WO2016132565A1 - Electrolysis system - Google Patents
Electrolysis system Download PDFInfo
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- WO2016132565A1 WO2016132565A1 PCT/JP2015/057942 JP2015057942W WO2016132565A1 WO 2016132565 A1 WO2016132565 A1 WO 2016132565A1 JP 2015057942 W JP2015057942 W JP 2015057942W WO 2016132565 A1 WO2016132565 A1 WO 2016132565A1
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- WIPO (PCT)
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- adjustment tank
- seawater
- electrolysis system
- electrolysis
- line
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
- C02F2001/46133—Electrodes characterised by the material
- C02F2001/46138—Electrodes comprising a substrate and a coating
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
Definitions
- the present invention relates to an electrolysis system including an electrolyzer that electrolyzes a liquid to be treated such as seawater.
- Patent Document 1 describes an apparatus that supplies air into a liquid to be treated in order to prevent scale from adhering to an electrode of an electrolysis apparatus during electrolysis. This apparatus improves the electrode cleaning effect by increasing the flow velocity on the electrode surface and making it turbulent by blowing air into the liquid to be treated.
- the scale is placed at the bottom of the electrolytic tank (electrode surface) for electrolysis and the adjustment tank for temporarily storing the liquid to be treated.
- the removal of the precipitated scale requires a large-scale work such as an acid cleaning work, which increases the running cost of the electrolytic system.
- An object of the present invention is to provide an electrolysis system capable of preventing a deposited substance (scale) from being precipitated at the bottom of a regulating tank.
- an electrolysis system includes an electrolyzer that contains an anode and a cathode as electrodes, and electrolyzes a liquid to be treated, and a treatment to be treated by the electrolysis device.
- An adjustment tank for temporarily storing the liquid, a recycle line for returning a part of the stored liquid, which is stored in the adjustment tank and contains the fine particles and the precipitated substance formed by precipitation of the fine particles, to the electrolytic cell, and in the adjustment tank And a preventive means for preventing precipitation of the precipitated substance.
- the fine particles contained in the stored liquid are desorbed along with the deposited substances generated on the electrode surface.
- the fine particles contained in the stored liquid returned to the electrolytic cell function as seed crystals, so that it is possible to suppress the growth of the deposited substance on the electrode surface.
- precipitates such as calcium carbonate and magnesium hydroxide that precipitate due to the increase in pH of the liquid to be treated with electrolysis are separated from the electrode surface on the surface of fine particles (seed crystals) that float in the liquid. By precipitating, it is possible to prevent deposition of the depositing substance on the cathode surface.
- the prevention means may include a discharge pipe for discharging a liquid to the adjustment tank.
- the liquid stored in the adjustment tank is agitated by injecting the liquid through the discharge pipe.
- the effect which prevents that a deposit substance precipitates in the bottom part of an adjustment tank can be raised.
- the discharge pipe may be discharged in a direction in which a swirling flow is generated in the stored liquid stored in the adjustment tank.
- the precipitation substance contained in the stored liquid can be stably stirred, so that the effect of preventing the precipitation substance from being precipitated at the bottom of the adjustment tank can be improved.
- the prevention means supplies air to a wall member that extends in the vertical direction of the adjustment tank and divides the inside of the adjustment tank into an ascending part and a descending part, and a lower part of the ascending part And an air stirrer having an air supply unit.
- the agitation / dispersion effect of the stored liquid can be obtained by the aeration power of air.
- the effect which prevents that a deposit substance precipitates in the bottom part of an adjustment tank can be raised.
- the prevention means may be a mechanical stirring device that mechanically stirs the stored liquid in the adjustment tank.
- the stored liquid is forcibly stirred.
- the effect which prevents that a deposit substance precipitates in the bottom part of an adjustment tank can be raised.
- the anode may be coated with titanium with a coating material containing iridium oxide.
- an injection line for supplying a part of the electrolytic solution from the recycling line to a predetermined place, a seawater supply line for supplying seawater to the adjustment tank, and a part of the seawater in the seawater supply line are injected.
- the flow rate of the injection line can be increased by injecting seawater through the branch line. Therefore, even when the distance of the injection line is long and the precipitated substance is likely to precipitate, deposition of the precipitated substance due to a decrease in the flow rate of the injection line can be prevented.
- FIG. 1 is a schematic diagram showing an outline of an electrolysis system 1 according to the present embodiment.
- the electrolytic system 1 of the present embodiment is a system that generates an electrolytic solution E containing sodium hypochlorite (chlorine, sodium hypochlorite) by electrolyzing a liquid to be treated such as seawater W.
- E sodium hypochlorite
- the electrolysis system 1 of the present embodiment cools a plant such as a thermal power plant, a nuclear power plant, a seawater desalination plant, a chemical plant, and an iron manufacturing plant via an injection line 13 with an electrolyte E containing sodium hypochlorite.
- a plant such as a thermal power plant, a nuclear power plant, a seawater desalination plant, a chemical plant, and an iron manufacturing plant via an injection line 13 with an electrolyte E containing sodium hypochlorite.
- Supply to a predetermined place such as piping of equipment, nitrogen treatment tank in which wastewater containing nitrogen is stored.
- the electrolysis system 1 includes a seawater supply pump 5 that introduces seawater W necessary for electrolysis, an adjustment tank 3 that temporarily stores an electrolytic solution E (seawater W) that has been treated by the electrolysis apparatus 2, an electrolysis apparatus 2, An annular recycle line 10 that circulates the electrolytic solution E, and an injection line 13 that injects the electrolytic solution E that circulates through the recycle line 10 into, for example, piping of a plant.
- the recycling line 10 includes a first recycling line 11 and a second recycling line 12.
- the adjustment tank 3 is a bottomed cylindrical tank that stores the electrolyte E circulating in the system and the seawater W supplied from the seawater supply pump 5.
- the adjustment tank 3 has a fan (not shown) that supplies air to the gas phase of the adjustment tank 3.
- the shape of the adjustment tank 3 is not limited to the bottomed cylindrical shape, and may be a rectangular parallelepiped shape.
- the electrolyzer 2 is an apparatus that electrolyzes the seawater W in the middle of the recycle line 10.
- the electrolysis device 2 includes an electrolytic cell 6 and a DC power supply device 7 (rectifier).
- the electrolysis apparatus 2 is an apparatus that generates sodium hypochlorite by electrolyzing seawater W.
- the electrolytic cell 6 includes an electrode support box 26, a terminal plate 28, and a plurality of electrodes 30.
- the electrolytic cell 6 contains an anode A and a cathode K as electrodes 30.
- the electrolytic cell 6 has an inlet 15 for introducing the electrolytic solution E into the electrolytic cell 6 and an outlet 16 for discharging the electrolytic solution E from the electrolytic cell 6.
- the terminal plate 28 has a role of supplying a current from the outside of the electrolytic cell 6 to the electrode 30 supported in the electrode support box 26.
- One terminal board 28 is disposed at each end of the electrode support box 26.
- the electrode 30 has a plate shape, and a plurality of electrodes 30 are fixedly supported on the support bar 26a of the electrode support box 26 in an arrayed state.
- three types of electrodes 30, a bipolar electrode plate 31, an anode plate 32, and a cathode plate 33 are used as the electrode 30.
- the bipolar electrode plate 31 has a structure in which a titanium substrate as an electrode substrate is divided into two, one of which is an anode A and the other is a cathode K. That is, the bipolar electrode plate 31 has a half region at one end side as an anode A whose surface is coated with a coating material containing iridium oxide (iridium oxide-based coating material), and a half region at the other end side. Is a cathode K whose surface is not coated with the above-mentioned iridium oxide-based coating material.
- the anode plate 32 has a structure in which the entire surface of the titanium substrate is coated with an iridium oxide-based coating material.
- the entire anode plate 32 functions as the anode A during electrolysis.
- As the cathode plate 33 a titanium substrate on which no coating is applied is employed.
- the entire cathode plate 33 functions as a cathode K during electrolysis.
- the bipolar electrode plate 31, the anode plate 32, and the cathode plate 33 are each fixedly supported by a support bar 26a in the electrode support box 26.
- the plurality of bipolar electrode plates 31 are arranged with the anode A facing the liquid inlet side and the cathode K facing the liquid outlet side.
- the plurality of bipolar electrode plates 31 are arranged so that the extending direction of the bipolar electrode plates 31 is along the flow direction of the seawater W.
- the plurality of bipolar electrode plates 31 constitutes the electrode group M by being arranged in series at intervals in the flow direction of the seawater W.
- a plurality of electrode groups M are provided at intervals so as to be parallel to each other.
- the plurality of electrode groups M are provided in parallel with each other.
- the DC power supply device 7 is a device that supplies a current for electrolysis of seawater W.
- the DC power supply device 7 for example, a configuration including a DC power supply and a constant current control circuit can be employed.
- the DC power source is a power source that outputs DC power, and may be configured to rectify and output AC power output from the AC power source to DC, for example.
- the seawater supply pump 5 and the adjustment tank 3 are connected by a seawater supply line 4.
- the seawater supply line 4 may be provided with a strainer for preventing entry of foreign substances that hinder electrolysis.
- the adjustment tank 3 and the inlet 15 of the electrolytic cell 6 are connected by a first recycle line 11. That is, a part of the electrolytic solution E (reserved liquid R) in the adjustment tank 3 is introduced into the electrolytic tank 6 through the first recycling line 11.
- An injection pump 17 is provided on the first recycle line 11.
- the injection pump 17 is a pump that supplies the circulating electrolyte solution E to the adjustment tank 3 and transfers the electrolyte solution E to the injection line 13.
- the second recycling line 12 is a line that connects the outlet 16 of the electrolytic cell 6 and the adjustment tank 3. That is, the electrolytic solution E generated in the electrolysis apparatus 2 is introduced into the adjustment tank 3 through the second recycle line 12.
- An injection nozzle (not shown) is provided at the downstream end of the injection line 13. By providing the injection nozzle, sodium hypochlorite produced by the electrolysis apparatus 2 can be efficiently diffused into the plant piping.
- a discharge pipe 18 that discharges the electrolytic solution E into the adjustment tank 3 is provided at a connection portion between the second recycling line 12 and the adjustment tank 3 of the present embodiment.
- the electrolytic solution E circulated through the recycle line 10 and supplied to the adjustment tank 3 is discharged to the stored liquid R stored in the adjustment tank 3 via the discharge pipe 18.
- the discharge pipe 18 is a tubular member and is disposed so as to generate a swirling flow in the stored liquid R in the adjustment tank 3.
- the discharge pipe 18 is oriented so that the electrolyte E discharged from above is discharged along the outer peripheral surface 3 a of the adjustment tank 3.
- the discharge pipe 18 is arranged (tangentially) so that the extending direction of the discharge pipe 18 is along the tangential direction of the outer peripheral surface 3 a of the adjustment tank 3.
- seawater W is introduced into the adjustment tank 3 through the seawater supply line 4.
- Seawater W is introduced into the first recycling line 11, the electrolytic cell 6, and the second recycling line 12, and circulates.
- the seawater W is returned to the electrolytic cell 6 via the first recycle line 11.
- the electrode 30 the cathode K and the anode A
- the electrolytic solution E circulated from the second recycling line 12 is discharged to the stored liquid R in the adjustment tank 3 through the discharge pipe 18.
- Electrolysis is performed on the seawater W as a current flows through the seawater W between the electrodes 30. That is, in the anode A, as shown in the following formula (1), electrons e are taken from chloride ions in the seawater W, oxidation occurs, and chlorine is generated. 2Cl ⁇ ⁇ Cl 2 + 2e ⁇ (1) On the other hand, at the cathode K, as shown in the following formula (2), electrons are given to the water in the seawater W to cause reduction, and hydroxide ions and hydrogen gas are generated. 2H 2 O + 2e ⁇ ⁇ 2OH ⁇ + H 2 (2)
- sodium hypochlorite having an inhibitory effect on the adhesion of marine products is generated.
- concentration of sodium hypochlorite is preferably 500 to 5,000 ppm because the chloride ion concentration of seawater W is increased to 30,000 to 40,000 mg / l.
- the electrolyte solution E returned to the seawater W or the electrolytic cell 6 includes scale components (fine particles that precipitate scales, scale lumps, fine particles that function as seed crystals that precipitate scales), for example, magnesium ions (Mg 2+ ), calcium ions (Ca 2+ ), manganese ions (Mn 2+ ), and silicic acid ([SiO X (OH) 4-2X ] n ).
- scale components fine particles that precipitate scales, scale lumps, fine particles that function as seed crystals that precipitate scales
- Mg 2+ magnesium ions
- Ca 2+ calcium ions
- manganese ions Mn 2+
- silicic acid [SiO X (OH) 4-2X ] n .
- the anode A coated with the iridium oxide-based coating material is attached with a manganese scale, which is a deposit due to manganese ions contained in the seawater W during electrolysis.
- a manganese scale which is a deposit due to manganese ions contained in the seawater W during electrolysis.
- the anode A is consumed, and the catalytic activity on the surface of the electrode 30 is reduced, so that the chlorine generation efficiency is reduced.
- a scale caused by magnesium or calcium contained in the seawater W adheres to the cathode K, and the consumption of the electrode 30 also proceeds by the scale.
- the electrolyte E circulating from the second recycle line 12 generates a swirling flow in the stored liquid R through the discharge pipe 18.
- the discharge pipe 18 functions as a prevention means for preventing sedimentation of scale.
- the scale components and scales contained in the electrolyte solution E are desorbed along with the scale generated on the electrode 30 surface. That is, the scale fine particles contained in the electrolyte solution E that has flowed in function as seed crystals and desorb the scale on the electrode 30 surface. Thereby, accumulation of scale on the surface of the electrode 30 is suppressed.
- the pH (hydrogen ion index) of the electrolytic solution E increases with electrolysis and becomes highly alkaline, so that the scale component is deposited as a scale such as calcium hydroxide or magnesium hydroxide.
- the electrolyzed seawater W flows out from the outlet 16 of the electrolytic cell 6 together with hydrogen gas as the electrolytic solution E, and is stored in the adjustment tank 3 through the second recycle line 12.
- hydrogen gas generated by the electrolytic reaction accumulates on the gas phase side. Hydrogen gas is exhausted after being diluted to below the explosion limit by air supplied to the gas phase.
- the stored liquid R including the electrolytic solution E stored in the adjustment tank 3 is introduced into the injection line 13 by the injection pump 17 and then injected into a predetermined place such as a piping of the cooling facility. That is, the electrolytic solution E containing sodium hypochlorite is injected into a predetermined place through the injection line 13 by operating the injection pump 17 pump.
- the electrolytic solution E containing sodium hypochlorite into a predetermined place such as a piping of a cooling facility through the injection line 13, it is possible to effectively suppress the attachment of marine organisms. Can do.
- emitted from a plant via the injection line 13 can be removed. That is, the nitrogen component contained in the waste water can be removed by injecting the electrolytic solution E containing sodium hypochlorite into the nitrogen treatment tank in which the nitrogen-containing waste water is stored.
- the scale component contained in the stored liquid R is detached along with the scale generated on the surface of the electrode 30.
- accumulation of scale on the surface of the electrode 30 can be prevented. That is, the scale fine particles contained in the storage liquid R returned to the electrolytic cell 6 function as seed crystals, so that electrode deterioration can be moderated.
- an increase in electrolytic voltage deterioration of power consumption
- the spark by the short circuit of electrodes 30 can be prevented and safety can be improved.
- the surface of the scale fine particles (seed crystals) floating in the liquid away from the electrode 30 surface such as calcium carbonate and magnesium hydroxide, which are precipitated when the pH of the electrolytic solution E increases with electrolysis By precipitating at, it is possible to prevent the scale from being deposited on the cathode surface.
- the seawater W supplied via the seawater supply pump 5 may be discharged by the discharge pipe 18. That is, it is only necessary that a swirl flow can be generated in the stored liquid R stored in the adjustment tank 3.
- the mechanical stirring device 20 includes a motor 21 having an output shaft and a screw 22 provided on the output shaft of the motor 21.
- the stored liquid R stored in the adjustment tank 3 is forcibly stirred.
- scale components (fine particles) and scales contained in the electrolytic solution E stored in the adjustment tank 3 are not precipitated by riding on the flow formed by the mechanical stirring device 20.
- the stored liquid R stored in the adjustment tank 3 is forcibly stirred. Thereby, it can prevent that a scale settles in the bottom part of the adjustment tank 3.
- the adjustment tank 3 of the electrolysis system 1C of the present embodiment is provided with a pneumatic stirring device 34 as an alternative to the discharge pipe 18 of the first embodiment.
- the pneumatic stirrer 34 includes a wall member 36 positioned in the adjustment tank 3 and an air supply unit 35 that supplies air to the stored liquid R.
- the wall member 36 is a plate-like member that extends in the vertical direction of the adjustment tank 3 and divides the inside of the adjustment tank 3.
- the wall member 36 is sized such that a predetermined gap is generated between the lower end of the wall member 36 and the bottom of the adjustment tank 3 and between the upper end of the wall member 36 and the liquid level of the stored liquid R.
- the air supply unit 35 is a device that supplies air to the lower part of one space partitioned by the wall member 36.
- the air supply unit 35 includes a blower (not shown) that pressurizes air to form pressurized air, and a nozzle 37 that supplies the pressurized air to the storage liquid R.
- the nozzle 37 is in the stored liquid R and supplies air to the lower part of one space partitioned by the wall member 36.
- pressurized air is supplied through the nozzle 37, one space becomes a rising portion 38 where the air rises from the bottom.
- the pressurized air rises and escapes from the top. Therefore, there is almost no air in the other space (the descending portion 39).
- the stored liquid R in the adjustment tank 3 circulates between the ascending part 38 and the descending part 39 due to the difference in density of the stored liquid R between the ascending part 38 and the descending part 39.
- the agitation / dispersion effect of the stored liquid R can be obtained by the aeration power of air.
- DO dissolved oxygen
- the reaction promotes the oxidation of manganese ions and silicic acid to manganese dioxide (MnO 2 ) and silicon dioxide (SiO 2 ). It is possible to prevent the component from depositing on the surface of the electrode 30 (anode A).
- aeration with air is performed to increase the dissolved carbon dioxide (CO 3 2+ ) concentration in the electrolytic solution E (for example, pH 8.5), promote the reaction in which calcium ions are precipitated as calcium carbonate, and the scale component is the electrode 30 ( Scale deposition on the cathode K) surface can be prevented.
- CO 3 2+ dissolved carbon dioxide
- the electrolysis system 1D of 4th embodiment of this invention is demonstrated based on drawing.
- the seawater W supplied by the seawater supply pump 5 is directly introduced into the injection line 13.
- a branch line 41 (backup line) is provided. That is, the electrolysis system 1 of this embodiment can branch directly to the injection line 13 without sending the seawater W flowing through the seawater supply line 4 to the adjustment tank 3.
- a seawater branch flow rate adjustment valve 42 for adjusting the flow rate of the seawater W flowing through the branch line 41 is provided.
- the flow rate of the injection line 13 can be increased. Thereby, even when the distance of the injection line 13 is long and the pH of the electrolytic solution changes and the scale is likely to precipitate, the deposition of the scale can be suppressed. That is, scale accumulation due to a decrease in the flow rate of the injection line 13 can be prevented.
- the flow rate of the seawater W injected through the branch line 41 can be adjusted as appropriate by operating the seawater branch flow rate adjustment valve 42.
- a columnar structure 24 having a columnar shape extending in the vertical direction is disposed in the center portion viewed from above the adjustment tank 3 of the present embodiment.
- the columnar structure 24 is disposed so as to be substantially coaxial with the central axis of the bottomed cylindrical adjustment tank 3. It is formed near the center of the swirling flow of the stored liquid R formed by the discharge pipe 18.
- the columnar structure 24 is installed in order to suppress the formation of a scale lump at the center of the bottom 3b of the adjustment tank 3, but this is not a limitation.
- an upward convex protrusion may be formed at the center of the bottom 3b of the adjustment tank 3 to suppress the formation of the scale lump.
- the shape of the columnar structure 24 is not limited to a cylindrical shape, and may be a prismatic shape. Moreover, it is not necessary to be solid, and a cylindrical shape having a hollow portion inside may be used.
- Electrolysis system 1
- Adjustment tank 3a Outer peripheral surface 3b Bottom 4 Seawater supply line 5
- Electrolysis tank 7 DC power supply device 10
- Recycle line 11 First recycle line 12
- Injection Line 15 Inlet 16
- Outlet 17 Infusion pump 18
- Discharge pipe (prevention means) 20
- Mechanical stirring device (prevention means) 22
- Screw 24 Columnar structure 26
- Electrode support box 30 Electrode 31
- Bipolar electrode plate 32
- Pneumatic stirrer (prevention means) 35 Air supply part 36
- Nozzle 38 Ascending part 39 Lowering part 41
- Branch line 42 Seawater branch flow rate adjusting valve A
- Anode E Electrolyte K Cathode M
- Electrode group Storage liquid W Seawater
Abstract
Description
本願は、2015年2月17日に出願された特願2015-028499号について優先権を主張し、その内容をここに援用する。 The present invention relates to an electrolysis system including an electrolyzer that electrolyzes a liquid to be treated such as seawater.
This application claims priority in Japanese Patent Application No. 2015-028499 for which it applied on February 17, 2015, and uses the content here.
この課題を解決するために、天然の海水に電気分解を施すことで次亜塩素酸ソーダ(塩素、次亜塩素酸ナトリウム)を生成する電解システムが提案されている。このシステムは、次亜塩素酸ソーダを含む電解液を取水口中に注入することにより海洋生物の付着を抑制している(例えば特許文献1参照)。一般的に、このシステムにおいては、海水中のマグネシウムイオンなどのスケール成分に起因して、スケールが生成してしまう。 Conventionally, in thermal power plants, nuclear power plants, seawater desalination plants, chemical plants, etc. that use a large amount of seawater, the algae and shellfish that are in contact with seawater such as intakes, piping, condensers, and various coolers Adherence breeding has become an issue.
In order to solve this problem, an electrolysis system that generates sodium hypochlorite (chlorine, sodium hypochlorite) by electrolyzing natural seawater has been proposed. This system suppresses the adhesion of marine organisms by injecting an electrolytic solution containing sodium hypochlorite into a water inlet (see, for example, Patent Document 1). In general, in this system, scale is generated due to scale components such as magnesium ions in seawater.
沈殿したスケールの除去には、酸洗浄工事などの大掛かりな工事が必要であり、電解システムのランニングコストを増大させてしまうという課題があった。 However, in a system that circulates the liquid to be treated discharged from the electrolyzer to the adjustment tank (circulation tank), the scale is placed at the bottom of the electrolytic tank (electrode surface) for electrolysis and the adjustment tank for temporarily storing the liquid to be treated. There is a problem of precipitation.
The removal of the precipitated scale requires a large-scale work such as an acid cleaning work, which increases the running cost of the electrolytic system.
また、貯留液が電解槽に戻されることによって、貯留液に含まれる微粒子が、電極面上に生成した析出物質を同伴して脱離する。これにより、電極面への析出物質の蓄積を防止することができる。即ち、電解槽に戻された貯留液に含まれる微粒子が種晶として機能することによって、電極面に析出物質が成長することを抑制することができる。
また、電気分解に伴って被処理液のpHが上昇することにより析出する炭酸カルシウムや、水酸化マグネシウムなどの析出物質を、電極面から離れて液中に浮遊する微粒子(種晶)の表面において析出させることで、陰極面上における析出物質の析出を防止することができる。 According to such a structure, it can prevent that a deposit substance precipitates in the bottom part of an adjustment tank by a prevention means.
In addition, when the stored liquid is returned to the electrolytic cell, the fine particles contained in the stored liquid are desorbed along with the deposited substances generated on the electrode surface. Thereby, accumulation of the deposited substance on the electrode surface can be prevented. That is, the fine particles contained in the stored liquid returned to the electrolytic cell function as seed crystals, so that it is possible to suppress the growth of the deposited substance on the electrode surface.
In addition, precipitates such as calcium carbonate and magnesium hydroxide that precipitate due to the increase in pH of the liquid to be treated with electrolysis are separated from the electrode surface on the surface of fine particles (seed crystals) that float in the liquid. By precipitating, it is possible to prevent deposition of the depositing substance on the cathode surface.
以下、本発明の第一実施形態について図面を参照して詳細に説明する。
図1は本実施形態に係る電解システム1の概要を示す模式図である。本実施形態の電解システム1は、海水Wなどの被処理液を電気分解することで次亜塩素酸ソーダ(塩素、次亜塩素酸ナトリウム)を含む電解液Eを発生させるシステムである。 (First embodiment)
Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic diagram showing an outline of an
リサイクルライン10は、第一リサイクルライン11と第二リサイクルライン12とから構成されている。 The
The
図2に示すように、電解槽6は、電極支持箱26、端子板28及び複数の電極30から構成されている。電解槽6は、電極30として陽極A及び陰極Kを収容している。電解槽6は、電解槽6の内部に電解液Eを導入する流入口15と、電解槽6の内部から電解液Eを排出する流出口16と、を有している。 The
As shown in FIG. 2, the
電極30は、板状をなしており、電極支持箱26の支持バー26aに複数が配列状態で固定支持されている。本実施形態においては、この電極30として、二極電極板31、陽極板32及び陰極板33の三種類が用いられている。 The
The
図2に示すように、電極30のうち複数の二極電極板31は、陽極Aを液入口側に向けるとともに陰極Kを液出口側に向けて配列されている。複数の二極電極板31は、二極電極板31の延在方向が海水Wの流通方向に沿うように配列されている。複数の二極電極板31は、海水Wの流通方向に間隔をあけて直列的に配列されることで電極群Mを構成している。電極群Mは、互いに平行をなすように間隔をあけて複数が設けられている。複数の電極群Mは、互いに並列的に設けられている。 Here, the arrangement structure of the three types of
As shown in FIG. 2, among the
調整槽3と、電解槽6の流入口15とは、第一リサイクルライン11で接続されている。即ち、調整槽3内の電解液E(貯留液R)の一部は、第一リサイクルライン11を介して電解槽6に導入される。第一リサイクルライン11上には、注入ポンプ17が設けられている。注入ポンプ17は、循環する電解液Eを調整槽3に供給するとともに、電解液Eを注入ライン13に移送するポンプである。 The
The
注入ライン13の下流側端部には、注入ノズル(図示せず)が設けられている。注入ノズルを設けることによって、電解装置2で生成された次亜塩素酸ソーダを、プラントの配管へ効率よく拡散させることができる。 The
An injection nozzle (not shown) is provided at the downstream end of the
吐出管18は管状の部材であり、調整槽3内の貯留液Rに旋回流を生じさせるように配置されている。図3に示すように、吐出管18は、上方から見て吐出される電解液Eが調整槽3の外周面3aに沿うように吐出されるように方向付けられている。換言すれば、吐出管18は、吐出管18の延在方向が調整槽3の外周面3aの接線方向に沿うように(タンジェンシャル)配置されている。 A
The
まず、海水Wが、海水供給ライン4を介して調整槽3に導入される。海水Wは、第一リサイクルライン11、電解槽6、及び第二リサイクルライン12に導入され、循環する。この工程において、海水Wは第一リサイクルライン11を介して電解槽6に戻される。これにより、電解槽6内の電極30(陰極K及び陽極A)が海水Wに浸漬される。
また、第二リサイクルライン12から循環する電解液Eは、吐出管18を介して調整槽3内の貯留液Rに吐出される。 Next, the operation of the
First, seawater W is introduced into the
Further, the electrolytic solution E circulated from the
即ち、陽極Aにおいては、下記(1)式に示すように、海水W中の塩化物イオンから電子eが奪われ酸化が起こり、塩素が生成される。
2Cl- → Cl2 + 2e- …(1)
一方、陰極Kにおいては、下記(2)式に示すように、海水W中の水に電子が与えられて還元が起こり、水酸化イオンと水素ガスが生成される。
2H2O + 2e- → 2OH- + H2 …(2) Electrolysis is performed on the seawater W as a current flows through the seawater W between the
That is, in the anode A, as shown in the following formula (1), electrons e are taken from chloride ions in the seawater W, oxidation occurs, and chlorine is generated.
2Cl − → Cl 2 + 2e − (1)
On the other hand, at the cathode K, as shown in the following formula (2), electrons are given to the water in the seawater W to cause reduction, and hydroxide ions and hydrogen gas are generated.
2H 2 O + 2e − → 2OH − + H 2 (2)
2Na+ + 2OH- → 2NaOH …(3) Further, as shown in the following formula (3), the hydroxide ions generated at the cathode K react with sodium ions in the seawater W to generate sodium hydroxide.
2Na + + 2OH − → 2NaOH (3)
Cl2 + 2NaOH → NaClO + NaCl + H2O …(4)
このように、海水Wの電気分解に基づいて、海洋生成物の付着に対して抑制効果を有する次亜塩素酸ナトリウムが生成される。
次亜塩素酸ナトリウムの濃度は、海水Wの塩化物イオン濃度が30,000~40,000mg/lまで高められていることから、500~5,000ppmとされることが好ましい。 Furthermore, as shown in the formula (4), sodium hydroxide and chlorine react to produce hypochlorous acid, sodium chloride, and water.
Cl 2 + 2NaOH → NaClO + NaCl + H 2 O (4)
Thus, based on the electrolysis of the seawater W, sodium hypochlorite having an inhibitory effect on the adhesion of marine products is generated.
The concentration of sodium hypochlorite is preferably 500 to 5,000 ppm because the chloride ion concentration of seawater W is increased to 30,000 to 40,000 mg / l.
本実施形態の電解システム1においては、スケール成分を含む電解液Eが電解槽6に戻されることによって、炭酸カルシウムや、水酸化マグネシウムなどのスケールが、電極30から離れて液中に浮遊するスケール成分の表面において析出する。これにより、陰極K面上におけるスケールの析出を防止することができる。 Further, the pH (hydrogen ion index) of the electrolytic solution E increases with electrolysis and becomes highly alkaline, so that the scale component is deposited as a scale such as calcium hydroxide or magnesium hydroxide.
In the
調整槽3に貯留された電解液Eを含む貯留液Rは注入ポンプ17によって注入ライン13に導入され、次いで、冷却設備の配管などの所定の場所に注入される。即ち、次亜塩素酸ソーダを含んだ電解液Eが、注入ポンプ17ポンプが稼動することによって注入ライン13を介して所定の場所に注入される。 The electrolyzed seawater W flows out from the
The stored liquid R including the electrolytic solution E stored in the
また、注入ライン13を介して、プラントから排出される窒素含有排水に含まれる窒素成分を除去することができる。即ち、窒素含有排水が貯留される窒素処理槽に次亜塩素酸ソーダを含む電解液Eを注入することによって、排水に含まれる窒素成分を除去することができる。 According to the embodiment, by injecting the electrolytic solution E containing sodium hypochlorite into a predetermined place such as a piping of a cooling facility through the
Moreover, the nitrogen component contained in the nitrogen containing waste_water | drain discharged | emitted from a plant via the
また、電極30表面へのスケールの蓄積を防止されることによって、電解電圧上昇(電力原単位の悪化)を抑制することができる。
また、電極30同士の短絡によるスパークを防止し、安全性を向上させることができる。 In addition, when the stored liquid R is returned to the
Further, by preventing the accumulation of scale on the surface of the
Moreover, the spark by the short circuit of
以下、本発明の第二実施形態の電解システム1Bを図面に基づいて説明する。なお、本実施形態では、上述した第一実施形態との相違点を中心に述べ、同様の部分についてはその説明を省略する。
図4に示すように、本実施形態の電解システム1Bの調整槽3には、第一実施形態の吐出管18の代替として、調整槽3中の貯留液Rを機械的に攪拌する機械式攪拌装置20が設けられている。機械式攪拌装置20は、吐出管18と同様にスケールの沈殿を防止する防止手段である。 (Second embodiment)
Hereinafter, the
As shown in FIG. 4, in the
機械式攪拌装置20を作動させることによって、強制的に調整槽3に貯留された貯留液Rが攪拌される。換言すれば、調整槽3に貯留される電解液Eに含まれるスケール成分(微粒子)やスケールは機械式攪拌装置20によって形成された流れに乗ることで沈殿することがない。 The
By operating the
以下、本発明の第三実施形態の電解システム1Cを図面に基づいて説明する。
図5に示すように、本実施形態の電解システム1Cの調整槽3には、第一実施形態の吐出管18の代替として、空気式攪拌装置34が設けられている。空気式攪拌装置34は、調整槽3内に位置された壁部材36と、貯留液Rに空気を供給する空気供給部35と、を有している。 (Third embodiment)
Hereinafter, an
As shown in FIG. 5, the
空気供給部35は、壁部材36によって区分される一方の空間の下部に空気を供給する装置である。空気供給部35は、空気を昇圧させて加圧空気とするブロワ(図示せず)と、加圧空気を貯留液Rに供給するノズル37と、を有している。 The
The
また、空気を用い、溶存酸素(Dissolved Oxygen,DO)濃度を高めることによって、マンガンイオン、ケイ酸、が二酸化マンガン(MnO2)、二酸化ケイ素(SiO2)まで酸化される反応を促進し、スケール成分が電極30(陽極A)面上にスケール析出するのを防止することができる。 According to the above embodiment, the agitation / dispersion effect of the stored liquid R can be obtained by the aeration power of air.
In addition, by using air and increasing the dissolved oxygen (Dissolved Oxygen, DO) concentration, the reaction promotes the oxidation of manganese ions and silicic acid to manganese dioxide (MnO 2 ) and silicon dioxide (SiO 2 ). It is possible to prevent the component from depositing on the surface of the electrode 30 (anode A).
以下、本発明の第四実施形態の電解システム1Dを図面に基づいて説明する。
図6に示すように、本実施形態の電解システム1Dの海水供給ライン4と、注入ライン13との間には、海水供給ポンプ5によって供給される海水Wを直接注入ライン13に導入するための分岐ライン41(バックアップライン)が設けられている。即ち、本実施形態の電解システム1は、海水供給ライン4を流れる海水Wを調整槽3に送ることなく、直接注入ライン13に分岐することができる。
分岐ライン41上には、分岐ライン41を流れる海水Wの流量を調整するための海水分岐流量調整弁42が設けられている。 (Fourth embodiment)
Hereinafter, the
As shown in FIG. 6, between the
On the
分岐ライン41を介して注入される海水Wの流量は、海水分岐流量調整弁42を操作することによって適宜調整することができる。 According to the above embodiment, by injecting the seawater W through the
The flow rate of the seawater W injected through the
以下、本発明の第五実施形態の電解システムを図面に基づいて説明する。なお、本実施形態では、上述した第一実施形態との相違点を中心に述べ、同様の部分についてはその説明を省略する。
図7に示すように、本実施形態の調整槽3の上方から見た中心部には、鉛直方向に延在する円柱形状の柱状構造物24が配置されている。柱状構造物24は、有底円筒形状の調整槽3の中心軸と略同軸となるように配置されている。吐出管18によって形成される貯留液Rの旋回流の中央近傍に形成されている。 (Fifth embodiment)
Hereinafter, an electrolysis system according to a fifth embodiment of the present invention will be described with reference to the drawings. In the present embodiment, differences from the first embodiment described above will be mainly described, and description of similar parts will be omitted.
As shown in FIG. 7, a
なお、本実施形態の電解システムでは、調整槽3の底部3bの中心部にスケール塊が形成されるのを抑制するために柱状構造物24を設置したがこれに限ることはない。例えば、調整槽3の底部3bの中央部に上方に凸の凸部を形成して、スケール塊の形成を抑制してもよい。
柱状構造物24の形状は、円柱形に限らず、角柱形状としてもよい。また、中実である必要はなく、内部に中空部を有する筒形状でもよい。 According to the said embodiment, it can suppress that a scale lump is formed in the center part of the
In the electrolysis system of the present embodiment, the
The shape of the
2 電解装置
3 調整槽
3a 外周面
3b 底部
4 海水供給ライン
5 海水供給ポンプ
6 電解槽
7 直流電源装置
10 リサイクルライン
11 第一リサイクルライン
12 第二リサイクルライン
13 注入ライン
15 流入口
16 流出口
17 注入ポンプ
18 吐出管(防止手段)
20 機械式攪拌装置(防止手段)
22 スクリュー
24 柱状構造物
26 電極支持箱
30 電極
31 二極電極板
32 陽極板
33 陰極板
34 空気式攪拌装置(防止手段)
35 空気供給部
36 壁部材
37 ノズル
38 上昇部
39 下降部
41 分岐ライン
42 海水分岐流量調整弁
A 陽極
E 電解液
K 陰極
M 電極群
R 貯留液
W 海水 1, 1B, 1C,
20 Mechanical stirring device (prevention means)
22
35
Claims (7)
- 電極として陽極及び陰極が収容された電解槽を有し、被処理液を電気分解する電解装置と、
前記電解装置で処理された被処理液を一時貯留する調整槽と、
前記調整槽に貯留され、微粒子及び前記微粒子が析出してなる析出物質を含む貯留液の一部を前記電解槽に戻すリサイクルラインと、
前記調整槽中で前記析出物質の沈殿を防止する防止手段と、を有する電解システム。 An electrolyzer having an electrolytic cell containing an anode and a cathode as electrodes, and electrolyzing a liquid to be treated;
A regulating tank for temporarily storing the liquid to be treated treated by the electrolyzer;
A recycle line that returns to the electrolytic cell a part of the stored liquid that is stored in the adjustment tank and contains fine particles and a deposited substance formed by the precipitation of the fine particles,
An electrolysis system comprising: means for preventing precipitation of the deposited substance in the adjustment tank. - 前記防止手段は、前記調整槽へ液を吐出する吐出管を有する請求項1に記載の電解システム。 2. The electrolysis system according to claim 1, wherein the prevention means includes a discharge pipe for discharging liquid to the adjustment tank.
- 前記吐出管は、前記調整槽に貯留された前記貯留液に旋回流を生じる方向へ吐出される請求項2に記載の電解システム。 The electrolysis system according to claim 2, wherein the discharge pipe is discharged in a direction in which a swirling flow is generated in the stored liquid stored in the adjustment tank.
- 前記防止手段は、前記調整槽の上下方向に延在して前記調整槽の内部を上昇部と下降部とに区分する壁部材と、前記上昇部の下部に空気を供給する空気供給部と、を有する空気式攪拌装置である請求項1に記載の電解システム。 The prevention means includes a wall member that extends in the vertical direction of the adjustment tank and divides the inside of the adjustment tank into an ascending part and a descending part, an air supply part that supplies air to the lower part of the ascending part, The electrolysis system according to claim 1, wherein the electrolysis system is a pneumatic stirrer.
- 前記防止手段は、前記調整槽中の前記貯留液を機械的に攪拌する機械式攪拌装置である請求項1に記載の電解システム。 2. The electrolysis system according to claim 1, wherein the preventing means is a mechanical stirring device that mechanically stirs the stored liquid in the adjustment tank.
- 前記陽極は、酸化イリジウムを含むコーティング材をチタンにて被覆してなる請求項1から請求項5のいずれか一項に記載の電解システム。 The electrolytic system according to any one of claims 1 to 5, wherein the anode is formed by coating a coating material containing iridium oxide with titanium.
- 前記リサイクルラインから一部の電解液を所定の場所へ供給する注入ラインと、
前記調整槽へ海水を供給する海水供給ラインと、
前記海水供給ラインの海水の一部を前記注入ラインへ分岐する分岐ラインを有することを特徴とする請求項1から請求項6のいずれか一項に記載の電解システム。 An injection line for supplying a part of the electrolytic solution from the recycling line to a predetermined place;
A seawater supply line for supplying seawater to the adjustment tank;
The electrolysis system according to any one of claims 1 to 6, further comprising a branch line that branches a part of seawater of the seawater supply line to the injection line.
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JPS52109748A (en) * | 1976-03-10 | 1977-09-14 | Hitachi Ltd | Pre-treating method of brine |
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