WO2016197277A1 - 一种单向混编编织物的生产方法 - Google Patents

一种单向混编编织物的生产方法 Download PDF

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WO2016197277A1
WO2016197277A1 PCT/CN2015/000427 CN2015000427W WO2016197277A1 WO 2016197277 A1 WO2016197277 A1 WO 2016197277A1 CN 2015000427 W CN2015000427 W CN 2015000427W WO 2016197277 A1 WO2016197277 A1 WO 2016197277A1
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fiber
layer
warp
unidirectional
producing
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PCT/CN2015/000427
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English (en)
French (fr)
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谈源
陈香伟
王志强
耿波
钮青
朱列维
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常州市新创复合材料有限公司
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Priority to US15/540,004 priority Critical patent/US11286592B2/en
Publication of WO2016197277A1 publication Critical patent/WO2016197277A1/zh

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • D04B21/165Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads with yarns stitched through one or more layers or tows, e.g. stitch-bonded fabrics
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/16Yarns or threads made from mineral substances
    • D02G3/18Yarns or threads made from mineral substances from glass or the like
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/12Tensioning devices for individual threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/024Fabric incorporating additional compounds
    • D10B2403/0241Fabric incorporating additional compounds enhancing mechanical properties
    • D10B2403/02412Fabric incorporating additional compounds enhancing mechanical properties including several arrays of unbent yarn, e.g. multiaxial fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/02Reinforcing materials; Prepregs

Definitions

  • the invention relates to a method for producing a unidirectional hybrid knitted fabric.
  • Ordinary one-way mixed warp knit fabrics are generally mixed in a single layer.
  • the mixed materials are generally made of glass fiber, carbon fiber and basalt fiber, and other aramid fiber, ultra high molecular weight polyethylene fiber and polyamide fiber. Fibers such as polyphenylene sulfide fibers, polyimide fibers, polyester fibers, polypropylene fibers, and nylon fibers are toughened materials, and a combination of two or more fibers can be realized.
  • the warp knitted fabric is generally 5/inch, 6/inch, 7/inch, 10/inch, etc.
  • the conventional specifications of glass fiber are 300tex, 600tex, 1200tex, 2400tex, and the carbon fiber dimension is 3K, 6K. 12K, 24K, 50K, aramid fiber, ultra-high molecular weight polyethylene and other organic fibers are generally 500D, 1000D, 1500D, and the density of different fiber types is also different.
  • the uniform distribution of fibers and resins is one of the key factors affecting the performance of composites. Due to the density of the warp, the specifications of the raw materials and the different densities of different materials, a single layer is required. By blending the same thickness of different fiber materials in the knit fabric, the designability of the knit fabric is greatly limited, so the product will be difficult to industrialize at low cost.
  • the object of the present invention is to provide a unidirectional hybrid knitted fabric capable of ensuring the uniform distribution and thickness uniformity of fibers in various regions of the hybrid knitted fabric, realizing the designability of the composite material performance and cost, and reducing the production cost. .
  • a technical solution for achieving the object of the present invention is a method for producing a unidirectional hybrid knitted fabric, comprising the following steps:
  • Step 1 Preparation of the first layer of 0° warp yarn
  • Step 2 preparing the second layer 0° warp to the Nth layer 0° warp yarn; N is a natural number, ⁇ 2;
  • Step 3 Preparation of the auxiliary layer weft yarn
  • Step 4 Bundle line preparation
  • Step 5 The materials prepared in steps 1 to 4 are laid and mixed to obtain a unidirectional mixed braided fabric
  • Step 6 Cutting and winding.
  • the preparation method of the first layer 0° warp yarn, the second layer 0° warp yarn to the Nth layer 0° warp yarn is: according to the density design requirement of the single layer fiber surface, combined The specifications of the selected fiber, calculate the The required fiber head portion is subjected to preparation of a unidirectional predetermined type of fiber ribbon on a fiber-expanding type equipment.
  • the prepared unidirectional predetermined type fiber ribbon is wound on the warp beam having the two sides of the stall, and the warp beam with the unidirectional predetermined fiber ribbon is placed on the warp beam frame. Unwind.
  • the tension is controlled by mechanical tension spring friction belt or electronic constant torque during unwinding.
  • the preparation method of the second layer 0° warp to the Nth layer 0° warp yarn is: the non-similar fiber is placed on the creel, and the outer ring is unwound or the inner ring is unwound according to the product performance requirement, also according to The unidirectional fiber surface density design requirements, combined with the fiber specifications, calculate the required fiber head, the fiber is coated from the delivery roller, and the tension is controlled by the speed of the roller.
  • the auxiliary layer weft yarn is laid at 90°, ⁇ M° or multi-angle, M>0.
  • the auxiliary layer weft laying method is laid by using a weft feeder, and the tension is controlled by a mechanical tension spring friction belt or an electronic constant torque.
  • the binding line is prepared by placing the bundled fiber on the creel for the preparation of the pan head warp beam by the warping machine, or by the yarn tensioner for the binding line on the single creel. Tension control.
  • the materials prepared in the first step to the fourth step are laid, and the laying tension is controlled by mechanical or electronic means, and mixed on the biaxial warp knitting machine, the multi-axial warp knitting machine or the stitch knitting machine. Weaving.
  • the first layer 0° warp yarn, the second layer 0° warp yarn to the Nth layer 0° warp yarn, and the weft yarn are selected from the group consisting of glass fiber, carbon fiber, basalt fiber, aramid fiber, ultra high molecular weight polyethylene fiber, polyamide fiber, and poly A phenyl sulfide fiber, a polyimide fiber, a polyester fiber, a polypropylene fiber or a nylon fiber, wherein the warp yarn and the weft yarn are made of different materials, and the materials of the 0° warp yarns of the respective layers are different.
  • the invention breaks the traditional single-layer laying method, and adopts the 0° warp in the main direction, that is, the weight of 90% or more.
  • Two or more layers of different fibers are unidirectionally laid and finally mixed, so that two or more different materials can be laid to ensure uniform distribution and thickness of fibers in each region of the mixed braid.
  • the grammage of different 0° warp fiber layers can be arbitrarily adjusted in the range of 30-3000 g/m 2 , thereby realizing the designability of composite materials and cost, preparing the layers of fibers in the early stage, and finally disposable Weaving can save the knitting cost at least once; and the layering tension can be controlled separately, and the fabric performance is greatly improved.
  • the number of warp fiber layers of the present invention can be arbitrarily set, and the material can be selected as needed. Therefore, the material of the fiber, the number of layers of the fiber, and the grammage can be determined according to the requirements of the use of the woven fabric.
  • Figure 1 is a schematic view of a weaving method of the present invention.
  • this embodiment details the production method of a unidirectional hybrid knitted fabric using two layers of 0° warp yarns, the steps are as follows:
  • Step 1 Preparation of the first layer of 0° warp yarn 1; selection of the first layer of 0° warp yarn 1: carbon fiber, 12K, 800 tex, 100 g/m 2 ; 125 heads; unidirectional predetermined fiber ribbon on a fiber-expanding type equipment Preparing, winding the prepared unidirectional predetermined type fiber ribbon on the warp beam with the gears on both sides, and placing the warp beam of the unidirectional predetermined fiber ribbon on the warp beam frame, and unwinding when unwinding Type tension spring friction belt control or electronic constant torque control tension. level one:
  • Step 2 Preparation of the second layer 0° warp yarn 2; selection of the second layer 0° warp yarn 1 : glass fiber 2400 tex 1196 g/m 2 635 heads; the same method as in step 1 or the different kinds of fibers used in the first step may be placed On the creel, according to the performance requirements of the outer ring unwinding or inner ring unwinding, also according to the unidirectional fiber surface density design requirements, combined with the fiber specifications, calculate the required fiber head, the fiber from the delivery The roller is coated and tension controlled by the speed of the roller.
  • Step 3 Preparation of the auxiliary layer weft yarn 3; selection of the auxiliary layer weft yarn 3: glass fiber, 136 tex, 40 g/m 2 , 64 heads; auxiliary layer weft yarn 3 is laid at 90° using the weft feeder; mechanical tension spring friction belt control or electronic Constant torque control tension.
  • Step 4 Bundle line 4 preparation; Bundle line 4 is selected: low-elastic wire, 83/36F, 8g/m 2 , 141 heads, and the bundled wire fibers are placed on the creel to prepare the pan head warp beam through the warping machine. Or tension control of the binding line on the single hate creel by the yarn tensioner.
  • Step 5 Laying the materials prepared in steps 1 to 4, controlling the laying tension by mechanical or electronic means, mixing and weaving on a biaxial warp knitting machine, a multi-axial warp knitting machine or a stitch knitting machine to obtain a single The knitted fabric was mixed; the mixing speed was: 2 m/min.
  • Step 6 After the cloth edge cutting and the framing cutting, finally winding through the center or friction, the width is 1.27m.
  • the first layer 0° warp yarn 1, the second layer 0° warp yarn 2 and the auxiliary layer weft yarn 3 are selected from the group consisting of glass fiber, carbon fiber, basalt fiber, aramid fiber, ultrahigh molecular weight polyethylene fiber, polyamide fiber, polyphenylene sulfide fiber. ,Polyimide Fiber, polyester fiber, polypropylene fiber or nylon fiber, the warp and weft materials are different, and the two layers of 0° warp are different in material.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

公开了一种单向混编编织物的生产方法。该方法包括以下步骤:步骤一:第一层0°经纱(1)制备;步骤二:第二层0°经纱(2)~第N层0°经纱制备;N为自然数,≥2;步骤三:辅助层纬纱(3)制备;步骤四:捆绑线(4)制备;步骤五:将步骤一至步骤四制备的材料进行铺放、混编得到单向混编编织物;步骤六:切割、收卷。上述方法中0°经线采用两层或两层以上不同的纤维进行单向铺设,最后再进行混编而成,因此可以实现两种或两种以上的不同材料的铺设,确保混编织物各区域内纤维的均匀分布和厚度的一致性,不同0°经纱纤维层的克重可在30-3000g/m 范围内任意调整,从而实现了复合材料性能和成本的可设计性。

Description

一种单向混编编织物的生产方法 技术领域
本发明涉及一种单向混编编织物的生产方法。
背景技术
普通的单向混编经编织物一般为单层面内混铺,混编材料一般以玻璃纤维、碳纤维和玄武岩纤维为主承载材料,以其它芳纶纤维、超高分子量聚乙烯纤维、聚酰胺纤维、聚苯硫醚纤维、聚酰亚胺纤维、聚酯纤维、聚丙烯纤维、尼龙纤维等纤维为增韧材料,可实现两种或两种以上纤维的混编组合。经编织物经密一般为5根/英寸、6根/英寸、7根/英寸、10根/英寸等,玻璃纤维常规规格为300tex、600tex、1200tex、2400tex,碳纤维维常规规格为3K、6K、12K、24K、50K,芳纶纤维、超高分子量聚乙烯等有机纤维常规规格为500D、1000D、1500D,不同的纤维类型其密度也是各不相同。
在高性能纤维复合材料行业中,纤维和树脂的均匀分布是影响复合材料性能的关键因素之一,由于经编织物经密、原料规格的限制和不同材料不同密度的特性,若要得到单层混编经编织物面内不同纤维材料的同等厚度,则混编经编织物的可设计性将受到很大的限制,因此产品将很难低成本工业化生产。
发明内容
本发明的目的是提供一种能确保混编织物各区域内纤维的均匀分布和厚度的一致性,实现复合材料性能和成本的可设计性,降低生产成本的单向混编编织物的生产方法。
实现本发明目的的技术方案是一种单向混编编织物的生产方法,包括以下步骤:
步骤一:第一层0°经纱制备;
步骤二:第二层0°经纱~第N层0°经纱制备;N为自然数,≥2;
步骤三:辅助层纬纱制备;
步骤四:捆绑线制备;
步骤五:将步骤一至步骤四制备的材料进行铺放、混编得到单向混编编织物;
步骤六:切割、收卷。
具体来说,所述步骤一中和步骤二中,第一层0°经纱、第二层0°经纱~第N层0°经纱的制备方法为:根据单层纤维面的密度设计要求,结合所选纤维的规格,计算出所 需的纤维头份,在展纤预定型设备上进行单向预定型纤维带的制备。
所述步骤一中和步骤二中,将制备好的单向预定型纤维带收卷在两边有档盘的经轴上,将装好单向预定型纤维带的经轴放置在经轴架上退绕。
所述步骤一中和步骤二中,退绕时采用机械式拉簧摩擦带控制或电子式恒力矩控制张力。
所述步骤二中,第二层0°经纱~第N层0°经纱的制备方法为:非同类纤维放置在纱架上,按产品性能要求进行外圈退绕或内圈退绕,同样根据单向纤维面密度设计要求,再结合纤维的规格,计算出所需的纤维头份,将纤维从送经罗拉上包覆,通过送经罗拉辊的转速进行张力控制。
所述步骤三中,辅助层纬纱进行90°、±M°或者多角度铺设,M>0。
所述步骤三中,辅助层纬纱铺设方法为采用铺纬器铺设,采用机械式拉簧摩擦带控制或电子式恒力矩控制张力。
所述步骤四中,捆绑线的制备方法为,将捆绑线纤维放置在纱架上通过整经机进行盘头经轴的制备,或者通过纱线张力器对单根纱架上的捆绑线进行张力控制。
所述步骤五中,将步骤一到步骤四制备的材料进行铺放,用机械式或电子式方式控制铺放张力,在双轴向经编机、多轴向经编机或缝编机上混合编织。
所述第一层0°经纱、第二层0°经纱~第N层0°经纱以及纬纱选自玻璃纤维、碳纤维、玄武岩纤维、芳纶纤维、超高分子量聚乙烯纤维、聚酰胺纤维、聚苯硫醚纤维、聚酰亚胺纤维、聚酯纤维、聚丙烯纤维或尼龙纤维,所述经纱和纬纱材质不同,所述各层0°经纱的材质不同。
采用了上述技术方案后,本发明带来了以下的有益效果:(1)本发明打破了传统的单层面内铺设的方式,在主方向,也即克重占90%以上的0°经线采用两层或两层以上不同的纤维进行单向铺设,最后再进行混编而成,因此可以实现两种或两种以上的不同材料的铺设,确保混编织物各区域内纤维的均匀分布和厚度的一致性,不同0°经纱纤维层的克重可在30-3000克/m2范围内任意调整,从而实现了复合材料性能和成本的可设计性,前期准备好各层纤维,最后一次性编织,可以省去至少一次的编织成本;而且分层张力可以单独控制,织物性能大大提高。
(2)本发明的经向纤维层数可以任意设定,材质也可以根据需要进行选择,因此可以根据编织布的使用场合的要求来确定纤维的材质和纤维的层数和克重。
(3)本发明的经纱、纬纱的制备方法、张力的控制方法都有多种,可以根据实际情况选择。
附图说明
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明,其中
图1为本发明编织方法的示意图。
附图中编号为:
第一层0°经纱1、第二层0°经纱2、辅助层纬纱3、捆绑线4。
具体实施方式
(实施例1)
见图1,本实施例详细说明采用两层0°经纱的单向混编编织物的生产方法,步骤如下:
步骤一:第一层0°经纱1制备;第一层0°经纱1选用:碳纤维,12K,800tex,100g/m2;125头;在展纤预定型设备上进行单向预定型纤维带的制备,将制备好的单向预定型纤维带收卷在两边有档盘的经轴上,将装好单向预定型纤维带的经轴放置在经轴架上退绕,退绕时采用机械式拉簧摩擦带控制或电子式恒力矩控制张力。第一层:
步骤二:第二层0°经纱2制备;第二层0°经纱1选用:玻璃纤维2400tex1196g/m2635头;可以采用步骤一同样的方法,或者将与步骤一采用的不同种的纤维放置在纱架上,按产品性能要求进行外圈退绕或内圈退绕,同样根据单向纤维面密度设计要求,再结合纤维的规格,计算出所需的纤维头份,将纤维从送经罗拉上包覆,通过送经罗拉辊的转速进行张力控制。
步骤三:辅助层纬纱3制备;辅助层纬纱3选用:玻璃纤维,136tex,40g/m2,64头;辅助层纬纱3采用铺纬器90°铺设;采用机械式拉簧摩擦带控制或电子式恒力矩控制张力。
步骤四:捆绑线4制备;捆绑线4选用:低弹丝,83/36F,8g/m2,141头,将捆绑线纤维放置在纱架上通过整经机进行盘头经轴的制备,或者通过纱线张力器对单恨纱架上的捆绑线进行张力控制。
步骤五:将步骤一至步骤四制备的材料进行铺放、用机械式或电子式方式控制铺放张力,在双轴向经编机、多轴向经编机或缝编机上混合编织,得到单向混编编织物;混编速度为:2m/min。
步骤六:后布边切割和分幅切割,最后通过中心或摩擦方式进行收卷,宽幅为1.27m。
第一层0°经纱1、第二层0°经纱2以及辅助层纬纱3选自玻璃纤维、碳纤维、玄武岩纤维、芳纶纤维、超高分子量聚乙烯纤维、聚酰胺纤维、聚苯硫醚纤维、聚酰亚胺 纤维、聚酯纤维、聚丙烯纤维或尼龙纤维,经纱和纬纱材质不同,两层0°经纱的材质不同。
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种单向混编编织物的生产方法,其特征在于包括以下步骤:
    步骤一:第一层0°经纱(1)制备;
    步骤二:第二层0°经纱(2)~第N层0°经纱制备;N为自然数,≥2;
    步骤三:辅助层纬纱(3)制备;
    步骤四:捆绑线(4)制备;
    步骤五:将步骤一至步骤四制备的材料进行铺放、混编得到单向混编编织物;
    步骤六:切割、收卷。
  2. 根据权利要求1所述的一种单向混编编织物的生产方法,其特征在于:所述步骤一中和步骤二中,第一层0°经纱(1)、第二层0°经纱(2)~第N层0°经纱的制备方法为:根据单层纤维面的密度设计要求,结合所选纤维的规格,计算出所需的纤维头份,在展纤预定型设备上进行单向预定型纤维带的制备。
  3. 根据权利要求2所述的一种单向混编编织物的生产方法,其特征在于:所述步骤一中和步骤二中,将制备好的单向预定型纤维带收卷在两边有档盘的经轴上,将装好单向预定型纤维带的经轴放置在经轴架上退绕。
  4. 根据权利要求3所述的一种单向混编编织物的生产方法,其特征在于:所述步骤一中和步骤二中,退绕时采用机械式拉簧摩擦带控制或电子式恒力矩控制张力。
  5. 根据权利要求1所述的一种单向混编编织物的生产方法,其特征在于:所述步骤二中,第二层0°经纱(1)、第二层0°经纱(2)~第N层0°经纱的制备方法为:非同类纤维放置在纱架上,按产品性能要求进行外圈退绕或内圈退绕,同样根据单向纤维面密度设计要求,再结合纤维的规格,计算出所需的纤维头份,将纤维从送经罗拉上包覆,通过送经罗拉辊的转速进行张力控制。
  6. 根据权利要求1所述的一种单向混编编织物的生产方法,其特征在于:所述步骤三中,辅助层纬纱(3)进行90°、±M°或者多角度铺设,M>0。
  7. 根据权利要求6所述的一种单向混编编织物的生产方法,其特征在于:所述步骤三中,辅助层纬纱(3)铺设方法为采用铺纬器铺设,采用机械式拉簧摩擦带控制或电子式恒力矩控制张力。
  8. 根据权利要求1所述的一种单向混编编织物的生产方法,其特征在于:所述步骤四中,捆绑线(4)的制备方法为,将捆绑线纤维放置在纱架上通过整经机进行盘头经轴的制备,或者通过纱线张力器对单根纱架上的捆绑线进行张力控制。
  9. 根据权利要求1所述的一种单向混编编织物的生产方法,其特征在于:所述步 骤五中,将步骤一到步骤四制备的材料进行铺放,用机械式或电子式方式控制铺放张力,在双轴向经编机、多轴向经编机或缝编机上混合编织。
  10. 根据权利要求1至9之一所述的一种单向混编编织物的生产方法,其特征在于:所述第一层0°经纱(1)、第二层0°经纱(2)~第N层0°经纱以及辅助层纬纱(3)选自玻璃纤维、碳纤维、玄武岩纤维、芳纶纤维、超高分子量聚乙烯纤维、聚酰胺纤维、聚苯硫醚纤维、聚酰亚胺纤维、聚酯纤维、聚丙烯纤维或尼龙纤维,所述经纱和纬纱材质不同,所述各层0°经纱的材质不同。
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