WO2016150192A1 - Machine à disque - Google Patents

Machine à disque Download PDF

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Publication number
WO2016150192A1
WO2016150192A1 PCT/CN2015/096211 CN2015096211W WO2016150192A1 WO 2016150192 A1 WO2016150192 A1 WO 2016150192A1 CN 2015096211 W CN2015096211 W CN 2015096211W WO 2016150192 A1 WO2016150192 A1 WO 2016150192A1
Authority
WO
WIPO (PCT)
Prior art keywords
positioning
base
turntable
input shaft
disc machine
Prior art date
Application number
PCT/CN2015/096211
Other languages
English (en)
Chinese (zh)
Inventor
祝析真
朱勇
Original Assignee
张家港玉成精机股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张家港玉成精机股份有限公司 filed Critical 张家港玉成精机股份有限公司
Publication of WO2016150192A1 publication Critical patent/WO2016150192A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
    • B23Q16/02—Indexing equipment
    • B23Q16/04—Indexing equipment having intermediate members, e.g. pawls, for locking the relatively movable parts in the indexed position
    • B23Q16/06—Rotary indexing

Definitions

  • the invention relates to a disk machine.
  • Existing disc machines generally have multiple stations for machining workpieces. Each station corresponds to a different or the same processing device to process the workpiece in different or the same process. Since the processing device is fixedly mounted on the pedestal, the angle of rotation of the disc machine is very precise, otherwise the position deviation between the workpiece and the processing device may occur, and the processing device cannot process the workpiece, thereby affecting the processing efficiency of the product. .
  • the disk machine includes a base, a divider disposed on the base, the divider having an input shaft, an output shaft driven intermittently by the input shaft, the disk machine further comprising a drive a driving mechanism for rotating the input shaft, a turntable disposed on the base and rotatable about a shaft thereof, and a slewing bearing fixed on the base, the turntable being fixedly connected to the output shaft
  • the slewing bearing includes an outer ring fixed on the base, an inner ring disposed in the outer ring that is rotatable about its own axis, and the inner ring is fixedly connected to the turntable.
  • the disc machine further includes a positioning mechanism, and the positioning mechanism includes a plurality of positioning holes spaced apart on a side surface of the turntable, and is disposed on the base along a radial direction of the turntable
  • the positioning rod is flat with the positioning rod.
  • the positioning holes there are nine positioning holes, nine positioning holes are equally spaced, and two positioning rods are located between the two positioning rods on a circle centered on the center of the turntable.
  • the arc angle of the circular arc is 160°.
  • positioning holes there are nine positioning holes, nine positioning holes are equally spaced, and three positioning rods are located on two adjacent positioning rods on a circle centered on the center of the turntable.
  • the central angle of the arc between the two is 120°.
  • a plurality of said positioning holes are equally spaced.
  • the axis of the input shaft is horizontally disposed, and the output shaft, the turntable and the slewing ring are coaxially disposed and the axial lines of the three are vertically disposed.
  • the upper surface of the divider is flush with the upper surface of the slewing ring.
  • the disc machine further includes an inductive mechanism disposed in the base, the inductive mechanism being electrically coupled to the drive mechanism to control the drive mechanism to intermittently stop.
  • the sensing mechanism includes an induction notch disk fixed on the input shaft and an inductor disposed on the base, and the outer periphery of the induction notch disk is provided with a notch.
  • the inductor is electrically connected to the driving mechanism;
  • the inductor controls the drive mechanism to stop for a set time when the induction notch disk is rotated until its notch faces the sensor.
  • the drive mechanism includes a drive motor, and the disk drive further includes a torque overloader for overload protection provided on the drive motor.
  • the present invention has the following advantages over the prior art: a disc machine according to the present invention, by setting a splitter and an induction mechanism, the rotation angle of the turntable is precise, and the rotation is stopped to stabilize the time of processing the workpiece. Controllable; at the same time, by setting the positioning mechanism, the secondary positioning of the disc machine can well calibrate the rotation error caused by the wearer and the like, so that the workpiece can accurately align the processing position of the processing device and improve the product. Processing and production efficiency; the turntable is supported by the slewing ring, and the turntable is relatively stable.
  • Figure 1 is a side view of a disk machine of the present invention
  • Figure 2 is a plan view of the disc machine of the present invention.
  • Figure 3 is a schematic view showing the internal structure of the disk machine of the present invention.
  • the base 1 includes a splitter 2 disposed on the base 1.
  • the splitter 2 has an input shaft 21 and an output shaft 22 that is intermittently rotated by the input shaft 21.
  • the disc machine further includes a driving mechanism 3 for driving the rotation of the input shaft 21, a turntable 4 fixed on the base 1 and fixed to the output shaft 22, and being fixed on the base.
  • the slewing ring 5 includes an outer ring 51 fixed on the base 1 and an inner ring 52 disposed in the outer ring 51 which is rotatable about its own axis.
  • the inner ring 52 is fixedly connected with the turntable 4, and the turntable 4 turns and turns.
  • the axis of the input shaft 21 is horizontally disposed, the output shaft 22, the turntable 4 and the slewing ring 5 are coaxially disposed, and the axial lines of the three are vertically disposed, and the upper surface of the splitter 2 and the slewing ring 5 are vertically disposed.
  • the upper surface is flat, that is, the two are located in the same horizontal plane, and are used to support the turntable 4 to be in a horizontal state, and the turntable 4 is relatively stable.
  • the turntable 4 can be stably placed on the susceptor 1, and the inner ring 52 and the turntable 4 rotate synchronously with respect to the outer ring 51, and the outer ring 51 is used to receive axial pressure and radial pressure.
  • the disc machine further includes a positioning mechanism 6 disposed on the base 1.
  • the positioning mechanism 6 includes a plurality of equally spaced positioning holes 61 disposed on the side of the turntable 4, and is movable along the radial direction of the turntable 4.
  • the side of the turntable 4 refers to a curved surface outside the turntable 4.
  • the positioning hole 61 is level with the positioning rod 62.
  • the nine positioning holes 61 there are nine positioning holes 61, and the nine positioning holes 61 are equally spaced on the outer side surface of the turntable 4.
  • the arc angle between the two positioning rods 62 is 160°.
  • the positioning holes 61 are nine, and the nine positioning holes 61 are equally spaced on the side of the turntable 4. There are three positioning rods 62, and three positioning rods 62 are equally spaced. On the circle centered on the center of the turntable 4, the arc angle of the arc between the adjacent two positioning rods 62 is 120°.
  • the positioning mechanism 6 further includes a driving cylinder, and the positioning rod 62 is a piston rod of the driving cylinder.
  • a hydraulic cylinder is selected as the driving cylinder.
  • the end of the positioning rod 62 is tapered, and the positioning hole 61 is a tapered hole that cooperates with the positioning rod 62. Even if the end portion of the positioning rod 62 is worn, it can be accurately inserted into the positioning hole 61.
  • the upper disc cover 10 is fixedly mounted on the turntable 4, the workpiece is fixedly mounted on the outer side portion of the upper disc cover 10, and the processing device 9 is fixedly mounted on the base 1.
  • the splitter 2 is worn for a period of time, a certain angular error is generated when the splitter 2 is rotated.
  • the turntable 4 can be adjusted to rotate to the correct position, thereby correcting the error.
  • the workpiece is aligned with the processing position of the processing device 9.
  • the disc machine further includes an induction mechanism 7 disposed on the base 1 and electrically connected to the drive mechanism 3 for controlling the intermittent stop of the drive mechanism 3.
  • the sensing mechanism 7 includes an induction notch 71 fixed on the input shaft 21 and coaxially rotating thereon, and an inductor 72 disposed on the base 1.
  • the outer periphery of the induction notch 71 is provided with a notch.
  • 72 is electrically connected to the drive mechanism 3.
  • the center angle of the notch of the induction notch disc 71 is 120°, which is the same as the rotation intermittent angle of the output shaft 22, that is, the output shaft 22 is always maintained when the input shaft 21 is rotated from 120° to 120°.
  • the output shaft 22 is rotated by its set angle.
  • the set angle is 40°.
  • the sensing notch 71 When the sensing notch 71 is rotated until the notch faces the sensor 72, the sensor 72 does not sense the sensing notch 71, and the sensor 72 controls the driving mechanism 3 to stop for a set time, at which time the workpiece is aligned with the processing device 9,
  • the processing device 9 processes the workpiece within the set time; then the drive mechanism 3 continues to drive the input shaft 21 for one rotation, at which time the output shaft 22 rotates through the set angle to align the workpiece with the next processing device 9, the sensor 72 Continue to control the drive mechanism 3 to stop for another set time, and the next processing device 9 continues to process the workpiece within the set time, thus reciprocating.
  • the driving mechanism 3 is a driving motor
  • the rotating machine further includes a torque overloading device 8 for overload protection, which is disposed on the driving motor and rotates coaxially with the output shaft thereof.
  • the torsion overload device is also called a torsion overload protector. Through the torque overload device 8, when the device fails, the torque overload device 8 can idle in time to protect the device.
  • the output shaft 22 has the same set angle for a single turn.
  • the drive mechanism 3 drives the input shaft 21 of the splitter 2 to rotate one turn, and the input shaft 21 drives the output shaft 22
  • the notch of the induction notch 71 is aligned with the sensor 72, and the sensor 72 does not sense the induction notch 71 on the input shaft 21, and then controls the driving mechanism 3 Stop for a set time.
  • the turntable 4 follows the output shaft 22 by the set angle, and rotates the workpiece on the outer circumference of the upper cover 10 to the machining position of the processing device 9 on the alignment base 1, at which time the two positioning levers 62 In the two positioning holes 61 on the turntable 4, the turntable 4 is secondarily calibrated and positioned, and then the processing device 9 starts machining the workpiece.
  • the positioning rod 62 is retracted, and the driving mechanism 3 Continue to drive the input shaft 21 After one rotation, the output shaft 22 still rotates through the set angle to align the workpiece with the next machining device 9 , and the next machining device 9 continues to machine the workpiece until the base 1 All the processing devices on the 9 are processed on the first workpiece after the turntable 4 During the next stop set time, the first workpiece is taken out and the workpiece to be processed is continuously loaded to complete the continuous clamping and machining of the workpiece.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Time Recorders, Dirve Recorders, Access Control (AREA)
  • Feeding Of Workpieces (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

L'invention concerne une machine à disque, qui comporte une base (1) et un dispositif diviseur (2) agencé sur la base (1). Le dispositif diviseur (2) a un arbre d'entrée (21) et un arbre de sortie (22) qui est entraîné à des fins de rotation par intermittence par l'arbre d'entrée (21). La machine à disque comporte en outre un mécanisme d'entraînement (3) utilisé pour entraîner l'arbre d'entrée (21) à des fins de rotation, un disque rotatif (4) agencé sur la base (1) de manière à tourner autour de sa direction axiale et relié de manière fixe à l'arbre de sortie (22), et un palier d'orientation (5) agencé de manière fixe sur la base (1). Le palier d'orientation (5) comporte une bague extérieure (51) agencée de manière fixe sur la base (1) et une bague intérieure (52) agencée dans la bague extérieure (51) de manière à tourner autour de sa direction axiale. La bague intérieure (52) est reliée de manière fixe au disque rotatif (4). Selon la machine à disque, grâce à la mise en œuvre du dispositif diviseur (2) et d'un mécanisme d'induction (7), l'angle de rotation du disque rotatif (4) est précis, et le temps d'arrêt de rotation et le temps d'usinage des pièces sont stables et contrôlables. En même temps, grâce à la mise en œuvre de mécanismes de positionnement (6), le positionnement secondaire est effectué sur la machine à disque, les erreurs de rotation du dispositif diviseur, provoquées par des facteurs tels que l'abrasion, peuvent être correctement étalonnées, une pièce peut être précisément mise en rotation vers les positions d'usinage de dispositifs d'usinage, et le rendement de production et d'usinage de produits est amélioré.
PCT/CN2015/096211 2015-03-24 2015-12-02 Machine à disque WO2016150192A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201510130116.1A CN104741974B (zh) 2015-03-24 2015-03-24 圆盘机
CN201510130116.1 2015-03-24

Publications (1)

Publication Number Publication Date
WO2016150192A1 true WO2016150192A1 (fr) 2016-09-29

Family

ID=53582530

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/096211 WO2016150192A1 (fr) 2015-03-24 2015-12-02 Machine à disque

Country Status (2)

Country Link
CN (1) CN104741974B (fr)
WO (1) WO2016150192A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104741974B (zh) * 2015-03-24 2018-08-17 张家港玉成精机股份有限公司 圆盘机
CN108907762A (zh) * 2018-07-25 2018-11-30 深圳市科益展自动化有限公司 一种插销轮盘结构及其设计方法
CN113147961B (zh) * 2021-01-21 2023-12-08 陕西欣辉报废汽车回收拆解有限公司 一种报废汽车放油平台

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4830048A (en) * 1988-06-16 1989-05-16 Continental Can Company, Inc. Rotary switch and valve assembly
US6256861B1 (en) * 1999-06-14 2001-07-10 Annex Technology International Co., Ltd. Automatic hard diskdrive read/write arm fabrication system
CN201381094Y (zh) * 2009-02-10 2010-01-13 东莞市鸿宝锂电科技有限公司 圆盘式物料传送定位装置
CN203636380U (zh) * 2013-07-22 2014-06-11 浙江田中精机股份有限公司 多工位回转盘
CN104741974A (zh) * 2015-03-24 2015-07-01 张家港玉成精机股份有限公司 圆盘机
CN204487288U (zh) * 2015-03-24 2015-07-22 张家港玉成精机股份有限公司 圆盘机

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3520732A1 (de) * 1985-06-10 1986-12-11 Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH, 8000 München Montagemaschine
CN100515603C (zh) * 2007-01-16 2009-07-22 重庆大学 多工位圆盘式磨球浇注机
CN101347912A (zh) * 2008-09-09 2009-01-21 福群电子(深圳)有限公司 多功能加工机
CN102121853B (zh) * 2010-12-23 2013-05-15 江苏鱼跃医疗设备股份有限公司 一种多工位水银体温计转台接泡设备
CN102528353B (zh) * 2012-02-29 2014-06-18 黄一淼 一种全自动多工位焊接系统

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4830048A (en) * 1988-06-16 1989-05-16 Continental Can Company, Inc. Rotary switch and valve assembly
US6256861B1 (en) * 1999-06-14 2001-07-10 Annex Technology International Co., Ltd. Automatic hard diskdrive read/write arm fabrication system
CN201381094Y (zh) * 2009-02-10 2010-01-13 东莞市鸿宝锂电科技有限公司 圆盘式物料传送定位装置
CN203636380U (zh) * 2013-07-22 2014-06-11 浙江田中精机股份有限公司 多工位回转盘
CN104741974A (zh) * 2015-03-24 2015-07-01 张家港玉成精机股份有限公司 圆盘机
CN204487288U (zh) * 2015-03-24 2015-07-22 张家港玉成精机股份有限公司 圆盘机

Also Published As

Publication number Publication date
CN104741974A (zh) 2015-07-01
CN104741974B (zh) 2018-08-17

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