WO2016062028A1 - 基于直流无刷电动工具的恒功率双速控制系统及控制方法 - Google Patents

基于直流无刷电动工具的恒功率双速控制系统及控制方法 Download PDF

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WO2016062028A1
WO2016062028A1 PCT/CN2015/076220 CN2015076220W WO2016062028A1 WO 2016062028 A1 WO2016062028 A1 WO 2016062028A1 CN 2015076220 W CN2015076220 W CN 2015076220W WO 2016062028 A1 WO2016062028 A1 WO 2016062028A1
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motor
speed
power
constant power
control module
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PCT/CN2015/076220
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English (en)
French (fr)
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王德洪
李标
刘毅
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常州格力博有限公司
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Priority to RU2017117518A priority Critical patent/RU2017117518A/ru
Priority to AU2015336712A priority patent/AU2015336712A1/en
Priority to CA2965388A priority patent/CA2965388A1/en
Priority to EP15853297.8A priority patent/EP3211786A4/en
Publication of WO2016062028A1 publication Critical patent/WO2016062028A1/zh
Priority to US15/493,183 priority patent/US20170222579A1/en

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/08—Arrangements for controlling the speed or torque of a single motor
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P7/00—Arrangements for regulating or controlling the speed or torque of electric DC motors
    • H02P7/06—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current
    • H02P7/18—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power
    • H02P7/24—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices
    • H02P7/28—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices
    • H02P7/285—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only
    • H02P7/29—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only using pulse modulation
    • H02P7/2913—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only using pulse modulation whereby the speed is regulated by measuring the motor speed and comparing it with a given physical value
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for

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  • the invention relates to the field of a DC brushless motor drive system, in particular to a constant power two-speed control system and a control method based on a DC brushless power tool.
  • the technical problem mainly solved by the present invention is to provide a constant power two-speed control system and a control method based on a DC brushless electric tool, which has the advantages of high reliability, energy saving and environmental protection, protection of the battery, and the like, and at the same time in the DC brushless motor driving system.
  • a broad market prospect for application and popularity There is a broad market prospect for application and popularity.
  • a constant power two-speed control system based on a DC brushless power tool which comprises: a two-speed speed switching module, a constant power two-speed control module, a motor output power control module and an inductive device, wherein the inductive device collects a motor during operation The power supply voltage, the operating current, and the motor speed information, the two-speed speed switching module provides different speed selections, and the constant power two-speed control module reads and determines the two-speed speed switching module and the inductive device to transmit Information, the motor output power control module adjusts an output power of the motor according to the judgment information of the constant power two-speed control module.
  • the motor output power control module adjusts the output power of the motor by adjusting the switching time of the motor drive, that is, the PWM duty cycle.
  • the inductive device includes a voltage sensor, a current sensor, and a motor speed sensor.
  • a control method for a constant power two-speed control system based on a DC brushless power tool the steps of which include:
  • the constant power two-speed control module reads the motor speed set by the user in real time, sets the target speed of the motor in real time, and sets the maximum running power
  • the invention has the beneficial effects that the load can be well matched, the energy is saved, and the output power of the matched battery system is effectively guaranteed to be in a normal range, and the protection of the battery system has been achieved.
  • FIG. 1 is a schematic structural view of a preferred embodiment of a constant power two-speed control system based on a DC brushless power tool according to the present invention
  • FIG. 2 is a schematic flow chart of a constant power two-speed control system based on a DC brushless power tool of the present invention.
  • an embodiment of the present invention includes:
  • a constant power two-speed control system based on a DC brushless power tool comprising: a two-speed rotation switching module, a constant power two-speed control module, a motor output power control module and an inductive device, wherein the inductive device collects a motor during operation The power supply voltage, the working current, and the motor speed information, the two-speed speed switching module provides different speed selections, and the constant power two-speed control module reads and determines the information sent by the two-speed speed switching module and the inductive device.
  • the motor output power control module adjusts an output power of the motor according to the judgment information of the constant power two-speed control module.
  • the motor output power control module adjusts the output power of the motor by adjusting the switching time of the motor drive, that is, the PWM duty ratio.
  • the inductive device includes a voltage sensor, a current sensor, and a motor speed sensor.
  • the constant power two-speed control system based on the DC brushless power tool not only takes into account the actual operation effect of the motor drive, but also fully saves the energy of the battery and has obtained a longer battery life.
  • the output power of the motor can be reduced to save energy under light load conditions, and the output power of the motor can be increased when the load is heavy, and the output power of the motor can be limited in the case of overload. In order to protect the motor and battery.
  • the constant power two-speed control system based on the DC brushless electric tool, when the brushless motor driver is running, collects the real-time motor power supply voltage, the motor running current, and the motor speed, and transmits the data to the constant power double speed control.
  • the program then implements motor power control.
  • the two speeds are switched to provide the user with different speed selections.
  • the program recognizes the gear position selection in real time and then controls the motor speed.
  • the motor output power control is realized by adjusting the switching time of the motor drive, that is, the PWM duty ratio, and increasing the PWM.
  • the duty cycle can increase the motor power output, and reduce the PWM duty cycle to reduce the motor power output.
  • the steps of the control method of the constant power two-speed control system based on the DC brushless power tool include:
  • the constant power two-speed control module reads the motor speed set by the user in real time, sets the target speed of the motor in real time, and sets the maximum running power
  • the beneficial effects of the constant power two-speed control system and the control method based on the DC brushless electric tool are: using two high-speed constant speed and constant power control methods, the two-speed constant speed can be freely switched by the user to realize different load use. It is energy-saving and can adapt the load very well.
  • the constant speed can make the output power of the motor increase when the motor encounters the load, thus ensuring that the output power matches the encryption as in the better.
  • the product use experience, and the constant power control is added to the two-speed constant speed, which is used to effectively control the motor power output under the abnormal load of the motor, thereby effectively protecting the motor from working within the limited power, and also effectively ensuring the supporting battery system.
  • the output power is in the normal range and the protection of the battery system has been achieved.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

本发明公开了一种基于直流无刷电动工具的恒功率双速控制系统及控制方法，包括：两档转速切换模块、恒功率双速控制模块、电机输出功率控制模块和电感设备，所述电感设备采集电机运行时的供电电压、工作电流和电机转速信息，所述两档转速切换模块提供不同的转速选择，所述恒功率双速控制模块读取并判断所述两档转速切换模块和所述电感设备发送的信息，所述电机输出功率控制模块根据所述恒功率双速控制模块的判断信息调节电机的输出功率。通过上述方式，本发明基于直流无刷电动工具的恒功率双速控制系统及控制方法，既能很好的适配负载，有节约能源，同时也有效保证了配套电池系统的输出功率处于正常范围，已达到对电池系统的保护。

Description

基于直流无刷电动工具的恒功率双速控制系统及控制方法 技术领域
本发明涉及直流无刷电机驱动系统领域，特别是涉及一种基于直流无刷电动工具的恒功率双速控制系统及控制方法。
背景技术
对于采用锂电池包供电的电动工具和园林工具领域的传统直流无刷电机驱动系统，存在的很大的缺陷，传统直流无刷电动工具、园林工具在使用时，电机速度处于开环控制时，在系统负载低时，电机仍然输出全功率，长期工作在此状态时，会造成电能的浪费，而在遇到高负载时，由于没有采用恒功率技术，电机输出电流会迅速增加，导致电机发热，且会对相应配套锂电池性能造成损伤，从而大大缩减电机和电池使用寿命，所以人们需要更加满足需求的控制系统。
发明内容
本发明主要解决的技术问题是提供一种基于直流无刷电动工具的恒功率双速控制系统及控制方法，具有可靠性高、节能环保、保护电池等优点，同时在直流无刷电机驱动系统的应用及普及上有着广泛的市场前景。
为解决上述技术问题，本发明采用的一个技术方案是：
提供一种基于直流无刷电动工具的恒功率双速控制系统，其包括：两档转速切换模块、恒功率双速控制模块、电机输出功率控制模块和电感设备，所述电感设备采集电机运行时的供电电压、工作电流和电机转速信息，所述两档转速切换模块提供不同的转速选择，所述恒功率双速控制模块读取并判断所述两档转速切换模块和所述电感设备发送的信息，所述电机输出功率控制模块根据所述恒功率双速控制模块的判断信息调节电机的输出功率。
在本发明一个较佳实施例中，所述电机输出功率控制模块通过调节电机驱动的开关时间，即PWM占空比，来调节电机的输出功率。
在本发明一个较佳实施例中，所述电感设备包括电压传感器、电流传感器和电机速度传感器。
一种基于直流无刷电动工具的恒功率双速控制系统的控制方法，其步骤包括：
A.当电机运行时，用户在两档转速切换模块中设置电机的转速；
B.恒功率双速控制模块实时读取用户设置的电机转速，实时设置电机的目标转速，并设置最大运行功率；
C.根据电机速度传感器实时读取当前电机转速；
D.读取电机供电电压和工作电流，实时计算电机的实际运行功率；
E.将电机的实际运行功率和设置的最大运行功率进行比较:
F.如果电机实际运行功率大于最大运行功率，说明电机负载异常，则减小电机驱动PWM占空比，即减小电机功率输出；
G.如果电机实际运行功率小于或等于最大运行功率，则读取电机的实际转速，并将实际转速与目标转速进行比较；
H.如果电机的实际转速大于目标转速，说明电机负载变小，则减小电机驱动PWM占空比，即减小电机功率输出；
I.如果电机的实际转速小于目标转速，说明电机负载变大，则加大电机驱动PWM占空比，即加大电机功率输出；
J.重复循环步骤A-I。
本发明的有益效果是：既能很好的适配负载，有节约能源，同时也有效保证了配套电池系统的输出功率处于正常范围，已达到对电池系统的保护。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中：
图1是本发明的基于直流无刷电动工具的恒功率双速控制系统一较佳实施例的结构示意图；
图2是本发明的基于直流无刷电动工具的恒功率双速控制系统的流程示意图。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中 的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
请参阅图1-2，本发明实施例包括：
一种基于直流无刷电动工具的恒功率双速控制系统，其包括：两档转速切换模块、恒功率双速控制模块、电机输出功率控制模块和电感设备，所述电感设备采集电机运行时的供电电压、工作电流和电机转速信息，所述两档转速切换模块提供不同的转速选择，所述恒功率双速控制模块读取并判断所述两档转速切换模块和所述电感设备发送的信息，所述电机输出功率控制模块根据所述恒功率双速控制模块的判断信息调节电机的输出功率。
所述电机输出功率控制模块通过调节电机驱动的开关时间，即PWM占空比，来调节电机的输出功率。
所述电感设备包括电压传感器、电流传感器和电机速度传感器。
由于蓄电池的容量是有限的，所以所述基于直流无刷电动工具的恒功率双速控制系统不仅考虑到了电机驱动的实际运行效果，也充分节约了电池的能量，已获得更长的续航时间，另外，在电机遇到负载异常时，可在轻负载的情况下减小电机输出功率达到节能的目的，也能重负载的时候增加电机输出功率，更能在过载的情况下，限制电机输出功率，以达到保护电机和蓄电池的目的。
所述基于直流无刷电动工具的恒功率双速控制系统，在无刷电机驱动器运行时，将实时电机供电电压，电机运行时电流，和电机转速进行采集，将数据传入恒功率双转速控制程序，然后实现电机功率控制，两档转速切换为用户提供不同转速选择，程序实时识别档位选择，然后对电机转速进行控制。电机输出功率控制采用调节电机驱动的开关时间，即PWM占空比来实现，加大PWM 占空比即可加大电机功率输出，减小PWM占空比即可减小电机功率输出。
所述基于直流无刷电动工具的恒功率双速控制系统的控制方法的步骤包括：
A.当电机运行时，用户在两档转速切换模块中设置电机的转速；
B.恒功率双速控制模块实时读取用户设置的电机转速，实时设置电机的目标转速，并设置最大运行功率；
C.根据电机速度传感器实时读取当前电机转速；
D.读取电机供电电压和工作电流，实时计算电机的实际运行功率；
E.将电机的实际运行功率和设置的最大运行功率进行比较:
F.如果电机实际运行功率大于最大运行功率，说明电机负载异常，则减小电机驱动PWM占空比，即减小电机功率输出；
G.如果电机实际运行功率小于或等于最大运行功率，则读取电机的实际转速，并将实际转速与目标转速进行比较；
H.如果电机的实际转速大于目标转速，说明电机负载变小，则减小电机驱动PWM占空比，即减小电机功率输出；
I.如果电机的实际转速小于目标转速，说明电机负载变大，则加大电机驱动PWM占空比，即加大电机功率输出；
J.重复循环步骤A-I。
本发明基于直流无刷电动工具的恒功率双速控制系统及控制方法的有益效果是：采用高低两档恒转速和恒功率控制方法，两档恒转速可为用户自由切换，实现不同负载使用下，即节能又能很好的适配负载，恒转速可以使电机遇到负载时，对外加大输出功率，从而保证输出功率与如在的加密匹配，得到更好的 产品使用体验，而两档恒转速里面又加入了恒功率控制，用于在电机异常负载下，有效控制电机功率输出，从而有效保护电机工作在限制功率以内，同时也有效保证了配套电池系统的输出功率处于正常范围，已达到对电池系统的保护。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (4)

  1. 一种基于直流无刷电动工具的恒功率双速控制系统，其特征在于，包括：两档转速切换模块、恒功率双速控制模块、电机输出功率控制模块和电感设备，所述电感设备采集电机运行时的供电电压、工作电流和电机转速信息，所述两档转速切换模块提供不同的转速选择，所述恒功率双速控制模块读取并判断所述两档转速切换模块和所述电感设备发送的信息，所述电机输出功率控制模块根据所述恒功率双速控制模块的判断信息调节电机的输出功率。
  2. 根据权利要求1所述的基于直流无刷电动工具的恒功率双速控制系统，其特征在于，所述电机输出功率控制模块通过调节电机驱动的开关时间，即PWM占空比，来调节电机的输出功率。
  3. 根据权利要求1所述的基于直流无刷电动工具的恒功率双速控制系统，其特征在于，所述电感设备包括电压传感器、电流传感器和电机速度传感器。
  4. 一种基于直流无刷电动工具的恒功率双速控制系统的控制方法，其特征在于，步骤包括：
    A.当电机运行时，用户在两档转速切换模块中设置电机的转速；
    B.恒功率双速控制模块实时读取用户设置的电机转速，实时设置电机的目标转速，并设置最大运行功率；
    C.根据电机速度传感器实时读取当前电机转速；
    D.读取电机供电电压和工作电流，实时计算电机的实际运行功率；
    E.将电机的实际运行功率和设置的最大运行功率进行比较:
    F.如果电机实际运行功率大于最大运行功率，说明电机负载异常，则减小电机驱动PWM占空比，即减小电机功率输出；
    G.如果电机实际运行功率小于或等于最大运行功率，则读取电机的实际转速，并将实际转速与目标转速进行比较；
    H.如果电机的实际转速大于目标转速，说明电机负载变小，则减小电机驱动PWM占空比，即减小电机功率输出；
    I.如果电机的实际转速小于目标转速，说明电机负载变大，则加大电机驱动PWM占空比，即加大电机功率输出；
    J.重复循环步骤A-I。
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