WO2016141564A1 - 一种模块化拼装的铜合金拉伸网网箱及其装配方法 - Google Patents

一种模块化拼装的铜合金拉伸网网箱及其装配方法 Download PDF

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Publication number
WO2016141564A1
WO2016141564A1 PCT/CN2015/073992 CN2015073992W WO2016141564A1 WO 2016141564 A1 WO2016141564 A1 WO 2016141564A1 CN 2015073992 W CN2015073992 W CN 2015073992W WO 2016141564 A1 WO2016141564 A1 WO 2016141564A1
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Prior art keywords
webbing
standard
copper alloy
net
cage
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PCT/CN2015/073992
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English (en)
French (fr)
Inventor
王鲁民
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中国水产科学研究院东海水产研究所
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Application filed by 中国水产科学研究院东海水产研究所 filed Critical 中国水产科学研究院东海水产研究所
Priority to PCT/CN2015/073992 priority Critical patent/WO2016141564A1/zh
Priority to DE112015006272.6T priority patent/DE112015006272B4/de
Publication of WO2016141564A1 publication Critical patent/WO2016141564A1/zh

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K61/00Culture of aquatic animals
    • A01K61/60Floating cultivation devices, e.g. rafts or floating fish-farms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81Aquaculture, e.g. of fish

Definitions

  • the invention belongs to the technical field of marine culture cage equipment, and particularly relates to a copper alloy tensile net cage and assembly thereof capable of preventing marine fouling organisms from adhering in seawater and maintaining good exchange of water inside and outside the cage. method.
  • the marine culture cage can be divided into a tension type and a self-supporting type formed by gravity type, anchoring and buoyancy, in the form of retaining the shape of the cage box in seawater.
  • Existing gravity cages usually consist of high-density polyethylene float pipes or metal pipes or planks with buoyant materials to form cage float frames; high-density polyethylene monofilament fibers, polyamide multifilament fibers or ultra-high molecular weight polyethylene fibers
  • the woven knotted net or the knotless net mesh is assembled into a box body, and the sinking block is suspended at the bottom of the box body to form the box space (volume).
  • the shape of the cage floating body frame includes a circle, a hexagon, a square, etc.
  • the structural shape of the cage box includes a cylinder, a square cylinder, a polygonal cylinder or a vertebral body.
  • the most widely used at home and abroad is a circular cage floating body frame, a cylindrical cage box or a cone cage box, and a square cage floating body frame and a square cylinder cage box body.
  • the cage floating frame made of high-density polyethylene floating pipe or metal pipe has good wind and wave resistance.
  • the lifting cage after increasing the uplift control device can also effectively resist typhoon and red tide; the board is equipped with buoyant material.
  • the cage floating body frame is simple in manufacture and low in cost, but has poor wind and wave resistance.
  • High-density polyethylene monofilament fiber, polyamide multifilament fiber woven netted or knotless mesh mesh assembled into a box body, with good strength and seawater corrosion resistance; ultra high molecular weight polyethylene fiber woven knot
  • the mesh or the knotless net mesh is assembled into a box body, and has the advantages of strength resistance performance while having seawater corrosion resistance.
  • the netted or unknotted net mesh woven with high-density polyethylene monofilament fiber, polyamide multifilament fiber or ultra-high molecular weight polyethylene fiber is assembled into a box body, and the fouling organism is seriously attached in marine aquaculture production.
  • the water exchange between the inside and outside of the cage is not smooth, resulting in a decrease in the quality of the water environment in the tank where high-density fish are cultured; at the same time, due to the high-density polyethylene monofilament fiber, the polyamide multifilament fiber or the ultra-high molecular weight polyethylene fiber itself
  • the specific gravity is small, although the weight of the additional weight is used to maintain the shape of the cage box, but when the seawater flow rate is large, especially after the net clothing adheres to the fouling organism, the cage body has poor resistance to flow deformation and the box drifts. Severe, high volume loss rate, thereby squeezing and damaging the cultured fish in the cage, affecting the healthy and normal growth of the cultured fish.
  • the high-density polyethylene floating pipe or the metal pipe or the wooden board is combined with the buoyancy material to form the cage floating body frame, and the copper alloy mesh, the galvanized steel mesh, the outer plastic steel wire mesh and the like constitute a cage of the box space, due to the cabinet
  • the increase of the specific gravity of the selected materials is carried out, and the capacity of the box body against the drift caused by the current is obviously enhanced, and the volume loss rate of the cage box under the condition of the large seawater flow rate is reduced.
  • the cage case constructed with the copper alloy material mesh because the copper alloy material itself is good.
  • the anti-marine fouling bio-adhesive property can better solve the serious problem that the marine fouling organism in the aquaculture production is seriously affected, which affects the exchange of water inside and outside the tank, and effectively improves the water environment of the tank with high-density fish.
  • due to the excellent anti-marine fouling bio-adhesion property of the copper alloy mesh it can maintain the good water-repellent property of the mesh box net body and reduce the water flow resistance of the net body, reduce the net attachment of the net body due to marine fouling, and filter
  • the cage capacity of the cage caused by the decline of water capacity and the volume loss of the tank provide a good healthy environment for the culture of fish.
  • the copper alloy mesh used in the gravity type marine culture cage box mainly comprises a diagonal network of a semi-flexible structure (also called a chain link net) and a tensile network of a rigid structure.
  • the application is more common is the copper alloy oblique square mesh, the structure of which is made of a single copper wire, which is similar to a wave shape. After multiple parallel piercings, it forms a mesh.
  • the advantage is the strain capacity of the formed tank under sea current conditions. Strong, not easy to break, the connection between the net and the net is convenient, and it can be uniaxially rolled and transported easily; the disadvantage is that the junction point of the mesh formed by the hook is active, and constitutes the cage and the sea in the sea.
  • the copper alloy stretched net is a mesh made of copper alloy sheet, which is formed into a diamond-shaped mesh after being punched and stretched.
  • the advantage is that the mesh is stable, the structure is firm, and there is no contact movement and wear between materials; the disadvantage is that when constructing the box The connection between the rigid mesh and the mesh is complicated, and the rigid structural box has poor strainability under sea current conditions, which is liable to cause deformation or corner damage of the mesh and cause damage to the cage.
  • the rigid-structured copper alloy stretched net is difficult to transport and install at sea in the factory (or onshore) after being assembled into a cage.
  • the technical problem to be solved by the invention is to provide a modular assembled copper alloy stretch net cage and a assembling method thereof, the cage is a gravity type marine breeding cage, in particular, the box material is a copper alloy stretching net.
  • the main body mainly relies on the large specific gravity of the copper alloy material to form its own weight to maintain the shape of the cage box, and has good anti-marine fouling bio-adhesion, maintaining good exchange characteristics of the water body inside and outside the cage box, and can be modularized and standardized production.
  • Marine aquaculture cages and assembly methods that facilitate rapid installation and maintenance at sea.
  • the technical solution adopted by the present invention to solve the technical problem thereof is to provide a modular assembled copper alloy stretch net cage, which comprises a cage skeleton, a copper alloy tensile net standard module and a quick connector, the cage
  • the skeleton comprises a plurality of vertically arranged main skeleton webbing standard members and a plurality of horizontally arranged sub-skeleton webbing standard members, wherein the plurality of main skeleton webbing standard members and the plurality of sub-skeleton webbing standard members are vertically fixedly connected to each other to form a cage skeleton, the net
  • the size of each sash formed by the box skeleton corresponds to the size of the copper alloy tensile net standard module, and the ends of the main skeleton webbing standard member are folded and sewn to an end belt loop for threading the rope
  • the main skeleton webbing standard member is perpendicularly intersected with the sub-frame webbing standard member to punch a set of circular holes, the set of circular holes are two parallel two
  • the belt-shaped webbing is formed by overlapping the standard parts with the width of the standard module of the copper alloy tensile net at an interval of 90 degrees, and the endless webbing forms a loop on each side of the standard part of the sub-frame webbing.
  • a thin strip is inserted into each of the side belt loops; in each of the sash frames of the main skeleton webbing standard member and the sub-frame webbing standard member, through a plurality of copper alloy stretching net standard modules and fast
  • the splicing of the connecting members constitutes a single-sided side net of the net box, and the two sides of the single-sided side net are connected by a quick connecting piece or a plurality of single-sided side nets with a flexible connecting standard piece of the corner and assembled with the bottom net to be assembled into a copper alloy. Stretch the net cage box.
  • the secondary skeleton webbing standard member is wrapped with a narrow strip of engineering plastic at both ends, and two circular holes corresponding to the circular holes at both ends of the sub-frame webbing standard member are punched on the narrow strip.
  • the upper and lower sides of the intersection of the main skeleton webbing standard member and the sub-frame webbing standard member are covered with the standard members of the fixed connecting board, and the main skeleton webbing standard member and the sub-frame webbing standard member are fastened and connected by the engineering plastic screw.
  • the fixed connecting plate standard piece is a square rounded plate piece, and four or two parallel distributed circular holes are punched on the plate piece, and the circular hole and the main skeleton webbing standard part and the sub-framework webbing standard part are punched.
  • the round holes on the corresponding ones.
  • the belt loops on both sides of the endless loop webbing on the main skeleton webbing standard member and the sub-frame webbing standard member are punched into a circular hole with a ring, and the thin strip is fixed by an engineering plastic screw.
  • the long side slat fitting of the copper alloy tensile net standard module extends at both ends of the copper alloy tensile net at both ends, and the protruding length is equal to the width of the slat fitting, and the copper alloy is stretched.
  • the short-side slat fitting of the net standard module is inserted into the long-side slat fitting of the two copper alloy tensile net standard modules to form a rectangular copper alloy stretch net standard module frame.
  • the groove of the slat fitting A of the slat fitting is punched up and down and fastened by an engineering plastic screw and a copper alloy stretch net.
  • the slat fitting B side groove of the slat fitting is vertically punched and punched, and the engineering plastic screw is fastened with the thin slat, the slat fitting B side groove on the pair of perforations and the main skeleton webbing standard piece and Corresponding to the circular hole on the ring ring on both sides of the endless ribbon on the sub-frame webbing standard member.
  • intersection of the long side and the short side slat fitting of the standard module of the copper alloy tensile net has a pair of perforations, and the pair of perforations of the long side are opened on the groove of the side of the slat fitting A, and the short side is open to the perforation.
  • the two pairs of perforations are used to fix the thin slats embedded in the short sides of the standard module of the copper alloy tensile net.
  • the ropes are sequentially spaced through the end band loops at the bottom end of the main frame webbing standard and the belt loops under the sub-frame webbing standard members at the lower end of the cage frame, which are also used for the assembly of the bottom mesh.
  • the corner flexible connecting standard comprises a flexible connecting webbing and a flexible connecting webbing 90 degree equidistantly spaced overlapping stitched endless webbing, each of which forms a loop on each side of the looped webbing, and the end of the looped webbing on the flexible splice webbing is adjacent to the main loop
  • the loops on one side of the endless webbing on the skeleton webbing standard are spaced apart and run through the braided rope in the loop.
  • the lower end of the braided rope is suspended from a weight.
  • a modular assembling method for assembling a copper alloy stretch net cage includes the following steps:
  • the vertical main force main skeleton webbing standard member described in the step (a) is used for connecting two horizontally adjacent copper alloy tensile net standard modules, and the number of main skeleton webbing standard parts depends on assembly.
  • the single skeleton webbing standard piece has a single length equal to the depth of the prefabricated cage box; the sub-frame webbing standard part is used for fixing the horizontal copper alloy stretch net standard module and the adjacent two main skeleton webbing standard parts.
  • the connection is the length of the centerline of the two main skeleton webbing standard pieces in the horizontal direction.
  • step (a) when the main skeleton webbing standard member and the sub-skeleton webbing standard member are connected, the top end of the sub-framework webbing standard member is respectively wrapped with the narrow section of the engineering plastic, and then folded and stitched, and the wrapping plastic is narrow.
  • the main end of the webbing of the strip is made of two round holes; the main skeleton webbing standard part of the sub-frame webbing standard part and the main skeleton webbing standard part is fixed.
  • the ropes are respectively passed through the belt loops on the side of the main skeleton webbing standard member and the sub-frame webbing standard member, and are staggered in sequence; the main skeleton webbing standard member and the sub-frame webbing standard member are worn.
  • the quantity and distribution depend on the length of the side of the pre-assembled cage and the width and number of standard modules of the copper alloy stretch net; the two ends of the sub-framework standard are fixed on the main frame of the main frame, and the bottom net is completed.
  • connection between the bottommost main skeleton webbing standard part and the sub-framework webbing standard part; along the direction of the main skeleton webbing standard part, the height of the standard module of the copper alloy stretching net is the spacing of the adjacent two sub-framework webbing standard parts.
  • the different ends are fixed on the standard part of the main skeleton webbing, and the assembly of the second sub-frame webbing standard parts is completed; the assembly of the third or more horizontal skeleton webbings is completed in the same manner as above, and the layers of the sub-framework webbing standard parts are assembled.
  • the number depends on the design height of the cage box and the height of the standard module of the copper alloy stretch net, and finally forms a skeleton of the frame-shaped cage box webbing.
  • the quick connector in the step (b) forms a modularly assembled single-sided side net of the cage body by embedding a thin strip in the groove of the peripheral slat fitting of the copper alloy tensile net standard module.
  • the length of the thin strip is equivalent to the height or width of the standard module of the copper alloy stretch net, the width is equal to the circumference of one-half of the inner ring of the looped ribbon, and the thickness depends on the standard module of the copper alloy stretch net.
  • the corner flexible connecting standard member comprises a flexible connecting webbing.
  • an endlessly wound looped fabric which is stitched at an equidistant distance from the flexible webbing at a 90 degree interval, the loop webbing forming a loop on each side of the loop webbing, the loop loop and the ring on the main skeleton webbing standard member.
  • the belt loops on both sides of the webbing are staggered, and a polyamide braided rope is inserted into the interlaced corresponding loops during assembly.
  • the braided rope is suspended at the same time as the integral assembly of the square cylinder or the polygonal cylinder cage. Heavy hammer to maintain the shape of the cage box cylinder and enhance the resistance of the cage box to drift due to water flow.
  • step (c) when the cage body is cylindrical, the two sides of the single side net of the cage box are connected by a quick connector and assembled into a bottom mesh to be assembled into a copper alloy stretch net cage. Box.
  • the cage box of the present invention has a high-strength polyester fiber webbing having good elasticity and impact strength as a force skeleton, wherein the main force skeleton webbing in the vertical direction and the sub-force skeleton webbing in the horizontal direction pass through the longitudinal direction. Horizontal cross point The solid connection forms a sash-like overall structure; after the copper alloy tensile net made of the standardized module is installed on each sash, the high-performance engineering plastic slats of the "work" shape around the standard module of the copper alloy tensile net, Uniformly distributes the stressed ribbing webbing to enhance the integrity of the cage box and improve the ability of the stressed ribbing belt to resist local and instantaneous impact. At the same time, it is used as the main and auxiliary force-bearing high-strength polyester fiber webbing. With its flexibility and excellent elastic properties, it provides favorable conditions for the whole cage to drift and decompose stress caused by seawater flow impact.
  • the cage components can be factory-made and standardized, and various component materials are selected according to their demand characteristics.
  • the part of the cage box that occupies most of the area is made of copper alloy material with seawater corrosion resistance and marine fouling resistance, and has a copper alloy with stable mesh size, strong mesh nodules and no contact wear.
  • the webbing ring of the standard module assembly of the stretch net adopts a polyamide fiber web with good wear resistance; the strip frame for the cross section of the standard frame assembly of the copper alloy stretch net is "work" shape, and the groove is embedded in the connecting sheet
  • Strips, skeleton webbing intersections, fixed mounting plates and fastening screws are all made of high-performance engineering plastic polyetheretherketone (PEEK) with high strength, seawater corrosion resistance and radiation resistance.
  • PEEK high-performance engineering plastic polyetheretherketone
  • the rib cage ribbon cross point fixed installation, the skeleton webbing and the copper alloy stretch net standard module assembly connection and the copper alloy stretch net standard module component frame corner joint reinforcement design When the horizontal skeleton webbing is connected with the vertical skeleton webbing, the horizontal skeleton webbing is used to wrap the narrow corners of the engineering plastic strips and perforated on the webbing of the narrow plastic strips, and the cross section of the vertical skeleton webbing and the horizontal skeleton webbing is superimposed.
  • the engineering plastic plate attached on both sides of the inner and outer sides can avoid the local stress on the opening of the webbing; when the side webbing loop of the skeleton webbing is connected with the standard module of the copper alloy tensile net, the high-performance engineering plastic lath is wrapped by the webbing loop.
  • Standardized modular components manufactured by the factory can realize on-shore assembly or relay assembly on land and sea, which is convenient for maintenance of the cage box in the sea including aquaculture applications.
  • large-scale cage assembly and offshore installation in the absence of large-scale maritime transport and hoisting equipment, it is possible to complete the lighter cage frame woven frame assembly on land, and to facilitate the rapid and rapid implementation of the standard module components of copper alloy stretch net at sea.
  • Assembled; in the cage application if it is checked that the standard module component of the copper alloy tensile net is accidentally damaged due to the collision position of the floating object, the net escape may be partially attached to the cage, and then replaced.
  • the copper alloy tensile net standard module assembly realizes the maintenance and maintenance of the cage in the process of aquaculture production and use.
  • the copper alloy stretch mesh material has good anti-marine fouling biological adhesion characteristics, and can maintain good exchange of water inside and outside the box all year round, and is a box body.
  • the healthy and rapid growth of farmed fish provides a good water environment; compared with the copper alloy oblique square net (also known as the chain link net) cage with semi-flexible structural features, it can avoid the movable structure of the inclined square net.
  • Mesh attachment point under the action of ocean waves and currents, damage to the cage caused by contact wear and loss of copper alloy material; compared with the cage case of other copper alloy stretched mesh materials, the modular assembled structure is convenient for the sea. Unloading and reloading of standard module components of copper alloy tensile nets during on-site assembly and aquaculture production.
  • FIG. 1 is a schematic view showing the structure of a modular assembled copper alloy stretch net cage box according to the present invention.
  • FIG. 2 is an assembly view of the skeleton frame of the cage of the present invention.
  • Figure 3 is a schematic view showing the joint of the main skeleton webbing standard member and the sub-skeleton webbing standard member of the present invention.
  • FIG. 4 is a schematic view showing the connection of a standard module of a copper alloy tensile net and a cage skeleton according to the present invention.
  • the present invention is a modular assembled copper alloy stretch net cage, comprising a cage skeleton, a copper alloy tensile net standard module 4 and a quick connector, the cage skeleton comprising a plurality of vertical
  • the main skeleton webbing standard member 1 and the plurality of horizontally arranged sub-frame webbing standard members 2 are arranged, and the plurality of main skeleton webbing standard members 1 and the plurality of sub-framework webbing standard members 2 are vertically fixedly connected to each other to form a cage skeleton.
  • each sash formed by the box skeleton corresponds to the size of the copper alloy stretch net standard module 4, and the ends of the main skeleton webbing standard member 1 are folded and sewn to end a looped loop for the threaded rope 7.
  • the main skeleton webbing standard member 1 is perpendicularly intersected with the sub-frame webbing standard member 2 to punch a set of circular holes 9, the set of circular holes 9 being two parallel two, the main skeleton webbing
  • the length of the standard member 1 corresponds to the height of the cage, and the two ends of the sub-frame webbing standard member 2 are punched with two circular holes matching the circular holes 9 on the main frame webbing standard member 1, the sub-framework webbing standard
  • the length of the piece 2 is the width of the standard module 4 of the copper alloy stretch net. Shall;
  • the copper alloy stretched mesh standard module 4 comprises a copper alloy stretched mesh 15 in cross-section and "I" shaped strip parts 16.
  • the groove of one side of the slat fitting 16 is a slat fitting A side groove 16-2, and the upper and lower sides thereof are coated on the side of the copper alloy stretched net 15 and the groove on the other side is
  • the slat fitting B side groove 16-1 is embedded with a thin strip 12
  • the vertical side of the copper alloy tensile net standard module 4 is a main frame webbing standard member 1, the copper alloy stretching net
  • the horizontal side of the standard module 4 is the sub-frame webbing standard member 2;
  • the quick-connecting member includes an endless webbing 10 and a thin strip 12, and the two sets of circular holes 9 on the main skeleton webbing standard member 1 are
  • the 90-degree equidistantly spaced overlap is sewn with an endless webbing 10, which forms a loop on each side of the main skeleton webbing standard member 1, and a thin strip 12 is inserted into each of the loops.
  • the sub-frame webbing standard member 2 is superposed on the width of the copper alloy stretch net standard module 4 at an interval of 90 degrees, and the endless webbing 10 is in the sub-frame webbing standard part 2
  • Each of the two sides forms a belt loop, and each side belt loop penetrates into a thin strip 12; in the main skeleton webbing standard part 1 and the sub-framework
  • Each sash of the cage skeleton composed of the webbing standard member 2 is formed by a splicing of a plurality of copper alloy stretching net standard modules 4 and quick connecting members, and the sides of the unilateral side net pass fast.
  • the connecting piece or the plurality of single side nets are equipped with the corner flexible connecting standard 5 and assembled with the bottom net 6 to be assembled into a copper alloy stretch net cage.
  • the auxiliary skeleton webbing standard member 2 is wrapped with the engineering plastic narrow strip 13 at both ends, and two circular holes corresponding to the circular holes at both ends of the sub-frame webbing standard member 2 are punched on the narrow strip sheet 13.
  • the upper and lower sides of the intersection of the main skeleton webbing standard member 1 and the sub-frame webbing standard member 2 are covered with a fixed connecting plate standard member 14, and the main skeleton webbing standard member 1 and the sub-skeleton webbing standard member 2 are passed through engineering plastic screws. Make a tight connection.
  • the fixed connecting plate standard member 14 is a square rounded plate, and four or two parallel distributed circular holes are punched on the plate, and the circular hole and the main skeleton webbing standard member 1 and the sub-frame webbing are processed.
  • the circular holes on the standard member 2 correspond to each other.
  • a ring hole 11 is punched into each of the ring loops on both sides of the endless loop webbing 10 on the main skeleton webbing standard member 1 and the sub-frame webbing standard member 2, and the thin strip 12 is fixed by an engineering plastic screw.
  • the long side slat fittings 16 of the copper alloy tensile net standard module 4 extend at both ends of the copper alloy stretch net 15 at both ends, and the length of the protruding portion is equal to the width of the slat fitting 16
  • the copper alloy tensile net standard module 4 short side slat fitting 16 is inserted into the two copper alloy stretch net standard module 4 long side slat fitting 16 to form a rectangular copper alloy tensile net standard module 4 frame.
  • the slat fitting A side groove 16-2 of the slat fitting 16 is punched up and down and fastened by the engineering plastic screw 19 to the copper alloy stretch net 15.
  • the slat fitting B side groove 16-1 of the slat fitting 16 is punched up and down and the engineering plastic screw 19 is fastened with the thin slat 12, and the slat fitting B is on the side groove 16-1.
  • the perforations correspond to the ring-shaped circular holes 11 on the belt loops on both sides of the endless webbing 10 on the main skeleton webbing standard member 1 and the sub-frame webbing standard member 2.
  • the long side of the copper alloy tensile net standard module 4 and the short side slat fitting 16 are respectively provided with a pair of perforations 23, 24, and the long side pair of perforations 23 are opened at the side of the slat fitting A. 2, the short side pair of perforations 24 are opened on the slat fitting B side groove 16-1 for fixing the thin slat 12 embedded in the short side of the copper alloy tensile net standard module 4.
  • the ropes 7 are sequentially spaced through the end band loops 8 at the bottom end of the main frame webbing standard member 1 and the belt loops below the sub-framework webbing standard members 2 at the lower end of the cage frame. The ropes 7 are simultaneously used for the bottom net 6 Assembly.
  • the corner flexible connecting standard 5 comprises a flexible connecting webbing 20 and a flexible joint.
  • the end belts 20 are folded at an equal interval of 90 degrees, and the endless loop webbings 10 are formed on the two sides of the loop webbing 10, and one end of the loop webbing 10 is formed on one side of the loop webbing 10 on the flexible webbing 10
  • the belt loop is spaced apart from the belt loop on the side of the endless webbing 10 on the adjacent main skeleton webbing standard member 1 and penetrates the braided rope 21 in the belt loop.
  • the lower end of the braided rope 21 suspends the weight 22.
  • a modular assembling method for assembling a copper alloy stretch net cage includes the following steps:
  • the vertical main force main skeleton webbing standard member 1 described in the step (a) is used for connecting two copper alloy stretch net standard modules 4 adjacent to the horizontal direction, and the number of main skeleton webbing standard members 1
  • the main skeleton webbing standard 1 has a single length equal to the depth of the pre-made cage box; the sub-frame webbing standard 2 is used for fixing the horizontal copper alloy stretched net standard module 4 and
  • the connection between two adjacent main skeleton webbing standard members 1 is the distance between the center lines of the two main skeleton webbing standard members 1 in the horizontal direction.
  • the sub-framework is first introduced.
  • the webbing standard parts 2 are respectively wrapped with narrow strips of engineering plastics and then folded at the ends, and two round holes are punched at the end of the webbing of the narrow strips of the engineering plastics; the standard parts of the sub-framework webbing 2 and the main skeleton webbing standard parts 1
  • the main skeleton webbing standard piece 1 connected to the fixed part is made up of 4 circular holes corresponding to the top ends of the two sub-framework webbing standard parts 2; two square fixed connecting plates with one side length equal to the width of the main skeleton webbing standard part 1 are used.
  • the standard parts 14 are respectively lined on the inner and outer sides of the cross-overlapping part of the main skeleton webbing standard part 1 and the sub-framework webbing standard part 2, and the main plastic webbing standard part 1 and the sub-skeleton webbing standard part 2 are connected by the engineering plastic pairing screw fastening. , assembled into a sash-shaped cage box webbing skeleton.
  • the ropes 7 are respectively passed through the belt loops on the side of the main skeleton webbing standard member 1 and the sub-frame webbing standard member 2, and are staggered in sequence; the main skeleton webbing standard member 1 and the pair are worn.
  • the number and distribution of the skeleton webbing standard members 2 depend on the side length of the pre-assembled cage box body and the width and number of the copper alloy stretch net standard module 4; the two ends of the sub-frame webbing standard member 2 are fixed to the main skeleton webbing standard On the piece 1, the connection of the bottom net and the bottommost main skeleton webbing standard part 1 and the sub-framework webbing standard part 2 is completed; along the direction of the main skeleton webbing standard part 1, the height of the copper alloy tensile net standard module 4 is spaced.
  • the number of layers of the sub-frame webbing standard member 2 depends on the design height of the cage box body and the height of the standard module 4 of the copper alloy stretch net, and finally forms a frame-shaped cage box webbing skeleton.
  • the quick connector in the step (b) is formed by inserting the thin strip 12 in the groove of the peripheral slat fitting 16 of the copper alloy tensile net standard module 4 to form a modularly assembled one-side net of the cage body.
  • the length of the thin strip 12 is equivalent to the height or width of the standard module 4 of the copper alloy stretch net, and the width is equivalent to the circumference of one-half of the inner ring of the endless loop ribbon 10, and the thickness depends on the tensile strength of the copper alloy.
  • Net standard module 4 slat fittings "work" groove spacing and material thickness of the belt ring.
  • the corner flexible connection standard member 5 includes a flexible connection.
  • the rotating webbing 20 and the looped webbing 10 are stitched at an equal distance of 90 degrees from the flexible webbing ribbon 20, and the loop webbing 10 is formed with a loop on each side of the loop webbing 10, the loop loop and the main skeleton webbing
  • the belt loops on both sides of the endless webbing 10 on the standard part 1 are staggered, and a polyamide braided rope is inserted into the interlaced corresponding loops during assembly, and the braided rope is completed in a square cylinder or a polygonal cylinder cage box.
  • the lower end is suspended with a weight to maintain the shape of the cage body cylinder and to enhance the resistance of the cage body to drift due to water flow.
  • step (c) when the cage box body is cylindrical, the two sides of the single side net of the cage box are connected by a quick connecting piece and assembled with the bottom net 6 to be assembled into a copper alloy stretch net. Box body.
  • the high-strength polyester fiber webbing is used as the flexible skeleton for the force and assembly of the cage box, including the main skeleton ribbon of the main force high-strength polyester fiber in the vertical direction.
  • the standard part 1 and the sub-frame webbing standard part 2 of the horizontally-biased high-strength polyester fiber are fixed at the intersection of the intersections 3 to form a sash-shaped single-sided cage box webbing skeleton having flexibility and elasticity.
  • connection with the standard module 4 of the copper alloy stretch net is assembled through the quick joint assembly to form a single side net of the modular assembled square cylinder net cage;
  • Four single-sided side nets are connected by the prefabricated corner flexible connecting standard member 5, and after assembling the bottom net 6, the square-cylinder copper alloy stretch net cage box is assembled. Specifically, the following steps are included:
  • the high-strength polyester fiber webbing with the specification of 80mm (width) ⁇ 3mm (thickness) is used to make the main component of the main main webbing ribbon in the vertical direction.
  • the bottom end of the main skeleton webbing standard part 1 in the vertical direction is folded and sewn and a bottom end belt loop 8 which can be used for threading the rope 7 and having a diameter of 20 mm is reserved, and the bottom end belt loop 8 is punched by an ultrasonic webbing punching machine.
  • a set of (four two-two parallel) circular holes 9 the center point of the circular hole is 20 mm from the center of the belt and the center line of the vertical skeleton webbing, the diameter of the circular hole is 8 mm, and the center distance between the two adjacent circular holes is 40 mm;
  • a group of (4) circular holes are punched in the same way as above in the upward direction of the vertical skeleton webbing at intervals of 1050 mm (the height of the standard module of the proposed copper alloy tensile net is 1000 mm, which is 5 mm ⁇ 2 with the horizontal skeleton webbing).
  • the number of sets of common punched holes is N+1 (N: the number of layers of the standard module of the copper alloy stretch net used in the cage to be assembled), and a loop for sewing the rope is refolded at the top end.
  • a polyamide (nylon) fiber webbing having a size of 50 mm (width) ⁇ 1.3 mm (thickness) is used to form an endless webbing 10, which is superposed with the vertical skeleton webbing at an equal distance of 90 degrees to be sewn into the skeleton webbing, and looped.
  • the inner circumference of 1/2 of the webbing is 130mm, and the middle section of the folded loop is 80mm sewn to the main
  • a 1/2 inner circumference of 25 mm is formed on both sides of the main skeleton webbing standard member 1
  • an ultrasonic webbing punching machine is used to punch a diameter of 6 mm on the belt loop.
  • the circular hole 11 and the belt ring are uniformly distributed on the main skeleton webbing standard member 1 at a pitch of 50 mm; a high-performance engineering plastic thin strip 12 can be inserted into each side belt loop for the convenience of the copper alloy tensile net standard module 4, Quick installation.
  • Standard frame 2 of the secondary skeleton webbing in the horizontal direction.
  • the high-strength polyester fiber webbing with a specification of 80mm (width) ⁇ 3mm (thickness) is also used as the sub-framework webbing standard 2, and is made of a polyamide (nylon) fiber webbing with a specification of 50mm (width) ⁇ 1.3mm (thickness).
  • the gap is 5 mm ⁇ 2, and the length of the two assembled parts with the main skeleton webbing standard 1 is 40 mm ⁇ 2; the wrapping size of the sub-frame webbing standard 2 is 50 mm (length) ⁇ 30 mm (width) ⁇ 2.5 mm ( The thick plastic engineering material is narrowed and folded, and two circular holes arranged in parallel with the top end of the sub-frame webbing standard member 2 are punched on the webbing of the wrapped plastic strip 13 with a diameter of 8 mm and a center point of the circular hole.
  • Sub-skeleton webbing The top of the standard member 2 is 20 mm, and the center point spacing between the two circular holes is 40 mm.
  • the main frame of the main skeleton webbing 1 and the sub-frame webbing standard 2 are used for the reinforcement and fixing of the connecting board standard parts 14 and are made of high-performance engineering plastics (such as polyetheretherketone) with a thickness of 5 mm.
  • a square (rounded) plate of 80mm (length) ⁇ 80mm (width) ⁇ 5mm (thickness) is specified, and four pairs of parallel holes are formed on the plate. The diameter of the hole is 8mm, the center of the hole The distance between the points and the center line of the square plate "Ten" is 20mm.
  • the connecting board standard member 14 When the main skeleton webbing standard member 1 and the sub-skeleton webbing standard member 2 are assembled, the connecting board standard member 14 will be reinforced and fixed, and respectively lined on the inner and outer sides of the main superimposed portion of the main skeleton webbing standard member 1 and the sub-frame webbing standard member 2, Prefabricated and corresponding round holes on each standard part are fastened with high-performance engineering plastics with a diameter of 8mm.
  • a copper alloy sheet having a thickness of 2 mm is cut into a rectangular mesh having a size of 950 mm (height) ⁇ 600 mm (width) ⁇ 2 mm (thickness) after being punched, stretched, and pressed; using polyetheretherketone (PEEK)
  • PEEK polyetheretherketone
  • the material extrusion cross-section is a "work"-shaped slat fitting.
  • the slat fitting has a width of 45 mm and a thickness of 10 mm.
  • One of the sides (“A" side) has a groove height of 2 mm and a depth of 20 mm.
  • the thickness of the sheet is 4mm, the groove can be coated on both sides of the copper alloy stretch net 15 on both sides; the other side (“B" side) of the "I" shaped slat fitting has a groove height of 5mm and a depth of 20mm.
  • the thickness of the upper and lower plates is 2.5mm, and the groove can be coated on both sides of the high-performance engineering plastic sheet strip 12 with the main frame webbing standard member 1 and the sub-frame webbing standard member 2 connecting ring belt for the copper alloy.
  • the two slat fittings 16-1 with a length of 1000 mm are first cut, and the "A" sides thereof are respectively wrapped on the two long sides of the copper alloy stretching net, the slats
  • the two ends of the fitting are each extended with a copper alloy stretch net of 25 mm; then two slat fittings 16-2 having a length of 560 mm are cut, and the "A" sides are respectively embedded and coated on the two sides of the copper alloy stretched net 4
  • the side of the slat fitting "A” is embedded in the four peripherals of the copper alloy stretched net 4, and the high-performance engineering plastic screw 19 with a diameter of 6 mm and a diameter of 6 mm is passed through.
  • the "A" side of the "work” shaped slat fitting is fastened to the copper alloy stretch net.
  • a copper alloy stretch net standard module assembly having an outer dimension of 1000 mm (length or height) x 650 mm (width) is produced.
  • a rope 7 which can be used for the bottom net 6 assembly and has a diameter of 16 mm is first passed through the bottom end of the main frame webbing standard member 1 with a ring 8, and then through the sub-frame webbing standard parts.
  • 2 side belt ring and main skeleton webbing standard part 1 bottom end belt ring 8 the abutting top end of the two sub-frame webbing standard parts 2 is passed through the prefabricated round hole 9 and the fixed connecting plate standard piece 14 to a height of 8 mm Performance engineering plastic screw fastening.
  • the length is 6000mm [(740mm ⁇ 8)+80mm]; 10+1 main skeleton webbing standard parts 1 and 10
  • the sub-skeleton webbing standard part 2 After the sub-skeleton webbing standard part 2 is assembled, its length is 7480mm [(740mm ⁇ 10)+80mm]; the flexible connecting webbing 20 at the corners of the square cylinder or the polygonal cylinder cage is connected, and the length of the flexible joint at the four corners of the square cylinder is 440 mm (110 mm ⁇ 4).
  • the copper alloy tensile net standard module 4 through its slat fitting B side groove 16-1, is embedded in the high-performance engineering plastic sheet strip 12 and the prefabricated round hole which are pre-assembled with the ring on the skeleton webbing.
  • the high-performance engineering plastic screw is used to complete the assembly of the copper alloy tensile net standard module assembly on each frame of the "field"-shaped cage box webbing skeleton.
  • the high-performance engineering plastic sheet strip for connecting the long side of the standard module component of the copper alloy tensile net with the main skeleton webbing standard 1 is 1000mm (length) ⁇ 18mm (width) ⁇ 2.5mm (thickness), and along it The center line of the length, the pre-assembled webbing ring and the "B" side of the standard module component slat fitting of the copper alloy tensile net are punched into the round hole, the diameter of the round hole is 6mm, the center spacing is 100mm; the high-performance engineering plastic thin strip After inserting the pre-assembled belt loop on the main skeleton webbing standard 1 in sequence, the copper alloy stretch net standard module 4 slat fitting B side groove 16-1 is embedded, and the wearing specification is in the prefabricated round hole.
  • the above-mentioned cage box installation method is also suitable for other polygonal column cages.
  • the above step 5 is omitted, and only the two sides of the single side net of the cage box are connected by quick connectors and assembled with the bottom net 6 to be assembled into a copper alloy stretch net. Box body.

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Abstract

一种模块化拼装的铜合金拉伸网网箱及其装配方法,该网箱包括垂直方向的主受力高强聚酯纤维织带主骨架织带标准件(1)和水平方向的副受力高强聚酯纤维织带副骨架织带标准件(2)。该装配方法为:在十字交叉的交接点固定后形成具有柔韧性和弹性特点的框格状单侧网箱箱体织带骨架;在单侧网箱箱体织带骨架的每个框格内,通过预装的快速连接件装配与预制好的铜合金拉伸网标准模块(4),形成模块化拼装的网箱箱体单边侧网;单边侧网两侧边通过快速连接件连接或若干片单边侧网配以转角柔性接转标准件(5)并装配底网(6)后组装成铜合金拉伸网网箱箱体。该网箱可模块化、标准化生产并便于海上快速安装,具有很好地维护海洋养殖网箱防海洋污损生物附着、保持网箱箱体内外水体良好交换的性能。

Description

一种模块化拼装的铜合金拉伸网网箱及其装配方法 技术领域
本发明属海洋养殖网箱装备技术领域,特别涉及一种可在海水中防止海洋污损生物附着、保持网箱内外水体交换良好的可快速模块化拼装的铜合金拉伸网网箱及其装配方法。
背景技术
海洋养殖网箱,以其网箱箱体在海水中的形状保持方式,可分为重力式、锚泊与浮力形成的张力式和自支撑式。
现有重力式网箱通常以高密度聚乙烯浮管或金属管材或木板配以浮力材料构成网箱浮体框架;以高密度聚乙烯单丝纤维、聚酰胺复丝纤维或超高分子量聚乙烯纤维编织的有结网或无结网网片装配成箱体,在箱体底部悬挂沉块构成箱体空间(容积)。网箱浮体框架形状包括圆形、六角形、方形等,网箱箱体的结构形状包括圆柱体、方柱体、多边柱体或椎体等。其中,在国内外的应用最为广泛的是以圆形网箱浮体框架、圆柱体网箱箱体或圆锥体网箱箱体,以及方形网箱浮体框架、方柱体网箱箱体。
以高密度聚乙烯浮管或金属管材构成的网箱浮体框架,具有良好的抗风浪性,增加沉浮控制装置后的升降式网箱还能有效抵御台风、赤潮等灾害;以木板配以浮力材料构成的网箱浮体框架,其制作简单、成本较低,但抗风浪能力较差。以高密度聚乙烯单丝纤维、聚酰胺复丝纤维编织的有结网或无结网网片装配成箱体,具有良好的强度和耐海水腐蚀性能;超高分子量聚乙烯纤维编织的有结网或无结网网片装配成箱体,在具有耐海水腐蚀性能的同时,其强度性能优势显著。然而,以高密度聚乙烯单丝纤维、聚酰胺复丝纤维或超高分子量聚乙烯纤维编织的有结网或无结网网片装配成箱体,在海水养殖生产中污损生物附着严重,致使网箱箱体内外水体交换不通畅,导致养殖有高密度鱼类的箱体内水环境质量下降;同时,由于高密度聚乙烯单丝纤维、聚酰胺复丝纤维或超高分子量聚乙烯纤维自身比重较小,虽有附加重块的重力保持网箱箱体形状,但在海水流速较大时尤其是网衣附着污损生物后,网箱箱体的抗流变形能力较差,箱体漂移严重、容积损失率很高,由此挤压、损伤网箱内的养殖鱼类,影响养殖鱼类的健康、正常生长。
同样以高密度聚乙烯浮管或金属管材或木板配以浮力材料构成网箱浮体框架,以铜合金网、镀锌钢丝网、外覆塑料钢丝网等构成箱体空间的网箱,由于箱体构建所选用材料比重的增大,其箱体抵抗因海流导致漂移的能力明显增强,网箱箱体在较大海水流速条件下的容积损失率减小。尤其是采用铜合金材料网衣构建的网箱箱体,因铜合金材料自身良好 的抗海洋污损生物附着性能,可较好地解决箱体在养殖生产中海洋污损生物附着严重而影响箱体内外水体交换的突出问题,有效改善养殖有高密度鱼类的箱体内水环境质量;同时,由于铜合金网优异的抗海洋污损生物附着性能,可保持网箱箱体网衣良好的滤水性而降低网体水流阻力,减少箱体网衣因海洋污损生物附着、滤水能力下降而导致的网箱箱体随水流漂移及箱体容积损失,为养殖鱼类提供良好的健康生长环境。
目前,应用于重力式海洋养殖网箱箱体的铜合金网主要包括半柔性结构的斜方网(或称为勾花网)以及刚性结构的拉伸网。其中,应用较为普遍的是铜合金斜方网,其结构为单根铜线制成类似波浪状,经多根平行穿挂后形成网片,优点是所构成箱体在海流条件下的应变能力较强、不易折损,网与网间的连接方便,并可单轴向卷叠、便于运输;缺点是钩挂所形成网目的交接点是活动的,构成网箱箱体在海中浪、流的作用下,使网目交接点处始终处于移动、摩擦状态,致使铜合金材料表面在海水中生成的氧化保护膜被不断磨蚀,而加快了铜合金斜方网网目交接点处的损坏。铜合金拉伸网是采用铜合金板材,经冲缝、拉伸后形成菱形网目的网片,其优点是网目稳定、结构牢固、无材料间的接触移动磨损;缺点是在构建箱体时,刚性的网片与网片间的连接较为复杂,刚性结构箱体在海流条件下的应变能力差,易引发网片变形或边角折损而导致网箱箱体损坏。同时,刚性特征的铜合金拉伸网在工厂(或岸上)装配成网箱箱体后的运输及海上安装难度较大。
发明内容
本发明所要解决的技术问题是提供一种模块化拼装的铜合金拉伸网网箱及其装配方法,该网箱属重力式海洋养殖网箱,尤其是箱体材料以铜合金拉伸网为主体,主要依靠铜合金材料的较大比重形成自身重量保持网箱箱体形状,且有良好的防海洋污损生物附着、保持网箱箱体内外水体良好交换特征,可模块化、标准化生产并便于海上快速安装与维护的海洋养殖网箱和装配方法。
本发明解决其技术问题所采用的技术方案是:提供一种模块化拼装的铜合金拉伸网网箱,包括网箱骨架、铜合金拉伸网标准模块和快速连接件,所述的网箱骨架包括若干垂直布置的主骨架织带标准件和若干水平布置的副骨架织带标准件,所述的若干主骨架织带标准件和若干副骨架织带标准件相互垂直固定连接组成网箱骨架,所述网箱骨架形成的每个框格的大小与铜合金拉伸网标准模块大小相对应,所述的主骨架织带标准件的两端折叠缝制一个用于穿连绳索的端部带环,所述主骨架织带标准件上与副骨架织带标准件垂直相交处冲制一组圆孔,所述一组圆孔为两两平行的4个,所述的主骨架织带标准件长度与网箱 高度相对应,所述副骨架织带标准件两端各冲制有两个与主骨架织带标准件上的圆孔相配的圆孔,所述副骨架织带标准件长度与铜合金拉伸网标准模块的宽度相对应;所述的铜合金拉伸网标准模块包括铜合金拉伸网和横截面为“工”字形的板条配件,所述板条配件的其中一条边的凹槽为板条配件A边凹槽、其上下两面包覆在铜合金拉伸网的边上,另一条边的凹槽为板条配件B边凹槽、其内嵌有薄板条,所述的铜合金拉伸网标准模块的垂直侧边为主骨架织带标准件,所述的铜合金拉伸网标准模块的水平侧边为副骨架织带标准件;所述的快速连接件包括环状织带和薄板条,所述的主骨架织带标准件上的两组圆孔之间呈90度等距离间隔叠合缝制有环状织带,所述环状织带在主骨架织带标准件的两侧各形成一个带环,每侧带环中穿入一条薄板条,所述副骨架织带标准件上与铜合金拉伸网标准模块宽度相对应处呈90度等距离间隔叠合缝制有环状织带,所述环状织带在副骨架织带标准件的两侧各形成一个带环,每侧带环中穿入一条薄板条;在所述的主骨架织带标准件和副骨架织带标准件组成的网箱骨架的每个框格内、通过若干铜合金拉伸网标准模块和快速连接件的拼接组成网箱的单边侧网,单边侧网两侧边通过快速连接件连接或若干片单边侧网配以转角柔性接转标准件并装配底网后组装成铜合金拉伸网网箱箱体。
所述的副骨架织带标准件两端包裹有工程塑料窄条片,在窄条片上冲制两个与副骨架织带标准件两端的圆孔相对应的圆孔。
所述的主骨架织带标准件和副骨架织带标准件相交处的上下两面均覆盖有固定连接板标准件,并通过工程塑料螺丝将主骨架织带标准件和副骨架织带标准件进行紧固连接。
所述的固定连接板标准件为正方形带圆角的板片,并在板片上冲制四个两两平行分布的圆孔,所述的圆孔与主骨架织带标准件和副骨架织带标准件上的圆孔相对应。
所述的主骨架织带标准件和副骨架织带标准件上的环状织带两侧的带环上各冲制一个带环圆孔,通过工程塑料螺丝固定薄板条。
所述的铜合金拉伸网标准模块的长边的板条配件两端延伸出铜合金拉伸网的两端,其伸出的长度与板条配件的宽度相等,所述的铜合金拉伸网标准模块短边的板条配件插入两条铜合金拉伸网标准模块的长边的板条配件之间形成矩形铜合金拉伸网标准模块框架。
所述的板条配件的板条配件A边凹槽上下对穿打孔并通过工程塑料螺丝与铜合金拉伸网紧固。
所述的板条配件的板条配件B边凹槽上下对穿打孔并工程塑料螺丝与薄板条紧固,所述的板条配件B边凹槽上的对穿孔与主骨架织带标准件和副骨架织带标准件上的环状织带两侧的带环上的带环圆孔相对应。
所述铜合金拉伸网标准模块的长边和短边的板条配件相交处各开有一个对穿孔,长边的对穿孔开在板条配件A边凹槽上,短边对穿孔开在板条配件B边凹槽上,所述的两个对穿孔用于固定嵌入铜合金拉伸网标准模块短边的薄板条。
所述的绳索依次间隔穿过主骨架织带标准件底端的端部带环和网箱骨架下端的副骨架织带标准件下方的带环,所述的绳索同时用于底网的装配。
所述的网箱为多边柱体网箱箱体时,其边角处通过转角柔性接转标准件进行连接,所述的转角柔性接转标准件包括柔性接转织带和与柔性接转织带呈90度等距离间隔叠合缝制的环状织带,所述的环状织带两侧各形成一个带环,所述的柔性接转织带上的环状织带一侧的带环与其相邻的主骨架织带标准件上的环状织带一侧的带环相间隔布置并在带环中贯穿编织绳索。
所述的编织绳索的下端悬挂重锤。
一种模块化拼装的铜合金拉伸网网箱的装配方法,包括下列步骤:
(a)构建网箱骨架:包括垂直方向主受力的主骨架织带标准件和水平方向副受力的副骨架织带标准件,所述的主骨架织带标准件和副骨架织带标准件上等距离间隔叠合缝制有快速连接件,所述的主骨架织带标准件和副骨架织带标准件在十字交叉的交接点固定后形成具有柔韧性和弹性特点的框格状单侧网箱箱体织带骨架;
(b)在单侧网箱箱体织带骨架的每个框格内,通过快速连接件安装铜合金拉伸网标准模块形成模块化拼装的网箱箱体单边侧网;
(c)网箱箱体单边侧网两侧边相互连接或若干片单边侧网配以转角柔性接转标准件并通过绳索装配底网后组装成铜合金拉伸网网箱箱体。
所述的步骤(a)中所述的垂直方向主受力的主骨架织带标准件用于连接水平方向相邻的两块铜合金拉伸网标准模块,主骨架织带标准件的数量取决于组装网箱箱体的周边长度所需铜合金拉伸网标准模块数量;主骨架织带标准件两端分别进行折叠缝制并预留一个端部带环,该端部带环用于穿连绳索,所述主骨架织带标准件单根长度等同于预制作网箱箱体的深度;副骨架织带标准件用于水平方向铜合金拉伸网标准模块的固定以及相邻两条主骨架织带标准件的连接,其长度为两条主骨架织带标准件中心线在水平方向的距离。
所述的步骤(a)中主骨架织带标准件和副骨架织带标准件连接时,先将副骨架织带标准件每个顶端分别包裹工程塑料窄条片后折边缝合,并在包裹工程塑料窄条片的织带端部打2个圆孔;在副骨架织带标准件与主骨架织带标准件连接固定处的主骨架织带标准件 上打4个与2条副骨架织带标准件顶端相对应的圆孔;用两块单边长等于主骨架织带标准件宽度的方形固定连接板标准件分别衬在主骨架织带标准件和副骨架织带标准件交叉叠加部分的内外两面,以工程塑料对穿螺丝紧固实现主骨架织带标准件和副骨架织带标准件的连接,装配成框格状网箱箱体织带骨架。
所述的步骤(a)中用绳索分别从主骨架织带标准件和副骨架织带标准件一侧的带环中穿过并依次交错排列;所穿连主骨架织带标准件和副骨架织带标准件的数量和分布取决于予组装网箱箱体的边长以及铜合金拉伸网标准模块的宽度与数量;将副骨架织带标准件的两端固定于主骨架织带标准件上,完成底网以及最底层主骨架织带标准件和副骨架织带标准件的连接;沿主骨架织带标准件向上的方向,以铜合金拉伸网标准模块的高度为间距处将相邻两条副骨架织带标准件的不同端固定于主骨架织带标准件上,完成第二层副骨架织带标准件的装配;以上述同样方法完成第三层或更多层水平骨架织带的装配,其装配副骨架织带标准件的层数取决于网箱箱体的设计高度及铜合金拉伸网标准模块的高度,最终形成框格状网箱箱体织带骨架。
所述的步骤(b)中的快速连接件通过在铜合金拉伸网标准模块周边板条配件的凹槽中嵌入薄板条形成模块化拼装的网箱箱体单边侧网。
所述的薄板条的长度等同于铜合金拉伸网标准模块的高度或宽度、宽度等同于环状织带两侧带环的二分之一内径周长、厚度取决于铜合金拉伸网标准模块板条配件“工”形凹槽间距以及制作带环的材料厚度。
所述的步骤(c)中网箱箱体为多边柱体网箱箱体时,其边角处采用转角柔性接转标准件进行连接,所述的转角柔性接转标准件包括柔性接转织带和与柔性接转织带呈90度等距离间隔叠合缝制的环状织带,所述的环状织带两侧各形成一个带环,所述的带环与主骨架织带标准件上的环状织带两侧的带环交错分布,装配时在交错对应的带环中穿入一条聚酰胺编织绳索,该编织绳索在完成方柱体或多边柱体网箱箱体的整体装配的同时,下端悬挂重锤,以保持网箱箱体柱体形状,并增强网箱箱体因水流作用导致漂移的抵抗能力。
所述的步骤(c)中网箱箱体为圆柱形时,将网箱箱体单边侧网的两个侧边用快速连接件连接并装配底网后组装成铜合金拉伸网网箱箱体。
有益效果
本发明与现有技术相比具有以下优点:
1、本发明的网箱箱体以具有良好弹性和抗冲击强度性能的高强聚酯纤维织带为受力骨架,其中垂直方向的主受力骨架织带和水平方向的副受力骨架织带经纵、横向交叉点牢 固连接形成框格状整体结构;制成标准化模块的铜合金拉伸网安装于每个框格上以后,铜合金拉伸网标准模块组件周边“工”形的高性能工程塑料板条,又均匀分布地对受力骨架织带进行增强,使网箱箱体的整体性增强、提高受力骨架织带抵抗局部和瞬间冲击的能力。同时用作为主、副受力骨架的高强聚酯纤维织带,以其柔韧性和优异的弹性性能,为网箱整体在受海水流动冲击漂动并分解应力提供了有利条件。
2、网箱箱体组件均可工厂化、标准化制作,各种组件材料均以其需求特征选配。网箱箱体中占绝大部分面积的部分,选用具有耐海水腐蚀和防海洋污损生物附着特性的铜合金材料,并以具有网目尺寸稳定、网结节牢固、无接触磨损的铜合金板冲缝、拉伸而成的拉伸网结构;网箱箱体主、副受力骨架织带采用具有良好弹性和抗冲击性能的高强聚酯纤维织带,而骨架织带边侧用于连接铜合金拉伸网标准模块组件的织带环采用具有良好耐磨性能的聚酰胺纤维织带;用于铜合金拉伸网标准模块组件边框的横截面为“工”字形的板条配件、凹槽嵌入连接薄板条、骨架织带交叉点固定安装加强板以及紧固螺丝,均采用具有高强度、耐海水腐蚀、耐辐照特性的高性能工程塑料聚醚醚酮(PEEK)。
3、骨架织带交叉点固定安装、骨架织带与铜合金拉伸网标准模块组件连接以及铜合金拉伸网标准模块组件边框边角连接的加强设计。水平骨架织带与垂直骨架织带的连接时,采用水平骨架织带顶端包裹工程塑料窄条折边缝合并在包裹工程塑料窄条片的织带上打孔,以及在垂直骨架织带与水平骨架织带交叉叠加部分的内外两面附加的工程塑料板,可避免织带开孔处的局部受力;骨架织带边侧织带环与铜合金拉伸网标准模块组件连接时,由织带环内包裹高性能工程塑料板条,再嵌入铜合金拉伸网标准模块组件外侧板条凹槽内,并通过预制圆孔以高性能工程塑料螺丝对穿紧固,避免织带环上制孔处的应力集中和撕裂,保证骨架织带上织带环与铜合金拉伸网标准模块组件拼装后的一体化和牢固性;连接所形成铜合金拉伸网标准模块组件边框边角结合处,通过在金拉伸网标准模块组件边角相邻两个边的长边板条“A”边凹槽和短边板条“B”边凹槽内嵌入连接薄板条,并分别在长边板条“A”和短边板条“B”边上对穿打孔,以高性能工程塑料螺丝紧固,形成边角相邻两条板条配件的一体化固定。
4、以工厂化制作的标准化模块化组件,可实现陆上组装或陆上与海上的接力式组装,便于网箱箱体在海上包括养殖应用中的维修。尤其是大型网箱组装与海上安装在缺乏大型海上运输和吊装设备时,可在陆上完成较轻便的网箱箱体织带骨架装配,在海上进行铜合金拉伸网标准模块组件的方便、快速拼装;网箱在养殖应用中,如果检查到铜合金拉伸网标准模块组件因漂浮物冲撞位等意外损伤时,可在网箱内局部内附防逃网衣后,更换备用 的铜合金拉伸网标准模块组件,实现网箱在养殖生产使用过程中的维修与养护。
5、本发明与以合成纤维网材料制成的网箱箱体相比较,铜合金拉伸网材料良好的防海洋污损生物附着特性,可常年维持箱体内外水体的良好交换,为箱体内养殖鱼类健康、快速生长提供良好的水体环境;与具有半柔性结构特征的铜合金斜方网(或称为勾花网)网箱箱体比较,可避免斜方网具有可活动结构特点的网目挂接点,在海洋浪、流作用下,因接触磨损所造成的网箱损坏以及铜合金材料损失;与其他铜合金拉伸网材料的网箱箱体比较,模块化拼装的结构便于海上现场装配及养殖生产过程中铜合金拉伸网标准模块组件的卸载与换装。
附图说明
下面结合附图对本发明做进一步详细说明。
图1为本发明模块化拼装铜合金拉伸网网箱箱体结构示意图。
图2为本发明网箱箱体骨架织带结构装配图。
图3为本发明主骨架织带标准件和副骨架织带标准件连接处的示意图。
图4为本发明铜合金拉伸网标准模块与网箱骨架连接示意图。
具体实施方式
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。
如图1-4,本发明为一种模块化拼装的铜合金拉伸网网箱,包括网箱骨架、铜合金拉伸网标准模块4和快速连接件,所述的网箱骨架包括若干垂直布置的主骨架织带标准件1和若干水平布置的副骨架织带标准件2,所述的若干主骨架织带标准件1和若干副骨架织带标准件2相互垂直固定连接组成网箱骨架,所述网箱骨架形成的每个框格的大小与铜合金拉伸网标准模块4大小相对应,所述的主骨架织带标准件1的两端折叠缝制一个用于穿连绳索7的端部带环8,所述主骨架织带标准件1上与副骨架织带标准件2垂直相交处冲制一组圆孔9,所述一组圆孔9为两两平行的4个,所述的主骨架织带标准件1长度与网箱高度相对应,所述副骨架织带标准件2两端各冲制有两个与主骨架织带标准件1上的圆孔9相配的圆孔,所述副骨架织带标准件2长度与铜合金拉伸网标准模块4的宽度相对应;所述的铜合金拉伸网标准模块4包括铜合金拉伸网15和横截面为“工”字形的板条配件 16,所述板条配件16的其中一条边的凹槽为板条配件A边凹槽16-2、其上下两面包覆在铜合金拉伸网15的边上,另一条边的凹槽为板条配件B边凹槽16-1、其内嵌有薄板条12,所述的铜合金拉伸网标准模块4的垂直侧边为主骨架织带标准件1,所述的铜合金拉伸网标准模块4的水平侧边为副骨架织带标准件2;所述的快速连接件包括环状织带10和薄板条12,所述的主骨架织带标准件1上的两组圆孔9之间呈90度等距离间隔叠合缝制有环状织带10,所述环状织带10在主骨架织带标准件1的两侧各形成一个带环,每侧带环中穿入一条薄板条12,所述副骨架织带标准件2上与铜合金拉伸网标准模块4宽度相对应处呈90度等距离间隔叠合缝制有环状织带10,所述环状织带10在副骨架织带标准件2的两侧各形成一个带环,每侧带环中穿入一条薄板条12;在所述的主骨架织带标准件1和副骨架织带标准件2组成的网箱骨架的每个框格内、通过若干铜合金拉伸网标准模块4和快速连接件的拼接组成网箱的单边侧网,单边侧网两侧边通过快速连接件连接或若干片单边侧网配以转角柔性接转标准件5并装配底网6后组装成铜合金拉伸网网箱箱体。
所述的副骨架织带标准件2两端包裹有工程塑料窄条片13,在窄条片13上冲制两个与副骨架织带标准件2两端的圆孔相对应的圆孔。
所述的主骨架织带标准件1和副骨架织带标准件2相交处的上下两面均覆盖有固定连接板标准件14,并通过工程塑料螺丝将主骨架织带标准件1和副骨架织带标准件2进行紧固连接。
所述的固定连接板标准件14为正方形带圆角的板片,并在板片上冲制四个两两平行分布的圆孔,所述的圆孔与主骨架织带标准件1和副骨架织带标准件2上的圆孔相对应。
所述的主骨架织带标准件1和副骨架织带标准件2上的环状织带10两侧的带环上各冲制一个带环圆孔11,通过工程塑料螺丝固定薄板条12。
所述的铜合金拉伸网标准模块4的长边的板条配件16两端延伸出铜合金拉伸网15的两端,其伸出的长度与板条配件16的宽度相等,所述的铜合金拉伸网标准模块4短边的板条配件16插入两条铜合金拉伸网标准模块4的长边的板条配件16之间形成矩形铜合金拉伸网标准模块4框架。
所述的板条配件16的板条配件A边凹槽16-2上下对穿打孔并通过工程塑料螺丝19与铜合金拉伸网15紧固。
所述的板条配件16的板条配件B边凹槽16-1上下对穿打孔并工程塑料螺丝19与薄板条12紧固,所述的板条配件B边凹槽16-1上的对穿孔与主骨架织带标准件1和副骨架织带标准件2上的环状织带10两侧的带环上的带环圆孔11相对应。
所述铜合金拉伸网标准模块4的长边和短边的板条配件16相交处各开有一个对穿孔23、24,长边的对穿孔23开在板条配件A边凹槽16-2上,短边对穿孔24开在板条配件B边凹槽16-1上,所述的两个对穿孔用于固定嵌入铜合金拉伸网标准模块4短边的薄板条12。
所述的绳索7依次间隔穿过主骨架织带标准件1底端的端部带环8和网箱骨架下端的副骨架织带标准件2下方的带环,所述的绳索7同时用于底网6的装配。
所述的网箱为多边柱体网箱箱体时,其边角处通过转角柔性接转标准件5进行连接,所述的转角柔性接转标准件5包括柔性接转织带20和与柔性接转织带20呈90度等距离间隔叠合缝制的环状织带10,所述的环状织带10两侧各形成一个带环,所述的柔性接转织带20上的环状织带10一侧的带环与其相邻的主骨架织带标准件1上的环状织带10一侧的带环相间隔布置并在带环中贯穿编织绳索21。
所述的编织绳索21的下端悬挂重锤22。
一种模块化拼装的铜合金拉伸网网箱的装配方法,包括下列步骤:
(a)构建网箱骨架:包括垂直方向主受力的主骨架织带标准件1和水平方向副受力的副骨架织带标准件2,所述的主骨架织带标准件1和副骨架织带标准件2上等距离间隔叠合缝制有快速连接件,所述的主骨架织带标准件1和副骨架织带标准件2在十字交叉的交接点3固定后形成具有柔韧性和弹性特点的框格状单侧网箱箱体织带骨架;
(b)在单侧网箱箱体织带骨架的每个框格内,通过快速连接件安装铜合金拉伸网标准模块4形成模块化拼装的网箱箱体单边侧网;
(c)网箱箱体单边侧网两侧边相互连接或若干片单边侧网配以转角柔性接转标准件5并通过绳索7装配底网6后组装成铜合金拉伸网网箱箱体。
所述的步骤(a)中所述的垂直方向主受力的主骨架织带标准件1用于连接水平方向相邻的两块铜合金拉伸网标准模块4,主骨架织带标准件1的数量取决于组装网箱箱体的周边长度所需铜合金拉伸网标准模块数量;主骨架织带标准件1两端分别进行折叠缝制并预留一个端部带环8,该端部带环8用于穿连绳索7,所述主骨架织带标准件1单根长度等同于预制作网箱箱体的深度;副骨架织带标准件2用于水平方向铜合金拉伸网标准模块4的固定以及相邻两条主骨架织带标准件1的连接,其长度为两条主骨架织带标准件1中心线在水平方向的距离。
所述的步骤(a)中主骨架织带标准件1和副骨架织带标准件2连接时,先将副骨架 织带标准件2每个顶端分别包裹工程塑料窄条片后折边缝合,并在包裹工程塑料窄条片的织带端部打2个圆孔;在副骨架织带标准件2与主骨架织带标准件1连接固定处的主骨架织带标准件1上打4个与2条副骨架织带标准件2顶端相对应的圆孔;用两块单边长等于主骨架织带标准件1宽度的方形固定连接板标准件14分别衬在主骨架织带标准件1和副骨架织带标准件2交叉叠加部分的内外两面,以工程塑料对穿螺丝紧固实现主骨架织带标准件1和副骨架织带标准件2的连接,装配成框格状网箱箱体织带骨架。
所述的步骤(a)中用绳索7分别从主骨架织带标准件1和副骨架织带标准件2一侧的带环中穿过并依次交错排列;所穿连主骨架织带标准件1和副骨架织带标准件2的数量和分布取决于予组装网箱箱体的边长以及铜合金拉伸网标准模块4的宽度与数量;将副骨架织带标准件2的两端固定于主骨架织带标准件1上,完成底网以及最底层主骨架织带标准件1和副骨架织带标准件2的连接;沿主骨架织带标准件1向上的方向,以铜合金拉伸网标准模块4的高度为间距处将相邻两条副骨架织带标准件2的不同端固定于主骨架织带标准件1上,完成第二层副骨架织带标准件2的装配;以上述同样方法完成第三层或更多层水平骨架织带的装配,其装配副骨架织带标准件2的层数取决于网箱箱体的设计高度及铜合金拉伸网标准模块4的高度,最终形成框格状网箱箱体织带骨架。
所述的步骤(b)中的快速连接件通过在铜合金拉伸网标准模块4周边板条配件16的凹槽中嵌入薄板条12形成模块化拼装的网箱箱体单边侧网。
所述的薄板条12的长度等同于铜合金拉伸网标准模块4的高度或宽度、宽度等同于环状织带10两侧带环的二分之一内径周长、厚度取决于铜合金拉伸网标准模块4板条配件“工”形凹槽间距以及制作带环的材料厚度。
所述的步骤(c)中网箱箱体为多边柱体网箱箱体时,其边角处采用转角柔性接转标准件5进行连接,所述的转角柔性接转标准件5包括柔性接转织带20和与柔性接转织带20呈90度等距离间隔叠合缝制的环状织带10,所述的环状织带10两侧各形成一个带环,所述的带环与主骨架织带标准件1上的环状织带10两侧的带环交错分布,装配时在交错对应的带环中穿入一条聚酰胺编织绳索,该编织绳索在完成方柱体或多边柱体网箱箱体的整体装配的同时,下端悬挂重锤,以保持网箱箱体柱体形状,并增强网箱箱体因水流作用导致漂移的抵抗能力。
所述的步骤(c)中网箱箱体为圆柱形时,将网箱箱体单边侧网的两个侧边用快速连接件连接并装配底网6后组装成铜合金拉伸网网箱箱体。
下面以方柱体网箱箱体为例具体说明安装方法,由高强聚酯纤维织带作为网箱箱体受力与拼装的柔性骨架,包括垂直方向的主受力高强聚酯纤维的主骨架织带标准件1和水平方向的副受力高强聚酯纤维的副骨架织带标准件2,在十字交叉的交接点3固定后形成具有柔韧性和弹性特点的框格状单侧网箱箱体织带骨架;在单侧网箱箱体织带骨架的每个框格内,通过快速连接件装配与铜合金拉伸网标准模块4的连接,形成模块化拼装的方柱体网箱的单边侧网;采用已预制的转角柔性接转标准件5将四片单边侧网连接,并装配底网6后,组装成方柱体铜合金拉伸网网箱箱体。具体包括下列步骤:
1、采用规格为80mm(宽度)×3mm(厚度)的高强聚酯纤维织带制作垂直方向的为主受力主骨架织带标准件1。垂直方向的主骨架织带标准件1底端进行折叠缝制并预留一个可用于穿连绳索7、直径为20mm的底端带环8,底端带环8上方处以超声波织带冲孔机冲制一组(4个两两平行)圆孔9,圆孔中心点距带环缝边以及垂直骨架织带中心线距离均为20mm,圆孔直径为8mm,邻近两个圆孔的中心间距为40mm;沿垂直骨架织带向上方向,每间隔1050mm(拟定铜合金拉伸网标准模块高度为1000mm,其与水平骨架织带装配间隙为5mm×2)以上述同样方法冲制一组(4个)圆孔,共冲制圆孔的组数为N+1(N:拟组装网箱箱体所用铜合金拉伸网标准模块的层数),在其顶端再折叠缝制一个用于穿连绳索的带环;采用规格为50mm(宽度)×1.3mm(厚度)的聚酰胺(尼龙)纤维织带,制成环状织带10、与垂直骨架织带呈90度等距离间隔叠合缝制于骨架织带,环状织带的1/2内周长为130mm,其叠合后的带环的中间段80mm缝装于主骨架织带标准件1后,在主骨架织带标准件1的两侧各形成一个1/2内周长为25mm的带环,并在带环上处以超声波织带冲孔机冲制一个直径为6mm的圆孔11,带环在主骨架织带标准件1上按50mm间距均匀分布;每侧带环中可穿入一条高性能工程塑料薄板条12,用于铜合金拉伸网标准模块4的方便、快速安装。
2、水平方向的副骨架织带标准件2。同样以规格为80mm(宽度)×3mm(厚度)的高强聚酯纤维织带为副骨架织带标准件2,以规格为50mm(宽度)×1.3mm(厚度)的聚酰胺(尼龙)纤维织带为环状织带10。其特征为水平骨架织带全长度为740mm,等同于拟装配的铜合金拉伸网标准模块4宽度(拟定铜合金拉伸网标准模块宽度为650mm)、铜合金拉伸网标准模块4组装预留空隙5mm×2,以及两个与主骨架织带标准件1叠合装配部分的长度40mm×2;在副骨架织带标准件2两端包裹尺寸为50mm(长)×30mm(宽)×2.5mm(厚)的工程塑料窄条折边缝合,在包裹工程塑料窄条片13的织带上冲制两个与副骨架织带标准件2顶端平行排列的圆孔,圆孔直径为8mm、圆孔中心点距副骨架织带 标准件2顶端20mm、两个圆孔间的中心点间距为40mm。
3、主骨架织带标准件1和副骨架织带标准件2的连接装配所用加强及固定连接板标准件14,采用厚度为5mm的高性能工程塑料(如:聚醚醚酮)板材,冲制成规格为80mm(长)×80mm(宽)×5mm(厚)的正方形(圆角)板片,并在板片上冲制四个两两平行分布的圆孔,圆孔直径为8mm、圆孔中心点距正方形板片“十”字中心线的距离均为20mm。主骨架织带标准件1和副骨架织带标准件2装配时,将加强及固定连接板标准件14,分别衬在主骨架织带标准件1和副骨架织带标准件2交叉叠加部分的内外两面,通过各标准件上已预制、对应的圆孔,以直径为8mm的高性能工程塑料对穿螺丝紧固。
4、铜合金拉伸网标准模块4,采用铜合金拉伸网15以及高性能的工程塑料(聚醚醚酮)材料挤出成型、横截面为“工”字形的板条配件16装配而成。将厚度为2mm的铜合金板材,经冲缝、拉伸、平压后,剪裁成规格为950mm(高)×600mm(宽)×2mm(厚)的长方形网片;以聚醚醚酮(PEEK)材料挤出横截面为“工”字形的板条配件,板条配件外形宽度为45mm、厚度为10mm,其中一条边(“A”边)的凹槽高度为2mm、深度为20mm、上下板片的厚度均为4mm,凹槽可两面包覆在铜合金拉伸网15边上;“工”字形板条配件的另一条边(“B”边)的凹槽高度为5mm、深度为20mm、上下板片的厚度均为2.5mm,凹槽可两面包覆在穿有主骨架织带标准件1和副骨架织带标准件2连接环带的高性能工程塑料薄板条12上,用于铜合金拉伸网标准模块4与主骨架织带标准件1和副骨架织带标准件2的快速拼装。铜合金拉伸网标准模块4制作时,先裁切两条长度为1000mm的板条配件16-1,将其“A”边分别包覆在铜合金拉伸网的两条长边,板条配件的两端各延出铜合金拉伸网25mm;再裁切两条长度为560mm的板条配件16-2,将其“A”边分别嵌入、包覆在铜合金拉伸网4的两条短边上;将板条配件“A”边嵌入包覆在铜合金拉伸网4的四个周边后,通过对穿打孔(孔径6mm)以及直径同为6mm的高性能工程塑料螺丝19,将“工”字形板条配件的“A”边与铜合金拉伸网紧固。制成外形尺寸为1000mm(长度或高度)×650mm(宽度)的铜合金拉伸网标准模块组件。
5、网箱箱体织带骨架装配时,先将一条可用于底网6装配、直径为16mm的绳索7穿过主骨架织带标准件1底端带环8,再依次穿过副骨架织带标准件2一侧的带环和主骨架织带标准件1底端带环8,将两条副骨架织带标准件2的对接顶端通过已预制的圆孔9及固定连接板标准件14,以8mm的高性能工程塑料螺丝紧固。以8+1条主骨架织带标准件1和8条副骨架织带标准件2装配后,其长度为6000mm[(740mm×8)+80mm];以10+1条主骨架织带标准件1和10条副骨架织带标准件2装配后,其长度为7480mm[(740mm ×10)+80mm];采用方柱体或多边柱体网箱箱体边角处柔性接转织带20进行连接,方柱体4个边角处柔性接的长度为440mm(110mm×4)。以拟装配4层铜合金拉伸网标准模块组件计算,采用144块铜合金拉伸网标准模块组件,并通过4组边角处柔性接标准件和8根聚酰胺编织绳索21,并在其下端悬挂重锤22后,可装配成规格为7700mm(长)×6000mm(宽)×4200mm(高/深)的长方柱体模块化拼装铜合金拉伸网网箱箱体。
6、铜合金拉伸网标准模块4,通过其板条配件B边凹槽16-1,嵌入依次穿过骨架织带上已预装带环的高性能工程塑料薄板条12和已预制的圆孔,以高性能工程塑料螺丝完成铜合金拉伸网标准模块组件在“田”形网箱箱体织带骨架每个框格上的拼装。其中,用于铜合金拉伸网标准模块组件长边与主骨架织带标准件1连接的高性能工程塑料薄板条规格为1000mm(长)×18mm(宽)×2.5mm(厚),并沿其长度中心线、与预装织带环以及铜合金拉伸网标准模块组件板条配件“B”边对应冲制圆孔,圆孔的直径为6mm、中心间距为100mm;将高性能工程塑料薄板条依次穿入主骨架织带标准件1上已预装的带环后,嵌入铜合金拉伸网标准模块4板条配件B边凹槽16-1,并在已预制的圆孔中对穿规格为6mm的高性能工程塑料螺丝后紧固,完成铜合金拉伸网标准模块组件长边与主骨架织带标准件1的拼装;同样进行铜合金拉伸网标准模块组件短边与副骨架织带标准件2的拼装,副骨架织带标准件2与铜合金拉伸网标准模块4嵌入拼装的高性能工程塑料薄板条规格为600mm(长)×18mm(宽)×2.5mm(厚),而在其两个顶端处分别多制有两个沿薄板条长度中心线的对穿孔23和24,对穿孔直径同为6mm,圆孔中心点距薄板条顶端分别为100mm和300mm,对穿孔23与铜合金拉伸网标准模块组件长边板条配件“A”边的预制孔对应,而对穿孔24与铜合金拉伸网标准模块组件短边板条配件“B”边的预制孔对应,对穿孔23和24以6mm的高性能工程塑料螺丝紧固后,通过高性能工程塑料薄板条12-1,将铜合金拉伸网标准模块组件长边板条和短边板条在边角点处连为一体,增加了铜合金拉伸网标准模块组件的结构稳定性和强度。
上述网箱箱体安装方法同样适合其他多边柱体网箱箱体。
当网箱箱体为圆柱体时,上述步骤5省略,只需将网箱箱体单边侧网的两个侧边用快速连接件连接并装配底网6后组装成铜合金拉伸网网箱箱体。

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  1. 一种模块化拼装的铜合金拉伸网网箱,包括网箱骨架、铜合金拉伸网标准模块(4)和快速连接件,其特征在于,所述的网箱骨架包括若干垂直布置的主骨架织带标准件(1)和若干水平布置的副骨架织带标准件(2),所述的若干主骨架织带标准件(1)和若干副骨架织带标准件(2)相互垂直固定连接组成网箱骨架,所述网箱骨架形成的每个框格的大小与铜合金拉伸网标准模块(4)大小相对应,所述的主骨架织带标准件(1)的两端折叠缝制一个用于穿连绳索(7)的端部带环(8),所述主骨架织带标准件(1)上与副骨架织带标准件(2)垂直相交处冲制一组圆孔(9),所述一组圆孔(9)为两两平行的4个,所述的主骨架织带标准件(1)长度与网箱高度相对应,所述副骨架织带标准件(2)两端各冲制有两个与主骨架织带标准件(1)上的圆孔(9)相配的圆孔,所述副骨架织带标准件(2)长度与铜合金拉伸网标准模块(4)的宽度相对应;所述的铜合金拉伸网标准模块(4)包括铜合金拉伸网(15)和横截面为“工”字形的板条配件(16),所述板条配件(16)的其中一条边的凹槽为板条配件A边凹槽(16-2)、其上下两面包覆在铜合金拉伸网(15)的边上,另一条边的凹槽为板条配件B边凹槽(16-1)、其内嵌有薄板条(12),所述的铜合金拉伸网标准模块(4)的垂直侧边为主骨架织带标准件(1),所述的铜合金拉伸网标准模块(4)的水平侧边为副骨架织带标准件(2);所述的快速连接件包括环状织带(10)和薄板条(12),所述的主骨架织带标准件(1)上的两组圆孔(9)之间呈90度等距离间隔叠合缝制有环状织带(10),所述环状织带(10)在主骨架织带标准件(1)的两侧各形成一个带环,每侧带环中穿入一条薄板条(12),所述副骨架织带标准件(2)上与铜合金拉伸网标准模块(4)宽度相对应处呈90度等距离间隔叠合缝制有环状织带(10),所述环状织带(10)在副骨架织带标准件(2)的两侧各形成一个带环,每侧带环中穿入一条薄板条(12);在所述的主骨架织带标准件(1)和副骨架织带标准件(2)组成的网箱骨架的每个框格内、通过若干铜合金拉伸网标准模块(4)和快速连接件的拼接组成网箱的单边侧网,单边侧网两侧边通过快速连接件连接或若干片单边侧网配以转角柔性接转标准件(5)并装配底网(6)后组装成铜合金拉伸网网箱箱体。
  2. 根据权利要求1所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的副骨架织带标准件(2)两端包裹有工程塑料窄条片(13),在窄条片(13)上冲制两个与副骨架织带标准件(2)两端的圆孔相对应的圆孔。
  3. 根据权利要求1所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的主骨架织带标准件(1)和副骨架织带标准件(2)相交处的上下两面均覆盖有固定连接 板标准件(14),并通过工程塑料螺丝将主骨架织带标准件(1)和副骨架织带标准件(2)进行紧固连接。
  4. 根据权利要求3所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的固定连接板标准件(14)为正方形带圆角的板片,并在板片上冲制四个两两平行分布的圆孔,所述的圆孔与主骨架织带标准件(1)和副骨架织带标准件(2)上的圆孔相对应。
  5. 根据权利要求1所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的主骨架织带标准件(1)和副骨架织带标准件(2)上的环状织带(10)两侧的带环上各冲制一个带环圆孔(11),通过工程塑料螺丝固定薄板条(12)。
  6. 根据权利要求1所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的铜合金拉伸网标准模块(4)的长边的板条配件(16)两端延伸出铜合金拉伸网(15)的两端,其伸出的长度与板条配件(16)的宽度相等,所述的铜合金拉伸网标准模块(4)短边的板条配件(16)插入两条铜合金拉伸网标准模块(4)的长边的板条配件(16)之间形成矩形铜合金拉伸网标准模块(4)框架。
  7. 根据权利要求6所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的板条配件(16)的板条配件A边凹槽(16-2)上下对穿打孔并通过工程塑料螺丝(19)与铜合金拉伸网(15)紧固。
  8. 根据权利要求6所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的板条配件(16)的板条配件B边凹槽(16-1)上下对穿打孔并工程塑料螺丝(19)与薄板条(12)紧固,所述的板条配件B边凹槽(16-1)上的对穿孔与主骨架织带标准件(1)和副骨架织带标准件(2)上的环状织带(10)两侧的带环上的带环圆孔(11)相对应。
  9. 根据权利要求7或8所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述铜合金拉伸网标准模块(4)的长边和短边的板条配件(16)相交处各开有一个对穿孔(23、24),长边的对穿孔(23)开在板条配件A边凹槽(16-2)上,短边对穿孔(24)开在板条配件B边凹槽(16-1)上,所述的两个对穿孔用于固定嵌入铜合金拉伸网标准模块(4)短边的薄板条(12)。
  10. 根据权利要求1所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的绳索(7)依次间隔穿过主骨架织带标准件(1)底端的端部带环(8)和网箱骨架下端的副骨架织带标准件(2)下方的带环,所述的绳索(7)同时用于底网(6)的装配。
  11. 根据权利要求1所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述 的网箱为多边柱体网箱箱体时,其边角处通过转角柔性接转标准件(5)进行连接,所述的转角柔性接转标准件(5)包括柔性接转织带(20)和与柔性接转织带(20)呈90度等距离间隔叠合缝制的环状织带(10),所述的环状织带(10)两侧各形成一个带环,所述的柔性接转织带(20)上的环状织带(10)一侧的带环与其相邻的主骨架织带标准件(1)上的环状织带(10)一侧的带环相间隔布置并在带环中贯穿编织绳索(21)。
  12. 根据权利要求11所述的一种模块化拼装的铜合金拉伸网网箱,其特征在于,所述的编织绳索(21)的下端悬挂重锤(22)。
  13. 一种模块化拼装的铜合金拉伸网网箱的装配方法,包括下列步骤:
    (a)构建网箱骨架:包括垂直方向主受力的主骨架织带标准件(1)和水平方向副受力的副骨架织带标准件(2),所述的主骨架织带标准件(1)和副骨架织带标准件(2)上等距离间隔叠合缝制有快速连接件,所述的主骨架织带标准件(1)和副骨架织带标准件(2)在十字交叉的交接点(3)固定后形成具有柔韧性和弹性特点的框格状单侧网箱箱体织带骨架;
    (b)在单侧网箱箱体织带骨架的每个框格内,通过快速连接件安装铜合金拉伸网标准模块(4)形成模块化拼装的网箱箱体单边侧网;
    (c)网箱箱体单边侧网两侧边相互连接或若干片单边侧网配以转角柔性接转标准件(5)并通过绳索(7)装配底网(6)后组装成铜合金拉伸网网箱箱体。
  14. 根据权利要求13所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的步骤(a)中所述的垂直方向主受力的主骨架织带标准件(1)用于连接水平方向相邻的两块铜合金拉伸网标准模块(4),主骨架织带标准件(1)的数量取决于组装网箱箱体的周边长度所需铜合金拉伸网标准模块数量;主骨架织带标准件(1)两端分别进行折叠缝制并预留一个端部带环(8),该端部带环(8)用于穿连绳索(7),所述主骨架织带标准件(1)单根长度等同于预制作网箱箱体的深度;副骨架织带标准件(2)用于水平方向铜合金拉伸网标准模块(4)的固定以及相邻两条主骨架织带标准件(1)的连接,其长度为两条主骨架织带标准件(1)中心线在水平方向的距离。
  15. 根据权利要求13所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的步骤(a)中主骨架织带标准件(1)和副骨架织带标准件(2)连接时,先将副骨架织带标准件(2)每个顶端分别包裹工程塑料窄条片后折边缝合,并在包裹工程塑料窄条片的织带端部打2个圆孔;在副骨架织带标准件(2)与主骨架织带标准 件(1)连接固定处的主骨架织带标准件(1)上打4个与2条副骨架织带标准件(2)顶端相对应的圆孔;用两块单边长等于主骨架织带标准件(1)宽度的方形固定连接板标准件(14)分别衬在主骨架织带标准件(1)和副骨架织带标准件(2)交叉叠加部分的内外两面,以工程塑料对穿螺丝紧固实现主骨架织带标准件(1)和副骨架织带标准件(2)的连接,装配成框格状网箱箱体织带骨架。
  16. 根据权利要求13所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的步骤(a)中用绳索(7)分别从主骨架织带标准件(1)和副骨架织带标准件(2)一侧的带环中穿过并依次交错排列;所穿连主骨架织带标准件(1)和副骨架织带标准件(2)的数量和分布取决于予组装网箱箱体的边长以及铜合金拉伸网标准模块(4)的宽度与数量;将副骨架织带标准件(2)的两端固定于主骨架织带标准件(1)上,完成底网以及最底层主骨架织带标准件(1)和副骨架织带标准件(2)的连接;沿主骨架织带标准件(1)向上的方向,以铜合金拉伸网标准模块(4)的高度为间距处将相邻两条副骨架织带标准件(2)的不同端固定于主骨架织带标准件(1)上,完成第二层副骨架织带标准件(2)的装配;以上述同样方法完成第三层或更多层水平骨架织带的装配,其装配副骨架织带标准件(2)的层数取决于网箱箱体的设计高度及铜合金拉伸网标准模块(4)的高度,最终形成框格状网箱箱体织带骨架。
  17. 根据权利要求13所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的步骤(b)中的快速连接件通过在铜合金拉伸网标准模块(4)周边板条配件(16)的凹槽中嵌入薄板条(12)形成模块化拼装的网箱箱体单边侧网。
  18. 根据权利要求17所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的薄板条(12)的长度等同于铜合金拉伸网标准模块(4)的高度或宽度、宽度等同于环状织带(10)两侧带环的二分之一内径周长、厚度取决于铜合金拉伸网标准模块(4)板条配件“工”形凹槽间距以及制作带环的材料厚度。
  19. 根据权利要求13所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的步骤(c)中网箱箱体为多边柱体网箱箱体时,其边角处采用转角柔性接转标准件(5)进行连接,所述的转角柔性接转标准件(5)包括柔性接转织带(20)和与柔性接转织带(20)呈90度等距离间隔叠合缝制的环状织带(10),所述的环状织带(10)两侧各形成一个带环,所述的带环与主骨架织带标准件(1)上的环状织带(10)两侧的带环交错分布,装配时在交错对应的带环中穿入一条聚酰胺编织绳索,该编织绳索在完成方柱体或多边柱体网箱箱体的整体装配的同时,下端悬挂重锤,以 保持网箱箱体柱体形状,并增强网箱箱体因水流作用导致漂移的抵抗能力。
  20. 根据权利要求13所述的一种模块化拼装的铜合金拉伸网网箱的装配方法,其特征在于:所述的步骤(c)中网箱箱体为圆柱形时,将网箱箱体单边侧网的两个侧边用快速连接件连接并装配底网(6)后组装成铜合金拉伸网网箱箱体。
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