WO2016000335A1 - 一种减速离合器离合驱动装置 - Google Patents

一种减速离合器离合驱动装置 Download PDF

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Publication number
WO2016000335A1
WO2016000335A1 PCT/CN2014/087882 CN2014087882W WO2016000335A1 WO 2016000335 A1 WO2016000335 A1 WO 2016000335A1 CN 2014087882 W CN2014087882 W CN 2014087882W WO 2016000335 A1 WO2016000335 A1 WO 2016000335A1
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WO
WIPO (PCT)
Prior art keywords
clutch
fork
lever
driving
deceleration
Prior art date
Application number
PCT/CN2014/087882
Other languages
English (en)
French (fr)
Inventor
吕佩师
张刚金
田云
Original Assignee
青岛海尔洗衣机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔洗衣机有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to US15/322,556 priority Critical patent/US10422391B2/en
Priority to JP2017519754A priority patent/JP2017521208A/ja
Priority to AU2014399520A priority patent/AU2014399520B2/en
Priority to KR1020177002436A priority patent/KR102232386B1/ko
Priority to EP14896539.5A priority patent/EP3162941B1/en
Publication of WO2016000335A1 publication Critical patent/WO2016000335A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/12Mechanical clutch-actuating mechanisms arranged outside the clutch as such
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D11/14Clutches in which the members have interengaging parts with clutching members movable only axially
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D28/00Electrically-actuated clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/12Mechanical clutch-actuating mechanisms arranged outside the clutch as such
    • F16D2023/123Clutch actuation by cams, ramps or ball-screw mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/12Mechanical clutch-actuating mechanisms arranged outside the clutch as such
    • F16D23/14Clutch-actuating sleeves or bearings; Actuating members directly connected to clutch-actuating sleeves or bearings
    • F16D2023/141Clutch-actuating sleeves or bearings; Actuating members directly connected to clutch-actuating sleeves or bearings characterised by using a fork; Details of forks

Definitions

  • the invention relates to the field of washing machines, in particular to a deceleration clutch clutch drive device.
  • the prior art such as a washing machine on the market, has a deceleration clutch and a single-phase asynchronous motor installed side by side, and is driven by a pulley and a belt.
  • This type of deceleration clutch has low efficiency, high noise, poor practicability, and high failure rate of the transmission part; therefore, the relevant technical personnel proposed a technical solution of coaxiality of the motor and the clutch.
  • the patent number ZL00234747.4 discloses a washing machine deceleration clutch directly driven by a brushless motor.
  • the patent uses a brushless motor to directly drive the washing machine clutch, which solves the low efficiency of the single-phase asynchronous motor and improves the energy efficiency, but the connection of the structure motor is complicated. Only the ordinary washing method can be realized, the main parts are connected with many parts, the clutch installation accuracy is too high, and the fault rate is high, so the patented technical solution is not suitable for mass production.
  • the Chinese patent of CN201120257375.8 discloses a washing machine bionic handcuff frequency conversion deceleration clutch, which comprises a matching lower casing and an input shaft, the lower casing is equipped with a DC brushless motor stator, and the end of the input shaft
  • the outer rotor of the brushless DC motor is connected, and the stator of the brushless DC motor is located in the inner cavity of the outer rotor of the brushless DC motor, and the input shaft is equipped with a sliding clutch mechanism composed of a sleeve sleeve, a clutch shaft, a clutch slider and a return spring;
  • the sleeve sleeve is set on the input shaft, and the clutch shaft is placed on the input shaft above the sleeve.
  • the sleeve and the clutch shaft are respectively provided with peripheral splines, and the inner peripheral guide spline and the sleeve and the clutch shaft formed by the clutch slider are provided.
  • the outer spline sliding is matched, the return spring is press-fitted on the annular boss formed on the outer circumference of the clutch slider, and the clutch slider is connected with the clutch control mechanism.
  • the clutch control mechanism is complicated and the control is cumbersome.
  • the existing clutch sleeve or the clutch slider has a fork and a clutch spring to control the up and down movement thereof, and the fork is directly mounted on the lower casing of the reduction clutch through the rotating pin to realize the control of the clutch sleeve.
  • the traction motor is used to pull one end of the fork through the rope, the other end controls the clutch sleeve or the clutch slider to move up and down, and the traction motor is installed at the bottom of the outer drum, but the above method for controlling the clutch sleeve to move up and down
  • the precision is low, the failure rate is high, and the occupied space is large, and the component integration rate is low.
  • the present invention has been made in view of this.
  • the object of the present invention is to overcome the deficiencies of the prior art and to provide a deceleration clutch clutch drive device.
  • a deceleration clutch clutch drive device comprising a drive motor, a drive wheel, a fork lever and a clutch sleeve, the drive wheel is directly mounted on the drive motor shaft, and the drive wheel axis and clutch are respectively The axis of the sleeve is parallel, and the driving wheel is provided with a supporting surface with a height difference in the axial direction.
  • the head of the fork is a shifting fork for controlling the movement of the clutch sleeve
  • the tail is a driving end supported on the supporting surface
  • the driving motor drives
  • the tail of the fork lever slides relative to the support surface to change the height of the tail, and the height of the fork of the fork lever is changed, and then the clutch sleeve is moved up and down.
  • the driving wheel comprises a cylindrical body, and a circumferential or end surface of the driving wheel is provided with a supporting surface having a height difference in the axial direction.
  • a supporting surface having a height difference in the axial direction.
  • at least a part of the circumferential surface of the cylindrical body extends radially outward to form an arc-shaped protruding portion.
  • One surface of the protrusion axial direction is a support surface, and preferably the support surface includes a sloped first transition surface, a highest support surface, and a second transition obliquely opposite to the first transition surface, which are sequentially connected in the circumferential direction. surface.
  • the top surface or the bottom surface of the tail end driving end of the shifting lever is in contact with the supporting surface of the driving wheel, and the contact surface is a plane or a curved surface corresponding to the supporting surface, and preferably the contact surface is a curved surface corresponding to the supporting surface, and preferably the contact surface a third transition surface that is sequentially connected in the circumferential direction, a highest contact surface, and a fourth transition surface that is inclined opposite to the third transition surface.
  • the end surface of the tail end of the fork is a driving wheel The arcuate groove corresponding to the cylindrical body.
  • An axial upper surface of the protruding portion of the driving wheel is a supporting surface
  • a lower surface of the tail driving end of the fork lever is a contact surface contacting the supporting surface
  • the supporting surface includes an upwardly inclined first transition surface, a highest support surface and a second transition surface that is obliquely downward
  • the contact surface includes a third transition surface that is obliquely downward, a highest contact surface, and a fourth transition surface that is obliquely upward.
  • An axial lower surface of the protruding portion of the driving wheel is a supporting surface
  • an upper surface of the tail driving end of the fork lever is a contact surface contacting the supporting surface
  • the supporting surface includes a downwardly inclined first transition surface a highest support surface and a second transition surface that is obliquely upward, the contact surface including a third transition surface that is obliquely upward, a highest contact surface, and a fourth transition surface that is obliquely downward.
  • the highest arc-shaped supporting surface of the driving wheel and the highest contact surface of the fork are in surface contact, and may also be arc-face contact.
  • a portion of the circumferential surface of the end of the drive wheel extends radially outward to form a projection, the other circumferential surface of which is the circumferential surface of the cylindrical body.
  • the entire circumferential surface of the end portion of the driving wheel extends radially outward to form a protrusion
  • the protruding portion includes a highest supporting surface and a lowest supporting surface, and the highest supporting surface and the lowest supporting surface are circumferentially spaced apart by 180 °, the sloping transition between the highest support surface and the lowest support surface.
  • the fork lever is a lever structure, and a fixed fulcrum is disposed in a middle portion thereof.
  • the middle portion of the fork lever is mounted on a fixed bracket to form a rotating pair, the fixing bracket is fixed on the deceleration clutch housing, or the fixing bracket is decelerated
  • the clutch housing is integrated.
  • a first mounting hole is disposed in a middle portion of the fork lever, and a second mounting hole is disposed at a corresponding position of the fixing bracket, and the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the shifting fork, and the rotating pin is further
  • a torsion spring is provided for providing a resetting force for the fork lever.
  • the fixed fulcrum is located at a side of the fork lever near the tail.
  • a deceleration clutch clutch driving device comprises a driving motor, a driving wheel and a fork lever, wherein the driving wheel is directly mounted on a motor shaft of the driving motor, the driving wheel axis is parallel to the clutch sleeve axis, and the driving wheel has an axis on the circumference thereof
  • the support slide has a height difference upward, and the fork lever head is a shift fork for controlling the clutch sleeve to move up and down.
  • the tail of the fork lever is a drive end supported in the support slide, and the drive motor drives the drive wheel to rotate, the fork lever The tail drive end slides relative to the support slide to change its height, which drives the fork fork head shift height to further move the clutch sleeve up and down.
  • the driving wheel comprises a cylindrical body, and a circumferential surface of the cylindrical body is recessed radially inward to form a circular axially gradual groove, the groove is a supporting slide, and the axial height of the supporting sliding track is smooth and sleek. transition.
  • the support slide includes a lowest support surface sequentially connected in the circumferential direction, a sloped first transition surface, a highest support surface, and a second transition surface that is inclined obliquely to the first transition surface, and the joints at each surface are smoothly transitioned.
  • the highest support surface and the lowest support surface are circumferentially spaced by 180°.
  • the tail end of the fork rod extends into the supporting slide of the driving wheel, and the tail portion of the fork rod includes at least a first surface contacting the lowest supporting surface and a second surface contacting the highest supporting surface, and the minimum supporting surface When in contact with the first surface, it is in surface contact, and the highest supporting surface and the second surface are in surface contact.
  • the tail end drive end of the fork lever is provided with a rolling bearing that extends into the support slide of the drive wheel.
  • the axis of the motor shaft of the drive motor is parallel to the axis of the clutch sleeve, the drive motor is mounted on the reducer housing, or the drive motor is mounted on the reducer mounting plate.
  • the fork lever is a lever structure, and a fixing fulcrum is disposed in a middle portion thereof.
  • a middle portion of the fork lever is mounted on a fixing bracket to form a rotating pair, the fixing bracket is fixed on the reducer housing, or the fixing bracket is decelerated
  • the housing is integrated.
  • a first mounting hole is disposed in a middle portion of the fork lever, and a second mounting hole is disposed at a corresponding position of the fixing bracket, and the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the fork lever, and the fixed fulcrum is preferably located
  • the middle of the fork is near the tail side.
  • the tail portion of the fork shaft has an arcuate groove, and the arc groove cooperates with the cylindrical body of the driving wheel.
  • the middle portion of the arc groove extends outwardly perpendicular to the arc groove, and extends into the supporting slide of the driving wheel, and supports the sliding channel Active connection.
  • a deceleration clutch clutch driving device comprises a driving motor, a driving wheel and a fork lever, wherein the driving wheel is a cam structure, the cam circumference is radially gradual, and the fork lever head is a shifting fork for controlling the clutch sleeve to move up and down, the tail portion
  • the driving motor drives the cam to rotate, and the sliding contact surface of the fork lever contacts the circumferential contact of the different radius of the cam to change the height thereof, and the height of the shifting fork head shift is changed. Further driving the clutch sleeve up and down.
  • the cam is mounted directly on a motor shaft of the drive motor, the axis of the motor shaft of the drive motor being perpendicular to the axis of the clutch sleeve.
  • the upper side or the lower side of the tail drive end of the fork lever is in contact with the circumferential surface of the cam, and the position on the side of the tail end of the fork lever that is in contact with the circumferential surface of the cam is concave downward to form a card slot, or dial Both ends of the side of the fork end contacting the circumferential surface of the cam corresponding to the position of the circumferential surface of the cam are convex upward to form a card slot.
  • the fork lever is a lever structure, and a fixed fulcrum is arranged in a middle portion, and a middle portion of the fork lever is mounted on a fixing bracket to form a rotating pair, the fixing bracket is fixed on the deceleration clutch housing, or the fixing bracket and the deceleration clutch
  • the outer casing is integrated.
  • a first mounting hole is disposed in a middle portion of the fork lever, and a second mounting hole is disposed at a corresponding position of the fixing bracket, and the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the shifting fork, and the rotating pin is further
  • a torsion spring is provided for providing a resetting force for the fork lever.
  • the fixed fulcrum is located at a side of the fork lever near the tail.
  • the cam is located below the driving end of the tail end of the fork lever, and the lower side of the driving end of the fork lever is provided with a card slot supported on the circumferential surface of the cam, and the fork lever is provided with a fork head A torsion spring that moves up and resets the force.
  • the cam is located above the driving end of the tail end of the fork lever, and the upper side of the driving end of the tail lever of the shifting lever is provided with a card slot supported on the circumferential surface of the cam, and the fork lever is provided with a lever head provided The torsion spring that moves down the reset force.
  • the cam has a circumferential contour radius that is at most 180° apart from the circumferential direction at a position where the radius is the smallest.
  • the driving motor is installed in a mounting cover, and the mounting cover is fixed on the deceleration clutch housing or the mounting plate, and the mounting cover is formed by an irregular square hollow cover body accommodated by the driving motor, and the mounting cover is One side is a mounting side wall, and the mounting side wall is provided with an outwardly protruding mounting flange, and the mounting flange is detachably connected to the deceleration clutch housing or the mounting plate via a bolt.
  • a deceleration clutch clutch driving device comprises a driving motor, a driving wheel and a shifting lever rod, wherein the driving wheel axis is perpendicular to the clutching sleeve axis, and the driving wheel is axially provided with a supporting rod and a shifting head
  • the shifting fork for controlling the clutch sleeve to move up and down, the tail of the shifting fork is a driving end supported on the supporting rod, the driving wheel rotates, the height of the supporting rod changes in the axial direction of the clutch sleeve, and the driving end of the shifting lever is driven The height changes, causing the height of the head shifter to change accordingly, further driving the up and down movement of the clutch sleeve.
  • the axis of the motor shaft of the driving motor is perpendicular to the axis of the clutch sleeve
  • the driving wheel comprises a cylindrical body, one end surface of the cylindrical body is directly mounted on the motor shaft of the driving motor, and the other end surface is eccentrically provided with a supporting rod .
  • An end surface of the tail portion of the fork lever is provided with a concave linear sliding groove which is parallel to the rotating shaft of the fork rod, and the supporting rod extends into the sliding groove of the fork rod.
  • the end of the support rod is provided with a rolling bearing which extends into the sliding groove of the driving end of the fork of the fork.
  • the length of the chute is greater than twice the eccentricity of the support rod, and the width of the chute is 1.05 to 1.2 times the diameter of the outer diameter of the support rod or the rolling bearing.
  • the drive motor is fixedly mounted on the deceleration clutch housing, or the drive motor is fixedly mounted on the deceleration clutch mounting plate, and preferably the drive motor is fixedly mounted on the deceleration clutch mounting plate.
  • the fork lever is a lever structure, and a fixing fulcrum is disposed in a middle portion thereof.
  • a fixed fulcrum of a middle portion of the fork lever is mounted on a fixing bracket to form a rotating pair, the fixing bracket is fixed on the deceleration clutch housing, or the fixing The bracket is integrally provided with the reduction clutch housing.
  • a first mounting hole is disposed in a middle portion of the fork lever, and a second mounting hole is disposed at a corresponding position of the fixing bracket, and the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the fork lever, and the fixed fulcrum is preferably located
  • the middle of the fork is near the tail side.
  • the driving motor is installed in a mounting cover, and the mounting cover is fixed on the deceleration clutch housing or the mounting plate, and the mounting cover is formed by an irregular square hollow cover body accommodated by the driving motor, and the mounting cover is One side is a mounting side wall, and the mounting side wall is provided with an outwardly protruding mounting flange, and the mounting flange is detachably connected to the deceleration clutch housing or the mounting plate via a bolt.
  • the invention adopts the driving wheel to drive the fork, and has the advantages of simple structure, simple operation, high reliability, small stroke, compact structure and small occupied space.
  • the driving wheel support surface of the invention is driven by the contact of the fork to drive the fork, the operation is reliable, the failure rate is low, and the driving wheel and the fork surface contact operation are stable during driving.
  • the invention can only realize the movement of the fork by controlling the rotation of the driving wheel, and the control is simple.
  • the drive motor is mounted on the deceleration clutch housing or on the deceleration clutch mounting plate, installed near the deceleration clutch housing, and the components are highly integrated.
  • the driving motor is installed in the inner space of the mounting cover, so that the driving motor is isolated from the outside, preventing water droplets and water vapor from entering the driving motor, and also reducing the probability of the driving motor being damaged by the collision.
  • the invention only controls the rotation of the driving wheel to realize the movement of the fork, the control is simple, and the supporting slide can drive the fork rod to move bidirectionally, and the reset spring can also be cancelled according to the design, simplifying the assembly process and reducing the mass production. The number of parts and costs.
  • the invention only controls the rotation of the driving wheel to realize the movement of the fork, the control is simple, the cam structure is simple, compact and convenient in design.
  • the invention only controls the rotation of the driving wheel to realize the movement of the fork, the control is simple, and the support rod can drive the fork rod to move in both directions, and the reset spring can be cancelled according to the design, simplifying the assembly process and reducing the number of zeros in mass production. The number of parts reduces costs.
  • Figure 1 is a cross-sectional view showing the assembly structure of the reduction clutch of the present invention
  • FIG. 2 Schematic diagram of the assembly structure of the reduction clutch of the present invention
  • FIG. 3 Schematic diagram of the clutch portion of the deceleration clutch of the present invention
  • FIG. 4 Explosion diagram of the clutch part of the deceleration clutch of the present invention
  • FIG. 5 Schematic diagram of the drive wheel of the present invention
  • FIG. 6 is a schematic structural view of a clutch portion of a deceleration clutch according to still another embodiment of the present invention.
  • Figure 7 is an exploded view of the clutch portion of the deceleration clutch according to still another embodiment of the present invention.
  • Figure 8 is an exploded view of the clutch portion of the deceleration clutch according to still another embodiment of the present invention.
  • Figure 9 is a schematic view showing the driving end of the fork lever of the clutch of the deceleration clutch according to still another embodiment of the present invention
  • Figure 10 is an exploded view of the clutch portion of the deceleration clutch according to still another embodiment of the present invention.
  • Figure 11 is a schematic view showing the driving end of the clutch lever of the clutch portion of the deceleration clutch according to still another embodiment of the present invention.
  • the present invention is a deceleration clutch clutch drive device used in a washing machine, as shown in FIG. 1, the deceleration clutch includes: an outer rotor motor composed of a rotor 17 and a stator 18, and an input shaft 15 fixedly coupled to the rotor 17;
  • the input shaft 15 is axially rotatably fitted in the input sleeve 16 via a bearing;
  • a clutch sleeve 14 is disposed between the reduction clutch housing and the rotor 17; the clutch sleeve 14 can slide up and down in the axial direction.
  • the grounding sleeve 16 is mounted on the input sleeve 16 and is not circumferentially rotatable; a return spring is disposed between the clutch sleeve 14 and the lower end of the deceleration clutch housing; the clutch sleeve 14 is slidable up and down by the clutch sleeve 14 under the action of the clutch drive unit. Switching between the first position and the second position, the output shaft 30 is a pulsator shaft, and the output sleeve 31 is a dewatering shaft.
  • the input sleeve 16 is connected to the lower end of the reduction clutch housing via the clutch sleeve 14 and is relatively fixed. This state is in a washing state.
  • the rotor 17 drives the input sleeve 16 to rotate via the clutch sleeve 14, which is in a dehydrated state.
  • the inner wall of the clutch sleeve 14 is provided with a guide spline
  • the outer wall of the input sleeve 16 is provided with a sliding groove
  • the guide spline and the sliding groove are formed for the clutch sleeve 14 and the input sleeve 16 to be axially opposite Slip-on, non-circumferential relative splined coupling.
  • the lower end of the deceleration clutch housing is fixedly mounted with a fixing bracket 12, and the lower end of the fixing bracket 12 and the upper end of the clutch sleeve 14 are respectively provided with matching spline teeth.
  • the clutch sleeve 14 When the clutch sleeve 14 is in the first position, the fixed bracket 12 and the clutch sleeve 14 are not formed. It can be coupled with a relatively rotating spline.
  • a spline tooth extending from a lower portion of the clutch sleeve 14, and a detent on the rotor 17 or the dewatering disc 32 connected to the rotor 17 is provided with an axial spline provided with a lower portion of the clutch sleeve 14 or Spline teeth.
  • a return spring is fixedly mounted between the lower end of the fixing bracket 12 and the clutch sleeve 14 so as to be telescopically fixed.
  • the clutch sleeve 14 is coupled to the clutch drive unit; the clutch sleeve 14 is switched between the first position and the second position by the clutch sleeve 14 being slid up and down by the clutch drive unit.
  • the outer circumference of the clutch sleeve 14 is provided with a boss, and the clutch driving device comprises at least a fork lever 3, and the fork lever 3 drives the clutch sleeve 14 up by the boss, and the fork lever does not give the protrusion When the limit force is applied, the clutch sleeve 14 is moved downward by the return spring and its own gravity.
  • a deceleration clutch clutch driving device includes a driving motor 1, a driving wheel 2 and a fork lever 3.
  • the driving wheel 1 is mounted on a motor shaft of the driving motor 1, and the driving wheel 2
  • the support surface is provided on the circumference, the support surface has a height difference in the axial direction
  • the fork lever 3 is a lever structure, a fixed fulcrum is arranged in the middle
  • the head of the fork lever 3 is a shift fork 6, and the shift fork 6 is located at the clutch sleeve 14 In the lower part, the up-and-down movement of the clutch sleeve 14 is controlled together with the return spring.
  • the tail of the fork lever 3 is the drive end 7.
  • the drive end 7 is provided with a sliding contact surface, and the support surface is slidably engaged; the drive motor 1 drives the drive wheel 2 to rotate.
  • the driving end 7 of the tail end of the fork lever slides relative to the supporting surface, and the height of the tail driving end 7 changes the height of the fork shifting fork 6 , and the head shifting fork 6 and the return spring act together to drive the clutch sleeve 14 to move up and down. .
  • the driving wheel 2 is directly mounted on the motor shaft of the driving motor 1, the axis of the driving wheel 2 is parallel to the axis of the clutch sleeve 14, the driving wheel 2 is axially stationary, the circumferential direction is rotated, the fork rod 3 is circumferentially stationary, and the driving wheel 2 is circumferentially
  • the height of the driving end 7 of the tail of the fork lever 3 supported on the supporting surface of the driving wheel 2 changes as the axial height of the clutch sleeve rotates when the supporting surface rotates, and the height of the tail driving end 7 of the fork lever 3 changes.
  • the height of the head fork 6 of the shift lever 3 is correspondingly changed, thereby driving the movement of the clutch sleeve 14.
  • the clutch drive device has the advantages of simple structure, high drive reliability, convenient installation and high degree of module integration.
  • the driving motor is a stepping motor, giving a pulse signal, the driving motor shaft is rotated through 180°, the tail driving end 7 of the fork lever 3 is moved from the highest position to the lowest position, or the lowest position is moved to the highest position, and the motor is driven again. After turning 180°, the tail drive end 7 of the shift lever 3 is moved from the lowest position to the highest position or from the highest position to the lowest position.
  • the clutch sleeve 14 is moved up and down along the input sleeve 16 under the driving of the shift fork 6 and the return spring.
  • the spline teeth of the lower end of the clutch sleeve 14 mesh with the spline teeth on the motor rotor 17, and the input shaft 15 is engaged.
  • the input sleeve 16 rotates in the same direction at the same speed, and drives the pulsator shaft and the dehydration shaft to rotate in the same direction at the same speed.
  • the dehydration state when the clutch sleeve 14 moves up and down to the uppermost portion, the upper spline teeth and the deceleration clutch housing or The spline teeth on the fixed bracket 12 are engaged, the input sleeve 16 can not rotate in the circumferential direction, and the input shaft 15 rotates through the deceleration clutch to drive the pulsator shaft and the dehydration shaft to rotate in opposite directions to form a double power washing, or the dehydrating shaft does not rotate the wheel shaft, Forming a normal automatic washing depends on the setting of the train wheel inside the deceleration clutch, which is the washing state at this time.
  • the driving wheel 2 of the embodiment includes a cylindrical body 4, and at least a part of the circumferential surface of the cylindrical body 4 extends radially outward to form an arc-shaped protruding portion 5, and one surface of the protruding portion 5 is a supporting surface.
  • the support surface includes a sloped first transition surface 8, a highest support surface 9 and a second transition surface 10 that is inclined obliquely to the first transition surface 8 in a circumferential direction.
  • the end surface of the tail drive end 7 of the fork lever 3 is an arcuate groove, and the arc groove cooperates with the cylindrical body of the drive wheel to assist in defining the circumferential rotation of the fork lever.
  • the running process is smoother and reduces the impact on the connectors. If the end of the fork lever 3 does not have the arc groove, when the driving wheel 2 rotates, the supporting surface and a side of the driving end of the fork tail slide relative to each other, and the frictional force will drive the fork lever to follow the movement of the supporting surface, The connecting piece of the fixed portion of the fork lever is impacted, and the connecting member is easily damaged, causing the deceleration clutch to malfunction.
  • One side of the tail drive end of the fork lever 3 is in contact with a support surface of the drive wheel 2, the contact surface including a slanted third transition surface 19, a highest contact surface 20, and a third transition surface 19 that are sequentially connected in the circumferential direction.
  • the fourth transition surface 21 is inclined obliquely.
  • a portion of the circumferential surface of the end portion of the drive wheel 2 that can be selected extends radially outward to form a projection 5, and the other circumferential surfaces are round
  • a 1/2 circumferential surface of the end portion of the drive wheel 2 extends radially outward to form a projection 5, and the other 1/2 circumferential surface is a circumferential surface of the cylindrical body 2.
  • the 1/3 circumferential surface of the end of the drive wheel extends radially outward to form a projection
  • the other 2/3 circumferential surface is the circumferential surface of the cylindrical body.
  • the 2/3 circumferential surface of the end of the drive wheel extends radially outward to form a projection
  • the other 1/3 circumferential surface is the circumferential surface of the cylindrical body.
  • the entire circumferential surface of the end of the drive wheel that can be selected extends radially outward to form a projection, the projection including a highest support surface and a lowest support surface, the highest support surface and the lowest support surface circumference
  • the direction is 180° apart, and the transition between the highest support surface and the lowest support surface is oblique.
  • the return spring of the shift lever always acts.
  • the fork lever 3 is a lever structure, and a fixed fulcrum is disposed in a middle portion thereof.
  • the middle portion of the fork lever 3 is mounted on a fixing bracket 12 to constitute a rotating pair.
  • the fixing bracket 12 is fixed on the deceleration clutch housing 13 or the fixing bracket. 12 is integrally provided with the reduction clutch housing 13.
  • the fixing bracket 12 is fixed to the deceleration clutch housing 13 so that only the fixing bracket 12 can be replaced after the fixing bracket 12 and the fork lever 3 are hinged, and the deceleration clutch housing 13 is not replaced as a whole.
  • a first mounting hole is disposed in a middle portion of the fork lever 3, and a second mounting hole is disposed at a corresponding position of the fixing bracket.
  • the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the fork lever 3, and the rotating pin is
  • a torsion spring for providing a resetting force to the fork lever is also provided.
  • the torsion spring is a return spring of the fork lever.
  • the fixed pivot point is located at a side of the fork lever 3 near the driving end 7.
  • An axial upper surface of the projection 5 of the drive wheel 2 is a support surface
  • a lower surface of the tail drive end 7 of the fork lever 3 is a contact surface that contacts the support surface
  • the support surface includes an upward slope
  • the first transition surface 8, the highest support surface 9 and the obliquely downward second transition surface 10 the contact surface comprising a third transition surface 19 obliquely downward, a highest contact surface 20 and a fourth transition surface 21 obliquely upward.
  • the axial lower surface of the projection 5 of the drive wheel 2 is a support surface
  • the upper surface of the tail drive end 7 of the fork lever 3 is a contact surface that contacts the support surface
  • the support surface includes downward
  • the first transition surface 8, the highest support surface 9 and the obliquely upward second transition surface 10 are inclined, the contact surface comprising a third transition surface 19 obliquely upward, a highest contact surface 20 and a fourth transition surface 21 obliquely downward.
  • the tail drive end 7 of the fork lever 3 has only an arcuate groove that cooperates with the drive wheel, and the tail drive end 7 of the fork lever is in a free state in the axial direction, or the lowest support surface is in contact with the highest contact surface, and the fork lever 3 Under the action of the self-torsion spring, the tail drive end 7 moves upward, the head moves downward, and the clutch sleeve 14 moves downward by the action of the return spring and gravity.
  • a deceleration clutch clutch driving device includes a driving motor 1, a driving wheel 2 and a fork lever 3, and the driving wheel 2 is directly mounted on a motor shaft of the driving motor 1.
  • the driving wheel 2 is parallel to the axis of the clutch sleeve 14, and the driving wheel 2 is provided with a supporting slide on the circumference thereof.
  • the supporting slide has a height difference in the axial direction
  • the fork lever 3 is a lever structure
  • a fixed fulcrum is arranged in the middle.
  • the head of the fork lever 3 is a shift fork 6 which is located below the clutch sleeve 14 and controls the up and down movement of the clutch sleeve 14 together with the return spring.
  • the tail of the fork lever 3 is the drive end 7, and the drive end 7 is provided.
  • the clutch sleeve 14 is driven to move up and down.
  • the clutch sleeve 14 is moved up and down along the input sleeve 16 under the driving of the shift fork 6 and the return spring.
  • the spline teeth of the lower end of the clutch sleeve 14 mesh with the spline teeth on the motor rotor 17, and the input shaft 15 is engaged.
  • the input sleeve 16 rotates in the same direction at the same speed, and drives the pulsator shaft and the dehydration shaft to rotate in the same direction at the same speed.
  • the dehydration state when the clutch sleeve 14 moves up and down to the uppermost portion, the upper spline teeth and the deceleration clutch housing or The spline teeth on the fixed bracket 12 are engaged, the input sleeve 16 can not rotate in the circumferential direction, and the input shaft 15 rotates through the deceleration clutch to drive the pulsator shaft and the dehydration shaft to rotate in opposite directions to form a double power washing, or the dehydrating shaft does not rotate the wheel shaft, Forming a normal automatic washing depends on the setting of the train wheel inside the deceleration clutch, which is the washing state at this time.
  • the driving wheel 2 is directly mounted on the motor shaft of the driving motor 1, the axis of the driving wheel 2 is parallel to the axis of the clutch sleeve 14, the driving wheel 2 is axially stationary, the circumferential direction is rotated, the fork rod 3 is circumferentially stationary, and the driving wheel 2 is circumferentially
  • the height of the driving end 7 supported on the tail portion of the fork lever 3 supporting the slide of the driving wheel 2 changes as the axial height of the supporting slide rotates, and the height of the tail driving end 7 of the fork lever 3 changes.
  • the height of the fork lever 3 of the fork lever 3 changes correspondingly, thereby driving the movement of the clutch sleeve 14.
  • the clutch drive device has the advantages of simple structure, high drive reliability, convenient installation and high degree of module integration.
  • the driving wheel 2 includes a cylindrical body 4, and a circumferential surface of the cylindrical body 4 is recessed radially inward to form a ring of axially highly gradual grooves 23, which are supporting slides, and the supporting slides are axially The height changes smoothly and smoothly.
  • the support slide includes a lowest support surface that is sequentially connected in the circumferential direction, a sloped first transition surface, a highest support surface, and a second transition surface that is inclined obliquely to the first transition surface, and the joints at each surface are smoothly transitioned.
  • the highest support surface and the lowest support surface are circumferentially spaced by 180°.
  • the driving motor is a stepping motor, giving a pulse signal, the driving motor shaft is rotated through 180°, the tail driving end 7 of the fork lever 3 is moved from the highest position to the lowest position, or the lowest position is moved to the highest position, and the motor is driven again. After turning 180°, the tail drive end 7 of the shift lever 3 is moved from the lowest position to the highest position or from the highest position to the lowest position.
  • the driving motor 1 rotates at the same angle. Of course, it can also be set at different angles, but the angle at which the driving motor rotates is different.
  • a driving end 7 of the tail portion of the fork lever 3 extends into a supporting slide of the driving wheel
  • the tail portion of the fork lever includes at least a first surface contacting the lowest supporting surface and a second surface contacting the highest supporting surface, and the The lowest support surface is in surface contact when in contact with the first surface, and the highest support surface is in surface contact when in contact with the second surface. It can avoid the stress concentration during contact and damage the contact part and improve the service life of the parts.
  • the tail drive end 7 of the fork lever 3 is provided with a rolling bearing 34.
  • the rolling bearing 34 extends into the support slide of the drive wheel 2, so that the drive end 7 and the support slide can be smoothly connected, and the increase of the rolling bearing 34 can also reduce the blockage. Flexible action and reduced wear.
  • the axis of the motor shaft of the drive motor 1 is parallel to the axis of the clutch sleeve 14, the drive motor 1 is mounted on the reduction clutch housing 13, or the drive motor is mounted on the reduction clutch mounting plate (in this case view) Not shown).
  • the drive motor 1 of the deceleration clutch of the present invention is mounted on the deceleration clutch housing or the deceleration clutch mounting plate is compact and takes up little space.
  • the fork lever 3 is a lever structure, and a fixed fulcrum is disposed in a middle portion thereof.
  • the middle portion of the fork lever 3 is mounted on a fixing bracket 12 to constitute a rotating pair.
  • the fixing bracket 12 is fixed on the deceleration clutch housing 13 or the fixing bracket. 12 is integrally provided with the reduction clutch housing 13.
  • the fixing bracket 12 is fixed to the deceleration clutch housing 13 so that only the fixing bracket 12 can be replaced after the fixing bracket 12 and the fork lever 3 are hinged, and the deceleration clutch housing 13 is not replaced as a whole.
  • a first mounting hole is disposed in a middle portion of the fork lever 3, and a second mounting hole is disposed at a corresponding position of the fixing bracket, and the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the fork lever 3, preferably the fixing fulcrum Located in the middle of the fork lever 3 near the side of the drive end 7.
  • the fork lever 3 of the embodiment does not need to be provided with a return spring of the fork lever 3.
  • the groove of the drive wheel can drive the upper and lower sides of the drive end 7 of the tail of the fork lever 3, and can drive the tail of the fork lever 3 End 7 moves up and down. It saves a part structure and simplifies the one-step assembly process, saving material costs.
  • the tail portion of the fork lever 3 has an arcuate groove, and the arc groove cooperates with the cylindrical body 4 of the driving wheel.
  • the middle portion of the arc groove extends outwardly perpendicular to the arc groove and extends into the supporting slide of the driving wheel 2, and Support slides for active connections.
  • the running process is smoother and reduces the impact on the connectors. If the end of the fork lever 3 does not have the arc groove, when the driving wheel 2 rotates, the supporting surface and one side of the driving end of the fork tail slide relative to each other, and the frictional force will drive the shifting rod 3 to follow the supporting slide. It will impact the connecting part of the fixed part of the fork lever 3, and the connecting piece is easily damaged, causing the deceleration clutch to malfunction.
  • a deceleration clutch clutch driving device includes a driving motor 1, a driving wheel 2 and a fork lever 3, wherein the fork lever 3 is a lever structure, and the middle portion is fixed.
  • the fulcrum, the head of the fork lever 3 is a shift fork 6, and the shift fork 6 is located below the clutch sleeve 14, and controls the up and down movement of the clutch sleeve 14 together with the return spring, the tail end of the shift fork is the drive end 7, and the drive wheel 2 Connecting, the axis of the driving wheel 2 is perpendicular to the axis of the clutch sleeve 14, the driving wheel 2 is a cam structure, the circumference of the cam 26 is radially gradual, the tail of the fork is supported on the circumferential surface of the cam, and the driving motor drives the cam to rotate, the fork The circumference of the rod is in contact with the circumference of the different radius of the cam, and the height changes, and the height of the fork of the fork lever is changed.
  • the head fork 6 and the return spring act together to drive the clutch sleeve 14 to move up and down.
  • the clutch sleeve 14 is moved up and down along the input sleeve 16 under the driving of the shift fork 6 and the return spring.
  • the spline teeth of the lower end of the clutch sleeve 14 mesh with the spline teeth on the motor rotor 17, and the input shaft 15 is engaged.
  • the input sleeve 16 rotates in the same direction at the same speed, and drives the pulsator shaft and the dehydration shaft to rotate in the same direction at the same speed.
  • the dehydration state when the clutch sleeve 14 moves up and down to the uppermost portion, the upper spline teeth and the deceleration clutch housing or The spline teeth on the fixed bracket 12 are engaged, the input sleeve 16 can not rotate in the circumferential direction, and the input shaft 15 rotates through the deceleration clutch to drive the pulsator shaft and the dehydration shaft to rotate in opposite directions to form a double power washing, or the dehydrating shaft does not rotate the wheel shaft, Forming a normal automatic washing depends on the setting of the train wheel inside the deceleration clutch, which is the washing state at this time.
  • the cam 26 is mounted directly on the motor shaft of the drive motor 1, the axis of the motor shaft of the drive motor 1 being perpendicular to the axis of the clutch sleeve 14.
  • the cam 26 is axially stationary, rotates circumferentially, and the fork lever 3 is circumferentially stationary.
  • the height of the driving end 7 of the tail portion of the fork lever 3 supported on the circumferential surface of the cam 26 follows the radius of the cam 26.
  • the clutch drive device has the advantages of simple structure, high drive reliability, convenient installation and high degree of module integration.
  • the drive mode of the cam is compact and highly reliable.
  • the drive motor 1 is mounted on the reduction clutch housing 13, or the drive motor is mounted on the reduction clutch mounting plate.
  • the invention is mounted on the deceleration clutch mounting plate, and the conventional traction motor is installed on the bottom of the outer tub.
  • the driving motor 1 of the deceleration clutch of the invention is mounted on the deceleration clutch mounting plate, and the installation is convenient, the structure is compact, and the occupied space is small. .
  • the upper side or the lower side of the tail drive end 7 of the fork lever 3 is in contact with the circumferential surface of the cam 26, and the position on the side of the tail portion of the fork lever 3 that is in contact with the circumferential surface of the cam 26 is concave downward to form a card.
  • the groove 33, or the side of the side of the fork lever 3 that is in contact with the circumferential surface of the cam 26, is convexly convex at both ends corresponding to the position of the circumferential surface of the cam to form a card slot. It is possible to assist in defining the movement of the cam 26 in the axial direction.
  • the fork lever 3 is a lever structure, and a fixed fulcrum is disposed in a middle portion thereof.
  • the middle portion of the fork lever 3 is mounted on a fixing bracket 12 to constitute a rotating pair.
  • the fixing bracket 12 is fixed on the deceleration clutch housing 13 or the fixing bracket. 12 is integrally provided with the reduction clutch housing 13.
  • the fixing bracket 12 is fixed to the deceleration clutch housing 13 so that only the fixing bracket 12 can be replaced after the fixing bracket 12 and the fork lever 3 are hinged, and the deceleration clutch housing 13 is not replaced as a whole.
  • a first mounting hole is disposed in a middle portion of the fork lever 3, and a second mounting hole is disposed at a corresponding position of the fixing bracket.
  • the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the fork lever 3, and the rotating pin is
  • the torsion spring is the return spring of the fork lever.
  • the fixed fulcrum is located on the side of the shift lever 3 near the drive end 7.
  • the cam 26 is located below the tail drive end 7 of the fork lever 3, and the lower side of the tail drive end 7 of the fork lever 3 is provided with a card slot supported on the circumferential surface of the cam, and the fork lever is provided A torsion spring that resets the force of the shift lever head.
  • the tail drive end 7 of the fork lever 3 gradually disappears from the limit drive end of the fork lever 3, and the fork lever 3 is moved by the torsion spring, and the tail drive end 7 moves upward, and the head is downward. Moving, the clutch sleeve 14 moves downward by the action of the return spring and gravity.
  • the cam 26 is located above the tail drive end 7 of the fork lever 3, and the upper side of the tail drive end 7 of the fork lever 3 is provided with a card slot supported on the circumferential surface of the cam, and the fork lever is provided A torsion spring that resets the force of the shift lever head.
  • the maximum circumferential radius of the cam is 180° apart from the circumferential direction at the position where the radius is the smallest.
  • the driving motor is a stepping motor, giving a pulse signal, the driving motor shaft is rotated through 180°, the tail driving end 7 of the fork lever 3 is moved from the highest position to the lowest position, or the lowest position is moved to the highest position, and the motor is driven again. After turning 180°, the tail drive end 7 of the shift lever 3 is moved from the lowest position to the highest position or from the highest position to the lowest position.
  • the cam 26 drives the shift lever 26 to drive the tail drive end 7 in one direction, and the other direction of movement is effected by the return spring of the shift lever.
  • the driving motor 1 rotates at the same angle. Of course, it can be set to be at different angles, but the angle at which the driving motor rotates is different.
  • a deceleration clutch clutch driving device includes a driving motor 1 , a driving wheel 2 and a fork lever 3 , an axis of the driving wheel 2 and an axis of the clutch sleeve 14 .
  • the end surface of the driving wheel 2 is eccentrically provided with a support rod 27,
  • the fork lever 3 is a lever structure, a fixed fulcrum is arranged in the middle, and the head of the fork lever 3 is a shift fork 6, and the clutch shaft is controlled together with the return spring.
  • the clutch sleeve 14 is moved up and down along the input sleeve 16 under the driving of the shift fork 6.
  • the spline teeth at the lower end of the clutch sleeve 14 mesh with the spline teeth on the motor rotor 17, and the input shaft 15 and the input shaft
  • the sleeve 16 rotates in the same direction at the same speed, and drives the pulsator shaft and the dehydration shaft to rotate in the same direction at the same speed.
  • the dehydration state when the clutch sleeve 14 moves up and down to the uppermost portion, the upper spline teeth and the deceleration clutch shell or the fixing bracket 12 The upper spline teeth are engaged, the input sleeve 16 can not rotate in the circumferential direction, and the input shaft 15 rotates through the deceleration clutch to drive the pulsator shaft and the dehydration shaft to rotate in the opposite direction to form a double power washing, or the dehydrating shaft does not rotate the wheel shaft to form a common full
  • the automatic washing depends on the setting of the train wheel inside the deceleration clutch, and this is the washing state.
  • the axis of the motor shaft of the drive motor 1 is perpendicular to the axis of the clutch sleeve 14, one end of the drive wheel 2 is directly mounted on the motor shaft of the drive motor 1, and the other end of the drive wheel 2 is eccentrically provided with a support rod 27 .
  • the driving wheel 2 is axially stationary and rotates in the circumferential direction.
  • the shifting lever 3 is circumferentially stationary. When the driving wheel 2 rotates circumferentially, the height of the driving end 7 supported at the tail of the shifting lever 3 of the support rod of the driving wheel 2 follows the supporting rod.
  • the clutch drive device has a simple structure and is driven High reliability, easy installation and high degree of module integration.
  • An end surface of the tail end drive end 7 of the fork lever 3 is provided with a concave linear chute 28 which is parallel to the rotation axis of the fork lever 3, and the support rod 27 extends into the chute 28 of the fork lever.
  • a rolling bearing 34 can be arranged at the end of the support rod 27, the rolling bearing 34 extending into the sliding groove 28 of the tail drive end 7 of the fork lever 3, so that the support rod 27 and the chute 28 can be smoothly connected, and the rolling bearing 34 can be added. Reduce block and move flexibly.
  • the length of the chute 28 is greater than twice the eccentricity of the support rod, so as to ensure the travel of the support rod 27 in the direction of the chute 28 after the driving wheel rotates 180°, and the gap between the chute 28 and the support rod 27 is too small. 27, the sliding inside the chute 28 is not smooth, the friction is large, the gap is too large, and the impact when the direction is changed is large, and the width of the chute is 1.05 to 1.2 times the diameter of the support rod 27.
  • the drive motor 1 is fixedly mounted on the reduction clutch housing 13, or the drive motor is fixedly mounted on the reduction clutch mounting plate.
  • the invention is mounted on the deceleration clutch mounting plate, and the conventional traction motor is mounted on the bottom of the outer tub.
  • the driving motor 1 of the deceleration clutch of the present invention is mounted on the deceleration clutch housing or the deceleration clutch mounting plate is compact and takes up space. small.
  • the fork lever 3 is a lever structure, and a fixed fulcrum is disposed in a middle portion thereof.
  • the middle portion of the fork lever 3 is mounted on a fixing bracket 12 to constitute a rotating pair.
  • the fixing bracket 12 is fixed on the deceleration clutch housing 13 or the fixing bracket. 12 is integrally provided with the reduction clutch housing 13.
  • the fixing bracket 12 is fixed to the deceleration clutch housing 13 so that only the fixing bracket 12 can be replaced after the fixing bracket 12 and the fork lever 3 are hinged, and the deceleration clutch housing 13 is not replaced as a whole.
  • a first mounting hole is disposed in a middle portion of the fork lever 3, and a second mounting hole is disposed at a corresponding position of the fixing bracket.
  • the mounting hole is hingedly coupled by a rotating pin to form a fixed fulcrum of the fork lever 3, and the rotating pin is
  • a torsion spring for providing a resetting force to the fork lever may be provided.
  • the torsion spring is a return spring of the fork lever.
  • the fixed pivot point is located at a side of the fork lever 3 near the driving end 7. Thus, the movement of the drive end 7 with a smaller stroke can result in a larger stroke of the head.
  • the fork lever 3 of the embodiment may not be provided with a return spring of the fork lever 3, and the support rod 27 of the drive wheel may drive the upper and lower sides of the sliding end 28 of the drive end 7 of the tail of the fork lever 3 to drive the fork lever
  • the drive end 7 of the 3 tail moves up and down. It saves a part structure and simplifies the one-step assembly process, saving costs in high-volume production.
  • the clutch drive includes a drive motor 1, a drive wheel 2 and a shift fork 3.
  • the drive wheel 2 is mounted on an output shaft of the drive motor 1, and the drive motor 1 is fixed. It is mounted on the outer casing 13 of the reduction clutch.
  • the drive motor 1 is mounted in a mounting cover, and the mounting cover is fixed to the outer casing 13.
  • the mounting cover is composed of a hollow cover body accommodated by the driving motor 1.
  • One side of the mounting cover is a mounting side wall, and the mounting side wall is provided with an outwardly protruding mounting flange, and the mounting is turned over.
  • the rim is detachably attached to the outer casing 13.
  • the mounting side wall and the mounting flange of the mounting cover are in a curved surface matching the shape of the side wall of the outer casing 13, so that the mounting cover is in contact with the side wall of the outer casing, and a gap is formed between the outer casing 13 and the mounting cover, and clamping occurs. Miscellaneous phenomenon.
  • the left and right sides of the mounting side wall respectively extend outward to form a mounting flange, and the mounting flange is respectively provided with a mounting hole for bolt mounting.
  • a plurality of reinforcing ribs extending to the mounting flange are protruded from the outer wall of the mounting cover to improve the structural strength of the mounting flange and improve the mounting rigidity of the mounting cover.
  • the side wall of the mounting cover on the left or right side of the mounting side wall of the mounting cover is the left side wall or the right side wall of the mounting cover, and the left side wall or the right side wall is provided with a plurality of reinforcing ribs, the reinforcement The rib protrudes from the left or right side wall
  • the outer side of each of the reinforcing ribs extends horizontally to the mounting flange on the corresponding side.
  • the lower portion of the mounting side wall of the mounting cover is provided with a positioning flange protruding toward the outer casing 13, and the positioning flange is in close contact with the lower surface of the outer casing 13, so that the mounting cover is positioned and mounted on the outer casing 13, thereby realizing installation.
  • a mounting hole is respectively arranged on the upper part of the mounting flange and the positioning flange, so that the positioning flange is opposite to the mounting hole to improve the fixing reliability of the mounting cover.
  • the reinforcing ribs are equally arranged horizontally in the middle of the mounting cover; preferably, the reinforcing ribs are disposed between the positioning flange and the mounting hole of the upper portion of the mounting flange.
  • the output shaft of the drive motor 1 is vertically disposed through the upper side or the lower side of the mounting cover, and the drive end 2 of the output shaft is mounted with a drive wheel 2 that rotates with the output shaft.
  • the lower side or the upper side of the mounting cover is formed by a detachable side wall, and the detachable side wall is connected to the mounting cover via a detachable connection, so that the internal space of the mounting cover can be opened for internal driving. Repair and replacement of motor 1.
  • the driving wheel 2 and the detachable side wall are respectively disposed at two different sides opposite to the mounting cover to improve the convenience of maintenance of the deceleration clutch.

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Abstract

一种减速离合器离合驱动装置,包括驱动电机(1)、驱动轮(2)、拨叉杆(3)和离合轴套(14),驱动轮(2)直接安装在驱动电机(1)轴上,驱动轮(2)轴线与离合轴套(14)轴线平行,驱动轮(2)上设有轴向上有高度差的支撑面,拨叉杆(3)头部为控制离合轴套(14)上下移动的拨叉(6),尾部为支撑在支撑面上的驱动端(7),驱动电机(1)带动驱动轮(2)转动,拨叉杆(3)尾部在支撑面上相对滑动使尾部高度变化,带动拨叉杆(3)头部拨叉(6)高度变化,再带动离合轴套(14)上下移动。或者驱动轮(2)圆周上设有一轴向上有高度差的支撑滑道,或者所述驱动轮(2)为凸轮结构,凸轮圆周径向渐变,或者所述驱动轮(2)与其轴线垂直的端面偏心设有支撑杆(27),总之结构简单,且可靠性高,行程变小,结构更加紧凑,占用空间较小,运行可靠,故障率低。

Description

一种减速离合器离合驱动装置 技术领域
本发明涉及洗衣机领域,尤其是一种减速离合器离合驱动装置。
背景技术
现有技术如市场上的洗衣机有的为减速离合器与单相异步电机并排安装,通过皮带轮与皮带传动。该类减速离合器的效率低,噪声大,实用性较差,且传动部分故障率较高;因而有关技术人员提出了电机与离合器同轴的技术方案。如专利号为ZL00234747.4公开了无刷电机直接驱动的洗衣机减速离合器,该专利采用无刷电机直接驱动洗衣机离合器,解决了单相异步电机效率低,提高了能效,但该结构电机的连接复杂,只能实现普通洗涤方式,主体部件连接零件较多,且对离合器安装精度要求过高,并且其存在故障率高的缺点,因此该专利技术方案不适合批量生产产品。
如申请号为CN201120257375.8的中国专利,公开一种洗衣机仿生手搓变频减速离合器,其包括相配装的下壳体和输入轴,下壳体安装有直流无刷电机定子,输入轴的端部连接有直流无刷电机外转子,直流无刷电机定子位于直流无刷电机外转子的内腔中,输入轴配装有由轴套、离合轴、离合滑块和复位弹簧组成的滑动离合机构;轴套套装在输入轴上,离合轴位于轴套上方转动套装在输入轴上,轴套和离合轴均制有外周花键,离合滑块制有的内周导向花键与轴套和离合轴的外周花键滑动相配接,复位弹簧压配在离合滑块外周制有的圆环凸台上并且离合滑块连接有离合控制机构。但是离合控制机构复杂,控制繁琐。
现有的离合轴套或者离合滑块有的是由拨叉与离合簧相配合地控制其上下移动,而拨叉是通过旋转销直接安装在减速离合器的下壳体,以实现对离合轴套的控制。现有技术中多是使用牵引电机通过绳索对拨叉的一端进行牵引,另一端控制离合轴套或者离合滑块上下移动,牵引电机多安装在外桶底部,但是上述控制离合轴套上下移动的方法精准率低,故障率高,且占用空间较大,部件集成率低。
鉴于此提出本发明。
发明内容
本发明的目的为克服现有技术的不足,提供一种减速离合器离合驱动装置。
为了实现该目的,本发明采用如下技术方案:一种减速离合器离合驱动装置,包括驱动电机、驱动轮、拨叉杆和离合轴套,驱动轮直接安装在驱动电机轴上,驱动轮轴线与离合轴套轴线平行,驱动轮上设有轴向上有高度差的支撑面,拨叉杆头部为控制离合轴套上下移动的拨叉,尾部为支撑在支撑面上的驱动端,驱动电机带动驱动轮转动,拨叉杆尾部在支撑面上相对滑动使尾部高度变化,带动拨叉杆头部拨叉高度变化,再带动离合轴套上下移动。
所述驱动轮包括一圆柱本体,所述驱动轮圆周或端面设有轴向上有高度差的支撑面,优选圆柱本体至少部分圆周面沿径向向外延伸形成一弧形的凸出部,凸出部轴向的一个表面为一支撑面,再优选所述支撑面包括沿圆周方向顺次连接的倾斜的第一过渡面、最高支撑面和与第一过渡面反向倾斜的第二过渡面。
所述拨叉杆尾部驱动端的顶面或底面与驱动轮的支撑面接触,该接触面为平面或者与支撑面相对应的曲面,优选该接触面为与支撑面相对应的曲面,再优选该接触面包括沿圆周方向顺次连接的倾斜的第三过渡面、最高接触面和与第三过渡面反向倾斜的第四过渡面,进一步优选所述拨叉杆尾部驱动端的端面为一与驱动轮的圆柱本体对应的弧形槽。
所述驱动轮的凸出部的轴向的上表面为支撑面,所述拨叉杆的尾部驱动端的下表面为与支撑面接触的接触面,所述支撑面包括向上倾斜第一过渡面、最高支撑面和斜向下的第二过渡面,所述接 触面包括斜向下的第三过渡面、最高接触面和斜向上的第四过渡面。
所述驱动轮的凸出部的轴向的下表面为支撑面,所述拨叉杆的尾部驱动端的上表面为与支撑面接触的接触面,所述支撑面包括向下倾斜第一过渡面、最高支撑面和斜向上的第二过渡面,所述接触面包括斜向上的第三过渡面、最高接触面和斜向下的第四过渡面。
所述驱动轮的最高弧形支撑面和拨叉的最高接触面接触时为面接触,也可以是弧面接触。
所述驱动轮的端部的部分圆周面沿径向向外延伸形成凸出部,该端部的其他圆周面为圆柱本体的圆周面。
所述驱动轮的端部的整个圆周面沿径向向外延伸形成凸出部,所述凸出部包括一最高支撑面和最低支撑面,所述最高支撑面和最低支撑面圆周方向间隔180°,最高支撑面和最低支撑面之间倾斜过渡。
拨叉杆为杠杆结构,中部设有固定支点,优选所述拨叉杆的中部安装在一固定支架上,构成转动副,所述固定支架固定在减速离合器外壳上,或者所述固定支架与减速离合器外壳一体设置。
所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,所述的旋转销上还设有为拨叉杆提供复位作用力的扭簧,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
一种减速离合器离合驱动装置,包括驱动电机、驱动轮和拨叉杆,所述驱动轮直接安装在驱动电机的电机轴上,驱动轮轴线与离合轴套轴线平行,驱动轮圆周上设有一轴向上有高度差的支撑滑道,拨叉杆头部为控制离合轴套上下移动的拨叉,拨叉杆尾部为支撑在支撑滑道内的驱动端,驱动电机带动驱动轮转动,拨叉杆尾部驱动端在支撑滑道内相对滑动使其高度变化,带动拨叉杆头部拨叉高度变化,进一步带动离合轴套的上下移动。
所述驱动轮包括一圆柱本体,圆柱本体圆周面上沿径向向内凹陷形成一圈轴向高度渐变的凹槽,该凹槽为支撑滑道,所述支撑滑道轴向的高度变化圆滑过渡。
所述支撑滑道包括沿圆周方向顺次连接的最低支撑面、倾斜的第一过渡面、最高支撑面和与第一过渡面反向倾斜的第二过渡面,各面连接处圆滑过渡。
所述最高支撑面和最低支撑面圆周方向间隔180°。
所述拨叉杆尾部伸入驱动轮的支撑滑道内,所述拨叉杆的尾部至少包括与最低支撑面接触的第一面和与最高支撑面接触的第二面,且所述最低支撑面和第一面接触时为面接触,所述最高支撑面和第二面接触时为面接触。
所述拨叉杆尾部驱动端设有一个滚动轴承,该滚动轴承伸入驱动轮的支撑滑道内。
所述驱动电机的电机轴的轴线与离合轴套的轴线平行,所述驱动电机安装在减速器外壳上,或者所述驱动电机安装在减速器安装板上。
所述拨叉杆为杠杆结构,中部设有固定支点,优选拨叉杆的中部安装在一固定支架上,构成转动副,所述固定支架固定在减速器外壳上,或者所述固定支架与减速器外壳一体设置。
所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
所述拨叉杆尾部具有一弧形槽,该弧形槽与驱动轮的圆柱本体配合,弧形槽中部垂直于弧形槽向外延伸,伸入驱动轮的支撑滑道内,与支撑滑道活动连接。
一种减速离合器离合驱动装置,包括驱动电机、驱动轮和拨叉杆,所述驱动轮为凸轮结构,凸轮圆周径向渐变,拨叉杆头部为控制离合轴套上下移动的拨叉,尾部为支撑在凸轮圆周面上设有滑动接触面的驱动端,驱动电机带动凸轮转动,拨叉杆滑动接触面与凸轮不同半径的圆周接触使其高度变化,带动拨叉杆头部拨叉高度变化,进一步带动离合轴套的上下移动。
所述凸轮直接安装在驱动电机的电机轴上,所述驱动电机的电机轴的轴线与离合轴套的轴线垂直。
所述拨叉杆的尾部驱动端的上侧面或者下侧面与凸轮圆周面接触,拨叉杆尾部与凸轮圆周面接触的侧面上对应与凸轮圆周面的位置向下凹,形成一卡槽,或者拨叉杆尾部与凸轮圆周面接触的侧面上对应与凸轮圆周面的位置的两端向上凸,形成一卡槽。
所述拨叉杆为杠杆结构,中部设有固定支点,拨叉杆的中部安装在一固定支架上,构成转动副,所述固定支架固定在减速离合器外壳上,或者所述固定支架与减速离合器外壳一体设置。
所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,所述的旋转销上还设有为拨叉杆提供复位作用力的扭簧,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
所述凸轮位于拨叉杆尾部驱动端的下方,所述拨叉杆尾部驱动端的下侧面设有卡槽,该卡槽支撑在凸轮圆周面上,所述拨叉杆设有提供使拨叉杆头部上移的复位作用力的扭簧。
所述凸轮位于拨叉杆尾部驱动端的上方,所述拨叉杆尾部驱动端的上侧面设有卡槽,该卡槽支撑在凸轮圆周面上,所述拨叉杆设有提供使拨叉杆头部下移的复位作用力的扭簧。
所述凸轮圆周轮廓半径最大与半径最小的位置处圆周方向上相隔180°。
所述的驱动电机安装在安装罩中,所述的安装罩固定在减速离合器外壳或安装板上,所述的安装罩由供驱动电机容纳的、不规则方形的中空罩体构成,安装罩的一侧为安装侧壁,所述的安装侧壁上设有向外凸出的安装翻边,所述的安装翻边经螺栓可拆卸的连接在减速离合器外壳或安装板上。
一种减速离合器离合驱动装置,包括驱动电机、驱动轮和拨叉杆,所述驱动轮轴线与离合轴套轴线垂直,所述驱动轮与其轴线垂直的端面偏心设有支撑杆,拨叉杆头部为控制离合轴套上下移动的拨叉,拨叉杆尾部为支撑在支撑杆上的驱动端,所述驱动轮转动,支撑杆在离合轴套轴线方向上高度变化,带动拨叉杆驱动端高度变化,带动头部拨叉高度相应变化,进一步带动离合轴套的上下移动。
所述驱动电机的电机轴的轴线与所述离合轴套的轴线垂直,所述驱动轮包括一圆柱本体,圆柱本体一端面直接安装在驱动电机的电机轴上,另一端面偏心设有支撑杆。
所述拨叉杆尾部的端面上设有一内凹的直线滑槽,该滑槽与拨叉杆转动轴平行,所述支撑杆伸入拨叉杆的滑槽内。
所述支撑杆端部设有滚动轴承,该滚动轴承伸入拨叉杆尾部驱动端的滑槽内。
所述滑槽的长度大于所述支撑杆偏心距的2倍,所述滑槽的宽度为所述支撑杆或滚动轴承外圈直径的1.05~1.2倍。
所述驱动电机固定安装在减速离合器外壳上,或者所述驱动电机固定安装在减速离合器安装板上,优选驱动电机固定安装在减速离合器安装板上。
所述拨叉杆为杠杆结构,中部设有固定支点,优选拨叉杆的中部的固定支点安装在一固定支架上,构成转动副,所述固定支架固定在减速离合器外壳上,或者所述固定支架与减速离合器外壳一体设置。
所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
所述的驱动电机安装在安装罩中,所述的安装罩固定在减速离合器外壳或安装板上,所述的安装罩由供驱动电机容纳的、不规则方形的中空罩体构成,安装罩的一侧为安装侧壁,所述的安装侧壁上设有向外凸出的安装翻边,所述的安装翻边经螺栓可拆卸的连接在减速离合器外壳或安装板上。
采用本发明所述的技术方案后,带来以下有益效果:
1、本发明采用驱动轮对拨叉进行驱动,结构简单,操作简单,且可靠性高,行程变小,结构更加紧凑,占用空间较小。
2、本发明驱动轮支撑面与拨叉接触对拨叉进行驱动,运行可靠,故障率低,驱动时驱动轮和拨叉杆面接触运行平稳。
3、本发明只控制驱动轮的转动即可实现拨叉的移动,控制简单。
4、驱动电机安装在减速离合器外壳上或者减速离合器安装板上,安装在减速离合器外壳附近,部件集成化程度高。驱动电机安装在安装罩的内部空间中,使得驱动电机与外界隔离,防止水滴、水汽进入到驱动电机,同时也降低驱动电机被碰撞损坏的几率。
5、本发明只控制驱动轮的转动即可实现拨叉的移动,控制简单,且支撑滑道可驱动拨叉杆双向运动,也可以根据设计取消复位弹簧,大批量生产时简化装配工艺,减少零部件数量,降低成本。
6、本发明只控制驱动轮的转动即可实现拨叉的移动,控制简单,凸轮结构简单、紧凑、设计方便。
7、本发明只控制驱动轮的转动即可实现拨叉的移动,控制简单,且支撑杆可驱动拨叉杆双向运动,也可以根据设计取消复位弹簧,大批量生产时简化装配工艺,减少零部件数量,降低成本。
下面结合附图对本发明的具体实施方式作进一步详细的描述。
附图说明
图1:本发明减速离合器组装结构剖视图
图2:本发明减速离合器组装结构示意图
图3:本发明减速离合器离合部分结构示意图
图4:本发明减速离合器离合部分爆炸图
图5:本发明驱动轮结构示意图
图6:本发明又一实施例减速离合器离合部分结构示意图
图7:本发明又一实施例减速离合器离合部分爆炸图
图8:本发明又一实施例减速离合器离合部分爆炸图
图9:本发明又一实施例减速离合器离合部分拨叉杆驱动端示意图
图10:本发明又一实施例减速离合器离合部分爆炸图
图11:本发明又一实施例减速离合器离合部分拨叉杆驱动端示意图
其中:1、驱动电机,2、驱动轮,3、拨叉杆4、圆柱本体,5、凸出部,6、拨叉,7、驱动端,8、第一过渡面,9、最高支撑面、10、第二过渡面,11、弧形槽,12、固定支架,13、外壳、14、离合轴套,15、输入轴,16、输入轴套,17、转子,18、定子,19、第三过渡面,20、最高接触面,21、第四过渡面,23、凹槽,26、凸轮,27、支撑杆,28、滑槽,30、输出轴,31、输出轴套,32、脱水盘,33、卡槽,34、滚动轴承。
具体实施方式
本发明所述为应用在洗衣机中的减速离合器离合驱动装置,如图1所示,所述减速离合器包括:由转子17和定子18构成的外转子电机,与转子17固定连接的输入轴15;所述的输入轴15经轴承可相对轴向旋转地套装在输入轴套16内;减速离合器外壳与转子17之间设置有离合轴套14;所述的离合轴套14可沿轴向上下滑动地安装在输入轴套16上,不可周向相对旋转;离合轴套14与减速离合器外壳下端之间设置有复位弹簧;离合轴套14在离合驱动装置的作用下,离合轴套14上下滑动地在第一位置与第二位置之间切换,输出轴30为波轮轴,输出轴套31为脱水轴。
当离合轴套14处于第一位置时,输入轴套16经离合轴套14与减速离合器外壳下端相连接并相对固定,此状态为洗涤状态。
在离合轴套14处于第二位置时,转子17经离合轴套14带动输入轴套16旋转,此状态为脱水状态。
离合轴套14内壁上设置有导向花键,所述的输入轴套16外壁上设置有滑槽,所述的导向花键与滑槽构成供离合轴套14与输入轴套16可轴向相对滑动、不可周向相对旋转的花键联接。
减速离合器外壳下端固定安装有固定支架12,所述的固定支架12的下端与离合轴套14的上端分别设置有相配合的花键齿。当离合轴套14处于第一位置时,以构成固定支架12与离合轴套14不 可相对转动的花键联接。
离合轴套14的下部延伸设置的花键齿,所述的转子17上或者与转子17连接的脱水盘32上设置有与离合轴套14的下部设置的轴向花键相配合的凹槽或花键齿。当离合轴套14处于第二位置时,以构成离合轴套14与转子17不可相对转动的键联接。
所述的固定支架12的下端与离合轴套14之间可伸缩的固定安装有复位弹簧。离合轴套14与离合驱动装置相连接;离合轴套14在离合驱动装置的作用下,离合轴套14上下滑动地在第一位置与第二位置之间切换。离合轴套14外圆周设有一凸台,离合驱动装置至少包括一拨叉杆3,所述拨叉杆3驱动通过该凸台将离合轴套14向上托起,拨叉杆不给所述凸台限位作用力时,离合轴套14通过复位弹簧和自身重力作用下向下移动。
实施例一
如图2-5所示,本实施例所述一种减速离合器离合驱动装置,包括驱动电机1、驱动轮2和拨叉杆3,驱动轮1安装在驱动电机1的电机轴上,驱动轮2圆周设有支撑面,支撑面在轴向上有高度差,拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3头部为拨叉6,拨叉6位于离合轴套14的下方,与复位弹簧一起控制离合轴套14的上下移动,拨叉杆3尾部为驱动端7,驱动端7设有滑动接触面,和支撑面滑动配合;驱动电机1带动驱动轮2转动,拨叉杆尾部的驱动端7在支撑面上相对滑动,尾部驱动端7高度变化带动拨叉杆头部拨叉6高度变化,头部拨叉6和复位弹簧一起作用带动离合轴套14上下移动。驱动轮2直接安装在驱动电机1的电机轴上,驱动轮2轴线与离合轴套14轴线平行,驱动轮2轴向静止,周向转动,拨叉杆3周向静止,驱动轮2周向转动时,支撑在驱动轮2支撑面的拨叉杆3尾部的驱动端7的高度随着支撑面转动时离合轴套轴向高度的变化而变化,拨叉杆3尾部驱动端7高度变化,带动拨叉杆3头部拨叉6的高度相应变化,从而带动离合轴套14的移动。该种离合驱动装置结构简单,驱动可靠性高,安装方便,模块集成化程度高。
所述驱动电机为步进电机,给一个脉冲信号,驱动电机轴转过180°,拨叉杆3尾部驱动端7由最高位置移动到最低位置,或者由最低位置移动到最高位置,驱动电机再转过180°,拨叉杆3尾部驱动端7由最低位置移动到最高位置,或者由最高位置移动到最低位置。
离合轴套14在拨叉6和复位弹簧的驱动下沿输入轴套16上下移动,移动到最下部时离合轴套14下端的花键齿与电机转子17上的花键齿啮合,输入轴15和输入轴套16同速同向转动,带动波轮轴和脱水轴同速同向转动,此时为脱水状态,离合轴套14上下移动到最上部时,上端的花键齿与减速离合器外壳或者固定支架12上的花键齿啮合,输入轴套16周向不能转动,输入轴15转动经减速离合器驱动波轮轴和脱水轴反向转动,形成双动力洗,或者脱水轴不转波轮轴转动,形成普通全自动洗,取决于减速离合器内部的轮系的设置,此时为洗涤状态。
本实施例所述驱动轮2包括一圆柱本体4,圆柱本体4至少部分圆周面沿径向向外延伸形成一弧形的凸出部5,凸出部5轴向的一个表面为支撑面,所述支撑面包括沿圆周方向顺次连接的倾斜的第一过渡面8、最高支撑面9和与第一过渡面8反向倾斜的第二过渡面10。
所述拨叉杆3尾部驱动端7的端面为一弧形槽,该弧形槽与驱动轮的圆柱本体对应配合,能辅助限定拨叉杆周向的转动。运行过程更加平稳,降低对连接件的冲击。若拨叉杆3端部没有该弧形槽,驱动轮2转动时候,支撑面和拨叉尾部驱动端的一个侧面相对滑动,由于有摩擦力会带动拨叉杆有跟随支撑面移动的趋势,会对拨叉杆的固定部分的连接件造成冲击,连接件容易发生损坏,造成减速离合器故障。
所述拨叉杆3尾部驱动端的一个侧面与驱动轮2的支撑面接触,该接触面包括沿圆周方向顺次连接的倾斜的第三过渡面19、最高接触面20和与第三过渡面19反向倾斜的第四过渡面21。所述最高支撑面9和最高接触面20接触时为面接触,可避免接触时的应力集中对接触部分造成损坏,提高零部件的使用寿命。
可以选择的所述驱动轮2的端部的部分圆周面沿径向向外延伸形成凸出部5,其他圆周面为圆 柱本体4的圆周面,优选所述驱动轮2的端部的整个圆周面的1/3~2/3沿径向向外延伸形成凸出部5,其他圆周面为圆柱本体的圆周面,所述凸出部5的支撑面与拨叉杆3的驱动端7接触时,驱动拨叉杆移动,驱动轮2转动至拨叉杆3的驱动端的侧面与凸出部5上的支撑面脱离时,只有尾部驱动端的弧形槽与圆柱本体4的圆柱面接触时,对拨叉杆上下方向的并不起限位的作用,此时拨叉杆靠复位弹簧恢复原位。
如所述驱动轮2的端部的1/2圆周面沿径向向外延伸形成凸出部5,另外1/2圆周面为圆柱本体2的圆周面。或者所述驱动轮的端部的1/3圆周面沿径向向外延伸形成凸出部,另外2/3圆周面为圆柱本体的圆周面。或者所述驱动轮的端部的2/3圆周面沿径向向外延伸形成凸出部,另外1/3圆周面为圆柱本体的圆周面。
可以选择的所述驱动轮的端部的整个圆周面沿径向向外延伸形成凸出部,所述凸出部包括一最高支撑面和最低支撑面,所述最高支撑面和最低支撑面圆周方向间隔180°,最高支撑面和最低支撑面之间倾斜过渡。该种情况下,拨叉杆的复位弹簧始终起作用。
拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3的中部安装在一固定支架12上,构成转动副,所述固定支架12固定在减速离合器外壳13上,或者所述固定支架12与减速离合器外壳13一体设置。优选固定支架12固定在减速离合器外壳13上,这样在固定支架12与拨叉杆3铰接的地方发生故障后只需更换固定支架12即可,不用将减速离合器外壳13整体更换。
所述拨叉杆3中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆3的固定支点,所述的旋转销上还设有为拨叉杆提供复位作用力的扭簧,该扭簧即为拨叉杆的复位弹簧,优选所述固定支点位于拨叉杆3中部靠近驱动端7一侧。这样驱动端7较小行程的移动就可得到头部较大行程的移动。
所述驱动轮2的凸出部5的轴向的上表面为支撑面,所述拨叉杆3的尾部驱动端7的下表面为与支撑面接触的接触面,所述支撑面包括向上倾斜第一过渡面8、最高支撑面9和斜向下的第二过渡面10,所述接触面包括斜向下的第三过渡面19、最高接触面20和斜向上的第四过渡面21。
当驱动轮2的转动带动离合轴套14处于第二位置时,最高支撑面9将拨叉杆3的尾部的驱动端7向上顶起,拨叉杆的头部拨叉6向下移动,对离合轴套14轴向的限位作用消失,离合轴套14在复位弹簧和重力的作用向下移动。驱动轮转动180度,驱动轮2的转动带动离合轴套14处于第一位置时,复位弹簧处于压缩状态,拨叉杆的尾部驱动端处于自由状态,或者最低支撑面与最高接触面接触,拨叉在自身扭簧的作用下,尾部驱动端7向下移动,头部拨叉向上移动,拨叉杆3的头部拨叉6将离合轴套14顶起。
所述驱动轮2的凸出部5的轴向的下表面为支撑面,所述拨叉杆3的尾部驱动端7的上表面为与支撑面接触的接触面,所述支撑面包括向下倾斜第一过渡面8、最高支撑面9和斜向上的第二过渡面10,所述接触面包括斜向上的第三过渡面19、最高接触面20和斜向下的第四过渡面21。
驱动轮2的转动,最高支撑面9将拨叉杆3的尾部驱动端7向下压下,拨叉杆3的头部拨叉向上移动,将离合轴套14顶起,驱动轮2转动180度,拨叉杆3的尾部驱动端7只有弧形槽与驱动轮配合,轴向方向上拨叉杆的尾部驱动端7处于自由状态,或者最低支撑面与最高接触面接触,拨叉杆3在自身扭簧的作用下,尾部驱动端7向上移动,头部向下移动,离合轴套14在复位弹簧和重力的作用向下移动。
实施例二
如图6、图7所示,本实施例所述一种减速离合器离合驱动装置,包括驱动电机1、驱动轮2和拨叉杆3,所述驱动轮2直接安装在驱动电机1的电机轴上,驱动轮2轴线与离合轴套14轴线平行,驱动轮2圆周上设有支撑滑道,支撑滑道在轴向上有高度差,拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3头部为拨叉6,拨叉6位于离合轴套14的下方,与复位弹簧一起控制离合轴套14的上下移动,拨叉杆3尾部为驱动端7,驱动端7设有滑动接触面,支撑在支撑滑道内,驱动电机 带动驱动轮转动,拨叉杆3尾部的驱动端7滑动接触面在支撑滑道内相对滑动、高度变化,带动拨叉杆3头部拨叉6高度变化,头部拨叉6和复位弹簧一起作用带动离合轴套14上下移动。
离合轴套14在拨叉6和复位弹簧的驱动下沿输入轴套16上下移动,移动到最下部时离合轴套14下端的花键齿与电机转子17上的花键齿啮合,输入轴15和输入轴套16同速同向转动,带动波轮轴和脱水轴同速同向转动,此时为脱水状态,离合轴套14上下移动到最上部时,上端的花键齿与减速离合器外壳或者固定支架12上的花键齿啮合,输入轴套16周向不能转动,输入轴15转动经减速离合器驱动波轮轴和脱水轴反向转动,形成双动力洗,或者脱水轴不转波轮轴转动,形成普通全自动洗,取决于减速离合器内部的轮系的设置,此时为洗涤状态。
驱动轮2直接安装在驱动电机1的电机轴上,驱动轮2轴线与离合轴套14轴线平行,驱动轮2轴向静止,周向转动,拨叉杆3周向静止,驱动轮2周向转动时,支撑在驱动轮2支撑滑道的拨叉杆3尾部的驱动端7的高度随着支撑滑道转动时轴向高度的变化而变化,拨叉杆3尾部驱动端7高度变化,带动拨叉杆3头部拨叉6的高度相应变化,从而带动离合轴套14的移动。该种离合驱动装置结构简单,驱动可靠性高,安装方便,模块集成化程度高。
驱动轮2包括一圆柱本体4,圆柱本体4圆周面上沿径向向内凹陷形成一圈轴向高度渐变的凹槽23,该凹槽23为支撑滑道,所述支撑滑道轴向的高度变化圆滑过渡。支撑滑道包括沿圆周方向顺次连接的最低支撑面、倾斜的第一过渡面、最高支撑面和与第一过渡面反向倾斜的第二过渡面,各面连接处圆滑过渡。驱动轮2转动时,拨叉杆3的尾部的驱动端7在支撑滑道内,随着支撑滑道轴向高度的变化,拨叉杆3的尾部的驱动端7轴向高度变化。
所述最高支撑面和最低支撑面圆周方向间隔180°。所述驱动电机为步进电机,给一个脉冲信号,驱动电机轴转过180°,拨叉杆3尾部驱动端7由最高位置移动到最低位置,或者由最低位置移动到最高位置,驱动电机再转过180°,拨叉杆3尾部驱动端7由最低位置移动到最高位置,或者由最高位置移动到最低位置。每次状态转化时,驱动电机1转动的角度相同,当然也可以设置成间隔不同的角度,只是驱动电机每次转动的角度不同。
拨叉杆3尾部的驱动端7伸入驱动轮的支撑滑道内,所述拨叉杆的尾部至少包括与最低支撑面接触的第一面和与最高支撑面接触的第二面,且所述最低支撑面和第一面接触时为面接触,所述最高支撑面和第二面接触时为面接触。可避免接触时的应力集中对接触部分造成损坏,提高零部件的使用寿命。
所述拨叉杆3尾部驱动端7设有一个滚动轴承34,该滚动轴承34伸入驱动轮2的支撑滑道内,这样驱动端7和支撑滑道可以平稳连接,增加滚动轴承34还可以减少阻滞,动作灵活,减小磨损。
所述驱动电机1的电机轴的轴线与离合轴套14的轴线平行,所述驱动电机1安装在减速离合器外壳13上,或者所述驱动电机安装在减速离合器安装板上(该种情况图中未示出)。与以往牵引电机安装在外桶底部的技术方案,本发明所述减速离合器中驱动电机1之间安装在减速离合器外壳上或者减速离合器安装板上结构紧凑,占用空间小。
拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3的中部安装在一固定支架12上,构成转动副,所述固定支架12固定在减速离合器外壳13上,或者所述固定支架12与减速离合器外壳13一体设置。优选固定支架12固定在减速离合器外壳13上,这样在固定支架12与拨叉杆3铰接的地方发生故障后只需更换固定支架12即可,不用将减速离合器外壳13整体更换。
所述拨叉杆3中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆3的固定支点,优选所述固定支点位于拨叉杆3中部靠近驱动端7一侧。这样驱动端7较小行程的移动就可得到头部较大行程的移动。
本实施例所述拨叉杆3不需要设置拨叉杆3的复位弹簧,驱动轮的凹槽可以驱动拨叉杆3尾部的驱动端7的上下两侧,可驱动拨叉杆3尾部的驱动端7向上移动和向下移动。可节省一个零件结构,可简化一步装配的过程,节省材料成本。
所述拨叉杆3尾部具有一弧形槽,该弧形槽与驱动轮的圆柱本体4配合,弧形槽中部垂直于弧形槽向外延伸,伸入驱动轮2的支撑滑道内,与支撑滑道活动连接。运行过程更加平稳,降低对连接件的冲击。若拨叉杆3端部没有该弧形槽,驱动轮2转动时候,支撑面和拨叉尾部驱动端的一个侧面相对滑动,由于有摩擦力会带动拨叉杆3有跟随支撑滑道移动的趋势,会对拨叉杆3的固定部分的连接件造成冲击,连接件容易发生损坏,造成减速离合器故障。
驱动轮2的转动,拨叉杆3的尾部的驱动端7与驱动轮2的凹槽相对滑动,最高支撑面9将拨叉杆3的尾部的驱动端7向上顶起,拨叉杆的头部拨叉6向下移动,与离合轴套14的凸台远离,对离合轴套14轴向的限位作用消失,离合轴套14在复位弹簧和重力的作用向下移动,驱动轮转动180度,最低支撑面将拨叉杆3的尾部的驱动端7向下压下,头部拨叉向上移动,拨叉杆3的头部拨叉6将离合轴套14顶起。完成位置状态的切换。
实施例三
如图8、图9所示,本实施例所述一种减速离合器离合驱动装置,包括驱动电机1、驱动轮2和拨叉杆3,所述拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3头部为拨叉6,拨叉6位于离合轴套14的下方,与复位弹簧一起控制离合轴套14的上下移动,拨叉杆尾部为驱动端7,与驱动轮2连接,驱动轮2轴线与离合轴套14轴线垂直,所述驱动轮2为凸轮结构,凸轮26圆周径向渐变,所述拨叉尾部支撑在凸轮圆周面上,驱动电机带动凸轮转动,拨叉杆尾部与凸轮不同半径的圆周接触、高度变化,带动拨叉杆头部拨叉高度变化,头部拨叉6和复位弹簧一起作用带动离合轴套14上下移动。
离合轴套14在拨叉6和复位弹簧的驱动下沿输入轴套16上下移动,移动到最下部时离合轴套14下端的花键齿与电机转子17上的花键齿啮合,输入轴15和输入轴套16同速同向转动,带动波轮轴和脱水轴同速同向转动,此时为脱水状态,离合轴套14上下移动到最上部时,上端的花键齿与减速离合器外壳或者固定支架12上的花键齿啮合,输入轴套16周向不能转动,输入轴15转动经减速离合器驱动波轮轴和脱水轴反向转动,形成双动力洗,或者脱水轴不转波轮轴转动,形成普通全自动洗,取决于减速离合器内部的轮系的设置,此时为洗涤状态。
凸轮26直接安装在驱动电机1的电机轴上,所述驱动电机1的电机轴的轴线与离合轴套14的轴线垂直。凸轮26轴向静止,周向转动,拨叉杆3周向静止,凸轮26周向转动时,支撑在凸轮26圆周面上的拨叉杆3尾部的驱动端7的高度随着凸轮26半径的变化而变化,拨叉杆3尾部驱动端7高度变化,带动拨叉杆3头部拨叉6的高度相应变化,从而带动离合轴套14的移动。该种离合驱动装置结构简单,驱动可靠性高,安装方便,模块集成化程度高。凸轮的驱动方式结构紧凑,可靠性高。
驱动电机1安装在减速离合器外壳13上,或者所述驱动电机安装在减速离合器安装板上。优选安装在减速离合器安装板上,与以往牵引电机安装在外桶底部的技术方案,本发明所述减速离合器中驱动电机1之间安装在减速离合器安装板上,安装方便,结构紧凑,占用空间小。
拨叉杆3的尾部驱动端7的上侧面或者下侧面与凸轮26圆周面接触,拨叉杆3尾部与凸轮26圆周面接触的侧面上对应与凸轮圆周面的位置向下凹,形成一卡槽33,或者拨叉杆3尾部与凸轮26圆周面接触的侧面上对应与凸轮圆周面的位置的两端向上凸,形成一卡槽。可以辅助限定凸轮26轴向方向的运动。
拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3的中部安装在一固定支架12上,构成转动副,所述固定支架12固定在减速离合器外壳13上,或者所述固定支架12与减速离合器外壳13一体设置。优选固定支架12固定在减速离合器外壳13上,这样在固定支架12与拨叉杆3铰接的地方发生故障后只需更换固定支架12即可,不用将减速离合器外壳13整体更换。
所述拨叉杆3中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆3的固定支点,所述的旋转销上还设有为拨叉杆提供复位作用力的扭簧, 该扭簧即为拨叉杆的复位弹簧,优选所述固定支点位于拨叉杆3中部靠近驱动端7一侧。这样驱动端7较小行程的移动就可得到头部较大行程的移动。
凸轮26位于拨叉杆3尾部驱动端7的下方,所述拨叉杆3尾部驱动端7的下侧面设有卡槽,该卡槽支撑在凸轮圆周面上,所述拨叉杆设有提供使拨叉杆头部上移的复位作用力的扭簧。
凸轮26转动,与拨叉杆3的尾部驱动端7接触的凸轮26的圆周面的半径逐渐变大,将拨叉杆3的尾部驱动端7向下压下,拨叉杆3的头部拨叉向上移动,将离合轴套14顶起,直至凸轮26的最大半径圆周面,再转动时,与拨叉杆3的尾部驱动端7接触的凸轮26的圆周面的半径逐渐变小,逐渐远离拨叉杆3的尾部驱动端7,对拨叉杆3的尾部驱动端7的限位作用逐渐消失,拨叉杆3在自身扭簧的作用下,尾部驱动端7向上移动,头部向下移动,离合轴套14在复位弹簧和重力的作用向下移动。
凸轮26位于拨叉杆3尾部驱动端7的上方,所述拨叉杆3尾部驱动端7的上侧面设有卡槽,该卡槽支撑在凸轮圆周面上,所述拨叉杆设有提供使拨叉杆头部下移的复位作用力的扭簧。
凸轮26转动,与拨叉杆3的尾部驱动端7接触的凸轮26的圆周面的半径逐渐变大,将拨叉杆3的尾部驱动端7向上顶起,拨叉杆的头部拨叉6向下移动,远离合轴套14的凸台,对离合轴套14轴向的限位作用消失,离合轴套14在复位弹簧和重力的作用向下移动,直至凸轮26的最大半径圆周面,再转动时,与拨叉杆3的尾部驱动端7接触的凸轮26的圆周面的半径逐渐变小,逐渐远离拨叉杆3的尾部驱动端7,对拨叉杆3的尾部驱动端7的限位作用逐渐消失,拨叉杆3在自身扭簧的作用下,尾部驱动端7向下移动,头部向上移动,将离合轴套14顶起,直至凸轮26的最大半径圆周面。
凸轮圆周轮廓半径最大与半径最小的位置处圆周方向上相隔180°。所述驱动电机为步进电机,给一个脉冲信号,驱动电机轴转过180°,拨叉杆3尾部驱动端7由最高位置移动到最低位置,或者由最低位置移动到最高位置,驱动电机再转过180°,拨叉杆3尾部驱动端7由最低位置移动到最高位置,或者由最高位置移动到最低位置。凸轮26驱动拨叉杆26尾部驱动端7向一个方向运动,另一方向的运动通过拨叉杆的复位弹簧实现。每次位置状态转化时,驱动电机1转动的角度相同,当然也可以设置成间隔不同的角度,只是驱动电机每次转动的角度不同。
实施例四
如图10、图11所示,本实施例所述一种减速离合器离合驱动装置,包括驱动电机1、驱动轮2和拨叉杆3,所述驱动轮2的轴线与离合轴套14的轴线垂直,所述驱动轮2的端面偏心设有支撑杆27,所述拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3头部为拨叉6,与复位弹簧一起控制离合轴套的上下移动,拨叉杆3尾部为驱动端7,支撑在支撑杆27上,所述驱动轮2转动,支撑杆27在离合轴套轴线方向上高度变化,带动拨叉杆3尾部驱动端7高度变化,带动拨叉杆3头部拨叉6高度相应变化,头部拨叉6和复位弹簧一起作用带动离合轴套的上下移动。
离合轴套14在拨叉6的驱动下沿输入轴套16上下移动,移动到最下部时离合轴套14下端的花键齿与电机转子17上的花键齿啮合,输入轴15和输入轴套16同速同向转动,带动波轮轴和脱水轴同速同向转动,此时为脱水状态,离合轴套14上下移动到最上部时,上端的花键齿与减速离合器外壳或者固定支架12上的花键齿啮合,输入轴套16周向不能转动,输入轴15转动经减速离合器驱动波轮轴和脱水轴反向转动,形成双动力洗,或者脱水轴不转波轮轴转动,形成普通全自动洗,取决于减速离合器内部的轮系的设置,此时为洗涤状态。
驱动电机1的电机轴的轴线与所述离合轴套14的轴线垂直,所述驱动轮2的一端直接安装在驱动电机1的电机轴上,驱动轮2的另一端面偏心设有支撑杆27。驱动轮2轴向静止,周向转动,拨叉杆3周向静止,驱动轮2周向转动时,支撑在驱动轮2支撑杆的拨叉杆3尾部的驱动端7的高度随着支撑杆转动时离合轴套14轴向高度的变化而变化,拨叉杆3尾部驱动端7高度变化,带动拨叉杆3头部拨叉6的高度相应变化,从而带动离合轴套14的移动。该种离合驱动装置结构简单,驱动 可靠性高,安装方便,模块集成化程度高。
拨叉杆3尾部驱动端7的端面上设有一内凹的直线滑槽28,该滑槽28与拨叉杆3转动轴平行,所述支撑杆27伸入拨叉杆的滑槽28内。驱动轮2转动时,支撑杆27绕驱动轮2的轴心转动,而支撑杆27只能在滑槽28内滑动,所以驱动拨叉杆3绕转轴转动,将转动转化为上下往复平动。
优选的可以在支撑杆27的端部设置滚动轴承34,该滚动轴承34伸入拨叉杆3尾部驱动端7的滑槽28内,这样支撑杆27和滑槽28可以平稳连接,增加滚动轴承34还可以减少阻滞,动作灵活。
所述滑槽28的长度大于所述支撑杆偏心距的2倍,这样可保证驱动轮转180°后保证支撑杆27沿滑槽28方向的行程,滑槽28与支撑杆27间隙太小支撑杆27在滑槽28内部滑动不顺畅,摩擦较大,间隙太大,方向改变时的冲击较大,所述滑槽的宽度为所述支撑杆27直径的1.05~1.2倍。
所述驱动电机1固定安装在减速离合器外壳13上,或者所述驱动电机固定安装在减速离合器安装板上。优选安装在减速离合器安装板上,与以往牵引电机安装在外桶底部的技术方案,本发明所述减速离合器中驱动电机1之间安装在减速离合器外壳上或者减速离合器安装板上结构紧凑,占用空间小。
拨叉杆3为杠杆结构,中部设有固定支点,拨叉杆3的中部安装在一固定支架12上,构成转动副,所述固定支架12固定在减速离合器外壳13上,或者所述固定支架12与减速离合器外壳13一体设置。优选固定支架12固定在减速离合器外壳13上,这样在固定支架12与拨叉杆3铰接的地方发生故障后只需更换固定支架12即可,不用将减速离合器外壳13整体更换。
所述拨叉杆3中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆3的固定支点,所述的旋转销上还可以设有为拨叉杆提供复位作用力的扭簧,该扭簧即为拨叉杆的复位弹簧,优选所述固定支点位于拨叉杆3中部靠近驱动端7一侧。这样驱动端7较小行程的移动就可得到头部较大行程的移动。
本实施例所述拨叉杆3可以不设置拨叉杆3的复位弹簧,驱动轮的支撑杆27可以驱动拨叉杆3尾部的驱动端7滑槽28的上下两侧,可驱动拨叉杆3尾部的驱动端7向上移动和向下移动。可节省一个零件结构,可简化一步装配的过程,大批量生产时还能节省成本。
驱动轮2的转动,驱动轮2的支撑杆27绕驱动轮2的轴心转动,支撑杆27伸入到拨叉杆3的尾部的驱动端7的滑槽28内,在滑槽28内二者相对滑动,若支撑杆27为沿离合轴套14的轴向向上运动,则将拨叉杆3的尾部的驱动端7向上顶起,拨叉杆的头部拨叉6向下移动,与离合轴套14的凸台远离,对离合轴套14轴向的限位作用消失,离合轴套14在复位弹簧和重力的作用向下移动,驱动轮2继续转动,支撑杆27为沿离合轴套14的轴向向下运动,将拨叉杆3的尾部的驱动端7向下压下,头部拨叉向上移动,拨叉杆3的头部拨叉6将离合轴套14顶起。完成位置状态的切换。
实施例五
本实施例中介绍了一种离合驱动装置的安装结构,所述的离合驱动包括驱动电机1、驱动轮2和拨叉3,驱动轮2安装在驱动电机1的输出轴上,驱动电机1固定安装在减速离合器的外壳13上。优选的,所述的驱动电机1安装在安装罩中,所述的安装罩固定在外壳13上。
所述的安装罩由供驱动电机1容纳的中空罩体构成,安装罩的一侧为安装侧壁,所述的安装侧壁上设有向外凸出的安装翻边,所述的安装翻边经螺栓可拆卸的连接在外壳13上。
安装罩的安装侧壁和安装翻边均呈与外壳13侧壁形状相配合的弧面,使安装罩与外壳的侧壁贴合接触,避免外壳13与安装罩之间形成间隙、发生夹持杂物现象。
本实施例中,安装侧壁的左右两侧分别向外延伸以形成一安装翻边,安装翻边上分别设有供螺栓安装的安装孔。
本实施例中,安装罩的外壁上凸出设有多条延伸至安装翻边处的加强筋,以提高安装翻边的结构强度,提高安装罩的安装牢靠程度。优选的,安装罩的安装侧壁左边或右边的安装罩侧壁为安装罩的左侧壁或右侧壁,所述左侧壁或右侧壁上设有多条加强筋,所述的加强筋凸出左侧壁或右侧壁 的外侧设置,各加强筋分别水平延伸至对应侧的安装翻边处。
安装罩的安装侧壁的下部设有向外壳13方向凸出的定位翻边,所述的定位翻边与外壳13的下表面贴合接触,使安装罩定位安装在外壳13上,实现了安装罩与外壳13之间相对位置的快速定位。同时,在安装翻边的上部和定位翻边上分别各设置一安装孔,使定位翻边与安装孔相对设置,以提高安装罩的固定可靠度。本实施例中,将各加强筋等间隔的水平排布在安装罩的中部;优选的,各加强筋设于定位翻边与安装翻边上部的安装孔之间。
所述驱动电机1的输出轴竖直穿过安装罩的上侧面或下侧面设置,输出轴的穿出端安装有随输出轴共同旋转的驱动轮2。优选的,安装罩的下侧面或上侧面由可拆卸的侧壁构成,可拆卸的侧壁与安装罩经卡扣可拆卸的相连接,以使安装罩的内部空间可打开,以便于内部驱动电机1的维修、替换。进一步优选的,驱动轮2与可拆卸的侧壁分别设于安装罩相对的两个不同侧面处,以提高减速离合器维修的便捷性。
以上所述仅为本发明的优选实施方式,应当指出,对于本领域的普通技术人员而言,在不脱离本发明原理前提下,还可以做出多种变形和改进,这也应该视为本发明的保护范围。

Claims (38)

  1. 一种减速离合器离合驱动装置,包括驱动电机、驱动轮、拨叉杆和离合轴套,其特征在于:驱动轮直接安装在驱动电机轴上,驱动轮轴线与离合轴套轴线平行,驱动轮上设有轴向上有高度差的支撑面,拨叉杆头部为控制离合轴套上下移动的拨叉,尾部为支撑在支撑面上的驱动端,驱动电机带动驱动轮转动,拨叉杆尾部在支撑面上相对滑动使尾部高度变化,带动拨叉杆头部拨叉高度变化,再带动离合轴套上下移动。
  2. 根据权利要求1所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮包括一圆柱本体,所述驱动轮圆周或端面设有轴向上有高度差的支撑面,优选圆柱本体至少部分圆周面沿径向向外延伸形成一弧形的凸出部,凸出部轴向的一个表面为一支撑面,再优选所述支撑面包括沿圆周方向顺次连接的倾斜的第一过渡面、最高支撑面和与第一过渡面反向倾斜的第二过渡面。
  3. 根据权利要求2所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆尾部驱动端的顶面或底面与驱动轮的支撑面接触,该接触面为平面或者与支撑面相对应的曲面,优选该接触面为与支撑面相对应的曲面,再优选该接触面包括沿圆周方向顺次连接的倾斜的第三过渡面、最高接触面和与第三过渡面反向倾斜的第四过渡面,进一步优选所述拨叉杆尾部驱动端的端面为一与驱动轮的圆柱本体对应的弧形槽。
  4. 根据权利要求2或3所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮的凸出部的轴向的上表面为支撑面,所述拨叉杆的尾部驱动端的下表面为与支撑面接触的接触面,所述支撑面包括向上倾斜第一过渡面、最高支撑面和斜向下的第二过渡面,所述接触面包括斜向下的第三过渡面、最高接触面和斜向上的第四过渡面。
  5. 根据权利要求2或3所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮的凸出部的轴向的下表面为支撑面,所述拨叉杆的尾部驱动端的上表面为与支撑面接触的接触面,所述支撑面包括向下倾斜第一过渡面、最高支撑面和斜向上的第二过渡面,所述接触面包括斜向上的第三过渡面、最高接触面和斜向下的第四过渡面。
  6. 根据权利要求4或5所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮的最高支撑面和拨叉的最高接触面接触时为面接触,也可以是弧面接触。
  7. 根据权利要求2所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮的端部的部分圆周面沿径向向外延伸形成凸出部,该端部的其他圆周面为圆柱本体的圆周面。
  8. 根据权利要求2所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮的端部的整个圆周面沿径向向外延伸形成凸出部,所述凸出部包括一最高支撑面和最低支撑面,所述最高支撑面和最低支撑面圆周方向间隔180°,最高支撑面和最低支撑面之间倾斜过渡。
  9. 根据权利要求1-8任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆为杠杆结构,中部设有固定支点,优选所述拨叉杆的中部安装在一固定支架上,构成转动副,所述固定支架固定在减速离合器外壳上,或者所述固定支架与减速离合器外壳一体设置。
  10. 根据权利要求9所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,所述的旋转销上还设有为拨叉杆提供复位作用力的扭簧,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
  11. 一种减速离合器离合驱动装置,包括驱动电机、驱动轮和拨叉杆,其特征在于:所述驱动轮直接安装在驱动电机的电机轴上,驱动轮轴线与离合轴套轴线平行,驱动轮圆周上设有一轴向上有高度差的支撑滑道,拨叉杆头部为控制离合轴套上下移动的拨叉,拨叉杆尾部为支撑在支撑滑道内的驱动端,驱动电机带动驱动轮转动,拨叉杆尾部驱动端在支撑滑道内相对滑动使其高度变化,带动拨叉杆头部拨叉高度变化,进一步带动离合轴套的上下移动。
  12. 根据权利要求11所述的一种减速离合器离合驱动装置,其特征在于:所述驱动轮包括一圆 柱本体,圆柱本体圆周面上沿径向向内凹陷形成一圈轴向高度渐变的凹槽,该凹槽为支撑滑道,所述支撑滑道轴向的高度变化圆滑过渡。
  13. 根据权利要求12所述的一种减速离合器离合驱动装置,其特征在于:所述支撑滑道包括沿圆周方向顺次连接的最低支撑面、倾斜的第一过渡面、最高支撑面和与第一过渡面反向倾斜的第二过渡面,各面连接处圆滑过渡。
  14. 根据权利要求13所述的一种减速离合器离合驱动装置,其特征在于:所述最高支撑面和最低支撑面圆周方向间隔180°。
  15. 根据权利要求11-14任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆尾部伸入驱动轮的支撑滑道内,所述拨叉杆的尾部至少包括与最低支撑面接触的第一面和与最高支撑面接触的第二面,且所述最低支撑面和第一面接触时为面接触,所述最高支撑面和第二面接触时为面接触。
  16. 根据权利要求11-15任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆尾部驱动端设有一个滚动轴承,该滚动轴承伸入驱动轮的支撑滑道内。
  17. 根据权利要求11-16任一所述的一种减速离合器离合驱动装置,其特征在于:所述驱动电机的电机轴的轴线与离合轴套的轴线平行,所述驱动电机安装在减速器外壳上,或者所述驱动电机安装在减速器安装板上。
  18. 根据权利要求11-17任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆为杠杆结构,中部设有固定支点,优选所述拨叉杆的中部安装在一固定支架上,构成转动副,所述固定支架固定在减速器外壳上,或者所述固定支架与减速器外壳一体设置。
  19. 根据权利要求18所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
  20. 根据权利要求12所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆尾部具有一弧形槽,该弧形槽与驱动轮的圆柱本体配合,弧形槽中部垂直于弧形槽向外延伸,伸入驱动轮的支撑滑道内,与支撑滑道活动连接。
  21. 一种减速离合器离合驱动装置,包括驱动电机、驱动轮和拨叉杆,其特征在于:所述驱动轮为凸轮结构,凸轮圆周径向渐变,拨叉杆头部为控制离合轴套上下移动的拨叉,尾部为支撑在凸轮圆周面上设有滑动接触面的驱动端,驱动电机带动凸轮转动,拨叉杆滑动接触面与凸轮不同半径的圆周接触使其高度变化,带动拨叉杆头部拨叉高度变化,进一步带动离合轴套的上下移动。
  22. 根据权利要求21所述的一种减速离合器离合驱动装置,其特征在于:所述凸轮直接安装在驱动电机的电机轴上,所述驱动电机的电机轴的轴线与离合轴套的轴线垂直。
  23. 根据权利要求21或22所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆的尾部驱动端的上侧面或者下侧面与凸轮圆周面接触,拨叉杆尾部与凸轮圆周面接触的侧面上对应与凸轮圆周面的位置向下凹,形成一卡槽,或者拨叉杆尾部与凸轮圆周面接触的侧面上对应与凸轮圆周面的位置的两端向上凸,形成一卡槽。
  24. 根据权利要求21-23任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆为杠杆结构,中部设有固定支点,优选拨叉杆的中部安装在一固定支架上,构成转动副,所述固定支架固定在减速离合器外壳上,或者所述固定支架与减速离合器外壳一体设置。
  25. 根据权利要求24所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,所述的旋转销上还设有为拨叉杆提供复位作用力的扭簧,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
  26. 根据权利要求21-25任一所述的一种减速离合器离合驱动装置,其特征在于:所述凸轮位 于拨叉杆尾部驱动端的下方,所述拨叉杆尾部驱动端的下侧面设有卡槽,该卡槽支撑在凸轮圆周面上,所述拨叉杆设有提供使拨叉杆头部上移的复位作用力的扭簧。
  27. 根据权利要求21-25任一所述的一种减速离合器离合驱动装置,其特征在于:所述凸轮位于拨叉杆尾部驱动端的上方,所述拨叉杆尾部驱动端的上侧面设有卡槽,该卡槽支撑在凸轮圆周面上,所述拨叉杆设有提供使拨叉杆头部下移的复位作用力的扭簧。
  28. 根据权利要求21-27任一所述的一种减速离合器离合驱动装置,其特征在于:所述凸轮圆周轮廓半径最大与半径最小的位置处圆周方向上相隔180°。
  29. 根据权利要求26所述的一种减速离合器离合驱动装置,其特征在于:所述的驱动电机安装在安装罩中,所述的安装罩固定在减速离合器外壳或安装板上,所述的安装罩由供驱动电机容纳的、不规则方形的中空罩体构成,安装罩的一侧为安装侧壁,所述的安装侧壁上设有向外凸出的安装翻边,所述的安装翻边经螺栓可拆卸的连接在减速离合器外壳或安装板上。
  30. 一种减速离合器离合驱动装置,包括驱动电机、驱动轮和拨叉杆,其特征在于:所述驱动轮轴线与离合轴套轴线垂直,所述驱动轮与其轴线垂直的端面偏心设有支撑杆,拨叉杆头部为控制离合轴套上下移动的拨叉,拨叉杆尾部为支撑在支撑杆上的驱动端,所述驱动轮转动,支撑杆在离合轴套轴线方向上高度变化,带动拨叉杆驱动端高度变化,带动头部拨叉高度相应变化,进一步带动离合轴套的上下移动。
  31. 根据权利要求30所述的一种减速离合器离合驱动装置,其特征在于:所述驱动电机的电机轴的轴线与所述离合轴套的轴线垂直,所述驱动轮包括一圆柱本体,圆柱本体一端面直接安装在驱动电机的电机轴上,另一端面偏心设有支撑杆。
  32. 根据权利要求30或31所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆尾部的端面上设有一内凹的直线滑槽,该滑槽与拨叉杆转动轴平行,所述支撑杆伸入拨叉杆的滑槽内。
  33. 根据权利要求32所述的一种减速离合器离合驱动装置,其特征在于:所述支撑杆端部设有滚动轴承,该滚动轴承伸入拨叉杆尾部驱动端的滑槽内。
  34. 根据权利要求32或33所述的一种减速离合器离合驱动装置,其特征在于:所述滑槽的长度大于所述支撑杆偏心距的2倍,所述滑槽的宽度为所述支撑杆或滚动轴承外圈直径的1.05~1.2倍。
  35. 根据权利要求30-34任一所述的一种减速离合器离合驱动装置,其特征在于:所述驱动电机固定安装在减速离合器外壳上,或者所述驱动电机固定安装在减速离合器安装板上,优选驱动电机固定安装在减速离合器安装板上。
  36. 根据权利要求3-35任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆为杠杆结构,中部设有固定支点,优选所述拨叉杆的中部的固定支点安装在一固定支架上,构成转动副,所述固定支架固定在减速离合器外壳上,或者所述固定支架与减速离合器外壳一体设置。
  37. 根据权利要求30-36任一所述的一种减速离合器离合驱动装置,其特征在于:所述拨叉杆中部设有第一安装孔,所述固定支架相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆的固定支点,优选所述固定支点位于拨叉杆中部靠近尾部一侧。
  38. 根据权利要求35所述的一种减速离合器离合驱动装置,其特征在于:所述的驱动电机安装在安装罩中,所述的安装罩固定在减速离合器外壳或安装板上,所述的安装罩由供驱动电机容纳的、不规则方形的中空罩体构成,安装罩的一侧为安装侧壁,所述的安装侧壁上设有向外凸出的安装翻边,所述的安装翻边经螺栓可拆卸的连接在减速离合器外壳或安装板上。
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AU2014399520A1 (en) 2017-02-16
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