WO2016019828A1 - 一种玻璃装饰材料及加工方法和加工设备 - Google Patents

一种玻璃装饰材料及加工方法和加工设备 Download PDF

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Publication number
WO2016019828A1
WO2016019828A1 PCT/CN2015/085692 CN2015085692W WO2016019828A1 WO 2016019828 A1 WO2016019828 A1 WO 2016019828A1 CN 2015085692 W CN2015085692 W CN 2015085692W WO 2016019828 A1 WO2016019828 A1 WO 2016019828A1
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Prior art keywords
glass
steel plate
layer
product forming
decorative material
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PCT/CN2015/085692
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English (en)
French (fr)
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廖展伦
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廖展伦
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Publication of WO2016019828A1 publication Critical patent/WO2016019828A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00—Re-forming shaped glass
    • C03B23/26—Punching reheated glass
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

Definitions

  • the invention relates to a decorative material, in particular to a glass decorative material; the invention also relates to a processing method and a processing device for the above glass decorative material.
  • the flat glass has the characteristics of light transmission, sound insulation and good transparency, and has certain heat insulation and cold insulation.
  • Flat glass has high hardness, good compressive strength, wind pressure resistance, rain resistance, scrub resistance and acid and alkali corrosion resistance. But it is crisp, afraid of strong earthquakes and fear of knocking.
  • Flat glass is mainly used for wooden doors and windows, aluminum alloy doors and windows, indoor partitions, windows, cabinets, counters, exhibition stands, display stands, glass partitions, furniture glass doors and so on.
  • the ordinary flat glass for decoration is a whole piece of glass, instead of being decorated by a plurality of small glass splicing, the pattern is sprayed on the surface of the glass for the sake of beauty, the whole decorative glass pattern is small, the decorative effect is single, and the formation is easy.
  • a first object of the present invention is to provide a glass decorative material which can be made according to the shape of the glass block. Stitching into different patterns makes the decorative effect more beautiful and diverse.
  • the second object of the present invention is to provide a method for processing a glass decorative material with high processing speed and low cost.
  • the third object of the present invention is to provide a processing apparatus for a glass decorative material, which has a simple structure and a low cost.
  • the present invention provides a glass decorative material, which is composed of a plurality of glass blocks of 1 to 25 mm thick, and a plurality of glass blocks can be spliced into a single decorative pattern unit, adjacent to each other. There is at least one anastomotic splicing edge between the glass blocks.
  • the plurality of glass blocks are identical in shape.
  • the glass block is composed of a plurality of individuals having different shapes, and the plurality of individuals also have at least one anastomotic splicing edge between them.
  • the present invention also provides a method for processing a glass decorative material, the processing method comprising the steps of:
  • the glass block is taken out and returned to the furnace for annealing at 760 to 820 degrees Celsius, and the annealing time is increased or decreased according to the thickness of the flat glass;
  • the flat glass in the step (1) is a colorless transparent or colored or opaque glass.
  • a step of coating a surface of the flat glass with a color glaze layer is further included between the step (1) and the step (2).
  • the mold in the step (3) is composed of a stamping cone head and two upper and lower layers of the same shape of the steel plate, and each layer of the steel plate is provided with a plurality of product forming holes for forming the hollow steel plate of the mold steel plate.
  • the product forming holes of the two-layer mold steel plate correspond to each other, and the shape of the punching cone head is the same as the shape of the product forming hole, and the punching steps include:
  • the stamping cone head rapidly punches the flat glass with a pressure of 2-10 MPA/CM 2 and completely punches into the product forming hole of the two-layer mold steel plate to form a glass block;
  • the step (c) is to form the glass block by passing the punching cone head through the product forming holes of the two-layer mold steel plate from bottom to top or from top to bottom.
  • the step (c) is also in which one of the mold steel plates is placed on the one surface of the steel plate with the engraved pattern, the pattern faces the two-layer mold steel plate, and the thickness of the mold steel plate contacting the engraved pattern is greater than the thickness of the flat glass.
  • the punching cone is first formed through a product forming hole of a layer of the steel plate, and then into the product forming hole of the other layer of the steel plate to form a glass block, after which the punching cone continues to push the glass block along the other The product forming hole of the layer mold steel plate moves until the glass block presses the steel plate.
  • the steel sheet is finally removed, and the stamping cone is further moved to completely pass through the product forming hole of the other layer of the steel sheet, and the patterned glass block is taken out.
  • the present invention also provides a processing apparatus for a glass decorative material, comprising a stamping cone head and two upper and lower layers of the same shape of the steel sheet, each of which is provided with a plurality of products for forming a hollow structure of the mold steel sheet.
  • the forming hole, the product forming holes of the upper and lower two-layer mold steel plates correspond to each other, and the shape of the punching cone head is the same as the shape of the product forming hole.
  • the glass decorative material is composed of a plurality of glass blocks, and the plurality of glass blocks can be spliced into a unitary device pattern unit, and at least one matching splicing edge is arranged between adjacent glass blocks, so that the glass block can be made into any shape. As long as there is an matching splicing edge between adjacent glass blocks, it can be spliced into different patterns, so that the decorative effect is more beautiful and diverse.
  • the step of coating the color glaze layer can be inserted into the processing step of the flat glass, so that the processing is simple and the cost is low.
  • FIG. 1 is a schematic view showing a glass block and a decorative pattern unit constructed therewith according to a first embodiment of the present invention.
  • FIG. 2 is a schematic view of a glass block and a decorative pattern unit constructed therefor according to a second embodiment of the present invention.
  • FIG 3 is a schematic view of a glass block and a decorative pattern unit constructed therefor according to a third embodiment of the present invention.
  • FIG. 4 is a schematic view of a glass block and a decorative pattern unit constructed therefor according to a fourth embodiment of the present invention.
  • Figure 5 is a schematic illustration of a processing apparatus for making a glass block.
  • the glass decorative material of the present invention is composed of a plurality of glass blocks 1 having a thickness of 1 to 25 mm, and the plurality of glass blocks 1 have the same shape, thereby facilitating processing and low manufacturing cost.
  • the glass block 1 is a single individual, and each of the glass blocks 1 has a hexagonal shape and the same color, and the plurality of glass blocks 1 can be spliced into a single decorative pattern unit, between adjacent glass blocks 1
  • the splicing edge 11 has at least one anastomosis, thereby forming a compact decorative pattern unit, which is beautiful in appearance, so as to be decorative and has a good decorative effect.
  • There are spaced vacancies on both sides of the decorative pattern unit which can be continuously linked so that the decorative pattern unit is continuous and the overall appearance is more beautiful.
  • the glass decorative material of the present invention is composed of a plurality of glass blocks 1 having a thickness of 1 to 25 mm, and the plurality of glass blocks 1 have the same shape, thereby facilitating processing and low manufacturing cost.
  • the glass block 1 is a single individual, and each of the glass blocks 1 has a hexagonal shape and the same color, and the plurality of glass blocks 1 can be spliced into a single decorative pattern unit, between adjacent glass blocks 1
  • the splicing edge 11 has at least one anastomosis, thereby forming a compact decorative pattern unit, which is beautiful in appearance, so as to be decorative and has a good decorative effect.
  • the glass decorative material of the present invention is composed of a plurality of glass blocks 1 having a thickness of 1 to 25 mm, and the plurality of glass blocks 1 have the same shape, thereby facilitating processing and low manufacturing cost.
  • the plurality of glass blocks 1 can be spliced into a single decorative pattern unit, and the adjacent glass blocks 1 have at least one matching splicing edge 11 therebetween, thereby forming a compact decorative pattern unit, which is beautiful in appearance and can thereby play a decorative role. And the decorative effect is good.
  • the glass block 1 is composed of two individuals 1a, 1b of different shapes, and the two individuals 1a, 1b also have at least one anastomotic splicing edge.
  • the color of the individual 1a and the individual 1b of each glass block 1 is different, and the color of the individual 1a of each glass block 1 and the individual 1a of the other glass block 1 may be the same or different, and the color of the individual 1b of each glass block 1 is The colors of the individual 1b of the other glass blocks 1 may be the same or different.
  • the glass decorative material of the present invention is composed of a plurality of glass blocks 1 having a thickness of 1 to 25 mm.
  • the plurality of glass blocks 1 have the same shape, so that the processing is convenient and the manufacturing cost is low.
  • the glass block 1 is a single individual, and each of the glass blocks 1 has a blade shape, and the color of each glass block 1 may be the same or different, and the plurality of glass blocks 1 can be spliced into a single decorative pattern unit, adjacent to each other.
  • the glass blocks 1 have at least one matching splicing edge 11 between them, thereby forming a compact decorative pattern unit, which is beautiful in appearance, so as to be decorative and has a good decorative effect.
  • a small glass block that conforms to the half shape of the glass block 1 can be disposed in the vacancy position, so that the decorative pattern unit constitutes a substantially square structure, so that the decorative pattern unit as a whole can be more compact and beautiful.
  • the principle can be referred to the embodiment. 2.
  • the glass block 1 of the present invention may also be in the shape of a scale, or may be other regular or irregular shapes having a beautifying decorative effect.
  • the glass block 1 of the present invention may also be composed of three or more individuals having at least one anastomotic splicing edge between the three or more individuals. The variety of the glass blocks 1 allows the decorative pattern unit to be diversified, thereby making the decorative effect more aesthetically pleasing.
  • the processing equipment for the glass decorative material of the present invention comprises a stamping cone 2 and two upper and lower layers of the same shape of the steel sheet 3.
  • the structure of the stamping cone 2 and the die steel plate 3 is simpler than that of the waterjet structure. low cost.
  • Each of the mold steel sheets 3 is provided with a plurality of product forming holes 31 for forming a hollow structure of the mold steel sheets 3, and the shape of the product forming holes 31 may be any regular or irregular shape such as a blade shape, a hexagonal shape, and scales.
  • the shape and the like can be formed so that the glass block 1 in each of the above embodiments can be molded.
  • the product forming holes 31 of the upper and lower two-layer mold steel sheets 3 correspond to each other, and the shape of the press taper 2
  • the shape is the same as that of the product forming hole 31, and the number of the punching cones 2 can be the same as the number of the product forming holes 31, so that the plurality of glass blocks 1 can be punched out at one time, so that the production is fast and efficient.
  • the method for processing the glass decorative material of the present invention comprises the steps of:
  • Cutting flat glass having a thickness of 1 to 25 mm according to a required size For example, it is required to make a circular product with a diameter of 50 mm. Since the glass is easy to be rectangularly cut, the flat glass can be cut into a square glass with a side length of 54 to 60 mm, that is, a product which is larger than the desired shape can be cut out on each side. A 5mm rectangle is enough.
  • the glass block 1 is taken out and returned to the furnace to anneal at 760 to 820 degrees Celsius, and the annealing time is increased or decreased according to the thickness of the flat glass.
  • a round product having an 8 mm thick glass diameter of 50 mm has a temperature of about 300 to 400 degrees Celsius in 10 seconds after molding, and is annealed at 760 to 820 degrees Celsius for about 5 minutes.
  • the flat glass in the above step (1) is a colorless transparent or colored or opaque glass.
  • the stamping step in the above step (3) includes: (a) accurately placing the flat glass between the upper and lower mold steel sheets 3. (b) Moving one of the mold steel sheets 3 to clamp the flat glass. (c) The punching cone 2 rapidly presses the flat glass at a pressure of 2-10 MPA/cm 2 and completely punches into the product forming hole 31 of the two-layer mold steel sheet 3 to form the glass block 1. (d) The punching cone head 2 is returned to the original position, and the upper and lower layers of the mold steel plate 3 are loosened, and the remaining material of the flat glass is taken out.
  • the first method is to make the punching cone 2 completely pass through the product forming hole 31 of the two-layer mold steel plate 3 from bottom to top or from top to bottom to form the glass. Block 1.
  • the second method is to cover a layer of the mold steel plate 3 with a piece of engraved steel plate, the pattern faces the two-layer mold steel plate 3, and the thickness of the mold steel plate 3 contacting the engraving pattern is greater than the thickness of the flat glass, and is
  • the punching cone 2 is first passed through the product forming hole 31 of one layer of the steel plate 3, and then into the product forming hole 31 of the other layer of the steel plate 3 to form the glass block 1, after which the punching cone 2 continues to push the glass block 1
  • the product forming hole 31 along the other layer of the steel plate is moved until the glass block 1 presses the steel plate so that the surface of the glass block 1 forms a pattern corresponding to the engraved pattern, and finally the steel plate is removed, so that the punching cone 2 continues to move to completely pass the other
  • the patterned glass block 1 is taken out, so that the glass block 1 is more beautiful, and the decorative effect is further more beautiful and diverse, and the forming pattern process is simple and the cost
  • step (1) If the flat glass needs additional color, you need to increase between step (1) and step (2).

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

一种玻璃装饰材料，由多个１～２５ｍｍ厚的玻璃块（1）构成，多个玻璃块（1）能够拼接成一个整体的装饰图案单元，相邻的玻璃块（1）之间具有至少一个吻合的拼接边缘（11）。另外还涉及该玻璃装饰材料的加工方法和加工设备。

Description

一种玻璃装饰材料及加工方法和加工设备 技术领域
本发明涉及一种装饰材料，尤其是涉及一种玻璃装饰材料；本发明还涉及上述玻璃装饰材料的加工方法以及加工设备。
背景技术
平板玻璃有透光、隔声、透视性好的特点，并有一定隔热性、隔寒性。平板玻璃硬度高，抗压强度好，耐风压，耐雨淋，耐擦洗，耐酸碱腐蚀。但质脆，怕强震、怕敲击。平板玻璃主要用于木质门窗、铝合金门窗、室内各种隔断、橱窗、橱柜、柜台、展台、展架、玻璃隔架、家具玻璃门等方面。目前装饰用的普通平板玻璃都是一整块玻璃，而不是由多块小玻璃拼接进行装饰，为了美观会在玻璃表面喷涂花纹，这种整块装饰的玻璃花样少，装饰效果单一，容易形成审美疲劳。另外，普通平板玻璃非矩形均匀切割需要水刀才能做到，水刀结构复杂，成本高，且速度慢，而且水刀切割后的玻璃如需涂覆色釉层后续工作困难繁琐。因此，有必要发明一种新的玻璃装饰材料以及加工方法和加工设备以改善前述缺陷。
发明内容
本发明的目的一是提供一种玻璃装饰材料，能够根据玻璃块形状的不同而 拼接成不同的花样，从而使得装饰效果更加美观多样。
本发明的目的二是提供一种玻璃装饰材料的加工方法，加工速度快，成本低。
本发明的目的三是提供一种玻璃装饰材料的加工设备，结构简单，成本低。
为实现上述目的一，本发明提供一种玻璃装饰材料，所述的玻璃装饰材料是由多个1～25mm厚的玻璃块构成，多个玻璃块能够拼接成一个整体的装饰图案单元，相邻的玻璃块之间具有至少一个吻合的拼接边缘。
作为本发明的进一步改进，所述的多个玻璃块的形状相同。
作为本发明的进一步改进，所述玻璃块是由多块形状不同的个体组成，该多块个体之间也具有至少一个吻合的拼接边缘。
为实现上述目的二，本发明还提供一种玻璃装饰材料的加工方法，该加工方法包括步骤为：
(1)按需要的尺寸对厚度为1～25mm的平板玻璃进行切割；
(2)将平板玻璃放置在耐火板上，并放入窑炉加热至760～820摄氏度之间；
(3)在平板玻璃温度达到760～820摄氏度时取出，准确放置在预制形状的模具上并冲压成型，形成玻璃块；
(4)冲压成型后取出玻璃块并回炉至760～820摄氏度时退火，退火时间根据平板玻璃的厚薄相应增减；
(5)将烧制好的合格的玻璃块排版粘贴在纤维网上入箱封存。
作为本发明的进一步改进，步骤(1)中的平板玻璃为无色透明或彩色或乳浊玻璃。
作为本发明的进一步改进，在步骤(1)和步骤(2)之间还包括在平板玻璃的表面涂覆色釉层的步骤。
作为本发明的进一步改进，步骤(3)中的模具由冲压锥头以及上下两层形状相同的模具钢板构成，各层模具钢板上设有使模具钢板形成镂空结构的多个产品成型孔，上下两层模具钢板的产品成型孔相互对应，冲压锥头的形状与产品成型孔的形状相同，其冲压步骤包括：
(a)将平板玻璃准确放置在上下两层模具钢板之间；
(b)运动其中一层模具钢板以夹紧平板玻璃；
(c)冲压锥头以2-10MPA/CM2的压力快速冲压平板玻璃，并完全冲入两层模具钢板的产品成型孔中形成玻璃块；
(d)冲压锥头退回原位，松开上下两层模具钢板，取出平板玻璃余料。
作为本发明的更进一步改进，步骤(c)是使冲压锥头自下而上或自上而下完全通过两层模具钢板的产品成型孔以形成玻璃块。
作为本发明的更进一步改进，步骤(c)还在其中一层模具钢板上面紧贴一片雕刻图案的钢板，图案面向两层模具钢板，并使接触雕刻图案的模具钢板的厚度大于平板玻璃的厚度，在冲压时是使冲压锥头先通过一层模具钢板的产品成型孔，再进入另一层模具钢板的产品成型孔中以形成玻璃块，之后，冲压锥头继续顶推玻璃块沿另一层模具钢板的产品成型孔移动直至玻璃块顶压钢板， 以使玻璃块表面形成与雕刻图案相应的花纹，最后移开钢板，使冲压锥头继续运动到完全通过另一层模具钢板的产品成型孔后取出带花纹的玻璃块。
为实现上述目的三，本发明还提供一种玻璃装饰材料的加工设备，包括冲压锥头以及上下两层形状相同的模具钢板，各层模具钢板上设有使模具钢板形成镂空结构的多个产品成型孔，上下两层模具钢板的产品成型孔相互对应，所述冲压锥头的形状与产品成型孔的形状相同。
与现有技术相比，本发明的优点在于：
(1)玻璃装饰材料由多个玻璃块构成，多个玻璃块能够拼接成一个整体的装置图案单元，相邻的玻璃块之间具有至少一个吻合的拼接边缘，从而玻璃块可以制作成任意形状，只要相邻的玻璃块之间有吻合的拼接边缘即可，从而可以拼接成不同的花样，从而使得装饰效果更加美观多样。
(2)平板玻璃高温软化后直接通过模具冲压成型，从而可以制作出任意几何图形的玻璃块，简单快捷高效，特别适合大批量规模化生产；并且冲压形成的产品能够形成特殊的匀称弧边，从而使得成型的玻璃块外形美观。
(3)可以把涂覆色釉层的步骤穿插到平板玻璃的加工步骤中，从而加工简单，成本低。
(4)采用上下两层形状相同的模具钢板和冲压锥头这样的加工设备，相比现有技术中的水刀，结构更加简单，从而成本低。
通过以下的描述并结合附图，本发明将变得更加清晰，这些附图用于解释本发明的实施例。
附图说明
图1为本发明实施例一中的玻璃块和其构成的装饰图案单元的示意图。
图2为本发明实施例二中的玻璃块和其构成的装饰图案单元的示意图。
图3为本发明实施例三中的玻璃块和其构成的装饰图案单元的示意图。
图4为本发明实施例四中的玻璃块和其构成的装饰图案单元的示意图。
图5为用于制造玻璃块的加工设备的示意图。
具体实施方式
现在参考附图描述本发明的实施例，附图中类似的元件标号代表类似的元件。
实施例一
请参考图1，本发明的玻璃装饰材料是由多个1～25mm厚的玻璃块1构成，所述的多个玻璃块1的形状相同，从而加工方便，制造成本低。所述玻璃块1是单个的个体，且各玻璃块1均呈六边形形状，且颜色均相同，多个玻璃块1能够拼接成一个整体的装饰图案单元，相邻的玻璃块1之间具有至少一个吻合的拼接边缘11，从而构成了紧凑的装饰图案单元，外形美观，从而能够起到装饰作用，且装饰效果好。在该装饰图案单元的两侧有间隔的空缺位，可以连续链接从而使得装饰图案单元连贯，整体更加美观。
实施例二
请参考图2，本发明的玻璃装饰材料是由多个1～25mm厚的玻璃块1构成，所述的多个玻璃块1的形状相同，从而加工方便，制造成本低。所述玻璃块1是单个的个体，且各玻璃块1均呈六边形形状，且颜色均相同，多个玻璃块1能够拼接成一个整体的装饰图案单元，相邻的玻璃块1之间具有至少一个吻合的拼接边缘11，从而构成了紧凑的装饰图案单元，外形美观，从而能够起到装饰作用，且装饰效果好。在该装饰图案单元的两侧有间隔的半玻璃块12，该半玻璃块12与玻璃块1构成了一个大致呈方形的装饰图案单元，从而使得装饰图案单元整体安装效果更加完整美观。
实施例三
请参考图3，本发明的玻璃装饰材料是由多个1～25mm厚的玻璃块1构成，所述的多个玻璃块1的形状相同，从而加工方便，制造成本低。多个玻璃块1能够拼接成一个整体的装饰图案单元，相邻的玻璃块1之间具有至少一个吻合的拼接边缘11，从而构成了紧凑的装饰图案单元，外形美观，从而能够起到装饰作用，且装饰效果好。本实施例中，所述玻璃块1是由两块形状不同的个体1a、1b组成，该两块个体1a、1b之间也具有至少一个吻合的拼接边缘。每个玻璃块1的个体1a和个体1b的颜色不同，每个玻璃块1的个体1a与其他玻璃块1的个体1a的颜色可以相同也可以不同，每个玻璃块1的个体1b的颜色与其他玻璃块1的个体1b的颜色可以相同也可以不同。
实施例四
请参考图4，本发明的玻璃装饰材料是由多个1～25mm厚的玻璃块1构成， 所述的多个玻璃块1的形状相同，从而加工方便，制造成本低。所述玻璃块1是单个的个体，且各玻璃块1均呈叶片形状，每个玻璃块1的颜色可以相同也可以不同，多个玻璃块1能够拼接成一个整体的装饰图案单元，相邻的玻璃块1之间具有至少一个吻合的拼接边缘11，从而构成了紧凑的装饰图案单元，外形美观，从而能够起到装饰作用，且装饰效果好。在该装饰图案单元的两侧有间隔的空缺位，连续链接从而使得装饰图案单元整体更加美观。本实施例也可以在空缺位设置与玻璃块1的半截形状一致的小玻璃块，使得装饰图案单元构成大致呈方形的结构，从而可使得装饰图案单元整体更加紧凑美观，其原理可参照实施例2。
另外，本发明的玻璃块1还可以是鳞片形状，也可以是其他具有美化装饰效果的规则或者不规则形状。本发明的玻璃块1也可以是由三块或者三块以上的个体组成，该三块或者三块以上的个体之间也具有至少一个吻合的拼接边缘。通过玻璃块1的多样可以使得装饰图案单元多样化，从而使得装饰效果更加美观多样。
请参考图5，本发明的玻璃装饰材料的加工设备包括冲压锥头2以及上下两层形状相同的模具钢板3，采用冲压锥头2和模具钢板3的结构相比水刀结构较为简单，故成本低。各层模具钢板3上设有使模具钢板3形成镂空结构的多个产品成型孔31，产品成型孔31的形状可以是任意的规则或者不规则的形状，如叶片形状、六边形形状、鳞片形状等等，从而可以成型上述各实施例中的玻璃块1。上下两层模具钢板3的产品成型孔31相互对应，所述冲压锥头2的形 状与产品成型孔31的形状相同，冲压锥头2的数量可以与产品成型孔31的数量相同，从而可以一次性冲压出多块玻璃块1，从而生产快速高效。当然冲压锥头2也可以只有一个，由一个冲压锥头2在各产品成型孔31位置进行冲压，也可以依次得到这些玻璃块1，相较于水刀切割的方式也更快速高效。
本发明的玻璃装饰材料的加工方法包括步骤为：
(1)按需要的尺寸对厚度为1～25mm的平板玻璃进行切割。例如：要求制作直径为50mm的圆形产品，因玻璃易于矩形切割，故将平板玻璃切割成边长54～60mm的正方形玻璃即可，即切出每边大于可覆盖所需形状的产品2～5mm的矩形便可。
(2)将平板玻璃放置在耐火板上，并放入窑炉加热至760～820摄氏度之间。
(3)在平板玻璃温度达到760～820摄氏度时取出，准确放置在上述加工设备上并冲压成型，形成具有吻合边缘的玻璃块1。
(4)冲压成型后取出玻璃块1并回炉至760～820摄氏度时退火，退火时间根据平板玻璃的厚薄相应增减。例如，8mm厚的玻璃直径为50mm的圆形产品成型后10秒内产品自身还有约300～400摄氏度温度，回炉在760～820摄氏度退火约5分钟即可。
(5)将烧制好的合格的玻璃块排版粘贴在纤维网上入箱封存。
以上采用切割、加热、冲压、退火这几个工艺步骤生产出玻璃块1，相比现有技术中的水刀切割生产方式，大大加快了生产速度，提高了生产效率。
进一步说明的是，上述步骤(1)中的平板玻璃为无色透明或彩色或乳浊玻璃。
进一步说明的是，上述步骤(3)中的冲压步骤包括：(a)将平板玻璃准确放置在上下两层模具钢板3之间。(b)运动其中一层模具钢板3以夹紧平板玻璃。(c)冲压锥头2以2-10MPA/CM2的压力快速冲压平板玻璃，并完全冲入两层模具钢板3的产品成型孔31中形成玻璃块1。(d)冲压锥头2退回原位，松开上下两层模具钢板3，取出平板玻璃余料。
更进一步说明的是，步骤(c)有两种方法，第一种方法是使冲压锥头2自下而上或自上而下完全通过两层模具钢板3的产品成型孔31以形成具有玻璃块1。
第二种方法是在其中一层模具钢板3上面加盖一片雕刻图案的钢板，图案面向两层模具钢板3，并使接触雕刻图案的模具钢板3的厚度大于平板玻璃的厚度，在冲压时是使冲压锥头2先通过一层模具钢板3的产品成型孔31，再进入另一层模具钢板3的产品成型孔31中以形成玻璃块1，之后，冲压锥头2继续顶推玻璃块1沿另一层模具钢板的产品成型孔31移动直至玻璃块1顶压钢板，以使玻璃块1表面形成与雕刻图案相应的花纹，最后移开钢板，使冲压锥头2继续运动到完全通过另一层模具钢板3的产品成型孔31后取出带花纹的玻璃块1，从而使得玻璃块1更加美观，进一步使得装饰效果更加美观多样，而且成型花纹工艺简单，成本低。
如果平板玻璃需要另加颜色，那么还需要在步骤(1)和步骤(2)之间增 加在平板玻璃的表面涂覆色釉层的步骤。将涂覆色釉层的步骤放置在步骤(1)和步骤(2)之间，从而加工工艺简单，成本低。
以上结合最佳实施例对本发明进行了描述，但本发明并不局限于以上揭示的实施例，而应当涵盖各种根据本发明的本质进行的修改、等效组合。

Claims (10)

  1. 一种玻璃装饰材料，其特征在于：所述的玻璃装饰材料是由多个1～25mm厚的玻璃块构成，多个玻璃块能够拼接成一个整体的装饰图案单元，相邻的玻璃块之间具有至少一个吻合的拼接边缘。
  2. 如权利要求1所述的玻璃装饰材料，其特征在于：所述的多个玻璃块的形状相同。
  3. 如权利要求2所述的玻璃装饰材料，其特征在于：所述玻璃块是由多块形状不同的个体组成，该多块个体之间也具有至少一个吻合的拼接边缘。
  4. 一种针对权利要求1所述的玻璃装饰材料的加工方法，其特征在于，该加工方法包括步骤为：
    (1)按需要的尺寸对厚度为1～25mm的平板玻璃进行切割；
    (2)将平板玻璃放置在耐火板上，并放入窑炉加热至760～820摄氏度之间；
    (3)在平板玻璃温度达到760～820摄氏度时取出，准确放置在预制形状的模具上并冲压成型，形成玻璃块；
    (4)冲压成型后取出玻璃块并回炉至760～820摄氏度时退火，退火时间根据平板玻璃的厚薄相应增减；
    (5)将烧制好的合格的玻璃块排版粘贴在纤维网上入箱封存。
  5. 如权利要求4所述的玻璃装饰材料的加工方法，其特征在于：步骤(1)中的平板玻璃为无色透明或彩色或乳浊玻璃。
  6. 如权利要求4所述的玻璃装饰材料的加工方法，其特征在于：在步骤(1) 和步骤(2)之间还包括在平板玻璃的表面涂覆色釉层的步骤。
  7. 如权利要求4所述的玻璃装饰材料的加工方法，其特征在于：步骤(3)中的模具由冲压锥头以及上下两层形状相同的模具钢板构成，各层模具钢板上设有使模具钢板形成镂空结构的多个产品成型孔，上下两层模具钢板的产品成型孔相互对应，冲压锥头的形状与产品成型孔的形状相同，其冲压步骤包括：
    (a)将平板玻璃准确放置在上下两层模具钢板之间；
    (b)运动其中一层模具钢板以夹紧平板玻璃；
    (c)冲压锥头以2-10MPA/CM2的压力快速冲压平板玻璃，并完全冲入两层模具钢板的产品成型孔中形成玻璃块；
    (d)冲压锥头退回原位，松开上下两层模具钢板，取出平板玻璃余料。
  8. 如权利要求7所述的玻璃装饰材料的加工方法，其特征在于：步骤(c)是使冲压锥头自下而上或自上而下完全通过两层模具钢板的产品成型孔以形成玻璃块。
  9. 如权利要求7所述的玻璃装饰材料的加工方法，其特征在于：步骤(c)还在其中一层模具钢板上面紧贴一片雕刻图案的钢板，图案面向两层模具钢板，并使接触雕刻图案的模具钢板的厚度大于平板玻璃的厚度，在冲压时是使冲压锥头先通过一层模具钢板的产品成型孔，再进入另一层模具钢板的产品成型孔中以形成玻璃块，之后，冲压锥头继续顶推玻璃块沿另一层模具钢板的产品成型孔移动直至玻璃块顶压钢板，以使玻璃块表面形成与雕刻图案相应的花纹，最后移开钢板，使冲压锥头继续运动到完全通过另一层模具钢板的产品成 型孔后取出带花纹的玻璃块。
  10. 一种用于成型权利要求1所述的玻璃装饰材料的加工设备，其特征在于，包括冲压锥头以及上下两层形状相同的模具钢板，各层模具钢板上设有使模具钢板形成镂空结构的多个产品成型孔，上下两层模具钢板的产品成型孔相互对应，所述冲压锥头的形状与产品成型孔的形状相同。
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