WO2016185682A1 - 建設機械の油圧駆動システム - Google Patents
建設機械の油圧駆動システム Download PDFInfo
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- WO2016185682A1 WO2016185682A1 PCT/JP2016/002234 JP2016002234W WO2016185682A1 WO 2016185682 A1 WO2016185682 A1 WO 2016185682A1 JP 2016002234 W JP2016002234 W JP 2016002234W WO 2016185682 A1 WO2016185682 A1 WO 2016185682A1
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- line
- boom
- regenerative
- valve
- pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2217—Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2267—Valves or distributors
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2275—Hoses and supports therefor and protection therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
- F15B11/10—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor in which the servomotor position is a function of the pressure also pressure regulators as operating means for such systems, the device itself may be a position indicating system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/024—Pressure relief valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/027—Check valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3105—Neutral or centre positions
- F15B2211/3116—Neutral or centre positions the pump port being open in the centre position, e.g. so-called open centre
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3122—Special positions other than the pump port being connected to working ports or the working ports being connected to the return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3122—Special positions other than the pump port being connected to working ports or the working ports being connected to the return line
- F15B2211/3133—Regenerative position connecting the working ports or connecting the working ports to the pump, e.g. for high-speed approach stroke
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/315—Directional control characterised by the connections of the valve or valves in the circuit
- F15B2211/31523—Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source and an output member
- F15B2211/31535—Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source and an output member having multiple pressure sources and a single output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/315—Directional control characterised by the connections of the valve or valves in the circuit
- F15B2211/31552—Directional control characterised by the connections of the valve or valves in the circuit being connected to an output member and a return line
- F15B2211/31558—Directional control characterised by the connections of the valve or valves in the circuit being connected to an output member and a return line having a single output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/315—Directional control characterised by the connections of the valve or valves in the circuit
- F15B2211/3157—Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line
- F15B2211/31582—Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line having multiple pressure sources and a single output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/415—Flow control characterised by the connections of the flow control means in the circuit
- F15B2211/41581—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/46—Control of flow in the return line, i.e. meter-out control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6316—Electronic controllers using input signals representing a pressure the pressure being a pilot pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6346—Electronic controllers using input signals representing a state of input means, e.g. joystick position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/635—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements
- F15B2211/6355—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements having valve means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
Definitions
- the present invention relates to a hydraulic drive system for construction machinery.
- Patent Document 1 hydraulic oil discharged from a boom cylinder when a boom of a hydraulic excavator is lowered is accumulated in an accumulator, and hydraulic pressure configured to assist driving of the pump using the accumulated hydraulic oil.
- a drive system is disclosed. Specifically, in this hydraulic drive system, an assist pump that functions as a motor is connected to a first pump and a second pump that are driven by an engine, and hydraulic oil accumulated in an accumulator is guided to the assist pump.
- Patent Document 2 discloses a technique for guiding hydraulic oil discharged from a swing hydraulic motor to a pump suction port when the swing is stopped. However, this does not regenerate energy derived from boom lowering. Further, the technique disclosed in Patent Document 2 is one in which a pump is driven by a motor generator and energy is regenerated by power generation by the motor generator, and is not applicable to a configuration in which the pump is driven by an engine.
- an object of the present invention is to provide a hydraulic drive system for a construction machine that can regenerate energy derived from boom lowering without using an accumulator.
- the present invention provides, from a first aspect, a first cylinder and a second pump driven by an engine, and a boom cylinder and a boom disposed on a circulation line extending from the first pump.
- a boom control valve connected by the raising supply line and the boom lowering supply line, a first suction line for guiding hydraulic oil from the tank to the first pump, and a second suction line for guiding hydraulic oil from the tank to the second pump
- a relief valve provided in the regeneration line and communicating with relief lines, to provide a hydraulic drive system for a construction machine.
- the hydraulic drive system determines whether or not the hydraulic oil discharged from the boom cylinder at the time of a boom lowering operation flows into the first suction line and / or the second suction line through the regeneration line.
- a regenerative switching valve for switching may be provided. According to this configuration, it is possible to select whether to regenerate energy during the boom lowering operation.
- this invention is the boom control connected by the boom cylinder, the boom raising supply line, and the boom lowering supply line which are arrange
- a valve a suction line for introducing hydraulic oil from a tank to the pump, a regenerative line connected to the suction line from the boom control valve or the boom raising supply line, and through which the hydraulic oil discharged from the boom cylinder flows.
- a hydraulic drive system for a construction machine comprising: a check valve provided upstream of a position where the regenerative line is connected to a line; and a relief valve provided on a relief line communicating with the regenerative line.
- the hydraulic drive system may include a regenerative switching valve that switches whether hydraulic oil discharged from the boom cylinder flows into the suction line through the regenerative line during a boom lowering operation. . According to this configuration, it is possible to select whether to regenerate energy during the boom lowering operation.
- the boom control valve includes a first pilot port for a boom raising operation and a second pilot port for a boom lowering operation
- the hydraulic drive system includes: An electromagnetic proportional valve that outputs a secondary pressure to the second pilot port; a pressure sensor that detects a pressure of the regenerative line; and a control device that supplies a command current to the electromagnetic proportional valve. Is connected to the boom control valve, and when the pressure detected by the pressure sensor is less than the set pressure of the relief valve during the boom lowering operation, the control device The out opening area is smaller than the meter out opening area when the pressure detected by the pressure sensor is the set pressure of the relief valve.
- the ⁇ example valve may be controlled.
- the flow rate of the hydraulic oil flowing through the regenerative line is the same as the flow rate of the hydraulic oil discharged from the boom cylinder.
- the discharge flow rate from the boom cylinder during the boom lowering operation is equal to or higher than the discharge flow rate of the pump (the first pump and / or the second pump in the hydraulic drive system from the first side, and the pump in the hydraulic drive system from the second side).
- the pressure in the regenerative line becomes the set pressure of the relief valve, but if the discharge flow rate from the boom cylinder during the boom lowering operation is less than the discharge flow rate of the pump, the pressure in the regenerative line becomes almost zero.
- the pressure of the regenerative line is almost equal to the pressure at the meter-out outlet of the boom control valve, if no action is taken against the pressure drop of the regenerative line, the operation feeling related to the boom lowering (corresponding to the boom lowering operation amount)
- the boom lowering speed (hereinafter the same) may change.
- the pressure in the regenerative line decreases, the meter-out opening area of the boom control valve is reduced, so that the same boom is used regardless of the flow rate of the hydraulic oil discharged from the boom cylinder. An operation feeling related to lowering can be obtained.
- a pump driven by an engine, a regenerative hydraulic motor connected to the pump, and supply of hydraulic oil to a boom cylinder disposed on a circulation line extending from the pump. And a boom control valve that controls discharge, a regenerative line that guides hydraulic oil discharged from the boom cylinder to the regenerative hydraulic motor, and a relief valve provided in a relief line that communicates with the regenerative line.
- a hydraulic drive system for a machine is provided.
- the hydraulic drive system may include a regenerative switching valve that switches whether hydraulic oil discharged from the boom cylinder at the time of a boom lowering operation flows into the regenerative hydraulic motor through the regenerative line. Good. According to this configuration, it is possible to select whether to regenerate energy during the boom lowering operation.
- the boom control valve includes a first pilot port for a boom raising operation and a second pilot port for a boom lowering operation, and the hydraulic drive system includes the second pilot port.
- An electromagnetic proportional valve that outputs a secondary pressure to a pilot port; a pressure sensor that detects a pressure of the regenerative line; and a control device that supplies a command current to the electromagnetic proportional valve;
- the boom control valve is connected to a boom control valve, and when the pressure detected by the pressure sensor is lower than the set pressure of the relief valve during a boom lowering operation, the control device has a meter-out opening area of the boom control valve.
- the electromagnetic proportional valve is smaller than the meter-out opening area when the pressure detected by the pressure sensor is the set pressure of the relief valve. Control may be.
- the flow rate of the hydraulic oil flowing through the regenerative line is the same as the flow rate of the hydraulic oil discharged from the boom cylinder. If the discharge flow from the boom cylinder during the boom lowering operation is greater than or equal to the flow rate through the regenerative hydraulic motor, the pressure in the regenerative line will be the pressure set in the relief valve, but the discharge flow from the boom cylinder during the boom lowering operation will be regenerated. If it is less than the passage flow rate of the hydraulic motor, the pressure of the regenerative line is reduced.
- the operation feeling related to lowering the boom may be changed if no action is taken against the pressure drop of the regenerative line.
- the meter-out opening area of the boom control valve is reduced, so that the same boom is used regardless of the flow rate of the hydraulic oil discharged from the boom cylinder. An operation feeling related to lowering can be obtained.
- the regenerative hydraulic motor is a variable displacement motor that can change a tilt angle
- the regenerative line is connected to the boom control valve
- the hydraulic drive system includes a regenerative hydraulic motor regulator that adjusts a tilt angle of the regenerative hydraulic motor, a pressure sensor that detects a pressure of the regenerative line, and a pressure detected by the pressure sensor during a boom lowering operation. And a control device that controls the regenerative hydraulic motor regulator so as to be maintained at a set pressure of the valve. Even with this configuration, it is possible to obtain the same operation feeling related to lowering the boom regardless of the flow rate of the hydraulic oil discharged from the boom cylinder.
- energy derived from boom lowering can be regenerated without using an accumulator.
- FIG. 1 is a schematic configuration diagram of a hydraulic drive system according to a first embodiment of the present invention. It is a side view of the hydraulic excavator which is an example of a construction machine. It is a schematic block diagram of the hydraulic drive system which concerns on 2nd Embodiment of this invention. It is a graph which shows the relationship between the 2nd operation signal in 2nd Embodiment, and the meter-out opening area of a boom control valve. It is a schematic block diagram of the hydraulic drive system which concerns on 3rd Embodiment of this invention. It is a graph which shows the relationship between the 2nd operation signal in 3rd Embodiment, and the command electric current to the 2nd electromagnetic proportional valve.
- FIG. 1 shows a hydraulic drive system 1A for a construction machine according to a first embodiment of the present invention
- FIG. 2 shows a construction machine 10 on which the hydraulic drive system 1A is mounted.
- the construction machine 10 shown in FIG. 2 is a hydraulic excavator, but the present invention is also applicable to other construction machines such as a hydraulic crane.
- the hydraulic drive system 1A includes a boom cylinder 11, an arm cylinder 12, and a bucket cylinder 13 shown in FIG. 2 as hydraulic actuators, and includes a turning motor and a pair of left and right traveling motors (not shown). Further, as shown in FIG. 1, the hydraulic drive system 1A includes a first main pump 14 and a second main pump 16, and a first main pump 14 and a second main pump 16 for supplying hydraulic oil to those actuators.
- the engine 18 which drives is included.
- actuators other than the boom cylinder 11 are omitted for simplification of the drawing.
- Each of the first main pump 14 and the second main pump 16 is a variable displacement pump whose tilt angle (that is, pump capacity) can be changed.
- the first and second main pumps 14 and 16 are swash plate pumps, but the first and second main pumps 14 and 16 may be oblique shaft pumps.
- the tilt angle of the first main pump 14 is adjusted by the first pump regulator 15, and the tilt angle of the second main pump 16 is adjusted by the second pump regulator 17.
- the discharge flow rate Q1 of the first main pump 14 and the discharge flow rate Q2 of the second main pump 16 may be controlled by a hydraulic negative control method or by an electric positive control method. That is, the first pump regulator 15 and the second pump regulator 17 may be operated by hydraulic pressure or may be operated by an electric signal. Further, the discharge flow rate Q1 of the first main pump 14 and the discharge flow rate Q2 of the second main pump 16 may be controlled by a load sensing method.
- the hydraulic oil is led from the tank 21 to the first main pump 14 through the first suction line 22, and the hydraulic oil is led from the tank 21 to the second main pump 16 through the second suction line 26.
- the first circulation line 23 extends from the first main pump 14 to the tank 21 (the downstream portion of the first circulation line 23 is omitted).
- a plurality of control valves (not shown except for the boom control valve 3) including the boom control valve 3 and the bucket control valve are arranged.
- the boom control valve 3 controls the supply and discharge of the hydraulic oil to the boom cylinder 11, and the other control valves also control the supply and discharge of the hydraulic oil to the individual actuators.
- a parallel line 24 branches off from the first circulation line 23, and hydraulic oil discharged from the first main pump 14 is guided to all control valves on the first circulation line 23 through the parallel line 24.
- a second circulation line 27 extends from the second main pump 16 to the tank 21 (except for an upstream portion of the second circulation line 27).
- a plurality of control valves including a swing control valve and an arm control valve are arranged.
- the swing control valve controls the supply and discharge of hydraulic oil to the swing motor, and the other control valves also control the supply and discharge of hydraulic oil to the individual actuators.
- a parallel line (not shown) is branched from the second circulation line 27, and hydraulic oil discharged from the second main pump 16 is guided to all control valves on the second circulation line 27 through the parallel line. .
- the boom control valve 3 is connected to the boom cylinder 11 by a boom raising supply line 11a and a boom lowering supply line 11b.
- a regeneration line 51 is connected to the boom control valve 3.
- the regenerative line 51 is connected from the boom control valve 3 to both the first suction line 22 and the second suction line 26.
- the hydraulic oil discharged from the boom cylinder 11 flows through the regeneration line 51.
- the boom control valve 3 includes a first pilot port 3a for boom raising operation and a second pilot port 3b for boom lowering operation.
- the boom control valve 3 operates when the boom operation device 45 is operated by the operator.
- the boom operation device 45 includes an operation lever that receives a boom raising operation and a boom lowering operation.
- the boom operation device 45 outputs a first operation signal Sa corresponding to the tilt angle of the operation lever when the operation lever receives a boom raising operation, and responds to the tilt angle of the operation lever when the operation lever receives a boom lowering operation.
- the second operation signal Sb is output.
- the boom operation device 45 is a pilot operation valve connected to the first pilot port 3a and the second pilot port 3b of the boom control valve 3 by the boom raising pilot line 31 and the boom lowering pilot line 32. That is, when the operation lever receives a boom raising operation, the boom operation device 45 outputs the first pilot pressure corresponding to the tilt angle of the operation lever to the first pilot port 3a as the first operation signal Sa, and the operation lever is When the lowering operation is received, the second pilot pressure corresponding to the tilt angle of the operation lever is output as the second operation signal Sb to the second pilot port 3b.
- first suction line 22 and second suction line 26 are provided with check valves 25 and 28 on the upstream side from the position where the regenerative line 51 is connected.
- the regenerative line 51 is connected to the tank 21 via a relief valve 62.
- the regeneration line 51 communicates with a relief line 61 extending from the regeneration line 51 to the tank 21 via the relief valve 62.
- the relief line 61 branches off from the regenerative line 51, but the relief line 61 may branch off from the first suction line 22 between the check valve 25 and the first main pump 14.
- the second intake line 26 may be branched between the check valve 28 and the second main pump 16.
- the set pressure Pc of the relief valve 62 provided in the relief line 61 is set to 90% or less (for example, 6 MPa) of the minimum pressure (for example, 8 MPa) on the head side of the boom cylinder 11 during the boom lowering operation.
- the flow rate of hydraulic fluid flowing through the regenerative line 51 during the boom lowering operation (in this embodiment, the flow rate of hydraulic fluid discharged from the boom cylinder 11) Qr is the first.
- the first main pump 14 and / or the second main pump 16 supplies hydraulic oil to another actuator (for example, the arm cylinder 12), the first main pump 14 and / or the second main pump 16
- the energy required for driving is significantly reduced (when the boom is lowered, less energy is required for supplying hydraulic oil from the first main pump 14 to the boom cylinder 11). Therefore, energy derived from boom lowering can be regenerated.
- energy can be regenerated with a simple configuration of the regenerative line 51, the check valves 25 and 28, and the relief valve 62, a low-cost and highly reliable system can be realized.
- the back pressure is maintained not only on the upstream side of the boom control valve 3 (boom raising supply line 11a) but also on the downstream side of the boom control valve 3 by the relief valve 62.
- the meter-out opening area of the boom control valve 3 is set to be the same as that of the boom control valve in the conventional hydraulic drive system. It is desirable to make it larger than the meter-out opening area by the influence of the set pressure Pc of the relief valve 62.
- the regeneration line 51 is connected to both the first suction line 22 and the second suction line 26.
- the regeneration line 51 may be connected to only one of the first suction line 22 and the second suction line 26.
- the check valve (25 or 28) may not be provided in the suction line to which the regenerative line 51 is not connected.
- the second main pump 16 is not necessarily provided, and hydraulic oil may be supplied from the first main pump 14 to all actuators.
- the regenerative line 51 is connected only to the second suction line 26.
- the regeneration line 51 may be connected only to the first suction line 22 or to both the first suction line 22 and the second suction line 26. This also applies to third to fifth embodiments described later.
- the pressure Pr of the regenerative line 51 becomes the set pressure Pc of the relief valve 62.
- the pressure Pr of the regenerative line 51 becomes substantially zero. Since the pressure Pr of the regenerative line 51 is substantially equal to the pressure at the meter-out outlet of the boom control valve 3, the operation feeling related to lowering the boom is changed if no action is taken against the decrease in the pressure Pr of the regenerative line 51. There is. In the present embodiment, a configuration is adopted in which the operation feeling related to boom lowering does not change even when the pressure Pr of the regenerative line 51 decreases.
- the regenerative line 51 is provided with a pressure sensor 71 that detects the pressure Pr of the regenerative line 51.
- the boom lowering pilot line 32 is provided with a pressure sensor 73 for detecting the second pilot pressure (first operation signal Sa) described in the first embodiment.
- the pressures detected by these pressure sensors 71 and 73 are input to the control device 7.
- FIG. 3 only a part of the control lines is drawn for simplification of the drawing (the same applies to the following embodiments).
- an electromagnetic proportional valve 44 is provided in the boom lowering pilot line 32.
- the electromagnetic proportional valve 44 is an inverse proportional type that outputs a secondary pressure having a negative correlation with the command current I, and is controlled by the control device 7.
- the electromagnetic proportional valve 44 may be a direct proportional type that outputs a secondary pressure having a positive correlation with the command current I.
- the control device 7 controls the boom control valve 3 as shown in FIG.
- the hydraulic drive system 1C of the present embodiment is different from the hydraulic drive system 1B of the second embodiment in that the boom operation device 45 is an electric joystick. That is, the boom operation device 45 outputs the first operation signal Sa and the second operation signal Sb to the control device 7 as electric signals.
- the first pilot port 3 a of the boom control valve 3 is connected to the first electromagnetic proportional valve 41 by the boom raising pilot line 31, and the second pilot port 3 b is connected to the second electromagnetic proportional valve 42 by the boom lowering pilot line 32. It is connected.
- the first electromagnetic proportional valve 41 and the second electromagnetic proportional valve 42 are connected to the sub pump 19 by a primary pressure line 43.
- the sub pump 19 is driven by the engine 18 described in the first embodiment.
- the first electromagnetic proportional valve 41 and the second electromagnetic proportional valve 42 are direct proportional types that output a secondary pressure having a positive correlation with the command current I, and are controlled by the control device 7.
- the control device 7 supplies a command current I proportional to the first operation signal Sa to the first electromagnetic proportional valve 41, and the first electromagnetic proportional valve 41 is The secondary pressure having a magnitude corresponding to the command current I is output to the first pilot port 3 a of the boom control valve 3.
- the control device 7 sends a command current I proportional to the second operation signal Sb to the second electromagnetic proportional valve 42, and the second electromagnetic proportional valve. 42 outputs a secondary pressure having a magnitude corresponding to the command current I to the second pilot port 3 b of the boom control valve 3.
- the control device 7 when the pressure Pr of the regenerative line 51 detected by the pressure sensor 71 is less than the set pressure Pc of the relief valve 62 during the boom lowering operation, the control device 7 as shown in FIG.
- the second electromagnetic proportional so that the meter-out opening area of the boom control valve 3 is smaller than the meter-out opening area when the pressure Pr of the regeneration line 51 detected by the pressure sensor 71 is the set pressure Pc of the relief valve 62.
- the hydraulic drive system 1D of this embodiment is different from the hydraulic drive system 1B of the second embodiment in that a regeneration switching valve 52 is provided in the regeneration line 51.
- a tank line 53 is connected to the regeneration switching valve 52.
- the regenerative switching valve 52 is for switching whether or not the hydraulic oil discharged from the boom cylinder 11 during the boom lowering operation is caused to flow into the second suction line 26 through the regenerative line 51.
- the regenerative switching valve 52 includes a non-regenerative position (a lower position in FIG. 7) where the upstream portion of the regenerative line 51 communicates with the tank line 53, and an upstream portion of the regenerative line 51 downstream of the regenerative line 51. It shifts between the regenerative position (the upper position in FIG. 7) that communicates with the side portion.
- the regenerative switching valve 52 may be an on / off valve that instantaneously switches from the non-regenerative position to the regenerative position or vice versa, but at least when the regenerative line 51 switches from the non-regenerative position to the regenerative position, Even with a variable throttle valve, the degree of communication between the tank line 53 gradually decreases and the degree of communication between the upstream portion of the regeneration line 51 and the downstream portion of the regeneration line 51 gradually increases. Good. Further, the regenerative switching valve 52 is not necessarily a single valve, and may be composed of a pair of on / off valves or variable throttle valves.
- the regenerative switching valve 52 is controlled by the control device 7 based on the second operation signal Sb (in this embodiment, the second pilot pressure) output from the boom operation device 45.
- the control device 7 switches the regenerative switching valve 52 to the regenerative position, and the second operation signal Sb is not output from the boom operation device 45. Maintains the regenerative switching valve 52 in the non-regenerative position.
- the control of the regenerative switching valve 52 is not limited to this.
- the control device 7 may maintain the regenerative switching valve 52 at the non-regenerative position even when the second operation signal Sb is output from the boom operation device 45.
- the pressure at the meter-out outlet of the boom control valve 3 becomes substantially zero, so that the operation feeling related to the boom lowering as described above is not changed.
- Control also needs to be adopted when a boom lowering operation is performed, which complicates the control algorithm.
- the control is such that the regenerative switching valve 52 is always switched to the regenerative position during the boom lowering operation as in this embodiment, the control algorithm can be simplified.
- the hydraulic drive system 1E of the present embodiment is different from the hydraulic drive system 1B of the second embodiment in that a regenerative switching valve 52A is provided in the boom raising supply line 11a, and the regenerative line 51 is connected to the regenerative switching valve 52A.
- the regeneration line 51 may be connected only to the first suction line 22 or to both the first suction line 22 and the second suction line 26.
- the regenerative switching valve 52A is for switching whether or not the hydraulic oil discharged from the boom cylinder 11 during the boom lowering operation is caused to flow into the second suction line 26 through the regenerative line 51. Specifically, the regenerative switching valve 52A communicates the distal portion (distal portion) on the boom cylinder 11 side of the boom raising supply line 11a with the proximal portion (proximal portion) on the boom control valve 3 side and from the regenerative line 51.
- a non-regenerative position for blocking left side position in FIG. 8
- a regenerative preparation position for blocking the distal portion of the boom raising supply line 11a from the proximal portion and the regeneration line 51 center position in FIG.
- the regeneration switching valve 52A is a variable throttle valve that gradually increases the degree of communication between the boom raising supply line 11a and the regeneration line 51 when switching from the regeneration preparation position to the regeneration position.
- the regenerative switching valve 52A is controlled by the control device 7 based on the second operation signal Sb (second pilot pressure in this embodiment) output from the boom operation device 45.
- the control device 7 first turns off the regeneration switching valve 52A by supplying a predetermined current to the regeneration switching valve 52A. Switching from the regenerative position (left side position) to the regenerative preparation position (center position), and further, the regenerative switching valve 52A is gradually shifted to the regenerative position (right side position) according to the magnitude of the second operation signal Sb (in other words, , Control the direction to regenerate energy).
- the control device 7 maintains the regenerative switching valve 52A in the non-regenerative position (left side position) by not supplying current to the regenerative switching valve 52A. .
- the regenerative switching valve 52A By operating the regenerative switching valve 52A in this way, hydraulic oil discharged from the boom cylinder 11 flows into the tank 21 through the boom control valve 3 and the tank line 29 during the boom raising operation, and no extra pressure is generated. Therefore, in the hydraulic drive system 1E in which the energy derived from the boom lowering is regenerated, the loss of the pump driving power during the boom raising operation is small.
- the hydraulic drive system 1F of the construction machine which concerns on 6th Embodiment of this invention is demonstrated.
- the regenerative hydraulic motor 8 is connected to the first main pump 14 and the second main pump 16.
- a regeneration line 55 is connected from the boom control valve 3 to the inlet of the regeneration hydraulic motor 8. That is, the regenerative line 55 guides the hydraulic oil discharged from the boom cylinder 11 to the regenerative hydraulic motor 8.
- the regenerative line 55 communicates with a relief line 61 provided with a relief valve 62.
- the boom operation device 45 is a pilot operation valve as in the first embodiment.
- the second main pump 16 is not necessarily provided, and hydraulic oil may be supplied from the first main pump 14 to all actuators.
- a tank line 81 extends to the tank 21 from the outlet of the regenerative hydraulic motor 8.
- the regenerative hydraulic motor 8 is a variable displacement hydraulic motor whose tilt angle (ie, motor capacity) can be changed.
- the regenerative hydraulic motor 8 is a swash plate type hydraulic motor. The tilt angle of the regenerative hydraulic motor 8 is adjusted by a regenerative hydraulic motor regulator 82.
- a replenishment line 56 is connected to the regenerative line 55, and when the hydraulic oil supplied to the regenerative hydraulic motor 8 through the regenerative line 55 is insufficient, the tank 21 passes through the replenishment line 56 to the regenerative hydraulic motor 8. Hydraulic oil is supplied.
- the replenishment line 56 is provided with a check valve 57 that prevents backflow of hydraulic oil to the tank 21.
- the regenerative line 55 is provided with a pressure sensor 71 for detecting the pressure Pr of the regenerative line 55 as in the first embodiment.
- the regenerative hydraulic motor regulator 82 is controlled by the control device 7 based on the pressure Pr of the regenerative line 55 detected by the pressure sensor 71.
- the regenerative hydraulic motor regulator 82 may be operated by hydraulic pressure or may be operated by an electric signal.
- the regenerative hydraulic motor regulator 82 is controlled by the control device 7 via an electromagnetic proportional valve (not shown) connected to the regenerative hydraulic motor regulator 82.
- the flow rate Qr of hydraulic fluid flowing through the regenerative line 55 during the boom lowering operation (in this embodiment, the flow rate of hydraulic fluid discharged from the boom cylinder 11) is sufficient. If so, the hydraulic fluid maintained at the set pressure of the relief valve 62 is guided to the regenerative hydraulic motor 8. Thereby, driving of the first main pump 14 and the second main pump 16 is assisted. Therefore, energy derived from boom lowering can be regenerated. In addition, since energy can be regenerated with a simple configuration of the regenerative line 55, the regenerative hydraulic motor 8, and the relief valve 62, a low-cost and highly reliable system can be realized.
- the pressure Pr of the regenerative line 55 becomes the set pressure Pc of the relief valve 62. If the discharge flow rate Qr from the boom cylinder 11 at that time is less than the passage flow rate Qm of the regenerative hydraulic motor 8, the pressure Pr of the regenerative line 55 decreases. Since the pressure Pr of the regenerative line 55 is substantially equal to the pressure at the meter-out outlet of the boom control valve 3, the operation feeling related to lowering the boom will change if no action is taken against the decrease in the pressure Pr of the regenerative line 55. There is. In the present embodiment, a configuration is employed in which the operation feeling related to the boom lowering does not change even when the pressure Pr of the regenerative line 55 decreases.
- control device 7 controls the regenerative hydraulic motor regulator 82 so that the pressure Pr of the regenerative line 55 detected by the pressure sensor 71 is maintained at the set pressure Pc of the relief valve 62 during the boom lowering operation.
- the same operation feeling related to lowering the boom can be obtained regardless of the flow rate Qr of the hydraulic oil discharged from the boom cylinder 11.
- the hydraulic drive system 1G of the construction machine which concerns on 7th Embodiment of this invention is demonstrated.
- the hydraulic drive system 1G of the present embodiment is different from the hydraulic drive system 1F of the sixth embodiment in that a regeneration switching valve 58 is provided on the regeneration line 55.
- a tank line 59 is connected to the regeneration switching valve 58.
- the regenerative switching valve 58 is for switching whether or not the hydraulic oil discharged from the boom cylinder 11 during the boom lowering operation flows into the regenerative hydraulic motor 8 through the regenerative line 55.
- the regenerative switching valve 58 includes a non-regenerative position (a lower position in FIG. 10) where the upstream portion of the regenerative line 55 communicates with the tank line 59, and an upstream portion of the regenerative line 55 downstream of the regenerative line 55. It shifts between the regenerative position (the upper position in FIG. 10) that communicates with the side portion.
- the regenerative switching valve 58 may be an on / off valve that instantaneously switches from the non-regenerative position to the regenerative position or vice versa. However, at least when switching from the non-regenerative position to the regenerative position, the upstream side portion of the regenerative line 55 Even with a variable throttle valve, the degree of communication between the tank line 59 gradually decreases, and the degree of communication between the upstream portion of the regeneration line 55 and the downstream portion of the regeneration line 55 gradually increases. Good. Further, the regeneration switching valve 58 is not necessarily a single valve, and may be configured by a pair of on / off valves or variable throttle valves.
- the regenerative switching valve 58 is controlled by the control device 7 based on the second operation signal Sb (second pilot pressure in the present embodiment) output from the boom operation device 45.
- the control device 7 switches the regenerative switching valve 58 to the regenerative position, and the second operation signal Sb is not output from the boom operation device 45. Maintains the regenerative switching valve 58 in the non-regenerative position.
- the hydraulic drive system 1H of the construction machine which concerns on 8th Embodiment of this invention is demonstrated.
- the hydraulic drive system 1G of the present embodiment is different from the hydraulic drive system 1G of the seventh embodiment in that the boom operating device 45 is the electric joystick described in the third embodiment, and the first and second boom control valves 3 are provided.
- the first and second electromagnetic proportional valves 41 and 42 are connected to the pilot ports 3a and 3b, respectively, and the regenerative hydraulic motor 8 is a fixed displacement motor.
- the control device 7 controls the boom control valve 3 as shown in FIG.
- the meter-out opening area of the boom control valve 3 is reduced when the pressure Pr of the regenerative line 55 decreases, the same boom lowering is performed regardless of the flow rate Qr of the hydraulic oil discharged from the boom cylinder 11. Operation feeling can be obtained.
- the control of the regenerative hydraulic motor regulator 82 of the sixth embodiment may be combined with the control of the present embodiment.
- the present invention is not limited to the first to eighth embodiments described above, and various modifications can be made without departing from the scope of the present invention.
- the hydraulic oil discharged from the turning motor during the turning deceleration operation is guided to the regeneration line (51 or 55) to regenerate energy derived from the turning deceleration. Good.
- a regenerative switching valve 52A is provided in the boom raising supply line 11a as shown in FIG. 8, and the regenerative line 55 is connected to the regenerative switching valve 52A. May be.
- the tank line 29 is connected to the boom control valve 3 as in FIG.
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Abstract
Description
図1に、本発明の第1実施形態に係る建設機械の油圧駆動システム1Aを示し、図2に、その油圧駆動システム1Aが搭載された建設機械10を示す。図2に示す建設機械10は油圧ショベルであるが、本発明は、油圧クレーンなどの他の建設機械にも適用可能である。
本実施形態では、回生ライン51が第1吸入ライン22と第2吸入ライン26の双方につながっていた。しかし、回生ライン51は、第1吸入ライン22と第2吸入ライン26のどちらか一方だけにつながっていてもよい。この場合、回生ライン51がつながらない方の吸入ラインには、逆止弁(25または28)が設けられていなくてもよい。
次に、図3および図4を参照して、本発明の第2実施形態に係る建設機械の油圧駆動システム1Bを説明する。なお、本実施形態および後述する第3~第8実施形態において、先に説明した実施形態と同一構成要素には同一符号を付し、重複した説明は省略する。
次に、図5および図6を参照して、本発明の第3実施形態に係る建設機械の油圧駆動システム1Cを説明する。
次に、図7を参照して、本発明の第4実施形態に係る建設機械の油圧駆動システム1Dを説明する。
次に、図8を参照して、本発明の第5実施形態に係る建設機械の油圧駆動システム1Eを説明する。
次に、図9を参照して、本発明の第6実施形態に係る建設機械の油圧駆動システム1Fを説明する。本実施形態では、第1メインポンプ14および第2メインポンプ16に回生油圧モータ8が連結されている。そして、この回生油圧モータ8の流入口に、ブーム制御弁3から回生ライン55がつながっている。つまり、回生ライン55は、ブームシリンダ11から排出される作動油を回生油圧モータ8に導く。回生ライン55は、第1実施形態と同様に、リリーフ弁62が設けられた逃しライン61と連通している。ブーム操作装置45は、第1実施形態と同様にパイロット操作弁である。
ブームシリンダ11から排出される作動油の流量Qrに拘らずに同一のブーム下げに関する操作フィーリングを得るためには、回生油圧モータレギュレータ82を制御する代わりに、第2実施形態と同様の構成を採用してもよい。具体的には、図3に示すように、ブーム下げパイロットライン32に電磁比例弁44を設け、この電磁比例弁44を第2実施形態と同様に制御すればよい。あるいは、回生油圧モータレギュレータ82の制御と電磁比例弁44の制御を組み合わせてもよい。
次に、図10を参照して、本発明の第7実施形態に係る建設機械の油圧駆動システム1Gを説明する。本実施形態の油圧駆動システム1Gが第6実施形態の油圧駆動システム1Fと異なる点は、回生ライン55に回生切換弁58が設けられている点である。回生切換弁58には、タンクライン59が接続されている。
次に、図11を参照して、本発明の第8実施形態に係る建設機械の油圧駆動システム1Hを説明する。本実施形態の油圧駆動システム1Gが第7実施形態の油圧駆動システム1Gと異なる点は、ブーム操作装置45が第3実施形態で説明した電気ジョイスティックであり、ブーム制御弁3の第1および第2パイロットポート3a,3bにそれぞれ第1および第2電磁比例弁41,42が接続されている点と、回生油圧モータ8が固定容量型のモータである点である。
本発明は上述した第1~第8実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の変形が可能である。例えば、第1~第8実施形態において、回生ライン(51または55)に、旋回減速操作時に旋回モータから排出される作動油を導いて、旋回減速に由来するエネルギをも回生するようにしてもよい。
10 建設機械
11 ブームシリンダ
11a ブーム上げ供給ライン
11b ブーム下げ供給ライン
14 第1メインポンプ(第1ポンプ)
16 第2メインポンプ(第2ポンプ)
18 エンジン
21 タンク
22,26 吸入ライン
23,27 循環ライン
25,28 逆止弁
3 ブーム制御弁
3a 第1パイロットポート
3b 第2パイロットポート
41,42,44 電磁比例弁
45 ブーム操作装置
51,55 回生ライン
52,52A,58 回生切換弁
61 逃しライン
62 リリーフ弁
7 制御装置
71,73 圧力センサー
8 回生油圧モータ
82 回生油圧モータレギュレータ
Claims (9)
- エンジンにより駆動される第1ポンプおよび第2ポンプと、
前記第1ポンプから延びる循環ライン上に配置された、ブームシリンダとブーム上げ供給ラインおよびブーム下げ供給ラインにより接続されたブーム制御弁と、
タンクから前記第1ポンプへ作動油を導く第1吸入ラインと、
前記タンクから前記第2ポンプへ作動油を導く第2吸入ラインと、
前記ブーム制御弁または前記ブーム上げ供給ラインから前記第1吸入ラインおよび前記第2吸入ラインの少なくとも一方につながる、前記ブームシリンダから排出される作動油が流れる回生ラインと、
前記第1吸入ラインおよび/または前記第2吸入ラインにおける前記回生ラインがつながる位置よりも上流側に設けられた逆止弁と、
前記回生ラインと連通する逃しラインに設けられたリリーフ弁と、
を備える、建設機械の油圧駆動システム。 - ブーム下げ操作時に前記ブームシリンダから排出される作動油を前記回生ラインを通じて前記第1吸入ラインおよび/または第2吸入ラインに流入させるか否かを切り換える回生切換弁を備える、請求項1に記載の建設機械の油圧駆動システム。
- エンジンにより駆動されるポンプと、
前記ポンプから延びる循環ライン上に配置された、ブームシリンダとブーム上げ供給ラインおよびブーム下げ供給ラインにより接続されたブーム制御弁と、
タンクから前記ポンプへ作動油を導く吸入ラインと、
前記ブーム制御弁または前記ブーム上げ供給ラインから前記吸入ラインにつながる、前記ブームシリンダから排出される作動油が流れる回生ラインと、
前記吸入ラインにおける前記回生ラインがつながる位置よりも上流側に設けられた逆止弁と、
前記回生ラインと連通する逃しラインに設けられたリリーフ弁と、
を備える、建設機械の油圧駆動システム。 - ブーム下げ操作時に前記ブームシリンダから排出される作動油を前記回生ラインを通じて前記吸入ラインに流入させるか否かを切り換える回生切換弁を備える、請求項3に記載の建設機械の油圧駆動システム。
- 前記ブーム制御弁は、ブーム上げ操作用の第1パイロットポートとブーム下げ操作用の第2パイロットポートを含み、
前記第2パイロットポートへ二次圧を出力する電磁比例弁と、
前記回生ラインの圧力を検出する圧力センサーと、
前記電磁比例弁へ指令電流を送給する制御装置と、を備え、
前記回生ラインは、前記ブーム制御弁に接続されており、
前記制御装置は、ブーム下げ操作時に、前記圧力センサーで検出される圧力が前記リリーフ弁の設定圧未満である場合には、前記ブーム制御弁のメータアウト開口面積が、前記圧力センサーで検出される圧力が前記リリーフ弁の設定圧である場合のメータアウト開口面積よりも小さくなるように前記電磁比例弁を制御する、請求項1~4のいずれか一項に記載の建設機械の油圧駆動システム。 - エンジンにより駆動されるポンプと、
前記ポンプに連結された回生油圧モータと、
前記ポンプから延びる循環ライン上に配置された、ブームシリンダに対する作動油の供給および排出を制御するブーム制御弁と、
前記ブームシリンダから排出される作動油を前記回生油圧モータに導く回生ラインと、
前記回生ラインと連通する逃しラインに設けられたリリーフ弁と、
を備える、建設機械の油圧駆動システム。 - ブーム下げ操作時に前記ブームシリンダから排出される作動油を前記回生ラインを通じて前記回生油圧モータに流入させるか否かを切り換える回生切換弁を備える、請求項6に記載の建設機械の油圧駆動システム。
- 前記ブーム制御弁は、ブーム上げ操作用の第1パイロットポートとブーム下げ操作用の第2パイロットポートを含み、
前記第2パイロットポートへ二次圧を出力する電磁比例弁と、
前記回生ラインの圧力を検出する圧力センサーと、
前記電磁比例弁へ指令電流を送給する制御装置と、を備え、
前記回生ラインは、前記ブーム制御弁に接続されており、
前記制御装置は、ブーム下げ操作時に、前記圧力センサーで検出される圧力が前記リリーフ弁の設定圧未満である場合には、前記ブーム制御弁のメータアウト開口面積が、前記圧力センサーで検出される圧力が前記リリーフ弁の設定圧である場合のメータアウト開口面積よりも小さくなるように前記電磁比例弁を制御する、請求項6または7に記載の建設機械の油圧駆動システム。 - 前記回生油圧モータは、傾転角が変更可能な可変容量型のモータであり、
前記回生ラインは、前記ブーム制御弁に接続されており、
前記回生油圧モータの傾転角を調整する回生油圧モータレギュレータと、
前記回生ラインの圧力を検出する圧力センサーと、
ブーム下げ操作時に、前記圧力センサーで検出される圧力が前記リリーフ弁の設定圧に維持されるように前記回生油圧モータレギュレータを制御する制御装置と、を備える、請求項6~8のいずれか一項に記載の建設機械の油圧駆動システム。
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US15/574,339 US20180291935A1 (en) | 2015-05-15 | 2016-04-28 | Hydraulic drive system of construction machine |
GB1719101.6A GB2554020A (en) | 2015-05-15 | 2016-04-28 | System for hydraulically driving construction equipment |
CN201680028005.2A CN107532628A (zh) | 2015-05-15 | 2016-04-28 | 建筑机械的油压驱动系统 |
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JP6316776B2 (ja) * | 2015-06-09 | 2018-04-25 | 日立建機株式会社 | 作業機械の油圧駆動システム |
JP6802766B2 (ja) * | 2017-08-03 | 2020-12-23 | 株式会社豊田自動織機 | 産業車両の油圧駆動装置 |
US10816018B2 (en) | 2017-08-03 | 2020-10-27 | Kabushiki Kaisha Toyota Jidoshokki | Hydraulic driving device of industrial vehicle |
JP6941517B2 (ja) * | 2017-09-15 | 2021-09-29 | 川崎重工業株式会社 | 建設機械の油圧駆動システム |
JP6768106B2 (ja) * | 2019-03-22 | 2020-10-14 | Kyb株式会社 | 流体圧制御装置 |
JP2024002329A (ja) * | 2022-06-23 | 2024-01-11 | 川崎重工業株式会社 | 液圧駆動装置 |
JP2024002332A (ja) * | 2022-06-23 | 2024-01-11 | 川崎重工業株式会社 | 液圧駆動装置 |
EP4375517A1 (de) * | 2022-11-28 | 2024-05-29 | Scanwill ApS | Hydraulisches vorschaltgerät für einfachwirkenden hydraulikzylinder |
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JP5317517B2 (ja) * | 2008-04-14 | 2013-10-16 | カヤバ工業株式会社 | ハイブリッド建設機械の制御装置 |
KR101364396B1 (ko) * | 2008-11-28 | 2014-02-17 | 스미도모쥬기가이고교 가부시키가이샤 | 하이브리드식 작업기계의 제어방법, 및 하이브리드식 작업기계의 펌프출력 제한방법 |
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JP2006064071A (ja) * | 2004-08-26 | 2006-03-09 | Shin Caterpillar Mitsubishi Ltd | 流体圧駆動回路 |
JP2008157407A (ja) * | 2006-12-26 | 2008-07-10 | Hy:Kk | 液圧駆動装置 |
JP2013087831A (ja) * | 2011-10-17 | 2013-05-13 | Kobe Steel Ltd | 油圧制御装置及びこれを備えた作業機械 |
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IT201700042145A1 (it) * | 2017-04-14 | 2018-10-14 | Walvoil Spa | Circuito idraulico con funzione combinata di compensazione e recupero energetico |
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CN107532628A (zh) | 2018-01-02 |
GB201719101D0 (en) | 2018-01-03 |
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