WO2016169224A1 - 一种潽染机 - Google Patents

一种潽染机 Download PDF

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Publication number
WO2016169224A1
WO2016169224A1 PCT/CN2015/091824 CN2015091824W WO2016169224A1 WO 2016169224 A1 WO2016169224 A1 WO 2016169224A1 CN 2015091824 W CN2015091824 W CN 2015091824W WO 2016169224 A1 WO2016169224 A1 WO 2016169224A1
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liquid
steam
dyeing
dye solution
dyeing machine
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PCT/CN2015/091824
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English (en)
French (fr)
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张华�
仇海山
于二玲
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江苏斯得福纺织股份有限公司
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Publication of WO2016169224A1 publication Critical patent/WO2016169224A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Definitions

  • the invention belongs to the field of textiles, and in particular relates to a dyeing machine.
  • Known flip-type dyeing machines, jig dyeing machines, pad dyeing machines and overflow dyeing machines can achieve a uniform color for large quantities of fabrics, but do not allow the fabric to obtain natural irregular patterns in batches.
  • the present invention provides a dyeing machine.
  • a dyeing machine including a body and a controller
  • the body comprises: an annular liquid collecting tank, a circular top cover, a dyeing tank, a steam interlayer, a heater, a stirrer, a liquid separation grid, and an annular hook groove;
  • the machine body is provided with a dyeing liquid tank, a steam interlayer is arranged between the dyeing liquid tank and the inner wall of the machine body, a heater is arranged at the bottom of the dyeing liquid tank, and a liquid separation grid for dividing the boiling water flower is further arranged in the dyeing liquid tank;
  • the bottom side wall of the body is provided with an annular liquid collecting groove, and the top side wall is provided with an annular hook groove;
  • the top of the body is mounted with a matching circular top cover, and a circular hole is formed at a center point of the circular top cover for controlling the rotating rod of the stirring blade in the agitator to pass through the circular hole. And the stirring blade is suspended in the dye bath;
  • the positioning hole Positioning a positioning hole at each end of the circular top cover along the same diameter, and positioning by two cylinders respectively passing through the positioning hole, the positioning hole is formed into a dynamic fit with the cylinder, and the circular top cover
  • the gravity and the bubbling liquid and the liquid top force form a sputum state, and the weight of the circular top cover is adjusted according to the size of the bubble, the liquid, and the like;
  • the controller includes a liquid level detector, a liquid filling port, a thermometer, a steam pressure meter, a steam inlet, a steam drain valve and a dosing pump; the steam drain valve is installed at a lower end of the steam interlayer for removing steam condensation water;
  • the controller detects the liquid level height by using a liquid level detector, and the liquid adding pump performs the addition of the dye liquid through the liquid filling port.
  • a stencil mounted on the outer surface of the side wall of the body is also included, and the stencil can be designed with various textures as needed.
  • a hook hook is arranged on the hook groove for hanging the cloth to be dyed on the hook.
  • the heater is an annular heating rod.
  • the number of cells of the liquid separation cell can be increased or decreased according to the demand of the size of the blisters and droplets, generally 2-10 grids.
  • the size of the dyeing machine is: 150-250 cm high and 100-200 cm in diameter.
  • the dyeing machine of the present invention is used in a container with a lid, a dye solution is added, and the dyeing solution is heated and dyed.
  • the force generated when the liquid boils, the container lid is opened, and the overflowing dye liquid flows on the fabric wrapped on the surface of the container, and the dyeing liquid is dried to form various natural patterns. It can also realize the combination of natural pattern and artificial pattern by pressing the artificial pattern on the surface of the dyeing machine, and realize the multi-color superposition dyeing through the exchange of the dye liquor in the dyeing tank;
  • the change in the shape of the edge of the lid changes the shape of the liquid when it is ejected, achieving a variety of natural patterns.
  • Top cover There are 2 circular holes on the top cover, which are positioned by two cylinders on the upper mouth of the dyeing machine, and form a dynamic fit with the cylinder.
  • the gravity of the top cover forms a sputum effect with the boiling liquid bubble and the liquid top force. The weight can be adjusted according to the size of the bubble, the liquid, and the amount of the liquid.
  • the liquid compartment to split the boiling water, reduce the size of the bubble, droplet size, the number of cells can be increased or decreased according to the size of the bubble, droplet size,
  • steam can be introduced into the interlayer, and the temperature of the steaming machine can be adjusted by the size of the steam pressure, the layer of the dyeing machine can be controlled, and the dyed fabric can be dried.
  • Liquid level detector After the dyeing liquid boils, it will cause the dyeing liquid in the dyeing tank to decrease. When the liquid level is lower than a certain height, the liquid level detector will send the signal to the liquid feeding pump, and the liquid pump Start to supply the replenishing solution, and after the dyeing solution reaches the specified height, stop the rehydration of the liquid pump.
  • thermometer is used to determine the temperature of the dye solution.
  • the filling port is the passage port of the dyeing solution.
  • the steam pressure gauge is used to display the pressure of the steam in the drying layer.
  • the drain valve is installed at the lower end of the drying layer to remove steam condensate.
  • Figure 1 is a schematic view showing the front structure of the present invention
  • Figure 2 is a schematic view of the back structure of the present invention.
  • FIG. 3 is a schematic cross-sectional structural view of A1-A2 and B1-B2 of the present invention
  • Figure 4 is a schematic view showing the structure of a flower plate in the present invention.
  • a dyeing machine has a specification of 150-250 cm in height and 100-200 cm in diameter.
  • the body 1 and the controller 2 are included.
  • the body 1 comprises: an annular liquid collecting tank 11, a circular top cover 12, a dyeing tank 13, a steam interlayer 14, a heater 15, a stirrer 16, a liquid separation grid 17, and an annular hook groove 18;
  • a dyeing tank 13 is disposed in the body 1, and a steam interlayer 14 is disposed between the dyeing tank 13 and the inner wall of the body 1.
  • the bottom of the dyeing tank 13 is provided with a heater 15, and the heater 15 is annularly heated. Rod; the bathing tank 13 is also provided with split boiling water
  • the cell of the flower 17; the number of cells of the cell 17 can be increased or decreased according to the demand of the size of the blisters and droplets, generally 2-10 cells;
  • the bottom side wall of the body 1 is provided with an annular liquid collecting groove 11 and the top side wall is provided with an annular hook groove 18; the hook groove 18 is provided with a hanging hook for hanging the cloth to be dyed on the hook. on;
  • the top of the body 1 is mounted with a circular top cover 12, and a circular hole 121 is formed at a center point of the circular top cover 12 for controlling the rotating rod 161 of the stirring blade in the agitator from the circle Passing through the hole 121, and causing the stirring blade 162 to be in a floating state in the dye bath 13;
  • One positioning hole 122 is opened at each end of the circular top cover 12 along the same diameter, and is positioned by two cylinders 19 passing through the positioning holes 122 respectively, and the positioning hole 122 is formed with the cylinder 19
  • the gravity of the circular top cover 12 forms a sputum state with the boiling liquid bubble and the liquid top force.
  • the weight of the circular top cover 12 is adjusted according to the size of the bubble and the liquid.
  • the controller 2 includes a liquid level detector 21, a liquid filling port 22, a thermometer 23, a steam pressure meter 24, a steam inlet 25, a steam drain valve 26, and a dosing pump; the steam drain valve 26 is mounted on the steam interlayer 14 Lower end for removing steam condensate;
  • the controller 2 detects the liquid level height by using the liquid level detector 21, and the liquid adding pump performs the addition of the dye liquid through the liquid filling port.
  • a stencil 3 mounted on the outer surface of the side wall of the body 1, which can be designed with various textures as needed.
  • the liquid level detector 21 the dyeing liquid boils after boiling, which causes the dyeing liquid in the dyeing tank to decrease. When the liquid level is lower than a certain height, the detector transmits a signal to the liquid feeding pump, and the liquid pump starts to replenish the liquid. After the dye solution reaches the specified height, the liquid pump stops rehydration.
  • the thermometer 23 measures the temperature of the dye liquor.
  • the liquid addition port 22 is a channel for adding liquid.
  • the steam pressure gauge 24 is used to display the pressure of the steam in the drying zone.
  • the dyeing machine of the invention is provided in a container with a lid, a dye solution is added, the dyeing liquid is heated, and the force generated when the dyeing liquid is boiled is used to open the container lid, and the overflowing dye liquid flows on the surface of the container.
  • various natural patterns are formed. It can also realize the combination of natural pattern and artificial pattern by pressing the artificial pattern on the surface of the dyeing machine, and realize the multi-color superposition dyeing through the exchange of the dye liquor in the dyeing tank;
  • the change in the shape of the edge of the lid changes the shape of the liquid when it is ejected, achieving a variety of natural patterns.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

本发明公开了一种潽染机，包括环状集液槽（11）、圆形顶盖（12）、染液槽（13）、蒸汽夹层（14）、加热器（15）、搅拌器（16）、分液格（17）、环形挂钩槽（18）；液位探测器（21）、加液口（22）、温度计（23）、蒸汽压力仪（24）、蒸汽入口（25）和蒸汽排水阀（26）等。本发明所述的潽染机是在带盖容器内，加入染料溶液，将染液加热，利用染液沸腾时所产生的力，顶开容器盖（12），溢出的染液流淌在裹于容器表面的面料上，染液干燥后，形成各种天然图案。也可通过在染色机表层安装人工图案花版，通过拓印作用，实现天然图案与人为图案的结合；通过染液槽（13）内染液的调换，实现多色叠加染色；通过染液槽（13）飞边及顶盖（12）边缘形状的改变，改变液体潽出时的形状，实现天然图案的多样性。

Description

一种潽染机 技术领域
本发明属于纺织领域，具体涉及一种潽染机。
背景技术
公知的翻动式染色机、卷染机、轧染机及溢流染色机可以使大批量面料获得均匀的颜色，但无法使面料批量获得天然不规则的图案。
并且，公知的染色技术，如蜡染、扎染、泼染等，是通过各种手工技法处理后，获得各种天然图案，这样的工艺虽然可以获得机器生产所无法达到的效果，但其生产工艺相对复杂，效率低下，产品质量不稳定，市场运用范围受到限制。本发明利用即可利用设备进行生产，操作方法简单、效率较高，同时，也可达到各种天然图案，且质量稳定。
发明内容
发明目的：为了解决现有技术的不足，本发明提供了一种潽染机。
技术方案：一种潽染机，包括机体和控制器；
所述机体包括：环状集液槽、圆形顶盖、染液槽、蒸汽夹层、加热器、搅拌器、分液格、环形挂钩槽；
所述机体内设有染液槽，所述染液槽和机体内壁之间设有蒸汽夹层，染液槽的底部装有加热器，染液槽内还设有分割沸腾水花的分液格；
所述机体的底部侧壁外装有环状集液槽，顶部侧壁外装有环形挂钩槽；
所述机体的顶部安装有与之相配套的圆形顶盖，所述圆形顶盖的中心点处开有圆孔，用来控制搅拌器中搅拌叶的旋转杆从圆孔中穿过，并使搅拌叶在染液槽中处于悬空状态；
在所述圆形顶盖沿同一直径的两端各开1个定位孔，通过分别穿过所述定位孔的2根圆柱进行定位，所述定位孔并与圆柱形成动配合，圆形顶盖的重力与沸腾的液泡、液体的顶力形成潽液状态，圆形顶盖的重量是根据液泡、液体的大小、多少进行调节的；
所述控制器包括液位探测器、加液口、温度计、蒸汽压力仪、蒸汽入口、蒸汽排水阀和加液泵；所述蒸汽排水阀安装在蒸汽夹层的下端，用于排除蒸汽冷凝水；
所述控制器利用液位探测器检测液位高度，所述加液泵通过加液口进行染液的添加。
作为优化：还包括在机体的侧壁的外表面上安装的花版，所述花版可以根据需要设计出各种纹路。
作为优化：所述挂钩槽上设有挂布钩，用于将所要潽染的布挂在挂钩上。
作为优化：所述加热器为环形加热棒。
作为优化：所述分液格的格数可以根据水泡、液滴的大小的需求进行增加或减少，一般为2-10格。
作为优化：所述潽染机的规格为：高150-250cm，直径100-200cm。
有益效果：本发明所述的潽染机是在带盖容器内，加入染料溶液，将染液加热，利用染 液沸腾时所产生的力，顶开容器盖，溢出的染液流淌在裹于容器表面的面料上，染液干燥后，形成各种天然图案。也可通过在染色机表层按装人工图案花版，通过拓印作用，实现天然图案与人为图案的结合；通过染槽内染液的调换，实现多色叠加染色；通过染槽飞边及顶盖边缘形状的改变，改变液体潽出时的形状，实现天然图案的多样性。
具体各部件有如下优势：
1、顶盖：顶盖上有2个圆孔，通过染色机上口2根圆柱定位，并与圆柱形成动配合，顶盖的重力与沸腾的液泡、液体的顶力形成潽液效果，顶盖的重量可以根据液泡、液体的大小、多少进行调节。
2、分液格：起到分割沸腾水花的作用，减少水泡、液滴大小差异，分液格的格数可以根据水泡、液滴的大小的需求进行增加或减少，
3、染色机的表层内里设有蒸汽夹层：夹层内可通入蒸汽，染可以通过蒸汽压力的大小，调整染色机表层的温度，控制面料吸附染料的层度，以及烘干染色后的面料。
4、集液槽：潽出的染液渗入面料后，其残液最终流入集液槽回收。
5、液位探测器：在染液沸腾后潽出，会导致染液槽内的染液减少，当液位低于一定高度时，液位探测器将信号传送给给液泵，给液泵开始给补染液，染液达到规定高度后，给液泵停止补液。
6、温度计用于测定染液温度。
7、加液口为加染液的通道口。
8、蒸汽压力仪用于显示烘干层内蒸汽的压力。
9、排水阀按装在烘干层的下端，用于排除蒸汽冷凝水。
附图说明
图1为本发明的正面结构示意图；
图2为本发明的背面结构示意图；
图3为本发明的A1-A2、B1-B2的截面结构示意图；
图4为本发明中花版的结构示意图。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
实施例
如图1所示，一种潽染机，所述潽染机的规格为：高150-250cm，直径100-200cm。包括机体1和控制器2。
所述机体1包括：环状集液槽11、圆形顶盖12、染液槽13、蒸汽夹层14、加热器15、搅拌器16、分液格17、环形挂钩槽18；
所述机体1内设有染液槽13，所述染液槽13和机体1内壁之间设有蒸汽夹层14，染液槽13的底部装有加热器15，所述加热器15为环形加热棒；染液槽13内还设有分割沸腾水 花的分液格17；所述分液格17的格数可以根据水泡、液滴的大小的需求进行增加或减少，一般为2-10格；
所述机体1的底部侧壁外装有环状集液槽11，顶部侧壁外装有环形挂钩槽18；所述挂钩槽18上设有挂布钩，用于将所要潽染的布挂在挂钩上；
所述机体1的顶部安装有与之相配套的圆形顶盖12，所述圆形顶盖12的中心点处开有圆孔121，用来控制搅拌器中搅拌叶的旋转杆161从圆孔121中穿过，并使搅拌叶162在染液槽13中处于悬空状态；
在所述圆形顶盖12沿同一直径的两端各开1个定位孔122，通过分别穿过所述定位孔122的2根圆柱19进行定位，所述定位孔122并与圆柱19形成动配合，圆形顶盖12的重力与沸腾的液泡、液体的顶力形成潽液状态，圆形顶盖12的重量是根据液泡、液体的大小、多少进行调节的。
所述控制器2包括液位探测器21、加液口22、温度计23、蒸汽压力仪24、蒸汽入口25、蒸汽排水阀26和加液泵；所述蒸汽排水阀26安装在蒸汽夹层14的下端，用于排除蒸汽冷凝水；
所述控制器2利用液位探测器21检测液位高度，所述加液泵通过加液口进行染液的添加。
还包括在机体1的侧壁的外表面上安装的花版3，所述花版3可以根据需要设计出各种纹路。
所述液位探测器21：染液沸腾后潽出，导致染液槽内的染液减少，当液位低于一定高度时，探测器将信号传送给给液泵，给液泵开始补液，染液达到规定高度后，给液泵停止补液。所述温度计23测定染液温度。所述加液口22为加液的通道。所述蒸汽压力仪24用来显示烘干层内蒸汽的压力。
本发明所述的潽染机是在带盖容器内，加入染料溶液，将染液加热，利用染液沸腾时所产生的力，顶开容器盖，溢出的染液流淌在裹于容器表面的面料上，染液干燥后，形成各种天然图案。也可通过在染色机表层按装人工图案花版，通过拓印作用，实现天然图案与人为图案的结合；通过染槽内染液的调换，实现多色叠加染色；通过染槽飞边及顶盖边缘形状的改变，改变液体潽出时的形状，实现天然图案的多样性。
对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (6)

  1. 一种潽染机，其特征在于：包括机体(1)和控制器(2)；
    所述机体(1)包括：环状集液槽(11)、圆形顶盖(12)、染液槽(13)、蒸汽夹层(14)、加热器(15)、搅拌器(16)、分液格(17)、环形挂钩槽(18)；
    所述机体(1)内设有染液槽(13)，所述染液槽(13)和机体(1)内壁之间设有蒸汽夹层(14)，染液槽(13)的底部装有加热器(15)，染液槽(13)内还设有分割沸腾水花的分液格(17)；
    所述机体(1)的底部侧壁外装有环状集液槽(11)，顶部侧壁外装有环形挂钩槽(18)；
    所述机体(1)的顶部安装有与之相配套的圆形顶盖(12)，所述圆形顶盖(12)的中心点处开有圆孔(121)，用来控制搅拌器中搅拌叶的旋转杆(161)从圆孔(121)中穿过，并使搅拌叶(162)在染液槽(13)中处于悬空状态；
    在所述圆形顶盖(12)沿同一直径的两端各开1个定位孔(122)，通过分别穿过所述定位孔(122)的2根圆柱(19)进行定位，所述定位孔(122)并与圆柱(19)形成动配合，圆形顶盖(12)的重力与沸腾的液泡、液体的顶力形成潽液状态，圆形顶盖(12)的重量是根据液泡、液体的大小、多少进行调节的；
    所述控制器(2)包括液位探测器(21)、加液口(22)、温度计(23)、蒸汽压力仪(24)、蒸汽入口(25)、蒸汽排水阀(26)和加液泵；所述蒸汽排水阀(26)安装在蒸汽夹层(14)的下端，用于排除蒸汽冷凝水；
    所述控制器(2)利用液位探测器(21)检测液位高度，所述加液泵通过加液口进行染液的添加。
  2. 根据权利要求1所述的潽染机，其特征在于：还包括在机体(1)的侧壁的外表面上安装的花版(3)，所述花版(3)可以根据需要设计出各种纹路。
  3. 根据权利要求1所述的潽染机，其特征在于：所述挂钩槽(18)上设有挂布钩，用于将所要潽染的布挂在挂钩上。
  4. 根据权利要求1所述的潽染机，其特征在于：所述加热器(15)为环形加热棒。
  5. 根据权利要求1所述的潽染机，其特征在于：所述分液格(17)的格数可以根据水泡、液滴的大小的需求进行增加或减少，一般为2-10格。
  6. 根据权利要求1所述的潽染机，其特征在于：所述潽染机的规格为：高150-250cm，直径100-200cm。
PCT/CN2015/091824 2015-04-20 2015-10-13 一种潽染机 WO2016169224A1 (zh)

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