged along the Y-axis direction.
- the conductive substrate having the mesh-like wiring shown in FIGS. 3 and 4A can be formed.
- the etching of both surfaces of the insulating substrate 11 can be performed simultaneously. That is, the etching of the metal layers 12A and 12B, the organic layers 13A and 13B, and the blackening layers 14A and 14B may be performed simultaneously.
- the conductive substrate having an adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the insulating base material 11 is the conductive substrate shown in FIG. 2B. It can be produced by etching in the same manner.
- FIG. 3 can also be formed by using two conductive substrates shown in FIG. 1A or FIG. 2A.
- the metal layer 12, the organic material layer 13, and the blackening layer 14 are respectively formed on the X axis. Etching is performed so that a plurality of linear patterns parallel to the direction are arranged along the Y-axis direction at predetermined intervals. Then, the conductive substrate having mesh-like wiring is obtained by bonding the two conductive substrates so that the linear patterns formed on the respective conductive substrates intersect with each other by the etching process. be able to.
- the surface to be bonded when the two conductive substrates are bonded is not particularly limited.
- the surface A in FIG. 1A in which the metal layer 12 or the like is laminated and the other surface 11b in FIG. 1A in which the metal layer 12 or the like is not laminated are bonded together so that the structure shown in FIG. 4B is obtained. You can also.
- the other surfaces 11b in FIG. 1A where the metal layer 12 or the like of the insulating base material 11 is not laminated can be bonded together so that the cross section has the structure shown in FIG. 4A.
- the conductive substrate having an adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the insulating base material 11 is shown in FIG. 1A. It can be manufactured by using the conductive substrate shown in FIG. 2A instead of the conductive substrate.
- the width of the wiring and the distance between the wirings in the conductive substrate having the mesh-like wiring shown in FIG. 3, FIG. 4A and FIG. 4B are not particularly limited. You can choose.
- 4 ⁇ / b> A, and 4 ⁇ / b> B show examples in which a mesh-like wiring (wiring pattern) is formed by combining linear wirings, but the present invention is not limited to such a form.
- the wiring that constitutes can be of any shape.
- the shape of the wiring constituting the mesh-like wiring pattern can be changed to various shapes such as jagged lines (zigzag straight lines) so that moire (interference fringes) does not occur between the images on the display.
- a conductive substrate having a mesh-like wiring composed of two layers of wiring can be preferably used as a conductive substrate for a projected capacitive touch panel, for example.
- the contact angle of pure water on the surface facing the blackening layer on the metal layer formed on at least one surface of the insulating base is 60 ° or less.
- An organic material layer containing a nitrogen-based organic material is disposed. For this reason, it can be set as the electroconductive board
- the blackening layer is arrange
- the manufacturing method of the conductive substrate of this embodiment can have the following processes.
- the organic layer forming step it is preferable to form the organic layer so that the contact angle of pure water on the surface of the organic layer facing the blackened layer is 60 ° or less.
- substrate can be suitably manufactured with the manufacturing method of the electroconductive board
- the insulating base material used for the metal layer forming step can be prepared in advance.
- a transparent base material such as a resin substrate (resin film) that transmits visible light or a glass substrate can be preferably used as described above.
- the insulating base material can be cut into an arbitrary size in advance if necessary.
- the metal layer preferably has a metal thin film layer as described above.
- the metal layer can also have a metal thin film layer and a metal plating layer.
- a metal layer formation process can have a process of forming a metal thin film layer, for example by a dry-type plating method.
- the metal layer forming step includes a step of forming a metal thin film layer by a dry plating method, a step of forming a metal plating layer by an electroplating method which is a kind of wet plating method, using the metal thin film layer as a power feeding layer, You may have.
- the dry plating method used in the step of forming the metal thin film layer is not particularly limited, and for example, an evaporation method, a sputtering method, an ion plating method, or the like can be used.
- a vapor deposition method a vacuum vapor deposition method can be used preferably.
- the dry plating method used in the step of forming the metal thin film layer it is more preferable to use the sputtering method because the film thickness is particularly easy to control.
- the conditions in the step of forming the metal plating layer by the wet plating method for example, the conditions for the electroplating treatment are not particularly limited, and various conditions according to ordinary methods may be adopted.
- the conditions for the electroplating treatment are not particularly limited, and various conditions according to ordinary methods may be adopted.
- it can be formed by, for example, supplying a base material on which a metal thin film layer is formed in a plating tank containing a metal plating solution and controlling the current density and the conveyance speed of the base material. .
- an organic material layer containing a nitrogen-based organic material can be formed on the metal layer.
- blackening is achieved by supplying a nitrogen-based organic solution so that a uniform film is formed by combining the metal layer and the organic layer.
- the adhesion of the layer can be increased.
- the method for forming the organic layer is not particularly limited, and the organic layer can be formed by supplying a nitrogen-based organic solution onto the metal layer and drying it.
- the method for supplying the nitrogen-based organic substance solution is not particularly limited, and can be supplied by any method. For example, applying a solution containing a material constituting the organic layer on the metal layer by applying a nitrogen-based organic solution by spraying or immersing an insulating base material in which the metal layer is formed in the nitrogen-based organic solution. Can do.
- the nitrogen-based organic solution when supplying the nitrogen-based organic solution, it is preferable to supply the nitrogen-based organic solution uniformly to the surface of the metal layer so as to form a uniform film in which the metal layer and the organic layer are combined. For this reason, for example, a nitrogen-based organic substance solution is simultaneously supplied to the surface of the metal layer on the side where the blackened layer is formed by two or more types of means, It is preferable to repeatedly supply the nitrogen-based organic substance solution in a plurality of times to the surface.
- the nitrogen-based organic material used for the organic material layer is not particularly limited, but preferably includes 1,2,3-benzotriazole or a derivative thereof, for example.
- Specific examples of the nitrogen-based organic material used in the organic material layer include 1,2,3-benzotriazole, 5-methyl-1H benzotriazole, and the like.
- the organic layer can be formed using a nitrogen-based organic solution, which is a drug containing the nitrogen-based organic material.
- the rust preventive agent for copper can be used preferably, for example, As a chemical
- the method for forming the blackened layer is not particularly limited, and the blackened layer can be formed by any method, for example, a dry method or a wet method.
- the specific method is not particularly limited, but for example, a dry plating method such as a sputtering method, an ion plating method or a vapor deposition method can be preferably used.
- a dry plating method such as a sputtering method, an ion plating method or a vapor deposition method
- the sputtering method is more preferable because the film thickness can be easily controlled.
- one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the blackened layer, and in this case, the reactive sputtering method can be more preferably used.
- the blackened layer can be formed by a wet method such as an electroplating method.
- the nitrogen-based organic matter contained in the organic layer starts to dissolve in the plating solution and is taken into the blackened layer, affecting the color tone and other characteristics of the blackened layer. Since there is a fear, it is preferable to form a film by a dry method.
- an optional step can be further performed in addition to the above-described steps.
- an adhesion layer forming step of forming an adhesion layer on the surface of the insulating substrate on which the metal layer is formed can be performed.
- the metal layer forming step can be carried out after the adhesion layer forming step, and in the metal layer forming step, the substrate having the adhesion layer formed on the insulating substrate in this step.
- a metal thin film layer can be formed.
- the method for forming the adhesion layer is not particularly limited, but it is preferable to form the film by a dry plating method.
- a dry plating method for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used.
- the adhesion layer is formed by a dry method, it is more preferable to use a sputtering method because the film thickness can be easily controlled.
- one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the adhesion layer, and in this case, the reactive sputtering method can be more preferably used.
- the conductive substrate obtained by the conductive substrate manufacturing method of the present embodiment can be used for various applications such as a touch panel. And when using for various uses, it is preferable that the metal layer, organic substance layer, and blackening layer which are contained in the electroconductive board
- the metal layer, the organic material layer, and the blackening layer, and in some cases, the adhesion layer can be patterned in accordance with, for example, a desired wiring pattern, and the metal layer, the organic material layer, and the blackening layer, and in some cases, further adhesion.
- the layers are preferably patterned in the same shape.
- the manufacturing method of the conductive substrate of the present embodiment can include a patterning step of patterning the metal layer, the organic material layer, and the blackening layer.
- the patterning step can be a step of patterning the adhesion layer, the metal layer, the organic material layer, and the blackening layer.
- the specific procedure of the patterning step is not particularly limited, and can be performed by an arbitrary procedure.
- a desired pattern is formed on the surface A on the blackening layer 14.
- a mask placement step of placing a mask having it can be performed.
- an etching step of supplying an etching solution to the surface A on the blackened layer 14, that is, the surface side where the mask is disposed can be performed.
- the etching solution used in the etching step is not particularly limited, and can be arbitrarily selected according to the material constituting the layer to be etched.
- the etching solution can be changed for each layer, and the metal layer, the organic material layer, and the blackening layer, and in some cases, the adhesion layer can be etched simultaneously with the same etching solution.
- the conductive substrate 10B in which the metal layers 12A and 12B, the organic layers 13A and 13B, and the blackening layers 14A and 14B are stacked on the one surface 11a and the other surface 11b of the insulating base 11 is also used.
- a patterning process for patterning can be performed.
- a mask placement step of placing a mask having a desired pattern on the surface A and the surface B on the blackening layers 14A and 14B can be performed.
- an etching step of supplying an etching solution to the surface A and the surface B on the blackening layers 14A and 14B, that is, the surface side where the mask is disposed can be performed.
- the pattern formed in the etching step is not particularly limited, and can be an arbitrary shape.
- the metal layer 12, the organic material layer 13, and the blackened layer 14 include a plurality of straight lines or jagged lines (zigzag straight lines). A pattern can be formed.
- a pattern can be formed by the metal layer 12A and the metal layer 12B so as to form a mesh-like wiring.
- the organic material layer 13A and the blackening layer 14A may be patterned to have the same shape as the metal layer 12A, and the organic material layer 13B and the blackening layer 14B may be patterned to have the same shape as the metal layer 12B. preferable.
- a lamination step of laminating two or more patterned conductive substrates may be performed.
- laminating for example, by laminating so that the pattern of the metal layer of each conductive substrate intersects, a laminated conductive substrate provided with mesh-like wiring can be obtained.
- the method of fixing two or more laminated conductive substrates is not particularly limited, but can be fixed by, for example, an adhesive.
- the pure surface on the surface facing the blackening layer is formed on the metal layer formed on at least one surface of the insulating base material.
- An organic material layer containing a nitrogen-based organic material having a water contact angle of 60 ° or less is disposed. For this reason, it can be set as the electroconductive board
- the blackening layer is arrange
- the measurement was performed using an automatic contact angle meter (model: DM-301, manufactured by Kyowa Interface Science Co., Ltd.).
- 11 horizontal cutting lines 51b having a length of 20 mm are formed in parallel with each other at intervals of 1.0 mm so as to be orthogonal to the previously formed vertical cutting lines 51a.
- an adhesiveness evaluation tape (Elcometer 99 tape manufactured by Elcomometer Co., Ltd.) is applied so as to cover the grid-like cuts, and then sufficiently rubbed.
- Example preparation conditions As examples and comparative examples, conductive substrates were produced under the conditions described below and evaluated by the above-described evaluation method.
- Example 1 Adhesion layer forming process
- An adhesion layer was formed on one surface of an insulating base made of polyethylene terephthalate resin (PET) having a length of 500 mm ⁇ width of 500 mm and a thickness of 50 ⁇ m. Note that the total light transmittance of the insulating base material made of polyethylene terephthalate resin used as the insulating base material was evaluated by the method prescribed in JIS K 7361-1, and found to be 97%.
- PET polyethylene terephthalate resin
- a Ni—Cu alloy layer containing oxygen was formed as an adhesion layer using a sputtering apparatus equipped with a Ni-17 wt% Cu alloy target. The procedure for forming the adhesion layer will be described below.
- the above-mentioned insulating base material which was previously heated to 60 ° C. to remove moisture, was placed in the chamber of the sputtering apparatus.
- Metal layer forming process In the metal layer forming step, a metal thin film layer forming step and a metal plating layer forming step were performed.
- a copper thin film layer was formed as a metal thin film layer on the adhesion layer using a substrate in which the adhesion layer was formed on the insulating substrate in the adhesion layer forming step.
- the metal thin film layer is a sputtering apparatus as in the case of the adhesion layer except that a copper target is used and the inside of the chamber in which the substrate is set is evacuated and then an argon gas is supplied to form an argon atmosphere. Was formed.
- the copper thin film layer which is a metal thin film layer, was formed to a thickness of 150 nm.
- a copper plating layer was formed as the metal plating layer.
- the copper plating layer was formed by electroplating so that the thickness of the copper plating layer was 0.5 ⁇ m.
- Organic layer formation process In the organic layer forming step, an organic layer was formed on the metal layer of the laminate in which the adhesion layer and the metal layer were formed on the insulating base material.
- the above laminate was immersed in an OPC diffuser (Okuno Pharmaceutical Co., Ltd.) solution containing 1,2,3-benzotriazole as a nitrogen-based organic material for 7 seconds.
- OPC diffuser Omni Pharmaceutical Co., Ltd.
- the OPC diffuser solution used was adjusted in advance so that the concentration of 1,2,3-benzotriazole was 3 mL / L, the bath temperature was 30 ° C., and the pH was 3.
- the solution adhering to the upper surface of the metal layer that is, the surface other than the surface opposite to the surface opposite to the adhesion layer of the metal layer was removed by washing with water, and dried to form an organic layer on the metal layer.
- Blackening layer forming process In the blackened layer forming step, a Ni—Cu layer was formed as a blackened layer by sputtering on the organic layer formed in the organic layer forming step.
- a Ni—Cu alloy layer was formed as a blackening layer by a sputtering apparatus equipped with a Ni-35 wt% Cu alloy target. The procedure for forming the blackened layer will be described below.
- a laminated body in which an adhesion layer, a metal layer, and an organic layer were laminated on an insulating substrate was set in a chamber of a sputtering apparatus.
- a blackening layer is formed on the upper surface of the metal layer, that is, the surface opposite to the surface facing the adhesion layer of the metal layer through the organic material layer, and the adhesion layer, the metal is formed on the insulating substrate.
- a conductive substrate in which a layer, an organic material layer, and a blackening layer were laminated in that order was obtained.
- Example 2 and Example 3 The conductive layer was formed in the same manner as in Example 1 except that the contact angle of the organic layer surface was changed by changing the concentration of the OPC diffuser solution, the bath temperature, and the pH when forming the organic layer. A conductive substrate was produced.
- FIG. 6 is a graph showing the relationship between the contact angle of the organic layer shown in Table 1 and the evaluation result of the adhesion of the blackened layer.
- the contact angle of the surface of the organic layer is set to 60 ° or less so that the adhesion of the blackened layer is high. It was confirmed that the substrate could be used.
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Abstract
Description
絶縁性基材と、
前記絶縁性基材の少なくとも一方の面上に形成された金属層と、
前記金属層上に形成された窒素系有機物を含有する有機物層と、
前記有機物層上に形成された黒化層と、を有しており、
前記有機物層の前記黒化層と対向する面における純水の接触角が60°以下である導電性基板を提供する。
(導電性基板)
本実施形態の導電性基板は、絶縁性基材と、絶縁性基材の少なくとも一方の面上に形成された金属層と、金属層上に形成された窒素系有機物を含有する有機物層と、有機物層上に形成された黒化層と、を有することができる。そして、有機物層の黒化層と対向する面における純水の接触角を60°以下とすることができる。
(導電性基板の製造方法)
次に本実施形態の導電性基板の製造方法の一構成例について説明する。
絶縁性基材の少なくとも一方の面上に金属層を形成する金属層形成工程。
金属層上に窒素系有機物を含有する有機物層を形成する有機物層形成工程。
有機物層上に黒化層を形成する黒化層形成工程。
(評価方法)
まず、得られた導電性基板の評価方法について説明する。
(1)接触角
以下の各実施例、比較例において作製した導電性基板を作製する際、有機物層を形成後、黒化層を形成する前に有機物層表面の純水に対する接触角の測定を行った。
(2)密着性試験
図5に示すように、黒化層まで形成した導電性基板の黒化層に対して、切込み工具(Precision Gate&Tool Company社製 Cross Cut Kit 1.0MM)を用いて、長さ20mmの縦切り込み線51aを1.0mm間隔で互いに平行になるように11本形成する。
(試料の作製条件)
実施例、比較例として、以下に説明する条件で導電性基板を作製し、上述の評価方法により評価を行った。
[実施例1]
(密着層形成工程)
縦500mm×横500mm、厚さ50μmのポリエチレンテレフタレート樹脂(PET)製の絶縁性基材の一方の面上に密着層を成膜した。なお、絶縁性基材として用いたポリエチレンテレフタレート樹脂製の絶縁性基材について、全光線透過率をJIS K 7361-1に規定された方法により評価を行ったところ97%であった。
(金属層形成工程)
金属層形成工程では、金属薄膜層形成工程と、金属めっき層形成工程と、を実施した。
(有機物層形成工程)
有機物層形成工程では、絶縁性基材上に、密着層と、金属層とが形成された積層体の金属層上に有機物層を形成した。
(黒化層形成工程)
黒化層形成工程では、有機物層形成工程で形成した有機物層上に、スパッタリング法により黒化層としてNi-Cu層を形成した。
[実施例2、実施例3]
有機物層を形成する際に、OPCディフューザー溶液の濃度や、浴温、pHを変化させることにより、有機物層表面の接触角が異なるようにした点を除いては、実施例1と同様にして導電性基板を作製した。
[比較例1~比較例3]
有機物層を形成する際に、OPCディフューザー溶液の濃度や、浴温、pHを変化させることにより、有機物層表面の接触角が異なるようにした点を除いては、実施例1と同様にして導電性基板を作製した。
11 絶縁性基材
12、12A、12B 金属層
13、13A、13B、32A、32B 有機物層
14、14A、14B、33A、33B 黒化層
Claims (4)
- 絶縁性基材と、
前記絶縁性基材の少なくとも一方の面上に形成された金属層と、
前記金属層上に形成された窒素系有機物を含有する有機物層と、
前記有機物層上に形成された黒化層と、を有しており、
前記有機物層の前記黒化層と対向する面における純水の接触角が60°以下である導電性基板。 - 前記窒素系有機物が1,2,3-ベンゾトリアゾール、またはその誘導体を含有する請求項1に記載の導電性基板。
- 絶縁性基材の少なくとも一方の面上に金属層を形成する金属層形成工程と、
前記金属層上に窒素系有機物を含有する有機物層を形成する有機物層形成工程と、
前記有機物層上に黒化層を形成する黒化層形成工程と、を有し、
前記有機物層形成工程では、前記有機物層の前記黒化層と対向する面における純水の接触角が60°以下となるように前記有機物層を形成する導電性基板の製造方法。 - 前記窒素系有機物が1,2,3-ベンゾトリアゾール、またはその誘導体を含有する請求項3に記載の導電性基板の製造方法。
Priority Applications (3)
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JP2017532501A JP6432684B2 (ja) | 2015-07-31 | 2016-07-25 | 導電性基板、導電性基板の製造方法 |
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TWI425530B (zh) * | 2010-09-30 | 2014-02-01 | Far Eastern New Century Corp | 具有高光穿透度之透明導電膜及其製備方法 |
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JP2013228986A (ja) * | 2012-04-24 | 2013-11-07 | Samsung Electro-Mechanics Co Ltd | タッチパネル |
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KR102587364B1 (ko) | 2023-10-10 |
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