WO2016125245A1 - Supplied component transfer device - Google Patents
Supplied component transfer device Download PDFInfo
- Publication number
- WO2016125245A1 WO2016125245A1 PCT/JP2015/052934 JP2015052934W WO2016125245A1 WO 2016125245 A1 WO2016125245 A1 WO 2016125245A1 JP 2015052934 W JP2015052934 W JP 2015052934W WO 2016125245 A1 WO2016125245 A1 WO 2016125245A1
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- WO
- WIPO (PCT)
- Prior art keywords
- component
- temporary placement
- transfer
- supply
- placement table
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/021—Loading or unloading of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0813—Controlling of single components prior to mounting, e.g. orientation, component geometry
Definitions
- the present invention is an invention relating to a supply component transfer device for supplying a component supplied from a component supply device to a temporary mounting table and supplying the component to a component mounting machine.
- a component supplied from a component supply device is sucked from above by a suction nozzle, the component is picked up by a camera from below, and the position of the component is detected by image processing, and the detection is performed. Based on the result, the positional deviation of the component is corrected and the component is mounted on the circuit board.
- a component mark supply camera equipped on a component mounter is used to capture an image of a component supplied from a component supply device from above, and image processing of the component is performed.
- An electrode on the upper surface, a positioning mark, a pattern, or the like is recognized, and the positional deviation of the component is corrected based on the recognition result and mounted on a circuit board.
- the position of the component may be shifted during the adsorption operation.
- the tray or tape is deformed when the component is sucked by the suction nozzle, and the posture of the component is changed by the deformation and the position of the component is shifted.
- the position of the component is shifted during the suction operation, a difference occurs between the position of the component detected before suction and the position of the component after suction, which adversely affects the mounting accuracy of the component.
- Patent Document 1 Japanese Patent Laid-Open No. 2001-113421
- Patent Document 2 Japanese Patent Laid-Open No. 2004-221130
- the suction is performed on the suction nozzle of the component mounting machine.
- a hard temporary table for mounting the mounted parts is provided, and the components sucked by the suction nozzle are placed on the temporary table and positioned, and then the components on the temporary table are re-sucked by the suction nozzle and mounted on the circuit board. Things have been done.
- the problem to be solved by the present invention is to provide a supply component transfer device that can shorten the cycle time of the operation of mounting the component on the temporary mounting table on the circuit board and improve the productivity. is there.
- the present invention has a temporary placement table on which a component supplied from a component supply device is placed in a horizontal posture, and a supply component transfer for supplying the component placed on the temporary placement table to a component mounting machine.
- the apparatus includes a transfer means for mounting the component supplied from the component supply device on the temporary table, and a camera for imaging the component mounted on the temporary table from above, and an image captured by the camera is provided. The position of the component processed and placed on the temporary placement table is recognized, and the recognition result or the positional deviation correction amount of the component is transmitted to the component mounter.
- the supply component transfer device of the present invention includes transfer means for placing the component supplied from the component supply device on the temporary placement table, and a camera for imaging the component placed on the temporary placement table from above,
- the operation of placing the parts supplied from the component supply device on the temporary placement table and the operation of taking images of the parts on the temporary placement table with the camera, pick up the components on the temporary placement table with the suction nozzle of the component mounting machine Can be performed in parallel with the operation implemented in Thereby, the cycle time of the operation
- the transfer means may include a camera moving device that places a plurality of parts on the temporary table and moves the camera along the arrangement of the parts on the temporary table. In this way, it is possible to sequentially recognize the position of each component by sequentially imaging a plurality of components placed on the temporary placement table with one camera.
- the supply component transfer device of the present invention uses a transfer nozzle that sucks a component as the transfer means, and the temporary position of the transfer nozzle that sucks a component supplied from the component supply device. It is good also as a structure provided with the nozzle moving apparatus which moves between the positions mounted on a stand. In this case, the number of transfer nozzles may be one or plural.
- the supply component transfer device of the present invention includes a plurality of temporary placement tables and a table moving device that moves each temporary placement table between a plurality of positions, and any of the components supplied from the component supply device.
- the position on the temporary placement table may be separated from the position at which the component placed on any temporary placement table is supplied to the component mounting machine. In this way, the operation of placing the component supplied from the component supply device on the temporary placement table and the operation of sucking the component on the temporary placement table by the suction nozzle of the component mounting machine and mounting them on the circuit board are performed in parallel. Can be done efficiently.
- the supply component transfer device of the present invention is a position where the component supplied from the component supply device is placed on any temporary placement table, and a position where the camera places an image of the component placed on any temporary placement table. And a position at which a component placed on any temporary mounting table is supplied to the component mounter. If it does in this way, the operation which mounts the component supplied from a component supply device on a temporary placement stand, the operation which picturizes the part on a temporary placement stand with a camera, and the component on a temporary placement stand, the adsorption nozzle of a component mounting machine The operation of adsorbing and mounting on the circuit board can be efficiently performed in parallel.
- the supply component transfer device of the present invention may be provided as a unit separate from the component supply device or the component mounting machine, or may be provided in the component supply device or in the component mounting machine.
- FIG. 1 is a side view showing the configuration of a component supply device and a supply component transfer device according to an embodiment of the present invention.
- FIG. 2 is a plan view showing configurations of the component supply device and the supply component transfer device.
- FIG. 3 is a block diagram showing the configuration of the control system of the supply component transfer apparatus.
- FIG. 4 is a flowchart showing a control program of the supply component transfer apparatus.
- the component supply apparatus 10 of the present embodiment includes a plurality of types of feeders (the tray feeder 11 and the tape feeder 12), but may be configured to include only one type of feeder.
- the supply component transfer device 20 is provided in the component supply device 10 and is located between the tray feeder 11 or the tape feeder 12 and the component mounting station of the component mounting machine.
- the supply component transfer device 20 includes a plurality of temporary placement tables 21 formed of a hard material, and each temporary placement table 21 in the order of transfer position ⁇ recognition position ⁇ supply position in the Y direction (the substrate transport direction of the component mounting machine). And a table moving device 22 (see FIG. 3) that moves in a direction perpendicular to the vertical axis.
- Each temporary placement table 21 is formed in a flat plate shape extending in the X direction (substrate transport direction of the component mounting machine), and a plurality of components are arranged on the temporary placement table 21 in the X direction.
- a total of six temporary placing tables 21 are arranged in two upper and lower stages, and each temporary placing table 21 is moved by the table moving device 22 to a transfer position ⁇ a recognition position ⁇ a supply position ⁇ a position below the supply position.
- the lower position of the recognition position ⁇
- the lower position of the transfer position ⁇
- the transfer position ⁇ ...
- the supply component transfer device 20 moves the components supplied from the component supply device 10 on the temporary placement table 21 at the transfer position, and moves the transfer nozzle 23 in the XY directions.
- a nozzle moving device 24 (see FIG. 3) for moving the transfer nozzle 23 above the tray feeder 11 and the tape feeder 12 by the nozzle moving device 24 to adsorb the components, and then transferring the transfer nozzle 23.
- a plurality of parts are placed side by side in the X direction on the temporary placement table 21 by repeating the operation of moving the placement table 21 above the temporary placement table 21 and placing it on the temporary placement table 21.
- the supply component transfer device 20 captures the parts on the temporary placement table 21 at the recognition position from above, and the camera 25 in the X direction along the arrangement of the parts on the temporary placement table 21 at the recognition position.
- the parts on the temporary placement table 21 at the supply position are sucked by the suction nozzle 31 of the component mounting machine and mounted on the circuit board.
- the control device 27 (see FIG. 3) of the supply component transfer device 20 temporarily places a component on the temporary placement table 21 at the supply position by a request from the component mounter when the component nozzle suctions the component.
- the recognition result of the position of the component on the table 21 or the displacement correction amount is transmitted to the component mounting machine. Thereby, the component mounting machine corrects the positional deviation of the component on the basis of the electrodes, positioning marks, patterns, etc. existing on the upper surface of the component and mounts them on the circuit board.
- the control device 27 of the supply component transfer device 20 controls the operation of the supply component transfer device 20 as follows by executing the control program of FIG. First, in step 101, a component transfer operation in which components supplied from the component supply device 10 are sucked by the transfer nozzle 23 and placed on the temporary placement table 21 at the transfer position, and a plurality of recognition positions on the temporary placement table 21 are placed. A part recognition operation for recognizing the positions of electrodes, positioning marks, patterns, etc. existing on the upper surface of each part by picking up one part at a time with the camera 25 and parts on the temporary placement table 21 at the supply position The component mounting operation of sucking with the suction nozzle 31 of the mounting machine and mounting on the circuit board is performed in parallel.
- the recognition result of the position of the component on the temporary placement table 21 or the positional deviation correction amount is transmitted to the component mounting machine.
- the component mounting machine corrects the positional deviation of the component on the basis of the electrodes, positioning marks, patterns, etc. existing on the upper surface of the component and mounts them on the circuit board.
- next step 102 it is determined whether or not the component transfer operation, the component recognition operation, and the component mounting operation are all completed for the temporary placement table 21 at the three positions described above. Repeat the operation until the end. Then, when the component transfer operation, the component recognition operation, and the component mounting operation are all completed for the temporary placement table 21 at the three positions, the process proceeds to step 103, and each temporary placement table 21 is moved to the next position. Then, returning to the step 101, the component transfer operation, the component recognition operation, and the component mounting operation are performed in parallel on the temporary placement table 21 at the three positions.
- each temporary placement table 21 is moved to the next position, and again 3 The operation of performing the component transfer operation, the component recognition operation, and the component mounting operation in parallel on the temporary placement table 21 at one position is repeated.
- the supply component transfer device 20 of the present embodiment described above picks up the transfer nozzle 23 for placing the component supplied from the component supply device 10 on the temporary placement table 21 and the component placed on the temporary placement table 21 from above. Therefore, the operation of placing the component supplied from the component supply apparatus 10 on the temporary placement table 21 and the operation of imaging the component on the temporary placement table 21 with the camera 25 are adsorbed by the component mounting machine. This can be performed in parallel with the operation of picking up the components on the temporary placement table 21 by the nozzle 31 and mounting them on the circuit board. Thereby, the cycle time of the operation
- the supply component transfer device 20 places a plurality of components on the temporary placement table 21 and moves the camera 25 along the arrangement of the plurality of components on the temporary placement table 21, 1
- a plurality of parts placed on the temporary placement table 21 can be sequentially imaged by the camera 25 and the position of each part can be recognized in order.
- only one part may be placed on the temporary table 21.
- the supply component transfer device 20 of this embodiment includes a plurality of temporary placement tables 21 and a table moving device 22 that moves each temporary placement table 21 between a plurality of positions, and is supplied from the component supply device 11.
- a position where a part to be placed is placed on any temporary placement table 21, a position where a part 25 placed on any temporary placement table 21 is imaged by a camera 25, and a part placed on any temporary placement table 21 is mounted on a component mounter.
- the operation of placing the component supplied from the component supply device 10 on the temporary table 21, the operation of imaging the component on the temporary table 21 with the camera 25, and the temporary table The operation of sucking the components on 21 by the suction nozzle 31 of the component mounting machine and mounting them on the circuit board can be efficiently performed in parallel.
- the component transfer operation, the component recognition operation, and the component mounting operation are performed with one temporary table, or the temporary table is moved between two positions.
- the operation and the component recognition operation may be performed with a temporary placement table at the same position, or the component recognition operation and the component mounting operation may be performed with a temporary placement table at the same position.
- the transfer means for placing the components supplied from the component supply apparatus 10 on the temporary placement table 21 is not limited to the transfer nozzle 23, and a chuck or the like may be used.
- the supply component transfer device of the present invention is not limited to the configuration provided in the component supply device, and may be provided in a component mounter, or provided as a unit separate from the component supply device and the component mounter. Needless to say, various modifications can be made without departing from the scope of the invention.
Abstract
A supplied component transfer device (20) comprises: a plurality of temporary placement tables (21); a table movement device (22) for moving each of the temporary placement tables (21) in the order from a transfer position, a recognition position, and then a supply position; a transfer nozzle (23) for placing a component supplied from a component supply device (10) onto the temporary placement table (21) at the transfer position; a nozzle movement device (24) for moving the transfer nozzle (23); a camera (25) for imaging a component on the temporary placement table (21) at the recognition position from thereabove; and a camera movement device (26) for moving the camera (25) along the array of components on the temporary placement table (21) at the recognition position. The supplied component transfer device (20) concurrently carries out actions for: placing a component supplied from the component supply device (10) onto the temporary placement table (21) at the transfer position by suctioning the component with the transfer nozzle (23); recognizing the position of each component by individually imaging a plurality of components on the temporary placement table (21) at the recognition position with the camera (25); and mounting a component on the temporary placement table (21) at the supply position onto a circuit board by suctioning the component with a suction nozzle (31) of a component mounting apparatus.
Description
本発明は、部品供給装置から供給される部品を仮置き台に載せて部品実装機に供給する供給部品移載装置に関する発明である。
The present invention is an invention relating to a supply component transfer device for supplying a component supplied from a component supply device to a temporary mounting table and supplying the component to a component mounting machine.
一般に、部品実装機では、部品供給装置から供給される部品をその上方から吸着ノズルで吸着して、該部品を下方からカメラで撮像し、画像処理により該部品の位置を検出して、その検出結果に基づいて該部品の位置ずれを補正して該部品を回路基板に実装するようにしている。
In general, in a component mounting machine, a component supplied from a component supply device is sucked from above by a suction nozzle, the component is picked up by a camera from below, and the position of the component is detected by image processing, and the detection is performed. Based on the result, the positional deviation of the component is corrected and the component is mounted on the circuit board.
しかし、近年、部品の上面に存在する電極や位置決め用のマーク、パターン等を基準にして該部品の位置ずれを補正して回路基板に実装したいという要求が出てきた。
However, in recent years, there has been a demand for correcting the positional deviation of the component on the basis of the electrodes, positioning marks, patterns, etc. existing on the upper surface of the component and mounting them on the circuit board.
このような要求に対応するために、部品実装機に装備されている基準マーク撮像用のカメラを用いて、部品供給装置から供給される部品をその上方から撮像して、画像処理により該部品の上面の電極や位置決め用のマーク、パターン等を認識して、その認識結果に基づいて該部品の位置のずれを補正して回路基板に実装することが行われている。
In order to meet such a demand, a component mark supply camera equipped on a component mounter is used to capture an image of a component supplied from a component supply device from above, and image processing of the component is performed. An electrode on the upper surface, a positioning mark, a pattern, or the like is recognized, and the positional deviation of the component is corrected based on the recognition result and mounted on a circuit board.
この場合、部品の位置を検出した後に該部品を吸着ノズルで吸着するため、吸着動作時に部品の位置がずれてしまうことがある。例えば、軟質のトレイや軟質の部品供給テープを使用する場合は、吸着ノズルで部品を吸着する際にトレイやテープが変形し、その変形によって部品の姿勢が変化して部品の位置がずれてしまうことがある。吸着動作時に部品の位置がずれると、吸着前に検出した部品の位置と吸着後の部品の位置との間に差異が生じてしまい、部品の実装精度に悪影響を及ぼしてしまう。
In this case, since the component is adsorbed by the adsorption nozzle after detecting the position of the component, the position of the component may be shifted during the adsorption operation. For example, when using a soft tray or a soft component supply tape, the tray or tape is deformed when the component is sucked by the suction nozzle, and the posture of the component is changed by the deformation and the position of the component is shifted. Sometimes. If the position of the component is shifted during the suction operation, a difference occurs between the position of the component detected before suction and the position of the component after suction, which adversely affects the mounting accuracy of the component.
この問題を解決するために、特許文献1(特開2001-113421号公報)や、特許文献2(特開2004-221130号公報)に記載されているように、部品実装機の吸着ノズルに吸着した部品を載せる硬質の仮置き台を設けて、吸着ノズルに吸着した部品を仮置き台に載せて位置決めした後、該仮置き台上の部品を吸着ノズルで再吸着して回路基板に実装することが行われている。
In order to solve this problem, as described in Patent Document 1 (Japanese Patent Laid-Open No. 2001-113421) and Patent Document 2 (Japanese Patent Laid-Open No. 2004-221130), the suction is performed on the suction nozzle of the component mounting machine. A hard temporary table for mounting the mounted parts is provided, and the components sucked by the suction nozzle are placed on the temporary table and positioned, and then the components on the temporary table are re-sucked by the suction nozzle and mounted on the circuit board. Things have been done.
しかし、上記方法では、部品供給装置から供給される部品を仮置き台に載せる動作を部品実装機の吸着ノズルで行うため、仮置き台上の部品を部品実装機の吸着ノズルで吸着して回路基板に実装する動作のサイクルタイムが延びてしまい、生産性が低下するという欠点があった。
However, in the above method, since the operation of placing the component supplied from the component supply device on the temporary mounting table is performed by the suction nozzle of the component mounting machine, the component on the temporary mounting table is suctioned by the suction nozzle of the component mounting machine. There has been a drawback that the cycle time of the operation of mounting on the substrate is extended and the productivity is lowered.
そこで、本発明が解決しようとする課題は、仮置き台上の部品を回路基板に実装する動作のサイクルタイムを短くすることができ、生産性を向上できる供給部品移載装置を提供することである。
Therefore, the problem to be solved by the present invention is to provide a supply component transfer device that can shorten the cycle time of the operation of mounting the component on the temporary mounting table on the circuit board and improve the productivity. is there.
上記課題を解決するために、本発明は、部品供給装置から供給される部品を水平姿勢で載せる仮置き台を有し、該仮置き台に載せた部品を部品実装機に供給する供給部品移載装置において、前記部品供給装置から供給される部品を前記仮置き台に載せる移載手段と、前記仮置き台に載せた部品をその上方から撮像するカメラとを備え、前記カメラの撮像画像を処理して前記仮置き台に載せた部品の位置を認識して、その認識結果又は該部品の位置ずれ補正量を前記部品実装機に送信するようにしたものである。
In order to solve the above-described problems, the present invention has a temporary placement table on which a component supplied from a component supply device is placed in a horizontal posture, and a supply component transfer for supplying the component placed on the temporary placement table to a component mounting machine. In the mounting apparatus, the apparatus includes a transfer means for mounting the component supplied from the component supply device on the temporary table, and a camera for imaging the component mounted on the temporary table from above, and an image captured by the camera is provided. The position of the component processed and placed on the temporary placement table is recognized, and the recognition result or the positional deviation correction amount of the component is transmitted to the component mounter.
本発明の供給部品移載装置は、部品供給装置から供給される部品を仮置き台に載せる移載手段と、仮置き台に載せた部品をその上方から撮像するカメラとを備えているため、部品供給装置から供給される部品を仮置き台に載せる動作や、仮置き台上の部品をカメラで撮像する動作を、部品実装機の吸着ノズルで仮置き台上の部品を吸着して回路基板に実装する動作と並行して行うことができる。これにより、仮置き台上の部品を回路基板に実装する動作のサイクルタイムを短くすることができ、生産性を向上できる。
Since the supply component transfer device of the present invention includes transfer means for placing the component supplied from the component supply device on the temporary placement table, and a camera for imaging the component placed on the temporary placement table from above, The operation of placing the parts supplied from the component supply device on the temporary placement table and the operation of taking images of the parts on the temporary placement table with the camera, pick up the components on the temporary placement table with the suction nozzle of the component mounting machine Can be performed in parallel with the operation implemented in Thereby, the cycle time of the operation | movement which mounts the components on a temporary mounting base in a circuit board can be shortened, and productivity can be improved.
この場合、前記移載手段は、前記仮置き台に複数の部品を載せ、前記仮置き台上の複数の部品の配置に沿って前記カメラを移動させるカメラ移動装置を備えた構成としても良い。このようにすれば、1台のカメラで仮置き台に載せた複数の部品を順番に撮像して各部品の位置を順番に認識することができる。
In this case, the transfer means may include a camera moving device that places a plurality of parts on the temporary table and moves the camera along the arrangement of the parts on the temporary table. In this way, it is possible to sequentially recognize the position of each component by sequentially imaging a plurality of components placed on the temporary placement table with one camera.
また、本発明の供給部品移載装置は、前記移載手段として、部品を吸着する移載ノズルを用い、前記移載ノズルを前記部品供給装置から供給される部品を吸着する位置と前記仮置き台に載せる位置との間を移動させるノズル移動装置を備えた構成としても良い。この場合、移載ノズルは1本でも複数本であっても良い。
The supply component transfer device of the present invention uses a transfer nozzle that sucks a component as the transfer means, and the temporary position of the transfer nozzle that sucks a component supplied from the component supply device. It is good also as a structure provided with the nozzle moving apparatus which moves between the positions mounted on a stand. In this case, the number of transfer nozzles may be one or plural.
また、本発明の供給部品移載装置は、複数の仮置き台と、各仮置き台を複数の位置間を移動させる台移動装置とを備え、前記部品供給装置から供給される部品をいずれかの仮置き台に載せる位置と、いずれかの仮置き台に載せた部品を前記部品実装機に供給する位置とを分けるようにしても良い。このようにすれば、部品供給装置から供給される部品を仮置き台に載せる動作と、仮置き台上の部品を部品実装機の吸着ノズルで吸着して回路基板に実装する動作とを並行して能率良く行うことができる。
The supply component transfer device of the present invention includes a plurality of temporary placement tables and a table moving device that moves each temporary placement table between a plurality of positions, and any of the components supplied from the component supply device. The position on the temporary placement table may be separated from the position at which the component placed on any temporary placement table is supplied to the component mounting machine. In this way, the operation of placing the component supplied from the component supply device on the temporary placement table and the operation of sucking the component on the temporary placement table by the suction nozzle of the component mounting machine and mounting them on the circuit board are performed in parallel. Can be done efficiently.
更に、本発明の供給部品移載装置は、前記部品供給装置から供給される部品をいずれかの仮置き台に載せる位置と、いずれかの仮置き台に載せた部品を前記カメラで撮像する位置と、いずれかの仮置き台に載せた部品を前記部品実装機に供給する位置とを分けるようにしても良い。このようにすれば、部品供給装置から供給される部品を仮置き台に載せる動作と、仮置き台上の部品をカメラで撮像する動作と、仮置き台上の部品を部品実装機の吸着ノズルで吸着して回路基板に実装する動作とを並行して能率良く行うことができる。
Furthermore, the supply component transfer device of the present invention is a position where the component supplied from the component supply device is placed on any temporary placement table, and a position where the camera places an image of the component placed on any temporary placement table. And a position at which a component placed on any temporary mounting table is supplied to the component mounter. If it does in this way, the operation which mounts the component supplied from a component supply device on a temporary placement stand, the operation which picturizes the part on a temporary placement stand with a camera, and the component on a temporary placement stand, the adsorption nozzle of a component mounting machine The operation of adsorbing and mounting on the circuit board can be efficiently performed in parallel.
尚、本発明の供給部品移載装置は、部品供給装置や部品実装機とは別のユニットとして設けても良いし、部品供給装置に設けたり、或は、部品実装機に設けても良い。
The supply component transfer device of the present invention may be provided as a unit separate from the component supply device or the component mounting machine, or may be provided in the component supply device or in the component mounting machine.
以下、本発明を実施するための形態を具体化した一実施例を説明する。
まず、図1及び図2に基づいて部品供給装置10と供給部品移載装置20の構成を説明する。 Hereinafter, an embodiment embodying a mode for carrying out the present invention will be described.
First, the structure of thecomponent supply apparatus 10 and the supply component transfer apparatus 20 is demonstrated based on FIG.1 and FIG.2.
まず、図1及び図2に基づいて部品供給装置10と供給部品移載装置20の構成を説明する。 Hereinafter, an embodiment embodying a mode for carrying out the present invention will be described.
First, the structure of the
本実施例の部品供給装置10は、複数種類のフィーダ(トレイフィーダ11とテープフィーダ12)を備えているが、1種類のフィーダのみを備えた構成としても良い。
供給部品移載装置20は、部品供給装置10に設けられ、トレイフィーダ11やテープフィーダ12と部品実装機の部品実装ステーションとの間に位置している。 Thecomponent supply apparatus 10 of the present embodiment includes a plurality of types of feeders (the tray feeder 11 and the tape feeder 12), but may be configured to include only one type of feeder.
The supplycomponent transfer device 20 is provided in the component supply device 10 and is located between the tray feeder 11 or the tape feeder 12 and the component mounting station of the component mounting machine.
供給部品移載装置20は、部品供給装置10に設けられ、トレイフィーダ11やテープフィーダ12と部品実装機の部品実装ステーションとの間に位置している。 The
The supply
供給部品移載装置20は、硬質材料により形成した複数の仮置き台21と、各仮置き台21を移載位置→認識位置→供給位置の順序でY方向(部品実装機の基板搬送方向と直角な方向)に移動させる台移動装置22(図3参照)とを備えている。各仮置き台21はX方向(部品実装機の基板搬送方向)に長く延びる平板状に形成され、各仮置き台21上に複数の部品をX方向に並べて載せるようになっている。本実施例では、合計6個の仮置き台21が3個ずつ上下2段に配列され、台移動装置22によって各仮置き台21が移載位置→認識位置→供給位置→供給位置の下方位置→認識位置の下方位置→移載位置の下方位置→移載位置→…の順序で循環するように移動する。
The supply component transfer device 20 includes a plurality of temporary placement tables 21 formed of a hard material, and each temporary placement table 21 in the order of transfer position → recognition position → supply position in the Y direction (the substrate transport direction of the component mounting machine). And a table moving device 22 (see FIG. 3) that moves in a direction perpendicular to the vertical axis. Each temporary placement table 21 is formed in a flat plate shape extending in the X direction (substrate transport direction of the component mounting machine), and a plurality of components are arranged on the temporary placement table 21 in the X direction. In the present embodiment, a total of six temporary placing tables 21 are arranged in two upper and lower stages, and each temporary placing table 21 is moved by the table moving device 22 to a transfer position → a recognition position → a supply position → a position below the supply position. → The lower position of the recognition position → The lower position of the transfer position → The transfer position →...
また、供給部品移載装置20は、部品供給装置10から供給される部品を移載位置の仮置き台21に載せる移載ノズル23(移載手段)と、移載ノズル23をXY方向に移動させるノズル移動装置24(図3参照)とを備え、ノズル移動装置24によって移載ノズル23をトレイフィーダ11やテープフィーダ12の上方に移動させて部品を吸着した後、該移載ノズル23を移載位置の仮置き台21の上方へ移動させて該仮置き台21に載せるという動作を繰り返して、該仮置き台21上に複数の部品をX方向に並べて載せる。移載ノズル23は1本でも複数本であっても良い。
In addition, the supply component transfer device 20 moves the components supplied from the component supply device 10 on the temporary placement table 21 at the transfer position, and moves the transfer nozzle 23 in the XY directions. A nozzle moving device 24 (see FIG. 3) for moving the transfer nozzle 23 above the tray feeder 11 and the tape feeder 12 by the nozzle moving device 24 to adsorb the components, and then transferring the transfer nozzle 23. A plurality of parts are placed side by side in the X direction on the temporary placement table 21 by repeating the operation of moving the placement table 21 above the temporary placement table 21 and placing it on the temporary placement table 21. There may be one transfer nozzle 23 or a plurality of transfer nozzles 23.
更に、供給部品移載装置20は、認識位置の仮置き台21上の部品をその上方から撮像するカメラ25と、カメラ25を認識位置の仮置き台21上の部品の配列に沿ってX方向に移動させるカメラ移動装置26とを備え、認識位置の仮置き台21上の複数の部品を1個ずつカメラ25で撮像して各部品の上面に存在する電極や位置決め用のマーク、パターン等の位置を認識するようになっている。
Further, the supply component transfer device 20 captures the parts on the temporary placement table 21 at the recognition position from above, and the camera 25 in the X direction along the arrangement of the parts on the temporary placement table 21 at the recognition position. A plurality of parts on the temporary placement table 21 at the recognition position and picked up by the camera 25 one by one, such as electrodes existing on the upper surface of each part, positioning marks, patterns, etc. It is designed to recognize the position.
供給位置の仮置き台21上の部品は、部品実装機の吸着ノズル31で吸着して回路基板に実装するようになっている。供給部品移載装置20の制御装置27(図3参照)は、供給位置の仮置き台21上の部品を部品実装機の吸着ノズル31で吸着する際に、部品実装機からの要求により仮置き台21上の部品の位置の認識結果又は位置ずれ補正量を部品実装機へ送信する。これにより、部品実装機は、部品の上面に存在する電極や位置決め用のマーク、パターン等を基準にして該部品の位置ずれを補正して回路基板に実装する。
The parts on the temporary placement table 21 at the supply position are sucked by the suction nozzle 31 of the component mounting machine and mounted on the circuit board. The control device 27 (see FIG. 3) of the supply component transfer device 20 temporarily places a component on the temporary placement table 21 at the supply position by a request from the component mounter when the component nozzle suctions the component. The recognition result of the position of the component on the table 21 or the displacement correction amount is transmitted to the component mounting machine. Thereby, the component mounting machine corrects the positional deviation of the component on the basis of the electrodes, positioning marks, patterns, etc. existing on the upper surface of the component and mounts them on the circuit board.
供給部品移載装置20の制御装置27は、図4の制御プログラムを実行することで、供給部品移載装置20の動作を次のように制御する。まず、ステップ101で、部品供給装置10から供給される部品を移載ノズル23で吸着して移載位置の仮置き台21に載せる部品移載動作と、認識位置の仮置き台21上の複数の部品を1個ずつカメラ25で撮像して各部品の上面に存在する電極や位置決め用のマーク、パターン等の位置を認識する部品認識動作と、供給位置の仮置き台21上の部品を部品実装機の吸着ノズル31で吸着して回路基板に実装する部品実装動作とを並行して行う。この際、部品実装機からの要求により仮置き台21上の部品の位置の認識結果又は位置ずれ補正量を部品実装機へ送信する。これにより、部品実装機は、部品の上面に存在する電極や位置決め用のマーク、パターン等を基準にして該部品の位置ずれを補正して回路基板に実装する。
The control device 27 of the supply component transfer device 20 controls the operation of the supply component transfer device 20 as follows by executing the control program of FIG. First, in step 101, a component transfer operation in which components supplied from the component supply device 10 are sucked by the transfer nozzle 23 and placed on the temporary placement table 21 at the transfer position, and a plurality of recognition positions on the temporary placement table 21 are placed. A part recognition operation for recognizing the positions of electrodes, positioning marks, patterns, etc. existing on the upper surface of each part by picking up one part at a time with the camera 25 and parts on the temporary placement table 21 at the supply position The component mounting operation of sucking with the suction nozzle 31 of the mounting machine and mounting on the circuit board is performed in parallel. At this time, in accordance with a request from the component mounting machine, the recognition result of the position of the component on the temporary placement table 21 or the positional deviation correction amount is transmitted to the component mounting machine. Thereby, the component mounting machine corrects the positional deviation of the component on the basis of the electrodes, positioning marks, patterns, etc. existing on the upper surface of the component and mounts them on the circuit board.
次のステップ102で、上述した3つの位置の仮置き台21について部品移載動作と部品認識動作と部品実装動作が全て終了したか否かを判定し、終了していない動作があれば、その動作を最後まで繰り返して行う。そして、3つの位置の仮置き台21について部品移載動作と部品認識動作と部品実装動作が全て終了した時点で、ステップ103に進み、各仮置き台21をそれぞれ1つ先の位置へ移動させた後、前記ステップ101に戻り、3つの位置の仮置き台21について部品移載動作と部品認識動作と部品実装動作を並行して行う。以後、3つの位置の仮置き台21について部品移載動作と部品認識動作と部品実装動作が全て終了する毎に、各仮置き台21をそれぞれ1つ先の位置へ移動させて、再び、3つの位置の仮置き台21について部品移載動作と部品認識動作と部品実装動作を並行して行うという動作を繰り返す。
In the next step 102, it is determined whether or not the component transfer operation, the component recognition operation, and the component mounting operation are all completed for the temporary placement table 21 at the three positions described above. Repeat the operation until the end. Then, when the component transfer operation, the component recognition operation, and the component mounting operation are all completed for the temporary placement table 21 at the three positions, the process proceeds to step 103, and each temporary placement table 21 is moved to the next position. Then, returning to the step 101, the component transfer operation, the component recognition operation, and the component mounting operation are performed in parallel on the temporary placement table 21 at the three positions. Thereafter, each time the component transfer operation, the component recognition operation, and the component mounting operation are completed for the temporary placement table 21 at the three positions, each temporary placement table 21 is moved to the next position, and again 3 The operation of performing the component transfer operation, the component recognition operation, and the component mounting operation in parallel on the temporary placement table 21 at one position is repeated.
以上説明した本実施例の供給部品移載装置20は、部品供給装置10から供給される部品を仮置き台21に載せる移載ノズル23と、仮置き台21に載せた部品をその上方から撮像するカメラ25とを備えているため、部品供給装置10から供給される部品を仮置き台21に載せる動作や、仮置き台21上の部品をカメラ25で撮像する動作を、部品実装機の吸着ノズル31で仮置き台21上の部品を吸着して回路基板に実装する動作と並行して行うことができる。これにより、仮置き台21上の部品を回路基板に実装する動作のサイクルタイムを短くすることができ、生産性を向上できる。
The supply component transfer device 20 of the present embodiment described above picks up the transfer nozzle 23 for placing the component supplied from the component supply device 10 on the temporary placement table 21 and the component placed on the temporary placement table 21 from above. Therefore, the operation of placing the component supplied from the component supply apparatus 10 on the temporary placement table 21 and the operation of imaging the component on the temporary placement table 21 with the camera 25 are adsorbed by the component mounting machine. This can be performed in parallel with the operation of picking up the components on the temporary placement table 21 by the nozzle 31 and mounting them on the circuit board. Thereby, the cycle time of the operation | movement which mounts the components on the temporary mounting base 21 in a circuit board can be shortened, and productivity can be improved.
しかも、本実施例の供給部品移載装置20は、仮置き台21に複数の部品を載せ、仮置き台21上の複数の部品の配置に沿ってカメラ25を移動させるようにしたので、1台のカメラ25で仮置き台21に載せた複数の部品を順番に撮像して各部品の位置を順番に認識することができる。但し、本発明は、仮置き台21に部品を1個のみ載せるようにしても良い。
In addition, since the supply component transfer device 20 according to the present embodiment places a plurality of components on the temporary placement table 21 and moves the camera 25 along the arrangement of the plurality of components on the temporary placement table 21, 1 A plurality of parts placed on the temporary placement table 21 can be sequentially imaged by the camera 25 and the position of each part can be recognized in order. However, in the present invention, only one part may be placed on the temporary table 21.
更に、本実施例の供給部品移載装置20は、複数の仮置き台21と、各仮置き台21を複数の位置間を移動させる台移動装置22とを備え、部品供給装置11から供給される部品をいずれかの仮置き台21に載せる位置と、いずれかの仮置き台21に載せた部品をカメラ25で撮像する位置と、いずれかの仮置き台21に載せた部品を部品実装機に供給する位置とを分けるようにしたので、部品供給装置10から供給される部品を仮置き台21に載せる動作と、仮置き台21上の部品をカメラ25で撮像する動作と、仮置き台21上の部品を部品実装機の吸着ノズル31で吸着して回路基板に実装する動作とを並行して能率良く行うことができる。
Furthermore, the supply component transfer device 20 of this embodiment includes a plurality of temporary placement tables 21 and a table moving device 22 that moves each temporary placement table 21 between a plurality of positions, and is supplied from the component supply device 11. A position where a part to be placed is placed on any temporary placement table 21, a position where a part 25 placed on any temporary placement table 21 is imaged by a camera 25, and a part placed on any temporary placement table 21 is mounted on a component mounter. Since the position to be supplied to the device is separated, the operation of placing the component supplied from the component supply device 10 on the temporary table 21, the operation of imaging the component on the temporary table 21 with the camera 25, and the temporary table The operation of sucking the components on 21 by the suction nozzle 31 of the component mounting machine and mounting them on the circuit board can be efficiently performed in parallel.
但し、本発明は、1つの仮置き台で部品移載動作と部品認識動作と部品実装動作を行うようにしたり、或は、2つの位置間で仮置き台を移動させる構成とし、部品移載動作と部品認識動作を同じ位置の仮置き台で行ったり、部品認識動作と部品実装動作を同じ位置の仮置き台で行うようにしても良い。
However, in the present invention, the component transfer operation, the component recognition operation, and the component mounting operation are performed with one temporary table, or the temporary table is moved between two positions. The operation and the component recognition operation may be performed with a temporary placement table at the same position, or the component recognition operation and the component mounting operation may be performed with a temporary placement table at the same position.
また、仮置き台に部品を載せる際に部品を上下反転させる機構を設けたり、仮置き台の水平方向の回転角度を調整する機構を設けて、仮置き台上の部品の回転角度のずれを補正したり、仮置き台上で部品を積層するようにしても良い。
また、部品供給装置10から供給される部品を仮置き台21に載せる移載手段は、移載ノズル23に限定されず、チャック等を用いても良い。 In addition, when placing a part on the temporary table, a mechanism for turning the part upside down is provided, or a mechanism for adjusting the horizontal rotation angle of the temporary table is provided, so that the rotational angle of the parts on the temporary table can be shifted. You may make it correct | amend or you may make it laminate | stack components on a temporary placement stand.
Further, the transfer means for placing the components supplied from thecomponent supply apparatus 10 on the temporary placement table 21 is not limited to the transfer nozzle 23, and a chuck or the like may be used.
また、部品供給装置10から供給される部品を仮置き台21に載せる移載手段は、移載ノズル23に限定されず、チャック等を用いても良い。 In addition, when placing a part on the temporary table, a mechanism for turning the part upside down is provided, or a mechanism for adjusting the horizontal rotation angle of the temporary table is provided, so that the rotational angle of the parts on the temporary table can be shifted. You may make it correct | amend or you may make it laminate | stack components on a temporary placement stand.
Further, the transfer means for placing the components supplied from the
その他、本発明の供給部品移載装置は、部品供給装置に設ける構成に限定されず、部品実装機に設けても良いし、或は、部品供給装置や部品実装機とは別のユニットとして設けても良い等、要旨を逸脱しない範囲内で種々変更して実施できることは言うまでもない。
In addition, the supply component transfer device of the present invention is not limited to the configuration provided in the component supply device, and may be provided in a component mounter, or provided as a unit separate from the component supply device and the component mounter. Needless to say, various modifications can be made without departing from the scope of the invention.
10…部品供給装置、11…トレイフィーダ、12…テープフィーダ、20…供給部品移載装置、21…仮置き台、22…台移動装置、23…移載ノズル(移載手段)、24…ノズル移動装置、25…カメラ、26…カメラ移動装置、27…制御装置、31…吸着ノズル
DESCRIPTION OF SYMBOLS 10 ... Parts supply apparatus, 11 ... Tray feeder, 12 ... Tape feeder, 20 ... Supply part transfer apparatus, 21 ... Temporary placing stand, 22 ... Stand moving apparatus, 23 ... Transfer nozzle (transfer means), 24 ... Nozzle Moving device, 25 ... Camera, 26 ... Camera moving device, 27 ... Control device, 31 ... Suction nozzle
Claims (6)
- 部品供給装置から供給される部品を水平姿勢で載せる仮置き台を有し、該仮置き台に載せた部品を部品実装機に供給する供給部品移載装置において、
前記部品供給装置から供給される部品を前記仮置き台に載せる移載手段と、
前記仮置き台に載せた部品をその上方から撮像するカメラとを備え、
前記カメラの撮像画像を処理して前記仮置き台に載せた部品の位置を認識して、その認識結果又は該部品の位置ずれ補正量を前記部品実装機に送信することを特徴とする供給部品移載装置。 In the supply component transfer device that has a temporary placement table for placing the components supplied from the component supply device in a horizontal posture, and supplies the components placed on the temporary placement table to the component mounting machine,
Transfer means for placing the components supplied from the component supply device on the temporary table;
A camera for imaging the part placed on the temporary table from above,
A supply component that processes a captured image of the camera, recognizes a position of a component placed on the temporary placement table, and transmits a recognition result or a positional deviation correction amount of the component to the component mounter. Transfer device. - 前記移載手段は、前記仮置き台に複数の部品を載せ、
前記仮置き台上の複数の部品の配置に沿って前記カメラを移動させるカメラ移動装置を備えていることを特徴とする請求項1に記載の供給部品移載装置。 The transfer means places a plurality of parts on the temporary table,
The supply component transfer apparatus according to claim 1, further comprising a camera moving device that moves the camera along an arrangement of a plurality of components on the temporary table. - 前記移載手段は、部品を吸着する移載ノズルであり、
前記移載ノズルを前記部品供給装置から供給される部品を吸着する位置と前記仮置き台に載せる位置との間を移動させるノズル移動装置を備えていることを特徴とする請求項1又は2に記載の供給部品移載装置。 The transfer means is a transfer nozzle that adsorbs components,
3. The apparatus according to claim 1, further comprising a nozzle moving device that moves the transfer nozzle between a position where the component supplied from the component supply device is adsorbed and a position where the component is placed on the temporary table. The supply component transfer device described. - 複数の仮置き台と、各仮置き台を複数の位置間を移動させる台移動装置とを備え、前記部品供給装置から供給される部品をいずれかの仮置き台に載せる位置と、いずれかの仮置き台に載せた部品を前記部品実装機に供給する位置とを分けたことを特徴とする請求項1乃至3のいずれかに記載の供給部品移載装置。 A plurality of temporary placement tables, and a table moving device that moves each temporary placement table between a plurality of positions, and a position where a component supplied from the component supply device is placed on any temporary placement table; 4. The supply component transfer apparatus according to claim 1, wherein a position where a component placed on a temporary placement table is supplied to the component mounter is separated.
- 前記部品供給装置から供給される部品をいずれかの仮置き台に載せる位置と、いずれかの仮置き台に載せた部品を前記カメラで撮像する位置と、いずれかの仮置き台に載せた部品を前記部品実装機に供給する位置とを分けたことを特徴とする請求項4に記載の供給部品移載装置。 A position where the parts supplied from the parts supply device are placed on any temporary placement table, a position where the part placed on any temporary placement table is imaged by the camera, and a component placed on any temporary placement table The supply component transfer device according to claim 4, wherein the supply component transfer device is separated from a position where the component supply device is supplied to the component mounting machine.
- 前記部品供給装置に設けられていることを特徴とする請求項1乃至5のいずれかに記載の供給部品移載装置。 The supply component transfer device according to any one of claims 1 to 5, wherein the supply component transfer device is provided in the component supply device.
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JP2012156439A (en) * | 2011-01-28 | 2012-08-16 | Yamaha Motor Co Ltd | Component mounting apparatus |
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