WO2015194260A1 - マイクロニードルユニット - Google Patents
マイクロニードルユニット Download PDFInfo
- Publication number
- WO2015194260A1 WO2015194260A1 PCT/JP2015/062515 JP2015062515W WO2015194260A1 WO 2015194260 A1 WO2015194260 A1 WO 2015194260A1 JP 2015062515 W JP2015062515 W JP 2015062515W WO 2015194260 A1 WO2015194260 A1 WO 2015194260A1
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- WO
- WIPO (PCT)
- Prior art keywords
- microneedle
- skin
- plate portion
- rigid
- shape
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
- A61M2037/0023—Drug applicators using microneedles
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
- A61M2037/003—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles having a lumen
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
- A61M2037/0046—Solid microneedles
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
- A61M2037/0053—Methods for producing microneedles
Definitions
- the present invention relates to a microneedle unit including a microneedle.
- the transdermal absorption method is a method in which a substance such as a drug is permeated into the body through the skin to administer the substance into the body.
- the transdermal absorption method is also a method that allows a substance to be easily administered into the body without causing pain to an administration subject such as a human.
- the microneedle includes a protrusion having a size that does not cause pain to the administration target, and the protrusion penetrates the stratum corneum, which is a barrier layer of the skin.
- medical agent is percutaneously absorbed because a chemical
- the microneedle when the microneedle is stabbed into the skin, first, the skin surface is stretched by the user so as to follow the human skeleton, and then the microneedle is pressed against the stretched skin surface. At this time, since the skin surface has enough elasticity to return to the original state from the stretched state, when the force pressing the microneedle against the skin surface is released, the stretched skin surface is , Shrink back to the original state.
- the microneedle is pushed out of the skin as the skin surface shrinks, and as a result, the microneedle is detached from the skin. There is also. Therefore, the microneedle is required to be difficult to detach from the skin even if the force of pressing against the skin by the user is released after being stabbed into the skin.
- An object of the present invention is to provide a microneedle unit that can prevent a microneedle stabbed in the skin from being detached from the skin.
- microneedle unit includes: a microneedle having a first surface having at least one protrusion; a second surface opposite to the first surface; and a flexible microneedle; A support portion that is bonded to the second surface and supports the microneedles.
- the supporting portion includes an adhesive portion having adhesiveness that sticks to the skin by protruding from the second surface to the outside of the second surface in a plan view facing the second surface, and a rigid body that is bonded to the adhesive portion.
- a rigid body part including the adhesive part and a rigid plate part having higher rigidity than the microneedles.
- the part of the skin surface where the microneedle unit is pressed is stretched by the user. Then, the microneedle unit is pressed against the stretched skin surface.
- the adhesive portion and the skin surface adhere to each other.
- attached on the skin surface receives the restoring force of skin from the skin surface.
- the rigid part joined to the adhesion part causes the rigidity of the rigid part to act on the adhesion part so that the deformation of the adhesion part is suppressed by the rigid plate part. As a result, the shrinkage of the skin is suppressed, or the speed at which the skin shrinks is reduced, and the microneedles are less likely to be detached from the skin.
- the bonding portion protrudes from the rigid plate portion to the outside of the rigid plate portion in a plan view facing the second surface, and the rigid portion extends along the first direction. It preferably has an extending plate shape.
- the rigid plate portion extends along the first direction. Therefore, when the extending direction of the rigid plate portion and the direction in which the skin is stretched are parallel, the effect of suppressing the change in the shape of the skin by the support portion is maximized. Even if the direction in which the rigid plate portion extends and the direction in which the skin is stretched cross each other, the support portion suppresses changes in the shape of the skin.
- the rigid plate portion overlaps at least a part of the microneedle in a plan view facing the second surface.
- the rigid body portion preferably has flexibility to bend with the first surface in response to an external force that bends the first surface of the microneedle.
- the rigid body portion when the microneedle is stabbed into the skin, the rigid body portion is also deformed so that the skin surface and the first surface are aligned, and the adhesive portion and the skin are deformed in the deformed rigid body portion. Adheres to the surface. Therefore, when the microneedle is stabbed in the skin, the rigid body portion has a shape along the skin surface, so the microneedle is compared with the configuration in which the adhesive portion adheres to the skin surface without the rigid body portion being along the skin surface. Becomes difficult to detach from the skin.
- the adhesive portion has a plate shape that extends in the first direction and a second direction intersecting the first direction, and the rigid body portion extends along the first direction. It is preferable to further include a first plate portion that is a portion having a plate shape that extends and a second plate portion that is a portion having a plate shape extending along the second direction.
- the rigid plate portion includes the first plate portion and the second plate portion
- the direction in which the user stretches the skin and the direction in which the rigid plate portion extends. Even if does not match, both the direction in which the first plate portion extends and the direction in which the second plate portion extends intersect the direction in which the skin is stretched.
- a reaction force is applied to the skin to prevent the skin shape from changing, based on the rigidity of both the first plate portion and the second plate portion. It is done.
- the effect of suppressing the deformation of the skin by the rigid plate portion can be easily obtained.
- the rigid plate portion has an intersecting portion where the first plate portion and the second plate portion intersect, and at least a part of the second surface is the second portion. It is preferable to overlap the intersecting portion in a plan view facing the surface.
- each of the first plate portion and the second plate portion in the rigid plate portion extends radially from the microneedle in a plan view facing the second surface.
- the microneedle is usually placed at the center of the portion of the skin stretched by the user. Therefore, the first plate portion and the second plate portion of the rigid body portion extend radially from the center of the portion of the skin stretched by the user. As a result, the effect of suppressing the change in the shape of the skin due to the rigid body portion easily extends to the entire portion of the skin stretched by the user.
- the material for forming the rigid portion is preferably a resin.
- the rigidity of the support portion is a size that is preferable for use on human skin, particularly facial skin or arm skin. become. Therefore, by suppressing the change in the shape of the skin, the change in the shape of the skin is suppressed excessively while the microneedle is prevented from detaching from the skin. It becomes difficult to feel the pulling of.
- a surface of the support portion opposite to a surface in contact with the second surface has a light orange color.
- the surface opposite to the second surface is light orange, when the object to be stabbed by the microneedle is a person, the color of the skin, The difference from the color of the microneedle unit located is reduced. Therefore, the conspicuousness of the microneedle unit with respect to the skin is suppressed.
- a surface of the support portion opposite to the surface in contact with the second surface includes a mat-treated surface. According to the other aspect of the microneedle unit, since reflection of light is suppressed on the mat-treated surface, the microneedle unit is suppressed from being conspicuous with respect to the skin.
- the microneedle unit of the present invention the microneedle can be prevented from being detached from the skin.
- microneedle unit of the present invention an embodiment embodying the microneedle unit of the present invention will be described. Below, the structure of a microneedle unit, the structure of a rigid board part, the structure of a microneedle, the formation material of a microneedle, the manufacturing method of a microneedle, and the effect
- the microneedle unit 10 includes a microneedle 11 and a support portion 12 that supports the microneedle 11.
- the microneedle 11 includes a base body 21 and at least one projecting portion 22, and a surface having the projecting portion 22 among the plurality of surfaces constituting the base body 21 is a projection forming surface 21 a.
- the opposite surface is the supported surface 21b.
- the protrusion forming surface 21a is an example of the first surface
- the supported surface 21b is an example of the second surface.
- the base 21 of the microneedle 11 has, for example, a disk shape.
- the base 21 is not limited to a disc shape, and may have a polygonal plate shape such as a rectangular plate shape.
- the area of the protrusion forming surface 21a on the base 21 may be equal to or larger than the area where one or more protrusions 22 can be located.
- the protrusion forming surface 21a of the base body 21 may have a planar shape, may have a curved surface shape, or may have both a planar shape and a curved surface shape.
- the supported surface 21b of the base body 21 may have a planar shape, a curved surface shape, or both a planar shape and a curved surface shape.
- a plurality of protrusions 22 are positioned on the protrusion formation surface 21a of the base body 21, and the plurality of protrusions 22 are regularly positioned, for example, at the apex of the lattice shape in the central region of the protrusion formation surface 21a. Are lined up.
- the plurality of protrusions 22 may be located in any region other than the central region of the protrusion formation surface 21a of the base 21, may be irregularly arranged on the protrusion formation surface 21a, or other You may line up according to a rule. For example, when the plurality of protrusions 22 are regularly arranged, the plurality of protrusions 22 may be arranged in a close-packed state or arranged concentrically.
- the protrusion 22 has, for example, a conical shape extending along the extending direction which is one direction.
- the protrusion part 22 may have a polygonal pyramid shape which is a cone shape other than the conical shape.
- the protrusion 22 may have a frustum shape including a truncated cone shape and a polygonal frustum shape, a columnar shape including a columnar shape and a polygonal column shape, or a blade shape. You may have.
- the protrusion 22 may have two or more shapes that are different from each other in the extending direction.
- the protrusion 22 has a cone shape, a frustum shape, a column shape, and a blade shape. What is necessary is just to have two or more shapes included.
- the outer peripheral surface of the protrusion 22 may have a twist or a step. In order for each protrusion 22 to pierce the skin, it is preferable that at least the tip of the protrusion 22 has a cone shape.
- the plurality of protrusions 22 have the same shape as each other, but may have different shapes. In order to facilitate the formation of the plurality of protrusions 22, it is preferable that the plurality of protrusions 22 have the same shape.
- the plurality of protrusions 22 extend along the same direction as each other, but the plurality of protrusions 22 may extend along a direction intersecting with each other.
- the extending direction of each protrusion 22 is preferably a direction in which the tip of each protrusion 22 does not contact the tip of the other protrusion 22,
- the tips of the plurality of protrusions 22 are preferably located on the same plane.
- the plurality of protrusions 22 have the same length along the extending direction, but the plurality of protrusions 22 may have different lengths along the extending direction.
- the support portion 12 has, for example, a disk shape, and a surface to be bonded to the supported surface 21b of the microneedle 11 among the plurality of surfaces constituting the support portion 12 is a bonding surface 12a.
- the support part 12 supports the microneedle 11 by contacting the supported surface 21b of the microneedle 11 at the joint surface 12a.
- the support portion 12 is not limited to a disc shape, and may have a polygonal plate shape, for example.
- the area of the bonding surface 12a in the support portion 12 is larger than the area of the supported surface 21b of the base body 21, and the bonding surface 12a is in a plan view facing the supported surface 21b, from the base body 21 to the supported surface 21b of the base body 21. It protrudes outside.
- the joint surface 12a of the support part 12 may have a planar shape, may have a curved surface shape, or may have both a planar shape and a curved surface shape.
- the joint surface 12 a of the support portion 12 has a concave shape that is recessed toward the direction away from the microneedle 11. Is preferred.
- the support part 12 includes an adhesive layer 31 and a rigid part 32.
- the pressure-sensitive adhesive layer 31 constitutes a joint surface 12a in contact with the supported surface 21b of the microneedle 11, adheres the microneedle 11 to the support portion 12, and in a plan view facing the supported surface 21b, the microneedle 11 It protrudes from the supported surface 21b to the outside of the supported surface 21b.
- the adhesive layer 31 further has adhesiveness to the skin of the target to be stabbed by the microneedles 11, and is sticky enough to keep sticking to the skin even when the force for piercing the microneedles 11 into the skin is released. Have sex.
- a material for forming the adhesive layer 31 is, for example, an acrylic acid adhesive.
- the adhesion layer 31 is an example of an adhesion part.
- the support part 12 Since the support part 12 has the adhesive layer 31 on the surface facing the object to be stabbed by the microneedle 11, when the microneedle 11 is stabbed into the skin, the adhesive layer 31 is also pressed against the skin simultaneously with the microneedle 11. Thereby, the microneedle unit 10 sticks to the skin due to the adhesiveness of the adhesive layer 31.
- the rigid body portion 32 has flexibility to bend together with the projection forming surface 21a of the microneedle 11 in response to an external force that bends the projection forming surface 21a of the microneedle 11.
- the rigid body portion 32 includes a rigid plate portion 42 having higher rigidity than the microneedles 11 and the adhesive layer 31.
- the rigid body portion 32 includes a rigid plate portion 42 and a base material layer 41 that sandwiches the rigid plate portion 42.
- the base material layer 41 includes a support layer 41a that supports the rigid plate portion 42 and a cover layer 41b that covers the rigid plate portion 42, and the rigid plate portion 42 is sandwiched between the support layer 41a and the cover layer 41b. It is out.
- the material for forming the support layer 41 a may be any material that allows the adhesive layer 31 to adhere to the support layer 41 a and can support the rigid plate portion 42.
- the rigidity of the base material layer 41 is lower than the rigidity of the rigid plate portion 42.
- the material for forming the support layer 41a is, for example, polyethylene, polyurethane, and the like. Among these, when the object to be pierced by the microneedle 11 is a person, the polyurethane has a tactile feeling preferable to the person, for example, familiar to the skin. It is preferable because it gives an easy feeling.
- the material for forming the cover layer 41b may be any material that can support the rigid plate portion 42, like the support layer 41a.
- the material for forming the cover layer 41b is, for example, polyethylene, polyurethane, or the like, and is preferably polyurethane for the reasons described above.
- the forming material of the support layer 41a and the forming material of the cover layer 41b may be the same or different from each other, but the material of the supporting layer 41a and the forming material of the cover layer 41b Are preferably the same as each other.
- the support layer 41a and the cover layer 41b are formed of materials different from each other in the support layer 41a and the cover layer 41b. Adhesion between the layer 41a and the cover layer 41b is enhanced. Further, an increase in the types of forming materials of the microneedle unit 10 can be suppressed.
- the support portion 12 has a disk shape
- the support layer 41a and the cover layer 41b can have the same shape, so that the forming material for the support layer 41a and the cover The forming material for the layer 41b may not be separately prepared.
- At least the surface that does not face the rigid plate portion 42 and that forms the surface of the support portion 12 preferably has a light orange color. According to such a configuration, when the object to be stabbed by the microneedle 11 is a person, the difference between the color of the skin and the color of the microneedle unit 10 located on the skin is reduced. Therefore, the conspicuousness of the microneedle unit 10 with respect to the skin is suppressed.
- the surface that does not face the rigid plate portion 42 is preferably a mat-treated surface.
- the matting process is a process of forming a satin shape on the surface of the cover layer 41b, and thereby reflection of light on the surface of the cover layer 41b is suppressed. Therefore, it is suppressed that the microneedle unit 10 stands out with respect to skin.
- an adhesive is applied to the support layer 41a and the cover layer 41b in order to adhere the support layer 41a and the cover layer 41b with the rigid plate portion 42 sandwiched therebetween.
- the pressure-sensitive adhesive is only required to be capable of being bonded to the support layer 41a and the cover layer 41b.
- the rigid plate portion 42 has, for example, a plate shape extending along the first direction D ⁇ b> 1 that is one direction.
- the center in the first direction D1 overlaps the center in the radial direction of the microneedle 11 in a plan view facing the supported surface 21b of the microneedle 11.
- the width along the first direction D1 in the rigid plate portion 42 is larger than the diameter of the microneedles 11, and the width along the second direction D2 in the rigid plate portion 42 is smaller than the diameter of the microneedles 11.
- the rigid plate portion 42 receives the external force that bends the projection forming surface 21 a of the microneedle 11, and has flexibility to bend together with the projection forming surface 21 a and higher rigidity than the adhesive layer 31 and the microneedle 11. Since the rigid plate portion 42 has higher rigidity than the adhesive layer 31 and the microneedle 11, the rigid body portion 32 including the rigid plate portion 42 includes a portion having higher rigidity than the adhesive layer 31 and the microneedle 11. . The rigidity of the rigid plate portion 42 is large enough to maintain the changed shape of the rigid plate portion 42 even when the external force that bends the projection forming surface 21a is released.
- the shape of the support portion 12 changes along the user's skeleton and the like, for example, when the support portion 12 is pressed against the skin by the user.
- the microneedle unit 10 when the microneedle unit 10 is pressed against the skin surface having a convex shape protruding toward the microneedle unit 10, the microneedle unit 10 has a concave curved surface shape so that the microneedle 11 is positioned at the top of the convex curved surface shape. Transforms into Thereby, the rigid board part 42 deform
- the microneedle unit 10 when the microneedle unit 10 is pressed against the skin surface having a concave shape that is recessed in a direction away from the microneedle unit 10, the microneedle unit 10 is recessed so that the microneedle 11 is located at the bottom of the convex curved surface shape. Deform to a curved shape. Thereby, the rigid board part 42 deform
- the rigid plate portion 42 is deformed so that the skin surface and the protrusion forming surface 21a of the microneedle 11 are aligned with the shape of the skin surface. .
- the microneedle 11 when the microneedle 11 is stabbed into the skin, for example, an arm or a face, a portion to which the microneedle 11 is pressed is stretched by the user, and the microneedle 11 is pressed against the stretched skin surface. It is done.
- the rigid plate portion 42 is deformed according to the shape of the skin surface so that the skin surface and the protrusion forming surface 21a of the microneedle 11 are aligned, as described above. In the state where the portion 42 is deformed, the adhesive layer 31 adheres to the skin surface.
- the user releases the force that presses the microneedle 11 and the force that stretches the skin. Then, the skin contracts to return to the state before the force is applied from the stretched state.
- the rigid body part 32 joined to the adhesive layer 31 suppresses the deformation of the adhesive layer 31.
- the rigidity of the rigid plate portion 42 is applied to the adhesive layer 31. That is, the rigid plate portion 42 gives the skin a reaction force against the restoring force of the skin via the adhesive layer 31.
- the support 12 applies a force opposite to the direction in which the skin contracts (restoration direction) against the skin, so that the contraction (restoration) of the skin is suppressed, or the rate of contraction (restoration speed) of the skin Becomes lower.
- the effect of suppressing the change in the shape of the skin by the rigid plate portion 42 is maximized.
- the rigid plate portion 42 restrains the skin shape from changing considerably. If the direction in which the rigid plate portion 42 extends and the direction in which the skin is stretched intersect, at least the microneedle 11 and the rigid plate portion 42 in a plan view facing the supported surface 21b of the microneedle 11. It is possible to suppress the change in the shape of the skin in the portion where the and overlap.
- the material for forming the rigid plate portion 42 is, for example, a resin, and is preferably a polyester such as polyethylene terephthalate or polylactic acid, or a high elastic modulus thermoplastic resin such as an acrylic resin or a polyamide resin.
- the material for forming the rigid plate portion 42 may be a thermosetting polymer such as acrylic resin, polyester, and epoxy resin.
- the resin-made rigid plate portion 42 the rigidity of the rigid plate portion 42 becomes a preferable height when used for human skin, particularly facial skin and arm skin. Therefore, according to the resin-made rigid plate portion 42, by suppressing the change in the shape of the skin, the change in the shape of the skin can be suppressed excessively while the microneedle 11 is prevented from being detached from the skin. Therefore, it becomes difficult to make the object stabbed with the microneedle 11 feel the pulling of the skin.
- the rigid plate portion 42 can be embodied by a metal strip, and the metal strip can increase the function of maintaining the shape of the microneedles 11 more than the rigid plate portion 42 made of resin. It is preferable in that it can be performed.
- FIG. 3 is a plane extending along the first direction in FIG. 2, and has a cross-sectional shape along a plane passing through the base material layer 41, the rigid plate portion 42, the adhesive layer 31, and the microneedle 11.
- the height H of the protruding portion 22 is a length along the extending direction, and from the protruding surface 21 a of the base 21 to the protruding portion 22. This is the length to the tip that is the end away from the base 21.
- the protrusion 22 preferably has a height H suitable for forming a hole in the skin, and the height H of the protrusion 22 is preferably included in the range of 10 ⁇ m to 1000 ⁇ m.
- the height H of the protrusion 22 is preferably set according to which part of the skin is located at the bottom of the hole formed in the subject.
- the height H of the protrusion 22 is preferably included in the range of 10 ⁇ m to 300 ⁇ m, and may be included in the range of 30 ⁇ m to 200 ⁇ m. More preferred.
- the height H of the protrusion 22 is preferably included in the range of 200 ⁇ m to 700 ⁇ m. And more preferably in the range of 200 ⁇ m or more and 500 ⁇ m or less.
- the height H of the protrusion 22 is further included in the range of 200 ⁇ m to 300 ⁇ m. preferable.
- the height H of the protrusion 22 is preferably included in the range of 200 ⁇ m to 500 ⁇ m.
- the height H of the protrusion 22 is preferably included in the range of 200 ⁇ m to 300 ⁇ m.
- the maximum value in the length in the direction orthogonal to the extending direction is the width D
- the width D of the protrusion 22 is preferably included in the range of 1 ⁇ m to 300 ⁇ m.
- the base end which is an end portion different from the distal end of the projecting portion 22, defines a square region on the projecting surface 21a.
- the length of the diagonal line in the square area defined by the base end of the protrusion 22 is the width D of the protrusion 22.
- the base end of the protrusion 22 defines a circular area on the protrusion forming surface 21a.
- the diameter of the circular region defined by the base end of the protrusion 22 is the width D of the protrusion 22.
- the aspect ratio A of the protrusion 22 is preferably included in the range of 1 to 10.
- the tip angle ⁇ of the protrusion 22 is the top of an isosceles triangle with the diagonal line at the base end of the protrusion 22 as the base and the tip of the protrusion 22 as the apex. It is a horn.
- the tip angle ⁇ is included in the range of 5 ° to 30 °. It is preferable that it is contained in the range of 10 ° or more and 20 ° or less.
- the forming material of the microneedle 11 may be a material having biocompatibility, that is, a material that exhibits a function as the microneedle 11 and does not negatively affect a target to which the microneedle 11 is applied. preferable.
- the forming material of the microneedle 11 is a material having biocompatibility
- the forming material is, for example, silicon, metal, and resin.
- the forming material of the microneedles 11 is stainless steel, titanium, manganese, or the like.
- the forming material of the microneedles 11 is a resin
- the forming material is, for example, medical silicone, polylactic acid, polyglycolic acid, polycarbonate, and cyclic olefin copolymer.
- the forming material of the microneedle 11 may be a material that is biocompatible and dissolves in a liquid.
- the forming material is, for example, a water-soluble polymer.
- the water-soluble polymer include alginate, curdlan, chitin, chitosan, glucomannan, polymalic acid, collagen, collagen peptide, hydroxypropylcellulose, hydroxypropylmethylcellulose, carboxymethylcellulose, gelatin, chitosansuccinamide, trimethylchitosan, Oligo chitosan, oligo chitin, ethylene glycol chitosan, ethylene glycol chitin and the like.
- the forming material of the microneedle 11 is not limited to the specific material mentioned above.
- the forming material of the base 21 and the forming material of the protrusions 22 may be the same as each other or different from each other.
- the forming materials of the protrusions 22 may be the same as each other or different from each other.
- the material for forming the base 21 and the material for forming the protrusion 22 of the microneedle 11 contain a water-soluble polymer.
- the microneedle 11 in which the base 21 and the protrusion 22 are formed using a water-soluble polymer has high flexibility. Therefore, the effect of the present invention can be enhanced.
- the microneedle 11 may include a drug administered to the skin as the forming material.
- the drug administered to the skin is a pharmacologically active substance or a cosmetic composition.
- the drug is appropriately selected according to the use of the user.
- the drug is a pharmacologically active substance
- the drug is, for example, a vaccine such as influenza, an anti-pain drug used by cancer patients, insulin, a biologic, a gene therapy drug, an injection, an oral preparation, and a skin application preparation. is there.
- transdermal administration using the microneedle unit 10 is applicable not only to pharmacologically active substances conventionally used for transdermal administration but also to pharmacologically active substances that require subcutaneous injection. Applied. In particular, even when a vaccine, which is an injection, is administered, according to the transdermal administration using the microneedle unit 10, there is no pain when the drug is administered.
- transdermal administration using the microneedle unit 10 is preferably applied to children. Further, according to the transdermal administration by the microneedle unit 10, when the drug is administered to the patient, the patient does not need to take the drug. Therefore, it is preferable that the microneedle unit 10 is applied to a child who is difficult to take an oral preparation.
- the cosmetic composition is a composition used as a cosmetic and a cosmetic, and when the drug is a cosmetic composition, the drug includes, for example, a moisturizer, a colorant, a fragrance, and a physiologically active substance exhibiting a cosmetic effect. It is.
- the active substance exhibiting a cosmetic effect include a substance having an effect of improving wrinkles, acne and pregnancy lines, and a substance having an effect of improving hair loss.
- the manufacturing method of the microneedle 11 may be any of various known methods.
- the manufacturing method of the microneedles 11 may be any one of, for example, an injection molding method, an extrusion molding method, an imprint method, a hot embossing method, and a casting method.
- the manufacturing method of the microneedle 11 may be any one of a machining method such as a cutting method and an etching method.
- the manufacturing method of the microneedle 11 may be a method of duplicating using an intaglio using the microneedle 11 as an original plate.
- the intaglio is produced by, for example, a plating method or a mold making method using a resin.
- the skin to be pierced by the microneedle 11 may be, for example, human skin or skin of an animal other than a human.
- the microneedle 11 is inserted into the skin having a convex shape protruding from the microneedle 11, and the direction in which the rigid plate portion 42 extends substantially coincides with the direction in which the skin is stretched. The case will be described as an example.
- the user when the user stabs the microneedle unit 10 into the skin, the user stabs the protrusion 22 of the microneedle 11 in the skin with one hand, for example, the thumb and index finger of the left hand. Stretch the part. Then, the microneedle unit 10 is sandwiched between the other hand, for example, the thumb and index finger of the right hand, and is brought close to the portion of the skin that is stretched by the left hand.
- the user places the microneedle unit 10 on the skin and presses the support portion 12 of the microneedle unit 10 toward the stretched skin. Thereby, each protrusion 22 of the microneedle 11 is pierced into the skin.
- the pressure-sensitive adhesive layer 31 and the rigid plate portion 42 are curved with the joint surface 12a facing the skin, and the projection forming surface 21a of the microneedle 11 is aligned with the skin surface.
- the adhesive layer 31 spreads around the base 21 of the microneedle 11 and the periphery of the base 21 by being pressed against the skin. Thereby, the adhesion layer 31 adheres the microneedle 11 and the rigid plate part 42 and the base material layer 41 located above the adhesion layer 31 to the skin in a state of being deformed according to the shape of the skin surface.
- the rigid plate portion 42 of the microneedle unit 10 applies a reaction force based on the rigidity of the rigid plate portion 42 to the adhesive layer 31 that receives a deformation force in the direction in which the skin contracts, so that the skin surface is applied.
- a reaction force is applied through the adhesive layer 31.
- the rigid plate portion 42 of the microneedle 11 exerts a force on the skin in a direction opposite to the direction in which the skin contracts. Therefore, the change in the shape of the skin is suppressed, or the speed at which the shape of the skin changes is reduced.
- the microneedle unit 10 may not be attached to the skin using both hands.
- the part of the skin where the microneedle 11 is stabbed may be stretched and the microneedle unit 10 may be pressed against the skin at the same time.
- the same effect as described above can be obtained.
- the microneedle 11 is stabbed into the skin surface having the concave shape described above or a flat skin surface, the same effect as described above can be obtained.
- Example 11 When forming the microneedles 11, first, an original plate of the microneedles 11 was prepared from a silicon substrate by precision machining.
- the silicon substrate is formed with a disk-shaped base and 36 regular quadrangular pyramidal protrusions, each of which has a height H of 150 ⁇ m and a side length of 60 ⁇ m on the bottom surface. Set.
- Each of the 36 protrusions was formed with an interval of 1 mm between each other, and was arranged in a grid of 6 columns and 6 rows.
- a nickel film having a thickness of 500 ⁇ m was formed on the original plate of the microneedle 11 formed from a silicon substrate by a plating method.
- the original plate was removed by wet etching using a 30% by weight potassium hydroxide aqueous solution heated to 90 ° C. to produce an intaglio plate made of nickel.
- liquid hydroxypropylcellulose was supplied to the intaglio and solidified by heating the hydroxypropylcellulose with a heat source.
- a microneedle 11 having a base 21 and a plurality of protrusions 22 was obtained.
- an acrylic acid-based adhesive is applied to both surfaces of one urethane sheet and one surface of the polyester plate member, and one surface of the one urethane sheet is bonded to the acrylic acid plate of the polyester plate member.
- the surface to which the agent was applied was adhered.
- the adhesion layer was formed as a layer of the acrylic adhesive based on the surface which the board
- an acrylic pressure-sensitive adhesive is applied to one side of the other urethane sheet, and a polyester plate member with the surface of the urethane sheet coated with the acrylic pressure-sensitive adhesive facing the polyester plate member A urethane sheet was placed over the top. And the two urethane sheets were mutually affixed in the state which pinched
- a microneedle unit having no polyester plate member (rigid plate 42) was formed by the following method.
- An original microneedle was prepared from a silicon substrate by precision machining.
- the silicon substrate is formed with a disk-shaped base and 36 regular quadrangular pyramidal protrusions, each of which has a height H of 150 ⁇ m and a side length of 60 ⁇ m on the bottom surface. Set.
- Each of the 36 protrusions was formed with an interval of 1 mm between each other, and was arranged in a grid of 6 columns and 6 rows.
- a nickel film having a thickness of 500 ⁇ m was formed on the original microneedle formed from a silicon substrate by a plating method.
- the original plate was removed by wet etching using a 30% by weight potassium hydroxide aqueous solution heated to 90 ° C. to produce an intaglio plate made of nickel.
- liquid hydroxypropylcellulose was supplied to the intaglio and solidified by heating the hydroxypropylcellulose with a heat source.
- the solidified hydroxypropyl cellulose was peeled off from the intaglio to obtain a microneedle having a base 21 and a plurality of protrusions 22.
- the obtained microneedle is the same as the microneedle of the example.
- the support part first prepared two urethane sheets as a base material layer.
- the two urethane sheets are the same as those in the example, and have a disk shape having the same size.
- an acrylic acid-based adhesive was applied to both surfaces of one urethane sheet, and the surface coated with the acrylic acid-based adhesive was adhered to one surface of one urethane sheet, and two urethane sheets were bonded together. Thereby, the support part provided with the adhesion layer on one surface was formed.
- a microneedle unit was formed by attaching the supported surface 21b of the microneedle to the adhesive layer constituting the joint surface in the support portion of the comparative example. Again, the produced microneedle of the comparative example is obtained by removing the polyester plate member (rigid plate portion 42) from the microneedle unit of the example.
- the produced microneedle unit of the example and the microneedle unit of the comparative example were evaluated by the following methods. (1) While stretching the skin, the microneedle of the microneedle unit was pressed against the skin, and an adhesive layer was attached to the skin. (2) Hold for 2 hours in the state of being applied. (3) The microneedle unit was peeled from the skin, and the protrusions on the microneedle surface were observed with a stereomicroscope. As a result of observation, it was confirmed that the protrusions were dissolved in the microneedle of the example. On the other hand, in the microneedle of the comparative example, it was confirmed that some of the protrusions were not dissolved as compared with the microneedle of the example.
- the microneedle unit of the comparative example it is considered that the protrusion of the microneedle was detached from the skin after puncturing the skin, and the protrusion was not sufficiently dissolved by the moisture in the skin. From the above, it was confirmed that the microneedle unit of the example having a rigid body part can suppress the protrusion of the microneedle from detaching from the skin after puncturing the skin.
- the effects listed below can be obtained.
- the adhesive layer 31 and the skin surface adhere.
- the rigid board part 42 joined to the adhesive layer 31 is such an adhesive.
- the rigidity of the rigid plate portion 42 is applied to the adhesive layer 31 so as to suppress the deformation of the layer 31. As a result, the shrinkage of the skin is suppressed, or the speed at which the skin shrinks is reduced, and the microneedles 11 are not easily detached from the skin.
- the rigid plate portion 42 extends along the first direction D1. For this reason, when the rigid plate portion 42 and the direction in which the skin is stretched are parallel, the effect of suppressing the change in the shape of the skin by the support portion 12 is maximized. On the other hand, even when the direction in which the rigid plate portion 42 extends and the direction in which the skin is stretched intersect, the support portion 12 suppresses the change in the shape of the skin.
- the rigid plate portion 42 When the microneedle 11 is stabbed into the skin, the rigid plate portion 42 is also deformed so that the skin surface and the protrusion forming surface 21a are aligned, and in the state where the rigid plate portion 42 is deformed, the adhesive layer 31 and the skin surface Adheres. Therefore, when the microneedle 11 is stabbed into the skin, the rigid plate portion 42 has a shape along the skin surface, and thus the adhesive layer 31 adheres to the skin surface without the rigid plate portion being along the skin surface. In comparison, the microneedle 11 is less likely to be detached from the skin.
- the rigidity of the rigid plate portion 42 has such a high strength that it can be used for human skin, particularly facial skin and arm skin. Therefore, by suppressing the change in the shape of the skin, the change in the shape of the skin is suppressed excessively while the microneedle 11 is prevented from being detached from the skin. , Makes it difficult to feel the pulling of the skin.
- the microneedle unit 10 is suppressed from being conspicuous with respect to the skin.
- the embodiment described above can be implemented with appropriate modifications as follows. Further, in FIGS. 8 to 14 described below, for the sake of convenience in explaining the shape of the rigid plate portion, the cover layer included in the base material layer is not shown.
- the surface on the opposite side to the joint surface 12a does not need to be mat-processed among the cover layers 41b.
- the surface on the opposite side to the joint surface 12a among the cover layers 41b does not need to be light orange.
- the surface opposite to the bonding surface 12a may have an arbitrary color such as white, and the support portion 12 may be transparent.
- the material for forming the rigid plate portion 42 is not limited to resin and may be metal.
- the forming material of the rigid plate portion 42 may be a forming material such that the rigid portion 32 bends when an external force is applied and the rigid plate portion 42 has higher rigidity than the adhesive layer 31 and the microneedle 11. That's fine.
- the adhesive layer 31 and the base material layer 41 have an elliptical plate shape extending along the first direction D1
- the rigid plate portion 42 has a plate shape extending along the first direction D1.
- the width of the base material layer 41 along the first direction D1 is larger than the width of the base material layer 41 along the second direction D2. Therefore, the user of the microneedle unit 10 can easily pierce the skin with the microneedle 11 in a state in which the direction in which the rigid plate portion 42 extends and the direction in which the skin is stretched are combined. Therefore, the rigidity of the rigid plate portion 42 can easily function as a force for suppressing the change in the shape of the skin.
- the base 21 of the microneedle 11 may have a disk shape as described above, or may have an elliptical plate shape according to the shape of the adhesive layer 31, for example.
- the adhesive layer 31 and the base material layer 41 have a rectangular plate shape extending along the first direction D1
- the rigid plate portion 42 has a plate shape extending along the first direction D1.
- the width of the base material layer 41 along the first direction D1 is larger than the width of the base material layer 41 along the second direction D2. Therefore, the user of the microneedle unit 10 can easily pierce the skin with the microneedle 11 in a state in which the direction in which the rigid plate portion 42 extends and the direction in which the skin is stretched are combined. Therefore, the rigidity of the rigid plate portion 42 can easily function as a force for suppressing the change in the shape of the skin.
- the base 21 of the microneedle 11 may have a disk shape as described above, or may have a rectangular plate shape according to the shape of the adhesive layer 31, for example.
- the rigid plate portion 42 has a width along the second direction D2 larger than the diameter of the microneedle 11 and is rigid in plan view facing the supported surface 21b of the microneedle 11.
- the plate portion 42 may protrude from the microneedle 11. According to such a configuration, even if the direction in which the rigid plate portion 42 extends and the direction in which the skin is stretched intersect, due to the rigidity of the portion of the rigid plate portion 42 that protrudes from the microneedle 11, the skin It is possible to prevent the shape of the material from changing. As a result, since the entire shape of the portion of the skin that contacts the microneedles 11 is suppressed, the microneedles 11 are less likely to be detached from the skin.
- the width along the first direction D1 and the width along the second direction D2 may be the same.
- the rigid board part 42 may be provided with the 1st board part 42a extended along the 1st direction D1, and the 2nd board part 42b extended along the 2nd direction D2. According to such a configuration, the following effects can be obtained.
- both the direction in which the first plate portion 42a extends and the direction in which the second plate portion 42b extends Intersects with the direction of stretching.
- both the first plate portion 42a and the second plate portion 42b give the skin a reaction force in a direction that suppresses the change in the shape of the skin.
- the effect of suppressing the deformation of the skin by the adhesive layer 31 and the rigid plate portion 42 is easily obtained regardless of the relationship between the direction in which the skin is stretched and the direction in which the rigid plate portion 42 extends.
- the intersecting portion 42c of the first plate portion 42a and the second plate portion 42b in the rigid plate portion 42 and at least a part of the microneedle 11 are formed. It may overlap. According to such a configuration, the following effects can be obtained.
- Each of the first plate portion 42a and the second plate portion 42b of the rigid plate portion 42 extends radially from the microneedle 11 in a plan view facing the supported surface 21b.
- the microneedle 11 is normally placed at the center of the portion of the skin that has been stretched by the user. Therefore, the 1st board part 42a and the 2nd board part 42b of the rigid board part 42 are extended radially from the center of the part extended by the user among skin. As a result, the effect of suppressing the change in the shape of the skin by the rigid plate portion 42 can easily reach the entire portion of the skin stretched by the user.
- the rigid plate portion 42 includes, for example, as shown in FIG. 12, two first plate portions 51a extending along the first direction D1 and two second plate portions 51b extending along the second direction D2.
- the structure provided may be sufficient.
- the two first plate portions 51a are located on one straight line parallel to the first direction D1
- the two second plate portions 51b are on one straight line parallel to the second direction D2.
- the two first plate portions 51a and the two second plate portions 51b may be arranged radially with the base 21 of the microneedle 11 as the center.
- the rigid plate portion 42 may be disposed at a position that does not overlap the microneedle 11 in a plan view facing the supported surface 21b.
- the rigid plate portion 42 includes a first plate portion 52a, a second plate portion 52b, and a third plate portion 52c, and the first plate portion 52a, the second plate portion 52b, and The third plate portion 52c may be configured to be arranged radially with the base body 21 as the center.
- the rigid plate portion 42 may be disposed at a position that does not overlap the microneedle 11 in a plan view facing the supported surface 21b.
- the rigid body portion 32 may be configured to include a plurality of rigid plate portions. That is, as shown in FIG. 14, the plurality of rigid plate portions 53 are arranged, for example, with a predetermined interval in the second direction D2, and each rigid plate portion 53 extends along the first direction D1. Good.
- the support layer 54 of the support unit 12 may have a square plate shape that extends along the first direction D1 and the second direction D2.
- the skin is not limited to the direction in which the skin is stretched, but is formed by the rigid plate portion 42. It is easy to obtain the effect of suppressing the change of the shape.
- the rigidity of the base material layer 41 may be equal to the rigidity of the rigid plate part 42. Even in such a configuration, if the rigidity of the rigid portion 32 is higher than the rigidity of the adhesive layer 31 and the microneedles 11, the effect according to the above (1) can be obtained. In the rigid body portion 32, it is preferable that the rigidity of the base material layer 41 is lower than the rigidity of the rigid body plate portion 42 in order to improve the followability to the shape of the skin surface.
- the rigid plate portion 42 constituting the rigid body portion 32 secures higher rigidity than the microneedle 11 and higher rigidity than the adhesive layer 31, the rigidity of the base material layer 41 can be reduced by that of the microneedle 11. It may be less than the rigidity and the rigidity of the adhesive layer 31.
- the rigid body portion 32 may include a rigid plate portion 42 and only the cover layer 41b of the base material layer 41, and the rigid plate portion 42 may be directly joined to the adhesive layer 31. Even if it is such a structure, the effect equivalent to (1) mentioned above can be acquired.
- the rigid body portion 32 only needs to have at least the rigid body plate portion 42 and may not have the base material layer 41. In other words, the rigid plate portion 42 may be directly bonded to the adhesive layer 31. Even if it is such a structure, as long as the support part 12 has the adhesiveness by the adhesion layer 31, and the rigidity by the rigid board part 42, the effect equivalent to (1) mentioned above can be acquired.
- the pressure-sensitive adhesive layer 31 may not be a part having adhesiveness, and may be an adhesive part having adhesiveness. Even if it is such a structure, the effect according to (1) mentioned above can be acquired. -The rigid board part 42 does not need to have the flexibility which bends with the projection formation surface 21a, when the microneedle 11 receives the external force which bends the projection formation surface 21a. In other words, even if the projection forming surface 21a of the microneedle 11 is bent, the rigid plate portion 42 may have such a high rigidity that it does not bend following the projection forming surface 21a.
- the protrusion forming surface 21a of the microneedle 11 is bent by receiving an external force, and the adhesive layer 31 is bonded to the adhesive layer 31 and the microneedle 11 in a state where the rigid plate portion 42 is not bent. It is only necessary to have adhesiveness capable of adhering to the skin surface. With such a configuration, the effect according to (1) described above can be obtained.
- the entire rigid body portion 32 has a higher rigidity than the microneedles 11 and the adhesive layer 31, the rigid body portion 32 may not have flexibility.
- the layer 31 should just have the adhesiveness which can adhere
- microneedle unit 10 described above and a plurality of modified examples can be implemented in any combination.
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Abstract
Description
上記マイクロニードルユニットの他の態様において、前記剛体部は、前記マイクロニードルの前記第1面を曲げる外力を受けて前記第1面とともに曲がる可撓性を有することが好ましい。
上記マイクロニードルユニットの他の態様によれば、剛体部の形成材料が樹脂であるため、支持部の剛性が、人の皮膚、特に、顔の皮膚や腕の皮膚に用いられる上で好ましい大きさになる。それゆえに、皮膚の形状が変わることを抑えることで、マイクロニードルが皮膚から脱離することを抑えつつ、皮膚の形状が変わることが過度に抑えられることで、マイクロニードルの刺された対象に、皮膚の引きつりを感じさせにくくなる。
上記マイクロニードルユニットの他の態様によれば、第2面とは反対側の面が薄橙色であるため、マイクロニードルの刺される対象が人であるとき、皮膚の有する色と、皮膚の上に位置するマイクロニードルユニットの有する色との差異が小さくなる。それゆえに、皮膚に対してマイクロニードルユニットが目立つことが抑えられる。
上記マイクロニードルユニットの他の態様によれば、マット処理された表面にて、光の反射が抑えられるため、皮膚に対してマイクロニードルユニットが目立つことが抑えられる。
図1を参照してマイクロニードルユニットの構成を説明する。
図1が示すように、マイクロニードルユニット10は、マイクロニードル11と、マイクロニードル11を支持する支持部12とを備えている。マイクロニードル11は、基体21と少なくとも1つの突起部22とを備え、基体21を構成する複数の面のうち、突起部22を有する面が突起形成面21aであり、基体21において突起形成面21aとは反対側の面が被支持面21bである。突起形成面21aが第1面の一例であり、被支持面21bが第2面の一例である。
図2を参照して支持部の有する剛体部の構成を説明する。なお、図2では、剛体板部42の形状を説明する便宜上、基材層41のうち、カバー層41bの図示が省略されている。
図3を参照してマイクロニードル11の構成を説明する。図3は、図2における第1方向に沿って延びる平面であって、基材層41、剛体板部42、粘着層31、および、マイクロニードル11を通る平面に沿う断面形状である。
突起部22が少なくとも先端に錐体形状を有するとき、突起部22においては、先端における角度が先端角θであり、先端角θは、基体21における接合面12aと直交する方向に沿った断面にて、突起部22が形成する角度の最大値である。例えば、突起部22が正四角錐形状を有するとき、突起部22の先端角θは、突起部22の基端における対角線を底辺とし、かつ、突起部22の先端を頂点とする二等辺三角形の頂角である。
マイクロニードル11の形成材料は、生体適合性を有する材料、すなわち、マイクロニードル11としての機能を発現しつつ、マイクロニードル11が適用される対象に対して負の影響を与えない材料であることが好ましい。マイクロニードル11の形成材料が生体適合性を有する材料であるとき、形成材料は、例えば、シリコン、金属、および、樹脂などである。マイクロニードル11の形成材料が金属であるとき、形成材料は、ステンレス鋼、チタン、および、マンガンなどである。マイクロニードル11の形成材料が樹脂であるとき、形成材料は、例えば、医療用シリコーン、ポリ乳酸、ポリグリコール酸、ポリカーボネート、および、環状オレフィンコポリマーなどである。
マイクロニードル11において、基体21の形成材料と突起部22の形成材料とは、相互に同じでであってもよいし、相互に異なってもよい。マイクロニードル11の備える複数の突起部22において、各突起部22の形成材料は、相互に同じであってもよいし、相互に異なってもよい。
マイクロニードル11の製造方法は、公知である各種の方法のいずれかであればよい。マイクロニードル11の形成材料が樹脂であるとき、マイクロニードル11の製造方法は、例えば、射出成形法、押出成形法、インプリント法、ホットエンボス法、キャスティング法などのいずれかであればよい。
図4から図7を参照して、使用者がマイクロニードル11の刺される対象の皮膚に対してマイクロニードル11を刺すときのマイクロニードルユニット10の作用を説明する。なお、マイクロニードル11の刺される対象の皮膚は、例えば、人の皮膚でもよいし、人以外の動物の皮膚でもよい。また、以下では、マイクロニードル11が、マイクロニードル11に対して突き出た凸形状を有する皮膚に刺される場合であって、剛体板部42の延びる方向と、皮膚の引き伸ばされる方向とがほぼ一致する場合を一例として説明する。
[マイクロニードルの形成工程]
マイクロニードル11を形成するときには、まず、マイクロニードル11の原版を、精密機械加工によってシリコン基板から作成した。シリコン基板には、円板形状の基体と、36個の正四角錐形状の突起部とを形成し、各突起部においては、高さHを150μmに設定し、底面における一辺の長さを60μmに設定した。36個の突起部の各々を、相互に1mmの間隔を空けて形成し、かつ、6列6行の格子状に配列した。
支持部12を形成するときには、まず、剛体板部42を覆う基材層41として、2枚のウレタンシートと、剛体板部42を構成する板部材として、ポリエステル製の板部材を準備した。2枚のウレタンシートは、相互に同じ大きさを有した円板形状を有する。ポリエステル製の板部材は、1つの方向に沿って延びる矩形板である。
マイクロニードル11の被支持面21bを支持部12の接合面12aを構成する粘着層31に貼り付けて、マイクロニードルユニット10を形成した。
比較例として、ポリエステル製の板部材(剛体板部42)を備えないマイクロニードルユニットを以下の方法により形成した。
[マイクロニードルの形成工程]
実施例と同様に、マイクロニードルの原版を、精密機械加工によってシリコン基板から作成した。シリコン基板には、円板形状の基体と、36個の正四角錐形状の突起部とを形成し、各突起部においては、高さHを150μmに設定し、底面における一辺の長さを60μmに設定した。36個の突起部の各々を、相互に1mmの間隔を空けて形成し、かつ、6列6行の格子状に配列した。
支持部は、まず、基材層として、2枚のウレタンシートを準備した。2枚のウレタンシートは、実施例と同一のものであり、相互に同じ大きさを有した円板形状を有する。
マイクロニードルの被支持面21bを比較例の支持部において接合面を構成する粘着層に貼り付けて、マイクロニードルユニットを形成した。繰り返しになるが、作製した比較例のマイクロニードルは、実施例のマイクロニードルユニットからポリエステル製の板部材(剛体板部42)を除いたものである。
作製した実施例のマイクロニードルユニットと、比較例のマイクロニードルユニットとを以下の方法により評価した。
(1)皮膚を引き伸ばしながら、マイクロニードルユニットのマイクロニードルを皮膚に押し当て粘着層を皮膚に貼付した。
(2)貼付した状態で2時間保持した。
(3)マイクロニードルユニットを皮膚から剥がし、マイクロニードル表面の突起部を実体顕微鏡により観察した。
観察の結果、実施例のマイクロニードルにあっては、突起部が溶解している様子が確認された。一方、比較例のマイクロニードルにあっては、実施例のマイクロニードルと比較して、一部の突起部が溶解していない様子が確認された。比較例のマイクロニードルユニットは、皮膚に穿刺後、マイクロニードルの突起部が皮膚から脱離し、突起部が皮内の水分により十分に溶解しなかったものと考えられる。
以上より、剛体部を備える実施例のマイクロニードルユニットは、皮膚に穿刺後マイクロニードルの突起部が皮膚から脱離することを抑制できるという効果が確認された。
(1)マイクロニードル11が皮膚に刺されるとき、皮膚表面のうちでマイクロニードルユニット10が押し当てられる部分は使用者によって引き伸ばされて、引き伸ばされた状態の皮膚表面にマイクロニードルユニット10が押し当てられる。マイクロニードル11が皮膚に刺されるとき、粘着層31と皮膚表面とが接着する。そして、マイクロニードルユニット10の有する支持部12では、皮膚表面に接着された粘着層31が皮膚の復元力を皮膚表面から受ける一方で、粘着層31に接合された剛体板部42は、こうした粘着層31の変形を抑えるように粘着層31に対して剛体板部42の剛性を作用させる。結果として、皮膚の縮みが抑えられる、あるいは、皮膚の縮む速度が低くなり、マイクロニードル11が皮膚から脱離しにくくなる。
なお、上述した実施形態は、以下のように適宜変更して実施することもできる。また、以下に説明される図8から図14では、剛体板部の形状を説明する便宜上、基材層の備えるカバー層の図示が省略されている。
・支持部12において、カバー層41bのうち、接合面12aとは反対側の面は薄橙色でなくともよい。接合面12aとは反対側の面は白色などの任意の色を有してもよいし、支持部12は、透明であってもよい。
・図11が示すように、剛体板部42は、第1方向D1に沿って延びる第1板部分42aと、第2方向D2に沿って延びる第2板部分42bとを備えてもよい。こうした構成によれば、以下に記載の効果を得ることができる。
・剛体板部42は、マイクロニードル11が突起形成面21aを曲げる外力を受けたときに、突起形成面21aとともに曲がる可撓性を有していなくてもよい。すなわち、剛体板部42は、マイクロニードル11の突起形成面21aが曲がったとしても、突起形成面21aに追従して撓まない程度に高い剛性を有してもよい。こうした構成であっても、マイクロニードル11の突起形成面21aが、外力を受けて曲がり、かつ、剛体板部42が撓まない状態で、粘着層31が、粘着層31と、マイクロニードル11とを皮膚表面に粘着することのできる粘着性を有していればよい。こうした構成であれば、上述した(1)に準じた効果を得ることはできる。
Claims (9)
- 少なくとも1つの突起部を有する第1面と、前記第1面とは反対側の第2面とを有して可撓性を有するマイクロニードルと、
前記マイクロニードルの前記第2面に接合して前記マイクロニードルを支持する支持部と、を備え、
前記支持部は、
前記第2面と対向する平面視において、前記第2面から前記第2面の外側にはみ出して皮膚に接着する接着性を有した接着部と、
前記接着部に接合する剛体部であって、前記接着部、および、前記マイクロニードルよりも高い剛性を有する剛体板部を含む前記剛体部と、を備える
マイクロニードルユニット。 - 前記接着部は、前記第2面と対向する平面視において、前記剛体板部から前記剛体板部の外側にはみ出し、
前記剛体板部は、第1方向に沿って延びる板形状を有する
請求項1に記載のマイクロニードルユニット。 - 前記剛体板部は、前記第2面と対向する平面視において、前記マイクロニードルの少なくとも一部に重なる
請求項1または2に記載のマイクロニードルユニット。 - 前記剛体部は、前記マイクロニードルの前記第1面を曲げる外力を受けて前記第1面とともに曲がる可撓性を有する
請求項1から3のいずれか一項に記載のマイクロニードルユニット。 - 前記接着部は、前記第1方向と、前記第1方向と交差する第2方向とに拡がる板形状を有し、
前記剛体板部は、
前記第1方向に沿って延びる板形状を有する部分である第1板部分と、
前記第2方向に沿って延びる板形状を有する部分である第2板部分と、を備える
請求項2に記載のマイクロニードルユニット。 - 前記剛体板部は、前記第1板部分と前記第2板部分とが交差する交差部を有し、
前記第2面の少なくとも一部は、前記第2面と対向する平面視にて、前記交差部と重なる
請求項5に記載のマイクロニードルユニット。 - 前記剛体部の形成材料は、樹脂である
請求項1から6のいずれか一項に記載のマイクロニードルユニット。 - 前記支持部のうち、前記第2面と接する面とは反対側の面が薄橙色を有する
請求項1から7のいずれか一項に記載のマイクロニードルユニット。 - 前記支持部のうち、前記第2面と接する面とは反対側の面がマット処理された表面を含む
請求項1から8のいずれか一項に記載のマイクロニードルユニット。
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JPWO2017130793A1 (ja) * | 2016-01-28 | 2018-09-13 | 株式会社リコー | マイクロニードルアレイ、マイクロニードルシート |
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CN108186006B (zh) * | 2017-12-29 | 2020-11-17 | 厦门大学 | 一种半柔性金属干式生物医用电极及其制造方法 |
US11318292B2 (en) | 2018-05-28 | 2022-05-03 | Microneedles Inc. | Microneedle patch for transdermal injections |
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US20170087346A1 (en) | 2017-03-30 |
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