WO2016133023A1 - 樹脂組成物、樹脂膜、及び電子部品 - Google Patents
樹脂組成物、樹脂膜、及び電子部品 Download PDFInfo
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- WO2016133023A1 WO2016133023A1 PCT/JP2016/054177 JP2016054177W WO2016133023A1 WO 2016133023 A1 WO2016133023 A1 WO 2016133023A1 JP 2016054177 W JP2016054177 W JP 2016054177W WO 2016133023 A1 WO2016133023 A1 WO 2016133023A1
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34922—Melamine; Derivatives thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
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- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
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- C08K5/00—Use of organic ingredients
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/092—Polycarboxylic acids
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1515—Three-membered rings
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5435—Silicon-containing compounds containing oxygen containing oxygen in a ring
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
- C08K5/5465—Silicon-containing compounds containing nitrogen containing at least one C=N bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/548—Silicon-containing compounds containing sulfur
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L45/00—Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/022—Quinonediazides
- G03F7/0226—Quinonediazides characterised by the non-macromolecular additives
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/36—Amides or imides
- C08F222/40—Imides, e.g. cyclic imides
- C08F222/404—Imides, e.g. cyclic imides substituted imides comprising oxygen other than the carboxy oxygen
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/80—Siloxanes having aromatic substituents, e.g. phenyl side groups
Definitions
- the present invention relates to a resin composition and a laminate having a resin film obtained from the resin composition on a substrate, and more specifically, a resin having excellent storage stability, high peel strength, and excellent corrosion resistance to metals.
- the present invention relates to a resin composition capable of providing a film, and a resin film and an electronic component obtained using the resin composition.
- Electronic components such as display elements, integrated circuit elements, solid-state imaging elements, color filters, thin film transistors, and black matrices are derived from the elements and wirings of the protective film, the substrate having the elements and wirings to prevent their deterioration and damage
- Various resin films are provided as a flattening film for flattening unevenness and an electric insulating film for maintaining electric insulation.
- An element such as a thin film transistor type liquid crystal display element or an integrated circuit element is provided with a resin film as an interlayer insulating film in order to insulate a plurality of wirings arranged in layers.
- the organic EL element generally has a configuration including an anode / hole injection transport layer / organic light emitting layer / electron injection layer / cathode as a configuration of the light emitting portion.
- a pixel isolation film also referred to as a pixel definition film or an element isolation film
- a planarization film is provided between the active element such as a transistor and the anode. It has been.
- a resin film as an interlayer insulating film is provided between a pair of electrodes formed in a mesh shape to electrically insulate them.
- various resin compositions have been used as materials for forming these resin films.
- Patent Document 1 includes a cyclic olefin polymer as a binder resin, a radiation-sensitive compound, an organic solvent, trimethoxysilylbenzoic acid as a compound having an acidic group, and a silicon atom.
- a radiation-sensitive composition comprising ⁇ -glycidoxypropyltrimethoxysilane, which is a compound having a bound hydrocarbyloxy group, is disclosed.
- An object of the present invention is to provide a resin composition that is excellent in storage stability, has high peel strength, and is excellent in corrosion resistance to metals, and a resin film obtained by using this resin composition and To provide electronic components.
- the binder resin (A) has a compound (B) having an acidic group or a latent acidic group, an organic solvent (C), a silicon atom, Combining a compound (D) having one atom selected from a titanium atom, an aluminum atom, and a zirconium atom, and having a hydrocarbyloxy group or a hydroxy group bonded to the atom, the compound (B) is: It is at least one selected from the group consisting of an aliphatic compound, an aromatic compound, and a heterocyclic compound, and the content of the compound (B) and the content of the compound (D) are in a specific range. It has been found that a resin composition may be used, and the present invention has been completed based on this finding.
- the content of the compound (B) is 0.1 to 2.5 parts by weight and the content of the compound (D) is 2 with respect to 100 parts by weight of the binder resin (A).
- a resin composition [2] The resin composition according to [1], further including a radiation sensitive compound (E), [3] The resin composition according to [2], further comprising a crosslinking agent (F), [4] The resin composition according to [3], which contains an epoxy compound and a compound having a melamine structure as the crosslinking agent (F), [5] The above-mentioned [1] to [4], wherein the binder resin (A) is one or more polymers selected from a cyclic olefin polymer having a protic polar group, a cardo resin, a polysiloxane, and a polyimide.
- the binder resin (A) is one or more polymers selected from a cyclic olefin polymer having a protic polar group, a cardo resin, a polysiloxane, and a polyimide.
- any of the resin compositions [6] The resin composition according to any one of [1] to [5], wherein the compound (D) is a compound further having a functional group capable of reacting with a protic polar group, [7] The resin composition according to [6], wherein the functional group capable of reacting with the protic polar group is an isocyanate group, a mercapto group, an epoxy group, or an amino group, [8] The resin composition according to any one of [1] to [7], wherein the compound (D) is a compound having a hydrocarbyloxy group bonded to a silicon atom, [9] The compound (B) is a compound having an acidic group, and the compound (B) is a compound having a carboxy group, a thiol group, or a carboxymethylenethio group as the acidic group.
- the resin composition according to the description [10] The resin composition according to [9], wherein the compound (C) is a compound having two or more acidic groups, [11] A resin film obtained using the resin composition according to any one of [1] to [10], and [12] An electronic component comprising the resin film according to [11], Is provided.
- a resin composition that is excellent in storage stability, has high peel strength, and can provide a resin film excellent in corrosion resistance to metals, a resin film obtained using such a resin composition, And an electronic component provided with such a resin film can be provided.
- the resin composition of the present invention comprises a binder resin (A), a compound (B) having an acidic group or a latent acidic group, an organic solvent (C), and silicon atoms, titanium atoms, aluminum atoms, and zirconium atoms.
- the content of the compound (B) is 0.1 to 2.5 parts by weight and the content of the compound (D) is 2 with respect to 100 parts by weight of the binder resin (A). .2 to 7.0 parts by weight.
- Binder resin (A) Although it does not specifically limit as binder resin (A) used by this invention, It is the cyclic olefin polymer (A1), cardo resin (A2), polysiloxane (A3), or polyimide (A4) which has a protic polar group. Among these, the cyclic olefin polymer (A1) having a protic polar group is particularly preferable. These binder resins (A) may be used alone or in combination of two or more.
- the cyclic olefin polymer (A1) having a protic polar group is a polymer of one or more cyclic olefin monomers, or 1 Or a copolymer of two or more cyclic olefin monomers and a monomer copolymerizable therewith.
- a monomer for forming the cyclic olefin polymer (A1) It is preferable to use a cyclic olefin monomer (a) having at least a protic polar group.
- the protic polar group means a group containing an atom in which a hydrogen atom is directly bonded to an atom belonging to Group 15 or Group 16 of the Periodic Table.
- atoms belonging to Group 15 or Group 16 of the periodic table atoms belonging to Group 1 or 2 of Group 15 or Group 16 of the Periodic Table are preferable, and more preferably oxygen atom, nitrogen atom or sulfur An atom, particularly preferably an oxygen atom.
- protic polar groups include polar groups having oxygen atoms such as hydroxyl groups, carboxy groups (hydroxycarbonyl groups), sulfonic acid groups, phosphoric acid groups; primary amino groups, secondary amino groups A polar group having a nitrogen atom such as a primary amide group or a secondary amide group (imide group); a polar group having a sulfur atom such as a thiol group; Among these, those having an oxygen atom are preferable, and a carboxy group is more preferable.
- the number of protic polar groups bonded to the cyclic olefin resin having a protic polar group is not particularly limited, and different types of protic polar groups may be included.
- cyclic olefin monomer (a) having a protic polar group examples include 2-hydroxycarbonylbicyclo [2.2.1] hept- 5-ene, 2-methyl-2-hydroxycarbonylbicyclo [2.2.1] hept-5-ene, 2-carboxymethyl-2-hydroxycarbonylbicyclo [2.2.1] hept-5-ene, 2 -Hydroxycarbonyl-2-methoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-ethoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxy Carbonyl-2-propoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-butoxycarbonyl Tyrbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-pentyloxycarbonylmethyl bicyclo [2.
- dodec-9-ene 4-hydroxymethyltetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4,5-dihydroxymethyltetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4- (hydroxyethoxycarbonyl) tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4- (hydroxyethoxycarbonyl) tetracyclo [6.2.1.1 3,6 .
- the content ratio of the monomer (a) unit in the cyclic olefin polymer (A1) is preferably 10 to 90 mol% with respect to the total monomer units.
- the content ratio of the monomer (a) unit is too small, the heat resistance may be insufficient, and when it is too large, the solubility of the cyclic olefin polymer (A1) in the polar solvent becomes insufficient. There is a fear.
- the cyclic olefin polymer (A1) used in the present invention is obtained by copolymerizing a cyclic olefin monomer (a) having a protic polar group and a monomer (b) copolymerizable therewith. It may be a copolymer. Examples of such copolymerizable monomers include cyclic olefin monomers (b1) having polar groups other than protic polar groups, cyclic olefin monomers having no polar groups (b2), and cyclic olefins. Monomer (b3) (hereinafter referred to as “monomer (b1)”, “monomer (b2)”, “monomer (b3)” as appropriate).
- Examples of the cyclic olefin monomer (b1) having a polar group other than the protic polar group include N-substituted imide groups, ester groups, cyano groups, acid anhydride groups, and cyclic olefins having a halogen atom.
- Examples of the cyclic olefin having an N-substituted imide group include a monomer represented by the following general formula (1) or a monomer represented by the following general formula (2).
- R 1 represents a hydrogen atom, an alkyl group having 1 to 16 carbon atoms, or an aryl group.
- N represents an integer of 1 to 2.
- R 2 is a divalent alkylene group having 1 to 3 carbon atoms
- R 3 is a monovalent alkyl group having 1 to 10 carbon atoms, or a monovalent alkyl group having 1 to 10 carbon atoms. Represents a halogenated alkyl group.
- R 1 is an alkyl group or aryl group having 1 to 16 carbon atoms.
- the alkyl group include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, linear alkyl groups such as n-pentadecyl group and n-hexadecyl group; cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclononyl
- Alkyl group 2-propyl group, 2-butyl group, 2-methyl-1-propyl group, 2-methyl-2-propyl group, 1-methylbutyl group, 2-methylbutyl group, 1-methylpentyl group, 1- And branched alkyl groups such as ethylbutyl group, 2-methylhexyl group, 2-ethylhexyl group, 4-methylheptyl group, 1-methylnonyl group, 1-methyltridecyl group and 1-methyltetradecyl group.
- Specific examples of the aryl group include a benzyl group.
- an alkyl group and an aryl group having 6 to 14 carbon atoms are preferable and an alkyl group and an aryl group having 6 to 10 carbon atoms are more preferable because of excellent heat resistance and solubility in a polar solvent.
- the carbon number is 4 or less, the solubility in a polar solvent is poor, when the carbon number is 17 or more, the heat resistance is poor, and when the resin film is patterned, the pattern is lost by melting with heat. There is a problem.
- the monomer represented by the general formula (1) include bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-phenyl-bicyclo [2.2. .1] Hept-5-ene-2,3-dicarboximide, N-methylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-ethylbicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-propylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-butylbicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-cyclohexylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-adamantylbicyclo [2.2 .1] Hept-5-ene-2,3-di Ruboxyimide, N- (1- (1-
- dodec-9-ene-4,5-dicarboximide N- (2,4-dimethoxyphenyl) -tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboximide and the like. These may be used alone or in combination of two or more.
- R 2 is a divalent alkylene group having 1 to 3 carbon atoms.
- the divalent alkylene group having 1 to 3 carbon atoms include a methylene group, an ethylene group, a propylene group, and An isopropylene group is mentioned. Among these, a methylene group and an ethylene group are preferable because of good polymerization activity.
- R 3 is a monovalent alkyl group having 1 to 10 carbon atoms or a monovalent halogenated alkyl group having 1 to 10 carbon atoms.
- the monovalent alkyl group having 1 to 10 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, butyl group, sec-butyl group, tert-butyl group, hexyl group, and cyclohexyl group. .
- Examples of the monovalent halogenated alkyl group having 1 to 10 carbon atoms include a fluoromethyl group, a chloromethyl group, a bromomethyl group, a difluoromethyl group, a dichloromethyl group, a difluoromethyl group, a trifluoromethyl group, a trichloromethyl group, Examples include 2,2,2-trifluoroethyl group, pentafluoroethyl group, heptafluoropropyl group, perfluorobutyl group, and perfluoropentyl group. Among these, because of excellent solubility in polar solvents, as R 3, a methyl group or an ethyl group is preferred.
- the monomers represented by the above general formulas (1) and (2) can be obtained, for example, by an imidization reaction between a corresponding amine and 5-norbornene-2,3-dicarboxylic acid anhydride. .
- the obtained monomer can be efficiently isolated by separating and purifying the reaction solution of the imidization reaction by a known method.
- Examples of the cyclic olefin having an ester group include 2-acetoxybicyclo [2.2.1] hept-5-ene, 2-acetoxymethylbicyclo [2.2.1] hept-5-ene, and 2-methoxycarbonyl.
- cyclic olefin having a cyano group for example, 4-cyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4-cyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4,5-dicyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 2-cyanobicyclo [2.2.1] hept-5-ene, 2-methyl-2-cyanobicyclo [2.2.1] hept-5-ene, 2 , 3-dicyanobicyclo [2.2.1] hept-5-ene, and the like.
- cyclic olefin having an acid anhydride group examples include, for example, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboxylic anhydride, bicyclo [2.2.1] hept-5-ene-2,3-dicarboxylic anhydride, 2-carboxymethyl-2- Hydroxycarbonylbicyclo [2.2.1] hept-5-ene anhydride, and the like.
- Examples of the cyclic olefin having a halogen atom include 2-chlorobicyclo [2.2.1] hept-5-ene, 2-chloromethylbicyclo [2.2.1] hept-5-ene, 2- (chlorophenyl). ) Bicyclo [2.2.1] hept-5-ene, 4-chlorotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4-chlorotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene and the like.
- These monomers (b1) may be used alone or in combination of two or more.
- cyclic olefin monomer (b2) having no polar group examples include bicyclo [2.2.1] hept-2-ene (also referred to as “norbornene”), 5-ethyl-bicyclo [2.2.1]. Hept-2-ene, 5-butyl-bicyclo [2.2.1] hept-2-ene, 5-ethylidene-bicyclo [2.2.1] hept-2-ene, 5-methylidene-bicyclo [2.
- hept-2-ene 5-vinyl-bicyclo [2.2.1] hept-2-ene, tricyclo [5.2.1.0 2,6 ] deca-3,8-diene (conventional name: dicyclopentadiene), tetracyclo [10.2.1.0 2,11. 0 4,9 ] pentadeca-4,6,8,13-tetraene, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-4-ene (also referred to as “tetracyclododecene”), 9-methyl-tetracyclo [6.2.1.1 3,6 .
- dodec-4-ene pentacyclo [9.2.1.1 3,9 . 0 2,10 . 0 4,8 ] pentadeca-5,12-diene, cyclobutene, cyclopentene, cyclopentadiene, cyclohexene, cycloheptene, cyclooctene, cyclooctadiene, indene, 3a, 5,6,7a-tetrahydro-4,7-methano-1H -Indene, 9-phenyl-tetracyclo [6.2.1.1 3,6 . 0 2,7] dodeca-4-ene, tetracyclo [9.2.1.0 2,10.
- the monomer (b3) other than the cyclic olefin include ethylene; propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3- Ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, ⁇ -olefins having 2 to 20 carbon atoms such as 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene; Non-conjugated dienes such as hexadiene, 1,5-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1,4-hexa
- the cyclic olefin monomer (b1) having a polar group other than the protic polar group is preferable from the viewpoint that the effect of the present invention becomes more remarkable.
- a cyclic olefin having an N-substituted imide group is particularly preferred.
- the content of the copolymerizable monomer (b) unit in the cyclic olefin polymer (A1) is preferably 10 to 90 mol% with respect to the total monomer units. If the content ratio of the copolymerizable monomer (b) unit is too small, the solubility of the cyclic olefin polymer (A1) in the polar solvent may be insufficient. May be insufficient.
- a cyclic olefin polymer (A1) may be obtained by introducing a protic polar group into a cyclic olefin polymer having no protic polar group using a known modifier.
- the polymer having no protic polar group is obtained by polymerizing at least one of the above-described monomers (b1) and (b2) and an optional combination of the monomer (b3) as necessary. be able to.
- the cyclic olefin polymer (A1) used in the present invention may be a ring-opening polymer obtained by ring-opening polymerization of the above-mentioned monomer, or an addition polymer obtained by addition polymerization of the above-mentioned monomer. Although it may be a polymer, it is preferably a ring-opening polymer from the viewpoint that the effect of the present invention becomes more remarkable.
- the ring-opening polymer comprises a ring-opening metathesis polymerization of a cyclic olefin monomer having a protic polar group (a) and a copolymerizable monomer (b) used as necessary in the presence of a metathesis reaction catalyst.
- a cyclic olefin monomer having a protic polar group
- b copolymerizable monomer used as necessary in the presence of a metathesis reaction catalyst.
- As the production method for example, methods described in [0039] to [0079] of International Publication No. 2010/110323 can be used.
- the addition polymer comprises a cyclic olefin monomer having a protic polar group (a) and a copolymerizable monomer (b) to be used as needed, using a known addition polymerization catalyst such as titanium, It can be obtained by polymerization using a catalyst comprising a zirconium or vanadium compound and an organoaluminum compound.
- the cyclic olefin polymer (A1) used in the present invention is a ring-opening polymer
- a hydrogenation reaction is further performed, and a hydrogenation in which a carbon-carbon double bond contained in the main chain is hydrogenated is performed. It is preferable to use a product.
- the ratio of hydrogenated carbon-carbon double bonds (hydrogenation rate) is usually 50% or more, and 70% from the viewpoint of heat resistance. Preferably, it is 90% or more, more preferably 95% or more.
- the cardo resin (A2) used in the present invention is a resin having a cardo structure, that is, a skeleton structure in which two cyclic structures are bonded to a quaternary carbon atom constituting the cyclic structure.
- a common cardo structure is a fluorene ring bonded to a benzene ring.
- Specific examples of the skeleton structure in which two cyclic structures are bonded to a quaternary carbon atom constituting the cyclic structure include a fluorene skeleton, a bisphenol fluorene skeleton, a bisaminophenyl fluorene skeleton, a fluorene skeleton having an epoxy group, and an acrylic group.
- the cardo resin (A2) used in the present invention is formed by polymerizing the skeleton having the cardo structure by a reaction between functional groups bonded thereto.
- the cardo resin (A2) has a structure (cardo structure) in which a main chain and bulky side chains are connected by one element, and has a ring structure in a direction substantially perpendicular to the main chain.
- Monomers having a cardo structure include, for example, bis (glycidyloxyphenyl) fluorene type epoxy resin; condensate of bisphenolfluorene type epoxy resin and acrylic acid; 9,9-bis (4-hydroxyphenyl) fluorene, Cardio structure-containing bisphenols such as 9-bis (4-hydroxy-3-methylphenyl) fluorene; 9,9-bis (cyanoalkyl) fluorenes such as 9,9-bis (cyanomethyl) fluorene; -9,9-bis (aminoalkyl) fluorenes such as bis (3-aminopropyl) fluorene;
- the cardo resin (A2) is a polymer obtained by polymerizing a monomer having a cardo structure, but may be a copolymer with other copolymerizable monomers.
- the polymerization method of the monomer may be according to a conventional method, and for example, a ring-opening polymerization method or an addition polymerization method
- polysiloxane (A3) used by this invention Preferably the polymer obtained by mixing and making 1 type (s) or 2 or more types of the organosilane represented by following formula (4) mention is mentioned. It is done. (R 4 ) p -Si- (OR 5 ) 4-p (4)
- R 4 is a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, or an aryl group having 6 to 15 carbon atoms, and a plurality of R 4 are the same. Or different.
- These alkyl groups, alkenyl groups, and aryl groups may all have a substituent or may be an unsubstituted form having no substituent, and are selected according to the characteristics of the composition. it can.
- alkyl group examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, n-hexyl group, n-decyl group, trifluoromethyl group, 2,2 , 2-trifluoroethyl group, 3,3,3-trifluoropropyl group, 3-glycidoxypropyl group, 2- (3,4-epoxycyclohexyl) ethyl group, 3-aminopropyl group, 3-mercaptopropyl Group, 3-isocyanatopropyl group.
- alkenyl group examples include a vinyl group, a 3-acryloxypropyl group, and a 3-methacryloxypropyl group.
- aryl group examples include phenyl, tolyl, p-hydroxyphenyl, 1- (p-hydroxyphenyl) ethyl, 2- (p-hydroxyphenyl) ethyl, 4-hydroxy-5- (p -Hydroxyphenylcarbonyloxy) pentyl group, naphthyl group.
- R 5 is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an acyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 15 carbon atoms, more R 5 is Each may be the same or different. In addition, both of these alkyl groups and acyl groups may have a substituent or may be an unsubstituted form having no substituent, and can be selected according to the characteristics of the composition.
- Specific examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and an n-butyl group.
- Specific examples of the acyl group include an acetyl group.
- Specific examples of the aryl group include a phenyl group.
- organosilane represented by the above formula (4) include tetrafunctional silanes such as tetramethoxysilane, tetraethoxysilane, tetraacetoxysilane, and tetraphenoxysilane; methyltrimethoxysilane, methyltriethoxysilane, methyl Triisopropoxysilane, methyltri-n-butoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltriisopropoxysilane, ethyltrin-butoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, n-butyl Trimethoxysilane, n-butyltriethoxysilane, n-hexyltrimethoxysilane, n-hexyltriethoxysilane, de
- the polysiloxane (A3) used in the present invention is obtained by hydrolyzing and partially condensing the organosilane described above.
- a general method can be used for hydrolysis and partial condensation. For example, a solvent, water and, if necessary, a catalyst are added to the mixture, and the mixture is heated and stirred. During stirring, if necessary, hydrolysis by-products (alcohols such as methanol) and condensation by-products (water) may be distilled off by distillation.
- the polyimide (A4) used in the present invention can be obtained by heat-treating a polyimide precursor obtained by reacting a tetracarboxylic anhydride and a diamine.
- a polyimide precursor obtained by reacting a tetracarboxylic anhydride and a diamine.
- the precursor for obtaining polyimide include polyamic acid, polyamic acid ester, polyisoimide, and polyamic acid sulfonamide.
- the polyimide (A4) used in the present invention is synthesized by a known method. That is, a tetracarboxylic dianhydride and a diamine are selectively combined, and these are combined with N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide, hexamethylphosphorotriamide, It is synthesized by a known method such as reacting in a polar solvent such as ⁇ -butyrolactone and cyclopentanone.
- the terminal amino group of the produced polyimide (A4) can be reacted with a carboxylic acid anhydride to protect the terminal amino group.
- an amine compound can be made to react with the terminal acid anhydride group of the produced
- carboxylic anhydrides examples include phthalic anhydride, trimellitic anhydride, maleic anhydride, naphthalic anhydride, hydrogenated phthalic anhydride, methyl-5-norbornene-2,3-dicarboxylic acid
- Anhydrides, itaconic anhydrides, tetrahydrophthalic anhydrides and the like are exemplified by amine compounds such as aniline, 2-hydroxyaniline, 3-hydroxyaniline, 4-hydroxyaniline, 2-ethynylaniline, 3-ethynylaniline, 4- And ethynylaniline.
- the weight average molecular weight (Mw) of the binder resin (A) used in the present invention is usually 1,000 to 1,000,000, preferably 1,500 to 100,000, more preferably 2,000 to 10 , 000.
- the molecular weight distribution of the binder resin (A) is usually 4 or less, preferably 3 or less, and more preferably 2.5 or less, as a weight average molecular weight / number average molecular weight (Mw / Mn) ratio.
- the weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn) of the binder resin (A) are values determined as polystyrene equivalent values by gel permeation chromatography (GPC) using a solvent such as tetrahydrofuran as an eluent. It is.
- the compound (B) having an acidic group or a latent acidic group used in the present invention may be any compound having an acidic group or a latent acidic group that generates an acid by heating or light.
- an aliphatic compound is used.
- At least one selected from the group consisting of aromatic compounds and heterocyclic compounds is used. Among these, aromatic compounds and heterocyclic compounds are preferable.
- the number of acidic groups is not particularly limited, but those having a total of two or more acidic groups are preferred.
- the acidic groups may be the same as or different from each other.
- the acidic group may be an acidic functional group, and specific examples thereof include strong acidic groups such as sulfonic acid group and phosphoric acid group; weak acidic groups such as carboxy group, thiol group and carboxymethylenethio group; Can be mentioned.
- a carboxy group, a thiol group or a carboxymethylenethio group is preferable, and a carboxy group is particularly preferable.
- these acidic groups those having an acid dissociation constant pKa in the range of 3.5 to 5.0 are preferred.
- the first dissociation constant pKa1 is an acid dissociation constant and the first dissociation constant pKa1 is in the above range.
- BH represents an organic acid
- B ⁇ represents a conjugate base of the organic acid.
- the measuring method of pKa can calculate hydrogen ion concentration, for example using a pH meter, and can calculate from the density
- the compound (B) having an acidic group or a latent acidic group may have a substituent other than the acidic group and the latent acidic group.
- substituents in addition to hydrocarbon groups such as alkyl groups and aryl groups, halogen atoms; alkoxy groups, aryloxy groups, acyloxy groups, heterocyclic oxy groups; substituted with alkyl groups, aryl groups, or heterocyclic groups Polar groups having no proton such as amino group, acylamino group, ureido group, sulfamoylamino group, alkoxycarbonylamino group, aryloxycarbonylamino group; alkylthio group, arylthio group, heterocyclic thio group; Examples thereof include a hydrocarbon group substituted with a polar group having no proton.
- the compound having an acidic group include methanoic acid, ethanoic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, Octanoic acid, nonanoic acid, decanoic acid, glycolic acid, glyceric acid, ethanedioic acid (also referred to as “oxalic acid”), propanedioic acid (also referred to as “malonic acid”), butanedioic acid (also referred to as “succinic acid”) ), Pentanedioic acid, hexanedioic acid (also referred to as “adipic acid”), 1,2-cyclohexanedicarboxylic acid, 2-oxopropanoic acid, 2-hydroxybutanedioic acid, 2-hydroxypropanetricarboxylic acid, mer
- the number of acidic groups is preferably 2 or more, and particularly preferably 2.
- the compounds having two acidic groups include ethanedioic acid, propanedioic acid, butanedioic acid, pentanedioic acid, hexanedioic acid, 1,2-cyclohexanedicarboxylic acid, benzene-1,2-dicarboxylic acid (“phthalic acid”). ), Benzene-1,3-dicarboxylic acid (also referred to as “isophthalic acid”), benzene-1,4-dicarboxylic acid (also referred to as “terephthalic acid”), biphenyl-2,2′-dicarboxylic acid.
- the latent acidic group may be any group that generates an acidic functional group by light or heating.
- Specific examples thereof include a sulfonium base, a benzothiazolium base, an ammonium base, a phosphonium base, an iodonium salt, and a block carboxyl.
- examples thereof include a sulfonium base.
- a sulfonium base such as phosphorus hexafluoride or antimony hexafluoride can be used.
- a compound having such a sulfonium base for example, Sun-Aid SI series (100L, 110L, 150, 180L, manufactured by Sanshin Chemical Industry Co., Ltd.) and the like can be used.
- the content of the compound (B) having an acidic group or a latent acidic group in the resin composition of the present invention is 0.1 to 2.5 parts by weight, preferably 100 parts by weight of the binder resin (A).
- the amount is 0.2 to 2.3 parts by weight, more preferably 0.3 to 2.0 parts by weight, still more preferably 0.5 to 1.5 parts by weight.
- Organic solvent (C) used in the present invention is not particularly limited. Specific examples thereof include alkylene glycols such as ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, and tetraethylene glycol; ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol mono t-butyl ether, propylene glycol monoethyl Ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, triethylene glycol monomethyl ether, triethylene glycol Alkylene glycol monoethers such as diethyl glycol ether, tripropylene glycol monomethyl ether, tripropylene glycol monomethyl ether; diethylene glycol glycol ether, diethylene glyco
- diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether acetate, cyclopentanone, and N-methyl-2-pyrrolidone are preferable.
- the organic solvent (C) is usually removed after the resin film is formed.
- organic solvents may be used alone or in combination of two or more.
- the content of the organic solvent (C) is usually 20 to 10,000 parts by weight, preferably 50 to 5,000 parts by weight with respect to 100 parts by weight of the binder resin (A). More preferably, it is in the range of 100 to 1,000 parts by weight.
- the compound (D) used in the present invention is a compound having one atom selected from a silicon atom, a titanium atom, an aluminum atom and a zirconium atom, and having a hydrocarbyloxy group or a hydroxy group bonded to the atom.
- a compound having a hydrocarbyloxy group bonded to a silicon atom or a titanium atom is preferable, a compound having a hydrocarbyloxy group bonded to a silicon atom is more preferable, and as the hydrocarbyloxy group, A hydrocarbyloxy group having 1 to 18 carbon atoms is preferred.
- the compound (D) has a functional group capable of reacting with the protic polar group when the binder resin (A) has a protic polar group.
- the functional group capable of reacting with the protic polar group is preferably an isocyanate group, a mercapto group, an epoxy group, or an amino group, and more preferably an epoxy group.
- the compound (D) include tetraalkoxysilanes such as tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetra-i-propoxysilane, tetra-n-butoxysilane, Methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, i-propyltrimethoxysilane, i-propyltriethoxysilane, n- Butyltrimethoxysilane, n-butyltriethoxysilane, n-pentyltrimethoxysilane, n-hexyltrimethoxysilane, n-heptyltrimeth,
- a silicon atom-containing compound and a titanium atom-containing compound are preferable, a silicon atom-containing compound is more preferable, and a silicon atom-containing compound having a functional group capable of reacting with a protic polar group is particularly preferable.
- the functional group capable of reacting with the protic polar group include an amino group, a mercapto group, an isocyanate group, a glycidoxy group, an epoxy group, and a ureido group, and a glycidoxy group and an epoxy group are preferable.
- Specific examples of the compound having a functional group capable of reacting with a protic polar group include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, and n-2- (aminoethyl) -3-aminopropyltrimethoxy.
- the content of the compound (D) in the resin composition of the present invention is 2.2 to 7.0 parts by weight, preferably 2.3 to 6.9 parts by weight with respect to 100 parts by weight of the binder resin (A). More preferably, it is 2.4 to 6.8 parts by weight, and still more preferably 2.5 to 4.5 parts by weight.
- the resin film obtained will be inferior to peeling strength.
- the storage stability of the resin composition will decrease.
- the resin composition of this invention further contains a radiation sensitive compound (E) in addition to said each component.
- the radiation sensitive compound (E) used in the present invention is a compound capable of causing a chemical reaction by irradiation with radiation such as ultraviolet rays and electron beams.
- the radiation sensitive compound (E) is preferably one capable of controlling the alkali solubility of the resin film formed from the resin composition.
- Examples of the radiation sensitive compound (E) include azide compounds such as acetophenone compounds, triarylsulfonium salts, quinonediazide compounds, and the like, preferably azide compounds, and particularly preferably quinonediazide compounds.
- quinonediazide compound for example, an ester compound of a quinonediazidesulfonic acid halide and a compound having a phenolic hydroxyl group can be used.
- the quinone diazide sulfonic acid halide include 1,2-naphthoquinone diazide-5-sulfonic acid chloride, 1,2-naphthoquinone diazide-4-sulfonic acid chloride, 1,2-benzoquinone diazide-5-sulfonic acid chloride, and the like. Can be mentioned.
- Representative examples of the compound having a phenolic hydroxyl group include 1,1,3-tris (2,5-dimethyl-4-hydroxyphenyl) -3-phenylpropane, 4,4 ′-[1- [4- [1 -[4-hydroxyphenyl] -1-methylethyl] phenyl] ethylidene] bisphenol and the like.
- phenolic hydroxyl group examples include 2,3,4-trihydroxybenzophenone, 2,3,4,4′-tetrahydroxybenzophenone, 2-bis (4-hydroxyphenyl) propane, tris (4- Hydroxyphenyl) methane, 1,1,1-tris (4-hydroxy-3-methylphenyl) ethane, 1,1,2,2-tetrakis (4-hydroxyphenyl) ethane, novolak resin oligomer, phenolic hydroxyl group Examples thereof include oligomers obtained by copolymerizing one or more compounds and dicyclopentadiene.
- a condensate of 1,2-naphthoquinonediazide-5-sulfonic acid chloride and a compound having a phenolic hydroxyl group is preferable, and 1,1,3-tris (2,5-dimethyl-4-hydroxyphenyl)-
- a condensate of 3-phenylpropane (1 mol) and 1,2-naphthoquinonediazide-5-sulfonic acid chloride (2.5 mol) is more preferred.
- Photoacid generators include quinonediazide compounds, onium salts, halogenated organic compounds, ⁇ , ⁇ '-bis (sulfonyl) diazomethane compounds, ⁇ -carbonyl- ⁇ '-sulfonyldiazomethane compounds, sulfone compounds, organic acids Known compounds such as ester compounds, organic acid amide compounds, and organic acid imide compounds can be used. These radiation-sensitive compounds can be used alone or in combination of two or more.
- the content of the radiation sensitive compound (E) in the resin composition of the present invention is preferably 1 to 100 parts by weight, more preferably 5 to 50 parts by weight, and still more preferably 100 parts by weight of the binder resin (A). Is 10 to 40 parts by weight.
- a resin film made of the resin composition of the present invention is formed on an arbitrary substrate, and when the formed resin film is patterned, the resin film Among these, the difference in solubility in the developer between the radiation-irradiated part and the non-radiation-irradiated part can be increased, which is preferable because patterning by development is easy and radiation sensitivity is increased.
- the resin composition of this invention further contains a crosslinking agent (F) in addition to said each component.
- the crosslinking agent (F) one having two or more, preferably three or more functional groups capable of reacting with the binder resin (A) in the molecule is used.
- the functional group possessed by the cross-linking agent (F) is not particularly limited as long as it can react with a functional group or an unsaturated bond in the binder resin, but a functional group capable of reacting with a protic polar group is preferable.
- Examples of such functional groups include amino groups, hydroxyl groups, epoxy groups, and isocyanate groups, more preferably amino groups, epoxy groups, and isocyanate groups, and even more preferably amino groups and epoxy groups. .
- crosslinking agent (F) examples include aliphatic polyamines such as hexamethylenediamine; aromatic polyamines such as 4,4′-diaminodiphenyl ether and diaminodiphenylsulfone; 2,6-bis (4′-azidobenzal) Azides such as cyclohexanone and 4,4′-diazidodiphenylsulfone; polyamides such as nylon, polyhexamethylenediamine terephthalamide and polyhexamethyleneisophthalamide; N, N, N ′, N ′, N ′′, N Compounds having a melamine structure such as ′′-(hexaalkoxymethyl) melamine; glycolurils such as N, N ′, N ′′, N ′ ′′-(tetraalkoxymethyl) glycoluril; ethylene glycol di (meth) Acrylate compounds such as acrylate; hexamethylene diisocyanate poly Iso
- isocyanate compounds include the Death Module series (Desmodule BL3370, Deathmodule VPLS2253) and Clelan series (Clelan V1, Clelan VPLS2256) manufactured by Sumitomo Bayer Urethane Co., Ltd., and the Takenate series (B -815N, B-882N, B-874N), and Coronate series (Coronate L) manufactured by Nippon Polyurethane.
- Death Module series Desmodule BL3370, Deathmodule VPLS2253
- Clelan series Clelan V1, Clelan VPLS2256
- Takenate series B -815N, B-882N, B-874N
- Coronate series Coronate series manufactured by Nippon Polyurethane.
- Specific examples of the compound having a melamine structure include “Cymel 300”, “Cymel 301”, “Cymel 303”, “Cymel 350”, “Cymel 1123”, “Cymel 370”, “Cymel 771”, “Cymel 272”.
- glycolurils include “Cymel 1170”, “Cymel 1172” (manufactured by Cytec Industries, Inc.), “Nicarac MX-270” (manufactured by Sanwa Chemical Co., Ltd.), and the like.
- the epoxy compound examples include a trifunctional epoxy compound having a dicyclopentadiene skeleton (trade name “XD-1000”, manufactured by Nippon Kayaku Co., Ltd.) and 2,2-bis (hydroxymethyl) 1-butanol.
- 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct a 15-functional alicyclic epoxy resin having a cyclohexane skeleton and a terminal epoxy group.
- epoxidation 3-cyclohexene-1,2-dicarboxylate bis (3-cyclohexenylmethyl) modified ⁇ -caprolactone aliphatic cyclic trifunctional epoxy resin.
- Aromatic amine type polyfunctional epoxy compound (trade name “H-434”, manufactured by Tohto Kasei Kogyo Co., Ltd.), cresol novolac type polyfunctional epoxy compound (trade name “EOCN-1020”, manufactured by Nippon Kayaku Co., Ltd.), phenol novolac type Polyfunctional epoxy compounds (Epicoat 152, 154, manufactured by Japan Epoxy Resin Co., Ltd.), polyfunctional epoxy compounds having a naphthalene skeleton (trade name EXA-4700, manufactured by Dainippon Ink & Chemicals, Inc.), chain alkyl polyfunctional epoxy compounds (products) Name “SR-TMP”, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd., polyfunctional epoxy polybutadiene (trade name “Epolide PB3600”, manufactured by Daicel Chemical Industries), glycerin glycidyl polyether compound (trade name “SR-GLG”, Sakamoto) Yakuhin Kogyo Co., Ltd.), diglycerin polygly
- the crosslinking agents can be used alone or in combination of two or more.
- a compound having a melamine structure and an epoxy compound are preferable, and it is more preferable to use a compound having a melamine structure in combination with an epoxy compound from the viewpoint that the peel strength of the resulting resin film can be further increased.
- the effect of improving peel strength by combining a compound having a melamine structure and an epoxy compound can be obtained regardless of the type of the binder resin (A).
- the epoxy compound which has an alicyclic structure is more preferable.
- the molecular weight of the crosslinking agent (F) is not particularly limited, but is usually 100 to 100,000, preferably 500 to 50,000, more preferably 1,000 to 10,000.
- the content of the crosslinking agent (F) in the resin composition of the present invention is usually 0.1 to 200 parts by weight, preferably 1 to 150 parts by weight, more preferably 100 parts by weight of the binder resin (A). Is 5 to 100 parts by weight. If content of a crosslinking agent (F) exists in this range, sufficient heat resistance will be acquired and it is preferable.
- the resin composition of the present invention is a surfactant, an acidic compound, a coupling agent or a derivative thereof, a sensitizer, a latent acid generator, an oxidation, if desired, as long as the effects of the present invention are not inhibited. It may contain other compounding agents such as an inhibitor, a light stabilizer, an antifoaming agent, a pigment, a dye, and a filler;
- Surfactant is used for the purpose of preventing striation (after application stripes) and improving developability.
- Specific examples of the surfactant include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene alkyl ethers such as polyoxyethylene oleyl ether; polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, and the like.
- Nonionic surfactants such as polyoxyethylene dialkyl esters such as polyoxyethylene dilaurate and polyoxyethylene distearate; Fluorine surfactants; Silicone surfactants; Methacrylic acid copolymer System surfactants; acrylic acid copolymer system surfactants; and the like.
- the coupling agent or a derivative thereof has an effect of further increasing the peel strength with respect to the resin film made of the resin composition and the substrate.
- sensitizer examples include 2H-pyrido- (3,2-b) -1,4-oxazin-3 (4H) -ones, 10H-pyrido- (3,2-b) -1,4. -Benzothiazines, urazoles, hydantoins, barbituric acids, glycine anhydrides, 1-hydroxybenzotriazoles, alloxans, maleimides and the like.
- antioxidant there can be used phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, lactone antioxidants and the like used in ordinary polymers.
- phenols 2,6-di-t-butyl-4-methylphenol, p-methoxyphenol, styrenated phenol, n-octadecyl-3- (3 ′, 5′-di-t-butyl-4 '-Hydroxyphenyl) propionate, 2,2'-methylene-bis (4-methyl-6-t-butylphenol), 2-t-butyl-6- (3'-t-butyl-5'-methyl-2' -Hydroxybenzyl) -4-methylphenyl acrylate, 4,4'-butylidene-bis- (3-methyl-6-tert-butylphenol), 4,4'-thio-bis (3-methyl-6-tert-butylphenol) ), Pentaerythritol tetrakis [3- (3,
- light stabilizers examples include ultraviolet absorbers such as benzophenone, salicylic acid ester, benzotriazole, cyanoacrylate, and metal complex salts, hindered amine (HALS), and the like that capture radicals generated by light. Either is acceptable.
- HALS is a compound having a piperidine structure and is preferable because it is less colored with respect to the resin composition and has good stability.
- Specific compounds include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, 1,2,2,6,6-pentamethyl-4-piperidyl / tridecyl 1,2,3,4 -Butanetetracarboxylate, bis (1-octyloxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate and the like.
- the preparation method of the resin composition of this invention is not specifically limited, What is necessary is just to mix each component which comprises a resin composition by a well-known method.
- the mixing method is not particularly limited, but it is preferable to mix a solution or dispersion obtained by dissolving or dispersing each component of the resin composition in the organic solvent (C). Thereby, the resin composition of this invention is obtained with the form of a solution or a dispersion liquid.
- the method for dissolving or dispersing each component of the resin composition of the present invention in the organic solvent (C) may be in accordance with a conventional method. Specific examples include a method of stirring using a stirrer and a magnetic stirrer, and a method of using a high-speed homogenizer, a disper, a planetary stirrer, a twin-screw stirrer, a ball mill, a triple roll, and the like. Further, after each component is dissolved or dispersed in the organic solvent (C), it may be filtered using, for example, a filter having a pore size of about 0.5 ⁇ m.
- the solid content concentration when each component of the resin composition of the present invention is dissolved or dispersed in the organic solvent (C) is usually 1 to 70% by weight, preferably 5 to 60% by weight, more preferably 10 to 50%. % By weight. If the solid content concentration is in this range, the dissolution stability, the coating property on the substrate, the film thickness uniformity of the formed resin film, the flatness, etc. can be highly balanced.
- the resin film of this invention can be obtained using the resin composition of this invention mentioned above.
- the resin film of the present invention those obtained by forming the above-described resin composition of the present invention on a substrate are preferable.
- a printed wiring board for example, a printed wiring board, a silicon wafer substrate, a glass substrate such as soda glass, a plastic substrate such as polyethylene naphthalate, or the like can be used.
- a soda glass substrate and a polyethylene naphthalate substrate used in a display device having a touch panel structure are preferably used.
- the method for forming the resin film is not particularly limited, and for example, a coating method, a film lamination method, or the like can be used.
- the application method is, for example, a method of removing a solvent by applying a resin composition and then drying by heating.
- a method for applying the resin composition for example, various methods such as a spray method, a spin coating method, a roll coating method, a die coating method, a doctor blade method, a spin coating method, a bar coating method, and a screen printing method may be adopted. Can do.
- the heating and drying conditions vary depending on the type and mixing ratio of each component, but are usually 30 to 150 ° C., preferably 60 to 120 ° C., usually 0.5 to 90 minutes, preferably 1 to 60 minutes, and more. Preferably, it may be performed in 1 to 30 minutes.
- the resin composition is applied onto a B-stage film-forming substrate such as a resin film or a metal film, and then the solvent is removed by heating and drying to obtain a B-stage film. It is a method of laminating.
- the heating and drying conditions can be appropriately selected according to the type and mixing ratio of each component, but the heating temperature is usually 30 to 150 ° C., and the heating time is usually 0.5 to 90 minutes.
- Film lamination can be performed using a pressure laminator, a press, a vacuum laminator, a vacuum press, a roll laminator or the like.
- the thickness of the resin film is not particularly limited and may be set as appropriate according to the application.
- the resin film is a protective film or an insulating film of a touch panel structure portion of a display device having a touch panel structure.
- the thickness of the resin film is preferably 0.1 to 100 ⁇ m, more preferably 0.5 to 50 ⁇ m, and still more preferably 0.5 to 30 ⁇ m.
- a resin crosslinking reaction can be performed after the resin film is formed on the substrate.
- Crosslinking of the resin film formed on the substrate may be appropriately selected according to the type of the crosslinking agent, but is usually performed by heating.
- the heating method can be performed using, for example, a hot plate or an oven.
- the heating temperature is usually 180 to 250 ° C.
- the heating time is appropriately selected depending on the size and thickness of the resin film and the equipment used.
- the oven is usually run for 5 to 60 minutes. When used, it is usually in the range of 30 to 90 minutes.
- Heating may be performed in an inert gas atmosphere as necessary.
- the inert gas is not particularly limited as long as it does not contain oxygen and does not oxidize the resin film.
- Examples thereof include nitrogen, argon, helium, neon, xenon, and krypton.
- nitrogen and argon are preferable, and nitrogen is particularly preferable.
- an inert gas having an oxygen content of 0.1% by volume or less, preferably 0.01% by volume or less, particularly nitrogen is suitable. These inert gases can be used alone or in combination of two or more.
- substrate may be patterned and it may be set as the patterned resin film.
- a method for patterning the resin film for example, a resin film before patterning is formed, and the resin film before patterning is irradiated with actinic radiation to form a latent image pattern, and then the resin film having the latent image pattern And a method of making a pattern appear by bringing a developer into contact therewith.
- the actinic radiation is not particularly limited as long as it can activate the radiation-sensitive compound (E) contained in the resin composition and change the alkali solubility of the resin composition.
- ultraviolet rays ultraviolet rays having a single wavelength such as g-line or i-line, light rays such as KrF excimer laser light and ArF excimer laser light; particle beams such as electron beams;
- a conventional method may be used as a method for selectively irradiating these actinic radiations in a pattern to form a latent image pattern.
- ultraviolet, g-line, i-line, KrF excimer is used by a reduction projection exposure apparatus or the like.
- a method of irradiating a light beam such as a laser beam or an ArF excimer laser beam through a desired mask pattern, a method of drawing with a particle beam such as an electron beam, or the like can be used.
- the active radiation it may be single wavelength light or mixed wavelength light.
- Irradiation conditions are appropriately selected depending on the actinic radiation to be used. For example, when a light beam having a wavelength of 200 to 450 nm is used, the irradiation amount is usually 10 to 1,000 mJ / cm 2 , preferably 50 to 500 mJ / cm 2 . in the range of cm 2, dependent on the exposure time and illuminance.
- the resin film is heat-treated at a temperature of about 60 to 130 ° C. for about 1 to 2 minutes as necessary.
- an aqueous solution of an alkaline compound is usually used.
- an alkaline compound for example, an alkali metal salt, an amine, or an ammonium salt can be used.
- the alkaline compound may be an inorganic compound or an organic compound.
- alkali metal salts such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate and sodium metasilicate; ammonia water; primary amines such as ethylamine and n-propylamine; diethylamine Secondary amines such as di-n-propylamine; tertiary amines such as triethylamine and methyldiethylamine; quaternary ammonium salts such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutylammonium hydroxide and choline Alcohol alcohols such as dimethylethanolamine and triethanolamine; pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] undec-7-ene, 1,5-diazabicyclo [4.3.0] nona-5 -En, N-Me Cyclic amines such as Rupiroridon; and the like.
- alkaline compounds can be
- aqueous medium of the alkaline aqueous solution water; water-soluble organic solvents such as methanol and ethanol can be used.
- the alkaline aqueous solution may have a surfactant added in an appropriate amount.
- a paddle method, a spray method, a dipping method, or the like is used as a method of bringing the developer into contact with the resin film having the latent image pattern.
- the development is usually appropriately selected in the range of 0 to 100 ° C., preferably 5 to 55 ° C., more preferably 10 to 30 ° C., and usually 30 to 180 seconds.
- the resin film on which the target pattern is formed in this manner is subjected to, for example, cleaning using UV ozone treatment or rinsing using a rinsing liquid in order to remove development residues.
- the resin film can be subjected to a crosslinking reaction after being patterned.
- Crosslinking may be performed according to the method described above.
- the electronic component of the present invention includes the above-described resin film of the present invention. Although it does not specifically limit as an electronic component of this invention, Various electronic components are mentioned, Specifically, the display apparatus provided with touch-panel structures, such as a touch pallet and a flexible organic EL display, etc. are mentioned.
- the display device having a touch panel structure as an example of the electronic component of the present invention is not particularly limited, but an electrode layer composed of a pair of ITO electrodes or the like on a soda glass substrate or a polyethylene naphthalate film with an insulating film interposed therebetween.
- the above-described resin film of the present invention can be used as an insulating film sandwiched between electrode layers or a protective film for protecting the touch panel structure.
- the resin composition of the present invention comprises a binder resin (A), a compound (B) having an acidic group or a latent acidic group, an organic solvent (C), and silicon atoms, titanium atoms, aluminum atoms, and zirconium atoms. And a compound (D) having a hydrocarbyloxy group or a hydroxy group bonded to the atom, wherein the compound (B) is an aliphatic compound, an aromatic compound, and a heterocyclic ring. Since it is at least one selected from the group consisting of compounds and the content of the compound (B) and the content of the compound (D) are within the specific range, the resin composition of the present invention is used.
- the obtained resin film has a high peel strength with respect to the substrate and is excellent in corrosion resistance to metals.
- the resin film obtained using the resin composition of the present invention is a soda gas.
- the substrate used in a display device having a touch panel structure such as a scan board or polyethylene naphthalate film, shows a high peel strength. Therefore, the resin film obtained using such a resin composition of the present invention can be suitably used as an insulating film or a protective film of a display device having a touch panel structure.
- the resin film obtained using the resin composition of this invention can be used suitably for the insulating film of a display apparatus provided with the touch panel structure in this way, or a protective film use, it is provided with the touch panel structure. Of course, it can be used for applications other than the insulating film and protective film of the display device.
- a 100 nm-thick aluminum thin film was formed on a glass substrate (Corning, product name Corning 1737) using a sputtering apparatus.
- an aluminum thin film was patterned using a photoresist to produce a comb-shaped electrode substrate having an Al wiring width of 10 ⁇ m and an inter-wiring distance of 10 ⁇ m.
- the resin composition was applied onto the comb-shaped electrode substrate by spin coating, and was heated and dried (prebaked) at 90 ° C. for 2 minutes using a hot plate to form a resin film having a thickness of 2 ⁇ m. Subsequently, the exposure process was performed in the air with the exposure amount calculated
- a metal corrosion resistance test sample on which a resin film was formed was obtained by performing post-baking using an oven at 230 ° C. for 30 minutes in an air atmosphere. Then, the obtained sample for metal corrosion resistance test was put in a constant temperature and humidity chamber at a temperature of 60 ° C. and a humidity of 90% with a voltage of 15 V applied, and the sample was placed after 500 hours and 1000 hours, respectively.
- the sample was observed with an optical microscope and metal corrosion resistance was evaluated according to the following criteria. It can be judged that the better the metal corrosion resistance, the better the reliability.
- ⁇ Corrosion was not confirmed in the aluminum wiring until 1000 hours after the introduction of the constant temperature and humidity chamber.
- ⁇ Corrosion was not confirmed in the aluminum wiring until 500 hours after the introduction of the constant temperature and humidity chamber, but corrosion was confirmed in the aluminum wiring after 1000 hours.
- X Corrosion was confirmed in the aluminum wiring after 500 hours from the introduction of the constant temperature and humidity chamber.
- ⁇ Peel strength> The resin composition was spin-coated on a soda glass substrate, and then pre-baked at 110 ° C. for 2 minutes using a hot plate. Next, a 2.38 wt% tetramethylammonium hydroxide aqueous solution was used for development processing at 25 ° C. for 30 seconds, followed by rinsing with ultrapure water for 30 seconds. The rotational speed at the time of spin coating was controlled so that the resin film had a thickness of about 2.0 ⁇ m after post-baking. Next, ultraviolet rays having a light intensity at 365 nm of 50 mJ / cm 2 were irradiated in the air for 300 seconds. Next, post-baking was performed by heating at 230 ° C. for 30 minutes in a nitrogen atmosphere using an oven to obtain a substrate with a resin film composed of a resin film and a soda glass substrate.
- the obtained substrate with a resin film was stored for 24 hours in an environment of a temperature of 80 ° C. and a humidity of 85%, and then a peel strength test was performed by a surface-interface cutting method (SAICAS method).
- SAICAS method surface-interface cutting method
- Physical evaluation conditions are as follows. Specifically, a 1 mm wide cut was made with a cutter into the resin film portion of the resin film-coated substrate obtained above, and the adhesive film measuring device of Daipura Wintes Co., Ltd. was used as the adhesion measuring device.
- the obtained peel strength P was taken as the value of the peel strength between the resin film and the soda glass substrate. Based on the value of the obtained peel strength, the peel strength of the obtained substrate with a resin film was evaluated according to the following criteria. ⁇ : Peel strength P is 90 N / m or more ⁇ : Peel strength P is 60 N / m or more and less than 90 N / m ⁇ : Peel strength P is 40 N / m or more and less than 60 N / m ⁇ : Peel strength P is Less than 40 N / m
- ⁇ Storage stability> The resin composition was put in a light-shielding bottle and allowed to stand for 3 months in an environment of a temperature of 23 ° C. and a humidity of 50%. Before and after standing, the viscosity of the resin composition at a temperature of 25 ° C. was measured with an E-type viscometer TVE-22L manufactured by Toki Sangyo Co., Ltd., and the viscosity increase rate (unit:%) was determined. And the storage stability of the resin composition was evaluated on the basis of the following criteria based on the value of the obtained viscosity increase rate. ⁇ : Viscosity increase rate is less than 10% ⁇ : Viscosity increase rate is 10% or more and less than 20% ⁇ : Viscosity increase rate is 20% or more
- the polymerization reaction liquid was obtained by charging into a pressure-resistant reactor and making it react at 80 degreeC for 4 hours, stirring.
- the obtained polymerization reaction liquid was put in an autoclave and stirred for 5 hours at 150 ° C. under a hydrogen pressure of 4 MPa to perform a hydrogenation reaction, thereby obtaining a polymer solution containing a cyclic olefin polymer (A1-1).
- the polymerization conversion rate of the obtained cyclic olefin polymer (A1-1) was 99.7%
- the weight average molecular weight in terms of polystyrene was 7,150
- the number average molecular weight was 4,690
- the molecular weight distribution was 1.52
- the hydrogenation rate was 99.7%
- the solid content concentration of the polymer solution of the obtained cyclic olefin polymer (A1-1) was 34.4% by weight.
- Examples 2 to 4 A resin composition was prepared in the same manner as in Example 1, except that the amount of 2- (carboxymethyl) benzoic acid and / or 3-glycidoxypropyltrimethoxysilane was changed as shown in Table 1. The same evaluation was made. The results are shown in Table 1.
- Example 5 The amount of 2- (carboxymethyl) benzoic acid was changed from 0.1 part to 1.0 part, and the amount of 3-glycidoxypropyltrimethoxysilane was changed from 2.2 parts to 3.0 parts.
- a resin composition was obtained in the same manner as in Example 1 except that 10 parts of a compound having a melamine structure (trade name “Nicalak MX-750LM”, manufactured by Sanwa Chemical Co., Ltd.) was further added as a crosslinking agent (F).
- a product was prepared and evaluated in the same manner. The results are shown in Table 1.
- Example 6 The compounding amount of a compound having a melamine structure (trade name “Nicalak MX-750LM”) not containing epoxidized butanetetracarboxylic acid tetrakis (3-cyclohexenylmethyl) -modified ⁇ -caprolactone was changed from 10 parts to 20 parts. Except having changed, the resin composition was prepared like Example 5 and evaluated similarly. The results are shown in Table 1.
- a resin composition was prepared and evaluated in the same manner as in Example 1 except that the amount was changed from 3.0 parts to 3.0 parts. The results are shown in Table 1.
- a resin composition was prepared and evaluated in the same manner as in Example 1 except that the amount was changed from 3.0 parts to 3.0 parts. The results are shown in Table 1.
- a resin composition was prepared and evaluated in the same manner as in Example 1 except that the blending amount of was changed from 2.2 parts to 3.0 parts. The results are shown in Table 1.
- Example 12 Instead of 2.2 parts of 3-glycidoxypropyltrimethoxysilane, 3.0 parts of methyltrimethoxysilane were used, and the blending amount of 2- (carboxymethyl) benzoic acid was changed from 0.1 parts to 1.0 parts. A resin composition was prepared and evaluated in the same manner as in Example 1 except for changing to parts. The results are shown in Table 1.
- Example 13 Instead of 2.2 parts of 3-glycidoxypropyltrimethoxysilane, 3.0 parts of 3-aminopropyltrimethoxysilane are used, and the blending amount of 2- (carboxymethyl) benzoic acid is 0.1 parts.
- a resin composition was prepared and evaluated in the same manner as in Example 1 except that the content was changed to 1.0 part. The results are shown in Table 2.
- Example 14 Instead of 2.2 parts of 3-glycidoxypropyltrimethoxysilane, 3.0 parts of 3-mercaptopropyltrimethoxysilane is used, and the blending amount of 2- (carboxymethyl) benzoic acid is 0.1 parts.
- a resin composition was prepared and evaluated in the same manner as in Example 1 except that the content was changed to 1.0 part. The results are shown in Table 2.
- Example 15 Instead of 2.2 parts of 3-glycidoxypropyltrimethoxysilane, use 3.0 parts of 3-isocyanatopropyltriethoxysilane, and add 0.1 parts of 2- (carboxymethyl) benzoic acid. A resin composition was prepared and evaluated in the same manner as in Example 1 except that the content was changed from 1.0 to 1.0 part. The results are shown in Table 2.
- Example 16 Instead of 291 parts of the polymer solution of the cyclic olefin polymer (A1-1) obtained in Synthesis Example 1, 285.7 parts of the solution of cardo resin (A2-1) obtained in Synthesis Example 2 (cardo resin ( 100 parts) is used as A2-1), the blending amount of 2- (carboxymethyl) benzoic acid is 0.1 to 1.0 part, and the blending amount of 3-glycidoxypropyltrimethoxysilane is 2 A resin composition was prepared and evaluated in the same manner as in Example 1 except that the content was changed from 2 parts to 3.0 parts. The results are shown in Table 2.
- Example 17 Instead of the polymer solution 291 parts of the cyclic olefin polymer (A1-1) obtained in Synthesis Example 1, 285.7 parts of the polysiloxane (A3-1) solution obtained in Synthesis Example 3 (polysiloxane ( 100 parts) is used as A3-1), the amount of 2- (carboxymethyl) benzoic acid is changed from 0.1 part to 1.0 part, and the amount of 3-glycidoxypropyltrimethoxysilane is 2 A resin composition was prepared and evaluated in the same manner as in Example 1 except that the content was changed from 2 parts to 3.0 parts. The results are shown in Table 2.
- Example 18 Instead of 291 parts of the polymer solution of the cyclic olefin polymer (A1-1) obtained in Synthesis Example 1, 285.7 parts of the polyimide (A4-1) solution obtained in Synthesis Example 4 (polyimide (A4- 100 parts) as 1), the blending amount of 2- (carboxymethyl) benzoic acid from 0.1 part to 1.0 part, and the blending amount of 3-glycidoxypropyltrimethoxysilane is 2.2 parts. A resin composition was prepared and evaluated in the same manner as in Example 1 except that the content was changed from 3.0 parts to 3.0 parts. The results are shown in Table 2.
- Example 19 A resin composition was prepared in the same manner as in Example 16 except that 10 parts of a compound having a melamine structure (trade name “Nicalak MX-750LM”, manufactured by Sanwa Chemical Co., Ltd.) was further added as a crosslinking agent (F). The same evaluation was made. The results are shown in Table 2.
- Comparative Examples 1 to 4 A resin composition was prepared in the same manner as in Example 1, except that the amount of 2- (carboxymethyl) benzoic acid and / or 3-glycidoxypropyltrimethoxysilane was changed as shown in Table 1. The same evaluation was made. The results are shown in Table 2.
- the content of the compound (B) is 0.1 to 2.5 parts by weight and the content of the compound (D) relative to 100 parts by weight of the binder resin (A).
- the resin composition of 2 to 7.0 parts by weight has excellent storage stability, and the resin film obtained using the resin composition has high peel strength to the substrate and corrosion resistance to metal. It was excellent (Examples 1-19).
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Abstract
Description
本発明の目的は、保存安定性に優れ、かつ、剥離強度が高く、金属に対する耐食性に優れた樹脂膜を与えることのできる樹脂組成物、ならびに、この樹脂組成物を用いて得られる樹脂膜及び電子部品を提供することにある。
〔1〕バインダー樹脂(A)、酸性基又は潜在性酸性基を有する化合物(B)、有機溶媒(C)、ならびに、ケイ素原子、チタン原子、アルミニウム原子、及びジルコニウム原子の中から選ばれる1つの原子を有し、該原子に結合したヒドロカルビルオキシ基又はヒドロキシ基を有する化合物(D)を含有してなり、前記化合物(B)が、脂肪族化合物、芳香族化合物、及び複素環化合物からなる群より選ばれた少なくとも1種であり、前記バインダー樹脂(A)100重量部に対する、前記化合物(B)の含有量が0.1~2.5重量部、前記化合物(D)の含有量が2.2~7.0重量部であることを特徴とする樹脂組成物、
〔2〕感放射線化合物(E)をさらに含有してなる前記〔1〕に記載の樹脂組成物、
〔3〕架橋剤(F)をさらに含有してなる前記〔2〕に記載の樹脂組成物、
〔4〕前記架橋剤(F)として、エポキシ化合物と、メラミン構造を有する化合物とを含有する前記〔3〕に記載の樹脂組成物、
〔5〕前記バインダー樹脂(A)が、プロトン性極性基を有する環状オレフィン重合体、カルド樹脂、ポリシロキサン、及びポリイミドから選ばれる1種以上の重合体である前記〔1〕~〔4〕のいずれかに記載の樹脂組成物、
〔6〕前記化合物(D)が、プロトン性極性基と反応し得る官能基をさらに有する化合物である前記〔1〕~〔5〕のいずれかに記載の樹脂組成物、
〔7〕前記プロトン性極性基と反応し得る官能基が、イソシアネート基、メルカプト基、エポキシ基、又はアミノ基である前記〔6〕に記載の樹脂組成物、
〔8〕前記化合物(D)が、ケイ素原子に結合したヒドロカルビルオキシ基を有する化合物である前記〔1〕~〔7〕のいずれかに記載の樹脂組成物、
〔9〕前記化合物(B)が、酸性基を有する化合物であり、前記酸性基として、カルボキシ基、チオール基又はカルボキシメチレンチオ基を有する化合物である前記〔1〕~〔8〕のいずれかに記載の樹脂組成物、
〔10〕前記化合物(C)が、酸性基を2つ以上有する化合物である前記〔9〕に記載の樹脂組成物、
〔11〕前記〔1〕~〔10〕のいずれかに記載の樹脂組成物を用いて得られる樹脂膜、ならびに、
〔12〕前記〔11〕に記載の樹脂膜を備える電子部品、
が提供される。
本発明で用いるバインダー樹脂(A)としては、特に限定されないが、プロトン性極性基を有する環状オレフィン重合体(A1)、カルド樹脂(A2)、ポリシロキサン(A3)又はポリイミド(A4)であることが好ましく、これらの中でも、プロトン性極性基を有する環状オレフィン重合体(A1)が特に好ましい。 これらのバインダー樹脂(A)は、それぞれ単独で用いてもよく、又は2種以上を併用してもよい。
環状構造を構成している4級炭素原子に二つの環状構造が結合した骨格構造の具体例としては、フルオレン骨格、ビスフェノールフルオレン骨格、ビスアミノフェニルフルオレン骨格、エポキシ基を有するフルオレン骨格、アクリル基を有するフルオレン骨格等が挙げられる。
本発明で用いるカルド樹脂(A2)は、このカルド構造を有する骨格がそれに結合している官能基間の反応等により重合して形成される。カルド樹脂(A2)は、主鎖と嵩高い側鎖が一つの元素で繋がれた構造(カルド構造)を持ち、主鎖に対してほぼ垂直方向に環状構造を有している。
カルド樹脂(A2)は、カルド構造を有する単量体を重合して得られる重合体であるが、その他の共重合可能な単量体との共重合体であってもよい。
上記単量体の重合方法は、常法に従えばよく、例えば、開環重合法や付加重合法等が採用される。
(R4)p-Si-(OR5)4-p (4)
これらのオルガノシランのうち、得られる樹脂膜の耐クラック性や硬度の点から3官能性シランが好ましく用いられる。これらのオルガノシランは単独で使用しても、2種以上を組み合わせて使用してもよい。
また、バインダー樹脂(A)の分子量分布は、重量平均分子量/数平均分子量(Mw/Mn)比で、通常、4以下、好ましくは3以下、より好ましくは2.5以下である。
バインダー樹脂(A)の重量平均分子量(Mw)や分子量分布(Mw/Mn)は、テトラヒドロフラン等の溶媒を溶離液としたゲル・パーミエーション・クロマトグラフィー(GPC)により、ポリスチレン換算値として求められる値である。
本発明で用いる酸性基又は潜在性酸性基を有する化合物(B)としては、酸性基又は加熱や光により酸を生じる潜在性酸性基を有するものであればよく、本発明においては、脂肪族化合物、芳香族化合物、及び複素環化合物からなる群より選ばれた少なくとも1種を用いる。これらの中でも、芳香族化合物、複素環化合物が好ましい。
酸性基としては、酸性の官能基であればよく、その具体例としては、スルホン酸基、リン酸基等の強酸性基;カルボキシ基、チオール基及びカルボキシメチレンチオ基等の弱酸性基;が挙げられる。これらの中でも、カルボキシ基、チオール基又はカルボキシメチレンチオ基が好ましく、カルボキシ基が特に好ましい。また、これらの酸性基の中でも、酸解離定数pKaが3.5以上5.0以下の範囲にあるものが好ましい。なお、酸性基が2つ以上ある場合は第一解離定数pKa1を酸解離定数とし、第一解離定数pKa1が上記範囲にあるものが好ましい。また、pKaは、希薄水溶液条件下で、酸解離定数Ka=[H3O+][B-]/[BH]を測定し、pKa=-logKaにしたがって、求められる。ここでBHは、有機酸を表し、B-は有機酸の共役塩基を表す。
なお、pKaの測定方法は、例えばpHメータを用いて水素イオン濃度を測定し、該当物質の濃度と水素イオン濃度から算出することができる。
このような置換基としては、アルキル基、アリール基等の炭化水素基のほか、ハロゲン原子;アルコキシ基、アリールオキシ基、アシルオキシ基、ヘテロ環オキシ基;アルキル基又はアリール基又は複素環基で置換されたアミノ基、アシルアミノ基、ウレイド基、スルファモイルアミノ基、アルコキシカルボニルアミノ基、アリールオキシカルボニルアミノ基;アルキルチオ基、アリールチオ基、ヘテロ環チオ基;等のプロトンを有しない極性基、これらのプロトンを有しない極性基で置換された炭化水素基、等を挙げることができる。
本発明で使用される有機溶媒(C)は、特に限定されない。その具体例としては、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール等のアルキレングリコール類;エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノt-ブチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、トリプロピレングリコールモノメチルエーテル、トリプロピレングリコールモノエチルエーテル等のアルキレングリコールモノエーテル類;ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールエチルメチルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、ジプロピレングリコールエチルメチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル、トリエチレングリコールエチルメチルエーテル、トリプロピレングリコールエチルメチルエーテル等のアルキレングリコールジアルキルエーテル類;プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノn-プロピルエーテルアセテート、プロピレングリコールモノi-プロピルエーテルアセテート、プロピレングリコールモノn-ブチルエーテルアセテート、プロピレングリコールモノi-ブチルエーテルアセテート、プロピレングリコールモノsec-ブチルエーテルアセテート、プロピレングリコールモノt-ブチルエーテルアセテート等のアルキレングリコールモノアルキルエーテルエステル類;メチルエチルケトン、シクロヘキサノン、2-ヘプタノン、4-ヒドロキシ-4-メチル-2-ペンタノン、シクロヘキサノン、シクロペンタノン等のケトン類;メタノール、エタノール、プロパノール、ブタノール、3-メトキシ-3-メチルブタノール等のアルコール類;テトラヒドロフラン、ジオキサン等の環状エーテル類;メチルセロソルブアセテート、エチルセロソルブアセテート等のセロソルブエステル類;ベンゼン、トルエン、キシレン等の芳香族炭化水素類;酢酸エチル、酢酸ブチル、乳酸エチル、2-ヒドロキシ-2-メチルプロピオン酸メチル、2-ヒドロキシ-2-メチルプロピオン酸エチル、エトキシ酢酸エチル、ヒドロキシ酢酸エチル、2-ヒドロキシ-3-メチルブタン酸メチル、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、γ-ブチロラクトン等のエステル類;N-メチルホルムアミド、N,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、N-メチルアセトアミド、N,N-ジメチルアセトアミド等のアミド類;ジメチルスルホキシド等のスルホキシド類;等が挙げられる。
この中でも、ジエチレングリコールエチルメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、シクロペンタノン、N-メチル-2-ピロリドンが好ましい。なお、有機溶媒(C)は、通常、樹脂膜形成後に除去されることとなる。
本発明で用いる化合物(D)は、ケイ素原子、チタン原子、アルミニウム原子、ジルコニウム原子から選ばれる1つの原子を有し、該原子に結合したヒドロカルビルオキシ基又はヒドロキシ基を有する化合物である。
これらのなかでも、化合物(D)としては、ケイ素原子又はチタン原子に結合したヒドロカルビルオキシ基を有する化合物が好ましく、ケイ素原子に結合したヒドロカルビルオキシ基を有する化合物がより好ましく、ヒドロカルビルオキシ基としては、炭素数1~18のヒドロカルビルオキシ基であることが好ましい。
メチルトリメトキシシラン、メチルトリエトキシシラン、エチルトリメトキシシラン、エチルトリエトキシシラン、n-プロピルトリメトキシシラン、n-プロピルトリエトキシシラン、i-プロピルトリメトキシシラン、i-プロピルトリエトキシシラン、n-ブチルトリメトキシシラン、n-ブチルトリエトキシシラン、n-ペンチルトリメトキシシラン、n-ヘキシルトリメトキシシラン、n-ヘプチルトリメトキシシラン、n-オクチルトリメトキシシラン、n-デシルトリメトキシシラン、p-スチリルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、シクロヘキシルトリメトキシシラン、シクロヘキシルトリメトキシシラン、シクロヘキシルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、3-クロロプロピルトリメトキシシラン、3-クロロプロピルトリエトキシシラン、3,3,3-トリフルオロプロピルトリメトキシシラン、3,3,3-トリフルオロプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、2-ヒドロキシエチルトリメトキシシラン、2-ヒドロキシエチルトリエトキシシラン、2-ヒドロキシプロピルトリメトキシシラン、2-ヒドロキシプロピルトリエトキシシラン、3-ヒドロキシプロピルトリメトキシシラン、3-ヒドロキシプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-メルカプトプロピルトリエトキシシラン、3-イソシアナートプロピルトリメトキシシラン、3-イソシアナートプロピルトリエトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリエトキシシラン、3-(メタ)アクリルオキシプロピルトリメトキシシラン、3-(メタ)アクリルオキシプロピルトリエトキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、3-エチル(トリメトキシシリルプロポキシメチル)オキセタン、3-エチル(トリエトキシシリルプロポキシメチル)オキセタン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、ビス(トリエトキシシリルプロピル)テトラスルフィドなどのトリアルコキシシラン類、
ジメチルジメトキシシラン、ジメチルジエトキシシラン、ジエチルジメトキシシラン、ジエチルジエトキシシラン、ジ-n-プロピルジメトキシシラン、ジ-n-プロピルジエトキシシラン、ジ-i-プロピルジメトキシシラン、ジ-i-プロピルジエトキシシラン、ジ-n-ブチルジメトキシシラン、ジ-n-ペンチルジメトキシシラン、ジ-n-ペンチルジエトキシシラン、ジ-n-ヘキシルジメトキシシラン、ジ-n-ヘキシルジエトキシシラン、ジ-n-へプチルジメトキシシラン、ジ-n-ヘプチルジエトキシシラン、ジ-n-オクチルジメトキシシラン、ジ-n-オクチルジエトキシシラン、ジ-n-シクロヘキシルジメトキシシラン、ジ-n-シクロヘキシルジエトキシシラン、ジフェニルジメトキシシラン、ジフェニルジエトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-メタクリルオキシプロピルメチルジメトキシシラン、3-アクリルオキシプロピルメチルジメトキシシラン、3-メタクリルオキシプロピルメチルジエトキシシラン、3-アクリルオキシプロピルメチルジエトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシランなどのジアルコキシシラン類、
の他、メチルトリアセチルオキシシラン、ジメチルジアセチルオキシシラン、商品名X-12-414、KBP-44(信越化学工業株式会社製)、217FLAKE、220FLAKE、233FLAKE、z6018(東レダウコーニング株式会社製)等のケイ素原子含有化合物;
アセトアルコキシアルミウムジイソプロピレート等のアルミニウム原子含有化合物;
テトラ-n-プロポキシジルコニウム、テトラ-n-ブトキシジルコニウム、ジルコニウムテトラアセチルアセトネート、ジルコニウムトリブトキシアセチルアセトネート、ジルコニウムモノブトキシアセチルアセトネートビス(エチルアセトアセテート)、ジルコニウムジブトキシビス(エチルアセトアセテート)、ジルコニウムテトラアセチルアセトネート、ジルコニウムトリブトキシステアレート等のジルコニウム原子含有化合物;
が挙げられる。
プロトン性極性基と反応し得る官能基としては、アミノ基、メルカプト基、イソシアナート基、グリシドキシ基、エポキシ基、ウレイド基が挙げられ、グリシドキシ基やエポキシ基が好ましい。
これらの化合物(D)は、それぞれ単独で又は2種以上を組み合わせて用いることができる。
また、本発明の樹脂組成物は、上記各成分に加えて、感放射線化合物(E)をさらに含有することが好ましい。
本発明で使用する感放射線化合物(E)は、紫外線や電子線等の放射線の照射により、化学反応を引き起こすことのできる化合物である。本発明において感放射線化合物(E)は、樹脂組成物から形成される樹脂膜のアルカリ溶解性を制御できるものが好ましい。
本発明においては感放射線化合物(E)として光酸発生剤を使用することが好ましい。
これらの中でも、1,2-ナフトキノンジアジド-5-スルホン酸クロライドとフェノール性水酸基を有する化合物との縮合物が好ましく、1,1,3-トリス(2,5-ジメチル-4-ヒドロキシフェニル)-3-フェニルプロパン(1モル)と1,2-ナフトキノンジアジド-5-スルホン酸クロライド(2.5モル)との縮合物がより好ましい。
これらの感放射線化合物は、それぞれ単独で又は2種以上を組み合わせて用いることができる。
また、本発明の樹脂組成物は、上記各成分に加えて、架橋剤(F)をさらに含有することが好ましい。
また、本発明の樹脂組成物は、本発明の効果が阻害されない範囲であれば、所望により、界面活性剤、酸性化合物、カップリング剤又はその誘導体、増感剤、潜在的酸発生剤、酸化防止剤、光安定剤、消泡剤、顔料、染料、フィラー等のその他の配合剤;等を含有していてもよい。
混合の方法は特に限定されないが、樹脂組成物の各構成成分を有機溶媒(C)に溶解又は分散して得られる溶液又は分散液を混合するのが好ましい。これにより、本発明の樹脂組成物は、溶液又は分散液の形態で得られる。
本発明の樹脂膜は、上述した本発明の樹脂組成物を用いて得ることができる。本発明の樹脂膜としては、上述した本発明の樹脂組成物を基板上に形成させることによって得られるものが好ましい。
基板上に形成された樹脂膜の架橋は、架橋剤の種類に応じて適宜方法を選択すればよいが、通常、加熱により行なう。加熱方法は、例えば、ホットプレート、オーブン等を用いて行なうことができる。加熱温度は、通常、180~250℃であり、加熱時間は、樹脂膜の大きさや厚さ及び使用機器等により適宜選択され、例えばホットプレートを用いる場合は、通常、5~60分間、オーブンを用いる場合は、通常、30~90分間の範囲である。加熱は、必要に応じて不活性ガス雰囲気下で行ってもよい。不活性ガスとしては、酸素を含まず且つ樹脂膜を酸化させないものであればよく、例えば、窒素、アルゴン、ヘリウム、ネオン、キセノン、クリプトン等が挙げられる。これらの中でも窒素とアルゴンが好ましく、特に窒素が好ましい。特に、酸素含有量が0.1体積%以下、好ましくは0.01体積%以下の不活性ガス、特に窒素が好適である。これらの不活性ガスは、それぞれ単独で又は2種以上を組み合わせて用いることができる。
樹脂膜をパターン化する方法としては、たとえば、パターン化前の樹脂膜を形成し、パターン化前の樹脂膜に活性放射線を照射して潜像パターンを形成し、次いで潜像パターンを有する樹脂膜に現像液を接触させることによりパターンを顕在化させる方法などが挙げられる。
潜像パターンを有する樹脂膜に現像液を接触させる方法としては、例えば、パドル法、スプレー法、ディッピング法等の方法が用いられる。現像は、通常、0~100℃、好ましくは5~55℃、より好ましくは10~30℃の範囲で、通常、30~180秒間の範囲で適宜選択される。
本発明の電子部品は、上述した本発明の樹脂膜を備えてなる。本発明の電子部品としては、特に限定されないが、各種電子部品が挙げられ、具体的には、タッチパレットやフレキシブル有機ELディスプレイなどのタッチパネル構造を備えた表示装置などが挙げられる。
なお、本発明の樹脂組成物を用いて得られる樹脂膜は、このようにタッチパネル構造を備えた表示装置の絶縁膜や保護膜用途に好適に用いることができるものであるが、タッチパネル構造を備えた表示装置の絶縁膜や保護膜以外の用途にも、用いることができることはもちろんである。
なお、各特性の定義及び評価方法は、以下のとおりである。
ガラス基板(コーニング社、製品名コーニング1737)上に、スパッタ装置を用いて膜厚100nmのアルミニウム薄膜を形成した。次いで、フォトレジストを用いてアルミニウム薄膜のパターニングを行い、Al配線幅10μm、配線間距離10μmの櫛型電極基板を作製した。櫛型電極基板上に樹脂組成物をスピンコート法により塗布し、ホットプレートを用いて90℃で2分間加熱乾燥(プリベーク)して、膜厚2μmの樹脂膜を形成した。次いで、上記露光感度の評価にて求めた露光量にて空気中にて露光工程を行った。次いで、ホットプレートを用いて130℃で1分間加熱した。さらに、この樹脂膜について、0.4重量%テトラメチルアンモニウムヒドロキシド水溶液を用いて、25℃で100秒間浸漬処理を行ったのち、超純水で30秒間洗浄を行った。次いで、オーブンを用いて、大気雰囲気下、230℃で30分間加熱するポストベークを行うことで、樹脂膜が形成された耐金属腐食性試験用試料を得た。そして、得られたた耐金属腐食性試験用試料を、15Vの電圧を印加した状態で温度60℃、湿度90%の恒温恒湿槽に入れ、500時間後、及び、1000時間後にそれぞれ試料を取り出し光学顕微鏡によって試料を観察し、以下の基準で、耐金属腐食性の評価を行った。耐金属腐食性に優れるほど、信頼性に優れるものと判断できる。
○:恒温恒湿槽投入1000時間後まで、アルミニウム配線に腐食が確認されなかった。
△:恒温恒湿槽投入500時間後までは、アルミニウム配線に腐食が確認されなかったが、1000時間後には、アルミニウム配線に腐食が確認された。
×:恒温恒湿槽投入500時間後に、アルミニウム配線に腐食が確認された。
ソーダガラス基板上に、樹脂組成物をスピンコートしたのち、ホットプレートを用いて110℃で2分間プリベークした。次いで、2.38重量%テトラメチルアンモニウムヒドロキシド水溶液を用いて、25℃で30秒間現像処理を行ったのち、超純水で30秒間リンスした。なお、樹脂膜はポストベークの後に約2.0μmの膜厚となるようにスピンコート時の回転数を制御した。次いで、365nmにおける光強度が50mJ/cm2である紫外線を、300秒間、空気中で照射した。次いで、オーブンを用いて、窒素雰囲気において230℃で30分間加熱するポストベークを行い、樹脂膜とソーダガラス基板とからなる樹脂膜付き基板を得た。
具体的には、上記にて得られた樹脂膜付き基板の樹脂膜部分にカッターで1mm幅の切込みを入れ、切込みを入れた樹脂膜付き基板について、密着性測定装置として、ダイプラ・ウィンテス社のサイカスDN-20型を用い、単結晶ダイヤモンド製の切刃(1.0mm幅、すくい角20°逃げ角10°)を用いて、水平速度0.2μm/秒、垂直速度0.02μm/秒で試料を切削し、切刃が樹脂膜とソーダガラス表面との界面まで切削したところで、垂直速度を0μm/秒として切刃を基板に平行に動かして平行力FH[N]を測定した。そして、得られた平行力FH[N]と、切刃の幅w[m]とから剥離強度Pを「P[N/m]=FH[N]/w[m]」の計算式から求め、得られた剥離強度Pを、樹脂膜とソーダガラス基板との剥離強度の値とした。得られた剥離強度の値に基づいて下記の基準で、得られた樹脂膜付き基板の剥離強度を評価した。
◎:剥離強度Pが、90N/m以上
○:剥離強度Pが、60N/m以上、90N/m未満
△:剥離強度Pが、40N/m以上、60N/m未満
×:剥離強度Pが、40N/m未満
樹脂組成物を遮光瓶に入れて、温度23℃、湿度50%の環境下にて3か月静置した。静置前と静置後に東機産業社製E形粘度計TVE-22L型にて、温度25℃における樹脂組成物の粘度を測定し、その粘度上昇率(単位は、%)を求めた。そして、得られた粘度上昇率の値に基づいて下記の基準で、樹脂組成物の保存安定性を評価した。
○:粘度上昇率が、10%未満
△:粘度上昇率が、10%以上、20%未満
×:粘度上昇率が、20%以上
<環状オレフィン重合体(A1-1)の製造>
N-フェニル-ビシクロ[2.2.1]ヘプト-5-エン-2,3-ジカルボキシイミド(NBPI)40モル%、及び4-ヒドロキシカルボニルテトラシクロ[6.2.1.13,6.02,7]ドデカ-9-エン(TCDC)60モル%からなる単量体混合物100部、1,5-ヘキサジエン2.0部、(1,3-ジメシチルイミダゾリン-2-イリデン)(トリシクロヘキシルホスフィン)ベンジリデンルテニウムジクロリド(Org.Lett.,第1巻,953頁,1999年 に記載された方法で合成した)0.02部、及びジエチレングリコールエチルメチルエーテル200部を、窒素置換したガラス製耐圧反応器に仕込み、攪拌しつつ80℃にて4時間反応させて重合反応液を得た。
<カルド樹脂(A2-1)の製造>
還留冷却器付き四つ口フラスコ中にビスフェノールフルオレン型エポキシ樹脂とアクリル酸との等当量反応物(固形分濃度50%、固形分換算の酸価1.28mgKOH/g、エポキシ当量21,300。新日鐵化学社製、製品名「ASF-400」溶液)の50%プロピレングリコールモノメチルエーテルアセテート溶液198.53部と、ベンゾフェノンテトラカルボン酸二無水物39.54部、コハク酸無水物8.13部、プロピレングリコールモノメチルエーテルアセテート48.12部及びトリフェニルホスフィン0.45部を仕込み、120~125℃の加熱下にて1hr撹拌し、更に75~80℃で6hrの加熱撹拌を行い、その後、グリシジルメタクリレート8.6部を投入し、更に80℃で8時間攪拌した。得られた樹脂溶液をロータリーエバポレーターで濃縮し、固形分濃度35重量%のカルド樹脂(A2-1)の溶液を得た。
<ポリシロキサン(A3-1)の製造>
三口フラスコにメチルトリメトキシシラン74.91部,フェニルトリメトキシシラン69.41部、及びジアセトンアルコール(DAA)150.36部を仕込み、室温で攪拌しながら水55.8部にリン酸0.338部(仕込みモノマーに対して0.2重量%)を溶かしたリン酸水溶液を10分かけて添加した。その後、フラスコを70℃のオイルバスに漬けて1時間攪拌した後、オイルバスを30分かけて115℃まで昇温した。昇温開始1時間後に溶液の内温が100℃に到達し、そこから2時間加熱攪拌した(内温は100~110℃)。副生成物であるメタノール、水を合計115部留出した。得られたポリシロキサンのDAA溶液に、固形分濃度が35重量%となるようにDAAを加えてポリシロキサン(A3-1)の溶液を得た。
<ポリイミド(A4-1)の製造>
乾燥空気気流下、4つ口フラスコ内で4,4’-ジアミノジフェニルエーテル9.61部、ビス[4-(4-アミノフェノキシ)フェニル]スルホン17.3部、ビス(3-アミノプロピル)テトラメチルジシロキサン1.24部及びシクロペンタノン102.5部を仕込み、40℃で溶解させた。その後、無水ピロメリット酸6.54部、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物9.67部、3,3’,4,4’-ジフェニルエーテルテトラカルボン酸二無水物12.41部及びシクロペンタノン30部を加え、50℃で3時間反応させた。この溶液をロータリーエバポレーターで濃縮し、固形分濃度35重量%のポリイミド(A4-1)の溶液を得た。
バインダー樹脂(A)として、合成例1で得られた環状オレフィン重合体(A1-1)の重合体溶液291部(環状オレフィン重合体(A1-1)として100部)、感放射線化合物(E)として、1,1,3-トリス(2,5-ジメチル-4-ヒドロキシフェニル)-3-フェニルプロパン(1モル)と1,2-ナフトキノンジアジド-5-スルホン酸クロライド2.0モルとの縮合物(商品名「TS-200」、東洋合成社製)25部、酸性基又は潜在性酸性基を有する化合物(B)として、2-(カルボキシメチル)安息香酸(pKa=4~4.5)0.1部、有機溶媒(C)として、ジエチレングリコールエチルメチルエーテル100部、化合物(D)として、3-グリシドキシプロピルトリメトキシシラン2.2部、架橋剤(F)として、エポキシ化ブタンテトラカルボン酸テトラキス(3-シクロヘキセニルメチル)修飾ε-カプロラクトン(脂肪族環状4官能性のエポキシ樹脂、商品名「エポリードGT401」、ダイセル化学工業社製)20部、ペンタエリスリトールテトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート](商品名「Irganox 1010」、BASF社製)2部、及び、シリコーン系界面活性剤(製品名「KP341」、信越化学工業社製)0.03部を混合した後、孔径0.45μmのポリテトラフルオロエチレン製フィルターでろ過して樹脂組成物を調製した。
2-(カルボキシメチル)安息香酸、及び/又は、3-グリシドキシプロピルトリメトキシシランの配合量を表1に示すように変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に、それぞれ変更し、かつ、架橋剤(F)として、メラミン構造を有する化合物(商品名「ニカラックMX-750LM」、三和ケミカル社製)10部をさらに配合した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
エポキシ化ブタンテトラカルボン酸テトラキス(3-シクロヘキセニルメチル)修飾ε-カプロラクトンを配合せず、かつ、メラミン構造を有する化合物(商品名「ニカラックMX-750LM」)の配合量を10部から20部に変更した以外は、実施例5と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
2-(カルボキシメチル)安息香酸0.1部に代えて、1,2-シクロヘキサンジカルボン酸(pKa=4.87)1.0部を使用するとともに、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
2-(カルボキシメチル)安息香酸0.1部に代えて、アジピン酸(pKa=4.26)1.0部を使用するとともに、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
2-(カルボキシメチル)安息香酸0.1部に代えて、安息香酸(pKa=4~4.2)1.0部を使用するとともに、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
2-(カルボキシメチル)安息香酸0.1部に代えて、フタル酸(pKa=2.95)1.0部を使用するとともに、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
2-(カルボキシメチル)安息香酸0.1部に代えて、ピラジン-2,3-ジカルボン酸(pKa=2.95以下)1.0部を使用するとともに、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
3-グリシドキシプロピルトリメトキシシラン2.2部に代えて、メチルトリメトキシシラン3.0部を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
3-グリシドキシプロピルトリメトキシシラン2.2部に代えて、3-アミノプロピルトリメトキシシラン3.0部を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
3-グリシドキシプロピルトリメトキシシラン2.2部に代えて、3-メルカプトプロピルトリメトキシシラン3.0部を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
3-グリシドキシプロピルトリメトキシシラン2.2部に代えて、3-イソシアナートプロピルトリエトキシシラン3.0部を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
合成例1で得られた環状オレフィン重合体(A1-1)の重合体溶液291部に代えて、合成例2で得られたカルド樹脂(A2-1)の溶液285.7部(カルド樹脂(A2-1)として100部)を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に、それぞれ変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
合成例1で得られた環状オレフィン重合体(A1-1)の重合体溶液291部に代えて、合成例3で得られたポリシロキサン(A3-1)の溶液285.7部(ポリシロキサン(A3-1)として100部)を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に、それぞれ変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
合成例1で得られた環状オレフィン重合体(A1-1)の重合体溶液291部に代えて、合成例4で得られたポリイミド(A4-1)の溶液285.7部(ポリイミド(A4-1)として100部)を使用するとともに、2-(カルボキシメチル)安息香酸の配合量を0.1部から1.0部に、3-グリシドキシプロピルトリメトキシシランの配合量を2.2部から3.0部に、それぞれ変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
架橋剤(F)として、メラミン構造を有する化合物(商品名「ニカラックMX-750LM」、三和ケミカル社製)10部をさらに配合した以外は、実施例16と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
2-(カルボキシメチル)安息香酸、及び/又は、3-グリシドキシプロピルトリメトキシシランの配合量を表1に示すように変更した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表2に示す。
また、化合物(B)の含有量が多すぎる場合には、得られる樹脂膜は金属に対する耐食性に劣るものであった(比較例2)。
さらに、化合物(D)の含有量が多すぎる場合には、樹脂組成物としての保存安定性に劣るものであった(比較例4)。
Claims (12)
- バインダー樹脂(A)、酸性基又は潜在性酸性基を有する化合物(B)、有機溶媒(C)、ならびに、ケイ素原子、チタン原子、アルミニウム原子、及びジルコニウム原子の中から選ばれる1つの原子を有し、該原子に結合したヒドロカルビルオキシ基又はヒドロキシ基を有する化合物(D)を含有してなり、
前記化合物(B)が、脂肪族化合物、芳香族化合物、及び複素環化合物からなる群より選ばれた少なくとも1種であり、
前記バインダー樹脂(A)100重量部に対する、前記化合物(B)の含有量が0.1~2.5重量部、前記化合物(D)の含有量が2.2~7.0重量部であることを特徴とする樹脂組成物。 - 感放射線化合物(E)をさらに含有してなる請求項1に記載の樹脂組成物。
- 架橋剤(F)をさらに含有してなる請求項1又は2に記載の樹脂組成物。
- 前記架橋剤(F)として、エポキシ化合物と、メラミン構造を有する化合物とを含有する請求項3に記載の樹脂組成物。
- 前記バインダー樹脂(A)が、プロトン性極性基を有する環状オレフィン重合体、カルド樹脂、ポリシロキサン、及びポリイミドから選ばれる1種以上の重合体である請求項1~4のいずれかに記載の樹脂組成物。
- 前記化合物(D)が、プロトン性極性基と反応し得る官能基をさらに有する化合物である請求項1~5のいずれかに記載の樹脂組成物。
- 前記プロトン性極性基と反応し得る官能基が、イソシアネート基、メルカプト基、エポキシ基、又はアミノ基である請求項6に記載の樹脂組成物。
- 前記化合物(D)が、ケイ素原子に結合したヒドロカルビルオキシ基を有する化合物である請求項1~7のいずれかに記載の樹脂組成物。
- 前記化合物(B)が、酸性基を有する化合物であり、前記酸性基として、カルボキシ基、チオール基又はカルボキシメチレンチオ基を有する化合物である請求項1~8のいずれかに記載の樹脂組成物。
- 前記化合物(C)が、酸性基を2つ以上有する化合物である請求項9に記載の樹脂組成物。
- 請求項1~10のいずれかに記載の樹脂組成物を用いて得られる樹脂膜。
- 請求項11に記載の樹脂膜を備える電子部品。
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US15/549,909 US10151977B2 (en) | 2015-02-19 | 2016-02-12 | Resin composition, resin film, and electronic device |
CN201680008046.5A CN107207868B (zh) | 2015-02-19 | 2016-02-12 | 树脂组合物、树脂膜及电子部件 |
KR1020177024003A KR20170118095A (ko) | 2015-02-19 | 2016-02-12 | 수지 조성물, 수지막, 및 전자 부품 |
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US10151977B2 (en) | 2018-12-11 |
KR20170118095A (ko) | 2017-10-24 |
CN107207868B (zh) | 2020-11-06 |
US20180022912A1 (en) | 2018-01-25 |
JP6947027B2 (ja) | 2021-10-13 |
TWI689561B (zh) | 2020-04-01 |
CN107207868A (zh) | 2017-09-26 |
JPWO2016133023A1 (ja) | 2017-11-30 |
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