WO2016078483A1 - 一种模块化节能制冷设备 - Google Patents

一种模块化节能制冷设备 Download PDF

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Publication number
WO2016078483A1
WO2016078483A1 PCT/CN2015/091566 CN2015091566W WO2016078483A1 WO 2016078483 A1 WO2016078483 A1 WO 2016078483A1 CN 2015091566 W CN2015091566 W CN 2015091566W WO 2016078483 A1 WO2016078483 A1 WO 2016078483A1
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WIPO (PCT)
Prior art keywords
air
hot
return
chamber
air supply
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PCT/CN2015/091566
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English (en)
French (fr)
Inventor
刘帆
翁建刚
王晓辉
郭雨龙
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中兴通讯股份有限公司
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Publication of WO2016078483A1 publication Critical patent/WO2016078483A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F5/00Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the embodiments of the present invention relate to, but are not limited to, the fields of electronic, telecommunication room or data center infrastructure, and particularly relate to a modular energy-saving refrigeration device that can be flexibly and quickly configured according to actual scale requirements.
  • the embodiment of the present invention provides a modular energy-saving refrigeration device that can be assembled into modules according to different scale requirements.
  • the internal space of the device is compact, which not only realizes flexible combination and rapid construction, but also has convenient transportation, high efficiency and energy saving.
  • the embodiment of the present invention provides a modular energy-saving refrigeration device for cooling between server devices, wherein the server device has a cold channel and a hot channel, and the server device is installed in the cold channel, and the modular energy saving Refrigeration equipment includes:
  • blowing chamber connecting the cold channel between the server devices; a return air chamber connecting the hot channels between the server devices; and a fresh air supply module installed at the fresh air inlet of the air supply chamber, configured to draw outside air into the air supply chamber
  • the wind wall refrigeration module installed at the cold air supply port of the air supply chamber is arranged to pump cold air into the cold passage between the server equipments to cool the server equipment; the hot air return installed at the hot air return air outlet of the return air chamber Wind module, set to vent the server device into the hot air in the hot aisle
  • the air is pumped into the return air chamber;
  • the hot air exhaust module installed at the hot air exhaust vent of the return air chamber is arranged to discharge the hot air in the return air chamber to the outside air; wherein the air supply chamber and the air return chamber
  • the air chamber is enclosed by an outer casing.
  • the device further includes: an evaporative cooling module installed in the air supply chamber, the evaporative cooling module is located between the fresh air supply module and the wind wall cooling module, and is configured to be a fresh air from the fresh air supply module. The humidification is cooled to reduce the temperature of the fresh air.
  • the device further includes: a mechanical refrigeration module installed in the air supply chamber, wherein the hot air in the air supply chamber is cooled by the cold medium inside.
  • the apparatus further includes: a circulation return air module installed between the return air chamber and the air supply chamber to send hot air in the return air chamber into the air supply chamber.
  • the fresh air supply module comprises: a fresh air inlet damper installed at the fresh air inlet; and a multi-stage filter installed in the air supply chamber to filter the outside air sucked into the air supply chamber Device.
  • the wind wall refrigeration module comprises: a cold air supply air damper installed at the cold air supply air outlet; a wind wall fan array installed in the air supply air chamber, wherein the wind wall fan array is composed of a plurality of small wind turbines
  • the air wall fan array is installed between the multi-stage filter device and the cold air supply air damper.
  • the hot air return air module comprises: a hot air return air damper installed at the hot air return air outlet.
  • the hot air exhaust module comprises: a hot air exhaust damper installed at the hot air exhaust vent; and a hot air exhaust fan installed in the return air chamber adjacent to the hot air exhaust damper.
  • the circulating return air module comprises: a circulating return air damper installed at the circulating air return opening; wherein the circulating air return opening is formed on a partition between the air supply chamber and the return air chamber.
  • the hot air exhaust vent and the circulating return air outlet are both disposed near the fresh air inlet.
  • the embodiment of the utility model can realize the rapid construction and installation of the refrigeration system of the equipment room and the data center through modular assembly;
  • the internal structure of the embodiment of the present invention is highly integrated, so that the internal airflow forms a fixed flow path. Thereby reducing the stringent requirements on the building structure, reducing the amount of construction work on site and reducing the complexity of civil works;
  • the embodiment of the utility model adopts a cooling scheme of wind wall air supply, which can realize a farther air supply distance, reduce the energy loss of the air supply fan, and improve the cooling capacity of the high density cabinet of the data center, thereby improving The density of the cabinet in the data center;
  • the embodiment of the utility model adopts the evaporative cooling refrigeration scheme, which increases the running time of the natural cooling of the data center throughout the year, and achieves the goal of energy-saving cooling of the data center.
  • FIG. 1 is a schematic structural view of an embodiment of the present invention
  • FIG. 3 is a working principle diagram of the application example 2 (new air + evaporative cooling and cooling mode) of the utility model;
  • Fig. 5 is a working principle diagram of the application example 4 (mechanical cooling mode) of the present invention.
  • the utility model relates to a modular energy-saving refrigeration device, which is arranged to cool the server equipment.
  • the server device has a cold aisle 201 and a hot aisle 202, and a server device 203 is installed in the cold aisle 201.
  • the modular energy-saving refrigeration device of the embodiment of the present invention includes: a blowing chamber 114 connecting the cold channel 201 between the server devices; and a return air chamber 110 connecting the hot channels 202 between the server devices;
  • the air supply chamber 114 and the return air chamber 110 are enclosed by the outer casing 115.
  • the outer casing 115 adopts an international standard international shipping container type housing, which can realize transportation and reduce engineering construction.
  • the embodiment of the present invention is highly integrated internally, as shown in FIGS. 1 to 5, the air supply chamber 114, the return air chamber 110, the fresh air supply module, the evaporative cooling module, the mechanical refrigeration module, the wind wall refrigeration module, and the hot air return air module.
  • the basic elements of refrigeration equipment such as hot air exhaust modules and recirculating air return modules are fully integrated into a containerized module for factory pre-assembly according to different scale requirements, achieving a modular energy saving with compact space, flexible combination and rapid assembly. Refrigeration equipment.
  • a fresh air supply module is installed at the fresh air inlet of the air supply chamber 114.
  • the fresh air supply module includes: a fresh air inlet damper 101 installed at the fresh air inlet, and is configured to set the outside air.
  • the air supply chamber 114 is sucked into the air supply chamber 114; and a multi-stage filter device installed in the air supply chamber 114 is provided to filter the outside air sucked into the air supply chamber by the fresh air intake damper 101.
  • the multi-stage filtering device includes a primary filtering device 102, a medium-and-high-grade filtering device 103, and a chemical filtering device 104, which can filter the outside air to improve the cleanliness of the air sucked into the server device by the wind wall cooling module. To meet the equipment work requirements.
  • a wind wall cooling module is installed at the cold air supply port of the air supply chamber 114, and is arranged to pump cold air into the cold aisle 201 between the server devices to cool the server device 203.
  • the wind wall refrigeration module comprises: a cold air supply air damper 108 installed at the cold air supply air outlet; and a wind wall fan array 107 installed in the air supply air chamber.
  • the wind wall fan array 107 is composed of a plurality of small wind turbines. Under the condition of satisfying the air volume and the wind pressure requirement, the small-sized wind turbine with reasonable cost and reasonable size can be used to replace the traditional large and super large wind turbines, which can increase the redundancy of the wind wall. Reliable, and reduce noise and energy consumption, while reducing the dead zone of airflow during air supply, providing a more uniform and stable air supply.
  • the wind wall fan array 107 is installed between the multi-stage filter device and the cold air supply damper 108.
  • the fresh air inlet and the cold air supply are respectively located on both sides of the air supply chamber.
  • an air-cooling module 114 is further disposed with an evaporative cooling module 105.
  • the evaporative cooling module is located between the fresh air supply module and the wind wall cooling module, and is disposed to be from the fresh air supply module.
  • the fresh air is humidified and cooled to reduce the temperature of the fresh air.
  • the evaporative cooling module 105 is an optional module and can be selected according to the needs of different scales.
  • a mechanical refrigeration module 106 is further disposed in the air supply chamber 114.
  • the mechanical refrigeration module 106 is located between the fresh air supply module and the wind wall cooling module, and passes through the cold medium in the air supply chamber 114. The hot air is cooled down.
  • the mechanical refrigeration module 106 is a mechanical refrigeration coil, and the cold medium used may be chilled water or a refrigerant such as R22 or R410A.
  • the mechanical refrigeration module 106 is an optional device and can be selected according to the needs of different scales.
  • a hot air return air module is installed at the hot air return air outlet of the return air chamber 110.
  • the hot air return air module includes: a hot air return air damper 109 installed at the hot air return air outlet, and is configured to pump the hot air discharged into the hot aisle 202 by the server device 203 into the return air chamber 110.
  • a hot air exhausting module is installed at the hot air exhaust port of the return air chamber 110, and is arranged to discharge the hot air in the return air chamber 110 into the outside air.
  • the hot air exhaust module includes: a hot air exhaust damper 111 installed at the hot air exhaust vent; and a hot air exhaust fan 112 installed in the return air chamber 110 adjacent to the hot air exhaust damper 111.
  • a circulating air return module is installed at a circulating air return opening between the return air chamber 110 and the air supply chamber 114, and is arranged to feed the hot air in the return air chamber into the air supply chamber.
  • the circulating return air module includes: a circulating return air damper 113 installed at the circulating air return port.
  • the hot air exhaust vent and the circulating air return are both close to the fresh air inlet.
  • a controller is also installed inside the embodiment of the present invention.
  • the controller can open or close the fresh air intake damper 101, the cold air supply damper 108, the hot air return air damper 109, the hot air exhaust damper 111, the circulating return air damper 113, and the like shown in FIG. To achieve different airflow paths under different working conditions.
  • the controller can also turn on or off the evaporative cooling module 105, the mechanical refrigeration module 106, and the wind wall fan array 107 shown in FIG. 1 to realize different cooling modes under working conditions.
  • FIG. 2 it is a working principle diagram of the fresh air cooling mode of the embodiment. The whole of this embodiment During the cooling process, the mechanical refrigeration module 106 and the evaporative cooling module 105 do not need to be turned on for complete natural cooling.
  • the present embodiment can start the fresh air cooling mode, at which time the fresh air intake damper 101 of the fresh air supply module is opened, and the hot air return air module
  • the hot air return air damper 109 is opened, the wind wall cooling module works, the hot air exhaust damper 111 and the hot air exhaust fan 112 of the hot air exhaust module are opened, and the circulating return air damper 113 is closed.
  • the whole workflow is as follows: the natural air 301 passes through the multi-stage filtration from the fresh air supply module to form clean air flowing into the air supply chamber 114. Since the mechanical refrigeration module 106 and the evaporative cooling module 105 in the air supply chamber 114 are closed, the clean air is cleaned.
  • the wind turbines of the windwall fan array 107 are pumped to the cold aisle 201 between the server devices for use by the server device 203; the cold air is taken in by the server device and heated to be discharged into the return air ceiling of the hot aisle 202, and the hot air return air damper 109 When it is opened, the hot air of the hot aisle 202 is pumped into the return air chamber 110, and the hot air exhaust damper 111 is opened at this time, and the hot air is discharged into the outdoor air by the hot air exhaust fan 112.
  • the working principle diagram of the fresh air + evaporative cooling cooling mode of the present embodiment is shown.
  • the evaporative cooling module 105 is turned on for adiabatic humidification and cooling, and the mechanical refrigeration module 106 does not need to be turned on, which is a complete natural evaporative cooling, which increases the running time of the natural cooling of the server equipment throughout the year, and achieves energy-saving cooling. The goal.
  • this embodiment can open the fresh air + evaporative cooling cooling mode, at this time, the fresh air inlet wind of the fresh air supply module
  • the valve 101 is opened, the hot air return air damper 109 of the hot air return air module is opened, the evaporative cooling module 105 and the wind wall cooling module are operated, the hot air exhaust damper 111 of the hot air exhausting module is opened, and the circulating return air damper 113 is closed.
  • the whole work flow is as follows: the natural air 301 passes through the multi-stage filtration from the fresh air supply module to form clean air flowing into the air supply chamber 114, and the evaporative cooling module 105 in the air supply chamber 114 is opened, and the humid air is humidified and cooled by the humidification. The temperature of the airflow is lowered. Since the mechanical refrigeration module 106 is turned off, the clean air after the adiabatic humidification and cooling is pumped through the fan of the windwall fan array 107 to the cold aisle 201 between the server devices for use by the server device 203; the cold air is sucked and heated by the server device.
  • the hot air return air damper 109 is opened, and the hot air of the hot aisle 202 is pumped into the return air chamber 110, and the hot air exhaust damper valve 111 At this time, the hot air is discharged to the outdoor air by the hot air exhaust fan 112.
  • the working principle diagram of the fresh air + hot channel return air hybrid cooling mode of the present embodiment is shown.
  • the mechanically cooled cold source host does not need to be turned on, the mechanical refrigeration module 106 does not operate, and the evaporative cooling module 105 does not operate for complete natural cooling.
  • the present embodiment can open the fresh air + hot aisle return air mixed cooling mode, and the fresh air intake damper 101 of the fresh air supply module at this time Partially opened, the wind wall refrigeration module works, the hot air return air damper 109 of the hot air return air module is opened, the hot air exhaust damper 111 and the hot air exhaust fan 112 of the hot air exhaust module are partially opened, and the circulating return air module is circulated and returned to the wind.
  • the damper 113 is partially opened.
  • the whole workflow is as follows: the natural air 301 is cleaned by multi-stage filtration from the fresh air supply module, and the clean air is pumped through the fan of the wind wall fan array 107 to the cold aisle 201 between the server devices for use by the server device 203; cold air After being sucked in by the server device and heated, it is discharged into the return air ceiling of the hot aisle 202, the hot air return air damper 109 is opened, and the hot air of the hot aisle 202 is pumped into the return air chamber 110, at which time the hot air exhaust module of the hot air exhaust module
  • the wind damper 111 and the hot air exhaust fan 112 are partially opened to pump part of the hot air in the return air chamber to the external environment; at the same time, part of the hot air in the return air chamber is sent to the partially opened circulating return air damper 113.
  • the air supply chamber 114; the hot air sent to the air supply chamber and the introduced natural air 301 are uniformly mixed in a reasonable proportion through the fan function of the wind wall, and finally a cold air flow forming a suitable temperature is re-sent to the cold aisle 201 for the server device 203. use.
  • FIG. 5 it is a working principle diagram of the mechanical cooling mode of the present embodiment.
  • the evaporative cooling module 105 does not work, the mechanically cooled cold source host needs to be turned on, the mechanical refrigeration module 106 operates according to the load, the evaporative cooling module 105 does not work, and the hot air exhaust damper of the hot air exhaust module
  • the 111 and hot air exhaust fan 112 are closed for complete mechanical refrigeration.
  • the fresh air temperature is too high, evaporative cooling cannot reduce the airflow temperature to the available temperature; or lower than the set value (recommended 0 °C)
  • the server equipment may not work normally; or when the relative humidity of the outdoor environment is greater than the set value, in order to avoid bringing too much water vapor into the server equipment, it cannot be introduced at this time.
  • Fresh air At this time, the embodiment can turn on the full mechanical cooling mode.
  • the fresh air inlet damper 101 of the fresh air supply module is closed, the hot air return air damper 109 of the hot air return air module is opened, the mechanical refrigeration module 106 is operated, the cold source host of the mechanical refrigeration is turned on, and the hot air exhausting module of the hot air exhaust module is exhausted.
  • the damper 111 and the hot air exhaust fan 112 are closed, and the circulating return air damper 113 of the circulating return air module is opened, and an air circulation is formed inside the present embodiment and the server device.
  • the whole workflow is as follows: the fresh air inlet damper 101 is closed, and the air 401 in the air supply chamber is pumped through the fan of the wind wall fan array 107 to the cold aisle 201 between the server devices for use by the server device 203; the cold air is taken in by the server device and After being heated, it is discharged into the return air ceiling of the hot aisle 202, and the controller controls the damper opening of the hot air return damper 109 itself to pump the hot air of the hot aisle into the return air chamber 110, at which time the return air damper is circulated. 113 is turned on, the hot air is sent into the air supply chamber, the cold air is cooled by the cold medium in the mechanical refrigeration module 106, and finally the cold air flow is sent to re-circulate the next cooling air flow.
  • the modular assembly method can realize flexible combination, rapid construction and installation of the computer room and the data center refrigeration system, and is convenient for transportation, high efficiency and energy saving.
  • the internal structure of the embodiment of the present invention is highly integrated, so that the internal airflow forms a fixed flow passage, thereby reducing the demanding requirements on the building structure, reducing the amount of construction work on site, and reducing the complexity of civil works.

Abstract

一种用于对服务器设备间制冷的模块化节能制冷设备,服务器设备间具有冷通道(201)和热通道(202),冷通道(201)内安装有服务器设备(203),模块化节能制冷设备包括:连通冷通道(201)的送风腔(114);连通热通道(202)的回风腔(110);安装在送风腔(114)的新风进风口处的新风送风模块,设置为将外界空气吸入送风腔(114)内;安装在送风腔(114)的冷风送风口处的风墙制冷模块,设置为将冷空气抽送到冷通道(201)内来冷却服务器设备(203);安装在回风腔(110)的热风回风口处的热风回风模块,设置为将服务器设备(203)排入到热通道(202)内的热空气抽送到回风腔(110)中;安装在回风腔(110)的热风排风口处的热风排风模块,设置为将回风腔(110)内的热空气排放到外界空气中。

Description

一种模块化节能制冷设备 技术领域
本实用新型实施例涉及但不限于电子、电信机房或数据中心基础设施领域,尤其涉及一种可根据实际规模需求而灵活、快速配置的模块化节能制冷设备。
背景技术
传统机房、数据中心在进行制冷设备选型以及建设的时候,普遍存在以下问题:(1)制冷设备安装与土建工程等界面交互比较多,对建筑结构要求苛刻,从而导致施工工程量大,复杂度高;(2)从需求到建设完毕花费时间过长,满足不了客户应用需求;(3)不能充分利用自然冷源,节能效果差;(4)送风距离短,能耗损失大。
实用新型内容
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。
本实用新型实施例提供一种可以根据不同的规模需求预先拼装成模块的模块化节能制冷设备,该设备内部空间紧凑,不仅可实现灵活组合和快速搭建;而且运输方便,高效节能。
本实用新型实施例提供了一种模块化节能制冷设备,用于对服务器设备间制冷,所述服务器设备间具有冷通道和热通道,所述冷通道内安装有服务器设备,所述模块化节能制冷设备包括:
连通服务器设备间的冷通道的送风腔;连通服务器设备间的热通道的回风腔;安装在送风腔的新风进风口处的新风送风模块,设置为将外界空气吸入送风腔内;安装在送风腔的冷风送风口处的风墙制冷模块,设置为将冷空气抽送到服务器设备间的冷通道内,以便冷却服务器设备;安装在回风腔的热风回风口处的热风回风模块,设置为将服务器设备排入到热通道内的热空 气抽送到回风腔中;安装在回风腔的热风排风口处的热风排风模块,设置为将回风腔内的热空气排放到外界空气中;其中,所述送风腔和回风腔由外壳围成。
此外,可选地,所述设备还包括:安装在送风腔内的蒸发制冷模块,所述蒸发制冷模块位于新风送风模块和风墙制冷模块之间,设置为对来自新风送风模块的新风进行加湿绝热降温来降低新风的温度。
此外,可选地,所述设备还包括:安装在送风腔内的机械制冷模块,通过其内的冷媒介质对送风腔内的热风进行降温处理。
此外,可选地,所述设备还包括:安装在回风腔与送风腔之间设置为将回风腔中的热空气送入到送风腔中的循环回风模块。
可选地,其中,所述新风送风模块包括:安装在新风进风口处的新风进风风阀;安装在送风腔内的设置为过滤吸入到送风腔内的外界空气的多级过滤装置。
可选地,其中,所述风墙制冷模块包括:安装在冷风送风口处的冷风送风风阀;安装在送风腔内的风墙风机阵列,所述风墙风机阵列由多个小风机组合而成;其中,所述风墙风机阵列安装在多级过滤装置与冷风送风风阀之间。
可选地,其中,所述热风回风模块包括:安装在热风回风口处的热风回风风阀。
可选地,其中,所述热风排风模块包括:安装在热风排风口处的热风排风风阀;紧邻所述热风排风风阀安装在回风腔内的热风排风风机。
可选地,其中,所述循环回风模块包括:安装在循环回风口处的循环回风风阀;其中,所述循环回风口开设在送风腔和回风腔之间的隔断上。
可选地,其中,所述热风排风口和循环回风口均靠近新风进风口设置。
本实用新型实施例的有益效果包括以下方面:
1)本实用新型实施例通过模块化的拼装方式可实现机房和数据中心的制冷系统的快速搭建及安装;
2)本实用新型实施例的内部结构高度集成,使得内部气流形成固定流道, 从而降低了对建筑结构的苛刻要求,降低了现场施工工程量,减少了土建复杂程度;
3)本实用新型实施例采用了风墙送风的制冷方案,可以实现更远的送风距离,并降低送风风机的能耗损失,提升了数据中心的高密度机柜的制冷能力,从而提升数据中心的机柜密度;
4)本实用新型实施例采用蒸发冷却的制冷方案,增加了数据中心全年自然冷却的运行时间,达到了数据中心节能冷却的目标。
在阅读并理解了附图和详细描述后,可以明白其他方面。
附图概述
图1是本实用新型实施例的结构示意图;
图2是本实用新型应用实施例1(新风制冷模式)的工作原理图;
图3是本实用新型应用实施例2(新风+蒸发冷却制冷模式)的工作原理图;
图4是本实用新型应用实施例3(新风+热通道回风混合制冷模式)的工作原理图;
图5是本实用新型应用实施例4(机械制冷模式)的工作原理图。
附图标记说明:101-新风进风风阀;102-初级过滤装置;103-中高级过滤装置;104-化学过滤装置;105-蒸发制冷模块;106-机械制冷模块;107-风墙风机阵列;108-冷风送风风阀;109-热风回风风阀;110-回风腔;111-热风排风风阀;112-热风排风风机;113-循环回风风阀;114-送风腔;115-外壳;201-冷通道;202-热通道;203-服务器设备;301-自然空气。
本实用新型的实施方式
本实用新型实施例一种模块化节能制冷设备,设置为对服务器设备间制冷。如图2至5所示,服务器设备间具有冷通道201和热通道202,冷通道201内安装有服务器设备203。
如图1至5所示,本实用新型实施例模块化节能制冷设备包括:连通服务器设备间的冷通道201的送风腔114;连通服务器设备间的热通道202的回风腔110;其中,送风腔114和回风腔110由外壳115围成,可选地,外壳115采用国际标准国际海运集装箱式壳体,可实现便于运输、减少工程施工的目的。
本实用新型实施例内部高度集成,如图1至5所示,将送风腔114、回风腔110、新风送风模块、蒸发制冷模块、机械制冷模块、风墙制冷模块、热风回风模块、热风排风模块和循环回风模块等制冷设备的基本元素按照不同的规模需求完全集成到一个集装箱式模块内进行工厂预装,实现一种空间紧凑、可灵活组合和快速组装的模块化节能制冷设备。
下面结合附图对本实用新型实施例的每个模块进行详细介绍。
如图1至5所示,送风腔114的新风进风口处安装有新风送风模块,该新风送风模块包括:安装在新风进风口处的新风进风风阀101,设置为将外界空气吸入送风腔114内;安装在送风腔114内的多级过滤装置,设置为过滤新风进风风阀101吸入到送风腔内的外界空气。如图1所示,多级过滤装置包括初级过滤装置102、中高级过滤装置103和化学过滤装置104,可以将外界空气进行过滤处理,提升风墙制冷模块吸入到服务器设备间的空气的洁净度,以满足设备工作要求。
如图1至5所示,送风腔114的冷风送风口处安装有风墙制冷模块,设置为将冷空气抽送到服务器设备间的冷通道201内,以便冷却服务器设备203。该风墙制冷模块包括:安装在冷风送风口处的冷风送风风阀108;安装在送风腔内的风墙风机阵列107。该风墙风机阵列107由多个小风机组合而成,在满足风量与风压要求的条件下,采用性价比高的合理尺寸的小风机组合来代替传统大型、超大风机,可以提升风墙的冗余可靠性,并降低噪音和能耗,同时减少送风时的气流死区,提供更均匀稳定的送风气流。
其中,如图1至5所示,风墙风机阵列107安装在多级过滤装置与冷风送风风阀108之间。新风进风口和冷风送风口分别位于送风腔的两侧。
如图1至5所示,送风腔114内还安装有蒸发制冷模块105,该蒸发制冷模块位于新风送风模块和风墙制冷模块之间,设置为对来自新风送风模块 的新风进行加湿绝热降温来降低新风的温度。该蒸发制冷模块105为选配模块,可根据不同规模的需求进行选配。
如图1至5所示,送风腔114内还安装有机械制冷模块106,该机械制冷模块106位于新风送风模块和风墙制冷模块之间,通过其内的冷媒介质对送风腔114内的热风进行降温处理。可选地,该机械制冷模块106为机械制冷盘管,所采用的冷媒介质可以是冷冻水也可以是R22、R410A等制冷剂。该机械制冷模块106为选配设备,可根据不同规模的需求进行选配。
如图1至5所示,回风腔110的热风回风口处安装有热风回风模块。该热风回风模块包括:安装在热风回风口处的热风回风风阀109,设置为将服务器设备203排入到热通道202内的热空气抽送到回风腔110中。
如图1至5所示,回风腔110的热风排风口处安装有热风排风模块,设置为将回风腔110内的热空气排放到外界空气中。该热风排风模块包括:安装在热风排风口处的热风排风风阀111;紧邻热风排风风阀111安装在回风腔110内的热风排风风机112。
如图1至5所示,回风腔110与送风腔114之间开设的循环回风口处安装有循环回风模块,设置为将回风腔中的热空气送入到送风腔中。该循环回风模块包括:安装在循环回风口处的循环回风风阀113。
其中,热风排风口和循环回风口均靠近新风进风口设置。
本实用新型实施例的内部还安装有控制器。控制器可以对图1所示的新风进风风阀101、冷风送风风阀108、热风回风风阀109、热风排风风阀111、循环回风风阀113等进行开启或者关闭控制,以实现不同工况下的不同的气流流道。
控制器还可以对图1所示的蒸发制冷模块105、机械制冷模块106、风墙风机阵列107进行开启或者关闭控制,以实现工况下的不同的制冷模式。
下面通过应用实施例1至4对本实用新型实施例的不同的制冷模式分别介绍。
应用实施例1
如图2所示,为本实施例的新风制冷模式工作原理图。该实施例的整个 制冷过程中,机械制冷模块106、蒸发制冷模块105均不需要开启,为完全的自然冷却。
当室外环境温度为某个设定值(推荐为10℃~25℃)的时候,本实施例可以开启新风制冷模式,此时新风送风模块的新风进风风阀101开启,热风回风模块的热风回风风阀109开启,风墙制冷模块工作,热风排风模块的热风排风风阀111和热风排风风机112开启,循环回风风阀113关闭。整个工作流程如下:自然空气301从新风送风模块中经过多级过滤以后形成洁净空气流入到送风腔114中,由于送风腔114中的机械制冷模块106、蒸发制冷模块105关闭,洁净空气通过风墙风机阵列107的风机抽送到服务器设备间的冷通道201供服务器设备203使用;冷空气被服务器设备吸入并加热以后排入到热通道202的回风天花板中,热风回风风阀109打开,热通道202的热空气抽送到回风腔110中,热风排风风阀111此时打开,通过热风排风风机112将热空气排放到室外空气中。
应用实施例2
如图3所示,为本实施例的新风+蒸发冷却制冷模式工作原理图。该实施例的整个制冷过程中,蒸发制冷模块105打开进行绝热加湿降温,机械制冷模块106不需要开启,为完全的自然蒸发冷却,增加了服务器设备全年自然冷却的运行时间,达到了节能冷却的目标。
当室外环境温度为某个设定值(推荐为25℃~35℃)同时空气湿度比较低的时候,本实施例可以开启新风+蒸发冷却制冷模式,此时新风送风模块的新风进风风阀101开启,热风回风模块的热风回风风阀109开启,蒸发制冷模块105和风墙制冷模块工作,热风排风模块的热风排风风阀111开启,循环回风风阀113关闭。整个工作流程如下:自然空气301从新风送风模块中经过多级过滤以后形成洁净空气流入到送风腔114中,送风腔114中的蒸发制冷模块105打开,通过对洁净空气进行加湿绝热降温降低气流的温度,由于机械制冷模块106关闭,绝热加湿降温后的洁净空气通过风墙风机阵列107的风机抽送到服务器设备间的冷通道201供服务器设备203使用;冷空气被服务器设备吸入并加热以后排入到热通道202的回风天花板中,热风回风风阀109打开,热通道202的热空气抽送到回风腔110中,热风排风风阀111 此时打开,通过热风排风风机112将热空气排放到室外空气中。
应用实施例3
如图4所示,为本实施例的新风+热通道回风混合制冷模式工作原理图。该实施例的整个制冷过程中,机械制冷的冷源主机不需要开启,机械制冷模块106不工作,蒸发制冷模块105不工作,为完全的自然冷却。
当室外环境温度为某个设定值(推荐为0℃~10℃)的时候,本实施例可以开启新风+热通道回风混合制冷模式,此时新风送风模块的新风进风风阀101部分开启,风墙制冷模块工作,热风回风模块的热风回风风阀109开启,热风排风模块的热风排风风阀111和热风排风风机112部分开启,循环回风模块的循环回风风阀113部分开启。整个工作流程如下:自然空气301从新风送风模块中经过多级过滤以后形成洁净空气,洁净空气通过风墙风机阵列107的风机抽送到服务器设备间的冷通道201供服务器设备203使用;冷空气被服务器设备吸入并加热以后排入到热通道202的回风天花板中,热风回风风阀109打开,热通道202的热空气抽送到回风腔110中,此时热风排风模块的热风排风风阀111和热风排风风机112部分开启,将回风腔中部分热空气抽送到外界环境中;同时,回风腔中的部分热空气通过部分开启的循环回风风阀113送入到送风腔114;送入送风腔的热空气与引入的自然空气301通过风墙的风机作用进行合理的比例均匀混合,最后形成合适温度的冷气流重新送入到冷通道201供服务器设备203使用。
应用实施例4
如图5所示,为本实施例的机械制冷模式工作原理图。该实施例的整个制冷过程中,蒸发制冷模块105不工作,机械制冷的冷源主机需要开启,机械制冷模块106根据负荷工作,蒸发制冷模块105不工作,热风排风模块的热风排风风阀111和热风排风风机112关闭,为完全的机械制冷。
当室外环境温度高于某个设定值(推荐为35℃)的时候,此时新风温度过高,蒸发冷却无法将气流温度降低到可用温度;或者低于设定值(推荐为0℃)的时候,此时新风温度过低,会导致服务器设备不能正常工作;或者当室外环境的相对湿度大于设定值的时候,为了避免带入过多的水汽进入到服务器设备间,此时不能引入新风。此时本实施例可以开启完全机械制冷模式, 此时新风送风模块的新风进风风阀101关闭,热风回风模块的热风回风风阀109开启,机械制冷模块106工作,机械制冷的冷源主机开启,热风排风模块的热风排风风阀111和热风排风风机112关闭,循环回风模块的循环回风风阀113开启,在本实施例和服务器设备间内部形成空气内循环。整个工作流程如下:新风进风风阀101关闭,送风腔内的空气401通过风墙风机阵列107的风机抽送到服务器设备间的冷通道201供服务器设备203使用;冷空气被服务器设备吸入并加热以后排入到热通道202的回风天花板中,控制器控制热风回风风阀109自身的风阀开度将热通道的热空气抽送到回风腔110中,此时循环回风风阀113开启,将热空气送入到送风腔中,通过机械制冷模块106中的冷媒介质对热空气进行降温处理,最后送出冷气流重新进行下一次的制冷气流循环。
尽管上述对本实用新型实施例做了详细说明,但本实用新型实施例不限于此,本技术领域的技术人员可以根据本实用新型实施例的原理进行修改。
工业实用性
本实用新型实施例通过模块化的拼装方式可实现机房和数据中心制冷系统的灵活组合和快速搭建及安装,且运输方便,高效节能。另外,且本实用新型实施例的内部结构高度集成,使得内部气流形成固定流道,从而降低了对建筑结构的苛刻要求,降低了现场施工工程量,减少了土建复杂程度。

Claims (10)

  1. 一种模块化节能制冷设备,用于对服务器设备间制冷,所述服务器设备间具有冷通道和热通道,所述冷通道内安装有服务器设备,所述模块化节能制冷设备包括:
    连通服务器设备间的冷通道的送风腔;
    连通服务器设备间的热通道的回风腔;
    安装在送风腔的新风进风口处的新风送风模块,设置为将外界空气吸入送风腔内;
    安装在送风腔的冷风送风口处的风墙制冷模块,设置为将冷空气抽送到服务器设备间的冷通道内,以便冷却服务器设备;
    安装在回风腔的热风回风口处的热风回风模块,设置为将服务器设备排入到热通道内的热空气抽送到回风腔中;
    安装在回风腔的热风排风口处的热风排风模块,设置为将回风腔内的热空气排放到外界空气中;
    其中,所述送风腔和回风腔由外壳围成。
  2. 如权利要求1所述的模块化节能制冷设备,所述设备还包括:安装在送风腔内的蒸发制冷模块,所述蒸发制冷模块位于新风送风模块和风墙制冷模块之间,设置为对来自新风送风模块的新风进行加湿绝热降温来降低新风的温度。
  3. 如权利要求1或2所述的模块化节能制冷设备,所述设备还包括:安装在送风腔内的机械制冷模块,通过其内的冷媒介质对送风腔内的热风进行降温处理。
  4. 如权利要求3所述的模块化节能制冷设备,所述设备还包括:安装在回风腔与送风腔之间设置为将回风腔中的热空气送入到送风腔中的循环回风模块。
  5. 如权利要求4所述的模块化节能制冷设备,其中,所述新风送风模块包括:
    安装在新风进风口处的新风进风风阀;
    安装在送风腔内的设置为过滤吸入到送风腔内的外界空气的多级过滤装置。
  6. 如权利要求5所述的模块化节能制冷设备,其中,所述风墙制冷模块包括:
    安装在冷风送风口处的冷风送风风阀;
    安装在送风腔内的风墙风机阵列,所述风墙风机阵列由多个小风机组合而成;
    其中,所述风墙风机阵列安装在多级过滤装置与冷风送风风阀之间。
  7. 如权利要求6所述的模块化节能制冷设备,其中,所述热风回风模块包括:安装在热风回风口处的热风回风风阀。
  8. 如权利要求1所述的模块化节能制冷设备,其中,所述热风排风模块包括:
    安装在热风排风口处的热风排风风阀;
    紧邻所述热风排风风阀安装在回风腔内的热风排风风机。
  9. 如权利要求1所述的模块化节能制冷设备,其中,所述循环回风模块包括:安装在循环回风口处的循环回风风阀;
    其中,所述循环回风口开设在送风腔和回风腔之间的隔断上。
  10. 如权利要求5所述的模块化节能制冷设备,其中,所述热风排风口和循环回风口均靠近新风进风口设置。
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