WO2016183968A1 - 阵列基板及其制造方法、显示面板、掩模板 - Google Patents
阵列基板及其制造方法、显示面板、掩模板 Download PDFInfo
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- WO2016183968A1 WO2016183968A1 PCT/CN2015/089363 CN2015089363W WO2016183968A1 WO 2016183968 A1 WO2016183968 A1 WO 2016183968A1 CN 2015089363 W CN2015089363 W CN 2015089363W WO 2016183968 A1 WO2016183968 A1 WO 2016183968A1
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D84/00—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
- H10D84/01—Manufacture or treatment
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D64/00—Electrodes of devices having potential barriers
- H10D64/01—Manufacture or treatment
- H10D64/013—Manufacture or treatment of electrodes having a conductor capacitively coupled to a semiconductor by an insulator
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/01—Manufacture or treatment
- H10D30/021—Manufacture or treatment of FETs having insulated gates [IGFET]
- H10D30/031—Manufacture or treatment of FETs having insulated gates [IGFET] of thin-film transistors [TFT]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/67—Thin-film transistors [TFT]
- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/01—Manufacture or treatment
- H10D86/021—Manufacture or treatment of multiple TFTs
- H10D86/0231—Manufacture or treatment of multiple TFTs using masks, e.g. half-tone masks
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/441—Interconnections, e.g. scanning lines
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136231—Active matrix addressed cells for reducing the number of lithographic steps
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136231—Active matrix addressed cells for reducing the number of lithographic steps
- G02F1/136236—Active matrix addressed cells for reducing the number of lithographic steps using a grey or half tone lithographic process
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
- G02F1/13685—Top gates
Definitions
- the present invention relates to the field of display technologies, and in particular, to a method for fabricating an array substrate, an array substrate manufactured by the method, a display panel including the array substrate, and a mask.
- Thin film transistor liquid crystal display (English: Thin-film transistor liquid crystal display; referred to as: TFT-LCD) is one of the most liquid crystal displays. In the lithography process of a TFT-LCD, it is necessary to use a mask for patterning.
- the principle of patterning the TFT-LCD array substrate using the mask is as follows: first, the photoresist is coated on the substrate, and then the mask is irradiated with the light source, and the transmitted light is transmitted through the mask to the substrate. The photoresist is sensitized, and then developed (the sensitized photoresist is dissolved by chemical action) to cure the unphotosensitive photoresist, and finally the substrate is subjected to etching to obtain a pattern to be formed.
- each mask uniquely corresponds to one pattern. Since the manufacturing process of the array substrate requires sequentially forming a plurality of patterns on the substrate, it is necessary to purchase a plurality of masks corresponding to the pattern to be formed, and the mask is expensive, and therefore, the manufacturing process of the array substrate It is cumbersome and has a high manufacturing cost.
- the present invention provides a method for manufacturing an array substrate, an array substrate manufactured by the method, a display panel including the array substrate, and a mask.
- the technical solution is as follows:
- a method of fabricating an array substrate comprising:
- a second mask pattern is formed on the base substrate on which the first mask pattern is formed by using the semi-transmissive region of the mask and the opaque region.
- the forming the first mask pattern by using the opaque region of the mask on the substrate substrate comprises:
- the negative photoresist is stripped.
- the forming a second mask pattern by using the semi-transmissive region of the mask and the opaque region on the substrate formed with the first mask pattern comprises:
- the positive photoresist is peeled off.
- the first mask pattern is a via pattern.
- the first film layer is a passivation layer film.
- the second film layer is an indium tin oxide film.
- the opaque region is located in the semi-transmissive region.
- the shape of the opaque region is any one of a rectangle, a square, a triangle, and a circle.
- the shape of the boundary of the semi-transmissive region is any one of a rectangle, a square, a triangle, and a circle.
- an array substrate is provided that is fabricated using the method of any of the first aspects.
- a display panel comprising the array substrate of the second aspect.
- a mask comprising:
- a transparent substrate on which a semi-transmissive region, an opaque region formed on the semi-transmissive region, and a total light transmission other than the semi-transmissive region and the opaque region are formed region;
- the opaque region is used to form a first mask pattern of the array substrate, and the semi-transmissive region and the opaque region are used to jointly form a second mask pattern of the array substrate.
- the mask further comprises a semi-permeable membrane formed on the transparent substrate, and the semi-transmissive region is formed on the semi-permeable membrane.
- the first mask pattern is a via pattern.
- the shape of the opaque region is any one of a rectangle, a square, a triangle, and a circle.
- the shape of the boundary of the semi-transmissive region is any one of a rectangle, a square, a triangle, and a circle.
- the invention provides an array substrate and a manufacturing method thereof, a display panel, a display device and a mask plate.
- a first mask pattern is formed on the substrate substrate by using an opaque region of the mask, and then a first mask is formed.
- the semi-transmissive region and the opaque region of the same mask are formed on the base substrate of the film pattern to form a second mask pattern.
- the manufacturing process of the array substrate is simplified and reduced. Manufacturing costs.
- FIG. 1 is a flow chart of a method of fabricating an array substrate according to an embodiment of the present invention
- FIG. 2 is a schematic structural view of a mask provided by an embodiment of the present invention.
- FIG. 3 is a schematic structural view showing a shape of an opaque region and a boundary shape of a semi-transmissive region of a mask according to an embodiment of the present invention
- FIG. 4 is a schematic structural view of another mask provided by an embodiment of the present invention.
- FIG. 5 is a flowchart of a method for forming a first mask pattern according to an embodiment of the present invention
- FIG. 6 is a schematic structural view of a base substrate formed with a first film layer according to an embodiment of the present invention.
- FIG. 7 is a schematic structural view of a base substrate coated with a negative photoresist on a first film layer according to an embodiment of the present invention
- FIG. 8 is a schematic structural view showing exposure of a substrate by strong light according to an embodiment of the present invention.
- FIG. 9 is a side view of a substrate after the negative photoresist is dissolved according to an embodiment of the present invention.
- FIG. 10 is a top plan view of a substrate after the negative photoresist is dissolved according to an embodiment of the present invention
- FIG. 11 is a schematic structural view of a substrate substrate after forming a first mask pattern according to an embodiment of the present invention.
- FIG. 12 is a side view of a substrate after the negative photoresist is peeled off according to an embodiment of the present invention
- FIG. 13 is a plan view of a substrate after the negative photoresist is peeled off according to an embodiment of the invention.
- FIG. 14 is a flowchart of a method for forming a second mask pattern on a substrate according to an embodiment of the present invention.
- FIG. 15 is a schematic structural view of a base substrate forming a second film layer according to an embodiment of the present invention.
- FIG. 16 is a schematic structural view of a base substrate coated with a positive photoresist according to an embodiment of the present invention.
- 17 is a schematic structural view showing exposure of a substrate by weak light according to an embodiment of the present invention.
- FIG. 18 is a side view of a base substrate provided by an embodiment of the present invention after a positive photoresist is dissolved;
- 19 is a plan view of a base substrate provided by an embodiment of the present invention after a positive photoresist is dissolved;
- FIG. 20 is a schematic structural view of a substrate substrate after forming a second mask pattern according to an embodiment of the present invention.
- 21 is a side view of a substrate substrate after stripping a positive photoresist according to an embodiment of the present invention.
- FIG. 22 is a plan view of the base substrate provided by the embodiment of the present invention after stripping the positive photoresist.
- the embodiment of the invention provides a method for manufacturing an array substrate. As shown in FIG. 1 , the method includes:
- Step 100 Providing a mask including a transparent substrate on which a semi-transmissive region, an opaque region formed on the semi-transmissive region, and the semi-transmissive region and the impervious layer are formed A fully transparent area outside the light area.
- Step 101 forming a first mask pattern on the base substrate by using an opaque region of the mask.
- the mask comprises: a transparent substrate, a semi-transparent region is formed on the transparent substrate, and an opaque region is formed on the transparent substrate on which the semi-transmissive region is formed, and the transparent substrate is separated from the semi-transparent region and the opaque region.
- the area is a fully transparent area.
- Step 102 Form a second mask pattern on the base substrate on which the first mask pattern is formed by using the semi-transmissive region and the opaque region of the mask.
- a first mask pattern is formed on the substrate substrate by using the opaque region of the mask, and then the same mask is used on the substrate substrate on which the first mask pattern is formed.
- the semi-transmissive region and the opaque region of the diaphragm form a second mask pattern, which simplifies the manufacturing process of the array substrate and reduces the manufacturing cost compared to the existing array substrate manufacturing technology.
- the mask 10 includes a transparent substrate 101, a semi-transmissive region 102 is formed on the transparent substrate 101, and an opaque region 103 is formed on the transparent substrate 101 on which the semi-transmissive region 102 is formed.
- a region other than the semi-transmissive region 102 and the opaque region 103 on the transparent substrate 101 is the fully transparent region 104.
- the opaque region 103 is located within the semi-transmissive region 102.
- the shape of the opaque region may be any one of a rectangle, a square, a triangle, and a circle.
- the shape of the boundary of the semi-transmissive region may be any one of a rectangle, a square, a triangle, and a circle.
- FIG. 3 is a schematic view showing a shape of a shape of the opaque region and a boundary of the semi-transmissive region.
- the opaque region 103 in FIG. 3 has a triangular shape, and the boundary of the semi-transmissive region 102 has a circular shape. shape.
- the area indicated by 104 in Fig. 3 is a fully transparent region.
- the first mask pattern may be a via pattern.
- the second mask pattern can be a normal layout pattern.
- the first mask pattern (via pattern) is used as the passivation layer pattern
- the second mask pattern is 2 indium tin oxide (Indium-Tin Oxide; ITO).
- ITO indium-Tin Oxide
- Step 101 is as shown in FIG. 5, and may include:
- Step 1011 forming a first film layer on the base substrate on which the active drain metal pattern is formed.
- the first film layer can be a passivation layer film.
- a first film layer 502 that is, a passivation layer film, is formed on the base substrate 501 on which the active drain metal pattern 504 is formed.
- Step 1012 Apply a negative photoresist on the base substrate on which the first film layer is formed.
- a negative photoresist 503 is coated on a base substrate 501 on which a first film layer 502, that is, a passivation film is formed.
- 504 in Figure 7 is a source drain metal pattern.
- the negative photoresist becomes insoluble after being exposed to light, and the unsensitized portion during development is dissolved in the developer.
- Step 1013 using an opaque region of the mask, and exposing the substrate coated with the negative photoresist by strong light.
- the opaque region 103 of the mask 10 is used, and the substrate 501 coated with the negative photoresist 503 is exposed by strong light.
- the transmittance of the strong light to the semi-transmissive region of the mask is 1.
- the base substrate coated with the negative photoresist is exposed by strong light. At this time, the opaque region cannot transmit light, and the corresponding negative photoresist cannot be sensitized.
- Step 1014 developing and etching the exposed substrate to obtain a first mask pattern.
- FIG. 9 is a side view of the substrate after the unphotosensitive negative photoresist is dissolved, the substrate is indicated by 501, the passivation film is indicated by 502, the negative photoresist is indicated by 503, and the source is represented by 504. Drain metal pattern.
- Figure 10 is a plan view corresponding to Figure 9, in which a passivation film is indicated by 502 and a negative photoresist is indicated by 503. After etching, a first mask pattern, that is, a passivation layer pattern 5001, is obtained, as shown in FIG.
- Step 1015 stripping the negative photoresist.
- FIG. 12 is a side view of the base substrate after peeling off the negative photoresist, the passivation layer pattern is indicated by 5001, the base substrate is indicated by 501, and the source and drain metal patterns are indicated by 504.
- 13 is a plan view corresponding to FIG. 12, in which reference numeral 504 denotes a source-drain metal pattern, and 5001 denotes a passivation layer pattern.
- step 102 can include:
- Step 1021 forming a second film layer on the base substrate on which the first mask pattern is formed.
- Step 1022 Apply a positive photoresist on the base substrate on which the second film layer is formed.
- a positive photoresist 506 is coated on the base substrate 501 on which the 2 ITO film 505 is formed.
- a source drain metal pattern is indicated by 504, and a passivation layer pattern is indicated by 5001.
- the positive photoresist becomes soluble after being exposed to light, and the photosensitive portion during development is dissolved in the developer.
- Step 1023 using a semi-transmissive region and an opaque region of the mask, and exposing the substrate coated with the positive photoresist by weak light.
- the opaque region 103 and the semi-transmissive region 102 of the mask 10 are used, and the substrate 501 coated with the positive photoresist 506 is exposed by weak light. Low light for the mask
- the transmittance in the semi-transmissive region is 2/5 to 1/2.
- the base substrate coated with the positive photoresist is exposed by weak light.
- the opaque region 103 cannot transmit light, and the semi-transmissive region 102 partially transmits light, and the corresponding positive photoresist cannot be completely sensitized. .
- Step 1024 developing and etching the exposed substrate to obtain a second mask pattern.
- FIG. 18 is a side view of the base substrate after the positive photoresist is dissolved, and the base substrate is denoted by 501 in FIG. 18, the passivation layer pattern is indicated by 5001, the 2ITO film is indicated by 505, and the positive photoresist is indicated by 506.
- the source drain metal pattern is indicated by 504.
- Figure 19 is a plan view corresponding to Figure 18, in which reference numeral 505 denotes a 2ITO film, and 506 denotes a positive photoresist.
- a second mask pattern that is, a 2ITO pattern 5002 is obtained, as shown in FIG. 20, in FIG. 20, a substrate is indicated by 501, a passivation layer pattern is indicated by 5001, and a source-drain metal pattern is indicated by 504. A positive photoresist is indicated by 506.
- Step 1025 stripping the positive photoresist.
- FIG. 21 is a side view of the base substrate after peeling off the positive photoresist
- FIG. 22 is a plan view corresponding to FIG. 21.
- a passivation layer pattern is indicated by 5001
- a 2ITO pattern is indicated by 5002.
- Embodiments of the present invention provide a technique for saving a mask.
- Two masks are realized by using a semi-transparent film technique on a mask, using a positive photoresist and a negative photoresist in the process.
- the purpose of combining the boards into a mask is to save at least one mask for each product, thereby saving the number of masks used and greatly reducing production costs.
- the two mask patterns in the embodiment of the present invention are inclusive and included, and the first mask pattern should be smaller than the second mask pattern and completely covered by the second mask pattern.
- the first mask pattern is a via pattern
- the second mask pattern is a normal layout pattern
- the two mask patterns are formed on a mask plate by using a semi-transmissive film (semi-transmissive material), which is opaque.
- the area is used to form a first mask pattern
- the semi-transmissive area and the opaque area are used to jointly form a second mask pattern.
- the photoresist when the first mask pattern is exposed, the photoresist uses a negative photoresist; when the second mask pattern is exposed, the photoresist uses a positive photoresist.
- the method for manufacturing an array substrate provided by the embodiment of the present invention first forms a first mask pattern on the substrate substrate by using an opaque region of the mask, and then forms a substrate on which the first mask pattern is formed.
- Base The semi-transmissive region and the opaque region of the same mask plate form a second mask pattern on the board, which simplifies the manufacturing process of the array substrate and reduces the manufacturing cost compared with the existing array substrate manufacturing technology.
- An embodiment of the present invention further provides an array substrate, as shown in FIG.
- the array substrate is produced by the above manufacturing method.
- an embodiment of the present invention provides a display panel including the array substrate as shown in FIG. 21 which is manufactured by the above manufacturing method. Therefore, the manufacturing process of the display panel is simpler and the manufacturing cost is lower.
- an embodiment of the present invention provides a display device, which includes the above display panel. Therefore, the manufacturing process of the display device is simpler and the manufacturing cost is lower.
- the display device may be any product or component having a display function such as a notebook computer, a mobile phone, a digital photo frame, a tablet computer, a navigator, a television, a display, and the like.
- Other indispensable components of the display device are understood by those skilled in the art, and are not described herein, nor should they be construed as limiting the invention.
- the embodiment of the present invention provides a mask.
- the mask 10 includes: a transparent substrate 101; a transparent substrate 101 is formed with a semi-transmissive region 102; and a semi-transparent region 102 is formed.
- An opaque region 103 is formed on the substrate 101, and a region other than the semi-transmissive region 102 and the opaque region 103 on the transparent substrate 101 is the fully transparent region 104.
- the opaque region 103 is used to form a first mask pattern of the array substrate, and the semi-transmissive region 102 and the opaque region 103 are used to form a second mask pattern of the array substrate.
- the mask provided by the embodiment of the present invention forms a first mask pattern of the array substrate by using the opaque region by forming a semi-transmissive region, an opaque region, and a fully transparent region on the transparent substrate.
- the use of the semi-transmissive region and the opaque region to form a second mask pattern of the array substrate simplifies the manufacturing process of the array substrate and reduces the manufacturing cost.
- the mask further includes a semi-transparent film formed on the transparent substrate, and the semi-transmissive region is formed on the semi-permeable film.
- the first mask pattern can be a via pattern.
- the shape of the opaque region is any one of a rectangle, a square, a triangle, and a circle; the shape of the boundary of the semi-transmissive region is any one of a rectangle, a square, a triangle, and a circle.
- the mask provided by the embodiment of the present invention forms a first mask pattern of the array substrate by using the opaque region by forming a semi-transmissive region, an opaque region, and a fully transparent region on the transparent substrate.
- the use of the semi-transmissive region and the opaque region to form a second mask pattern of the array substrate simplifies the manufacturing process of the array substrate and reduces the manufacturing cost.
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Abstract
Description
Claims (16)
- 一种阵列基板的制造方法,其特征在于,所述方法包括以下步骤:提供包括透明基板的掩模板,所述透明基板上形成有半透光区域、形成在所述半透光区域上的不透光区域和除所述半透光区域和所述不透光区域之外的全透光区域;在衬底基板上采用所述掩模板的不透光区域形成第一掩膜图形;在形成有所述第一掩膜图形的衬底基板上采用所述掩膜板的半透光区域和所述不透光区域形成第二掩膜图形。
- 根据权利要求1所述的方法,其特征在于,所述在衬底基板上采用掩模板的不透光区域形成第一掩膜图形的步骤包括:在形成有源漏极金属图形的衬底基板上形成第一膜层;在形成有所述第一膜层的衬底基板上涂覆负性光刻胶;采用所述掩模板的不透光区域,且通过强光对涂覆有所述负性光刻胶的衬底基板进行曝光;对曝光后的衬底基板进行显影、刻蚀,得到所述第一掩膜图形;剥离所述负性光刻胶。
- 根据权利要求2所述的方法,其特征在于,所述在形成有所述第一掩膜图形的衬底基板上采用所述掩膜板的半透光区域和所述不透光区域形成第二掩膜图形的步骤包括:在形成有所述第一掩膜图形的衬底基板上形成第二膜层;在形成有所述第二膜层的衬底基板上涂覆正性光刻胶;采用所述掩膜板的半透光区域和所述不透光区域,且通过弱光对涂覆有所述正性光刻胶的衬底基板进行曝光;对曝光后的衬底基板进行显影、刻蚀得到所述第二掩膜图形;剥离所述正性光刻胶。
- 根据权利要求1至3任一所述的方法,其特征在于,所述第一掩膜图形为过孔图形。
- 根据权利要求2所述的方法,其特征在于,所述第一膜层为钝化层膜。
- 根据权利要求3所述的方法,其特征在于,所述第二膜层为氧化铟锡膜。
- 根据权利要求1所述的方法,其特征在于,所述不透光区域位于所述半透光区域内。
- 根据权利要求1所述的方法,其特征在于,所述不透光区域的形状为长方形、正方形、三角形和圆形中的任意一种。
- 根据权利要求1所述的方法,其特征在于,所述半透光区域边界的形状为长方形、正方形、三角形和圆形中的任意一种。
- 一种阵列基板,其特征在于,其采用根据权利要求1至9任一项所述的方法制成。
- 一种显示面板,其特征在于,包括根据权利要求10所述的阵列基板。
- 一种掩膜板,其特征在于,所述掩膜板包括:透明基板,所述透明基板上形成有半透光区域、形成在所述半透光区域上的不透光区域和除所述半透光区域和所述不透光区域之外的全透光区域;其中,所述不透光区域用于形成阵列基板的第一掩膜图形,所述半透光区域和所述不透光区域用于共同形成所述阵列基板的第二掩膜图形。
- 根据权利要求12所述的掩膜板,其特征在于,所述掩膜板还包括形成在所述透明基板上的半透膜,所述半透膜上形成所述半透光区域。
- 根据权利要求12或13所述的掩膜板,其特征在于,所述第一掩膜图形为过孔图形。
- 根据权利要求12或13所述的掩膜板,其特征在于,所述不透光区域的形状为长方形、正方形、三角形和圆形中的任意一种。
- 根据权利要求12或13所述的掩膜板,其特征在于,所述半透光区域边界的形状为长方形、正方形、三角形和圆形中的任意一种。
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| US15/105,175 US9899225B2 (en) | 2015-05-18 | 2015-09-10 | Method for manufacturing array substrate, array substrate and mask |
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| CN201510253297.7A CN104810322A (zh) | 2015-05-18 | 2015-05-18 | 阵列基板及其制造方法、显示面板、显示装置、掩模板 |
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| CN104810322A (zh) | 2015-05-18 | 2015-07-29 | 京东方科技集团股份有限公司 | 阵列基板及其制造方法、显示面板、显示装置、掩模板 |
| CN105655289B (zh) * | 2016-01-04 | 2019-03-08 | 京东方科技集团股份有限公司 | 一种阵列基板、其制作方法及显示装置 |
| CN106249549A (zh) * | 2016-10-21 | 2016-12-21 | 南京华东电子信息科技股份有限公司 | 有机膜技术与ito薄膜技术共用掩膜板的方法 |
| CN109212892A (zh) * | 2018-09-30 | 2019-01-15 | 惠科股份有限公司 | 一种光罩及其制程方法 |
| CN112965335B (zh) * | 2021-02-25 | 2024-08-16 | 合肥维信诺科技有限公司 | 一种掩膜版及光学临近修正的方法 |
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| CN103592815A (zh) * | 2013-11-18 | 2014-02-19 | 京东方科技集团股份有限公司 | 一种掩膜板、基板及显示装置 |
| CN104062794A (zh) * | 2014-06-10 | 2014-09-24 | 深圳市华星光电技术有限公司 | 掩膜板以及紫外线掩膜板、阵列基板的制造方法 |
| CN104810322A (zh) * | 2015-05-18 | 2015-07-29 | 京东方科技集团股份有限公司 | 阵列基板及其制造方法、显示面板、显示装置、掩模板 |
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| CN104810322A (zh) | 2015-07-29 |
| US9899225B2 (en) | 2018-02-20 |
| US20170125250A1 (en) | 2017-05-04 |
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