WO2016110053A1 - Spring-shaped heat sink and radiator with spring-shaped heat sink - Google Patents

Spring-shaped heat sink and radiator with spring-shaped heat sink Download PDF

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Publication number
WO2016110053A1
WO2016110053A1 PCT/CN2015/081590 CN2015081590W WO2016110053A1 WO 2016110053 A1 WO2016110053 A1 WO 2016110053A1 CN 2015081590 W CN2015081590 W CN 2015081590W WO 2016110053 A1 WO2016110053 A1 WO 2016110053A1
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WO
WIPO (PCT)
Prior art keywords
heat
spring
section
spring body
heat conduction
Prior art date
Application number
PCT/CN2015/081590
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French (fr)
Chinese (zh)
Inventor
孙宗明
张晶晶
Original Assignee
深圳市有为光电有限公司
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Publication of WO2016110053A1 publication Critical patent/WO2016110053A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F7/00Elements not covered by group F28F1/00, F28F3/00 or F28F5/00

Definitions

  • the present invention relates to a heat sink, particularly a spring-like heat sink and a heat sink with a spring-like heat sink.
  • the first problem is to quickly transfer the heat of the heat source through the heat-conducting component to the heat-dissipating component that the radiator and the refrigerant (air or water) are in contact with.
  • the second is to quickly exchange heat with the refrigerant through the heat-dissipating component, thereby affecting the heat-dissipating component and the heat of the refrigerant.
  • heat sinks There are two main types of heat sinks.
  • One is that the heat-conducting parts and the heat-dissipating parts are made of the same material, such as extruded aluminum profiles, die-cast aluminum, and cast iron heat sinks, which are suitable for non-concentrated heat sources (ie, heat sources).
  • the area is relatively large)
  • the advantage is that the heat-conducting component and the heat-dissipating component are integrated, and the heat conduction speed is fast
  • the disadvantage is that the heat-dissipating component can only be made into a sheet shape due to the limitation of the process conditions, and cannot be made into other shapes, and can only be improved by increasing the heat dissipation area.
  • the heat dissipation efficiency results in a multiplication of weight and a large amount of material, and the air circulation performance is also not satisfactory.
  • the other is that the heat-conducting component and the heat-dissipating component are not integrally formed.
  • the heat-conducting component uses a material with a faster heat conduction speed (such as a heat pipe), and the heat-dissipating component uses a lower-cost material (such as an aluminum foil).
  • the heat pipe and fin heat sink are mainly used for concentrated heat sources (such as computer CPU) or heat source and heat dissipation in different spaces (such as air conditioning heat source outdoors, heat dissipation indoors), the heat dissipation structure has the following defects: 1.
  • Heat to the blade The conduction is limited by the contact method and the difference of materials; 2.
  • the heat dissipation direction is from one heat source to the far end, and the heat is easily collected near the heat source, and the uneven heat distribution affects the heat dissipation efficiency; 3.
  • the heat dissipation blade only passes through the surface The air flow takes away heat and the structure is not conducive to heat exchange by air convection.
  • the technical problem to be solved by the present invention is to provide a spring-like heat sink and a heat sink with a spring-like heat sink, which has high heat conduction, heat dissipation performance and air circulation performance.
  • the present invention provides a spring-like heat radiating body integrally wound by a spring, including an axially stacked upper layer spring body and a lower layer.
  • a spring body a first extension section, a second extension section, a third extension section, a first heat conduction section, a second heat conduction section, a third heat conduction section, and a fourth heat conduction section; an upper end of the first extension section and an upper end phase of the upper layer spring body And extending to the bottom surface of the lower spring body, one end of the first heat conducting portion is in contact with the lower end of the first extended portion and is hovered on the inner side of the lower spring body or around the outer side thereof; the upper end of the second extended portion is opposite to the lower end of the upper spring body And extending to the bottom surface of the lower layer spring body, one end of the second heat conduction section is in contact with the lower end of the second extension section and is hovered on the inner side of the lower layer spring body or around the outer side thereof; the upper end
  • the first extension section and the second extension section are outside the upper layer spring body and the lower layer spring body, and the third extension section is outside the lower layer spring body.
  • the spring pitch of the upper spring body and the lower spring body is greater than the spring diameter.
  • the first heat conduction section, the second heat conduction section, the third heat conduction section and the bottom surface of the fourth heat conduction section are planes.
  • the shape is a cylindrical shape having the same diameter or a truncated cone shape that is large and small.
  • the present invention also provides a spring-like heat sink comprising a layer of spring-like heat sink, an extension extending from the upper end of the spring-like heat sink to the bottom surface, and a lower end of the extension section and/or a lower end of the spring-like heat sink and on the bottom surface thereof A thermally conductive section that is hovered on its inner side or around its outer side.
  • the present invention also provides a heat sink with a spring-like heat sink, comprising a hot carrier and at least one heat sink disposed thereon, preferably a plurality of heat sinks, the spring-shaped heat sink being integrally wound by a spring
  • the heat dissipating body comprises an axially stacked upper layer spring body and a lower layer spring body, a first extension section, a second extension section, a third extension section, a first heat conduction section, a second heat conduction section, and a third heat conduction a fourth heat conduction section;
  • the upper end of the first extension section is connected to the upper end of the upper layer spring body and extends to the bottom surface of the lower layer spring body, and one end of the first heat conduction section is in contact with the lower end of the first extension section and is hovered on the bottom surface of the lower layer spring body Inner side or surrounding the outer side;
  • the upper end of the second extension section is in contact with the lower end of the upper layer spring body and extends to the bottom surface of the lower layer spring
  • the first heat conducting section, the second heat conducting section, the third heat conducting section and the fourth heat conducting section are fixed to the hot carrier by welding, riveting and bolt pressing.
  • the spring-shaped heat sink has a diameter that is sequentially reduced and sequentially concentrically nested or arranged in an array on the hot carrier.
  • the first extension section and the second extension section are outside the upper layer spring body and the lower layer spring body, and the third extension section is outside the lower layer spring body; the spring spacing of the upper layer spring body and the lower layer spring body is greater than the spring
  • the first heat conduction section, the second heat conduction section, the third heat conduction section and the bottom surface of the fourth heat conduction section are planes; and the shape is a cylindrical shape having the same diameter or a truncated cone shape which is large and small.
  • the heat conduction efficiency is higher.
  • the heat sink material may preferably further improve the heat conduction efficiency by using a material having higher heat conduction efficiency such as aluminum or copper;
  • the spring-shaped heat sink has a heat conduction section spiraled or surrounded on the bottom surface of the lower layer spring body, and the heat conduction section fully utilizes the space of the bottom surface of the lower layer spring body to extend,
  • the heat conduction length and area of the contact with the hot carrier plate are extended, and the space occupation is reduced, so that the heat of the hot carrier plate is transmitted to the upper spring body and the lower layer spring body more quickly, and the heat of the hot carrier plate is transferred in time.
  • the present invention not only fixes the shape of the heat sink into a spring shape, but also increases the heat dissipation area per unit volume and also reduces the occupation of space;
  • the spring-like heat dissipating body of the present invention comprises an upper layer spring body and a lower layer spring body of upper and lower layers, and the upper end and the lower end of the upper layer spring body are connected to the heat conducting section through the extension section, and the upper end of the lower layer spring body passes The extension section is connected to the heat conduction section, and the heat conduction sections of the two are connected to each other for fixing.
  • the heat of the heat conduction section can be transmitted to the both ends of the upper spring body and the lower layer spring body through the extension section, and then transmitted from the both ends to the upper layer.
  • the heat is dissipated between the spring body and the lower spring body. From the heat distribution, the temperature of the upper spring body and the lower spring body is higher, and the temperature in the middle is the lowest. Compared with the prior art, the heat is effectively prevented from approaching the hot carrier. A defect that accumulates and cannot be dissipated at the far end, and the heat can be contacted with the refrigerant (ie, air) at a shorter distance and dispersedly in various parts of the spring-like heat sink. Instead of a one-way transfer from proximal to distal, each segment to achieve a more uniform heat distribution effect, thereby enhancing the heat dissipation efficiency.
  • the refrigerant ie, air
  • the air flow performance is ideal. Compared with the various types of heat sinks of the prior art, the spring-like heat sink facilitates air circulation from a plurality of angles while avoiding heat accumulation and speeding up heat exchange.
  • the shape and arrangement of the spring-shaped heat sink can be flexibly set as needed.
  • the material, diameter, shape (ie, spiral diameter) and arrangement of the spring-shaped heat sink can be set as needed.
  • a material with good heat conductivity aluminum, copper, etc.
  • the spring wire can be a solid wire or a hollow pipe or a spring.
  • the heat dissipating body can be arranged in a dot matrix type, a concentric sleeve superposition type or a combination of the two on the hot carrier board, and can be flexibly set according to the heat dissipation requirement of the lamp, the cost requirement, and the site need to improve the heat conduction and heat dissipation efficiency.
  • Fig. 1 is a front elevational view showing the spring-like heat radiating body of the first embodiment.
  • Fig. 2 is a left side view of the spring-like heat radiating body of the first embodiment.
  • Fig. 3 is a right side view of the spring-like heat radiating body of the first embodiment.
  • FIG. 4 is a plan view of the spring-like heat sink of the first embodiment.
  • Fig. 5 is a bottom view of the spring-like heat radiating body of the first embodiment.
  • Fig. 6 is a perspective view of the spring-like heat sink of the first embodiment.
  • Fig. 7 is a perspective view of the spring-like heat sink of the first embodiment.
  • Fig. 8 is a front elevational view of the heat sink of the first embodiment.
  • Fig. 9 is a plan view of the heat sink of the first embodiment.
  • Fig. 10 is a perspective view of the heat sink of the first embodiment.
  • Fig. 11 is a plan view showing another heat sink of the first embodiment.
  • Fig. 12 is a perspective view showing another heat sink of the first embodiment.
  • Fig. 13 is a perspective view of the heat sink of the second embodiment.
  • Fig. 14 is a front elevational view showing the heat sink of the second embodiment.
  • Figure 15 is a cross-sectional view taken along line A-A of Figure 14.
  • Fig. 16 is a perspective view of the heat sink of the second embodiment.
  • Figure 17 is an exploded front view of the heat sink of Embodiment 2.
  • Fig. 18 is an exploded perspective view of the heat sink of the second embodiment.
  • Fig. 19 is a front elevational view showing the heat sink of the third embodiment.
  • Figure 20 is a cross-sectional view taken along line B-B of Figure 19.
  • Figure 21 is a plan view of the heat sink of the third embodiment.
  • Fig. 22 is a perspective view of the heat sink of the third embodiment.
  • Figure 23 is a front elevational view of the first lamp with a spring-like heat sink.
  • Figure 24 is a side elevational view of a first lamp with a spring-like heat sink.
  • Figure 25 is a cross-sectional view taken along line C-C of Figure 24;
  • Figure 26 is a perspective view of a first lamp with a spring-like heat sink.
  • Figure 27 is an exploded front view of the first lamp with a spring-like heat sink.
  • Figure 28 is a front exploded cross-sectional view of the first lamp with a spring-like heat sink.
  • Figure 29 is an exploded perspective view of a first lamp with a spring-like heat sink.
  • Figure 30 is a front elevational view of a second lamp with a spring-like heat sink.
  • Figure 31 is a side elevational view of a second lamp with a spring-like heat sink.
  • Figure 32 is a cross-sectional view taken along line D-D of Figure 31.
  • Figure 33 is a perspective view of a second lamp with a spring-like heat sink.
  • Figure 34 is an exploded front view of a second lamp with a spring-like heat sink.
  • Figure 35 is a front exploded cross-sectional view of a second lamp with a spring-like heat sink.
  • Figure 36 is an exploded perspective view of a second lamp with a spring-like heat sink.
  • Figure 37 is a front elevational view of a heat sink of a third type of lamp with a spring-like heat sink.
  • Figure 38 is a front elevational view of a third type of lamp with a spring-like heat sink.
  • Figure 39 is a side elevational view of a third lamp with a spring-like heat sink.
  • Figure 40 is a cross-sectional view taken along line E-E of Figure 39.
  • Figure 41 is a perspective view of a third type of lamp with a spring-like heat sink.
  • Figure 42 is an exploded front view of a third lamp with a spring-like heat sink.
  • Figure 43 is an exploded perspective view of a third lamp with a spring-like heat sink.
  • the heat sink 1 including a plurality of spring-like heat radiating bodies 10 and a hot carrier 20 .
  • the spring-like heat dissipating body 10 is integrally wound by a spring.
  • the spring-like heat dissipating body 10 includes an upper layer spring body 110, a lower layer spring body 120, a first extension section 131, a second extension section 132, a third extension section 133, a first heat conduction section 141, and a second heat conduction section. 142.
  • the upper layer spring body 110 and the lower layer spring body 120 are axially stacked.
  • the upper end of the first extension section 131 is connected to the upper end of the upper layer spring body 110 and extends to the bottom surface of the lower layer spring body 120.
  • the first heat conduction section 141 has one end and the first extension.
  • the lower end of the segment 131 is connected and surrounds the outer surface of the lower layer spring body 120.
  • the upper end of the second extension portion 132 is connected to the lower end of the upper layer spring body 110 and extends to the bottom surface of the lower layer spring body 120.
  • the second heat conduction portion 142 has one end and the second end.
  • the lower end of the extension portion 132 is connected to the bottom of the lower layer spring body 120 and spirals toward the center thereof.
  • the upper end of the third extension portion 133 is connected to the upper end of the lower layer spring body 120 and extends to the bottom surface of the lower layer spring body 120, and the third heat conduction portion 143 is at one end.
  • the fourth heat conducting portion 144 is in contact with the lower end of the lower layer spring body 120 and is disposed at the lower end of the lower layer spring body 120.
  • the fourth heat conducting portion 144 is in contact with the lower end of the lower layer spring body 120 and spirals toward the center of the lower layer spring body 120 at the inner side thereof.
  • the second heat conducting section 142 and the fourth heat conducting section 144 are spirally connected to the center of the bottom surface of the lower layer spring body 120 and connected to each other (as shown in FIG. 7).
  • the third heat conducting portion 143 surrounds the outer side of the lower layer spring body 120
  • the first heat conducting portion 141 surrounds the outer portion of the third heat conducting portion 143, so that the bottom of the lower layer spring body 120 has a diameter slightly larger than the upper layer spring body 110 and the lower layer spring.
  • the second heat conducting portion 142 and the fourth heat conducting portion 144 are fully circumscribed by the space inside the bottom surface of the lower layer spring body 120.
  • the first heat conducting portion 141 and the third heat conducting portion 143 are surrounded by the bottom surface of the lower layer spring body 120, thereby extending the spring. Heat sink 10
  • the contact length and contact area with the hot carrier 20 allow the heat of the hot carrier 20 to be conducted more quickly, further improving the heat conduction effect.
  • the diameters of the first heat conduction section 141 and the third heat conduction section 143 are larger than the diameters of the upper and lower layer spring bodies, and are favorable for maintaining the spacing between the spring-like heat dissipation bodies 10 when mounted on a hot carrier or other heat source, preventing adjacent springs.
  • the arrangement between the heat sinks is too close to reduce air flow performance while maximizing coverage on the hot carrier or heat source.
  • the spring-like heat dissipating body 10 has a spring-to-spring pitch larger than the reed diameter, thereby ensuring sufficient clearance between the reed wires for air circulation, but the spring-to-spring spacing is not suitable. Too large, otherwise the length of the spring and the area of heat dissipation per unit volume will be reduced.
  • the upper spring body 110 and the lower spring body 120 are both cylindrical, and the first extension 131, the second extension 132, and the third extension 133 are parallel to the axis (or the bus bar) to ensure heat transfer from the bottom surface to the heat dissipation.
  • the distance between the upper end of the body 110 is the shortest and the fastest, so as to improve the heat conduction effect.
  • the first extension section 131 and the second extension section 132 are both outside the upper layer spring body 110 and the lower layer spring body 120, and the third extension section 133 is outside the lower layer spring body 120.
  • the spring-like heat radiating body 10 is fixed to the hot carrier 20 by welding, caulking, bolt pressing, or the like to form the heat sink 1.
  • the hot carrier 20 is square, and the spring-like heat sinks 10 are arranged in an array on the hot carrier 20 at intervals.
  • the bottom surfaces of the first heat-conducting section 141, the second heat-conducting section 142, the third heat-conducting section 143, and the fourth heat-conducting section 144 that are in contact with the hot-feeding board 20 are stamped or The polished surface is not curved.
  • the shape of the hot carrier 20 and the arrangement of the spring-like heat sink 10 are not limited to those shown in FIGS. 8 to 10, and may be arbitrarily arranged as needed.
  • FIG. 11 and FIG. 12 show that the spring-like heat sink 10 is In the arrangement of the circular hot carrier 20, the plurality of spring-like heat radiating bodies 10 are radially distributed at a plurality of angles centering on the center of the hot carrier 20.
  • the shape of the spring-like heat sink is not limited to the cylindrical shape shown in FIG. 1 to FIG. 7.
  • the present embodiment provides another spring-like heat sink 30 and a heat sink 3, as shown in FIG. 30 is a perspective view of a truncated cone shape having a shape of a small upper and a lower, and an axially hollow, comprising an upper spring body upper layer spring body 310, a lower layer spring body 320, a first extension section 331, a second extension section 332, and a third extension section 333.
  • the first heat conduction section 341, the second heat conduction section 342, the third heat conduction section 343, and the fourth heat conduction section 344 is not limited to the cylindrical shape shown in FIG. 1 to FIG. 7.
  • the present embodiment provides another spring-like heat sink 30 and a heat sink 3, as shown in FIG. 30 is a perspective view of a truncated cone shape having a shape of a small upper and a lower, and an axially hollow, comprising an upper spring body upper layer spring body
  • One end of the fourth heat conducting portion 344 is in contact with the lower end of the lower layer spring body 320 and surrounds the bottom surface of the lower layer spring body 320 along the original track.
  • the upper end of the second extending portion 332 is in contact with the lower end of the upper layer spring body 310 and extends to the lower layer spring body.
  • the bottom surface of the second heat conducting portion 342 is connected to the lower end of the second extending portion 332 and surrounds the outer surface of the lower layer spring body 320 on the outer side thereof, and the other end is connected to the fourth heat conducting portion 344; the upper end portion and the lower layer spring body of the third extending portion 333
  • the upper end of the 320 is connected to the bottom surface of the lower spring body 320, and one end of the third heat conducting portion 343 is connected to the lower end of the third extended portion 333 and is in the lower layer.
  • the bottom surface of the spring body 320 surrounds the outer side thereof; the upper end of the first extension portion 331 is connected to the upper end of the upper layer spring body 310 and extends to the bottom surface of the lower layer spring body 320, and one end of the first heat conduction portion 341 is in contact with the lower end of the first extension portion 331 and The bottom surface of the lower layer spring body 320 surrounds the second heat conducting portion 342 and the outside of the third heat conducting portion 343.
  • an exploded front view and an exploded perspective view of the heat sink 3 of the present embodiment include a plurality of spring-like heat radiating bodies 30, 30b, 30c, and 30d which are sequentially reduced in diameter and can be sequentially sleeved, and the heat radiating body 30
  • the structures of 30b, 30c, and 30d are as shown in FIG. 13 and described above, and are not described again.
  • the diameter of the bottom surface of the adjacent spring-like heat radiating bodies 30, 30b, 30c, 30d should be smaller than the inner diameter of the bottom surface of the spring-like heat radiating bodies 30, 30b, 30c, 30d of the adjacent outer layers.
  • the innermost spring-like heat sink 30d may be a cone.
  • the spring-shaped heat dissipating bodies 30, 30b, 30c, and 30d are sleeved and fixed to the hot carrier 20, and as shown in FIGS. 14 to 16, the fixing method is also performed by welding, riveting, bolt pressing, or the like.
  • FIG. 19 to 22 show the heat sink 4 of the present embodiment, including a hot carrier 20, two round-shaped spring-like heat radiating bodies 30, 30b having different diameters, and a plurality of cylindrical spring-like heat radiating bodies 10,
  • the structures of the spring-like heat dissipating bodies 10, 30, and 30b are the same as those in Embodiment 1 and Embodiment 2, and will not be described again.
  • the spring-shaped heat radiating body 30 having a large diameter is sleeved outside the spring-shaped heat radiating body 30b having a small diameter, and the spring-shaped heat radiating body 10 is provided in a hollow portion of the spring-shaped heat radiating body 30b having a small diameter, and the spring-like heat radiating body 10 30, 30b are all fixed on the hot carrier 20 .
  • the "lower layer spring body bottom surface" in each of the above embodiments refers to a plane perpendicular to the axis of the lower layer spring body where the lower end of the lower layer spring body is located.
  • the first heat conduction section or the second heat conduction section and the third heat conduction section or the fourth section may be different according to the shape of the upper layer spring body and the lower layer spring body.
  • the heat conducting segments are connected, not limited to the embodiment.
  • the spiral or circumferential manner (inside, outside, length, etc.) of the first heat conducting section, the second heat conducting section, the third heat conducting section, and the fourth heat conducting section on the bottom surface of the lower layer spring body is not limited to the above embodiment.
  • the spring-like heat sink and heat sink of the present invention are suitable for heat dissipation of different types of heat sources.
  • the specific structure for the lamp will be specifically described below, and the applicable field is not limited.
  • the first lamp 50 with a spring-like heat sink including a screw 501, a driving power source 502, an upper cover 503, a shield 504, a lower cover 505, a heat sink 1, and
  • the screw 501 is fitted with an internally threaded post 506, an LED light panel 507, a silicone pad 508, a reflective bowl 509, a PC cover 510, and a lamp cover 511.
  • the heat sink 1 is composed of a hot carrier 20 and a plurality of said cylindrical spring-like heat radiating bodies 10 fixed to the hot carrier 20, and the spring-like heat radiating body 10 is The center of the hot carrier 20 is radially distributed centrally.
  • the LED light board 507, the silicone pad 508, the reflective bowl 509, the PC cover 510, and the lamp cover 511 are sequentially stacked and fixed on the heat sink 1.
  • the bottom of the hot carrier 20 can be fixed by the existing LED lamp board.
  • Four internal threaded posts 506 are disposed on the upper surface of the hot carrier 20, and the lower cover 505 is provided with holes corresponding to the position of the internally threaded post 506, the spring-like heat dissipating body 10, and the cross-sectional shape, and the holes of the lower cover 505 are aligned.
  • the internally threaded post 506 and the spring-like heat dissipating body 10 are pressed from the top to the bottom on the first heat conducting portion 141 and the third heat conducting portion 143 at the bottom of the spring-like heat dissipating body 10 to perform aesthetic and heat conduction and heat dissipation.
  • the top edge of the lower cover 505 is provided with a groove 512 (shown in FIG. 28) adapted to the bottom edge of the shield 504.
  • the diameter and height of the shield 504 are slightly larger than the outer circumference of the spring-like heat radiator 10 and the internally threaded column 506.
  • the shield 504 is fitted onto the groove 512 from above the heat sink 1 .
  • the upper cover 503 is pressed against the top edge of the shield 504, the driving power source 502 is placed on the upper cover 503, and the screw 501 is connected to the internally threaded post 506 through the driving power source 502 and the upper cover 503, thereby driving the power source 502,
  • the cover 503 and the shield 504 are fixed to the heat sink 1.
  • FIGS. 13 to 18 show the structure of a second lamp 60 having a spring-like heat sink, including a driving power source 602, a shield 604, a heat sink 3, an LED lamp panel 606, a lamp cover 607, and screws 601, 603, 608.
  • the structure of the heat sink 3 used in the lamp 60 is as shown in FIGS. 13 to 18 and as described above, and a plurality of circular-arc spring-shaped heat radiating bodies whose diameters are sequentially reduced are sequentially sleeved and fixed on the hot carrier plate, in order to further improve utilization.
  • the hollow portion of the innermost spring-like heat radiating body is provided with a cylindrical spring-like heat radiating body 10 (as shown in FIG. 35).
  • the shield 604 is also in the shape of a truncated cone and a grid, and its diameter and height are slightly larger than the spring-like heat sink of the heat sink 3.
  • the shield 604 is sleeved around the spring-like heat sink of the heat sink 3 from the top to the bottom, and the bottom is passed through the screw.
  • 603 is connected to the hot carrier 20 of the heat sink 3
  • the driving power source 602 is connected to the top edge of the shield 604 by screws 601
  • the LED light board 606 is fixed to the bottom surface of the hot carrier 20
  • the lamp cover 607 is fixed to the bottom surface of the hot carrier 20 by screws 608. .
  • FIG. 37 shows a perspective view of another heat sink 7, which is used in FIGS. 38-43.
  • Various views of the lamp 70 of the heat sink 7 also includes a drive power source 702, a shield 704, a heat sink 7, an LED light panel 706, a light cover 707, and screws 701, 703, 708.
  • the heat sink 7 includes a plurality of cylindrical spring-like heat sinks 10 and a hot carrier 20.
  • the shape of the hot-board 20 is rounded and rectangular, and a plurality of rows of spring-like heat sinks 10 are alternately arranged thereon.
  • the spring-like heat sink of the heat sink 1 has a tighter interval.
  • the shield 704 is slightly larger than the spring-like heat sink 10 and has a grid shape.
  • the shield 704 is sleeved around the spring-like heat sink of the heat sink 7 from the top to the bottom, and the bottom is connected to the hot carrier of the heat sink 7 by screws 703.
  • the driving power source 702 is connected to the top edge of the shield 704 by a screw 701.
  • the LED light board 706 is fixed to the bottom surface of the hot carrier 20, and the lamp cover 707 is fixed to the bottom surface of the hot carrier 20 by screws 708.
  • the heat conduction efficiency is higher.
  • the heat sink material may preferably further improve the heat conduction efficiency by using a material having higher heat conduction efficiency such as aluminum or copper;
  • the spring-shaped heat sink has a heat conduction section spiraled or surrounded on the bottom surface of the lower layer spring body, and the heat conduction section fully utilizes the space of the bottom surface of the lower layer spring body to extend, Extended and hot load
  • the contact temperature and area of the plate are contacted, and the space occupation is reduced, so that the heat of the hot carrier plate is transmitted to the upper spring body and the lower layer spring body more quickly, and the heat of the hot carrier plate is transferred in time.
  • the present invention not only fixes the shape of the heat sink into a spring shape, but also increases the heat dissipation area per unit volume and also reduces the occupation of space;
  • the spring-like heat dissipating body of the present invention comprises an upper layer spring body and a lower layer spring body of upper and lower layers, and the upper end and the lower end of the upper layer spring body are connected to the heat conducting section through the extension section, and the upper end of the lower layer spring body passes The extension section is connected to the heat conduction section, and the heat conduction sections of the two are connected to each other for fixing.
  • the heat of the heat conduction section can be transmitted to the both ends of the upper spring body and the lower layer spring body through the extension section, and then transmitted from the both ends to the upper layer.
  • the heat is dissipated between the spring body and the lower spring body. From the heat distribution, the temperature of the upper spring body and the lower spring body is higher, and the temperature in the middle is the lowest. Compared with the prior art, the heat is effectively prevented from approaching the hot carrier. A defect that accumulates and cannot be dissipated at the far end, and the heat can be contacted with the refrigerant (ie, air) at a shorter distance and dispersedly in various parts of the spring-like heat sink. Rather than unidirectionally heat transfer from the proximal end to the distal end, thereby improving the heat dissipation efficiency.
  • the refrigerant ie, air
  • the air flow performance is ideal. Compared with the fin fins of the prior art, the spring-like heat sink facilitates air circulation from a plurality of angles while avoiding heat accumulation and speeding up heat exchange.
  • the shape and arrangement of the spring-shaped heat sink can be flexibly set as needed.
  • the material, diameter, shape (ie, spiral diameter) and arrangement of the spring-shaped heat sink can be set as needed.
  • a material with good heat conductivity aluminum, copper, etc.
  • the spring wire can be a solid wire or a hollow pipe or a spring.
  • the shape of the heat dissipating body is not limited to the cylindrical shape and the truncated cone shape of the embodiment, and the spring-shaped heat dissipating body may be arranged in a matrix, a concentric sleeve, or a combination of the two on the hot carrier plate, and the above various factors may be According to the heat dissipation needs of the lamp, the cost needs, and the venue need to be flexibly set to improve the heat conduction and heat dissipation efficiency.
  • the heat conduction section on the outer side achieves higher heat conduction efficiency, heat dissipation efficiency and good air circulation performance as compared with the prior art.

Abstract

Disclosed are a spring-shaped heat sink (10) and a radiator (1) with the spring-shaped heat sink (10). The spring-shaped heat sink (10) is formed integrally by winding a spring. The upper end of a first extension section (131) is connected to the upper end of an upper-layer spring body (110) and extends to the bottom surface of a lower-layer spring body (120). One end of a first heat conducting section (141) is connected to the lower end of the first extension section (131), and coiled on the inner side of the bottom surface of the lower-layer spring body (120) or encircled on the outer side of the bottom surface. The upper end of a second extension section (132) is connected to the lower end of the upper-layer spring body (110) and extends to the bottom surface of the lower-layer spring body (120). One end of a second heat conducting section (142) is connected to the lower end of the second extension section (132), and coiled on the inner side of the bottom surface of the lower-layer spring body (120) or encircled on the outer side of the bottom surface. The upper end of a third extension section (133) is connected to the upper end of the lower-layer spring body (120) and extends to the bottom surface of the lower-layer spring body (120). One end of a third heat conducting section (143) is connected to the lower end of the third extension section (133), and coiled on the inner side of the bottom surface of the lower-layer spring body (120) or encircled on the outer side of the bottom surface. The spring-shaped heat sink (10) has higher heat conduction efficiency and heat dissipation efficiency, good ventilation performance and greatly reduced weight, and the shape and size thereof can be set based on requirements.

Description

弹簧状散热体及带弹簧状散热体的散热器Spring-like heat sink and heat sink with spring-like heat sink 技术领域Technical field
本发明涉及散热器,尤其是弹簧状散热体以及带弹簧状散热体的散热器。The present invention relates to a heat sink, particularly a spring-like heat sink and a heat sink with a spring-like heat sink.
背景技术Background technique
诸多设备在运行时会产生热量,需借助散热部件(主要是散热叶片)将这些热量排出设备之外,以保证设备的稳定性及延长设备的使用寿命,散热器要实现散热功能需解决两个问题,一是将热源的热能快速地通过导热部件传导至散热器与冷媒(空气或水)接触的散热部件,二是要通过散热部件快速地与冷媒进行热交换,而影响散热部件与冷媒热交换效果的因素有两个,一是与冷媒接触面积的大小,二是散热器周围冷媒的流通难易程度。Many devices generate heat during operation. These heats need to be removed from the device by means of heat-dissipating components (mainly heat-dissipating blades) to ensure the stability of the device and extend the service life of the device. The first problem is to quickly transfer the heat of the heat source through the heat-conducting component to the heat-dissipating component that the radiator and the refrigerant (air or water) are in contact with. The second is to quickly exchange heat with the refrigerant through the heat-dissipating component, thereby affecting the heat-dissipating component and the heat of the refrigerant. There are two factors in the exchange effect, one is the size of the contact area with the refrigerant, and the other is the ease of circulation of the refrigerant around the radiator.
现有的散热器主要分两种,一种是导热部件与散热部件为同一种材料一体式制成,如挤压铝型材、压铸铝、压铸铁散热器,适用于非集中型热源(即热源面积比较大),优点在于导热部件和散热部件一体化,导热速度较快,但缺点是因工艺条件的限制散热部件只能制成片状,无法制成其他造型,只能通过增加散热面积提高散热效率,导致重量成倍增加和耗费较多材料,且空气流通性能也不理想。另一种是导热部件与散热部件非一体式制成,通常导热部件采用导热速度较快的材料(如热管),而散热部件采用成本较低的材料(如铝箔),这类散热器主要为热管加鳍片式散热器,主要适用于集中型热源(如电脑CPU)或热源与散热在不同空间(如空调热源在室外,散热在室内),该散热结构存在以下缺陷:1、热量到叶片的传导受到接触方式以及材料差异的限制;2、散热方向是从靠近热源至远端单向散热,热量容易在热源附近聚集,热量分布不均匀影响散热效率;3、散热叶片仅通过与表面平行的空气流动方式带走热量,且结构不利于通过空气对流进行热交换。There are two main types of heat sinks. One is that the heat-conducting parts and the heat-dissipating parts are made of the same material, such as extruded aluminum profiles, die-cast aluminum, and cast iron heat sinks, which are suitable for non-concentrated heat sources (ie, heat sources). The area is relatively large), the advantage is that the heat-conducting component and the heat-dissipating component are integrated, and the heat conduction speed is fast, but the disadvantage is that the heat-dissipating component can only be made into a sheet shape due to the limitation of the process conditions, and cannot be made into other shapes, and can only be improved by increasing the heat dissipation area. The heat dissipation efficiency results in a multiplication of weight and a large amount of material, and the air circulation performance is also not satisfactory. The other is that the heat-conducting component and the heat-dissipating component are not integrally formed. Usually, the heat-conducting component uses a material with a faster heat conduction speed (such as a heat pipe), and the heat-dissipating component uses a lower-cost material (such as an aluminum foil). The heat pipe and fin heat sink are mainly used for concentrated heat sources (such as computer CPU) or heat source and heat dissipation in different spaces (such as air conditioning heat source outdoors, heat dissipation indoors), the heat dissipation structure has the following defects: 1. Heat to the blade The conduction is limited by the contact method and the difference of materials; 2. The heat dissipation direction is from one heat source to the far end, and the heat is easily collected near the heat source, and the uneven heat distribution affects the heat dissipation efficiency; 3. The heat dissipation blade only passes through the surface The air flow takes away heat and the structure is not conducive to heat exchange by air convection.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种弹簧状散热体及带有弹簧状散热体的散热器,该弹簧状散热体兼具高效的导热、散热性能和空气流通性能。The technical problem to be solved by the present invention is to provide a spring-like heat sink and a heat sink with a spring-like heat sink, which has high heat conduction, heat dissipation performance and air circulation performance.
为了解决上述技术问题,本发明提供了一种弹簧状散热体,所述弹簧状散热体由一根弹簧整体绕制而成,包括轴向叠置的上层弹簧体以及下层 弹簧体、第一延长段、第二延长段、第三延长段、第一导热段、第二导热段、第三导热段、第四导热段;第一延长段上端与上层弹簧体的上端相接并延伸至下层弹簧体底面,第一导热段一端与第一延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;第二延长段上端与上层弹簧体的下端相接并延伸至下层弹簧体底面,第二导热段一端与第二延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;第三延长段上端与下层弹簧体的上端相接并延伸至下层弹簧体底面,第三导热段一端与第三延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;第四导热段一端与下层弹簧体的下端相接并在下层弹簧体底面盘旋或环绕于其外侧;所述第一导热段或第二导热段的另一端与第三导热段或第四导热段的另一端相接。In order to solve the above technical problem, the present invention provides a spring-like heat radiating body integrally wound by a spring, including an axially stacked upper layer spring body and a lower layer. a spring body, a first extension section, a second extension section, a third extension section, a first heat conduction section, a second heat conduction section, a third heat conduction section, and a fourth heat conduction section; an upper end of the first extension section and an upper end phase of the upper layer spring body And extending to the bottom surface of the lower spring body, one end of the first heat conducting portion is in contact with the lower end of the first extended portion and is hovered on the inner side of the lower spring body or around the outer side thereof; the upper end of the second extended portion is opposite to the lower end of the upper spring body And extending to the bottom surface of the lower layer spring body, one end of the second heat conduction section is in contact with the lower end of the second extension section and is hovered on the inner side of the lower layer spring body or around the outer side thereof; the upper end of the third extension section is opposite to the upper end of the lower layer spring body And extending to the bottom surface of the lower layer spring body, one end of the third heat conduction section is in contact with the lower end of the third extension section and is hovered on the inner side of the lower layer spring body or around the outer side thereof; one end of the fourth heat conduction section is opposite to the lower end of the lower layer spring body And spirally surrounding or surrounding the outer surface of the lower layer spring body; the other end of the first heat conduction section or the second heat conduction section is in contact with the other end of the third heat conduction section or the fourth heat conduction section.
作为优选方式,所述第一延长段和第二延长段在上层弹簧体以及下层弹簧体外侧,第三延长段在下层弹簧体外侧。Preferably, the first extension section and the second extension section are outside the upper layer spring body and the lower layer spring body, and the third extension section is outside the lower layer spring body.
作为优选方式,所述上层弹簧体以及下层弹簧体的簧线间距大于簧线直径。Preferably, the spring pitch of the upper spring body and the lower spring body is greater than the spring diameter.
作为优选方式,所述第一导热段、第二导热段、第三导热段和第四导热段底面为平面。Preferably, the first heat conduction section, the second heat conduction section, the third heat conduction section and the bottom surface of the fourth heat conduction section are planes.
作为优选方式,其形状为直径相同的圆柱状或上小下大的圆台状。Preferably, the shape is a cylindrical shape having the same diameter or a truncated cone shape that is large and small.
本发明还提供了一种弹簧状散热体,包括一层弹簧状散热体、从弹簧状散热体上端延伸至底面的延长段、与延长段下端和/或弹簧状散热体下端相连并在其底面盘旋于其内侧或环绕于其外侧的导热段。The present invention also provides a spring-like heat sink comprising a layer of spring-like heat sink, an extension extending from the upper end of the spring-like heat sink to the bottom surface, and a lower end of the extension section and/or a lower end of the spring-like heat sink and on the bottom surface thereof A thermally conductive section that is hovered on its inner side or around its outer side.
本发明还提供了一种带弹簧状散热体的散热器,包括热载板和布置于其上的至少一个散热体,优选为多个散热体,所述弹簧状散热体由一根弹簧整体绕制而成,所述散热体包括轴向叠置的上层弹簧体以及下层弹簧体、第一延长段、第二延长段、第三延长段、第一导热段、第二导热段、第三导热段、第四导热段;第一延长段上端与上层弹簧体的上端相接并延伸至下层弹簧体底面,第一导热段一端与第一延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;第二延长段上端与上层弹簧体的下端相接并延伸至下层弹簧体底面,第二导热段一端与第二延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;第三延长段上端与下层弹簧体的上端相接并延伸至下层弹簧体底面,第三导热段一端与第三延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;第四导热段一端与下层弹簧体的下端相接并在下层弹簧体底面盘旋或环绕于其外侧;所述第一导热段或第二导热段的另一端与第三导热段或第四导热段的另一端相接;所述第一导热段或第二导热段的另一端与第三导热段或第四导热段的另一端相接,所述弹簧状散热体通过第一导热段、第二导热段、 第三导热段、第四导热段固定连接于热载板上。The present invention also provides a heat sink with a spring-like heat sink, comprising a hot carrier and at least one heat sink disposed thereon, preferably a plurality of heat sinks, the spring-shaped heat sink being integrally wound by a spring The heat dissipating body comprises an axially stacked upper layer spring body and a lower layer spring body, a first extension section, a second extension section, a third extension section, a first heat conduction section, a second heat conduction section, and a third heat conduction a fourth heat conduction section; the upper end of the first extension section is connected to the upper end of the upper layer spring body and extends to the bottom surface of the lower layer spring body, and one end of the first heat conduction section is in contact with the lower end of the first extension section and is hovered on the bottom surface of the lower layer spring body Inner side or surrounding the outer side; the upper end of the second extension section is in contact with the lower end of the upper layer spring body and extends to the bottom surface of the lower layer spring body, and one end of the second heat conduction section is in contact with the lower end of the second extension section and is hovered on the bottom surface of the lower layer spring body Inner side or surrounding the outer side; the upper end of the third extension section is in contact with the upper end of the lower layer spring body and extends to the bottom surface of the lower layer spring body, and one end of the third heat conduction section is in contact with the lower end of the third extension section and is on the bottom surface of the lower layer spring body Rotating on the inner side or surrounding the outer side thereof; one end of the fourth heat conduction section is in contact with the lower end of the lower layer spring body and spirals or surrounds the outer side of the lower layer spring body; the other end of the first heat conduction section or the second heat conduction section Connecting with the other end of the third heat conduction section or the fourth heat conduction section; the other end of the first heat conduction section or the second heat conduction section is in contact with the other end of the third heat conduction section or the fourth heat conduction section, the spring shape The heat sink passes through the first heat conduction section, the second heat conduction section, The third heat conduction section and the fourth heat conduction section are fixedly connected to the hot carrier.
作为优选方式,所述第一导热段、第二导热段、第三导热段、第四导热段通过焊接、铆接、螺栓压合固定于热载板上。Preferably, the first heat conducting section, the second heat conducting section, the third heat conducting section and the fourth heat conducting section are fixed to the hot carrier by welding, riveting and bolt pressing.
作为优选方式,所述弹簧状散热体的直径依次减小且依次同心套接或呈阵列状相互间隔地分布在热载板上。Preferably, the spring-shaped heat sink has a diameter that is sequentially reduced and sequentially concentrically nested or arranged in an array on the hot carrier.
作为优选方式,所述第一延长段和第二延长段在上层弹簧体以及下层弹簧体外侧,第三延长段在下层弹簧体外侧;所述上层弹簧体以及下层弹簧体的簧线间距大于簧线直径;所述第一导热段、第二导热段、第三导热段和第四导热段底面为平面;其形状为直径相同的圆柱状或上小下大的圆台状。Preferably, the first extension section and the second extension section are outside the upper layer spring body and the lower layer spring body, and the third extension section is outside the lower layer spring body; the spring spacing of the upper layer spring body and the lower layer spring body is greater than the spring The first heat conduction section, the second heat conduction section, the third heat conduction section and the bottom surface of the fourth heat conduction section are planes; and the shape is a cylindrical shape having the same diameter or a truncated cone shape which is large and small.
本发明的弹簧状散热体及散热器具有如下优点:The spring-like heat sink and heat sink of the present invention have the following advantages:
1、导热效率更高。散热器材料可优选铝或铜等热传导效率更高的材质进一步提高导热效率;弹簧状散热体具有在下层弹簧体底面盘旋或环绕的导热段,导热段充分利用下层弹簧体底面的空间进行延伸,延长了与热载板的接触导热长度和面积,同时减少对空间的占用,使得热载板的热量更快地传导至上层弹簧体和下层弹簧体,及时转移热载板的热量。1. The heat conduction efficiency is higher. The heat sink material may preferably further improve the heat conduction efficiency by using a material having higher heat conduction efficiency such as aluminum or copper; the spring-shaped heat sink has a heat conduction section spiraled or surrounded on the bottom surface of the lower layer spring body, and the heat conduction section fully utilizes the space of the bottom surface of the lower layer spring body to extend, The heat conduction length and area of the contact with the hot carrier plate are extended, and the space occupation is reduced, so that the heat of the hot carrier plate is transmitted to the upper spring body and the lower layer spring body more quickly, and the heat of the hot carrier plate is transferred in time.
2、散热效率更高。为了在热载板的热量传导至弹簧状散热体后更高效地散热,本发明除了将散热体的形状设置成弹簧状,提高了单位体积内的散热面积,也减少对空间的占用;另一方面,与一般弹簧不同的是,本发明的弹簧状散热体包括上下两层的上层弹簧体和下层弹簧体,上层弹簧体的上端和下端通过延长段与导热段相连,下层弹簧体的上端通过延长段与导热段相连,两者的导热段相连从而实现固定,通过这种结构使得导热段的热量可通过延长段传导至上层弹簧体和下层弹簧体的两端,再从两端传至上层弹簧体和下层弹簧体中间进行散热,从热量分布上看,上层弹簧体和下层弹簧体两端的温度较高,中间的温度最低,与现有技术相比,有效避免热量在接近热载板处积聚、远端无法散热的缺陷,热量能更短距离、分散地在弹簧状散热体各个部位与冷媒(即空气)接触,而不再是单向地从近端至远端传热,达到各段热量分布更均匀的效果,从而提高散热效率。2. The heat dissipation efficiency is higher. In order to dissipate heat more efficiently after the heat of the heat carrier plate is transferred to the spring-like heat sink, the present invention not only fixes the shape of the heat sink into a spring shape, but also increases the heat dissipation area per unit volume and also reduces the occupation of space; On the other hand, unlike the general spring, the spring-like heat dissipating body of the present invention comprises an upper layer spring body and a lower layer spring body of upper and lower layers, and the upper end and the lower end of the upper layer spring body are connected to the heat conducting section through the extension section, and the upper end of the lower layer spring body passes The extension section is connected to the heat conduction section, and the heat conduction sections of the two are connected to each other for fixing. The heat of the heat conduction section can be transmitted to the both ends of the upper spring body and the lower layer spring body through the extension section, and then transmitted from the both ends to the upper layer. The heat is dissipated between the spring body and the lower spring body. From the heat distribution, the temperature of the upper spring body and the lower spring body is higher, and the temperature in the middle is the lowest. Compared with the prior art, the heat is effectively prevented from approaching the hot carrier. A defect that accumulates and cannot be dissipated at the far end, and the heat can be contacted with the refrigerant (ie, air) at a shorter distance and dispersedly in various parts of the spring-like heat sink. Instead of a one-way transfer from proximal to distal, each segment to achieve a more uniform heat distribution effect, thereby enhancing the heat dissipation efficiency.
3、空气流动性能理想。与现有技术的各类型散热片相比,弹簧状散热体有利于空气从多个角度流通,同时避免热量聚集,加快热交换速度。3. The air flow performance is ideal. Compared with the various types of heat sinks of the prior art, the spring-like heat sink facilitates air circulation from a plurality of angles while avoiding heat accumulation and speeding up heat exchange.
4、弹簧状散热体的形状、排布可根据需要灵活设置。弹簧状散热体的材料、直径、形状(即螺旋线径)、排布可根据需要设置,例如选用导热良好的材料(铝、铜等),弹簧线可为实心线也可为空心管,弹簧状散热体可在热载板上呈点阵式、同心套叠加接式或结合两者混合排布,可根据灯的散热需要、成本需要、场地需要灵活设置,以提高导热、散热效率。 4. The shape and arrangement of the spring-shaped heat sink can be flexibly set as needed. The material, diameter, shape (ie, spiral diameter) and arrangement of the spring-shaped heat sink can be set as needed. For example, a material with good heat conductivity (aluminum, copper, etc.) can be used. The spring wire can be a solid wire or a hollow pipe or a spring. The heat dissipating body can be arranged in a dot matrix type, a concentric sleeve superposition type or a combination of the two on the hot carrier board, and can be flexibly set according to the heat dissipation requirement of the lamp, the cost requirement, and the site need to improve the heat conduction and heat dissipation efficiency.
附图说明DRAWINGS
下面结合附图和具体实施方式,对本发明作进一步地详细说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
图1为实施例1的弹簧状散热体的主视图。Fig. 1 is a front elevational view showing the spring-like heat radiating body of the first embodiment.
图2为实施例1的弹簧状散热体的左视图。Fig. 2 is a left side view of the spring-like heat radiating body of the first embodiment.
图3为实施例1的弹簧状散热体的右视图。Fig. 3 is a right side view of the spring-like heat radiating body of the first embodiment.
图4为实施例1的弹簧状散热体的俯视图。4 is a plan view of the spring-like heat sink of the first embodiment.
图5为实施例1的弹簧状散热体的仰视图。Fig. 5 is a bottom view of the spring-like heat radiating body of the first embodiment.
图6为实施例1的弹簧状散热体的立体图。Fig. 6 is a perspective view of the spring-like heat sink of the first embodiment.
图7为实施例1的弹簧状散热体的立体图。Fig. 7 is a perspective view of the spring-like heat sink of the first embodiment.
图8为实施例1的散热器的主视图。Fig. 8 is a front elevational view of the heat sink of the first embodiment.
图9为实施例1的散热器的俯视图。Fig. 9 is a plan view of the heat sink of the first embodiment.
图10为实施例1的散热器的立体图。Fig. 10 is a perspective view of the heat sink of the first embodiment.
图11为实施例1另一种散热器的俯视图。Fig. 11 is a plan view showing another heat sink of the first embodiment.
图12为实施例1另一种散热器的立体图。Fig. 12 is a perspective view showing another heat sink of the first embodiment.
图13为实施例2的散热体的立体图。Fig. 13 is a perspective view of the heat sink of the second embodiment.
图14为实施例2的散热器的主视图。Fig. 14 is a front elevational view showing the heat sink of the second embodiment.
图15为图14中沿A-A线的剖视图。Figure 15 is a cross-sectional view taken along line A-A of Figure 14.
图16为实施例2的散热器的立体图。Fig. 16 is a perspective view of the heat sink of the second embodiment.
图17为实施例2的散热器的爆炸主视图。Figure 17 is an exploded front view of the heat sink of Embodiment 2.
图18为实施例2的散热器的爆炸立体图。Fig. 18 is an exploded perspective view of the heat sink of the second embodiment.
图19为实施例3的散热器的主视图。Fig. 19 is a front elevational view showing the heat sink of the third embodiment.
图20为图19中沿B-B线的剖视图。Figure 20 is a cross-sectional view taken along line B-B of Figure 19.
图21为实施例3的散热器的俯视图。Figure 21 is a plan view of the heat sink of the third embodiment.
图22为实施例3的散热器的立体图。Fig. 22 is a perspective view of the heat sink of the third embodiment.
图23为第一种带有弹簧状散热器的灯的主视图。Figure 23 is a front elevational view of the first lamp with a spring-like heat sink.
图24为第一种带有弹簧状散热器的灯的侧视图。Figure 24 is a side elevational view of a first lamp with a spring-like heat sink.
图25为图24中沿C-C线的剖视图。Figure 25 is a cross-sectional view taken along line C-C of Figure 24;
图26为第一种带有弹簧状散热器的灯的立体图。Figure 26 is a perspective view of a first lamp with a spring-like heat sink.
图27为第一种带有弹簧状散热器的灯的爆炸主视图。Figure 27 is an exploded front view of the first lamp with a spring-like heat sink.
图28为第一种带有弹簧状散热器的灯的主视爆炸剖视图。Figure 28 is a front exploded cross-sectional view of the first lamp with a spring-like heat sink.
图29为第一种带有弹簧状散热器的灯的爆炸立体图。Figure 29 is an exploded perspective view of a first lamp with a spring-like heat sink.
图30为第二种带有弹簧状散热器的灯的主视图。Figure 30 is a front elevational view of a second lamp with a spring-like heat sink.
图31为第二种带有弹簧状散热器的灯的侧视图。Figure 31 is a side elevational view of a second lamp with a spring-like heat sink.
图32为图31中沿D-D线的剖视图。Figure 32 is a cross-sectional view taken along line D-D of Figure 31.
图33为第二种带有弹簧状散热器的灯的立体图。Figure 33 is a perspective view of a second lamp with a spring-like heat sink.
图34为第二种带有弹簧状散热器的灯的爆炸主视图。 Figure 34 is an exploded front view of a second lamp with a spring-like heat sink.
图35为第二种带有弹簧状散热器的灯的主视爆炸剖视图。Figure 35 is a front exploded cross-sectional view of a second lamp with a spring-like heat sink.
图36为第二种带有弹簧状散热器的灯的爆炸立体图。Figure 36 is an exploded perspective view of a second lamp with a spring-like heat sink.
图37为第三种带有弹簧状散热器的灯的散热器的主视图。Figure 37 is a front elevational view of a heat sink of a third type of lamp with a spring-like heat sink.
图38为第三种带有弹簧状散热器的灯的主视图。Figure 38 is a front elevational view of a third type of lamp with a spring-like heat sink.
图39为第三种带有弹簧状散热器的灯的侧视图。Figure 39 is a side elevational view of a third lamp with a spring-like heat sink.
图40为图39中沿E-E线的剖视图。Figure 40 is a cross-sectional view taken along line E-E of Figure 39.
图41为第三种带有弹簧状散热器的灯的立体图。Figure 41 is a perspective view of a third type of lamp with a spring-like heat sink.
图42为第三种带有弹簧状散热器的灯的爆炸主视图。Figure 42 is an exploded front view of a third lamp with a spring-like heat sink.
图43为第三种带有弹簧状散热器的灯的爆炸立体图。Figure 43 is an exploded perspective view of a third lamp with a spring-like heat sink.
具体实施方式detailed description
下面通过实施例,并结合附图,对本发明的技术方案作进一步的说明。The technical solution of the present invention will be further described below by way of embodiments and with reference to the accompanying drawings.
实施例1Example 1
如图8~图10所示为实施例1的散热器1的主视图、俯视图和立体图,所述该散热器1包括多个弹簧状散热体10和一个热载板20。8 to 10 are a front view, a plan view, and a perspective view of the heat sink 1 of the first embodiment, the heat sink 1 including a plurality of spring-like heat radiating bodies 10 and a hot carrier 20 .
如图1~图7所示为本实施例的弹簧状散热体10的主视图、左右视图、俯视图、仰视图和两个不同角度的立体图,所述弹簧状散热体10由一根弹簧整体绕制而成,所述弹簧状散热体10包括上层弹簧体110、下层弹簧体120、第一延长段131、第二延长段132、第三延长段133、第一导热段141、第二导热段142、第三导热段143、第四导热段144。所述上层弹簧体110和下层弹簧体120轴向叠置,第一延长段131上端与上层弹簧体110的上端相接并延伸至下层弹簧体120底面,第一导热段141一端与第一延长段131下端相接并在下层弹簧体120底面环绕于其外侧,第二延长段132上端与上层弹簧体110的下端相接并延伸至下层弹簧体120底面,第二导热段142一端与第二延长段132下端相接并在下层弹簧体120底面于其内侧向中心盘旋,第三延长段133上端与下层弹簧体120的上端相接并延伸至下层弹簧体120底面,第三导热段143一端与第三延长段133下端相接并在下层弹簧体120底面环绕于其外侧,第四导热段144一端与下层弹簧体120的下端相接并在下层弹簧体120底面于其内侧向中心盘旋。为使上层弹簧体110与下层弹簧体120相互固定,所述第二导热段142与第四导热段144盘旋至下层弹簧体120底面中心后彼此连接(如图7所示)。所述第三导热段143环绕在下层弹簧体120外侧,第一导热段141环绕于所述第三导热段143外一周,从而使下层弹簧体120底部的直径略大于上层弹簧体110和下层弹簧体120的主体直径。所述第二导热段142和第四导热段144充分利用下层弹簧体120底面内侧的空间盘旋连接,第一导热段141和第三导热段143在下层弹簧体120底面外侧围绕,从而延长了弹簧状散热体10 与热载板20的接触长度和接触面积,使热载板20的热量更快地得到传导,进一步提高导热效果。而且,第一导热段141和第三导热段143的直径大于上下层弹簧体的直径,在安装于热载板或其他热源时有利于保持弹簧状散热体10之间的间距,防止相邻弹簧状散热体之间排布过于紧密降低空气流通性能,同时最大化覆盖在热载板或热源上。同样,为了保证弹簧状散热体10的空气流通性能,所述弹簧状散热体10的簧线间距大于簧线直径,从而保证簧线之间有足够的间隙供空气流通,但该簧线间距不宜过大,否则单位体积内的弹簧长度和散热面积将减少。1 to 7 are a front view, a left and right side view, a top view, a bottom view, and a perspective view of two different angles of the spring-like heat dissipating body 10 of the present embodiment. The spring-like heat dissipating body 10 is integrally wound by a spring. The spring-like heat dissipating body 10 includes an upper layer spring body 110, a lower layer spring body 120, a first extension section 131, a second extension section 132, a third extension section 133, a first heat conduction section 141, and a second heat conduction section. 142. The third heat conduction section 143 and the fourth heat conduction section 144. The upper layer spring body 110 and the lower layer spring body 120 are axially stacked. The upper end of the first extension section 131 is connected to the upper end of the upper layer spring body 110 and extends to the bottom surface of the lower layer spring body 120. The first heat conduction section 141 has one end and the first extension. The lower end of the segment 131 is connected and surrounds the outer surface of the lower layer spring body 120. The upper end of the second extension portion 132 is connected to the lower end of the upper layer spring body 110 and extends to the bottom surface of the lower layer spring body 120. The second heat conduction portion 142 has one end and the second end. The lower end of the extension portion 132 is connected to the bottom of the lower layer spring body 120 and spirals toward the center thereof. The upper end of the third extension portion 133 is connected to the upper end of the lower layer spring body 120 and extends to the bottom surface of the lower layer spring body 120, and the third heat conduction portion 143 is at one end. The fourth heat conducting portion 144 is in contact with the lower end of the lower layer spring body 120 and is disposed at the lower end of the lower layer spring body 120. The fourth heat conducting portion 144 is in contact with the lower end of the lower layer spring body 120 and spirals toward the center of the lower layer spring body 120 at the inner side thereof. In order to fix the upper spring body 110 and the lower spring body 120 to each other, the second heat conducting section 142 and the fourth heat conducting section 144 are spirally connected to the center of the bottom surface of the lower layer spring body 120 and connected to each other (as shown in FIG. 7). The third heat conducting portion 143 surrounds the outer side of the lower layer spring body 120, and the first heat conducting portion 141 surrounds the outer portion of the third heat conducting portion 143, so that the bottom of the lower layer spring body 120 has a diameter slightly larger than the upper layer spring body 110 and the lower layer spring. The body diameter of the body 120. The second heat conducting portion 142 and the fourth heat conducting portion 144 are fully circumscribed by the space inside the bottom surface of the lower layer spring body 120. The first heat conducting portion 141 and the third heat conducting portion 143 are surrounded by the bottom surface of the lower layer spring body 120, thereby extending the spring. Heat sink 10 The contact length and contact area with the hot carrier 20 allow the heat of the hot carrier 20 to be conducted more quickly, further improving the heat conduction effect. Moreover, the diameters of the first heat conduction section 141 and the third heat conduction section 143 are larger than the diameters of the upper and lower layer spring bodies, and are favorable for maintaining the spacing between the spring-like heat dissipation bodies 10 when mounted on a hot carrier or other heat source, preventing adjacent springs. The arrangement between the heat sinks is too close to reduce air flow performance while maximizing coverage on the hot carrier or heat source. Similarly, in order to ensure the air circulation performance of the spring-like heat dissipating body 10, the spring-like heat dissipating body 10 has a spring-to-spring pitch larger than the reed diameter, thereby ensuring sufficient clearance between the reed wires for air circulation, but the spring-to-spring spacing is not suitable. Too large, otherwise the length of the spring and the area of heat dissipation per unit volume will be reduced.
所述上层弹簧体110和下层弹簧体120均为圆柱形,第一延长段131、第二延长段132、第三延长段133均平行于其轴线(或母线),保证热量从底面传导至散热体110上端的距离最短、速度最快,以提高导热效果。所述第一延长段131和第二延长段132均在上层弹簧体110以及下层弹簧体120外侧,所述第三延长段133在下层弹簧体120外侧。The upper spring body 110 and the lower spring body 120 are both cylindrical, and the first extension 131, the second extension 132, and the third extension 133 are parallel to the axis (or the bus bar) to ensure heat transfer from the bottom surface to the heat dissipation. The distance between the upper end of the body 110 is the shortest and the fastest, so as to improve the heat conduction effect. The first extension section 131 and the second extension section 132 are both outside the upper layer spring body 110 and the lower layer spring body 120, and the third extension section 133 is outside the lower layer spring body 120.
如图8~图10所示,所述弹簧状散热体10通过焊接、铆接、螺栓压合等方式固定于热载板20上,形成散热器1。所述热载板20为方形,所述弹簧状散热体10呈阵列状相互间隔地排布在热载板20上。为增加弹簧状散热体10与热载板20的接触面积,第一导热段141、第二导热段142、第三导热段143和第四导热段144与热载板20接触的底面为冲压或打磨后的平面而非弧形。As shown in FIGS. 8 to 10, the spring-like heat radiating body 10 is fixed to the hot carrier 20 by welding, caulking, bolt pressing, or the like to form the heat sink 1. The hot carrier 20 is square, and the spring-like heat sinks 10 are arranged in an array on the hot carrier 20 at intervals. In order to increase the contact area between the spring-like heat dissipating body 10 and the thermal carrier 20, the bottom surfaces of the first heat-conducting section 141, the second heat-conducting section 142, the third heat-conducting section 143, and the fourth heat-conducting section 144 that are in contact with the hot-feeding board 20 are stamped or The polished surface is not curved.
所述热载板20的形状和弹簧状散热体10的排布方式不限于图8~图10所示,可根据需要任意排布,例如图11和图12示出了弹簧状散热体10在圆形热载板20的排布方式,多个弹簧状散热体10以热载板20的圆心为中心多角度径向分布。The shape of the hot carrier 20 and the arrangement of the spring-like heat sink 10 are not limited to those shown in FIGS. 8 to 10, and may be arbitrarily arranged as needed. For example, FIG. 11 and FIG. 12 show that the spring-like heat sink 10 is In the arrangement of the circular hot carrier 20, the plurality of spring-like heat radiating bodies 10 are radially distributed at a plurality of angles centering on the center of the hot carrier 20.
实施例2Example 2
弹簧状散热体的形状也不限于图1~图7所示的圆柱状,本实施例提供了另一种弹簧状散热体30以及散热器3,如图13所示为本实施例的散热体30的立体图,其形状为上小下大、轴向中空的圆台形,包括上层弹簧体上层弹簧体310、下层弹簧体320、第一延长段331、第二延长段332、第三延长段333、第一导热段341、第二导热段342、第三导热段343、第四导热段344。The shape of the spring-like heat sink is not limited to the cylindrical shape shown in FIG. 1 to FIG. 7. The present embodiment provides another spring-like heat sink 30 and a heat sink 3, as shown in FIG. 30 is a perspective view of a truncated cone shape having a shape of a small upper and a lower, and an axially hollow, comprising an upper spring body upper layer spring body 310, a lower layer spring body 320, a first extension section 331, a second extension section 332, and a third extension section 333. The first heat conduction section 341, the second heat conduction section 342, the third heat conduction section 343, and the fourth heat conduction section 344.
第四导热段344一端与下层弹簧体320的下端相接并在下层弹簧体320底面顺着原来的轨迹环绕,第二延长段332上端与上层弹簧体310的下端相接并延伸至下层弹簧体320底面,第二导热段342一端与第二延长段332下端相接并在下层弹簧体320底面环绕于其外侧,另一端与第四导热段344相连;第三延长段333上端与下层弹簧体320的上端相接并延伸至下层弹簧体320底面,第三导热段343一端与第三延长段333下端相接并在下层 弹簧体320底面环绕于其外侧;第一延长段331上端与上层弹簧体310的上端相接并延伸至下层弹簧体320底面,第一导热段341一端与第一延长段331下端相接并在下层弹簧体320底面环绕于第二导热段342和第三导热段343外侧。One end of the fourth heat conducting portion 344 is in contact with the lower end of the lower layer spring body 320 and surrounds the bottom surface of the lower layer spring body 320 along the original track. The upper end of the second extending portion 332 is in contact with the lower end of the upper layer spring body 310 and extends to the lower layer spring body. The bottom surface of the second heat conducting portion 342 is connected to the lower end of the second extending portion 332 and surrounds the outer surface of the lower layer spring body 320 on the outer side thereof, and the other end is connected to the fourth heat conducting portion 344; the upper end portion and the lower layer spring body of the third extending portion 333 The upper end of the 320 is connected to the bottom surface of the lower spring body 320, and one end of the third heat conducting portion 343 is connected to the lower end of the third extended portion 333 and is in the lower layer. The bottom surface of the spring body 320 surrounds the outer side thereof; the upper end of the first extension portion 331 is connected to the upper end of the upper layer spring body 310 and extends to the bottom surface of the lower layer spring body 320, and one end of the first heat conduction portion 341 is in contact with the lower end of the first extension portion 331 and The bottom surface of the lower layer spring body 320 surrounds the second heat conducting portion 342 and the outside of the third heat conducting portion 343.
如图17、18所示为本实施例散热器3的爆炸主视图和爆炸立体图,包括多个直径依次减小且可依次套接的弹簧状散热体30、30b、30c、30d,散热体30、30b、30c、30d的结构如图13所示和上文所述,不再赘述。为保证能够依次套接,里外相邻的弹簧状散热体30、30b、30c、30d的底面直径应小于其相邻外层的弹簧状散热体30、30b、30c、30d的底面内径。优选地,最内侧的弹簧状散热体30d可为锥体。所述弹簧状散热体30、30b、30c、30d套接后并固定于热载板20上,参见图14~16,固定方式同样采取焊接、铆接、螺栓压合等方式。As shown in FIGS. 17 and 18, an exploded front view and an exploded perspective view of the heat sink 3 of the present embodiment include a plurality of spring-like heat radiating bodies 30, 30b, 30c, and 30d which are sequentially reduced in diameter and can be sequentially sleeved, and the heat radiating body 30 The structures of 30b, 30c, and 30d are as shown in FIG. 13 and described above, and are not described again. In order to ensure that the sleeves can be sequentially sleeved, the diameter of the bottom surface of the adjacent spring-like heat radiating bodies 30, 30b, 30c, 30d should be smaller than the inner diameter of the bottom surface of the spring-like heat radiating bodies 30, 30b, 30c, 30d of the adjacent outer layers. Preferably, the innermost spring-like heat sink 30d may be a cone. The spring-shaped heat dissipating bodies 30, 30b, 30c, and 30d are sleeved and fixed to the hot carrier 20, and as shown in FIGS. 14 to 16, the fixing method is also performed by welding, riveting, bolt pressing, or the like.
实施例3Example 3
图19~图22示出了本实施例的散热器4,包括热载板20、两个直径不一的圆台形的弹簧状散热体30、30b以及多个圆柱形的弹簧状散热体10,所述弹簧状散热体10、30、30b的结构与实施例1和实施例2中的一致,不再赘述。直径较大的弹簧状散热体30套接于直径较小的弹簧状散热体30b外,弹簧状散热体10设于直径较小的弹簧状散热体30b的中空部位,所述弹簧状散热体10、30、30b均固定于热载板20上。19 to 22 show the heat sink 4 of the present embodiment, including a hot carrier 20, two round-shaped spring-like heat radiating bodies 30, 30b having different diameters, and a plurality of cylindrical spring-like heat radiating bodies 10, The structures of the spring-like heat dissipating bodies 10, 30, and 30b are the same as those in Embodiment 1 and Embodiment 2, and will not be described again. The spring-shaped heat radiating body 30 having a large diameter is sleeved outside the spring-shaped heat radiating body 30b having a small diameter, and the spring-shaped heat radiating body 10 is provided in a hollow portion of the spring-shaped heat radiating body 30b having a small diameter, and the spring-like heat radiating body 10 30, 30b are all fixed on the hot carrier 20 .
上述各实施例中的“下层弹簧体底面”指下层弹簧体下端所在的垂直于下层弹簧体轴线的平面。The "lower layer spring body bottom surface" in each of the above embodiments refers to a plane perpendicular to the axis of the lower layer spring body where the lower end of the lower layer spring body is located.
由上述各实施例可知,为实现上层弹簧体与下层弹簧体相互固定,根据上层弹簧体和下层弹簧体形状不同,也可使第一导热段或第二导热段与第三导热段或第四导热段相连,不限于实施例所示。同样,第一导热段、第二导热段、第三导热段、第四导热段在下层弹簧体底面的盘旋或环绕方式(内侧、外侧、长度等)也不限于上述实施例所示。It can be seen from the above embodiments that in order to achieve mutual fixation between the upper spring body and the lower spring body, the first heat conduction section or the second heat conduction section and the third heat conduction section or the fourth section may be different according to the shape of the upper layer spring body and the lower layer spring body. The heat conducting segments are connected, not limited to the embodiment. Similarly, the spiral or circumferential manner (inside, outside, length, etc.) of the first heat conducting section, the second heat conducting section, the third heat conducting section, and the fourth heat conducting section on the bottom surface of the lower layer spring body is not limited to the above embodiment.
本发明的弹簧状散热体及散热器适用于不同类型的热源散热,为进一步说明其应用方式,下文将具体说明其用于灯的具体结构,并不限制其适用领域。The spring-like heat sink and heat sink of the present invention are suitable for heat dissipation of different types of heat sources. To further illustrate the application mode thereof, the specific structure for the lamp will be specifically described below, and the applicable field is not limited.
图23~图29示出了第一种带有弹簧状散热器的灯50的结构,包括螺丝501、驱动电源502、上盖板503、防护罩504、下盖板505、散热器1、与螺丝501适配的内螺纹柱506、LED灯板507、硅胶垫508、反光碗509、PC罩510、灯罩511。参见图11、图12,与实施例1相同,散热器1由热载板20和固定于热载板20上的多个所述圆柱形的弹簧状散热体10构成,弹簧状散热体10以热载板20的圆心为中心径向分布。LED灯板507、硅胶垫508、反光碗509、PC罩510和灯罩511依次叠加固定于散热器1的 热载板20底部,其固定方式采用现有LED灯板的固定方式即可。四个内螺纹柱506设置于热载板20上表面,下盖板505开有与内螺纹柱506、弹簧状散热体10的位置以及截面形状适配的孔,下盖板505的孔对准内螺纹柱506和弹簧状散热体10后从上往下压在弹簧状散热体10底部的第一导热段141、第三导热段143上起到美观以及导热、散热作用。下盖板505顶面边缘设有与防护罩504底部边缘适配的沟槽512(如图28所示),防护罩504的直径和高度均略大于弹簧状散热体10和内螺纹柱506外周,所述防护罩504从散热器1上方向下套装于所述沟槽512上。上盖板503压合在防护罩504顶部边缘,驱动电源502置于上盖板503上,螺丝501穿过驱动电源502和上盖板503与内螺纹柱506连接,从而使驱动电源502、上盖板503、防护罩504与散热器1固定。23 to 29 show the structure of the first lamp 50 with a spring-like heat sink, including a screw 501, a driving power source 502, an upper cover 503, a shield 504, a lower cover 505, a heat sink 1, and The screw 501 is fitted with an internally threaded post 506, an LED light panel 507, a silicone pad 508, a reflective bowl 509, a PC cover 510, and a lamp cover 511. Referring to FIG. 11 and FIG. 12, in the same manner as the first embodiment, the heat sink 1 is composed of a hot carrier 20 and a plurality of said cylindrical spring-like heat radiating bodies 10 fixed to the hot carrier 20, and the spring-like heat radiating body 10 is The center of the hot carrier 20 is radially distributed centrally. The LED light board 507, the silicone pad 508, the reflective bowl 509, the PC cover 510, and the lamp cover 511 are sequentially stacked and fixed on the heat sink 1. The bottom of the hot carrier 20 can be fixed by the existing LED lamp board. Four internal threaded posts 506 are disposed on the upper surface of the hot carrier 20, and the lower cover 505 is provided with holes corresponding to the position of the internally threaded post 506, the spring-like heat dissipating body 10, and the cross-sectional shape, and the holes of the lower cover 505 are aligned. The internally threaded post 506 and the spring-like heat dissipating body 10 are pressed from the top to the bottom on the first heat conducting portion 141 and the third heat conducting portion 143 at the bottom of the spring-like heat dissipating body 10 to perform aesthetic and heat conduction and heat dissipation. The top edge of the lower cover 505 is provided with a groove 512 (shown in FIG. 28) adapted to the bottom edge of the shield 504. The diameter and height of the shield 504 are slightly larger than the outer circumference of the spring-like heat radiator 10 and the internally threaded column 506. The shield 504 is fitted onto the groove 512 from above the heat sink 1 . The upper cover 503 is pressed against the top edge of the shield 504, the driving power source 502 is placed on the upper cover 503, and the screw 501 is connected to the internally threaded post 506 through the driving power source 502 and the upper cover 503, thereby driving the power source 502, The cover 503 and the shield 504 are fixed to the heat sink 1.
图30~图36示出了第二种带有弹簧状散热器的灯60的结构,包括驱动电源602、防护罩604、散热器3、LED灯板606、灯罩607和螺丝601、603、608。灯60采用的散热器3的结构如图13~18所示和前文所述,多个直径依次减小的圆台形弹簧状散热体依次套接并固定在热载板上,为了进一步提高利用率,最里层的弹簧状散热体的中空部位设有圆柱形的弹簧状散热体10(如图35所示)。防护罩604亦呈圆台形和网格状,其直径和高度均略大于散热器3的弹簧状散热体,防护罩604从上至下套在散热器3的弹簧状散热体周围,底部通过螺丝603与散热器3的热载板20连接,驱动电源602通过螺丝601与防护罩604顶部边缘连接,LED灯板606固定于热载板20底面,灯罩607通过螺丝608固定于热载板20底面。30 to 36 show the structure of a second lamp 60 having a spring-like heat sink, including a driving power source 602, a shield 604, a heat sink 3, an LED lamp panel 606, a lamp cover 607, and screws 601, 603, 608. . The structure of the heat sink 3 used in the lamp 60 is as shown in FIGS. 13 to 18 and as described above, and a plurality of circular-arc spring-shaped heat radiating bodies whose diameters are sequentially reduced are sequentially sleeved and fixed on the hot carrier plate, in order to further improve utilization. The hollow portion of the innermost spring-like heat radiating body is provided with a cylindrical spring-like heat radiating body 10 (as shown in FIG. 35). The shield 604 is also in the shape of a truncated cone and a grid, and its diameter and height are slightly larger than the spring-like heat sink of the heat sink 3. The shield 604 is sleeved around the spring-like heat sink of the heat sink 3 from the top to the bottom, and the bottom is passed through the screw. 603 is connected to the hot carrier 20 of the heat sink 3, the driving power source 602 is connected to the top edge of the shield 604 by screws 601, the LED light board 606 is fixed to the bottom surface of the hot carrier 20, and the lamp cover 607 is fixed to the bottom surface of the hot carrier 20 by screws 608. .
散热器的形状及其弹簧状散热体的排布可根据灯的形状设置,除了上文所述的形状外,图37示出了另一种散热器7的立体图,图38~43为采用该散热器7的灯70的各个视图,该灯70同样包括驱动电源702、防护罩704、散热器7、LED灯板706、灯罩707和螺丝701、703、708。所述散热器7包括多个圆柱形的弹簧状散热体10和热载板20,热载板20的形状呈圆角矩形,多排弹簧状散热体10交错排布于其上,间隔比图8~图10所示的散热体1的弹簧状散热体的间隔更紧密。防护罩704体积略大于弹簧状散热体10且呈网格状,防护罩704从上至下套在散热器7的弹簧状散热体周围,底部通过螺丝703与散热器7的热载板连接,驱动电源702通过螺丝701与防护罩704顶部边缘连接,LED灯板706固定于热载板20底面,灯罩707通过螺丝708固定于热载板20底面。The shape of the heat sink and the arrangement of the spring-like heat sink can be arranged according to the shape of the lamp. In addition to the shape described above, FIG. 37 shows a perspective view of another heat sink 7, which is used in FIGS. 38-43. Various views of the lamp 70 of the heat sink 7 also includes a drive power source 702, a shield 704, a heat sink 7, an LED light panel 706, a light cover 707, and screws 701, 703, 708. The heat sink 7 includes a plurality of cylindrical spring-like heat sinks 10 and a hot carrier 20. The shape of the hot-board 20 is rounded and rectangular, and a plurality of rows of spring-like heat sinks 10 are alternately arranged thereon. 8 to 10, the spring-like heat sink of the heat sink 1 has a tighter interval. The shield 704 is slightly larger than the spring-like heat sink 10 and has a grid shape. The shield 704 is sleeved around the spring-like heat sink of the heat sink 7 from the top to the bottom, and the bottom is connected to the hot carrier of the heat sink 7 by screws 703. The driving power source 702 is connected to the top edge of the shield 704 by a screw 701. The LED light board 706 is fixed to the bottom surface of the hot carrier 20, and the lamp cover 707 is fixed to the bottom surface of the hot carrier 20 by screws 708.
采用上述结构的弹簧状散热体和散热器具有如下优点:The spring-like heat sink and the heat sink having the above structure have the following advantages:
1、导热效率更高。散热器材料可优选铝或铜等热传导效率更高的材质进一步提高导热效率;弹簧状散热体具有在下层弹簧体底面盘旋或环绕的导热段,导热段充分利用下层弹簧体底面的空间进行延伸,延长了与热载 板的接触导热长度和面积,同时减少对空间的占用,使得热载板的热量更快地传导至上层弹簧体和下层弹簧体,及时转移热载板的热量。1. The heat conduction efficiency is higher. The heat sink material may preferably further improve the heat conduction efficiency by using a material having higher heat conduction efficiency such as aluminum or copper; the spring-shaped heat sink has a heat conduction section spiraled or surrounded on the bottom surface of the lower layer spring body, and the heat conduction section fully utilizes the space of the bottom surface of the lower layer spring body to extend, Extended and hot load The contact temperature and area of the plate are contacted, and the space occupation is reduced, so that the heat of the hot carrier plate is transmitted to the upper spring body and the lower layer spring body more quickly, and the heat of the hot carrier plate is transferred in time.
2、散热效率更高。为了在热载板的热量传导至弹簧状散热体后更高效地散热,本发明除了将散热体的形状设置成弹簧状,提高了单位体积内的散热面积,也减少对空间的占用;另一方面,与一般弹簧不同的是,本发明的弹簧状散热体包括上下两层的上层弹簧体和下层弹簧体,上层弹簧体的上端和下端通过延长段与导热段相连,下层弹簧体的上端通过延长段与导热段相连,两者的导热段相连从而实现固定,通过这种结构使得导热段的热量可通过延长段传导至上层弹簧体和下层弹簧体的两端,再从两端传至上层弹簧体和下层弹簧体中间进行散热,从热量分布上看,上层弹簧体和下层弹簧体两端的温度较高,中间的温度最低,与现有技术相比,有效避免热量在接近热载板处积聚、远端无法散热的缺陷,热量能更短距离、分散地在弹簧状散热体各个部位与冷媒(即空气)接触,而不再是单向地从近端至远端传热,从而提高散热效率。2. The heat dissipation efficiency is higher. In order to dissipate heat more efficiently after the heat of the heat carrier plate is transferred to the spring-like heat sink, the present invention not only fixes the shape of the heat sink into a spring shape, but also increases the heat dissipation area per unit volume and also reduces the occupation of space; On the other hand, unlike the general spring, the spring-like heat dissipating body of the present invention comprises an upper layer spring body and a lower layer spring body of upper and lower layers, and the upper end and the lower end of the upper layer spring body are connected to the heat conducting section through the extension section, and the upper end of the lower layer spring body passes The extension section is connected to the heat conduction section, and the heat conduction sections of the two are connected to each other for fixing. The heat of the heat conduction section can be transmitted to the both ends of the upper spring body and the lower layer spring body through the extension section, and then transmitted from the both ends to the upper layer. The heat is dissipated between the spring body and the lower spring body. From the heat distribution, the temperature of the upper spring body and the lower spring body is higher, and the temperature in the middle is the lowest. Compared with the prior art, the heat is effectively prevented from approaching the hot carrier. A defect that accumulates and cannot be dissipated at the far end, and the heat can be contacted with the refrigerant (ie, air) at a shorter distance and dispersedly in various parts of the spring-like heat sink. Rather than unidirectionally heat transfer from the proximal end to the distal end, thereby improving the heat dissipation efficiency.
3、空气流动性能理想。与现有技术的鳍片状散热片相比,弹簧状散热体有利于空气从多个角度流通,同时避免热量聚集,加快热交换速度。3. The air flow performance is ideal. Compared with the fin fins of the prior art, the spring-like heat sink facilitates air circulation from a plurality of angles while avoiding heat accumulation and speeding up heat exchange.
4、弹簧状散热体的形状、排布可根据需要灵活设置。弹簧状散热体的材料、直径、形状(即螺旋线径)、排布可根据需要设置,例如选用导热良好的材料(铝、铜等),弹簧线可为实心线也可为空心管,弹簧状散热体的形状不限于实施例的圆柱状和圆台状,弹簧状散热体可在热载板上呈点阵式、同心套叠加接式或结合两者混合排布等方式,上述各个因素可根据灯的散热需要、成本需要、场地需要灵活设置,以提高导热、散热效率。4. The shape and arrangement of the spring-shaped heat sink can be flexibly set as needed. The material, diameter, shape (ie, spiral diameter) and arrangement of the spring-shaped heat sink can be set as needed. For example, a material with good heat conductivity (aluminum, copper, etc.) can be used. The spring wire can be a solid wire or a hollow pipe or a spring. The shape of the heat dissipating body is not limited to the cylindrical shape and the truncated cone shape of the embodiment, and the spring-shaped heat dissipating body may be arranged in a matrix, a concentric sleeve, or a combination of the two on the hot carrier plate, and the above various factors may be According to the heat dissipation needs of the lamp, the cost needs, and the venue need to be flexibly set to improve the heat conduction and heat dissipation efficiency.
当然,仅设置一层弹簧体时,即包括一层弹簧体、从弹簧体上端延伸至底面的延长段、与延长段下端和/或弹簧体下端相连并在其底面盘旋于其内侧或环绕于其外侧的导热段,与现有技术相比同样实现更高的导热效率、散热效率和具备良好的空气流通性能。 Of course, when only one layer of spring body is provided, it comprises a layer of spring body, an extension extending from the upper end of the spring body to the bottom surface, connected to the lower end of the extension section and/or the lower end of the spring body and hovering on the inside of the spring body or surrounding it The heat conduction section on the outer side achieves higher heat conduction efficiency, heat dissipation efficiency and good air circulation performance as compared with the prior art.

Claims (10)

  1. 一种弹簧状散热体,其特征在于:所述弹簧状散热体由一根弹簧整体绕制而成,包括轴向叠置的上层弹簧体以及下层弹簧体、第一延长段、第二延长段、第三延长段、第一导热段、第二导热段、第三导热段、第四导热段;The spring-like heat dissipating body is characterized in that: the spring-like heat dissipating body is integrally wound by a spring, and comprises an axially stacked upper layer spring body and a lower layer spring body, a first extension section and a second extension section. a third extension section, a first heat conduction section, a second heat conduction section, a third heat conduction section, and a fourth heat conduction section;
    第一延长段上端与上层弹簧体的上端相接并延伸至下层弹簧体底面,第一导热段一端与第一延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;The upper end of the first extension portion is connected to the upper end of the upper spring body and extends to the bottom surface of the lower layer spring body, and one end of the first heat conduction portion is in contact with the lower end of the first extension portion and is hovered on the inner side of the lower layer spring body or surrounds the outer side thereof;
    第二延长段上端与上层弹簧体的下端相接并延伸至下层弹簧体底面,第二导热段一端与第二延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;The upper end of the second extension portion is connected to the lower end of the upper spring body and extends to the bottom surface of the lower spring body, and one end of the second heat conduction portion is in contact with the lower end of the second extension portion and is hovered on the inner side of the lower layer spring body or surrounds the outer side thereof;
    第三延长段上端与下层弹簧体的上端相接并延伸至下层弹簧体底面,第三导热段一端与第三延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;The upper end of the third extension section is connected to the upper end of the lower layer spring body and extends to the bottom surface of the lower layer spring body, and one end of the third heat conduction section is in contact with the lower end of the third extension section and is hovered on the inner side of the lower layer spring body or around the outside thereof;
    第四导热段一端与下层弹簧体的下端相接并在下层弹簧体底面盘旋或环绕于其外侧;One end of the fourth heat conducting section is in contact with the lower end of the lower layer spring body and spirals or surrounds the outer side of the lower layer spring body;
    所述第一导热段或第二导热段的另一端与第三导热段或第四导热段的另一端相接。The other end of the first heat conduction section or the second heat conduction section is in contact with the other end of the third heat conduction section or the fourth heat conduction section.
  2. 根据权利要求1所述的弹簧状散热体,其特征在于:所述第一延长段和第二延长段在上层弹簧体以及下层弹簧体外侧,第三延长段在下层弹簧体外侧。The spring-like heat dissipating body according to claim 1, wherein the first extension portion and the second extension portion are outside the upper layer spring body and the lower layer spring body, and the third extension portion is outside the lower layer spring body.
  3. 根据权利要求1所述的弹簧状散热体,其特征在于:所述上层弹簧体以及下层弹簧体的簧线间距大于簧线直径。The spring-like heat dissipating body according to claim 1, wherein a pitch of the springs of the upper layer spring body and the lower layer spring body is larger than a reed diameter.
  4. 根据权利要求1所述的弹簧状散热体,其特征在于:所述第一导热段、第二导热段、第三导热段和第四导热段底面为平面。The spring-like heat dissipating body according to claim 1, wherein the first heat conducting section, the second heat conducting section, the third heat conducting section and the bottom surface of the fourth heat conducting section are planes.
  5. 根据权利要求1所述的弹簧状散热体,其特征在于:其形状为直径相同的圆柱状或上小下大的圆台状。The spring-like heat dissipating body according to claim 1, wherein the shape is a cylindrical shape having the same diameter or a truncated cone shape which is large in size and small in size.
  6. 一种弹簧状散热体,其特征在于:包括一层弹簧状散热体、从弹簧状散热体上端延伸至底面的延长段、与延长段下端和/或弹簧状散热体下端相连并在其底面盘旋于其内侧或环绕于其外侧的导热段。A spring-like heat dissipating body, comprising: a layer of spring-like heat dissipating body, an extension extending from an upper end of the spring-like heat dissipating body to a bottom surface, being connected to a lower end of the extended section and/or a lower end of the spring-like heat dissipating body and spiraling at a bottom surface thereof a thermally conductive section on the inside or around the outside.
  7. 一种带弹簧状散热体的散热器,其特征在于:包括热载板和布置于其上的至少一个散热体,优选为多个散热体,所述弹簧状散热体由一根弹簧整体绕制而成,所述散热体包括轴向叠置的上层弹簧体以及下层弹簧体、 第一延长段、第二延长段、第三延长段、第一导热段、第二导热段、第三导热段、第四导热段;A heat sink with a spring-like heat dissipating body, comprising: a hot carrier plate and at least one heat dissipating body disposed thereon, preferably a plurality of heat dissipating bodies, wherein the spring-like heat dissipating body is integrally wound by a spring The heat dissipating body comprises an axially stacked upper layer spring body and a lower layer spring body, a first extension section, a second extension section, a third extension section, a first heat conduction section, a second heat conduction section, a third heat conduction section, and a fourth heat conduction section;
    第一延长段上端与上层弹簧体的上端相接并延伸至下层弹簧体底面,第一导热段一端与第一延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;The upper end of the first extension portion is connected to the upper end of the upper spring body and extends to the bottom surface of the lower layer spring body, and one end of the first heat conduction portion is in contact with the lower end of the first extension portion and is hovered on the inner side of the lower layer spring body or surrounds the outer side thereof;
    第二延长段上端与上层弹簧体的下端相接并延伸至下层弹簧体底面,第二导热段一端与第二延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;The upper end of the second extension portion is connected to the lower end of the upper spring body and extends to the bottom surface of the lower spring body, and one end of the second heat conduction portion is in contact with the lower end of the second extension portion and is hovered on the inner side of the lower layer spring body or surrounds the outer side thereof;
    第三延长段上端与下层弹簧体的上端相接并延伸至下层弹簧体底面,第三导热段一端与第三延长段下端相接并在下层弹簧体底面盘旋于其内侧或环绕于其外侧;The upper end of the third extension section is connected to the upper end of the lower layer spring body and extends to the bottom surface of the lower layer spring body, and one end of the third heat conduction section is in contact with the lower end of the third extension section and is hovered on the inner side of the lower layer spring body or around the outside thereof;
    第四导热段一端与下层弹簧体的下端相接并在下层弹簧体底面盘旋或环绕于其外侧;One end of the fourth heat conducting section is in contact with the lower end of the lower layer spring body and spirals or surrounds the outer side of the lower layer spring body;
    所述第一导热段或第二导热段的另一端与第三导热段或第四导热段的另一端相接;The other end of the first heat conduction section or the second heat conduction section is in contact with the other end of the third heat conduction section or the fourth heat conduction section;
    所述第一导热段或第二导热段的另一端与第三导热段或第四导热段的另一端相接,所述弹簧状散热体通过第一导热段、第二导热段、第三导热段、第四导热段固定连接于热载板上。The other end of the first heat conduction section or the second heat conduction section is in contact with the other end of the third heat conduction section or the fourth heat conduction section, and the spring-shaped heat dissipation body passes through the first heat conduction section, the second heat conduction section, and the third heat conduction. The segment and the fourth heat conducting segment are fixedly connected to the hot carrier.
  8. 根据权利要求7所述的带弹簧状散热体的散热器,其特征在于:所述第一导热段、第二导热段、第三导热段、第四导热段通过焊接、铆接、螺栓压合固定于热载板上。The heat sink with spring-like heat sink according to claim 7, wherein the first heat conducting portion, the second heat conducting portion, the third heat conducting portion and the fourth heat conducting portion are fixed by welding, riveting and bolt pressing. On the hot carrier board.
  9. 根据权利要求8所述的带弹簧状散热体的散热器,其特征在于:所述弹簧状散热体的直径依次减小且依次同心套接或呈阵列状相互间隔地分布在热载板上。The heat sink with a spring-like heat sink according to claim 8, wherein the spring-shaped heat sink has a diameter that is sequentially reduced and sequentially concentrically nested or arranged in an array on the hot carrier.
  10. 根据权利要求1所述的弹簧状散热体,其特征在于:所述第一延长段和第二延长段在上层弹簧体以及下层弹簧体外侧,第三延长段在下层弹簧体外侧;所述上层弹簧体以及下层弹簧体的簧线间距大于簧线直径;所述第一导热段、第二导热段、第三导热段和第四导热段底面为平面;其形状为直径相同的圆柱状或上小下大的圆台状。 The spring-like heat dissipating body according to claim 1, wherein the first extension portion and the second extension portion are outside the upper layer spring body and the lower layer spring body, and the third extension portion is outside the lower layer spring body; The spring body and the lower spring body have a spring pitch greater than the spring diameter; the first heat conduction section, the second heat conduction section, the third heat conduction section, and the fourth heat conduction section bottom surface are planes; and the shape is a cylindrical shape or the same diameter Small and large round table.
PCT/CN2015/081590 2015-01-09 2015-06-16 Spring-shaped heat sink and radiator with spring-shaped heat sink WO2016110053A1 (en)

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