WO2016117114A1 - 電動駆動装置 - Google Patents
電動駆動装置 Download PDFInfo
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- WO2016117114A1 WO2016117114A1 PCT/JP2015/051840 JP2015051840W WO2016117114A1 WO 2016117114 A1 WO2016117114 A1 WO 2016117114A1 JP 2015051840 W JP2015051840 W JP 2015051840W WO 2016117114 A1 WO2016117114 A1 WO 2016117114A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/06—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
- H02K29/08—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/02—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for suppression of electromagnetic interference
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
- H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
Definitions
- the present invention relates to an electric drive device including an ECU (Electronic Control Unit) that controls driving of a motor.
- ECU Electronic Control Unit
- a lid portion is disposed between the armature of the motor and the magnetic sensor so that the influence of the magnetic field generated by the armature does not reach the sensor.
- a lid portion improves the accuracy of detecting the angular position (see, for example, Patent Document 1).
- the magnetic sensor can accurately detect the magnetic field of the sensor magnet by providing the magnetic induction portion in contact with the holder holding the sensor magnet (for example, Patent Document 2).
- the prior art has the following problems.
- the lid is provided to prevent the magnetic field generated by the armature from affecting the sensor.
- the lid is additionally required as a new part.
- the electric drive device of patent document 2 although the influence of magnetic fields other than the magnetic field of detection object is suppressed by providing a magnetic induction part, the components which comprise a magnetic induction part are needed additionally.
- the present invention has been made in order to solve the above-described problems, and without adding new parts, the influence of the magnetic field generated by the motor itself on the magnetic sensor is suppressed, and the rotor of the motor.
- An object of the present invention is to obtain an electric drive device that can detect the angular position of the motor with high accuracy.
- An electric drive device includes a first armature winding having three phases whose current phases are different from each other by 2 ⁇ / 3, a first inverter for applying a voltage to the first armature winding, A current phase with respect to the first armature winding and the first connecting member having three connection lines connecting the first armature winding and the first inverter is ⁇ / 6 ⁇ / 12.
- a second armature winding having three phases delayed by a phase delay ⁇ within a range of ⁇ ⁇ ⁇ ⁇ / 6 + ⁇ / 12, a second inverter for applying a voltage to the second armature winding,
- a second connecting member having three connecting wires for connecting the second armature winding and the second inverter, and the rotor is disposed between the first connecting member and the second connecting member.
- a magnetic sensor for detecting a rotation angle of a rotor by a change in a magnetic field generated by rotation, The following three sets of connection lines, which are the connection lines of the first connection member and the connection line of the second connection member, are line-symmetric with each other about the x axis that is the detection axis of the magnetic sensor.
- a first set of connection lines one connection line B of the first connection members, and a connection line whose current phase is delayed by a phase delay ⁇ from the connection line B of the second connection members;
- Second set of connection lines current level between connection line A with a current phase advanced by 2 ⁇ / 3 from connection line B of the first connection member and connection line A of the second connection member
- a third set of connection lines a connection line C having a current phase delayed by 2 ⁇ / 3 from the connection line B of the first connection members, and a second connection member
- the other of the magnetic sensor orthogonal to the x-axis a pair with a connection line in which the current phase difference from the connection line C is larger than the phase delay ⁇ ” Is the y-axis, and when the straight lines connecting the connection line A, the connection line B, the connection line C and the magnetic sensor are ⁇ a, ⁇ b, and ⁇ c, respectively, the angle of the torque ripple included in the connection
- another electric drive device includes a first armature winding having three phases whose current phases are different from each other by 2 ⁇ / 3, and a first for applying a voltage to the first armature winding.
- Current phase with respect to the first armature winding the first connecting member having three connection lines connecting the first armature winding and the first inverter, and ⁇ / 6
- a second armature winding having three phases delayed by a phase delay ⁇ within a range of ⁇ / 12 ⁇ ⁇ ⁇ ⁇ / 6 + ⁇ / 12, and a second armature for applying a voltage to the second armature winding 2 inverters, a second connection member having three connection lines connecting the second armature winding and the second inverter, and the first connection member and the second connection member.
- connection lines which are a combination of the connection line of the first connection member and the connection line of the second connection member, are arranged symmetrically with respect to each other about the magnetic sensor.
- First set A set of one connection line B of the first connection members and a connection line whose current phase is delayed by a phase delay ⁇ from the connection line B of the second connection members, the first of the connection lines 2 sets: The current phase difference between the connection line A whose current phase is advanced by 2 ⁇ / 3 from the connection line B of the first connection member and the connection line A of the second connection member is larger than the phase delay ⁇ .
- connection lines A set of connection lines, a third set of connection lines: a connection line C whose current phase is delayed by 2 ⁇ / 3 from the connection line B of the first connection members, and a connection line C of the second connection members
- connection member is optimally arranged so that the magnetic field due to the three-phase alternating current flowing through the connection member connecting the motor and the inverter is canceled and reduced at the position of the magnetic sensor.
- FIG. 1 It is a block diagram which shows the electric power steering apparatus provided with the electric drive device which concerns on Embodiment 1 of this invention. It is a sectional side view of the electric drive device which concerns on Embodiment 1 of this invention. It is an electric circuit diagram of the electric drive device according to the first embodiment of the present invention. It is a front sectional view of the motor of the electric drive device according to the first embodiment of the present invention. It is the schematic which shows the positional relationship of the magnetic sensor, the 1st connection member, and the 2nd connection member in the electric drive device which concerns on Embodiment 1 of this invention. It is explanatory drawing which shows the three-phase alternating current vector in a rotation coordinate system.
- FIG. 1 of the present invention an arrangement example of the first connection member and the second connection member when the three connection lines of the first connection member are arranged in different quadrants.
- FIG. 2 of the present invention an arrangement example of the first connection member and the second connection member when the three connection lines of the first connection member are arranged in different quadrants.
- FIG. 1 is a configuration diagram showing an electric power steering device including an electric drive device 100 according to Embodiment 1 of the present invention.
- the electric drive device 100 shown in FIG. 1 is configured by integrating a motor 6 and an ECU 4.
- As the motor 6 of the first embodiment a permanent magnet type motor is assumed.
- the ECU 4 includes an inverter circuit for driving the motor 6 and a control board.
- the driver of the vehicle steers a steering wheel (not shown)
- the torque is transmitted to the shaft 1 via a steering shaft (not shown).
- the torque value detected by the torque sensor 2 is converted into an electric signal, and is transmitted to the ECU 4 through the first connector 3 through a cable (not shown).
- vehicle information such as vehicle speed is converted into an electric signal and transmitted to the ECU 4 via the second connector 5.
- the ECU 4 calculates necessary assist torque from the vehicle information such as the vehicle speed and the steering torque, and supplies a current to the motor 6 via the inverter circuit. Electric power to the ECU 4 is supplied from a battery or an alternator via a power connector 8.
- the motor 6 is arranged in parallel along a moving direction indicated by an arrow X of a rack shaft (not shown) inside the housing 7.
- the torque generated by the motor 6 is decelerated by a gear box 9 containing a belt (not shown) and a ball screw (not shown), and generates a thrust force that moves the rack shaft in the direction of arrow X.
- the tie rod 10 moves, the tire can steer and the vehicle can be turned.
- the driver's steering force is assisted by the torque of the motor 6, so that the driver can turn the vehicle with a small steering force.
- the rack boot 11 is for preventing foreign matter from entering the electric power steering apparatus.
- FIG. 2 is a side sectional view of the electric drive device 100 according to Embodiment 1 of the present invention.
- the components and functions of the electric drive device 100 of the first embodiment will be described in more detail with reference to FIG.
- the motor 6 includes a stator core 12 configured by stacking electromagnetic plates, an armature winding 13 wound around the stator core 12, and a frame 14 that fixes the stator core 12.
- the frame 14 is fixed to the housing 15 on the side opposite to the ECU 4 with bolts 16.
- the housing 15 is provided with a first bearing 17, and the first bearing 17, together with the second bearing 18, rotatably supports a shaft 19.
- the second bearing 18 is supported by a wall portion 36 that is provided integrally or separately from the frame 14.
- a pulley 20 is press-fitted into the output shaft side end of the shaft 19, and the pulley 20 functions to transmit driving force to the belt of the electric power steering apparatus.
- a sensor permanent magnet 21 is provided at the other end of the shaft 19.
- the shaft 19 is press-fitted into the rotor core 22, and a permanent magnet 23 is fixed to the rotor core 22.
- the ECU4 is provided with the 1st connector 3 which receives the signal from the torque sensor 2, the 2nd connector 5 which receives vehicle information, such as a vehicle speed, and the power supply connector 8 which receives supply of electric power.
- the ECU 4 includes an inverter circuit for driving the motor 6, and the inverter circuit is configured using a switching element 24 such as a MOSFET.
- the switching element 24 can be realized by, for example, a configuration in which a bare chip is mounted on a DBC (Direct Bonded Copper) substrate, a configuration in which a bare chip is molded with a resin, and modularized.
- the switching element 24 generates heat because a current for driving the motor 6 flows. Therefore, the switching element 24 has a structure that dissipates heat by being brought into contact with the heat sink 25 via an adhesive, an insulating sheet, or the like.
- the inverter circuit includes a smoothing capacitor, a noise removing coil, a power relay, a bus bar for electrically connecting them, and the like, which are omitted in FIG.
- the inverter circuit is electrically connected to the armature winding 13 via a connection member 103 or a bus bar configured by a terminal that is a part of the armature winding 13 or a separate member. Since the connection member 103 needs to penetrate the heat sink 25, the heat sink 25 is provided with a hole (not shown) through which the connection member 103 passes.
- the bus bar is integrally formed with resin to form the intermediate member 26.
- a control board 27 is provided adjacent to the intermediate member 26.
- the control board 27 sends a control signal to the switching element 24 in order to appropriately drive the motor 6 based on the information received from the first connector 3 and the second connector 5.
- the control signal is transmitted by a connection member 28 that electrically connects the control board 27 and the switching element 24.
- the connection member 28 is fixed by wire bonding, press fit, solder, or the like.
- the inverter circuit and control board 27 are covered with a case 29.
- the case 29 may be made of resin or a metal such as aluminum. Moreover, what combined resin and metals, such as aluminum, may be used.
- the control board 27 is disposed perpendicular to the axial direction of the shaft 19 of the motor 6.
- the sensor unit 30 is located on the motor 6 side of the heat sink 25.
- the sensor unit 30 includes a magnetic sensor 31, a substrate 32, a connection member 28, and a support member 33, and the substrate 32 on which the magnetic sensor 31 is mounted is fixed to the heat sink 25 with screws (not shown).
- the rotor 34 includes the rotor core 22 and the sensor permanent magnet 21.
- the magnetic sensor 31 is disposed on the rotation axis of the rotor 34 and is spaced from the sensor permanent magnet 21 provided at the end of the rotor 34 opposite to the output side end of the shaft 19. Arranged.
- the magnetic sensor 31 detects the rotation angle of the rotor 34 by detecting a change in the magnetic field formed by the sensor permanent magnet 21.
- the ECU 4 supplies an appropriate drive current to the motor 6 according to the detected rotation angle.
- connection member 28 is supported by the support member 33 and electrically connects the substrate 32 of the sensor unit 30 and the control substrate 27.
- This connection may be press-fit or solder. Since the connecting member 28 needs to penetrate the heat sink 25 and the intermediate member 26, the heat sink 25 and the intermediate member 26 are provided with holes (not shown) through which the connecting member 28 passes. Further, although not shown, the intermediate member 26 has a structure provided with a guide for positioning the connecting member 28.
- FIG. 2 shows an example in which the magnetic sensor 31 is mounted on a substrate 32 different from the control board 27.
- the magnetic sensor 31 is mounted on the control board 27 and the sensor permanent magnet 21 is used as a heat sink.
- a structure for detecting the magnetic flux leaking through 25 may be used.
- the heat sink 25 is provided with a recess 35 to increase the distance between the magnetic sensor 31 mounted on the substrate 32 of the sensor unit 30 and the surface of the heat sink 25. Further, the heat sink 25 is fixed to the frame 14 of the motor 6 by screws or shrink fitting. By fixing to the frame 14 of the motor 6 in this way, the heat of the heat sink 25 can be transmitted to the frame 14 of the motor 6.
- FIG. 3 is an electric circuit diagram of the electric drive device 100 according to Embodiment 1 of the present invention.
- the motor 6 has a first armature winding 40 to which three-phase alternating currents U1, V1, and W1 are applied, and a second armature winding 41 to which three-phase alternating currents U2, V2, and W2 are applied. ing.
- Y connection is used, but ⁇ connection may be used.
- configurations other than the first armature winding 40 and the second armature winding 41 are omitted.
- the first inverter 42 supplies a three-phase alternating current to the first armature winding 40.
- the second inverter 43 supplies a three-phase alternating current to the second armature winding 41.
- the ECU 4 is supplied with DC power from a power supply 44 such as a battery, and is connected to a first power supply relay 45 and a second power supply relay 46 via a coil 68 for noise removal.
- the first power supply relay 45 and the second power supply relay 46 are each composed of two MOSFETs, and are opened in the event of a failure or the like so that an excessive current does not flow.
- ECU4 shown in FIG. 3 describes only the 1st inverter 42 and the 2nd inverter 43, and has abbreviate
- the power supply 44 is depicted as if inside the ECU 4, but in reality, power is supplied from an external power supply 44 such as a battery via the power supply connector 8.
- the coil 68, the first power relay 45, and the second power relay 46 are connected in this order.
- the first power relay 45 and the second power relay 46 are connected to the power supply 44 and the coil 68, respectively. Needless to say, it may be provided closer to the power source 44 than the power source 44.
- first capacitor 47 and the second capacitor 48 are smoothing capacitors.
- each capacitor is composed of one capacitor, but it goes without saying that a plurality of capacitors may be connected in parallel.
- the first inverter 42 is constituted by a bridge using six MOSFETs.
- the MOSFET 49 and the MOSFET 50 are connected in series
- the MOSFET 51 and the MOSFET 52 are connected in series
- the MOSFET 53 and the MOSFET 54 are connected in series. These three sets of MOSFETs are connected in parallel.
- a first shunt 55, a second shunt 56, and a third shunt 57 are respectively connected to the GND (ground) side of the MOSFET 50, the MOSFET 52, and the MOSFET 54 in FIG.
- These shunt resistors are used for detecting a current value.
- FIG. 3 shows an example with three shunts, two shunts may be used, and current detection is possible even with one shunt. Needless to say.
- the current to the motor 6 is supplied to the U1 phase of the motor 6 from between the MOSFET 49 and the MOSFET 50 via the first connecting member 101, the bus bar, and the like. Similarly, current is supplied from between the MOSFET 51 and the MOSFET 52 to the V1 phase of the motor 6, and from between the MOSFET 53 and the MOSFET 54 to the W1 phase of the motor 6.
- the second inverter 43 has the same configuration.
- the MOSFET 61 and the MOSFET 62 are connected in series
- the MOSFET 63 and the MOSFET 64 are connected in series
- the MOSFET 65 and the MOSFET 66 are connected in series. It is connected.
- These three sets of MOSFETs are connected in parallel.
- a first shunt 58, a second shunt 59, and a third shunt 60 are connected to the GND (ground) side of the MOSFET 62, MOSFET 64, and MOSFET 66 in FIG. These shunt resistors are used for detecting a current value.
- FIG. 3 shows an example with three shunts, two shunts may be used, and current detection is possible even with one shunt. Needless to say.
- the current to the motor 6 is supplied to the U2 phase of the motor 6 from between the MOSFET 61 and the MOSFET 62 via the second connection member 102, the bus bar, and the like. Similarly, current is supplied from between the MOSFET 63 and the MOSFET 64 to the V2 phase of the motor 6 and from between the MOSFET 65 and the MOSFET 66 to the W2 phase of the motor 6.
- FIG. 3 does not show a motor relay that electrically disconnects the motor 6 from the first inverter 42 and the second inverter 43 in the event of a failure, but the motor relay includes neutral points N1 and N2. It is conceivable that it is provided between the motor 6 and the inverter.
- the first inverter 42 is controlled by a control circuit (not shown), and supplies a desired three-phase alternating current to the first armature winding 40.
- the second inverter 43 supplies a desired three-phase alternating current to the second armature winding 41.
- the control circuit switches the MOSFETs 49 to 54 and 61 to 66 in accordance with the rotation angle detected by the magnetic sensor 31 provided in the motor 6, whereby the first armature winding 40 and the second armature winding 40 are switched.
- the armature winding 41 is controlled.
- a GMR sensor, an AMR sensor, or the like is used as the magnetic sensor 31 a GMR sensor, an AMR sensor, or the like is used.
- FIG. 4 is a front sectional view of the motor 6 of the electric drive device 100 according to Embodiment 1 of the present invention.
- the motor 6 shown in FIG. 4 includes a stator 70 and a rotor 34 surrounded by the stator 70.
- the stator 70 includes a first armature winding 40, a second armature winding 41, and the stator core 12.
- the stator core 12 includes an annular core back 71 made of a magnetic material such as an electromagnetic steel plate, and teeth 72 extending from the core back 71 in the circumferential direction.
- a first armature winding 40 and a second armature winding 41 are accommodated in a slot 73 formed between adjacent teeth 72.
- insulating paper or the like is inserted between the first armature winding 40 and the second armature winding 41 and the stator core 12 to ensure electrical insulation.
- each slot 73 four coils of the first armature winding 40 or the second armature winding 41 are stored.
- a U1-phase, V1-phase, and W1-phase three-phase AC is applied to the first armature winding 40, and a U2-phase, V2-phase, and W2-phase three-phase AC is applied to the second armature winding 41. Is applied.
- the arrangement of the first armature winding 40 and the second armature winding 41 is U1, U2, W1, W2, V1, V2 in order from the first slot 73, as shown in FIG.
- the seventh and the following are also arranged in the order of U1, U2, W1, W2, V1, and V2, and are arranged in the same order up to the 48th.
- the first armature winding 40 and the second armature winding 41 are arranged so that the current directions of U1 of the first slot 73 and U1 of the seventh slot 73 are opposite to each other. ing. That is, it has a distributed winding configuration wound from the first slot 73 to the seventh slot 73, and the first armature winding 40 and the second armature winding 41 have a total of six teeth. Straddling.
- a rotor 34 having a permanent magnet 23 on the surface of the rotor core 22 is provided inside the stator 70.
- Eight permanent magnets 23 are arranged in the circumferential direction and have an eight-pole configuration. The polarities of adjacent permanent magnets 23 are opposite to each other.
- the rotor core 22 is provided with a protrusion 74.
- a gap 75 is formed between the protrusion 74 and the permanent magnet 23 to reduce leakage magnetic flux.
- the protrusion 74 has an effect of reducing the gap length of the motor 6 and increases the inductance. As a result, the flux-weakening control can easily exert an effect, and there is an effect that the torque can be improved during high-speed rotation. Since it is effective to make the gap length between the stator core inner diameter and the protrusion as small as possible and increase the protrusion, the gap between the stator inner diameter and both ends of the permanent magnet is larger than the gap length between the stator inner diameter and the protrusion. The length increases.
- the relationship between the height of the magnet positioning projection and the height of the permanent magnet in a normal surface magnet type motor is opposite to that of the permanent magnet, and providing the projection along the axial direction particularly increases the projection volume. It is effective. That is, except for the outer diameter portion of the permanent magnet, the side surface of the permanent magnet is also surrounded by the protrusion, and the permanent magnet is embedded in the rotor core.
- the rotor core 22 has holes 76 formed at equal intervals along the circumferential direction. By providing the hole 76, the weight and inertia can be reduced. Further, the rotor core 22 is configured by laminating electromagnetic steel plates and the like, and the electromagnetic steel plates are connected to each other by a caulking portion 77. A shaft 19 passes through the center of the rotor core 22.
- the outer diameter surface of the rotor 34 is covered with a metal cylinder made of a thin plate such as stainless steel.
- FIG. 5 is a schematic diagram showing the positional relationship between the magnetic sensor 31, the first connecting member 101, and the second connecting member 102 in the electric drive device 100 according to Embodiment 1 of the present invention.
- Three-phase alternating current is applied to the first armature winding 40 of the motor 6 via the first connection member 101 having three connection lines. Further, a three-phase alternating current is applied to the second armature winding 41 via the second connection member 102 having three connection lines.
- the cross-sectional view of FIG. 5A and the side view of FIG. 5B show the relative distance r and angle ⁇ between these six connection lines and the magnetic sensor 31, respectively.
- the subscripts r and ⁇ represent each phase of the three-phase alternating current.
- a magnetic field B shown in FIG. 5 is generated at the position of the magnetic sensor 31 by the current flowing through the first connecting member 101 and the second connecting member 102.
- the x component and y component of the magnetic field B are represented as B_x and B_y, respectively.
- the x-axis, y-axis, and z-axis are directions shown in the sectional view of FIG. 5A and the side view of FIG. That is, the x axis and the y axis indicate detection axes of the magnetic sensor 31 that are orthogonal to each other.
- the z-axis is a direction axis along the rotation axis of the rotor 34, and is orthogonal to the x-axis and the y-axis.
- the first connecting member 101 and the second connecting member 102 are arranged so as to be line symmetric with respect to the x axis passing through the magnetic sensor 31 as a symmetry axis in the vertical cross section at the position of the z axis magnetic sensor 31. ing.
- the y components of the distance r between the first connecting member 101 and the second connecting member 102 and the magnetic sensor 31 are ly1 and ly2, respectively.
- the length of the first connecting member 101 on the z-axis positive direction side is set to lz1 and the z-axis negative direction side on the basis of the position of the magnetic sensor 31. Let the length be lz2.
- the angle formed by the end of the first connecting member 101 on the z-axis positive direction side and the magnetic sensor 31 is ⁇ 1, and the angle formed by the end of the first connecting member 101 on the negative z-axis side and the magnetic sensor 31 is set. Let ⁇ 2.
- the currents flowing in the U1 phase, the V1 phase, and the W1 phase of the first connecting member 101 are iu1, iv1, and iw1, respectively.
- the currents flowing in the U2 phase, the V2 phase, and the W2 phase of the second connecting member 102 are iu2, iv2, and iw2, respectively.
- the magnetic field B generated at the position of the magnetic sensor 31 by these currents flowing through the first connecting member 101 and the second connecting member 102 is expressed by the following expression (1).
- ⁇ 0 is the vacuum permeability.
- FIG. 6 is an explanatory diagram showing a three-phase alternating current vector in the rotating coordinate system.
- the absolute value of the three-phase alternating current vector is I and the phase angle from the q axis is ⁇
- the d-axis current id and the q-axis current iq are expressed by the following equation (2).
- phase delay ⁇ ⁇ / 6
- phase delay ⁇ does not necessarily need to be ⁇ / 6, and may be in the range of ⁇ / 6 ⁇ ⁇ / 12.
- the three connection lines of the first connection member 101 and the three connection lines of the second connection member 102 are symmetrical with respect to the x-axis that is the detection axis of the magnetic sensor 31.
- the following expression (5) is established.
- connection lines of the first connection member 101 are on the right side (the positive region of the y axis) from the magnetic sensor 31, and the three connection lines of the second connection member 102 are on the left side of the magnetic sensor 31. Considering that it is in the negative region of the y axis, the following equation (6) is obtained.
- connection lines of the first connection member 101 and the second connection member 102 arranged symmetrically with respect to each other two sets other than the set including the connection line B are mutually different in current phase difference. Is arranged to be larger than the phase delay ⁇ .
- connection line A (U1 phase) whose current phase is advanced by 2 ⁇ / 3 from the connection line B among the three connection lines of the first connection member 101 and the three connection lines of the second connection member 102
- connection line (W2 phase) in which the current phase difference from the connection line A is larger than the phase delay ⁇ is arranged in line symmetry with the x axis as the axis of symmetry.
- connection line C (W1 phase) whose current phase is delayed by 2 ⁇ / 3 from the connection line B among the three connection lines of the first connection member 101 and the three connection lines of the second connection member 102
- connection line (U2 phase) in which the current phase difference from the connection line C is larger than the phase delay ⁇ is arranged in line symmetry with the x axis as the axis of symmetry.
- the current flowing through the first connecting member 101 and the second connecting member 102 is the magnetic field B formed at the position of the magnetic sensor 31.
- the x component Bi_x and the y component Bi_y are expressed by the following equation (8).
- the plane on which the magnetic sensor 31 is placed can be classified into four quadrants, but the first connecting member 101 is one of these four quadrants. Are arranged in two quadrants on the right side (positive region of the y-axis) of the magnetic sensor 31. At this time, the three connection lines of the first connection member 101 can be arranged separately in these two quadrants, or all three connection lines can be arranged in the same quadrant. is there.
- FIG. 7 shows the first connecting member 101 and the second connecting member 101 when the three connecting wires of the first connecting member 101 are arranged in different quadrants in the electric drive device 100 according to the first embodiment of the present invention. It is a figure which shows the example of arrangement
- connection line has a current phase advanced by 2 ⁇ / 3 from the connection line B (V1 phase).
- a (U1 phase) and a connection line C (W1 phase) whose current phase is delayed by 2 ⁇ / 3 from the connection line B (V1 phase) are arranged in different quadrants.
- the connection line B is disposed between the connection line A and the connection line C, closer to the connection line A than the middle between the connection line A and the connection line C, and closer to the connection line A.
- the first connecting member 101 and the second connecting member 102 are arranged so as to satisfy the relationship of Fsum ⁇ K and Fdiff ⁇ K. As a result, the magnetic field due to the three-phase alternating current flowing through the first connecting member 101 and the second connecting member 102 is canceled out and reduced at the position of the magnetic sensor 31, so that the detection accuracy of the magnetic sensor 31 is improved. Can do.
- FIG 8 shows the first connecting member 101 and the second connecting member 101 when the three connecting wires of the first connecting member 101 are arranged in the same quadrant in the electric drive device 100 according to the first embodiment of the present invention. It is a figure which shows the example of arrangement
- connection line A U1 phase
- connection line B V1 phase
- connection line C W1 phase
- the first connecting member 101 and the second connecting member 102 are arranged so as to satisfy the relationship of Fsum ⁇ K and Fdiff ⁇ K. As a result, the magnetic field due to the three-phase alternating current flowing through the first connecting member 101 and the second connecting member 102 is canceled out and reduced at the position of the magnetic sensor 31, so that the detection accuracy of the magnetic sensor 31 is improved. Can do.
- connection members are arranged in line symmetry so that the magnetic field due to the three-phase alternating current flowing in the connection member connecting the motor and the inverter is canceled and reduced at the position of the magnetic sensor. is doing. Further, the connection member is arranged so that Fsum and Fdiff in the above formula (9) satisfy the relationship of Fsum ⁇ K and Fdiff ⁇ K with respect to the predetermined required value K. As a result, it is possible to obtain an electric drive device that can detect the angular position of the rotor of the motor with high accuracy without adding new parts.
- Embodiment 2 the method of arranging the first connection member 101 and the second connection member 102 in line symmetry with the x axis as the symmetry axis has been described.
- the first connection member 101 and the second connection member 102 are arranged in line with each other.
- a method of arranging the connection member 101 and the second connection member 102 in a point-symmetric manner with the magnetic sensor 31 as the center will be described.
- phase delay ⁇ ⁇ / 6
- phase delay ⁇ does not necessarily need to be ⁇ / 6, and may be in the range of ⁇ / 6 ⁇ ⁇ / 12.
- connection lines of the first connection member 101 and the second connection member 102 arranged symmetrically with respect to the magnetic sensor 31 two sets other than the set including the connection line B are: It arrange
- DELTA phase delay
- connection line A U1 phase
- connection line B A connection line (W2 phase) in which the current phase difference from the connection line A is larger than the phase delay ⁇ is arranged point-symmetrically with the magnetic sensor 31 as the center.
- connection line C (W1 phase) whose current phase is delayed by 2 ⁇ / 3 from the connection line B among the three connection lines of the first connection member 101 and the three connection lines of the second connection member 102
- connection line (U2 phase) in which the current phase difference from the connection line C is larger than the phase delay ⁇ is arranged point-symmetrically with the magnetic sensor 31 as the center.
- the current flowing through the first connecting member 101 and the second connecting member 102 is the magnetic field B formed at the position of the magnetic sensor 31.
- the x component Bi_x and the y component Bi_y are represented by the following expression (13).
- FIG. 9 shows the first connecting member 101 and the second connecting member 101 when the three connecting wires of the first connecting member 101 are arranged in different quadrants in the electric drive device 100 according to the second embodiment of the present invention. It is a figure which shows the example of arrangement
- connection line B V1 phase
- connection line B V1 phase
- connection line B V1 phase
- connection line B V1 phase
- connection line B U1 phase
- connection line C W1 phase
- whose current phase is delayed by 2 ⁇ / 3 from the connection line B is on the connection line A side between the connection line A and the connection line B and between the connection line A and the connection line B.
- the first connecting member 101 and the second connecting member 102 are arranged so as to satisfy the relationship of Fsum ⁇ K and Fdiff ⁇ K. As a result, the magnetic field due to the three-phase alternating current flowing through the first connecting member 101 and the second connecting member 102 is canceled out and reduced at the position of the magnetic sensor 31, so that the detection accuracy of the magnetic sensor 31 is improved. Can do.
- FIG. 10 shows the first connecting member 101 and the second connecting member 101 when the three connecting wires of the first connecting member 101 are arranged in the same quadrant in the electric drive device 100 according to the second embodiment of the present invention. It is a figure which shows the example of arrangement
- connection line A U1 phase
- connection line B V1 phase
- connection line C W1 phase
- the first connecting member 101 and the second connecting member 102 are arranged so as to satisfy the relationship of Fsum ⁇ K and Fdiff ⁇ K. As a result, the magnetic field due to the three-phase alternating current flowing through the first connecting member 101 and the second connecting member 102 is canceled out and reduced at the position of the magnetic sensor 31, so that the detection accuracy of the magnetic sensor 31 is improved. Can do.
- connection members are arranged symmetrically so that the magnetic field due to the three-phase alternating current flowing through the connection member connecting the motor and the inverter is canceled and reduced at the position of the magnetic sensor. is doing. Further, the connection member is arranged so that Fsum and Fdiff in the above equation (14) satisfy the relationship of Fsum ⁇ K and Fdiff ⁇ K with respect to the predetermined required value K. As a result, it is possible to obtain an electric drive device that can detect the angular position of the rotor of the motor with high accuracy without adding new parts.
- the first connecting member 101 and the second connecting member 102 are arranged in parallel to the x axis, but the same effect can be obtained even in the case of arranging in parallel to the y axis. can get. Further, the distance between the three connection lines of the first connection member 101 and the distance between the three connection lines of the second connection member 102 are sufficiently smaller than the distance to the magnetic sensor 31, Even when the first connecting member 101 and the second connecting member 102 are arranged concentrically as the magnetic sensor 31, the same effect can be obtained.
- the phase delay ⁇ ⁇ / 6.
- the phase delay ⁇ does not necessarily have to be ⁇ / 6, and ⁇ / 6. It suffices to be within the range of ⁇ ⁇ / 12.
- the effect is limited as compared with the case of, a certain effect can be obtained.
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- Physics & Mathematics (AREA)
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- Control Of Ac Motors In General (AREA)
- Brushless Motors (AREA)
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Abstract
Description
特許文献1の電動駆動装置では、蓋部を設けることにより、電機子が発生する磁場の影響がセンサに及ばないようにしているが、蓋部が新たな部品として追加で必要となる。また、特許文献2の電動駆動装置では、磁気誘導部を設けることにより、検出対象の磁場以外の磁場の影響を抑制しているが、磁気誘導部を構成する部品が追加で必要となる。
図1は、本発明の実施の形態1に係る電動駆動装置100を備えた電動パワーステアリング装置を示す構成図である。図1に示す電動駆動装置100は、モータ6とECU4とが一体となって構成されている。なお、本実施の形態1のモータ6としては、永久磁石型モータを想定する。
先の実施の形態1では、第1の接続部材101および第2の接続部材102を、x軸を対称軸として線対称に配置する方法について説明したが、本実施の形態2では、第1の接続部材101および第2の接続部材102を、磁気センサ31を中心として点対称に配置する方法について説明する。
Claims (7)
- 電流位相が互いに2π/3異なる3相を有する第1の電機子巻線と、
前記第1の電機子巻線に電圧を印加するための第1のインバータと、
前記第1の電機子巻線と前記第1のインバータを接続する3本の接続線を有する第1の接続部材と、
前記第1の電機子巻線に対して電流位相が、π/6-π/12≦Δθ≦π/6+π/12の範囲内の位相遅れΔθだけ遅れた3相を有する第2の電機子巻線と、
前記第2の電機子巻線に電圧を印加するための第2のインバータと、
前記第2の電機子巻線と前記第2のインバータを接続する3本の接続線を有する第2の接続部材と、
前記第1の接続部材と前記第2の接続部材の間に配置され、回転子が回転することで生じる磁場の変化によって前記回転子の回転角度を検出する磁気センサと、
を備えた電動駆動装置であって、
前記第1の接続部材の接続線と前記第2の接続部材の接続線とを組にした下記3組の接続線が、前記磁気センサの検出軸であるx軸を対称軸として互いに線対称となるように配置され、
接続線の第1組:前記第1の接続部材のうちの1つの接続線Bと、前記第2の接続部材のうちの前記接続線Bより電流位相が前記位相遅れΔθだけ遅れた接続線との組、
接続線の第2組:前記第1の接続部材のうちの前記接続線Bより電流位相が2π/3進んだ接続線Aと、前記第2の接続部材のうちの前記接続線Aとの電流位相差が前記位相遅れΔθより大きい接続線との組、
接続線の第3組:前記第1の接続部材のうちの前記接続線Bより電流位相が2π/3遅れた接続線Cと、前記第2の接続部材のうちの前記接続線Cとの電流位相差が前記位相遅れΔθより大きい接続線との組、
前記x軸と直交する前記磁気センサのもう一方の検出軸をy軸とし、前記接続線A、前記接続線B、前記接続線Cと前記磁気センサとを結ぶ各直線が、前記y軸となす角をそれぞれθa、θb、θcとするとき、出力トルクに含まれるトルクリプルの許容値から決定される要求値Kに対して、
Fsum=sin(2θa+π/4)-sin(2θb-π/12)+sin(2θc-5π/12)、および
Fdiff=sin(2θa-π/4)-sin(2θb+π/12)+sin(2θc+5π/12)
が、Fsum<KおよびFdiff<Kなる関係を満たす
電動駆動装置。 - 電流位相が互いに2π/3異なる3相を有する第1の電機子巻線と、
前記第1の電機子巻線に電圧を印加するための第1のインバータと、
前記第1の電機子巻線と前記第1のインバータを接続する3本の接続線を有する第1の接続部材と、
前記第1の電機子巻線に対して電流位相が、π/6-π/12≦Δθ≦π/6+π/12の範囲内の位相遅れΔθだけ遅れた3相を有する第2の電機子巻線と、
前記第2の電機子巻線に電圧を印加するための第2のインバータと、
前記第2の電機子巻線と前記第2のインバータを接続する3本の接続線を有する第2の接続部材と、
前記第1の接続部材と前記第2の接続部材の間に配置され、回転子が回転することで生じる磁場の変化によって前記回転子の回転角度を検出する磁気センサと、
を備えた電動駆動装置であって、
前記第1の接続部材の接続線と前記第2の接続部材の接続線とを組にした下記3組の接続線が、前記磁気センサを中心として互いに点対称に配置され、
接続線の第1組:前記第1の接続部材のうちの1つの接続線Bと、前記第2の接続部材のうちの前記接続線Bより電流位相が前記位相遅れΔθだけ遅れた接続線との組、
接続線の第2組:前記第1の接続部材のうちの前記接続線Bより電流位相が2π/3進んだ接続線Aと、前記第2の接続部材のうちの前記接続線Aとの電流位相差が前記位相遅れΔθより大きい接続線との組、
接続線の第3組:前記第1の接続部材のうちの前記接続線Bより電流位相が2π/3遅れた接続線Cと、前記第2の接続部材のうちの前記接続線Cとの電流位相差が前記位相遅れΔθより大きい接続線との組、
前記x軸と直交する前記磁気センサのもう一方の検出軸をy軸とし、前記接続線A、前記接続線B、前記接続線Cと前記磁気センサとを結ぶ各直線が、前記y軸となす角をそれぞれθa、θb、θcとするとき、出力トルクに含まれるトルクリプルの許容値から決定される要求値Kに対して、
Fsum=sin(2θa+π/4)+√2sin(π/12)sin(2θb+π/4)-√2cos(π/12)sin(2θc+π/4)、および
Fdiff=sin(2θa-π/4)+√2sin(π/12)sin(2θb-π/4)-√2cos(π/12)sin(2θc-π/4)
が、Fsum<KおよびFdiff<Kなる関係を満たす
電動駆動装置。 - 前記x軸と前記y軸とによって区切られる4つの象限において、
前記接続線Aと前記接続線Cとは、異なる象限に配置され、
前記接続線Bは、前記接続線Aと前記接続線Cの間の、前記接続線Aと前記接続線Cの中間よりも前記接続線A側に配置された
請求項1に記載の電動駆動装置。 - 前記x軸と前記y軸とによって区切られる4つの象限において、
前記第1の接続部材の3本の接続線は、同一の象限に配置され、
前記x軸と前記y軸とからの距離が等しい2本の直線によって区切られる4つの象限において、
前記接続線Aと前記接続線Bとは、異なる象限に配置され、
前記接続線Cは、前記接続線Aと前記接続線Bの間の、前記接続線Aと前記接続線Bの中間よりも前記接続線A側に配置された
請求項1に記載の電動駆動装置。 - 前記x軸と前記y軸とによって区切られる4つの象限において、
前記接続線Aと前記接続線Bとは、異なる象限に配置され、
前記接続線Cは、前記接続線Aと前記接続線Bの間の、前記接続線Aと前記接続線Bの中間よりも前記接続線C側に配置された
請求項2に記載の電動駆動装置。 - 前記x軸と前記y軸とによって区切られる4つの象限において、
前記第1の接続部材の3本の接続線は、同一の象限に配置され、
前記x軸と前記y軸とからの距離が等しい2本の直線によって区切られる4つの象限において、
前記接続線Aと前記接続線Bとは、異なる象限に配置され、
前記接続線Cは、前記接続線Aと前記接続線Bの間の、前記接続線Aと前記接続線Bの中間よりも前記接続線A側に配置された
請求項2に記載の電動駆動装置。 - 前記位相遅れΔθは、Δθ=π/6である
請求項1から6のいずれか1項に記載の電動駆動装置。
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PCT/JP2015/051840 WO2016117114A1 (ja) | 2015-01-23 | 2015-01-23 | 電動駆動装置 |
US15/525,127 US10439479B2 (en) | 2015-01-23 | 2015-01-23 | Electric drive device |
CN201580074031.4A CN107210655B (zh) | 2015-01-23 | 2015-01-23 | 电动驱动装置 |
EP15878806.7A EP3249789B1 (en) | 2015-01-23 | 2015-01-23 | Electric drive device |
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