WO2016149859A1 - 一种板外充气机 - Google Patents

一种板外充气机 Download PDF

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Publication number
WO2016149859A1
WO2016149859A1 PCT/CN2015/074664 CN2015074664W WO2016149859A1 WO 2016149859 A1 WO2016149859 A1 WO 2016149859A1 CN 2015074664 W CN2015074664 W CN 2015074664W WO 2016149859 A1 WO2016149859 A1 WO 2016149859A1
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WO
WIPO (PCT)
Prior art keywords
platform
inflatable
lifting column
pressing
inflatable platform
Prior art date
Application number
PCT/CN2015/074664
Other languages
English (en)
French (fr)
Inventor
曾浩东
刘钢
李英杰
Original Assignee
利江特能(北京)设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 利江特能(北京)设备有限公司 filed Critical 利江特能(北京)设备有限公司
Priority to PCT/CN2015/074664 priority Critical patent/WO2016149859A1/zh
Priority to CN201580077266.9A priority patent/CN107614447B/zh
Priority to US15/559,060 priority patent/US10538954B2/en
Publication of WO2016149859A1 publication Critical patent/WO2016149859A1/zh

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
    • E06B3/6775—Evacuating or filling the gap during assembly
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00—Re-forming shaped glass
    • C03B23/20—Uniting glass pieces by fusing without substantial reshaping
    • C03B23/24—Making hollow glass sheets or bricks
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/673—Assembling the units

Definitions

  • the present invention relates to an aerated process for insulating glass, and more particularly to an off-board inflator.
  • the insulating glass is filled with an inert gas, which not only helps to improve the energy saving effect of the insulating glass, but also helps to protect the film layer of the offline low-emission coated glass.
  • Inflating operation is divided into manual and automatic from the working method. Manually refers to the manual hand-held inflatable device to complete the inflation operation.
  • the automatic inflation is divided into two types: in-panel inflation and off-board inflation.
  • the in-plate air is referred to as the hollow glass before the assembly.
  • the inflation operation achieved by the transmission device entering the inflation device refers to the inflation operation achieved by the hollow glass splicing sheet entering the inflation device through the transmission device.
  • the inert gas in the plate is inflated, the inflation concentration is unstable, and the glass specification is limited; the manual inflation is low in work efficiency, and the large-format insulating glass operation cannot be completed manually.
  • the object of the present invention is to provide an off-board inflator capable of reducing waste of inert gas and providing stable aeration concentration. And make the glass specifications meet the limit production requirements.
  • an off-board inflator is provided.
  • the off-board inflator provided according to the present invention comprises a lifting column, the lifting column is a long column with a rectangular cross section, the lifting column is vertically disposed on the fixing plane; the lifting column has a wide fixing plate on one side and a wide fixing plate fixed Connected to one end of the cable drag chain; the lift column has a power cord, the cable drag chain can be electrically connected to the power cord in the lift column through the wide fixed plate; the lift column is sleeved with an upper inflatable platform and a lower inflatable platform, and the upper air is inflated The platform is located above the lower inflatable platform; the upper inflatable platform is fixedly connected to the other end of the cable drag chain, and the upper inflatable platform can pass the power cable of the cable drag chain and the lifting column Electrical connection; between the upper inflatable platform and the lower inflatable platform, a pressing positioning group is further provided, and the pressing positioning group establishes an electrical connection between the upper inflatable platform and the lower inflatable platform, so that the lower inflatable platform can be electrically connected to the lifting column The power line inside; the pressing positioning
  • the upper inflatable platform comprises an upper inflatable platform frame, the upper inflatable platform frame is a rectangular piece, the rectangular plane of the rectangular piece is arranged parallel to the facing surface of the lifting column; the upper inflatable platform frame end is fixed with an upper inflatable platform forward motor group, The one side of the inflatable platform frame facing the lifting column is provided with an upper inflatable platform forward ball screw set, and the upper inflatable platform advancing motor group upper inflatable platform advancing ball screw group through the axle set machinery disposed on the upper inflatable platform frame facing away from the lifting column Connecting, the upper inflatable platform forward motor group can control the upper inflatable platform to advance the ball screw group so that the upper inflatable platform is close to or away from the lifting column; the end of the upper inflatable platform frame is fixed vertically with an extension piece, and the extension piece is fixed with an upper inflatable platform lifting
  • the motor unit, the upper inflatable platform lifting motor unit is arranged in parallel with the upper inflatable platform frame, and the upper inflatable platform frame facing the lifting column is provided with an upper airing platform overall lifting slider, and the upper inflatable platform lifting motor group and the upper inflatable platform are integrally lifted and used.
  • the motor unit can move the upper airing platform up and down relative to the lifting column by controlling the upper lifting platform of the upper airing platform; the front end of the upper airing platform frame is fixed with an upper airing platform pressing system, and the upper airing platform pressing system can be inhaled as follows
  • the needle set provides a low air pressure; a suction needle set is fixed at the front end of the upper inflatable platform frame, and the suction needle set is connected to the upper inflation platform compression system, and the suction needle set can draw air from the needle eye; the front end of the upper inflatable platform frame is also fixed. Position the camera group and position the camera group to record the pinhole position.
  • the lower inflatable platform comprises a lower inflatable platform frame
  • the lower inflatable platform frame is a rectangular piece, the rectangular plane of the rectangular piece is arranged parallel to the facing surface of the lifting column; the end of the lower inflatable platform frame is fixed with the inflatable platform forward motor group, and the lower air is inflated.
  • the platform frame is provided with a lower inflatable platform forward ball screw set on one side of the lifting column, and the lower inflatable platform forward motor group lower inflatable platform forward ball screw group is mechanically connected through an axle set disposed on a side of the lower inflatable platform frame facing away from the lifting column
  • the lower inflating platform forward motor group can advance the ball screw group by controlling the lower airing platform so that the lower airing platform is close to or away from the lifting column; the end of the lower airing platform frame is fixed vertically with an extension piece, and the extension piece is fixed on the airing platform lifting motor group.
  • lower inflatable platform lifting motor unit and lower inflatable platform frame Parallel setting, one side of the lower inflatable platform frame facing the lifting column is provided with a lower lifting platform overall lifting slider, the lower inflatable platform lifting motor group is mechanically connected with the lower inflatable platform overall lifting slider, and the lower inflatable platform lifting motor group can be controlled
  • the lower lifting platform has a sliding block for moving the lower inflating platform relative to the lifting column; the front end of the lower inflating platform frame fixes the inflating platform pressing system, and the lower inflating platform pressing system can provide high pressure for the following jet needle group;
  • the front end of the inflatable platform frame also fixes a jet needle set, the jet needle set is connected to the lower inflation platform compression system, and the jet needle set can jet from the needle eye.
  • the upper inflatable platform pressing system has the same structure as the lower inflation platform pressing system, and both comprise a pressing cylinder connecting plate, a bracket fixing plate, a pressing bracket and a pressing block, wherein the bracket fixing plate is fixed on the upper
  • the inflatable platform frame or the lower inflatable platform frame faces away from the side of the lifting column
  • the bracket fixing plate is mechanically connected to the pressing cylinder connecting plate
  • the pressing cylinder connecting plate is located on the side of the upper inflatable platform frame or the lower inflatable platform frame facing away from the lifting column
  • the pressing cylinder connecting plate can provide high-pressure gas;
  • the bracket fixing plate is mechanically connected to the pressing bracket, and the pressing bracket is a rigid piece, and the pressing bracket is disposed perpendicular to the tight cylinder connecting plate and the bracket fixing plate, and the front end of the pressing bracket is fixed.
  • the bracket fixing plate, the pressing bracket is fixedly connected by the bolt and the pressing block;
  • the pressing block is a bent hard strip, and one end of the pressing block is fixedly connected by the bolt pressing bracket, and the other end of the pressing block has a hole, sucking The needle of the gas needle group or the jet needle group passes through the hole at the other end of the compression block in the direction of the lifting column, and the outer diameter of the needle of the suction needle group or the jet needle group is slightly smaller than the inner diameter of the hole at the other end of the pressing block.
  • the hollow glass to be inflated is vertically disposed on the conveying roller, the conveying roller transports the insulating glass to the mechanical limit, the mechanical limit drives the hollow glass to move backward, and the horizontal glass is fixed in the hollow glass, and the insulating glass is upwardly inflated.
  • the platform and the side glass of the lower inflatable platform have two through holes, the two holes are respectively located at the positions of the two horizontal spacers of the insulating glass; the upper inflatable platform moves upward along the lifting column, and the positioning camera group is in the upward movement of the upper inflatable platform to the insulating glass
  • the upper two holes are positioned, the upper inflatable platform stays in the upper hole of the two holes, and the position information of the lower holes in the two holes is transmitted to the lower inflation platform, and the lower inflatable platform moves up the lifting column to the middle of the two holes.
  • the compression cylinder plate of the upper inflation platform pressing system inserts the suction needle set into the upper hole, and at the same time, the compression cylinder connecting plate of the lower inflation platform pressing system inserts the jet needle group into the lower hole, and the suction is described.
  • the needle set begins to pump, and the jet needle group begins to inject inert gas; after the inert gas injection is completed, the compression cylinder of the upper inflation platform compression system will take the suction needle set.
  • a pressing pneumatic cylinder internet link plate while pressing the jet needle set system will be removed, the column is moved downward to the original position on the platform and the inflated pneumatic lifting platform edge.
  • the inert gas is injected into argon; the air exchange speed of the air suction needle group and the air jet needle group is minute
  • the clock is 50 to 90 liters.
  • the technical solution provided by the present invention determines the position of the air hole of the insulating glass by using the positioning camera group to allow the upper inflatable platform and the lower inflation platform to move up and down on the lifting column to the air hole position for inflation.
  • the automatic inflation under control is realized, and the suction needle group and the jet needle group are directly inserted into the hole to make the inert gas utilization higher and waste less, and the fixed ventilation speed stabilizes the inert gas concentration in the hollow glass;
  • the usual specification of glass limits the inflation of larger insulating glass that is often difficult to handle.
  • FIG. 1 is a perspective structural view of an off-board inflator according to an embodiment of the present invention
  • FIG. 2 is a partial enlarged view showing the structural relationship between an upper inflatable platform, a compression positioning group, a lower inflation platform, and a lower support beam in an in-line inflator according to an embodiment of the present invention
  • FIG. 3 is a front elevational view of an upper inflatable platform of an off-board inflator in accordance with an embodiment of the present invention
  • FIG. 4 is a top plan view of an upper inflatable platform of an off-board inflator in accordance with an embodiment of the present invention
  • Figure 5 is a front elevational view of a lower inflation platform of an off-board inflator in accordance with an embodiment of the present invention
  • FIG. 6 is a top plan view of a lower inflation platform of an off-board inflator in accordance with an embodiment of the present invention
  • Figure 7 is a side elevational view of the in-line inflator loading hollow glass in accordance with an embodiment of the present invention.
  • Figure 8 is a structural view of an upper inflation platform pressing system and a lower inflation platform pressing system in an off-board inflator according to an embodiment of the present invention.
  • an off-board inflator is provided.
  • an off-board inflator includes a lifting column 1 which is a long column having a rectangular cross section, and the lifting column 1 is vertically disposed on a fixed plane; One side of the column 1 has a wide fixing plate, and the wide fixing plate is fixedly connected to one end of the cable drag chain 2; the lifting column 1 has a power cord therein, and the cable drag chain 2 can be electrically connected to the power source in the lifting column 1 through the wide fixing plate
  • the upper lifting column 1 is sleeved with an upper inflatable platform 3 and a lower inflatable platform 5, and the upper inflatable platform 3 is located above the lower inflatable platform 5; the upper inflatable platform 3 is fixedly connected to the other end of the cable drag chain 2, and the upper inflatable platform 3
  • the power cable of the lifting column 1 can be electrically connected through the cable drag chain 2; the pressing positioning group 4 is further included between the upper airing platform 3 and the lower airing platform 5, and the pressing positioning group 4 is inflated on the upper airing platform 3 and down.
  • the upper inflatable platform 3 includes an upper inflatable platform frame 33.
  • the upper inflatable platform frame 33 is a rectangular piece, and the rectangular plane of the rectangular piece is disposed parallel to the facing surface of the lifting column 1; the upper inflatable platform frame The end of the 33 is fixed with an upper inflatable platform forward motor unit 31, and one side of the upper inflatable platform frame 33 facing the lifting column 1 is provided with an upper inflatable platform forward ball screw group 34, and the upper inflatable platform forward motor group 31 is provided with an inflatable platform forward ball screw group.
  • the upper inflatable platform forward motor set 31 can advance the ball screw set 34 by controlling the upper inflatable platform such that the upper inflatable platform 3 is opposite to the lifting column 1 is close to or far away; an extension piece is vertically fixed at the end of the upper inflatable platform frame 33, and an upper inflatable platform lifting motor unit 32 is fixed on the extension piece, and the upper inflatable platform lifting motor unit 32 is arranged in parallel with the upper inflatable platform frame 33, and the upper inflatable platform frame 33 is provided.
  • One side facing the lifting column 1 is provided with an upper airing platform overall lifting slider 35, and the upper airing platform lifting motor unit 32 and the upper airing flat
  • the upper lifting platform 35 is mechanically connected, and the upper airing platform lifting motor unit 32 can control the upper airing platform as a whole lifting slider 35 to move the upper airing platform 3 up and down relative to the lifting column 1; the front end of the upper airing platform frame 33 is fixed
  • the inflating platform pressing system 36, the upper inflating platform pressing system 36 can provide a low air pressure to the inspiratory needle set 37;
  • the front end of the upper inflating platform frame 33 is also fixed with a suction needle set 37, and the inspiratory needle set 37 is connected to the upper inflating
  • the platform pressing system 36, the suction needle set 37 can pump air from the eye;
  • the front end of the upper inflatable platform frame 33 is also fixed with a positioning phase
  • the unit 38, the positioning camera set 38 can record and position the pinhole position.
  • the lower inflating platform 5 includes a lower inflating platform frame 53 which is a rectangular piece, the rectangular plane of which is disposed parallel to the facing surface of the lifting column 1; the lower inflating platform frame The end of the 53 is fixed to the inflating platform forward motor group 51, and the lower inflating platform frame 53 is disposed on the one side of the lifting column 1 with the lower inflating platform advancing ball screw group 54, and the lower inflating platform advancing motor group 51 lower inflating platform advancing the ball screw group 54
  • the lower inflating platform forward motor group 51 can advance the ball screw group 54 by controlling the lower inflating platform so that the lower inflating platform 5 is opposite to the lifting column 1 by mechanical connection of the axle set disposed on the side of the lower inflating platform frame 53 facing away from the lifting column 1 Close to or away from; the end of the lower inflatable platform frame 53 is vertically fixed with an extension piece, and the extension platform is fixed with the inflatable platform lifting motor unit
  • the lower inflatable platform lifting motor unit 52 is arranged in parallel with the lower inflatable platform frame 53, and the lower inflatable platform frame 53 faces the lifting.
  • One side of the column 1 is provided with a lower airing platform overall lifting slider 55, a lower airing platform lifting motor unit 52 and a lower inflation flat
  • the lower lifting platform 55 is mechanically connected, and the lower inflating platform lifting motor unit 52 can control the lower inflating platform as a whole lifting slider 55 to move the lower inflating platform 3 up and down relative to the lifting column 1;
  • the lower inflating platform frame 53 is fixed at the front end of the inflating platform 53
  • the platform compression system 56, the lower inflation platform compression system 56 can provide high air pressure to the jet needle set 57; the front end of the lower inflatable platform frame 53 is also fixed with a jet needle set 57, and the jet needle set 57 is connected to the lower inflatable platform for compression.
  • System 56, jet needle set 57 can eject air from the eye of the needle.
  • FIG. 8 shows the structure of the upper inflatable platform compression system 36 and the lower inflatable platform compression system 56.
  • the upper inflating platform pressing system 36 is identical in structure to the lower inflating platform pressing system 56, and includes a pressing cylinder connecting plate 61, a bracket fixing plate 62, a pressing bracket 63 and a pressing block. 64, wherein the bracket fixing plate 62 is fixed to a side of the upper airing platform frame 33 or the lower airing platform frame 53 facing away from the lifting column 1, the bracket fixing plate 62 is mechanically connected to the pressing cylinder connecting plate 61, and the cylinder connecting plate 61 is pressed.
  • the pressing cylinder plate 61 can supply high pressure gas; the bracket fixing plate 62 is mechanically connected to the pressing bracket 63, and the pressing bracket 63 is a The rigid plate, the pressing bracket 63 is disposed perpendicular to the tight cylinder plate 61 and the bracket fixing plate 62, and the front end of the pressing bracket 63 is fixed to the bracket fixing plate 62, and the pressing bracket 63 is fixedly connected with the pressing block 64 by bolts;
  • the pressing block 64 is a bent hard strip, and one end of the pressing block 64 is fixedly connected by a bolt pressing bracket 63.
  • the pressing block 64 has a hole at the other end, and the needle of the suction needle set 37 or the jet needle set 57 passes through the pressing.
  • the hole at the other end of the block 64 points in the direction of the lifting column 1, the suction needle
  • the outer diameter of the needle or jet needle set 37 is slightly smaller than the inner diameter 57 of the other end of the bore 64 compression blocks.
  • Figure 7 shows a side view of the off-board inflator when it is loaded with insulating glass.
  • the hollow glass to be inflated is vertically disposed on the conveying roller 7, and the conveying roller 7 transports the insulating glass 0 to the mechanical limit 8, and the mechanical limit 8 drives the insulating glass.
  • two horizontal spacers are fixed in the hollow glass 0.
  • the upper glass of the hollow glass 0 has two through holes on the side of the lower inflatable platform 5, and the two holes are respectively located at the two horizontal spacers of the insulating glass 0.
  • the upper inflatable platform 3 moves upward along the lifting column 1, and the positioning camera group 38 positions the height of the two holes on the insulating glass 0 during the upward movement of the upper inflatable platform 3, and the upper inflatable platform 3 stays in the upper hole of the two holes.
  • the position information of the middle and lower holes of the two holes is transmitted to the lower inflating platform 5, and the lower inflating platform 5 moves up along the lifting column 1 to the lower hole position of the two holes; the pressing cylinder plate 61 of the upper inflating platform pressing system 36
  • the suction needle set 37 is inserted into the upper hole while the compression cylinder plate 61 of the lower inflation platform compression system 56 inserts the air injection needle set 57 into the lower hole, and the suction needle set 37 starts to be evacuated, and the air injection needle set 57 Start injecting inert gas; inert gas injection After that, the compression cylinder plate 61 of the upper inflation platform pressing system 36 pulls out the suction needle set 37, while the compression cylinder plate 61 of the lower inflation platform pressing system 56 pulls out the air
  • the inert gas is injected into argon; the air exchange speed of the air suction needle set 37 and the air jet needle set 57 is 50 to 90 liters per minute.
  • a technical means for determining the position of the air hole of the insulating glass by using the positioning camera group to allow the upper inflatable platform and the lower inflation platform to move up and down on the lifting column to the position of the air hole is performed.
  • the automatic inflation under control is realized, and the suction needle group and the jet needle group are directly inserted into the hole to make the inert gas utilization higher and waste less, and the fixed ventilation speed stabilizes the inert gas concentration in the hollow glass;
  • the usual specification of glass limits the inflation of larger insulating glass that is often difficult to handle.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Air Bags (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

一种板外充气机，包括升降立柱（1），升降立柱（1）的一侧有一宽固定板，宽固定板固定连接至电缆拖链（2）的一端；升降立柱（1）上套接一上充气平台（3）与一下充气平台（5），上充气平台（3）位于下充气平台（5）之上；上充气平台（3）固定连接至电缆拖链（2）的另一端；上充气平台（3）与下充气平台（5）之间还包括压紧定位组（4）；升降立柱（1）还固定一下支撑梁（6）。该装置能够减少惰性气体浪费、提供稳定的充气浓度、并满足大规格中空玻璃生产要求。

Description

一种板外充气机 技术领域
本发明涉及中空玻璃的充气工艺，特别地，涉及一种板外充气机。
背景技术
中空玻璃充入惰性气体，不但有助于改善中空玻璃的节能效果，而且有助于保护离线低辐射镀膜玻璃的膜层。充气操作从工作方法来分有手工和自动两种，手工指人工手持充气设备完成充气作业，自动充气又分为板内充气和板外充气两种，板内冲气指中空玻璃在合片前通过传输装置进入充气设备而实现的充气作业，板外充气指中空玻璃合片后通过传输装置进入充气设备而实现的充气作业。现有技术中，板内充气的惰性气体消耗大、充气浓度不稳定、玻璃规格受限；手动充气的工作效率低、人工无法完成大版面中空玻璃操作。
针对现有技术中的充气工艺的惰性气体消耗大、充气浓度不稳定、玻璃规格受限等问题，目前尚未有有效的解决方案。
发明内容
针对现有技术中的充气工艺的惰性气体消耗大、充气浓度不稳定、玻璃规格受限等问题，本发明的目的在于提出一种板外充气机，能够减少惰性气体浪费、提供稳定的充气浓度、并使玻璃规格满足极限生产要求。
基于上述目的，本发明提供的技术方案如下：
根据本发明的一个方面，提供了一种板外充气机。
根据本发明提供的板外充气机包括升降立柱，升降立柱为一横截面为矩形的长柱体，升降立柱竖直设置于固定平面上；升降立柱的一侧有一宽固定板，宽固定板固定连接至电缆拖链的一端；升降立柱内有电源线，电缆拖链可通过宽固定板电性连接至升降立柱内的电源线；升降立柱上套接一上充气平台与一下充气平台，上充气平台位于下充气平台之上；上充气平台固定连接至电缆拖链的另一端，上充气平台可通过电缆拖链与升降立柱内的电源线 电性连接；上充气平台与下充气平台之间还包括压紧定位组，压紧定位组在上充气平台与下充气平台之间建立电性连接，使下充气平台能电性连接至升降立柱内的电源线；压紧定位组与上充气平台与下充气平台均有机械连接，压紧定位组可在电气控制下改变上充气平台与下充气平台与升降立柱之间的摩擦力，使上充气平台与下充气平台运动或静止；升降立柱还固定一下支撑梁，下支撑梁设置于升降立柱的底端，可以为下充气平台提供最低高度限制。
其中，上充气平台包括上充气平台框架，上充气平台框架为一矩形片，矩形片的矩形平面平行于升降立柱的正对表面设置；上充气平台框架末端固定一上充气平台前进电机组，上充气平台框架面向升降立柱的一面设置有上充气平台前进滚珠丝杆组，上充气平台前进电机组上充气平台前进滚珠丝杆组通过设置于上充气平台框架背向升降立柱的一面的轮轴组机械连接，上充气平台前进电机组可通过控制上充气平台前进滚珠丝杆组使得上充气平台相对于升降立柱靠近或远离；上充气平台框架末端垂直固定一延展片，延展片上固定一上充气平台升降电机组，上充气平台升降电机组与上充气平台框架平行设置，上充气平台框架面向升降立柱的一面设置有上充气平台整体升降用滑块，上充气平台升降电机组与上充气平台整体升降用滑块机械连接，上充气平台升降电机组可通过控制上充气平台整体升降用滑块使得上充气平台相对于升降立柱上下运动；上充气平台框架前端固定一上充气平台压紧系统，上充气平台压紧系统可为下述吸气针组提供低气压；上充气平台框架前端还固定一吸气针组，吸气针组连通至上充气平台压紧系统，吸气针组可从针眼中抽气；上充气平台框架前端还固定一定位相机组，定位相机组可对针孔位置进行记录定位。
其中，下充气平台包括下充气平台框架，下充气平台框架为一矩形片，矩形片的矩形平面平行于升降立柱的正对表面设置；下充气平台框架末端固定一下充气平台前进电机组，下充气平台框架面向升降立柱的一面设置有下充气平台前进滚珠丝杆组，下充气平台前进电机组下充气平台前进滚珠丝杆组通过设置于下充气平台框架背向升降立柱的一面的轮轴组机械连接，下充气平台前进电机组可通过控制下充气平台前进滚珠丝杆组使得下充气平台相对于升降立柱靠近或远离；下充气平台框架末端垂直固定一延展片，延展片上固定一下充气平台升降电机组，下充气平台升降电机组与下充气平台框架 平行设置，下充气平台框架面向升降立柱的一面设置有下充气平台整体升降用滑块，下充气平台升降电机组与下充气平台整体升降用滑块机械连接，下充气平台升降电机组可通过控制下充气平台整体升降用滑块使得下充气平台相对于升降立柱上下运动；下充气平台框架前端固定一下充气平台压紧系统，下充气平台压紧系统可为下述喷气针组提供高气压；下充气平台框架前端还固定一喷气针组，喷气针组连通至下充气平台压紧系统，喷气针组可从针眼中喷气。
并且，上充气平台压紧系统与下充气平台压紧系统结构相同，均包括一压紧气缸连板、一支架固定板、一压紧支架与一压紧块，其中，支架固定板固定于上充气平台框架或下充气平台框架背向升降立柱的一侧，支架固定板机械连接至压紧气缸连板，压紧气缸连板位于上充气平台框架或下充气平台框架背向升降立柱的一侧，压紧气缸连板可提供高压气体；支架固定板机械连接至压紧支架，压紧支架为一硬质片，压紧支架垂直于紧气缸连板与支架固定板设置，压紧支架前端固定与支架固定板上，压紧支架通过螺栓与压紧块固定连接；压紧块为一弯折硬质条，压紧块一端通过螺栓压紧支架固定连接，压紧块另一端有孔，吸气针组或喷气针组的针头穿过压紧块另一端的孔指向升降立柱的方向，吸气针组或喷气针组的针头外径略小于压紧块另一端孔的内径。
并且，待充气中空玻璃竖直设置于输送辊上，输送辊将中空玻璃运送至机械限位，机械限位带动中空玻璃向后运动，中空玻璃中固定有两横间隔条，中空玻璃上面向上充气平台与下充气平台的一侧玻璃有两通孔，两孔分别位于中空玻璃的两横间隔条所在位置；上充气平台沿升降立柱向上运动，定位相机组在上充气平台向上运动期间对中空玻璃上的两孔高度进行定位，上充气平台停留在两孔中上孔的位置并将两孔中下孔的位置信息传送给下充气平台，下充气平台沿升降立柱向上运动运至两孔中下孔位置；上充气平台压紧系统的压紧气缸连板将吸气针组插入上孔中，同时下充气平台压紧系统的压紧气缸连板将喷气针组插入下孔中，述吸气针组开始抽气，喷气针组开始注入惰性气体；惰性气体注入完成后，上充气平台压紧系统的压紧气缸连板将吸气针组拔出，同时下充气平台压紧系统的压紧气缸连板将喷气针组拔出，上充气平台与下充气平台沿升降立柱向下运动至原始位置。
具体地，注入惰性气体为氩气；吸气针组与喷气针组的换气速度为每分 钟50至90升。
从上面所述可以看出，本发明提供的技术方案通过使用定位相机组确定中空玻璃的气孔位置以允许上充气平台与下充气平台在升降立柱上上下运动至气孔位置处进行充气的技术手段，实现了受控下的充气自动化，吸气针组与喷气针组直接插入孔中使惰性气体利用率较高浪费较少，固定的换气速度使中空玻璃内的惰性气体浓度稳定；同时还突破了玻璃的通常规格限制，可以对通常难以操作的较大的中空玻璃充气。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为根据本发明实施例的板外充气机的立体结构图；
图2为根据本发明实施例的板外充气机中上充气平台、压紧定位组、下充气平台、下支撑梁的结构关系局部放大图；
图3为根据本发明实施例的板外充气机的上充气平台的正视图；
图4为根据本发明实施例的板外充气机的上充气平台的俯视图；
图5为根据本发明实施例的板外充气机的下充气平台的正视图；
图6为根据本发明实施例的板外充气机的下充气平台的俯视图；
图7为根据本发明实施例的板外充气机加载中空玻璃时的侧视图；
图8为根据本发明实施例的板外充气机中，上充气平台压紧系统与下充气平台压紧系统的结构图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明白，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进一步进行清楚、完整、详细地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员所获得的所有其他实施例，都属于本发明保护的范围。
根据本发明的实施例，提供了一种板外充气机。
如图1与图2所示，根据本发明实施例的板外充气机包括升降立柱1，升降立柱1为一横截面为矩形的长柱体，升降立柱1竖直设置于固定平面上；升降立柱1的一侧有一宽固定板，宽固定板固定连接至电缆拖链2的一端；升降立柱1内有电源线，电缆拖链2可通过宽固定板电性连接至升降立柱1内的电源线；升降立柱1上套接一上充气平台3与一下充气平台5，上充气平台3位于下充气平台5之上；上充气平台3固定连接至电缆拖链2的另一端，上充气平台3可通过电缆拖链2与升降立柱1内的电源线电性连接；上充气平台3与下充气平台5之间还包括压紧定位组4，压紧定位组4在上充气平台3与下充气平台5之间建立电性连接，使下充气平台5能电性连接至升降立柱1内的电源线；压紧定位组4与上充气平台3与下充气平台5均有机械连接，压紧定位组4可在电气控制下改变上充气平台3与下充气平台5与升降立柱1之间的摩擦力，使上充气平台3与下充气平台5运动或静止；升降立柱1还固定一下支撑梁6，下支撑梁6设置于升降立柱1的底端，可以为下充气平台5提供最低高度限制。
图3与图4示出的是上充气平台3的结构。如图2与图3所示，上充气平台3包括上充气平台框架33，上充气平台框架33为一矩形片，矩形片的矩形平面平行于升降立柱1的正对表面设置；上充气平台框架33末端固定一上充气平台前进电机组31，上充气平台框架33面向升降立柱1的一面设置有上充气平台前进滚珠丝杆组34，上充气平台前进电机组31上充气平台前进滚珠丝杆组34通过设置于上充气平台框架33背向升降立柱1的一面的轮轴组机械连接，上充气平台前进电机组31可通过控制上充气平台前进滚珠丝杆组34使得上充气平台3相对于升降立柱1靠近或远离；上充气平台框架33末端垂直固定一延展片，延展片上固定一上充气平台升降电机组32，上充气平台升降电机组32与上充气平台框架33平行设置，上充气平台框架33面向升降立柱1的一面设置有上充气平台整体升降用滑块35，上充气平台升降电机组32与上充气平台整体升降用滑块35机械连接，上充气平台升降电机组32可通过控制上充气平台整体升降用滑块35使得上充气平台3相对于升降立柱1上下运动；上充气平台框架33前端固定一上充气平台压紧系统36，上充气平台压紧系统36可为下述吸气针组37提供低气压；上充气平台框架33前端还固定一吸气针组37，吸气针组37连通至上充气平台压紧系统36，吸气针组37可从针眼中抽气；上充气平台框架33前端还固定一定位相 机组38，定位相机组38可对针孔位置进行记录定位。
图5与图6示出的是下充气平台5的结构。如图4与图5所示，下充气平台5包括下充气平台框架53，下充气平台框架53为一矩形片，矩形片的矩形平面平行于升降立柱1的正对表面设置；下充气平台框架53末端固定一下充气平台前进电机组51，下充气平台框架53面向升降立柱1的一面设置有下充气平台前进滚珠丝杆组54，下充气平台前进电机组51下充气平台前进滚珠丝杆组54通过设置于下充气平台框架53背向升降立柱1的一面的轮轴组机械连接，下充气平台前进电机组51可通过控制下充气平台前进滚珠丝杆组54使得下充气平台5相对于升降立柱1靠近或远离；下充气平台框架53末端垂直固定一延展片，延展片上固定一下充气平台升降电机组52，下充气平台升降电机组52与下充气平台框架53平行设置，下充气平台框架53面向升降立柱1的一面设置有下充气平台整体升降用滑块55，下充气平台升降电机组52与下充气平台整体升降用滑块55机械连接，下充气平台升降电机组52可通过控制下充气平台整体升降用滑块55使得下充气平台3相对于升降立柱1上下运动；下充气平台框架53前端固定一下充气平台压紧系统56，下充气平台压紧系统56可为下述喷气针组57提供高气压；下充气平台框架53前端还固定一喷气针组57，喷气针组57连通至下充气平台压紧系统56，喷气针组57可从针眼中喷气。
图8示出的是上充气平台压紧系统36与下充气平台压紧系统56的结构。如图8所示，上充气平台压紧系统36与下充气平台压紧系统56结构相同，均包括一压紧气缸连板61、一支架固定板62、一压紧支架63与一压紧块64，其中，支架固定板62固定于上充气平台框架33或下充气平台框架53背向升降立柱1的一侧，支架固定板62机械连接至压紧气缸连板61，压紧气缸连板61位于上充气平台框架33或下充气平台框架53背向升降立柱1的一侧，压紧气缸连板61可提供高压气体；支架固定板62机械连接至压紧支架63，压紧支架63为一硬质片，压紧支架63垂直于紧气缸连板61与支架固定板62设置，压紧支架63前端固定与支架固定板62上，压紧支架63通过螺栓与压紧块64固定连接；压紧块64为一弯折硬质条，压紧块64一端通过螺栓压紧支架63固定连接，压紧块64另一端有孔，吸气针组37或喷气针组57的针头穿过压紧块64另一端的孔指向升降立柱1的方向，吸气针组37或喷气针组57的针头外径略小于压紧块64另一端孔的内径。
图7示出的是板外充气机加载中空玻璃时的侧视图。如图7所示，当板外充气机工作时，待充气中空玻璃0竖直设置于输送辊7上，输送辊7将中空玻璃0运送至机械限位8，机械限位8带动中空玻璃0向后运动，中空玻璃0中固定有两横间隔条，中空玻璃0上面向上充气平台3与下充气平台5的一侧玻璃有两通孔，两孔分别位于中空玻璃0的两横间隔条所在位置；上充气平台3沿升降立柱1向上运动，定位相机组38在上充气平台3向上运动期间对中空玻璃0上的两孔高度进行定位，上充气平台3停留在两孔中上孔的位置并将两孔中下孔的位置信息传送给下充气平台5，下充气平台5沿升降立柱1向上运动运至两孔中下孔位置；上充气平台压紧系统36的压紧气缸连板61将吸气针组37插入上孔中，同时下充气平台压紧系统56的压紧气缸连板61将喷气针组57插入下孔中，述吸气针组37开始抽气，喷气针组57开始注入惰性气体；惰性气体注入完成后，上充气平台压紧系统36的压紧气缸连板61将吸气针组37拔出，同时下充气平台压紧系统56的压紧气缸连板61将喷气针组57拔出，上充气平台3与下充气平台5沿升降立柱1向下运动至原始位置。
具体地，注入惰性气体为氩气；吸气针组37与喷气针组57的换气速度为每分钟50至90升。
综上所述，借助于本发明的上述技术方案，通过使用定位相机组确定中空玻璃的气孔位置以允许上充气平台与下充气平台在升降立柱上上下运动至气孔位置处进行充气的技术手段，实现了受控下的充气自动化，吸气针组与喷气针组直接插入孔中使惰性气体利用率较高浪费较少，固定的换气速度使中空玻璃内的惰性气体浓度稳定；同时还突破了玻璃的通常规格限制，可以对通常难以操作的较大的中空玻璃充气。
所属领域的普通技术人员应当理解：以上所述仅为本发明的具体实施例而已，并不用于限制本发明，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (6)

  1. 一种板外充气机，其特征在于，包括升降立柱(1)，所述升降立柱(1)为一横截面为矩形的长柱体，所述升降立柱(1)竖直设置于固定平面上；所述升降立柱(1)的一侧有一宽固定板，所述宽固定板固定连接至电缆拖链(2)的一端；所述升降立柱(1)内有电源线，所述电缆拖链(2)可通过所述宽固定板电性连接至所述升降立柱(1)内的电源线；所述升降立柱(1)上套接一上充气平台(3)与一下充气平台(5)，所述上充气平台(3)位于所述下充气平台(5)之上；所述上充气平台(3)固定连接至所述电缆拖链(2)的另一端，所述上充气平台(3)可通过所述电缆拖链(2)与所述升降立柱(1)内的电源线电性连接；所述上充气平台(3)与所述下充气平台(5)之间还包括压紧定位组(4)，所述压紧定位组(4)在所述上充气平台(3)与所述下充气平台(5)之间建立电性连接，使所述下充气平台(5)能电性连接至所述升降立柱(1)内的电源线；所述压紧定位组(4)与所述上充气平台(3)与所述下充气平台(5)均有机械连接，所述压紧定位组(4)可在电气控制下改变所述上充气平台(3)与所述下充气平台(5)与所述升降立柱(1)之间的摩擦力，使所述上充气平台(3)与所述下充气平台(5)运动或静止；所述升降立柱(1)还固定一下支撑梁(6)，所述下支撑梁(6)设置于所述升降立柱(1)的底端，可以为所述下充气平台(5)提供最低高度限制。
  2. 根据权利要求1所述的一种板外充气机，其特征在于，所述上充气平台(3)包括上充气平台框架(33)，所述上充气平台框架(33)为一矩形片，所述矩形片的矩形平面平行于所述升降立柱(1)的正对表面设置；所述上充气平台框架(33)末端固定一上充气平台前进电机组(31)，所述上充气平台框架(33)面向所述升降立柱(1)的一面设置有上充气平台前进滚珠丝杆组(34)，所述上充气平台前进电机组(31)所述上充气平台前进滚珠丝杆组(34)通过设置于所述上充气平台框架(33)背向所述升降立柱(1)的一面的轮轴组机械连接，所述上充气平台前进电机组(31)可通过控制上充气平台前进滚珠丝杆组(34)使得所述上充气平台(3)相对于所述升降立柱(1)靠近或远离；所述上充气平台框架(33)末端垂直固定一延展片，所述延展片上固定一上充气平台升降电机组(32)，所述上充气平台升降电机组 (32)与所述上充气平台框架(33)平行设置，所述上充气平台框架(33)面向所述升降立柱(1)的一面设置有上充气平台整体升降用滑块(35)，所述上充气平台升降电机组(32)与所述上充气平台整体升降用滑块(35)机械连接，所述上充气平台升降电机组(32)可通过控制所述上充气平台整体升降用滑块(35)使得所述上充气平台(3)相对于所述升降立柱(1)上下运动；所述上充气平台框架(33)前端固定一上充气平台压紧系统(36)，所述上充气平台压紧系统(36)可为下述吸气针组(37)提供低气压；所述上充气平台框架(33)前端还固定一吸气针组(37)，所述吸气针组(37)连通至所述上充气平台压紧系统(36)，所述吸气针组(37)可从针眼中抽气；所述上充气平台框架(33)前端还固定一定位相机组(38)，所述定位相机组(38)可对针孔位置进行记录定位。
  3. 根据权利要求1所述的一种板外充气机，其特征在于，所述下充气平台(5)包括下充气平台框架(53)，所述下充气平台框架(53)为一矩形片，所述矩形片的矩形平面平行于所述升降立柱(1)的正对表面设置；所述下充气平台框架(53)末端固定一下充气平台前进电机组(51)，所述下充气平台框架(53)面向所述升降立柱(1)的一面设置有下充气平台前进滚珠丝杆组(54)，所述下充气平台前进电机组(51)所述下充气平台前进滚珠丝杆组(54)通过设置于所述下充气平台框架(53)背向所述升降立柱(1)的一面的轮轴组机械连接，所述下充气平台前进电机组(51)可通过控制下充气平台前进滚珠丝杆组(54)使得所述下充气平台(5)相对于所述升降立柱(1)靠近或远离；所述下充气平台框架(53)末端垂直固定一延展片，所述延展片上固定一下充气平台升降电机组(52)，所述下充气平台升降电机组(52)与所述下充气平台框架(53)平行设置，所述下充气平台框架(53)面向所述升降立柱(1)的一面设置有下充气平台整体升降用滑块(55)，所述下充气平台升降电机组(52)与所述下充气平台整体升降用滑块(55)机械连接，所述下充气平台升降电机组(52)可通过控制所述下充气平台整体升降用滑块(55)使得所述下充气平台(3)相对于所述升降立柱(1)上下运动；所述下充气平台框架(53)前端固定一下充气平台压紧系统(56)，所述下充气平台压紧系统(56)可为下述喷气针组(57)提供高气压；所述下充气平台框架(53)前端还固定一喷气针组(57)，所述喷气针组(57)连通至所述下充气平台压紧系统(56)，所述喷气针组(57)可从针眼中喷气。
  4. 根据权利要求2或3中任意一项所述的一种板外充气机，其特征在于，所述上充气平台压紧系统(36)与所述下充气平台压紧系统(56)结构相同，均包括一压紧气缸连板(61)、一支架固定板(62)、一压紧支架(63)与一压紧块(64)，其中，所述支架固定板(62)固定于所述上充气平台框架(33)或所述下充气平台框架(53)背向所述升降立柱(1)的一侧，所述支架固定板(62)机械连接至所述压紧气缸连板(61)，所述压紧气缸连板(61)位于所述上充气平台框架(33)或所述下充气平台框架(53)背向所述升降立柱(1)的一侧，所述压紧气缸连板(61)可提供高压气体；所述支架固定板(62)机械连接至所述压紧支架(63)，所述压紧支架(63)为一硬质片，所述压紧支架(63)垂直于所述紧气缸连板(61)与所述支架固定板(62)设置，所述压紧支架(63)前端固定与所述支架固定板(62)上，所述压紧支架(63)通过螺栓与所述压紧块(64)固定连接；所述压紧块(64)为一弯折硬质条，所述压紧块(64)一端通过螺栓所述压紧支架(63)固定连接，所述压紧块(64)另一端有孔，所述吸气针组(37)或所述喷气针组(57)的针头穿过所述压紧块(64)另一端的孔指向所述升降立柱(1)的方向，所述吸气针组(37)或所述喷气针组(57)的针头外径略小于所述压紧块(64)另一端孔的内径。
  5. 根据权利要求4所述的一种板外充气机，其特征在于，待充气中空玻璃(0)竖直设置于输送辊(7)上，所述输送辊(7)将所述中空玻璃(0)运送至机械限位(8)，所述机械限位(8)带动所述中空玻璃(0)向后运动，所述中空玻璃(0)中固定有两横间隔条，所述中空玻璃(0)上面向所述上充气平台(3)与所述下充气平台(5)的一侧玻璃有两通孔，所述两孔分别位于所述中空玻璃(0)的所述两横间隔条所在位置；所述上充气平台(3)沿所述升降立柱(1)向上运动，所述定位相机组(38)在所述上充气平台(3)向上运动期间对所述中空玻璃(0)上的两孔高度进行定位，所述上充气平台(3)停留在两孔中上孔的位置并将两孔中下孔的位置信息传送给所述下充气平台(5)，所述下充气平台(5)沿所述升降立柱(1)向上运动运至两孔中下孔位置；所述上充气平台压紧系统(36)的压紧气缸连板(61)将所述吸气针组(37)插入上孔中，同时所述下充气平台压紧系统(56)的压紧气缸连板(61)将所述喷气针组(57)插入下孔中，述吸气针组(37)开始抽气，所述喷气针组(57)开始注入惰性气体；惰性气体注入 完成后，所述上充气平台压紧系统(36)的压紧气缸连板(61)将所述吸气针组(37)拔出，同时所述下充气平台压紧系统(56)的压紧气缸连板(61)将所述喷气针组(57)拔出，所述上充气平台(3)与所述下充气平台(5)沿所述升降立柱(1)向下运动至原始位置。
  6. 根据权利要求4所述的一种板外充气机，其特征在于，所述注入惰性气体为氩气；所述吸气针组(37)与所述喷气针组(57)的换气速度为每分钟50至90升。
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