WO2016039413A1 - 多極リード部品及び基板の接続装置 - Google Patents
多極リード部品及び基板の接続装置 Download PDFInfo
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- WO2016039413A1 WO2016039413A1 PCT/JP2015/075697 JP2015075697W WO2016039413A1 WO 2016039413 A1 WO2016039413 A1 WO 2016039413A1 JP 2015075697 W JP2015075697 W JP 2015075697W WO 2016039413 A1 WO2016039413 A1 WO 2016039413A1
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- lead
- leads
- multipolar
- solder connection
- lead component
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/52—Fixed connections for rigid printed circuits or like structures connecting to other rigid printed circuits or like structures
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/57—Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/7005—Guiding, mounting, polarizing or locking means; Extractors
- H01R12/7011—Locking or fixing a connector to a PCB
- H01R12/707—Soldering or welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/144—Stacked arrangements of planar printed circuit boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1422—Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
- H05K7/1427—Housings
- H05K7/1432—Housings specially adapted for power drive units or power converters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1422—Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
- H05K7/1427—Housings
- H05K7/1432—Housings specially adapted for power drive units or power converters
- H05K7/14322—Housings specially adapted for power drive units or power converters wherein the control and power circuits of a power converter are arranged within the same casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/34—Strap connectors, e.g. copper straps for grounding power devices; Manufacturing methods related thereto
- H01L2224/36—Structure, shape, material or disposition of the strap connectors prior to the connecting process
- H01L2224/37—Structure, shape, material or disposition of the strap connectors prior to the connecting process of an individual strap connector
- H01L2224/37001—Core members of the connector
- H01L2224/3701—Shape
- H01L2224/37012—Cross-sectional shape
- H01L2224/37013—Cross-sectional shape being non uniform along the connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/34—Strap connectors, e.g. copper straps for grounding power devices; Manufacturing methods related thereto
- H01L2224/39—Structure, shape, material or disposition of the strap connectors after the connecting process
- H01L2224/41—Structure, shape, material or disposition of the strap connectors after the connecting process of a plurality of strap connectors
- H01L2224/4101—Structure
- H01L2224/4103—Connectors having different sizes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/04—Assemblies of printed circuits
- H05K2201/042—Stacked spaced PCBs; Planar parts of folded flexible circuits having mounted components in between or spaced from each other
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/1031—Surface mounted metallic connector elements
- H05K2201/10318—Surface mounted metallic pins
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
- H05K3/3421—Leaded components
- H05K3/3426—Leaded components characterised by the leads
Definitions
- the present invention relates to a multipolar lead component for connecting a plurality of circuit boards on which electronic components are mounted to each other, and more specifically, when the multipolar lead component is soldered to a substrate,
- the present invention relates to a multipolar lead component and a board connecting device capable of effectively preventing positional deviation of the end portion of the polar lead component.
- an electronic device such as a control unit (ECU) that performs drive control of an electric power steering device used in a vehicle such as an automobile
- a large current flows and a large amount of heat is generated.
- a power circuit board on which a power element such as (Field Effect Transistor) or IGBT (Insulated Gate Bipolar Transistor) is mounted and a control circuit board that performs control operations such as assist torque are arranged separately. It has been broken. Furthermore, there are cases where these are combined with other substrates to form a multilayer substrate comprising a plurality of substrates.
- the plate surface of the power circuit board and the plate surface of the control circuit board are arranged in parallel and spaced apart from each other with a predetermined distance therebetween.
- a configuration is adopted in which the power circuit board is disposed on the bottom surface side of the ECU housing provided with a heat dissipation sheet and the control circuit board is disposed above the power circuit board at a predetermined interval. .
- Patent Document 1 Japanese Patent Application Laid-Open No. 2007-242473
- Patent Document 2 Japanese Utility Model Publication No. 51-7635
- Patent Document 11-154578 Patent Document
- the multipolar lead component 501 described in Patent Document 1 includes an upper connection portion 521, a lower connection portion 524, a holding member (503A, 503B), and a bending portion (522, 523). ) Are formed of a plurality of connector pins (502A to 502J).
- the multipolar lead component 501 is more specifically “a plurality of connector pins arranged in one direction perpendicular to the connection direction, a holding member that holds the plurality of connector pins at a predetermined interval,
- the multipolar lead component including the plurality of connector pins the plurality of connector pins are bent at least once in a direction perpendicular to the arrangement plane and a first bending portion that is bent in the arrangement plane including the arrangement direction.
- a multi-polar lead component characterized by comprising a second bending portion that is stable and relieves stress generated during connector installation (insertion) or when connected in an environment where vibration is applied at high temperatures. The challenge is to continue to maintain the connected state.
- the wiring board connector 609 described in the above-mentioned Patent Document 2 is, as shown in a front view 18A and a side view 18B in FIG. 18, “in a state in which a plurality of connecting conductors 607 are arranged in parallel.
- a wiring board connector in which an intermediate portion of a conductor is integrally fixed by an insulating plate 608, a wiring board in which a bent portion 611 or a protruding portion is provided at a protruding portion of the conductor protruding in both directions from the insulating plate 608.
- the wiring board connection tool 609 By connecting the wiring board connection tool 609 with the bent portion 611 or a projection (not shown), the wiring board connection tool 609 can be adjusted to the wiring board interval without depending on the width of the insulating board 608. The problem is to connect the wiring boards.
- the technique described in the said patent document 3 is "the method of manufacturing many kinds of press-contact terminals 730 attached to the connector part of a branch junction box", and is the various types of press-contact terminals (710A attached to the same connector part) , 710B) are connected by a resin material 720 as shown in FIG. 19 to form a single component, thereby improving the work efficiency of attaching various types of pressure contact terminals to the connector and reducing the cost of the branch connection box. It is an issue.
- JP 2007-242473 A Japanese Utility Model Publication No. 51-7635 Japanese Patent Laid-Open No. 11-154578
- Patent Documents 1 to 3 have the following problems.
- a plurality of connector pins (502A to 502J) are integrated by the holding members (503A, 503B), and the upper connection portion 521 and the lower connection of the connector pins are integrated.
- the part 524 can be positioned with respect to the lower mounting substrate (not shown) and the upper mounting substrate.
- each connector pin is formed by further reducing the width of a thin plate-like conductive member such as a metal plate, the upper connection portion 521 is formed in a through hole formed in the upper mounting substrate. At the time of insertion and solder connection or when the multi-pole lead component 501 is conveyed, some external force may be applied to cause deformation.
- connection conductor 607 is formed in a pin shape and the minimum necessary thickness. The same problem as the multipolar lead component shown in FIG.
- each standard press contact terminal has a tab portion and has a relatively wide width. There is a risk of deformation, and the same technical problem as the problem included in Patent Document 1 or 2 occurs.
- each connector pin (lead) constituting the multipolar lead component is connected to the upper board.
- the lower part of each lead constituting the pole lead component is connected to the lower substrate.
- the upper part of the lead is soldered by inserting the upper part of the lead into a land (through hole or the like) provided on the upper substrate, and the lower part is below the lower part of the lead.
- the side connection portion is soldered by a reflow method.
- the soldering by the reflow method is performed by applying a solder paste 820 to the lower surface of the lower substrate connecting portion 813 below the leads 810 by a method such as printing as shown in FIG. While maintaining the positional relationship with the lead 810, preheating and main heating are performed in a reflow furnace to bond the lower substrate connecting portion 813 and the lower substrate 830 of the lead 810, and then cooling. Is done.
- the configuration of both ends of the lower substrate connecting portion 813 of the lead 810 is asymmetric with respect to the melted solder formed during reflow. Yes. Therefore, for example, as shown in FIG. 20B, when the solder paste 820 is melted in the reflow furnace, the areas where the melted solder adheres are at both end portions of the lower substrate connection portion 813 and are shown by dotted lines in FIG. Like the enclosed area, it becomes asymmetric. As a result, the force applied to both end portions of the lower substrate connecting portion 813 of the lead due to the surface tension of the melted solder becomes unbalanced, and the direction in which the entire lead portion is erected is affected.
- the position P1 of the upper portion of the lead is slightly different from the position P0 before the reflow processing, and as a result, the positional accuracy when the upper portion of the lead is soldered to the upper substrate (not shown) may be lowered.
- the present invention has been made to solve these conventional problems, and its purpose is to identify a plurality of leads arranged in a row in a direction perpendicular to the connection direction of the upper substrate.
- To provide a multi-pole lead component and a board connecting device capable of preventing the lead from being deformed and preventing the lead from being misaligned and other leads from being misaligned, and when soldering the lead to the lower board it is necessary to prevent the lead connection direction from being changed, and even if the lead connection direction is changed, the connection position of the upper portion of the lead with respect to the upper substrate (substrate The position of the through hole or the like is not greatly deviated.
- the present invention provides a multipolar lead connector comprising a plurality of leads arranged in one direction perpendicular to a connection direction, and a holding member that holds the plurality of leads at a predetermined interval.
- the holding member is provided with a cylindrical portion facing the substrate direction surrounding the outer periphery of the lead on a part or all of the plurality of leads, and the lead has an upper substrate connecting portion on one end side and a lower side on the other end side.
- a board connecting part is provided, and the lower board connecting part includes a front extension part in which the other end side of the lead is bent in a direction perpendicular to the arrangement surface of the leads, and a lower side from the front end of the front extension part.
- a vertical connection part, a solder connection part extending backward from the lower end of the vertical part, and a rising part extending upward from the solder connection part, and a bending angle of the rising part with respect to the solder connection part is from the vertical part Solder Providing multipolar lead component, which comprises bending angle substantially similarly formed for the connection part.
- the bending angle of the rising portion has an angle that rises gently from the solder connection portion regardless of the bending angle from the vertical portion to the solder connection portion, or the rising portion
- the width of is increased toward the end of the rising portion, or the cylindrical portion is formed integrally with the holding member, or the cylindrical portion is a plurality of leads arranged in parallel,
- the outermost lead or by forming the end of the cylindrical portion in a tapered shape, or for a holding jig for suppressing deformation of the lead in the central portion of the cylindrical portion.
- By providing the opening, or the solder connection part constituting the lower board connection part of the lead is staggered with respect to the arrangement direction of the lead. By being arranged to be more effectively achieved.
- the present invention provides, as described above, that the cylindrical portion has a quadrangular shape of the multipolar lead parts provided on the outermost leads among the plurality of leads arranged in parallel.
- a board connecting apparatus wherein two boards are arranged on the opposite side of the substrate along the opposite side, and the other substrate is supported at the end of the cylindrical portion provided in the outermost row of the leads. provide.
- a part of the holding member is a protection part that protects a specific lead among the plurality of leads, and protrudes in a connecting direction of the lead to be protected from the holding member. Since a protective part that extends and covers the periphery of the lead is provided, a specific lead can be protected by the protective part when connected to a circuit board or when a multipolar lead component is transported. Even if an external force is applied, the lead can be prevented from being deformed. For this reason, it is possible to avoid the positional deviation of the specific lead, and it is also possible to avoid the positional deviation of other leads due to the deformation of the specific lead. As a result, it is possible to insert the leads of the multipolar lead component appropriately and smoothly through the through holes of the circuit board.
- a rising portion is provided in the lower substrate connection portion of the lead, and the angle of the joint portion of the lead when viewed from the substrate is substantially equal to both end portions of the solder connection portion of the lower substrate connection portion (surface mount connection portion). Because it is configured to have the same angle, even when reflow soldering is performed, it is possible to prevent deviations in the lead connection direction, and the upper part of the lead is suitable for the through hole of the circuit board. And it can be smoothly inserted.
- the leads constituting the multipolar lead component of the present invention are arranged so that the solder connection portions of the leads are staggered, the stability of the solder connection portions on the substrate is improved. Lead misalignment can be effectively prevented.
- the board can be more firmly connected, and misalignment when soldering the multipolar lead component to the board can be suppressed.
- FIG. 1 is an exploded perspective view showing a schematic structure of an ECU using a multipolar lead component of the present invention. It is a top view of the semiconductor module of ECU. It is a perspective view of a multipolar lead component.
- FIG. 6 is a plan view (6A), a front view (6B), and a bottom view (6C) of the multipolar lead component of FIG. 6 is a left side view (7A) and a right side view (7B) of the multipolar lead component of FIG. 5.
- FIG. 6 is a plan view (6A), a front view (6B), and a bottom view (6C) of the multipolar lead component of FIG. 6 is a left side view (7A) and a right side view (7B) of the multipolar lead component of FIG. 5.
- FIG. 6 is a plan view (6A), a front view (6B), and a bottom view (6C) of the multipolar lead component of FIG. 6 is a left side view (7A) and a right side view (7B) of the multipolar lead component of FIG
- FIG. 10 is a plan view (10A), a front view (10B), and a bottom view (10C) of the multipolar lead component of FIG. 9;
- FIG. 10 is a right side view of the multipolar lead component of FIG. 9. It is the top view (12A), front view (12B), and bottom view (12C) of the 2nd modification of multipolar lead components.
- FIG. 13 is a left side view (13A) and a right side view (13B) of the multipolar lead component of FIG.
- FIG. 1 It is a perspective view which shows an example of the conventional multipolar lead component for mutually connecting the circuit boards with which the electronic component was mutually mounted. It is the front view (18A) and side view (18B) which show an example of the conventional multipolar lead component for mutually connecting the circuit boards with which the electronic component was mutually mounted. It is a perspective view which shows another example of the conventional multipolar lead component. It is the side view which showed the state before the reflow process of the conventional lead (20A) and the state after a process (20B).
- an embodiment of the present invention will be described by taking as an example a case where the present invention is used in an electronic control unit (ECU) of an electric power steering apparatus which is an in-vehicle electronic device.
- ECU electronice control unit
- the electric power steering device applies a steering assist force (assist force) to the steering mechanism of the vehicle by the rotational force of the motor, and transmits the driving force of the motor to a gear or a belt through the speed reduction mechanism.
- a steering assist force is applied to the steering shaft or the rack shaft by the mechanism.
- EPS electric power steering device
- the motor application voltage is adjusted so that the difference between the steering assist command value (current command value) and the motor current detection value becomes small. This is done by adjusting the duty of the (width modulation) control.
- the column shaft 2 is provided with a torque sensor 10 for detecting the steering torque of the handle 1 and a steering angle sensor 14 for detecting the steering angle ⁇ , and the motor 200 for assisting the steering force of the handle 1 is provided with the speed reduction mechanism 3.
- a reduction gear gear ratio n
- the control unit (ECU) 30 that controls the electric power steering device is configured by using a micro control unit (MCU) or the like as a basic part, and is supplied with electric power from the battery 13 and passes through the ignition key 11 and the ignition key. A signal is input.
- MCU micro control unit
- the control unit (ECU) 30 configured as described above calculates the current command value of the assist (steering assist) command based on the steering torque Th detected by the torque sensor 10 and the vehicle speed Vel detected by the vehicle speed sensor 12.
- the current supplied to the motor 200 is controlled by the voltage control command value Vref obtained by compensating the current command value.
- the steering angle sensor 14 is not essential and may not be provided, and the steering angle can be acquired from a rotational position sensor such as a resolver connected to a motor.
- the control unit (ECU) 30 is connected to a CAN (Controller Area Network) 60 that transmits and receives various types of vehicle information, and the vehicle speed Vel can be received from the CAN 60.
- the control unit (ECU) 30 is also connected to a non-CAN 61 that exchanges communications other than the CAN 60, analog / digital signals, radio waves, and the like.
- the control unit (ECU) 30 as described above generally has a basic configuration and functions as shown in FIG.
- the steering torque Th detected by the torque sensor 10 and the vehicle speed Vel detected by the vehicle speed sensor 12 are input to a control calculation unit 108 serving as a control calculation unit, and the current command value calculated by the control calculation unit 108 is used.
- the gate drive signal formed based on the current command value or the like by the gate drive unit 109 is input to the motor drive unit 105 having a FET bridge configuration, and the current from the motor drive unit 105 is an emergency stop interrupting device.
- the electric motor 200 composed of a three-phase brushless motor is driven through 106.
- the current from the motor drive unit 105 is detected by the current detection circuit 114, the detected current is input as a feedback current to the control calculation unit 108, and the steering angle ⁇ is controlled by the control calculation unit 108 from the steering angle sensor 14. Is input.
- the ignition signal IGN from the ignition key is input to the ignition voltage monitor unit 101 and the power supply circuit unit 102, and the power supply voltage Vdd is input from the power supply circuit unit 102 to the control calculation unit 108, and a reset signal RS for stopping the apparatus. Is input to the control calculation unit 108.
- blocking apparatus 106 is comprised by the electronic relay which interrupts
- the inverter that constitutes the motor drive unit 105 includes an upper and lower arm composed of an upper FET 2 and a lower FET 5 of a U phase, an upper and lower arm composed of an upper FET 3 and a lower FET 6 of a V phase, and an upper FET 1 and a lower FET 4 of a W phase.
- the gate of each FET is driven by the output of the gate drive unit 109, and each FET is provided with a free wheel diode.
- FIG. 3 is an exploded perspective view of the control unit 30 using the multipolar lead component of the present invention.
- the control unit 30 in the present embodiment includes a case 20 serving as a housing, a semiconductor module 30A as a power module including a motor driving unit 105, a heat dissipation sheet 39, a control including a control calculation unit 108 and a gate driving unit 109.
- a circuit board 40A, a power / signal connector 50, a three-phase output connector 60, and a cover 70 are provided.
- the case 20 is formed in a substantially rectangular shape, and is provided on the flat-plate-shaped semiconductor module mounting portion 21 for mounting the semiconductor module 30 ⁇ / b> A and the longitudinal end portion of the semiconductor module mounting portion 21.
- the semiconductor module mounting portion 21 is formed with a plurality of screw holes 21a into which mounting screws 38 for mounting the semiconductor module 30A are screwed.
- the semiconductor module mounting portion 21 and the power / signal connector mounting portion 22 are provided with a plurality of mounting posts 24 for mounting the control circuit board 40A, and the control circuit board 40A is mounted on each mounting post 24.
- a screw hole 24a into which a mounting screw 41 for mounting is screwed is formed.
- the three-phase output connector mounting portion 23 is formed with a plurality of screw holes 23a into which mounting screws 61 for attaching the three-phase output connector 60 are screwed.
- the semiconductor module 30A is a power circuit board. There is a circuit configuration of the motor drive unit 105 described above, and as shown in FIG.
- the substrate 31 is grounded through six FETs 1 to 6, a positive terminal 81a connected to a power source, and a current detection circuit 114. A negative electrode terminal 82a is mounted.
- each of the FETs 1 to 6 is constituted by a bare chip FET (bare chip transistor) 35.
- other surface mount components 37 including a capacitor are mounted on the substrate 31.
- the substrate 31 of the semiconductor module 30A is also provided with a plurality of through holes 31a through which mounting screws 38 for attaching the semiconductor module 30A to the case 20 are inserted.
- control circuit board 40A constitutes a control circuit including a control arithmetic unit 108 and a gate driving unit 109 by mounting a plurality of electronic components on the board.
- the control circuit board 40A is mounted by a plurality of mounting screws 41 on a plurality of mounting posts 24 erected on the semiconductor module mounting portion 21 and the power / signal connector mounting portion 22 from above the semiconductor module 30A.
- the control circuit board 40A has a plurality of through holes 40a through which the mounting screws 41 are inserted.
- a plurality of multipolar lead components 101 are mounted on the semiconductor module 30 ⁇ / b> A, and the semiconductor module 30 ⁇ / b> A and the control circuit board 40 ⁇ / b> A are interconnected by the multipolar lead components 101. It is like that.
- FIG. 5 is a perspective view showing an embodiment of the multipolar lead component according to the present invention.
- 6 shows a plan view (6A), a front view (6B), and a bottom view (6C) of the multipolar lead component 101 shown in FIG. 5, and
- FIG. 7 shows a left side view (7A), and The right side view (7B) is shown.
- the multipolar lead component 101 includes a plurality of connector pins (leads) 110 and a holding member 120.
- the plurality of leads 110 are arranged at a predetermined pitch in a line in a direction indicated by an arrow X perpendicular to a connection direction with a substrate or the like indicated by an arrow Y in FIG.
- the direction perpendicular to Z is the Z direction).
- Each lead 110 is formed by punching and bending a metal plate, and is configured to extend in the connecting direction.
- each component part of each lead 110 is roughly divided, the holding part 111 held by the holding member 120 and the upper board connecting part (extending from the upper end in the connection direction of the holding part 111 and connected to the through hole of the upper board, etc.)
- the through-hole connecting portion 112 is, for example, inserted through the through-hole 42 formed in the control circuit board 40A as shown in FIG.
- the through-hole connection portion 112 extends straight from the upper end in the connection direction of the holding portion 111 and the front side from the upper end in the connection direction of the holding portion 111 as follows. There are some that extend upward through a bent portion 112a that is bent.
- the lead 110 in which the through-hole connecting portion 112 extends in a straight line and the lead 110 in which the through-hole connecting portion 112 extends through the bent portion 112a are indicated by an arrow X perpendicular to the connecting direction indicated by the arrow Y. Alternatingly arranged in the direction. In this way, by alternately arranging the through-hole connecting portion 112 extending straight and the bent portion 112a, the through-hole connecting portion 112 extends along a direction perpendicular to the connecting direction.
- the through-hole connecting portions 112 and the ones extending through the bent portions 112a are alternately arranged in a staggered manner (alternatively in the front-rear direction). As a result, it is possible to achieve a high-density arrangement.
- each surface mount connecting portion 113 in each lead 110 is surface mounted on a conductive pad (not shown) on the substrate 31 in the semiconductor module 30A as shown in FIG. 3 and soldered by a reflow method or the like.
- Each surface mount connection portion 113 includes a front extension portion 113a that temporarily extends from the lower end in the connection direction of the holding portion 111, a vertical portion 113b that extends downward from the front end of the front extension portion 113a, and a rear side from the lower end of the vertical portion 113b. And a rising portion 113d extending upward from the end portion of the solder connection portion 113c.
- the rising portion 113d has a bending angle of the rising portion 113d with respect to the solder connection portion 113c from the vertical portion 113b to the solder connection portion 113c. It is formed in substantially the same manner as the bending angle with respect to the solder connection portion 113c.
- the leads 110 are formed so as to be symmetrical with each other when viewed from the central portion of the solder connection portion 113c at both ends of the solder connection portion 113c. Therefore, as shown in a dotted line in FIG.
- the holding member 120 is a member having a rectangular cross section extending in the direction indicated by the arrow X perpendicular to the connection direction indicated by the arrow Y, and is formed by molding an insulating resin.
- the holding member 120 holds the plurality of leads 110 at a predetermined pitch, and thus holds the plurality of leads 110 by the holding member 120, thereby allowing the through-hole connecting portion 112 and the surface mount connecting portion 113 in each lead 110. Can be positioned.
- a protection part 121 that protects a specific lead 110 among the plurality of leads 110 is provided in a part of the direction in which the holding member 120 extends.
- the protection unit 121 is configured to extend so as to protrude in the connecting direction of the lead 110 to be protected from the holding member 121 and cover the periphery of the lead 110.
- the protection part 121 is divided into one end in the direction in which the holding member 120 extends and a part spaced apart from the one end by a predetermined distance and inside the other end of the holding member 120. is set up.
- Each of the two protection parts 121 is arranged in a straight line upward from the upper end in the connection direction of the holding part 111 in the lead 110 (the through-hole connection part 112) positioned at one end of the plurality of leads 110 formed in a line.
- a lead terminal that is a predetermined distance away from the lead 110 and that is inside the pin terminal at the other outer end (specifically, a pin terminal that is adjacent to the pin terminal at the other outer end).
- the through-hole connecting portion 112 extends upward in a straight line from the upper end in the connecting direction of the holding portion 111).
- These two protection parts 121 are formed in a cylindrical shape that extends from the holding part 120 so as to protrude in the connecting direction of the lead 110 and covers the periphery of the lead 110.
- each protection part 121 from the holding part 120 is such that the through-hole connecting part 112 is exposed and can be inserted and connected to the through-hole 42 of the control circuit board 40A at the maximum. And these two protection parts 121 are integrally formed with the holding member 120. For this reason, it is possible to manufacture the two protection parts 121 together with the holding member 120 by a simple manufacturing process.
- an inclined surface 122 is formed at the tip in the connecting direction of each protection part 121.
- the holding member 120 and the protection part 121 are formed by insert molding together with the plurality of leads 110. Thereby, the multipolar lead component 101 can be manufactured by a simple manufacturing process.
- an opening 123 for a holding jig that suppresses deformation of the lead 110 that is protected at the time of insert molding is formed on the side portion of the protection portion 121. Thereby, it is possible to prevent the deformation of the lead 110 by pressing the lead 110 from the opening 123 with a pressing jig during insert molding.
- the power and signal connector 50 uses a DC power source (not shown) from the battery to the semiconductor module 30A, the torque sensor 12 and the like. It is used to input various signals including signals from the vehicle speed sensor 9 to the control circuit board 40A. As shown in FIG. 3, the power and signal connector 50 is attached to the power and signal connector mounting portion 22 provided on the semiconductor module mounting portion 21 by a plurality of mounting screws 51.
- the 3-phase output connector 60 is used to output a 3-phase current to the motor 200.
- the three-phase output connector 60 is attached to the three-phase output connector mounting portion 23 provided at the end in the width direction of the semiconductor module mounting portion 21 by a plurality of mounting screws 61.
- the three-phase output connector 60 is formed with a plurality of through holes 60a through which the mounting screws 61 are inserted.
- the cover 70 is formed on the control circuit board 40A with respect to the case 20 to which the semiconductor module 30A, the control circuit board 40A, the power and signal connector 50, and the three-phase output connector 60 are attached. It is attached so as to cover the control circuit board 40A from above.
- the semiconductor module 30A on which the multipolar lead component 101 is mounted is mounted on the semiconductor module mounting portion 21 of the case 20 by a plurality of mounting screws 38 as shown in FIG.
- the surface mount connection portions 113 of the plurality of leads 101 are soldered to the conductive pads on the substrate 31.
- this soldering is performed, as described above, since both end portions of the solder connection portion 113d of the surface mount connection portion 113 are formed substantially symmetrically, the displacement of each lead 110 with respect to the connection direction is minimized. It is possible to limit to the limit.
- the heat dissipation sheet 39 is mounted on the semiconductor module mounting portion 21, and the semiconductor module 30A is mounted on the heat dissipation sheet 39.
- heat radiating sheet 39 heat generated in the semiconductor module 30 ⁇ / b> A is radiated to the case 20 through the heat radiating sheet 39.
- the control circuit board 40A is connected to the semiconductor module mounting portion 21 and the power and signal connectors from above the semiconductor module 30A.
- a plurality of mounting posts 41 are mounted on a plurality of mounting posts 24 erected on the mounting portion 22.
- the positioning of the through-hole connecting portions 112 in each lead 110 is performed in advance. For this reason, the through hole connecting portion 112 of each lead 110 is inserted into each through hole 42 of the control circuit board 40A appropriately and smoothly.
- each lead 110 is elongated by a metal plate in the connecting direction, and may be deformed by some external force during this assembly operation. Therefore, when an external force acts on a specific lead 110 among the plurality of leads 110 and deformation occurs, not only the positional deviation of the lead 110 occurs but also the positional deviation of other leads 110 may occur via the holding member 120. .
- the multipolar lead component 101 of the present embodiment one end portion in the direction in which the holding member 120 extends and a portion that is separated from the one end portion by a predetermined distance and that is inside the other end portion of the holding member 120.
- the lead 110 on the inner side of the lead 110 located at the other outer end With a predetermined distance from the protective portion 121. For this reason, even if some external force is applied to the lead 110 located at one end of the outer side and the lead 110 located at a predetermined distance from the lead 110 and located at the inner side of the lead 110 at the other end of the outer side, the lead 110 is prevented from being deformed. In addition to avoiding misalignment of the lead 110, misalignment of other leads 110 due to deformation of the lead 110 can also be avoided. For this reason, it is possible to insert the lead 110 of the multipolar lead component 101 into the through hole 42 of the control circuit board 40A appropriately and smoothly.
- the protection unit 121 is configured to cover the through hole connection portion 112 and protect the through hole connection portion 112. For this reason, it is possible to prevent the through-hole connecting portion 112 from being deformed and to prevent the displacement thereof. Thereby, the through-hole connection part 112 can be inserted into the through-hole 42 of the control circuit board 40 appropriately and smoothly.
- the through-hole connecting portion 112 of each lead 110 can be inserted into the through-hole 42 of the control circuit board 40A appropriately and smoothly, so that the solder connection of the through-hole connecting portion 112 can be performed stably and each lead 110 It is possible to suppress variation in the electrical conductivity at.
- FIG. 9 is a perspective view of a first modification of the multipolar lead component.
- FIG. 10 shows the multipolar lead component of FIG. 9, in which 10A is a plan view, 10B is a front view, and 10C is a bottom view.
- FIG. 11 is a right side view of the multipolar lead component of FIG. 9 to 11, the same members as those shown in FIGS. 5 to 7 are denoted by the same reference numerals, and the description thereof may be omitted.
- the multipolar lead component 101 shown in FIGS. 9 to 11 has the same basic configuration as the multipolar lead component 101 shown in FIGS. 5 to 7, but the shape of the lead 110 and the arrangement position of the protective portion 121 are different.
- the plurality of leads 110 are arranged at a predetermined pitch in a line in the direction indicated by the arrow X perpendicular to the connection direction indicated by the arrow Y in FIG. ing.
- Each lead 110 is formed by punching and bending a metal plate, and is configured to extend in the connecting direction.
- Each lead 110 extends in the connection direction and is held by the holding member 120, the through-hole connection portion 112 extending from the upper end of the holding portion 111 in the connection direction, and the surface extending from the lower end of the holding portion 111 in the connection direction.
- a mounting connection portion 113 a mounting connection portion 113.
- the through-hole connecting portion 112 is inserted through the through-hole 42 (see FIG. 3) formed in the control circuit board 40A and soldered.
- the lead 110 is one type in which the through-hole connection portion 112 extends straight from the upper end in the connection direction of the holding portion 111.
- each surface mount connection portion 113 in each lead 110 is surface-mounted on a conductive pad (not shown) on the substrate 31 in the semiconductor module 30A and solder-connected.
- Each surface mount connection portion 113 includes a front extension portion 113a that temporarily extends from the lower end in the connection direction of the holding portion 111, a vertical portion 113b that extends downward from the front end of the front extension portion 113a, and a rear side from the lower end of the vertical portion 113b.
- a solder connection portion 113c that is soldered to the conductive pad and a rising portion 113d that extends upward from the end of the solder connection portion 113c.
- the holding member 120 is a member having a rectangular cross section extending in the direction indicated by the arrow X perpendicular to the connection direction indicated by the arrow Y, and is formed by molding an insulating resin.
- the holding member 120 holds the plurality of leads 110 at a predetermined pitch. By holding the plurality of leads 110 with the holding member 120, the through-hole connection portion 112 and the surface mount connection portion 113 in each lead 110 can be positioned.
- a protective portion 121 that protects a specific lead 110 among the plurality of leads 110 is provided in a part of the direction in which the holding member 120 extends.
- the protection unit 121 is configured to extend so as to protrude from the holding member 120 in the connecting direction of the lead 110 to be protected and cover the periphery of the lead 110.
- the protruding amount of each protection part 121 from the holding part 120 is such that the through-hole connecting part 112 is exposed and can be inserted and connected to the through-hole 42 of the control circuit board 40A at the maximum.
- each protection part 121 is cylindrical shape.
- the protection part 121 is installed at both ends in the direction in which the holding member 120 extends. And the two protection parts 121 installed in the both ends of the direction where the holding member 120 extends protects the leads 110 positioned at both ends of the plurality of leads 110 formed in a line.
- two multipolar lead components 101 are arranged on the opposite sides of each of the square substrates (30A, 40A) along the opposite sides, and are provided in the outermost row of the leads 110. Another end of the substrate is supported at the end of the cylindrical protective portion 121.
- the external force is most exerted when connected to the control circuit board 40A or when the multipolar lead component 101 is transported. It is possible to protect the pin-shaped terminals 110 located at both outer ends easily by the protection unit 121.
- the through-hole connection part 112 of the lead 110 of the multipolar lead component 101 can be inserted appropriately and smoothly through the through-hole 42 of the control circuit board 40.
- the protection part 121 is comprised so that the circumference
- the through-hole connecting portion 112 of each lead 110 can be inserted into the through-hole 42 of the control circuit board 40A appropriately and smoothly, so that the solder connection of the through-hole connecting portion 112 can be performed stably and each lead 110 It is possible to suppress variation in the electrical conductivity at.
- FIG. 12 shows a second modification of the multipolar lead component, in which 12A is a plan view, 12B is a front view, and 12C is a bottom view.
- FIG. 13 shows the multipolar lead component of FIG. 12, wherein 13A is a left side view and 13B is a right side view. 12 and 13, the same members as those shown in FIGS. 5 to 7 are denoted by the same reference numerals, and the description thereof may be omitted.
- the multipolar lead component 101 shown in FIGS. 12 and 13 has the same basic configuration as that of the multipolar lead component 101 shown in FIGS. 9 to 11, but the arrangement position of the protection portion 121 is different.
- the plurality of leads 110 are arranged at a predetermined pitch in a line in a direction perpendicular to the connection direction.
- Each lead 110 is formed by punching and bending a metal plate, and is configured to extend in the connecting direction.
- Each lead 110 extends in the connection direction and is held by the holding member 120, the through-hole connection portion 112 extending from the upper end of the holding portion 111 in the connection direction, and the surface extending from the lower end of the holding portion 111 in the connection direction.
- a mounting connection portion 113 is arranged at a predetermined pitch in a line in a direction perpendicular to the connection direction.
- Each lead 110 is formed by punching and bending a metal plate, and is configured to extend in the connecting direction.
- Each lead 110 extends in the connection direction and is held by the holding member 120, the through-hole connection portion 112 extending from the upper end of the holding portion 111 in the connection direction, and the surface extending from the lower end of the holding portion 111 in the connection direction.
- the through-hole connecting portion 112 is inserted through the through-hole 42 (see FIG. 3) formed in the control circuit board 40A and soldered.
- the lead 110 is of one type, similar to the lead 110 shown in FIGS.
- the through hole connecting portion 112 of the lead 110 extends straight from the upper end of the holding portion 111 in the connecting direction.
- each surface mount connection portion 113 in each lead 110 is surface-mounted on a conductive pad (not shown) on the substrate 31 in the semiconductor module 30A and solder-connected.
- Each surface mount connection portion 113 includes a front extension portion 113a that temporarily extends from the lower end in the connection direction of the holding portion 111, a vertical portion 113b that extends downward from the front end of the front extension portion 113a, and a rear side from the lower end of the vertical portion 113b.
- a solder connection portion 113c that is soldered to the conductive pad and a rising portion 113d that extends upward from the end of the solder connection portion 113c.
- the holding member 120 is a member having a rectangular cross section extending in a direction perpendicular to the connection direction, and is formed by molding an insulating resin.
- the holding member 120 holds the plurality of leads 110 at a predetermined pitch. By holding the plurality of leads 110 by the holding member 120, it is possible to position the through-hole connection portion 112 and the surface mount connection portion 113 in each lead 110.
- a protective portion 121 that protects a specific lead 110 among the plurality of leads 110 is provided in a part of the direction in which the holding member 120 extends.
- the protection unit 121 is configured to extend so as to protrude from the holding member 120 in the connecting direction of the lead 110 to be protected and cover the periphery of the lead 110.
- the protection part 121 is cylindrical. The protruding amount of each protection part 121 from the holding part 120 is such that the through-hole connecting part 112 is exposed and can be inserted and connected to the through-hole 42 of the control circuit board 40A at the maximum.
- the protection part 121 is different from the protection part 121 shown in FIGS. 9 to 11 in that it is a part spaced in a predetermined distance from one end part in the direction in which the holding member 121 extends.
- the protective member 121 is installed on the inner side of the other end of the holding member 121. Then, among the plurality of leads 110 formed in a row by the two protective portions 121, the lead 110 positioned at one end on the outer side, and the inner side of the lead 110 at a predetermined distance away from the lead 110 at the other end (specifically, Specifically, two leads 110 inside the two other leads 110 at the other outer end are protected.
- the external force is most exerted when connected to the control circuit board 40A or when the multipolar lead component 101 is transported. It is possible to protect the lead 110 that is easily located at the outer end and the lead 110 that is separated from the lead 110 by a predetermined distance and that is inside the lead 110 at the other outer end, by the protection unit 121. Therefore, even if some external force is applied to the lead 110 located at the outer end and the lead 110 which is spaced apart from the lead 110 by a predetermined distance and inside the lead 110 at the other end, the lead 110 is prevented from being deformed.
- the lead 110 of the multipolar lead component 101 can be inserted into the through hole 42 of the control circuit board 40A appropriately and smoothly.
- the protection part 121 covers the periphery of the through-hole connection part 112 and protects the through-hole connection part 112. For this reason, it is possible to prevent the through-hole connecting portion 112 from being deformed and to prevent the displacement thereof. Thereby, the through-hole connection part 112 can be inserted into the through-hole 42 of the control circuit board 40A appropriately and smoothly.
- the through-hole connecting portion 112 of each lead 110 can be inserted into the through-hole 42 of the control circuit board 40A appropriately and smoothly, so that the solder connection of the through-hole connecting portion 112 can be performed stably and each lead 110 It is possible to suppress variation in the electrical conductivity at.
- the plurality of leads 110 arranged in the direction perpendicular to the connection direction may be arranged in a plurality of rows, not limited to a single row.
- the plurality of leads 110 arranged in a direction perpendicular to the connection direction is a solder connection portion 113c constituting the surface mounting connection portion (lower substrate connection portion) 113 of the lead 110, as shown in FIG.
- the leads 110 may be arranged in a staggered manner with respect to the arrangement direction of the leads 110.
- FIG. 14 is a diagram showing an example in which a plurality of leads are arranged in a staggered manner with respect to the arrangement direction as described above.
- FIG. 14A is a plan view
- FIG. 14B is a front view
- 14D is a left side view
- 14E is a right side view
- 14F is a perspective view thereof.
- the arrangement of the solder connection portions 113c in a zigzag pattern means that when a plurality of leads 110 are arranged as shown in FIG. 14, the arrangement direction (X direction) as shown by dotted lines in FIG. ) Is virtually represented by one straight line, the solder connection portions 113c of the leads 110 are arranged so as to protrude alternately at equal intervals in the vertical direction (Z direction) on both sides of the virtual straight line. To do.
- the solder connection portions 113c are arranged with the plurality of leads 110 arranged. From the imaginary straight line, it is arranged further in the Z direction. Accordingly, the lower projected area of the plurality of leads 110 as a whole is expanded in a direction perpendicular to the virtual straight line, and as a result, the stability of the surface mount connection portion (lower substrate connection portion) 113 is increased, and the Due to the synergistic effect with the holding member 120 and the like, it is possible to more effectively prevent the misalignment of the multipolar lead component.
- the configuration of the lead 110 for arranging the solder connection portions 113c in a staggered manner is not particularly limited, and any configuration can be adopted. Therefore, for example, the length of the front extension 113a of the adjacent lead 110 (or the length of the solder connection portion 113c, etc.) is mutually increased or reduced, or the front extension of the adjacent lead 110 is provided. It is possible to realize the staggered arrangement by alternately providing an appropriate angle between the protruding portion 113a and the vertical portion 113b. Similarly, even if the form of the through-hole connecting portion 112 described above extends straight from the upper end in the connection direction of the holding portion 111, it is bent once from the upper end in the connecting direction of the holding portion 111 to the front side. It may extend upward via the portion 112a.
- the arrangement of the protective portion 121 is the outside of the plurality of leads 110 formed in a line by the two protective portions 121 shown in FIGS. 5 to 7, 12, and 13.
- the two protective portions 121 shown in FIGS. The protection part 121 is provided in a part of the holding member 120, and the protection part 121 is provided in the plurality of leads 110. A specific lead 110 may be protected.
- a protection part 121 is provided on a part of the holding member 120 and a specific lead 110 among the plurality of leads 110 is protected by the protection part 121, when connecting to the control circuit board 40 ⁇ / b> A or the multipolar lead component 101.
- the specific lead 110 can be protected by the protection unit 121 during transport or the like, and deformation of the lead 110 can be avoided even if some external force acts on the lead 110. For this reason, it is possible to avoid the positional deviation of the specific lead 110, and it is also possible to avoid the positional deviation of other leads 110 due to the deformation of the specific lead 110. Thereby, the lead 110 of the multipolar lead component 101 can be inserted into the through hole 42 of the control circuit board 40A appropriately and smoothly.
- the number of the protection units 121 may be any number, and all the leads 110 may be protected.
- the protection part 121 does not necessarily have a cylindrical shape as long as it extends so as to protrude in the connecting direction of the lead 110 to be protected from the holding member 120 and covers the periphery of the lead 110.
- the inclined surface 122 does not necessarily have to be formed at the tip in the connecting direction of the protection part 121.
- the holding member 120 and the protection part 121 are not necessarily formed by insert molding together with the plurality of leads 110.
- the protective member 121 with a holding jig opening 123 that suppresses deformation of the lead 110 during insert molding.
- the rising portion 113d of the surface mount connection portion 113 in each lead 110 has a bending angle with respect to the solder connection portion 113c formed from the vertical portion 113b to the solder connection portion 113c. It is supposed to be formed in substantially the same manner as the bending angle with respect to.
- the rising portion 113d is configured to rise substantially perpendicularly from the solder connection portion 113c with respect to the substrate.
- the rising portion 113d of the present invention is connected by the solder paste 820 in which the solder connection portion 113c is dissolved, the outer portion near the curve formed from the vertical portion 113b to the solder connection portion 113c is dissolved.
- the lead 110 is provided to prevent the lead 110 from being inclined from the connecting direction under the tension of the solder paste 820.
- the action of the melted solder paste 820 exerts on the outer portion near the curve formed from the solder connection portion 113c to the rising portion 113d, and from below the vertical portion 113b of the lead 110 to the solder connection portion 113c. If the effect on the outer part in the vicinity of the curve to reach is the same, or if it can be canceled out to the same level even if it has an action of a different size, Thus, the bending angle of the rising portion 113d with respect to the solder connection portion 113c may not be formed substantially the same as the bending angle of the lead 110 with respect to the solder connection portion 113c.
- the action of the melted solder paste 820 on the rising portion 113d is caused by the vertical portion 113b of the lead 110.
- the above-described lead can be obtained by making the same effect as that exerted on the outer portion in the vicinity of the curve extending from below to the solder connection portion 113c, or by canceling even if the action is of a different size. It is also possible to adopt a structure that prevents the 110 from being inclined from the connection direction.
- the angle ⁇ at which the rising portion 113d rises from the solder connection portion 113c is vertical as shown in a side view of the state 15A before and after the melting of the solder paste 830 in FIG.
- the angle ⁇ is an obtuse angle
- the action from the solder paste 820 becomes the same. It is also possible to form.
- the tension on both ends of the solder connection portion 113c is applied to the outer portion in the vicinity of the curved portion of the rising portion 113d and to the outer portion in the vicinity of the curved portion of the vertical portion 113b. It is possible to maintain the angle in the connecting direction. Furthermore, by forming in this way, it is possible to facilitate lead bending.
- the weight and contact area are increased by the rising portion 113d of the lead 110 extending in the width direction X toward the end, as shown in the perspective view of FIG. And the action on the lead 110 at both ends of the solder connection portion 113c by the solder paste 820 toward the outer portion near the curved portion of the rising portion 113d and toward the outer portion near the curved portion of the vertical portion 113b.
- the spread in the width direction may be formed from the portion of the solder connection portion 113c, or may be formed only in the rising portion 113d.
- the multipolar lead component and board connecting apparatus As described above, according to the multipolar lead component and board connecting apparatus according to the present invention, it is possible to effectively suppress the positional deviation at the time of connecting the board and perform the board connection more firmly and stably. Is possible.
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Abstract
Description
また、上記コントロールユニット(ECU)30には、車両の各種情報を授受するCAN(Controller Area Network)60が接続されており、車速VelはCAN60から受信することも可能である。また、コントロールユニット(ECU)30には、CAN60以外の通信、アナログ/ディジタル信号、電波等を授受する非CAN61も接続されている。
また、半導体モジュール30Aは、パワー回路基板であり、前述したモータ駆動部105の回路構成を有し、図4に示すように、基板31に、6個のFET1~6、電源に接続された正極端子81a、及び電流検出回路114を経て接地される負極端子82aが実装されている。なお、ここで各FET1~6は、ベアチップFET(ベアチップトランジスタ)35で構成している。また、基板31には、上記3相モータ200の各相に出力するための3相出力部90の他、コンデンサを含むその他の表面実装部品37が実装されている。更に、半導体モジュール30Aの上記基板31には、半導体モジュール30Aをケース20に取り付けるための取付けねじ38が挿通する複数の貫通孔31aも設けられている。
2 コラム軸(ステアリングシャフト、ハンドル軸)
3 減速機構
4a 4b ユニバーサルジョイント
5 ピニオンラック機構
6a 6b タイロッド
7a 7b ハブユニット
8L 8R 操向車輪
9 トルクセンサ
11 イグニションキー
12 車速センサ
13 バッテリ
14 舵角センサ
30 コントロールユニット
101 多極リード部品
102 電源回路部
105 モータ駆動部
106 遮断装置
108 制御演算部
109 ゲート駆動部
110 リード
111 保持部
112 スルーホール接続部
112a 折り曲げ部
113 表面実装接続部
113a 前方延出部、113b 垂直部、113c 半田接続部、113d 立ち上がり部
120 保持部材
121 保持部
122 傾斜面
123 開口部
501 多極リード部品
503A,503B 保持部材
521 上側接続部
522、523 湾曲部
607 接続用導体
608 絶縁板
609 配線板用接続具
611 折り曲げ部
710A、710B 圧接端子
720 樹脂材
730 圧接端子体
810 リード
813 下側基板接続部
820 半田ペースト
830 下側基板
Claims (9)
- 接続方向に対して垂直な一方向に配列された複数のリードと、前記複数のリードを所定間隔で保持する保持部材とを備えた多極リードコネクタにおいて、
前記保持部材には前記複数のリードの一部又は全部に前記リードの外周を囲む基板方向を向いた円筒部を設け、
前記リードには一端側に上側基板接続部、他端側に下側基板接続部を設け、
前記下側基板接続部は、前記リードの他端側を前記リードの配列面とは垂直な方向に折り曲げた前方延出部と、前記前方延出部の前端から下方に延びる垂直部と、前記垂直部の下端から後方に延びる半田接続部と、前記半田接続部から上方に延びる立ち上がり部とからなり、
前記半田接続部に対する前記立ち上がり部の折り曲げ角度が、前記垂直部から前記半田接続部に対する折り曲げ角度と略同様に形成することを特徴とする多極リード部品。 - 前記立ち上がり部の折り曲げ角度は、前記垂直部から前記半田接続部に対する折り曲げ角度に関わらず、前記半田接続部から緩やかに立ち上がる角度を有する請求項1に記載の多極リード部品。
- 前記立ち上がり部の幅は、前記立ち上がり部の末端にかけて増加する請求項1又は2に記載の多極リード部品。
- 前記円筒部は前記保持部材と一体成型される請求項1乃至3のいずれか1項に記載の多極リード部品
- 前記円筒部は前記並列に配列された複数のリードのうち、最外列のリードに設けられた請求項1乃至4のいずれか1項に記載の多極リード部品。
- 前記円筒部の末端はテーパ形状となっている請求項1乃至5のいずれか1項に記載の多極リード部品。
- 前記円筒部の中央部にリードの変形を抑制するための押さえ治具用の開口部を設けた請求項1乃至6のいずれか1項に記載の多極リード部品。
- 前記リードの下側基板接続部を構成する半田接続部は、前記リードの配列方向に対して千鳥状に配置される請求項1乃至7のいずれか1項に記載の多極リード部品。
- 請求項5乃至8のいずれか1項に記載の多極リード部品を四角形状の基板の対辺上に当該対辺に沿って2つ配設し、前記リードの最外列に設けられた円筒部の末端で他の一の基板を支持することを特徴とする基板の接続装置。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/321,253 US9974178B2 (en) | 2014-09-11 | 2015-09-10 | Multipolar lead parts and board coupling device |
CN201580049199.XA CN106716723B (zh) | 2014-09-11 | 2015-09-10 | 多极引线部件及基板的连接装置 |
EP15839537.6A EP3193406A4 (en) | 2014-09-11 | 2015-09-10 | Multipolar lead component, and connection device for substrate |
JP2016547499A JP6098767B2 (ja) | 2014-09-11 | 2015-09-10 | 多極リード部品及び基板の接続装置 |
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JP2014185119 | 2014-09-11 | ||
JP2014-185119 | 2014-09-11 | ||
JP2015176880 | 2015-09-08 | ||
JP2015-176880 | 2015-09-08 |
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WO2016039413A1 true WO2016039413A1 (ja) | 2016-03-17 |
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PCT/JP2015/075697 WO2016039413A1 (ja) | 2014-09-11 | 2015-09-10 | 多極リード部品及び基板の接続装置 |
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US (1) | US9974178B2 (ja) |
EP (1) | EP3193406A4 (ja) |
JP (2) | JP6098767B2 (ja) |
CN (1) | CN106716723B (ja) |
WO (1) | WO2016039413A1 (ja) |
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JP6421601B2 (ja) * | 2015-01-08 | 2018-11-14 | 株式会社オートネットワーク技術研究所 | キャパシタモジュール |
DE102018101792B4 (de) * | 2018-01-26 | 2021-03-25 | Harting Electric Gmbh & Co. Kg | Leiterkartenverbinder und dazugehörige Leiterkartenanordnung zur Übertragung hoher Stromstärken |
EP3833167B1 (en) * | 2018-08-02 | 2022-09-07 | Mitsubishi Electric Corporation | Electronic control device |
US20200136281A1 (en) * | 2018-10-30 | 2020-04-30 | HKC Corporation Limited | Lead assembly and display device |
JP7203651B2 (ja) * | 2019-03-20 | 2023-01-13 | 日本電産モビリティ株式会社 | 接続端子、電子装置 |
JP7373931B2 (ja) * | 2019-07-01 | 2023-11-06 | 日本板硝子株式会社 | 接続端子 |
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Also Published As
Publication number | Publication date |
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EP3193406A4 (en) | 2018-08-15 |
EP3193406A1 (en) | 2017-07-19 |
US9974178B2 (en) | 2018-05-15 |
US20170208687A1 (en) | 2017-07-20 |
JP2017118137A (ja) | 2017-06-29 |
CN106716723B (zh) | 2018-04-10 |
CN106716723A (zh) | 2017-05-24 |
JPWO2016039413A1 (ja) | 2017-04-27 |
JP6281650B2 (ja) | 2018-02-21 |
JP6098767B2 (ja) | 2017-03-22 |
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