WO2016031209A1 - 異物検出装置 - Google Patents
異物検出装置 Download PDFInfo
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- WO2016031209A1 WO2016031209A1 PCT/JP2015/004196 JP2015004196W WO2016031209A1 WO 2016031209 A1 WO2016031209 A1 WO 2016031209A1 JP 2015004196 W JP2015004196 W JP 2015004196W WO 2016031209 A1 WO2016031209 A1 WO 2016031209A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V3/00—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation
- G01V3/08—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices
- G01V3/10—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices using induction coils
- G01V3/104—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices using induction coils using several coupled or uncoupled coils
- G01V3/108—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices using induction coils using several coupled or uncoupled coils the emitter and the receiver coils or loops being uncoupled by positioning them perpendicularly to each other
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/14—Inductive couplings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J50/00—Circuit arrangements or systems for wireless supply or distribution of electric power
- H02J50/60—Circuit arrangements or systems for wireless supply or distribution of electric power responsive to the presence of foreign objects, e.g. detection of living beings
Definitions
- the present disclosure relates to a non-contact power supply that transmits electric power in a non-contact manner, and relates to a foreign object detection device that detects a foreign object that affects power transmission.
- the non-contact power feeding system includes a power feeding device on the power feeding side and a power receiving device on the power receiving side, and transmits power using electromagnetic induction or magnetic resonance.
- the non-contact power feeding system not only low power transmission used for a mobile phone or an electric toothbrush but also high power transmission used for charging an electric vehicle or the like is being studied.
- the foreign material is a ferromagnetic material such as iron, heat may be generated due to hysteresis loss.
- the non-contact power feeding system transmits high power, the amount of heat generated by the foreign matter increases.
- a foreign object detection device has been proposed in a non-contact power supply system.
- a method using a coil is known. This method utilizes the fact that an electromotive force is generated by electromagnetic induction when a coil is placed in a magnetic field that changes with time.
- an electromotive force is generated by electromagnetic induction when a coil is placed in a magnetic field that changes with time.
- a part of the magnetic flux avoids the foreign substance, so that the distribution of the magnetic flux density is different from that when there is no foreign substance.
- the foreign substance is a ferromagnetic substance, the magnetic flux density passing through the foreign substance is increased, and in this case as well, the distribution of the magnetic flux density is different from that when there is no foreign substance.
- the electromotive force by the electromagnetic induction of a coil also changes with the presence or absence of a foreign material.
- the foreign object detection device detects a foreign object based on the electromotive force.
- the coil of the foreign object detection device described in Patent Document 1 has many portions where conductors constituting the coil overlap. Therefore, the total extension of the conductors constituting the coil is also increased. If the total length of the conductor is long, the voltage drop of the coil also increases, and the foreign matter detection sensitivity of the non-contact power feeding system decreases.
- the present invention solves the above-described problems of the prior art, and provides a foreign object detection device with high detection sensitivity.
- the foreign matter detection device of the present disclosure is a foreign matter detection device including a set sensor coil and a determination device that detects a foreign matter according to a voltage of the set sensor coil, wherein the set sensor coil includes at least one sensor.
- a plurality of unit sensor coils and a plurality of second winding directions that generate an electromotive force of a second code that attempts to flow a current in a second direction that is opposite to the first direction with respect to a change in the external magnetic field.
- a unit sensor coil is electrically connected in series, and each of the plurality of unit sensor coils has a coil conductor that defines an outer shape of the unit sensor coil, and In the coil group, the coil conductors are continuously and electrically connected in series, and part or all of the coil conductors constituting the unit sensor coil in the first winding direction are unit sensors in the second winding direction. It is a part or all of the coil conductor that constitutes the coil.
- FIG. 1 is an operation principle diagram of the foreign object detection device according to the first embodiment.
- FIG. 2A is a basic configuration diagram of a main part of the foreign object detection device according to Embodiment 1.
- FIG. 2B is a mapping diagram of the unit sensor coil of FIG. 2A.
- 3A is a layout diagram of unit sensor coils of the foreign object detection device according to Embodiment 1.
- FIG. 3B is a mapping diagram of the unit sensor coil of FIG. 3A.
- FIG. 4A is an arrangement diagram of a first variation of the unit sensor coil of the foreign object detection device according to the first exemplary embodiment.
- FIG. 4B is a mapping diagram of the unit sensor coil of FIG. 4A.
- FIG. 5A is a layout diagram of a second variation of the unit sensor coil of the foreign object detection device according to the first exemplary embodiment.
- FIG. 5B is a mapping diagram of the unit sensor coil of FIG. 5A.
- FIG. 6 is a layout diagram of a third variation of the unit sensor coil of the foreign object detection device according to the first exemplary embodiment.
- FIG. 7 is a layout diagram of a fourth variation of the unit sensor coil of the foreign object detection device according to the first exemplary embodiment.
- FIG. 8 is a basic configuration diagram of a main part of the foreign object detection device according to the second embodiment.
- FIG. 9 is a mapping diagram of the first variation of the foreign object detection device according to the second exemplary embodiment.
- FIG. 10 is a conceptual diagram of a unit sensor coil of the foreign object detection device according to the third exemplary embodiment.
- FIG. 11 is an explanatory diagram of a rectangular unit V0 reduction coil in Reference Example 1.
- FIG. 12 is an explanatory diagram of a circular unit V0 reduction coil in Reference Example 1.
- FIG. 13 is a diagram illustrating the positional relationship between the unit V0 reduction coil and the foreign matter in Reference Example 1.
- FIG. 14 is a diagram showing sensitivity evaluation in Reference Example 1.
- FIG. 15 is an explanatory diagram of a low sensitivity region of the unit sensor coil in Reference Example 2.
- FIG. 16 is an explanatory diagram of two rectangular multi-sensor coils in Reference Example 2.
- FIG. 17 is an explanatory diagram of three rectangular multi-sensor coils in Reference Example 2.
- FIG. 11 is an explanatory diagram of a rectangular unit V0 reduction coil in Reference Example 1.
- FIG. 12 is an explanatory diagram of a circular unit V0 reduction coil in Reference Example 1.
- FIG. 13 is a diagram
- FIG. 18 is an explanatory diagram of three circular multi-sensor coils in Reference Example 2.
- FIG. 19 is a measurement diagram of magnetic flux change of the non-contact power feeding device in Reference Example 3.
- FIG. 20 is a conceptual diagram of a sensor coil group in Reference Example 4.
- FIG. 21 is another conceptual diagram of the sensor coil group in Reference Example 4.
- 22A is a diagram of a unit sensor coil before improvement in Reference Example 5.
- FIG. 22B is a diagram of a unit sensor coil after improvement in Reference Example 5.
- Embodiment 1 A foreign object detection apparatus according to Embodiment 1 will be described with reference to the drawings.
- FIG. 1 is an operation principle diagram of the foreign object detection device according to the first embodiment.
- the foreign object detection device 10 includes a set sensor coil 11 and a determination device 18.
- the set sensor coil 11 has a plurality of unit sensor coils including a unit sensor coil 12 and a unit sensor coil 13.
- the outer shapes of the unit sensor coil 12 and the unit sensor coil 13 are defined by a coil conductor 14.
- the coil conductor 14 is continuously connected and electrically connected in series.
- An assembly of unit sensor coils whose outer shape is defined by coil conductors 14 that are continuously connected and electrically connected in series is defined as a sensor coil group.
- the unit sensor coil 12 and the unit sensor coil 13 generate an electromotive force by a change in an external magnetic field.
- the determination device 18 determines the presence or absence of a foreign substance based on the electromotive force as the set sensor coil 11.
- the external magnetic field 15 penetrates the unit sensor coil 12 and the unit sensor coil 13.
- the external magnetic field 15 is assumed to be uniform in size and direction.
- the external magnetic field 15 is assumed to increase in the direction of the arrow in FIG. It is assumed that the unit sensor coil 12 and the unit sensor coil 13 have the same shape and size.
- an electromotive force is generated in the unit sensor coil 12 such that a current 16 in the first direction flows by electromagnetic induction.
- the electromotive force generated in the unit sensor coil 12 is assumed to be the electromotive force of the first code.
- the winding direction of the unit sensor coil that generates the electromotive force of the first code is referred to as the first winding direction.
- an electromotive force is generated in the unit sensor coil 13 so as to flow a current 17 in the second direction opposite to the current 16 in the first direction due to electromagnetic induction.
- the electromotive force generated in the unit sensor coil 13 is the electromotive force of the second code having the opposite sign to the electromotive force of the first code.
- the winding direction of the unit sensor coil that generates the electromotive force of the second code is referred to as the second winding direction. Since the unit sensor coil 12 and the unit sensor coil 13 have the same shape and size, the electromotive force of the first code and the absolute value of the electromotive force of the second code are the same. Since the electromotive force generated in each of the unit sensor coil 12 and the unit sensor coil 13 is canceled, the electromotive force of the set sensor coil 11 is 0V.
- the presence of the foreign matter 19 causes a bias in the distribution of the magnetic field, thereby causing a difference in the absolute value of the electromotive force generated in the unit sensor coil 12 and the unit sensor coil 13, so that the electromotive force of the set sensor coil 11 is 0. Is not.
- the determination device 18 determines that a foreign object 19 exists.
- the change in the magnetic field due to the presence of the foreign material 19 is very small.
- the difference is significant, and it is difficult to distinguish between the change in electromotive force due to the presence of the foreign object 19 and the change in electromotive force due to noise.
- the electromotive force when the foreign matter 19 is not present is 0 V, it becomes easy to detect a change in the electromotive force due to the presence of the foreign matter 19.
- the foreign object detection device 10 shown in FIG. 1 cancels the electromotive force of the unit sensor coil 12 and the electromotive force of the unit sensor coil 13 when the foreign object 19 does not exist for the reasons described above.
- the above is the operation principle of the foreign object detection device 10.
- the foreign matter 19 is not present, it is difficult to completely set the electromotive force of the set sensor coil 11 to 0V.
- a threshold value having a certain allowable width is set for 0V. The presence / absence of a foreign object is detected based on a threshold value.
- the “sign” of the electromotive force of the first code and the electromotive force of the second code specifically means the sign of the voltage generated by electromagnetic induction.
- the unit in which the positive / negative of the electromotive force of the other unit sensor coil generates the electromotive force of the first sign If it is the same as the sensor coil, the first code is used, and if it is different, the second code is used.
- one unit sensor coil generates a positive electromotive force at a certain moment, it subsequently generates a negative electromotive force and then generates a positive electromotive force again.
- the sign of the electromotive force is not fixed in the first place, and the “first sign” is not fixed as “positive” or is not fixed as “negative”.
- the directions of the arrows of the current 16 in the first direction and the current 17 in the second direction shown in FIG. 1 change with time and are not fixed.
- FIG. 2A is a basic configuration diagram of a main part of the foreign object detection device according to Embodiment 1
- FIG. 2B is a mapping diagram of the unit sensor coil of FIG. 2A.
- “a” indicates a unit sensor coil belonging to the first sensor coil group 20
- “+” indicates a unit sensor coil in one winding direction.
- “-” Indicates the unit sensor coil in the second winding direction. Accordingly, “a +” indicates a unit sensor coil in the first winding direction belonging to the first sensor coil group 20, and “a ⁇ ” indicates a unit sensor coil in the second winding direction belonging to the first sensor coil group 20.
- the description of “a′-” will be described later.
- FIG. 2 there is only one sensor coil group of the first sensor coil group 20. When there is only one sensor coil group, it also serves as a set sensor coil.
- the first sensor coil group 20 includes a first Y-axis direction sensor coil group 21 and a second Y-axis direction sensor coil group 22 as a plurality of Y-axis direction sensor coil groups.
- the first Y-axis direction sensor coil group 21 and the second Y-axis direction sensor coil group 22 are arranged side by side in the X-axis direction.
- the first Y-axis direction sensor coil group 21 includes unit sensor coils 23 to 26 in the first winding direction.
- the unit sensor coils 23 to 26 are arranged in the Y-axis direction as a whole and arranged alternately in the X-axis direction.
- the second Y-axis direction sensor coil group 22 includes unit sensor coils 27 to 30.
- the unit sensor coils 27 to 30 are arranged in the Y-axis direction as a whole and arranged alternately in the X-axis direction.
- the first sensor coil group 20 includes a unit sensor coil 31 and a unit sensor coil 32 in addition to the first Y-axis direction sensor coil group 21 and the second Y-axis direction sensor coil group 22.
- the coil conductor 39 is connected so as to continuously constitute the outer periphery of each Y-axis direction sensor coil group.
- the coil conductor 39 defines the outer shape of each unit sensor coil.
- the coil conductor 39 is continuously electrically connected in series. Except for the outermost periphery, the unit sensor coil in the first winding direction and the unit sensor coil in the second winding direction are adjacent to each other. One of the adjacent unit sensor coils is the first winding direction and the other is the second winding direction.
- all or part of the coil conductor 39 constituting one unit sensor coil is all or part of the coil conductor 39 constituting the other unit sensor coil. That is, a part or all of the coil conductors 39 constituting the adjacent unit sensor coils are shared with each other. Therefore, the area where the coil conductor 39 overlaps is reduced, and the total extension of the coil conductor 39 can be shortened.
- the region sandwiched between the unit sensor coil 23 and the unit sensor coil 25 does not constitute a closed loop, and therefore cannot constitute a unit sensor coil. This portion is the missing portion 33 of the unit sensor coil.
- the region on the left side of the unit sensor coil 26 below the unit sensor coil 25 is a missing portion 34.
- a region sandwiched between the unit sensor coil 23 and the unit sensor coil 27 is a missing portion 35.
- a region on the right side of the unit sensor coil 27 and above the unit sensor coil 28 is a missing portion 37.
- a region sandwiched between the unit sensor coil 28 and the unit sensor coil 30 is a missing portion 38.
- the region sandwiched between the unit sensor coil 26 and the unit sensor coil 30 is also the missing portion 36 of the unit sensor coil.
- the missing portion 36 cannot constitute a unit sensor coil because the electromotive forces of the two conductive wires existing on the lower side are in opposite directions.
- the unit sensor coil in FIG. 2A is not a complete closed circuit, but an electromotive force similar to that of the closed circuit can be obtained by reducing the gap.
- Missing parts 33 to 38 do not mean that no electromotive force is generated. Although these missing portions have a smaller absolute value of electromotive force than that of each unit sensor coil, both generate electromotive force of the second code. Therefore, these missing portions are considered to be incomplete coils in the second winding direction. “A′ ⁇ ” in FIG. 2B means that the missing portion is an incomplete coil in the second winding direction.
- the number of unit sensor coils is not limited to that shown in FIG. 2A.
- the size of the unit sensor coil may not be constant.
- the outer shape of the unit sensor coil is not limited to a quadrangle.
- the X axis and the Y axis are orthogonal coordinates, but may not be orthogonal if they are not parallel coordinate axes. Any coordinate system that intersects may be used.
- the first sensor coil group 20 can cancel a part of the electromotive force of the first code and the electromotive force of the second code, but cannot cancel all of them, and the first sensor coil 20 has no foreign matter.
- the electromotive force of the sensor coil group 20 cannot be zero.
- FIG. 3A is a layout diagram of unit sensor coils of the foreign object detection device according to Embodiment 1
- FIG. 3B is a mapping diagram of the unit sensor coils of FIG. 3A.
- the set sensor coil 40 has a first sensor coil group 20 and a second sensor coil group 41.
- the first sensor coil group 20 in FIG. 3A has the same configuration as the first sensor coil group 20 in FIG. 2A.
- the second sensor coil group 41 has a plurality of unit sensor coils. Similar to the coil conductor 39, the coil conductor 42 has the following characteristics.
- the coil conductor 42 defines the outer shape of the unit sensor coil.
- the coil conductor 42 defines the outer shape of each unit sensor coil.
- the coil conductor 42 is continuously electrically connected in series. Except for the outermost periphery, the unit sensor coil in the first winding direction and the unit sensor coil in the second winding direction are adjacent to each other.
- One of the adjacent unit sensor coils is the first winding direction and the other is the second winding direction.
- all or part of the coil conductor 42 constituting one unit sensor coil is all or part of the coil conductor 42 constituting the other unit sensor coil. That is, a part or all of the coil conductors 42 constituting the adjacent unit sensor coils are shared with each other. Therefore, the area where the coil conductors 42 overlap is reduced, and the total extension of the coil conductors 42 can be shortened.
- the four unit sensor coils located in the central portion excluding the unit sensor coil located on the outermost peripheral portion of the set sensor coil 40 are both units of the first sensor coil group 20 and the second sensor coil group 41. This is the area where the sensor coil is located. Therefore, “a +” and “b +”, or “a ⁇ ” and “b ⁇ ” are obtained.
- the electromotive force of the set sensor coil 40 is zero when the magnetic field distribution is uniform and there is no foreign matter. In further detailed examination, it is necessary to count the number of incomplete coils in the missing part. Since the number of “a′ ⁇ ” and “b ′ +” is the same as shown in FIG. 3B, the set sensor coil 40 shown in FIG. When there is no electromotive force, the electromotive force becomes zero.
- the electromotive force of the set sensor coil 40 may be measured by electrically connecting the coil conductor 39 constituting the first sensor coil group 20 and the coil conductor 42 constituting the second sensor coil group 41 in series. Good. Alternatively, an operation may be performed in which the electromotive force of the coil conductor 39 and the electromotive force of the coil conductor 42 are obtained, and both voltages are added.
- the coil conductor 39 and the coil conductor 42 may be electrically connected in parallel.
- the X axis and the Y axis are orthogonal coordinates, but may not be orthogonal if they are not parallel coordinate axes. Any coordinate system that intersects may be used.
- FIG. 4A is a layout diagram of a first variation of the unit sensor coil of the foreign object detection device according to Embodiment 1
- FIG. 4B is a mapping diagram of the unit sensor coil of FIG. 4A.
- the set sensor coil 50 includes a first sensor coil group 20 and a peripheral sensor coil group 51.
- the first sensor coil group 20 is the same as the first sensor coil group 20 shown in FIGS. 2A and 3A.
- peripheral unit sensor coils 52, 53, 54, 55, 56, and 57 are arranged in the missing portions 33, 34, 35, 36, 37, and 38 shown in FIG. 2B, respectively.
- the peripheral unit sensor coil is arranged only in the missing part of the first sensor coil group 20, and in this respect, the unit sensor coil is arranged in addition to the missing part. Different from the two-sensor coil group 41.
- the coil conductor 58 defines the outer shape of each peripheral unit sensor coil.
- the peripheral sensor coil group 51 is a kind of sensor coil group.
- Each peripheral unit sensor coil is also a kind of unit sensor coil.
- P in FIG. 4B indicates a region of the peripheral unit sensor coil belonging to the peripheral sensor coil group 51. Other symbols are the same as those in FIG. 3B.
- the peripheral unit sensor coil exists only in the second winding direction.
- the number of unit sensor coils in the first winding direction is the same as the sum of the number of unit sensor coils and peripheral unit sensor coils in the second winding direction. Therefore, when no foreign matter is present and the magnetic field distribution is uniform, the electromotive force of the set sensor coil 50 is 0V.
- the incomplete coil in the missing part of the first sensor coil group 20 and the incomplete coil in the missing part of the peripheral sensor coil group 51 have the same number and different signs. For this reason, even if the influence of the missing portion is taken into account, the set sensor coil 50 shown in FIG. 4A has an electromotive force of 0 when the magnetic field distribution is uniform and there is no foreign matter.
- the X axis and the Y axis are orthogonal coordinates, but may not be orthogonal if they are not parallel coordinate axes. Any coordinate system that intersects may be used.
- FIG. 5A is an arrangement diagram of a second variation of the unit sensor coil of the foreign object detection device according to Embodiment 1
- FIG. 5B is a mapping diagram of the unit sensor coil of FIG. 5A.
- symbol of a unit sensor coil is attached
- symbol has shown the code
- the sensor coil group since the sensor coil group is only the sensor coil group 60, the sensor coil group 60 also serves as a set sensor coil.
- the sensor coil group 60 includes Y-axis direction sensor coil groups 61, 62, 63, 64, 65, 66, 67 and 68.
- the Y-axis direction sensor coil group 61 includes a unit sensor coil 61a.
- the Y-axis direction sensor coil group 62 includes unit sensor coils 62a, 62b, and 62c.
- the Y-axis direction sensor coil group 63 includes unit sensor coils 63a, 63b, 63c, 63d, and 63e.
- the Y-axis direction sensor coil group 64 includes unit sensor coils 64a, 64b, 64c, 64d, 64e, 64f, and 64g.
- the Y-axis direction sensor coil group 65 includes unit sensor coils 65a, 65b, 65c, 65d, 65e, 65f, 65g, and 65h.
- the Y-axis direction sensor coil group 66 includes unit sensor coils 66a, 66b, 66c, 66d, 66e, and 66f.
- the Y-axis direction sensor coil group 67 includes unit sensor coils 67a, 67b, 67c, and 67d.
- the Y-axis direction sensor coil group 68 includes unit sensor coils 68a and 68b.
- Each Y-axis direction sensor coil group has one or more unit sensor coils in the first winding direction arranged in the Y-axis direction. These unit sensor coils in the first winding direction are continuously connected and electrically connected in series. Each Y-axis direction sensor coil group is arranged side by side in the X-axis direction. Each Y-axis direction sensor coil group is continuously and electrically connected in series with the adjacent Y-axis direction sensor coil group.
- the coil conductor 69 defines the outer shape of these unit sensor coils in the first winding direction.
- the coil conductor 69 is connected so as to continuously configure the outer periphery of each Y-axis direction sensor coil group.
- the coil conductor 69 defines the outer shape of each unit sensor coil.
- the coil conductor 69 is continuously electrically connected in series.
- a unit sensor coil in the second winding direction is disposed between adjacent Y-axis direction sensor coil groups except for the outermost peripheral portion of the sensor coil group 60 that is a set sensor coil.
- unit sensor coils 71 a and 71 b in the second winding direction are arranged between the Y-axis direction sensor coil group 62 and the Y-axis direction sensor coil group 63.
- unit sensor coils 72a, 72b, 72c, and 72d in the second winding direction are arranged.
- unit sensor coils 73a, 73b, 73c, 73d, 73e, and 73f in the second winding direction are arranged.
- unit sensor coils 74a, 74b, 74c, 74d, and 74e in the second winding direction are arranged.
- unit sensor coils 75a, 75b, and 75c in the second winding direction are arranged.
- a unit sensor coil 76a in the second winding direction is disposed.
- the unit sensor coil in the first winding direction and the unit sensor coil in the second winding direction are adjacent to each other.
- One of the adjacent unit sensor coils is the first winding direction and the other is the second winding direction.
- all or part of the coil conductor 69 constituting one unit sensor coil is all or part of the coil conductor 69 constituting the other unit sensor coil. That is, a part or all of the coil conductors 69 constituting the adjacent unit sensor coils are shared with each other. Therefore, the area where the coil conductor 69 overlaps is reduced, and the total extension of the coil conductor 69 can be shortened.
- the number of unit sensor coils in the first winding direction constituting the sensor coil group 60 of this variation is different from the number of unit sensor coils in the second winding direction. Therefore, even if there is no foreign substance and the magnetic field distribution is uniform, the electromotive force of the sensor coil group 60 does not become 0V.
- another sensor coil group different from the sensor coil group 60 such as the second sensor coil group 41 shown in FIG. 3A is added or shown in FIG. 4A.
- a sensor coil group such as the peripheral sensor coil group 51 may be added.
- the X axis and the Y axis are orthogonal coordinates, but may not be orthogonal if they are not parallel coordinate axes. Any coordinate system that intersects may be used.
- FIG. 6 is a layout diagram of a third variation of the unit sensor coil of the foreign object detection device according to the first exemplary embodiment.
- the sensor coil group 80 is also a set sensor coil.
- the sensor coil group 80 includes unit sensor coils 81, 82, 83, and 84.
- the coil conductor 85 defines the outer periphery of these unit sensor coils.
- the coil conductor 85 is continuously electrically connected in series.
- the unit sensor coil in the first winding direction and the unit sensor coil in the second winding direction are adjacent to each other.
- One of the adjacent unit sensor coils is the first winding direction and the other is the second winding direction.
- all or part of the coil conductor 85 constituting one unit sensor coil is all or part of the coil conductor 85 constituting the other unit sensor coil. That is, a part or all of the coil conductors 85 constituting the adjacent unit sensor coils are shared with each other. Therefore, the area where the coil conductor 85 overlaps is reduced, and the total extension of the coil conductor 85 can be shortened.
- Each unit sensor coil has a hollow circular shape, so-called donut shape, except for the unit sensor coil 84 arranged at the center.
- the unit sensor coil 84 arranged in the center is circular.
- Each unit sensor coil is continuously electrically connected in series.
- the sensor coil group 80 has a spiral shape, but its outer shape may be a polygon such as a quadrangle or a pentagon.
- FIG. 7 is a layout diagram of a fourth variation of the unit sensor coil of the foreign object detection device according to the first exemplary embodiment.
- the set sensor coil 90 has a first sensor coil group 91 and a peripheral sensor coil group 92.
- the first sensor coil group 91 includes unit sensor coils 93, 94, 95, 96, 97, 98, 99, and 100 in the second winding direction.
- the first sensor coil group 91 further includes unit sensor coils 101, 102, 103, 104, 105, and 106 in the first winding direction.
- the peripheral sensor coil group 92 includes peripheral unit sensor coils 107 and 108. Peripheral unit sensor coils 107 and 108 are arranged in a missing portion generated in the outermost peripheral portion of first sensor coil group 91.
- the coil conductor 109 defines the outer shape of each unit sensor coil.
- the coil conductor 109 is continuously electrically connected in series. Except for the outermost periphery, the unit sensor coil in the first winding direction and the unit sensor coil in the second winding direction are adjacent to each other. One of the adjacent unit sensor coils is the first winding direction and the other is the second winding direction.
- all or part of the coil conductor 109 constituting one unit sensor coil is all or part of the coil conductor 109 constituting the other unit sensor coil. That is, a part or all of the coil conductors 109 constituting the adjacent unit sensor coils are shared with each other. Therefore, the area where the coil conductor 109 overlaps is reduced, and the total extension of the coil conductor 109 can be shortened.
- the coil conductor 110 defines the outer shape of each peripheral unit sensor coil.
- the set sensor coil 90 shown in FIG. 7 has an electromotive force of 0 V in a magnetic field with no foreign matter and a uniform distribution. It is.
- the lengths of the unit sensor coils constituting the set sensor coil 90 in FIG. 7 are equal in length in the radial direction, but are not limited thereto.
- the unit sensor coils located in the peripheral part so that the area of each unit sensor coil is equal may be shortened in the radial direction.
- the width of the unit sensor coil in the radial direction may be determined so that the absolute value of the electromotive force of the unit sensor coil is approximately the same when no foreign matter is present. The same applies to the third variation of the unit sensor coil of the foreign object detection device shown in FIG.
- This variation is divided into four in the angular direction, but is not limited to this.
- the magnetic field distribution is uniform and the electromotive force of the set sensor coil when there is no foreign object is 0 V.
- the size and direction may be different.
- the electromotive force of the set sensor coil may not be 0V.
- the sensitivity as the foreign object detection device can be improved.
- one unit sensor coil and the adjacent unit sensor coil have the current in the first direction or both in the second direction with respect to the actual change in the magnetic field.
- Direction Such a phenomenon occurs in the vicinity of the boundary where the directions of the magnetic fields are opposite to each other.
- the current generated in the unit sensor coil adjacent to the actual magnetic field is in the first direction.
- the other is in the second direction. Therefore, as a whole, at least a part of the electromotive force is canceled out, and the sensitivity of the foreign object detection device is improved.
- the electromotive force of the set sensor coil can be adjusted according to the area and number of each unit sensor coil for the non-uniform magnetic field distribution including the case where the direction of the magnetic field is reversed.
- the electromotive force may not be 0 V even when the area of each unit sensor coil varies. Also in this case, since at least a part of the electromotive force of the unit sensor coil in the first winding direction and the electromotive force of the unit sensor coil in the second winding direction are offset, the sensitivity as the foreign object detection device can be improved.
- each sensor coil group may be electrically connected in series in order to obtain the electromotive force of the set sensor coil. They may be electrically connected in parallel. Or you may obtain
- the coil conductors of the foreign object detection device according to Embodiment 1 do not intersect at the part that defines the outer shape of the unit sensor coil.
- FIG. 8 is a basic configuration diagram of a main part of the foreign object detection device according to the second embodiment.
- FIG. 8 is a perspective view.
- the foreign object detection device 127 includes a set sensor coil group 120, a switch 125, and a determination device 126.
- the set sensor coil group 120 includes a first set sensor coil 121, a second set sensor coil 122, a third set sensor coil 123, and a fourth set sensor coil 124.
- the switch 125 selectively drives the first set sensor coil 121, the second set sensor coil 122, the third set sensor coil 123, and the fourth set sensor coil 124.
- the determination device 126 has the same function as the determination device 18 of the first embodiment.
- the first set sensor coil 121, the second set sensor coil 122, the third set sensor coil 123, and the fourth set sensor coil 124 have the same configuration as the sensor coil group 60 shown in FIG. 5A.
- the second set sensor coil 122 is arranged to be offset from the first set sensor coil 121 in the vertical direction and the horizontal direction in FIG.
- the third set sensor coil 123 is also offset with respect to the second set sensor coil 122
- the fourth set sensor coil 124 is also offset with respect to the third set sensor coil 123 in the vertical and horizontal directions in FIG. Yes.
- the foreign object detection device of the first embodiment cannot detect a foreign object when there is a foreign object on the coil conductor that defines the outer shape of each unit sensor coil of the set sensor coil. Further, even when a foreign object exists across both the unit sensor coil in the first winding direction and the unit sensor coil in the second winding direction, the foreign object cannot be detected or the detection output is lowered.
- the foreign object detection device 127 can detect the second set sensor coil 122, the third set sensor coil 123, and the fourth set sensor coil even if the foreign object cannot be detected when the first set sensor coil 121 is driven. It is intended to detect at least one of 124. Depending on the shape and location of the foreign matter, there may be cases where it cannot be detected yet, but the possibility that it cannot be detected can be reduced compared to the case where there is only one sensor coil group.
- the number of set sensor coils is not limited to four, and may be two or more. It is considered that the greater the number of set sensor coils, the less likely it is that foreign matter cannot be detected. However, if the number is too large, the wiring of coil conductors becomes complicated. Considering this point, a well-balanced number may be set.
- the first set sensor coil 121, the second set sensor coil 122, the third set sensor coil 123, and the fourth set sensor coil 124 are offset every length obtained by dividing the size of the unit sensor coil into four equal parts. However, the offset amount may not be equally divided.
- the first set sensor coil 121, the second set sensor coil 122, the third set sensor coil 123, and the fourth set sensor coil 124 are all units in the first winding direction as in the sensor coil group 60 shown in FIG. 5A.
- the number of sensor coils and the number of unit sensor coils in the second winding direction are different.
- each set sensor coil is newly added with a sensor coil group like the second sensor coil group 41 in FIG. 3A and the peripheral sensor coil group 51 in FIG. 4A.
- the number of unit sensor coils in the first winding direction can be made equal to the number of unit sensor coils in the second winding direction.
- FIG. 9 is a mapping diagram of the first variation of the foreign object detection apparatus according to the second embodiment.
- the difference from the foreign object detection device 127 of FIG. 8 is the arrangement of the set sensor coil and the unit sensor coil.
- the set sensor coil group 130 has four sensor coil groups.
- the unit sensor coils 131, 132, 133, and 134 belong to the first sensor coil group, and are arranged in a region denoted by “a” in FIG.
- the unit sensor coils 135, 136, 137, and 138 belong to the second sensor coil group, and are arranged in a region denoted by “b” in FIG.
- Unit sensor coils 139, 140, 141, and 142 belong to the third sensor coil group, and are arranged in a region marked with “c” in FIG.
- the unit sensor coils 143, 144, 145, and 146 belong to the fourth sensor coil group, and are arranged in a region denoted by “d” in FIG.
- the unit sensor coils belonging to each sensor coil group are continuously electrically connected in series.
- Each sensor coil group is selectively driven.
- the reason for selectively driving is the same as that of the foreign object detection device 127 shown in FIG.
- the first embodiment may be applied to the foreign object detection device according to the second embodiment.
- FIG. 10 is a conceptual diagram of a unit sensor coil of the foreign object detection device according to the third exemplary embodiment.
- the unit sensor coil 150 has a coil conductor 151 and switches 155, 156 and 157.
- the coil conductor 151 includes a reference conductor 152, a first adjustment conductor 153, and a second adjustment conductor 154.
- the reference conductor 152 is located on the outermost periphery of the unit sensor coil 150.
- the first adjustment conductor 153 and the second adjustment conductor 154 are positioned so as to shortcut the reference conductor 152.
- the switch 155 is located in the reference conductor 152.
- the switch 156 is located between the reference conductor 152 and the first adjustment conductor 153.
- the switch 157 is located between the reference conductor 152 and the second adjustment conductor 154.
- the closed loop formed by the reference conductor 152 and the first adjustment conductor 153 By closing the switch 156 and opening the switches 155 and 157, the closed loop formed by the reference conductor 152 and the first adjustment conductor 153 generates an electromotive force due to a change in the external magnetic field as a unit sensor coil. At this time, since the area of the closed loop is reduced, the absolute value of the electromotive force is also reduced.
- the closed loop formed by the reference conductor 152 and the second adjustment conductor 154 By closing the switch 157 and opening the switches 155 and 156, the closed loop formed by the reference conductor 152 and the second adjustment conductor 154 generates an electromotive force due to a change in the external magnetic field as a unit sensor coil. At this time, since the area of the closed loop is further reduced, the absolute value of the electromotive force is further reduced.
- the unit sensor coil 150 of the present embodiment can adjust the electromotive force by changing the area.
- the unit sensor coil 150 of the present embodiment can be applied to the foreign object detection device of the first embodiment or the second embodiment.
- the unit sensor coil 150 of the present embodiment is applied.
- the electromotive force of the set sensor coil can be adjusted.
- the unit sensor coil 150 of the present embodiment may be applied to all unit sensors in the set sensor coil, but may be applied to only some of the unit sensor coils. Switching of the reference conductor 152, the first adjustment conductor 153, and the second adjustment conductor 154 is performed by three switches, but is not limited to this.
- the third embodiment may be applied to the first and second embodiments.
- the shape of the unit sensor coil is not limited to a rectangle or a circle, and may be another polygon, an ellipse, a sector, or other shapes.
- the foreign matter detection device In the foreign matter detection device according to the first to third embodiments, at least a part of the electromotive force of the unit sensor coil in the first winding direction and the electromotive force of the unit sensor coil is canceled in the second winding direction.
- the current flowing through the coil conductor can be reduced. As a result, loss due to current flow is reduced, and electric efficiency is good.
- the coil conductor can be made thin, the generation of eddy currents generated in the coil conductor by an external magnetic field can be suppressed, eddy current loss can be reduced, and the amount of heat generated in the coil conductor can be reduced.
- a group of unit sensor coils is defined as a sensor coil array.
- a plurality of unit sensor coils belonging to one sensor coil array may not be defined by a single coil conductor, and may be defined by a plurality of coil conductors. Since it is a lump, it is an assembly of continuous unit sensor coils.
- the area of the sensor coil array is divided, one unit sensor coil group formed by the division is formed, and the output voltage V0 is minimized by using this as one unit.
- This unit sensor coil group will be referred to as a unit V0 reduction coil.
- FIG. 11 is an explanatory diagram of a rectangular unit V0 reduction coil in Reference Example 1.
- the sensor coil array 210 is composed of a plurality of unit V0 reduction coils 212, and the unit V0 reduction coil 212 is composed of four unit sensor coils 211a to 211d. More specifically, the unit V0 reduction coil 212 includes two unit sensor coils 211a, 211b, 211c, and 211d in total, two in the X direction and two in the Y direction. By combining the electromotive forces of the four unit sensor coils, the output voltage V0 of the unit V0 reduction coil 212 is reduced.
- the unit V0 reduction coil 212 is repeatedly arranged in the X direction and is also repeatedly arranged in the Y direction so as to fill the sensor coil array. In FIG. 11, only the upper left unit V0 reduction coil 212 is shown.
- the number of unit sensor coils constituting the unit V0 reduction coil 212 may be any number, and the number of unit sensor coils in the X direction and the number of unit sensor coils in the Y direction may be any number.
- the output voltage V0 may be reduced in each unit sensor coil group in the Y direction.
- the electromotive forces of the unit sensor coils 211a and 211c are canceled out.
- the electromotive forces of the unit sensor coils 211b and 211d are offset.
- FIG. 12 is an explanatory diagram of the circular unit V0 reduction coil in Reference Example 1.
- This reference example is suitable for spiral power receiving coils.
- the sensor coil array 220 includes a plurality of unit V0 reduction coils 222.
- the unit V0 reduction coil 222 includes four unit sensor coils 221a, 221b, 221c, and 221d.
- the sign and size of the electromotive force are adjusted so that the sum of the electromotive forces of the four unit sensor coils 221a to 221d constituting the unit V0 reduction coil 222 is reduced so that the electromotive force of the unit V0 reduction coil 222 is reduced.
- the electromotive forces of the unit sensor coils 221a and 221d have a positive sign and the same magnitude
- the electromotive forces of the unit sensor coils 221c and 221b have a negative sign and the same magnitude
- the unit sensor coils 221a to 221d The electromotive force of the unit V0 reduction coil 222 is reduced.
- the unit V0 reduction coil 222 has a donut shape, and is divided into four with the diameters in the X direction and the Y direction as a boundary to form four unit sensor coils.
- a plurality of unit V0 reduction coils 222 are arranged so as to fill the sensor coil array 220 while increasing the diameter. In FIG. 12, only one unit V0 reduction coil 222 is shown.
- the unit V0 reduction coil at the center of the sensor coil array 220 is not a donut shape but a circular shape with no gap in the center in order to fill the entire region.
- any number of donut-shaped unit V0 reduction coils 222 may be divided. Further, the radial width of the unit V0 reduction coil 222 may not be constant. That is, the radial width of the unit sensor coil may not be constant.
- the width in the radial direction of the unit sensor coil becomes shorter as the distance from the center portion increases.
- the detection sensitivity may deteriorate.
- FIG. 13 is a diagram illustrating the positional relationship between the unit V0 reduction coil and the foreign matter in Reference Example 1.
- FIG. 14 is a diagram showing sensitivity evaluation in Reference Example 1. A method for improving the dependence of the size and location of the foreign matter on the foreign matter detection sensitivity in the unit V0 reduction coil composed of a square unit sensor coil will be described with reference to FIGS.
- the foreign object arrangement 231 shown in FIG. 13 shows four arrangement places of the rod-like foreign substance 234.
- the first arrangement, the second arrangement, the third arrangement, and the fourth arrangement are shown as being shifted in the Y direction for easy understanding, but actually the Y direction has the same coordinates.
- the position is shifted only in the X direction.
- the length of the foreign material 234 is the same as the length of the unit V0 reduction coil 235 in the X direction.
- the unit V0 reduction coil 235 includes four unit sensor coils 236 in the X direction and one in the Y direction.
- the sign of the unit sensor coil 236 represents the sign of an electromotive force at a certain moment.
- the number of positive and negative unit sensor coils 236 is the same.
- the code pattern 232 shows three first patterns, a second pattern, and a third pattern in which two unit V0 reduction coils 235 are arranged in the X direction and the code arrangement of the unit sensor coil 236 is changed.
- FIG. 14 shows a result of relatively evaluating the sensitivity of foreign object detection in the combination of the first to fourth arrangements of the foreign substance 234 and the first to third patterns of the code arrangement of the unit sensor coil 236. Indicates.
- the first pattern to the third pattern will be described.
- the unit sensor coils 236 constituting the unit V0 reduction coil 235 are arranged such that two of the positive unit sensor coils 236 are adjacent to each other and two of the negative unit sensor coils 236 are adjacent to each other.
- the unit sensor coils 236 of the two unit V0 reduction coils 235 have the same code arrangement.
- the left unit V0 reduction coil 235 is the same as the first pattern.
- the code arrangement of the right unit V0 reduction coil 235 and the code arrangement of the left unit V0 reduction coil 235 have a relationship of mirror inversion in the X direction with respect to the boundary between the two unit V0 reduction coils 235.
- the third pattern is arranged so that the signs of the adjacent unit sensor coils 236 included in the left unit V0 reduction coil 235 are different from each other, and the left unit V0 reduction coil 235 is similar to the second pattern.
- the codes are arranged in the form of mirror inversion.
- the electromotive force of the unit sensor coil 236 existing at the place where the foreign object 234 is disposed changes.
- the sensitivity is relatively evaluated by the sign and the number of unit sensor coils 236 whose electromotive force changes.
- the sum of the electromotive forces of the positive and negative unit sensor coils 236 in which the electromotive force changes when there is no foreign object is zero.
- the difference between the number of plus and minus signs is 1 or more, the sensitivity is good, and when it is 0, the sensitivity is bad, and the mark is poor.
- the unit sensor coil 236 where the foreign matter is present has the same number of plus and minus signs, so the number of signs is zero. It is difficult to detect “x”.
- the second pattern is “ ⁇ ” only for the first array, and “ ⁇ ” for the second to fourth arrays.
- the first array and the third array are “x”, and the second array and the fourth array are “ ⁇ ”.
- the overall evaluation of sensitivity evaluation shown in FIG. 14 is based on the evaluation results of the first array to the fourth array, and the first pattern with the lowest evaluation is “x” and the second pattern with the best evaluation is “ ⁇ ”. In addition, the third pattern, which is the middle, is set to “ ⁇ ”.
- the second pattern is the best. That is, the unit sensor coil 236 constituting the unit V0 reduction coil 235 may be arranged so as to be mirror-reversed around the boundary between the adjacent unit V0 reduction coils 235. According to this, it is possible to improve the sensitivity performance by probabilistically reducing the location of the foreign matter where the sensitivity of foreign matter detection deteriorates in the size and shape of a specific foreign matter.
- the unit V0 reduction coil 235 is illustrated as having four unit sensor coils 236 in the X direction and one unit sensor coil 236 in the Y direction. Any number may be used, and the same effect can be obtained by applying the above method. If there are two or more unit sensor coils 236 in the Y direction, the unit sensor coil 236 may be arranged so that the mirror is inverted in the Y direction around the boundary between the unit V0 reduction coils 235 adjacent in the Y direction. Good. The effect is the same at this time.
- the outputs of a plurality of sensor coil arrays are detected.
- a plurality of sensor coil arrays may be electrically connected in series or electrically in parallel. You may connect to.
- FIG. 15 is an explanatory diagram of a low sensitivity region of the unit sensor coil in Reference Example 2.
- FIG. 15 shows a set sensor coil 240 constituted by a square unit sensor coil, a low sensitivity region 242 in which the sensitivity of foreign object detection is reduced, and a unit sensor coil 241 focused on for explanation.
- Adjacent unit sensor coils have electromotive forces opposite to each other, and their signs plus and minus at a certain moment are shown in the figure.
- the electromotive force of the unit sensor coil 241 is positive, and the signs of adjacent unit sensor coils are all negative. All the conductive wires which are all four sides constituting the unit sensor coil 241 to be noticed are all in the low sensitivity region 242. In other words, the case where the sign of the electromotive force of the adjacent unit sensor coil is reversed is the same, so when arranging unit sensor coils side by side with no gap in this way, all sides except for the sides of the surrounding unit sensor coils are arranged. Sensitivity to detect foreign objects on the top is low.
- FIG. 16 is an explanatory diagram of two rectangular multi-sensor coils in Reference Example 2.
- FIG. 16 uses two unit sensor coils of set sensor coils 251 and 252 each composed of three unit sensor coils in the X direction and three unit sensor coils in the Y direction, and is shifted from each other in the X direction and the Y direction. Two arranged multi-sensor coils 250 are shown.
- both of the set sensor coils 251 and 252 are formed of a square unit sensor coil having a side length “a”, and both are arranged to be shifted from each other by a / 2 in the X direction and the Y direction.
- the set sensor coils 251 and 252 have the same configuration as the set sensor coil 240 shown in FIG.
- the area of the low sensitivity region can be reduced by using a plurality of set sensor coils. Even if a low sensitivity region exists in a certain set sensor coil, it is based on the idea that a foreign object can be detected by another set sensor coil.
- the unit sensor coil 253 at the center of the set sensor coil 251 is hatched.
- the low sensitivity region 254 exists in a state of dots on each of the four sides.
- a place other than the low sensitivity region 254 can be detected because it is not a low sensitivity region for other unit sensor coils.
- the low sensitivity region 254 is on the side of the unit sensor coil 253 belonging to the set sensor coil 251 and on the side of the unit sensor coil belonging to the set sensor coil 252, the two sides intersect with each other.
- the shape of the low sensitivity region is a region close to a point or a circle. The same applies to other unit sensor coils.
- the size of the low sensitivity region can be significantly reduced in the low sensitivity region 254 of the multi sensor coil 250 as compared to the set sensor coil 240 that is not of the multi sensor coil system.
- FIG. 17 is an explanatory diagram of three rectangular multi-sensor coils in Reference Example 2.
- FIG. 17 shows a multi-sensor coil 260 composed of three set sensor coils 261, 262 and 263.
- the shape of each set sensor coil is the same as that of FIG.
- the three set sensor coils 261, 262 and 263 are shifted by equally dividing the length a of the side of the unit sensor coil into three.
- the unit sensor coil 264 at the center of the set sensor coil 261 is hatched.
- the unit sensor coil 264 there is no low sensitivity region on all sides. This is because there are no overlapping portions on all sides of the set sensor coils 261, 262 and 263. That is, if a multi-sensor coil is formed by three set sensor coils, the low sensitivity region on the side of the unit sensor coil can be eliminated. The same applies to the case of four or more set sensor coils.
- the side of the unit sensor coil is equally divided and the set sensor coils are shifted from each other.
- the present invention is not limited to this.
- the X direction and the Y direction are shifted by the same distance, but may be different distances, or may be shifted only in the X direction or only in the Y direction.
- the effect of minimizing the low sensitivity region can be obtained by the multi-sensor coil method.
- the multi-sensor coil method can be applied to a circular or donut-shaped sensor coil to reduce the area of the low sensitivity region and to eliminate it.
- FIG. 18 is an explanatory diagram of three circular multi-sensor coils in Reference Example 2.
- FIG. 18 is a reference example of a multi-sensor coil 270 formed by using three set sensor coils 271, 272, and 273 formed of circular and donut-shaped unit sensor coils.
- the multi-sensor coil 270 of FIG. 18 is suitable for a power receiving device of a non-contact power feeding system having a spiral coil.
- a round point is given to the intersection of the radial direction and the circumferential direction in the same set sensor coil.
- the set sensor coil 271 is indicated by a solid line
- the set sensor coil 272 is indicated by a one-dot chain line
- the set sensor coil 273 is indicated by a broken line.
- Each of the three set sensor coils 271, 272, and 273 has a straight line extending outward from the center of the circle to form a donut-shaped closed unit sensor coil.
- the unit sensor coil 274 belonging to the set sensor coil 271 to be noticed is located in the middle of the three unit sensor coils constituting the set sensor coil 271. In the entire region of the side forming the unit sensor coil 274, the other two set sensor coils 271 and 272 are not formed at the same overlapping portion. In other words, there is no low sensitivity area.
- the multi-sensor coil composed of the square unit sensor coils described above, even in the case of a circular or donut shape, if the multi-sensor coil is composed of three or more set sensor coils, It is possible to eliminate the low sensitivity region.
- Foreign object detection is performed before the start of power supply, during power supply, and after the end of power supply.
- the foreign object detection performed during power feeding may be performed constantly or at intermittent timing. If the foreign object detection cycle is made too short, an increase in power consumption becomes a problem, and a cycle time that does not cause a problem is required.
- the temperature rise time of the foreign object is determined by the magnitude and frequency of the external magnetic field at the position of the foreign object and the material and shape of the foreign object.
- the disadvantage due to the presence of foreign matter is temperature rise, and in the case of EV application, if the rise time is short, it is on the order of several seconds, so foreign matter detection must be performed at a period of at least several seconds. In order to cope with the temperature rise with a margin, it is desirable to detect foreign matter at a period of about 1 ms.
- FIG. 19 is a magnetic flux change measurement waveform diagram of the non-contact power feeding device in Reference Example 3.
- FIG. 19 shows a change in the magnetic field generated by the power receiving coil of several kW and 100 kHz as an induced electromotive force waveform 280 obtained by measuring the induced electromotive force using the search coil.
- the high frequency noise 282 is noise of several tens of MHz or more due to switching of the inverter circuit and the rectifier circuit of the power receiving coil.
- a period in which the induced electromotive force reaches a peak is an electromotive force peak period 283.
- the search coil used for measurement is the same as the sensor coil in principle, and is affected by the same noise as the high-frequency noise 282 when it receives high-frequency electromagnetic noise. As a result, noise is superimposed on the electromotive force of the sensor coil and voltage fluctuation occurs. As a result, erroneous detection occurs. Further, in order to avoid erroneous detection, there is a problem that the sensitivity performance of foreign object detection must be lowered as a result.
- the foreign object detection may be performed at the timing of the electromotive force peak period 283 where the magnetic flux change is maximized.
- the timing information may be obtained from the inverter drive timing information of the primary side device, for example.
- the current may be detected by detecting the current of the power receiving coil and detecting that the current becomes zero.
- a search coil for detecting a magnetic field generated by the power receiving coil may be provided to obtain the timing of the electromotive force peak period 283. At this time, the search coil may be formed on the sensor coil array substrate.
- the search coil may be used, and the timing may be obtained by measuring the external magnetic field change using the sensor coil.
- This reference example can be applied to the foreign matter detection apparatus described in the first to third embodiments.
- FIG. 20 is a conceptual diagram of the sensor coil group in Reference Example 4
- FIG. 21 is another conceptual diagram of the sensor coil group in Reference Example 4.
- “+” indicates that the unit coil sensor located at that location is in the first winding direction
- “ ⁇ ” indicates the second winding direction if the unit coil sensor is located at that location. It is shown that.
- the sensor coil group 300 includes a plurality of unit sensor coils 301.
- the coil conductor 302 defines the outer shape of each unit sensor coil 301 and is continuously and electrically connected in series.
- Each unit sensor coil 301 has a coil conductor 302 wound twice. In this way, the unit sensor coil may be wound twice.
- the number of windings is not limited to two and may be three or more.
- the circuit for measuring the electromotive force is connected to the end of the coil conductor 302 below the page. Therefore, the unit sensor coil below the paper surface is electrically close to the circuit for measuring the electromotive force, and the unit sensor coil above the paper surface is far.
- the sensor coil group 310 includes a plurality of unit sensor coils 311.
- the coil conductor 312 defines the outer shape of each unit sensor coil 311 and is continuously and electrically connected in series.
- the sensor coil group 310 is wound twice. In this way, the sensor coil group may be wound twice as a unit. Further, the set sensor coil may be wound twice as a unit. Of course, the number of windings is not limited to two, but may be three or more.
- the circuit for measuring the electromotive force is connected to the end of the coil conductor 312 below the page. Therefore, the unit sensor coil below the paper surface is electrically close to the circuit for measuring the electromotive force, and the unit sensor coil above the paper surface is far.
- the electromotive force signal transmission time when foreign matter is present is shorter.
- the sensor coil group is large and the number of windings is large, the coil conductor length becomes long, the voltage of the electromotive force signal is delayed due to the presence of foreign matter, and as a result, the electromotive force value becomes small and the detection sensitivity becomes small. descend. Therefore, when the coil conductor is 10 m or longer, it is preferable to wind a plurality of turns in the sensor coil group unit or the set sensor coil unit shown in FIG. When the length of the coil conductor is relatively short, it may be wound a plurality of times for each unit sensor coil.
- Reference Example 4 The technique described in Reference Example 4 can be applied to Embodiments 1 to 3 and Reference Examples 1 to 3.
- FIG. 22A is a diagram of the unit sensor coil before improvement in Reference Example 5
- FIG. 22B is a diagram of the unit sensor coil after improvement in Reference Example 5.
- the set sensor coil 285 has a plurality of unit sensor coils. As part thereof, there are unit sensor coils 286, 287, 288, and 289. These unit sensor coils are wound a plurality of times.
- the outer shape of the set sensor coil 285 is defined by a coil conductor 291.
- the unit sensor coil 286 is adjacent to the unit sensor coils 287, 288, and 289 on the left and right sides and the lower side of the drawing. Therefore, portions of the coil conductor 291 adjacent to the unit sensor coils 287, 288, and 289 also serve as the coil conductors of these unit sensor coils. However, the coil conductor 291 on the upper side in FIG. 22A has no adjacent unit sensor coil. This region is a single conductor area 290 of the coil conductor 291.
- the set sensor coil 292 shown in FIG. 22B is one form that solves this problem.
- the set sensor coil 292 has a plurality of unit sensor coils. As part thereof, there are a unit sensor coil 293, unit sensor coils 294, 295, and 296. These unit sensor coils are wound a plurality of times.
- the unit sensor coil 293 has an outer shape defined by a coil conductor 298.
- a portion where no adjacent unit sensor coil exists in the set sensor coil 292 is defined as a single conductor area 297 of the coil conductor 298.
- the withstand voltage between the wirings can be increased by increasing the interval between the windings of the coil conductor 298.
- the withstand voltage of the winding becomes a problem. Therefore, in the unit sensor coil in this region, if the interval between the windings on the side where the unit sensor coil does not exist is increased Good.
- Reference Example 5 The technique described in Reference Example 5 can be applied to Embodiments 1 to 3 and Reference Examples 1 to 4.
- the foreign object detection device of the present disclosure is not limited to the first to third embodiments. Another embodiment realized by combining arbitrary components in the first to third embodiments, and various modifications conceivable by those skilled in the art without departing from the spirit of the present invention. The modified examples and various devices incorporating the foreign object detection device according to the above embodiment are also included in the present invention.
- the foreign object detection device of the present invention can be applied to a foreign object detection device of a non-contact power feeding system.
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Abstract
Description
実施の形態1に係る異物検出装置について図面を用いて説明する。
図8は、実施の形態2に係る異物検出装置の主要部の基本構成図である。なお、図8は透視図である。
図10は、実施の形態3に係る異物検出装置のユニットセンサコイルの概念図である。
ユニットセンサコイルの数が多いときに、セットセンサコイル全体の起電力、即ち、出力電圧V0を最小にするように、ユニットセンサコイルの最適な形状、配置および符号を考えるのは困難な場合がある。
隣接するユニットセンサコイルの起電力が逆向きである場合、その境界となる導線の上部に存在する異物の検出感度は低下する。境界を跨いで存在する異物は、両方のユニットセンサコイルの起電力を変化させ、そのとき、一方のユニットセンサコイルの起電力が変化する符号と、他方の起電力が変化する符号はプラスマイナスが逆符合になるため、両方の和の起電力は小さくなるためである。
以下、検出回路を使って、異物検出を行うタイミングについて説明する。
異物検出装置の感度を向上させる方法の一つとして、センサコイル群の出力を上げる方法がある。以下、その具体的方法の一例について説明する。
複数の巻線のユニットセンサコイルにおいて、隣接するユニットセンサコイルが存在しない辺の電圧は大きくなり耐圧が問題になる。この課題を解決する方法を説明する。
なお、本開示の異物検出装置は、実施の形態1~3に限定されるものではない。実施の形態1~3における任意の構成要素を組み合わせて実現される別の実施の形態や、上記実施の形態に対して本発明の趣旨を逸脱しない範囲で当業者が思いつく各種変形を施して得られる変形例や、上記実施の形態に係る異物検出装置を内蔵した各種機器も本発明に含まれる。
11、40、50、90、240、251、252、261~263、271~273、285、292 セットセンサコイル
12、13、23~32、61a、62a、62b、62c、63a、63b、63c、63d、63e、64a、64b、64c、64d、64e、64f、64g、65a、65b、65c、65d、65e、65f、65g、65h、66a、66b、66c、66d、66e、66f、67a、67b、67c、67d、68a、68b、71a、71b、72a、72b、72c、72d、73a、73b、73c、73d、73e、73f、74a、74b、74c、74d、74e、75a、75b、75c、76a、81~84、93~106、131~146、150、211a、211b、211c、211d、221a、221b、221c、221d、236、241、253、264、274、286~289、293~296、301、311 ユニットセンサコイル
14、39、42、58、69、85、109、110、151、291、298、302、312 コイル導体
15 外部磁界
16 第1方向への電流
17 第2方向への電流
18、126 判定装置
19、234 異物
20、91 第1センサコイル群
21 第1Y軸方向センサコイル群
22 第2Y軸方向センサコイル群
33、34、35、36、37、38 欠落部
41 第2センサコイル群
51、92 ペリフェラルセンサコイル群
52~57、107、108 ペリフェラルユニットセンサコイル
60、80、300、310 センサコイル群
61~68 Y軸方向センサコイル群
120、130 セットセンサコイル群
121 第1セットセンサコイル
122 第2セットセンサコイル
123 第3セットセンサコイル
124 第4セットセンサコイル
125、155、156、157 スイッチ
152 基準導体
153 第1調整導体
154 第2調整導体
210、220 センサコイルアレー
212、222、235 ユニットV0低減コイル
231 異物配置
232 符号パターン
242、254 低感度領域
250、260、270 マルチセンサコイル
280 誘導起電力波形
281 誘導起電力
282 高周波ノイズ
283 起電力ピーク期間
290、297 単独導体エリア
Claims (14)
- セットセンサコイルと、前記セットセンサコイルの電圧に応じて異物を検出する判定装置と、を備えた異物検出装置であって、
前記セットセンサコイルは、少なくとも一つのセンサコイル群を有し、
前記少なくとも一つのセンサコイル群は、磁界分布が均一な外部磁界の変化に対し第1方向へ電流を流そうとする第1符号の起電力を発生させる第1巻き方向の複数のユニットセンサコイルと、前記外部磁界の変化に対し前記第1方向と逆の方向である第2方向へ電流を流そうとする第2符号の起電力を発生させる第2巻き方向の複数のユニットセンサコイルとが電気的に直列接続されており、
前記複数のユニットセンサコイルのそれぞれは、当該ユニットセンサコイルの外形を規定するコイル導体を有し、
前記センサコイル群において、前記コイル導体は連続的にかつ電気的に直列に接続され、前記第1巻き方向のユニットセンサコイルを構成する前記コイル導体の一部または全部は、前記第2巻き方向のユニットセンサコイルを構成する前記コイル導体の一部または全部である
異物検出装置。 - 前記セットセンサコイルは、複数のセンサコイル群を有する
請求項1に記載の異物検出装置。 - 前記複数のセンサコイル群は、電気的に直列に接続されている
請求項2に記載の異物検出装置。 - 前記判定装置は、前記複数のセンサコイル群のそれぞれの起電力を個別に求めて演算することにより、前記セットセンサコイルの電圧を求める
請求項2に記載の異物検出装置。 - 前記第1巻き方向の複数のユニットセンサコイルの面積の和と、前期第2巻き方向の複数のユニットセンサコイルの面積の和とは等しい
請求項2に記載の異物検出装置。 - 前記複数のセンサコイル群は、
第1センサコイル群と、
ペリフェラルセンサコイル群とを備え、
前記第1センサコイル群は、
前記第1巻き方向の複数のユニットセンサコイルと、
前記第2巻き方向の複数のユニットセンサコイルとを有し、
前記ペリフェラルセンサコイル群は、
前記第1巻き方向の1または複数のペリフェラルユニットセンサコイル、および、前記第2巻き方向の1または複数のペリフェラルユニットセンサコイルの少なくともいずれかを有し、
前記1または複数のペリフェラルユニットセンサコイルは、前記セットセンサコイルの最外周部で前記複数のユニットセンサコイルが欠落した領域に配置されている
請求項2に記載の異物検出装置。 - 前記センサコイル群は、
前記第1巻き方向のユニットセンサコイルがY軸の方向に1または複数配置されたY軸方向センサコイル群を複数有し、
前記複数配置されたY軸方向センサコイル群は、前記Y軸と交差するX軸の方向に並んで配置され、
前記1または複数配置されたY軸方向センサコイル群の少なくとも一つは、複数の前記ユニットセンサコイルを有し、
前記コイル導体は、前記Y軸方向センサコイル群の外周を連続的に構成するように電気的に直列に接続され、
隣り合う2個の前記Y軸方向センサコイル群を構成する前記コイル導体は、連続的にかつ電気的に直列に接続されている
請求項1に記載の異物検出装置。 - 前記Y軸方向センサコイル群は、前記第1巻き方向のユニットセンサコイルがY軸方向に互い違いに配置されている
請求項7に記載の異物検出装置。 - セットセンサコイルと、前記セットセンサコイルの電圧に応じて異物を検出する判定装置と、を備えた異物検出装置であって、
前記セットセンサコイルは、複数のセンサコイル群を有し、
前記センサコイル群は、外部磁界の変化に対し第1方向へ電流を流そうとする第1符号の起電力を発生させる第1巻き方向、および、前記外部磁界の変化に対し前記第1方向と逆の方向である第2方向へ電流を流そうとする第2符号の起電力を発生させる第2巻き方向の少なくとも一方の巻き方向の複数のユニットセンサコイルを有し、
前記複数のユニットセンサコイルのそれぞれは、当該ユニットセンサコイルの外形を規定するコイル導体を有し、
前記複数のセンサコイル群のそれぞれにおいて、前記コイル導体は連続的にかつ電気的に直列に接続されている
異物検出装置。 - 前記複数のセンサコイル群のうちの一のセンサコイル群の前記コイル導体は、他のセンサコイル群の前記コイル導体と離間している
請求項9に記載の異物検出装置。 - 前記複数のセンサコイル群のうちの一のセンサコイル群の前記コイル導体は、他のセンサコイル群の前記コイル導体とずれた場所に位置する
請求項9に記載の異物検出装置。 - 前記第1巻き方向のユニットセンサコイルを構成する導体の一部または全部は、前記第2巻き方向のユニットセンサコイルを構成する導体の一部または全部である
請求項11に記載の異物検出装置。 - さらに、
前記複数のセンサコイル群のうちから、駆動させるセンサコイル群を選択するスイッチを有する
請求項9~12のいずれか1項に記載の異物検出装置。 - 前記スイッチにより同時に駆動されるセンサコイル群は2以上であり、当該2以上のセンサコイル群のそれぞれに含まれる前記複数のユニットセンサコイルの前記第1巻き方向および前記第2巻き方向の数が等しい
請求項13に記載の異物検出装置。
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EP15836895.1A EP3197014B1 (en) | 2014-08-28 | 2015-08-21 | Foreign object detection device |
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US20170248726A1 (en) | 2017-08-31 |
JPWO2016031209A1 (ja) | 2017-06-22 |
EP3197014A1 (en) | 2017-07-26 |
US10254427B2 (en) | 2019-04-09 |
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EP3197014B1 (en) | 2020-01-01 |
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