WO2015170879A1 - Monorail inspection apparatus - Google Patents

Monorail inspection apparatus Download PDF

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Publication number
WO2015170879A1
WO2015170879A1 PCT/KR2015/004531 KR2015004531W WO2015170879A1 WO 2015170879 A1 WO2015170879 A1 WO 2015170879A1 KR 2015004531 W KR2015004531 W KR 2015004531W WO 2015170879 A1 WO2015170879 A1 WO 2015170879A1
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WO
WIPO (PCT)
Prior art keywords
coupled
monorail
camera
main body
laser
Prior art date
Application number
PCT/KR2015/004531
Other languages
French (fr)
Korean (ko)
Inventor
이광모
홍사장
지기환
김수언
Original Assignee
주식회사 케이엠티엘
이광모
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Application filed by 주식회사 케이엠티엘, 이광모 filed Critical 주식회사 케이엠티엘
Publication of WO2015170879A1 publication Critical patent/WO2015170879A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K9/00Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
    • B61K9/08Measuring installations for surveying permanent way
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K9/00Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
    • B61K9/08Measuring installations for surveying permanent way
    • B61K9/10Measuring installations for surveying permanent way for detecting cracks in rails or welds thereof
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis

Definitions

  • the present invention relates to a monorail inspection device. More specifically, the present invention relates to a monorail inspection apparatus that can be mounted on a monorail moving vehicle moving along a monorail of a monorail and continuously photograph the monorail and process the photographed image to quickly and accurately inspect the monorail.
  • a monorail means a railway that runs on a single high-speed single track girder (hereinafter referred to as 'monopod') by rubber tires or forced wheels.
  • the monocle can be composed of a concrete structure or a steel structure, and safety inspection and precision safety diagnosis must be performed periodically, such as concrete structures such as bridges, roads, and tunnels.
  • the monocle when the monocle is made of a concrete structure, it is vulnerable to cracking, so it is necessary to periodically check the surface of the monocle made of concrete.
  • the monorail has a long extension length and cannot be walked by a person
  • the conventional visual inspection method takes a long time, difficult to investigate objectively, and a huge cost budget.
  • Patent Document 1 Republic of Korea Registered Utility Model Publication No. 20-371912 (released Jan. 10, 2005)
  • the present invention provides a monorail inspection apparatus that can be mounted on a monorail moving vehicle moving along a monotone to continuously photograph the monotone according to the movement of the monorail moving vehicle and process the photographed image to quickly and accurately inspect the monotone. do.
  • a device coupled to a monorail moving vehicle moving along a monorail of a monorail and inspecting a surface of the monorail, coupled to the monorail moving vehicle, the inside of which is an outer circumferential surface of the monorail.
  • the main body has a pair of main plates formed in a horseshoe shape so as to surround the upper surface and both sides of the monocle, and are spaced apart from each other; Both ends may be coupled between the pair of main plates facing each other, and may include a plurality of first connection bars coupled along the longitudinal direction of the main plate.
  • the main body may further include a camera bracket connected to the pair of main plates, the camera bracket including a plurality of camera fasteners, and the camera may be selectively fastened to the plurality of camera fasteners.
  • the main body comprises a pair of subplates formed in a horseshoe shape such that an inner side surrounds the upper surface and both side surfaces of the monocle, and is spaced apart from the outer side of the pair of main plates; Both ends may be coupled between the main plate and the subplate facing each other, and may further include a plurality of second connection bars coupled along the longitudinal direction of the subplate.
  • the camera may be interposed and coupled between the pair of main plates, and the lighting unit may be interposed and coupled between the main plate and the subplate, respectively.
  • the main body is made of a material containing a titanium alloy, the surface of the titanium alloy may be coated with carbon.
  • the laser pointer may include a line laser pointer for irradiating a laser line crossing a photographing area of the plurality of cameras.
  • the laser pointer may further include a plurality of spot laser pointers that irradiate a laser spot to each of the photographing regions of the plurality of cameras.
  • the laser pointer may include a plurality of spot laser pointers for irradiating a laser spot.
  • the plurality of laser spots irradiated from the plurality of spot laser pointers may be linear to cross the photographing areas of the plurality of cameras. Can be set to shout.
  • An anti-vibration member for vibration insulation may be interposed between the monorail moving vehicle and the main body.
  • the camera includes a camera body for photographing an image; An assembly device coupled to the outer circumference of the camera body in a longitudinal direction; A tubular inner case having an inner circumferential surface formed with a slide hole through which the assembling device is slidably coupled, and the assembling device slidingly coupled with the slide hole with the camera body inserted into and coupled to the slide hole; A dustproof tube for vibration isolation is formed on the inner circumferential surface, and the inner case may include a tube-shaped outer case inserted into and coupled to the inner case.
  • a plurality of fastening grooves are formed on the inner circumferential surface of the outer case in the longitudinal direction, and fastening protrusions are formed on the outer circumferential surface of the inner case in the longitudinal direction corresponding to the fastening grooves, respectively, so that the fastening protrusions slide along the fastening grooves.
  • the inner case may be inserted into and coupled to the inside of the outer case.
  • the lighting unit includes a plurality of insulating casings interposed between the main plate and the sub plate, respectively, and disposed along a length direction of the sub plate; It may be mounted inside the insulating casing, and may include an LED lighting module for irradiating the LED light to the photographing area of the first photographing unit.
  • the laser pointer may include a plurality of tube-shaped insulating passes disposed along the longitudinal direction of the main body; Laser irradiators respectively inserted into the insulating cylinders to irradiate laser light onto the surface of the monotonic arm; It may include an insulating cap for closing the rear end of the insulating cylinder.
  • the monorail inspection device may further include a GPS device coupled to the main body and configured to measure and record location information of the main body.
  • the monocleus is supported by a shoe of a pier, and in this case, the monorail inspection apparatus may include a camera for photographing the appearance of the shoe and further include a second photographing unit coupled to the main body. have.
  • the second photographing unit includes: a linear guide elastically coupled to the shoe from the main body;
  • the camera may be coupled, and may include a tilting unit coupled to the end of the linear guide so as to be tiltable.
  • the monorail inspection apparatus may include inspection processing on a surface of the monotone based on an image captured by the first photographing unit.
  • the processing system may further comprise.
  • Monorail inspection apparatus mounted on a monorail moving vehicle that moves along the monotone, continuously photographing the monotone in accordance with the movement of the monorail moving vehicle and processing the captured image to quickly and accurately the monotone Can be checked
  • FIG. 1 is a front view briefly showing a monorail inspection apparatus according to an embodiment of the present invention.
  • Figure 2 is a side view briefly showing a monorail inspection apparatus according to an embodiment of the present invention.
  • Figure 3 is a plan view briefly showing a monorail inspection apparatus according to an embodiment of the present invention.
  • Figure 4 is a view showing a part of the main body of the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 5 is a cross-sectional view taken along the line A-A of FIG.
  • FIG. 6 is a cross-sectional view taken along the line B-B in FIG.
  • FIG. 7 is a view for explaining the configuration of the camera of the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 8 is a cross-sectional view of the camera of the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 9 is a view showing a device for assembling the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 10 is a view showing a modification of the monorail inspection apparatus according to an embodiment of the present invention.
  • Figure 11 is a state of use of the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 12 is a view for explaining a process of correcting the distortion of the image obtained by the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 1 is a front view briefly showing a monorail inspection apparatus according to an embodiment of the present invention
  • Figure 2 is a side view briefly showing a monorail inspection apparatus according to an embodiment of the present invention
  • Figure 3 is an embodiment of the present invention
  • Fig. 1 is a plan view briefly showing a monorail inspection apparatus according to an example.
  • Figure 4 is a view showing a part of the main body of the monorail inspection apparatus according to an embodiment of the present invention
  • Figure 5 is a cross-sectional view taken along the line AA of Figure 4
  • Figure 6 is a cross-sectional view taken along the line BB of Figure 4 .
  • FIG. 7 is a view for explaining the configuration of the camera of the monorail inspection apparatus according to an embodiment of the present invention
  • Figure 8 is a cross-sectional view of the camera of the monorail inspection apparatus according to an embodiment of the present invention
  • Figure 9 is a present invention
  • Figure is a view showing a device for assembling the monorail inspection apparatus according to an embodiment of.
  • Figure 10 is a view showing a modification of the monorail inspection apparatus according to an embodiment of the present invention.
  • FIG. 11 is a state diagram used in the monorail inspection apparatus according to an embodiment of the present invention.
  • Figure 12 is a view for explaining the process of correcting the distortion of the image obtained in the monorail inspection apparatus according to an embodiment of the present invention.
  • the monorail inspection apparatus is a device for inspecting the monorail 12 coupled to the monorail vehicle 14 moving along the monorail 12 (i) of the monorail, and the monorail vehicle 14 Coupled to the main body 16 surrounding the outer circumferential surface of the monocle 12 so that an inner side thereof is spaced apart from the outer circumferential surface of the monocle 12;
  • a laser pointer 34 for irradiating a laser light to the surface of the monotone 12 such that the laser beam is positioned in the photographing region of the first photographing unit 18;
  • the lighting unit 22 is coupled to the main body 16 and irradiates light to the photographing area of the first photographing unit 18.
  • Monorail 12 of the monorail may be made of a concrete structure or steel structure such as reinforced concrete, prestressed concrete. In the present embodiment will be described with respect to the monocle 12 made of a concrete structure.
  • the monorail inspection apparatus may be used.
  • the monorail moving vehicle 14 is a vehicle moving along the monorail 12 and includes an inspection vehicle that is driven for maintenance of the monorail 12.
  • the monorail inspection apparatus is coupled to the front end of the monorail moving vehicle 14 to continuously photograph and acquire the surface of the monorail 12 while the monorail moving vehicle 14 moves along the monotonic rail 12.
  • the image 86 is processed to inspect the surface of the monotonic 12.
  • the main body 16 is coupled to the monorail moving vehicle 14 and surrounds the outer circumferential surface of the monocle 12 so that the inner side thereof is spaced apart from the outer circumferential surface of the monocle 12.
  • the main body 16 supports the first photographing unit 18, the laser pointer 34, the illuminating unit 22, and the like for inspecting the surface of the monocle 12.
  • the monocle 12 is a concrete structure having a cross section of type I. As the monorail moving vehicle 14 moves, the main monorail 12 moves to examine the surfaces of the top, both sides, and the lower surface of the monocle 12 at the same time.
  • the body 16 may be disposed in a form surrounding the outer circumferential surface of the monocle 12.
  • the monorail is largely suspended by the vehicle overhanging the monocle 12 and hanging suspension ( In the case of over seating, the surface of the upper surface and both sides of the monocle 12 can be inspected, and the surface of the lower surface and the both sides of the monocle 12 can be inspected in the suspension type.
  • the monorail according to the present embodiment is an overseat type so that the monorail moving vehicle 14 is placed on the upper portion of the monotonic rail 12 to move along the monorail 12. Accordingly, the main body 16 according to the present embodiment is coupled to the plurality of cameras 20 to be described later along the longitudinal direction of the main body 16 so that the upper surface and both sides of the monotone 12 can be simultaneously photographed. It forms a U-shaped horseshoe.
  • the main body 16 includes a pair of side end frames spaced apart from both side surfaces of the monocle 12, and end portions of the pair of side end frames spaced apart from the upper surface of the monocle 12. Consists of the upper frame to form a horseshoe form, the monorail monocle 12 of the monorail is located inside the main body 16 of the horseshoe form.
  • the first photographing unit 18 is a device for acquiring the image 86 by photographing the surface of the monotone 12, and is coupled along the inside of the main body 16 to photograph the surface of the monotone 12. It includes a plurality of cameras 20 to be.
  • Camera 20 is coupled to a plurality of side frames and the top frame of the main body 16, the camera 20 is coupled to the side frame is photographed the side of the monotone 12, the camera coupled to the top frame 20 photographs the upper surface of the monocle 12.
  • two cameras 20 are installed in each side frame, and one camera 20 is installed in the upper frame.
  • more cameras 20 may be coupled to the side frame and the upper frame in order to photograph the surface of the monocle 12 in one shot.
  • the cameras 20 may be arranged so that a part of the photographing area of each camera 20 overlaps each other.
  • the camera 20 includes an image 86 sensor such as a charge coupled device (CCD) or a complementary metal-oxide semiconductor (CMOS), and each camera 20 covers an area of the surface of the monotonic 12. Photographing acquires an image 86.
  • CCD charge coupled device
  • CMOS complementary metal-oxide semiconductor
  • the laser pointer 34 irradiates a laser light to the surface of the monotongue 12 so that the laser beam is located in the imaging area of the first imaging unit 18.
  • the laser light irradiated to the photographing area is photographed together with the surface of the monotonic 12 according to the photographing of the camera 20, and serves as a reference position for bonding images captured by the plurality of cameras 20 to each other.
  • the images 86 captured by the respective cameras 20 need to be joined to each other to represent the upper surface or the entire side surface of the monocle 12.
  • a reference point or a reference position is required to bond the images 86 photographed by the respective cameras 20 to each other, and the laser light irradiated from the laser pointer 34 and reflected from the surface of the monotone 12 is monomodal (
  • the images 86 photographed by the respective cameras 20 may be bonded to each other by using the laser light photographed and photographed together with the surface of FIG. 12 as a reference position.
  • the lighting unit 22 is coupled to the main body 16 and irradiates light to the photographing area of the first photographing unit 18.
  • the lighting unit 22 emits light to the photographing area of the first photographing unit 18 in order to accurately acquire the image 86 of the surface of the monotone 12.
  • the lighting unit 22 is irradiated with light on the surface of the monotongue 12 to maintain a constant illuminance for each photographing area of the monotongue 12.
  • the upper surface of the main body 16 supplies power to the first photographing unit 18, the illumination unit 22, and the laser pointer 34, including the camera 20, and simultaneously transmits a control signal to the first photographing unit 18.
  • Link box 30 for receiving an image signal, etc. may be mounted.
  • the link box 30 is connected to a processing system 46 which will be described later.
  • the main body 16 has a horseshoe shape so as to surround the upper surface and both sides of the monocle 12, and a pair of main plates 36 spaced apart from each other, as long as they face each other. Both ends may be coupled between the pair of main plates 36, and may be configured by a plurality of first connection bars 38 coupled along the longitudinal direction of the main plate 36 to reduce weight.
  • the first connection bar 38 is disposed in plural, and the plurality of first connection bars 38 are spaced apart from each other along the longitudinal direction of the main plate 36 to connect the pair of main plates 36.
  • the first connecting bar 38 may be formed in a pipe shape to reduce weight, and a device such as a camera 20, a lighting unit 22, or the like may be coupled to the main body 16 using the first connecting bar 38. have.
  • both ends of the main structure consisting of a pair of main plate 36 and the first connecting bar 38 includes a plurality of camera fasteners 24 divided into a plurality of sections along the height direction of the monotongue 12 1 camera bracket 26 may be coupled, the camera is divided into a plurality of along the width direction of the monotongue 12 on the upper end of the main structure consisting of a pair of main plate 36 and the first connecting bar 38
  • the second camera bracket 28 including the fastener 24 may be coupled.
  • the camera 20 is selectively attached to the plurality of camera fasteners 24 of the first camera bracket 26 and the second camera bracket 28 such that the lens of the camera 20 faces the surface of the monotone 12. Can be.
  • the monorail inspection apparatus may perform surface inspection on the monocle 12 of various sizes, for photographing the side and the upper surface of the monocle 12 according to the size change of the monocle 12. Since the number and arrangement of the cameras 20 may be different, the camera 20 bracket having the camera fasteners 24 divided into a predetermined number is provided in advance so that the camera 20 can be selectively installed.
  • the main body 16 has a horseshoe shape, the inner side of which covers the upper surface and both sides of the monocle 12, and a pair of subplates spaced apart from each other outside the pair of main plates 36 ( 40 and a plurality of second connection bars 42 coupled to both ends of the main plate 36 and the subplate 40 facing each other and coupled along the longitudinal direction of the subplate 40.
  • the substructure composed of the subplate 40 and the second connecting bar 42 is coupled to both sides of the pair of main plates 36, and a plurality of LED lighting devices are coupled to the substructure along the longitudinal direction. LED light is irradiated on the top and both sides of the track 12.
  • the main body 16 including the main plate 36, the subplate 40, the first connecting bar 38, the second connecting bar 42, and the like may be made of a material including a titanium alloy, and may be formed of a titanium alloy.
  • the surface may be coated with carbon. Since the titanium alloy is lightweight and has good rigidity, the weight can be reduced while maintaining the rigidity of the main body 16. Carbon is coated on the titanium alloy surface to prevent abrasion of the main body 16 surface.
  • the main body 16 is coupled to the front end of the monorail moving vehicle 14, the vibration may occur while the monorail moving vehicle 14 is moving. Since the vibration of the monorail moving vehicle 14 may be transmitted to the main body 16 to generate an error during inspection of the surface, the anti-vibration member for vibration insulation between the monorail moving vehicle 14 and the main body 16 ( 44) may be intervened.
  • the laser pointer 34 irradiates a laser light to the surface of the monotongue 12.
  • the laser light irradiated from the laser pointer 34 is photographed by the camera 20 together with the surface of the monotone 12, and the laser light photographed together with the surface of the monotone 12 is distorted in the photographed image 86. It can be used to correct.
  • the laser pointer 34 may use a line laser pointer 34 for irradiating a laser line across the photographing area of each of the plurality of cameras 20. .
  • the line laser pointer 34 is a device for irradiating a straight line laser line, and the laser line irradiated to the line laser pointer 34 is irradiated in a straight line form on the surface of the monotone 12, and the laser line And the surface of the monotone 12 are photographed together.
  • the laser line photographed in the acquired image 86 is deformed without forming a straight line, distortion of the photographed image 86 may be corrected such that the laser line forms a straight line.
  • the laser line is irradiated to cross the photographing areas of the plurality of cameras 20 adjacent to each other.
  • the laser pointer 34 may further include a plurality of spot laser pointers 34 that irradiate the spot lasers to the photographing regions of the plurality of cameras 20.
  • the spot laser pointer 34 is a device for irradiating the laser spot 84 in the form of dots, and the laser spot 84 irradiated from the plurality of spot laser pointers 34 irradiates each of the photographing areas of the plurality of cameras 20. do.
  • the laser spot 84 irradiated with the photographing area of each camera 20 is photographed together with the surface of the monotone 12 according to the photographing of the camera 20, and the images photographed by the plurality of cameras 20. It serves as a reference position for joining each other.
  • the laser pointer 34 may be composed of a plurality of spot laser pointer 34 for irradiating the laser spot 84, in this case, as shown in Figure 11, a plurality of spot laser pointer 34
  • the plurality of laser spots 84 to be irradiated at may be irradiated onto the surface of the monotone 12 so as to cross the photographing areas of the plurality of cameras 20 in a linear manner.
  • the laser spot 84 irradiated from the plurality of spot laser pointers 34 is irradiated in the form of a straight line on the surface of the monotone 12, and the cameras are formed on the surfaces of the laser spot 84 and the monotone 12 forming a straight line.
  • the laser spots 84 photographed in the image 86 obtained by photographing 20 are deformed without forming a straight line, as shown in FIG. 12, the image captured so that the laser spots 84 form a straight line ( The distortion of 86 can be corrected.
  • the laser spots 84 are irradiated to cross the photographing areas of the plurality of cameras 20 adjacent to each other, it is also possible to bond the images photographed by the plurality of cameras 20 to each other using the laser spots 84. .
  • the camera 20 includes a camera main body 48 for capturing an image 86, an assembling device 60 coupled to the outer circumference of the camera main body 48 in the longitudinal direction, and an assembling device 60 on an inner circumferential surface thereof.
  • a slide hole 62 is formed to be coupled to the slide, and the tubular inner case 50 into which the camera body 48 is inserted and coupled while the assembling device 60 is slidably coupled to the slide hole 62,
  • the vibrationproof tube 52 for vibration isolation is formed on the inner circumferential surface, and the inner case 50 may include a tubular outer case 54 which is inserted into and coupled to the inner case 50.
  • Assembly device 60 is coupled to the outer periphery of the camera body 48 in the longitudinal direction to facilitate the coupling with the inner case 50 to be described later, the slot 68 along the longitudinal direction of the assembly device 60 ) Is penetrated, and is coupled to the camera 20 by passing a screw or the like through the slot 68 and fastening to a screw hole (not shown) of the camera body 48.
  • the inner case 50 is a tube shape provided with a hollow therein, the inner circumferential surface is formed with a slide hole 62 in the longitudinal direction.
  • the assembling device 60 of the camera body 48 slides in the slide hole 62 of the inner case 50.
  • the camera body 48 is firmly coupled in the inner case 50.
  • the outer case 54 is also a tube shape provided with a hollow inside, the inner circumferential surface of the outer case 54 is formed with a dustproof tube 52 for vibration insulation.
  • the inner case 50 in which the camera body 48 is mounted is inserted into the dustproof tube 52 in the outer case 54 and mounted inside the outer case 54.
  • a plurality of fastening grooves 64 are formed on the inner circumferential surface of the outer case 54, the inner case 50 And the outer periphery of the vibration tube 52 is formed with a plurality of fastening projections 66 to be inserted into the fastening groove (64) protruding.
  • an inner cap 56 is mounted on the rear end of the inner case 50 to protect the camera body 48, and an outer cap (2) on the rear end of the outer case 54 for double protection of the camera body 48. 58) is mounted.
  • the lighting unit 22 is interposed between the main plate 36 and the subplate 40 to be coupled to each other, and a plurality of insulating casings 70 disposed along the longitudinal direction of the subplate 40 and the insulating casing 70. It is mounted inside, and includes an LED lighting module 72 for irradiating the LED light to the shooting area.
  • the lighting unit 22 is coupled to a substructure consisting of a subplate 40 and a second connecting bar 42 which are respectively coupled to the outside of the pair of main plates 36, and in this embodiment, the lighting unit 22.
  • LED lighting apparatus As a plurality of LED lighting device as shown in the form of a continuously coupled along the longitudinal direction of the substructure.
  • LED lighting apparatus according to the present embodiment is composed of an insulating casing 70 and the LED lighting module 72 mounted inside the insulating casing 70, the subplate (between the main plate 36 and the subplate 40)
  • a plurality of insulating casings 70 are attached along the length of 40, and an LED lighting module 72 in which LED chips are arranged in a lattice form is installed inside the insulating casing 70.
  • the linear laser spot 84 is formed on the surface of the monotone 12 by using the plurality of spot laser pointers 34, and the plurality of spot laser pointers 34 may be insulated casing 70.
  • the main body 16 is installed on the outer side of the side along the installation direction of the insulating casing 70.
  • the laser pointer 34 is inserted into the insulating cylinder 74 and the plurality of tube-shaped insulating cylinders 74 disposed along the longitudinal direction of the main body 16 for protection from the external environment, respectively. It may include a laser irradiator 78 for irradiating the laser light to the surface of the (12), the insulating cap 80 for closing the rear end of the insulating cylinder (74).
  • the insulating cylinder 74 prevents water or the like from entering the laser irradiator 78, and the laser irradiator 78 is inserted into the insulating cylinder 74.
  • An insulating cap 80 for protecting the laser irradiator 78 is coupled to the rear end of the insulating cylinder 74.
  • the main body 16 may be combined with a GPS device 32 for measuring and recording the location information of the main body 16, and obtains the location information in real time from the GPS device 32 to correspond with the location information. Record the surface inspection results of the location.
  • a processing system 46 may be provided that performs inspection processing on the surface of the monotone 12 based on the image photographed by the first photographing unit 18.
  • the processing system 46 may be disposed in the monorail moving vehicle 14, and may process an image 86 acquired during the movement of the monorail moving vehicle 14 to provide an inspection result in real time.
  • FIG. 10 is a view showing a modification of the monorail inspection apparatus according to the present embodiment.
  • the monorail 12 of the monorail is placed on a shoe 90 of the pier 88.
  • the monorail 12 of the monorail is in the surface inspection process of the monorail 12 according to the movement of the monorail moving vehicle 14. If it is necessary to perform a visual inspection for the), the monorail inspection apparatus according to the present modification can be used.
  • the second imaging unit 95 is added to the monorail inspection apparatus according to the embodiment, and the second imaging unit 95 captures the camera 20 for photographing the appearance of the shoe 90. It is included, is coupled to the main body (16). More specifically, as illustrated in FIG. 10, the second photographing unit 95 includes a linear guide 95 that is elastically coupled to the shoe 90 from the main body 16; The camera 20 is coupled, and includes a tilting portion 96 that is tiltably coupled to an end of the linear guide 95.
  • the linear guide 95 moves the camera 20 downward toward the shoe 90 so that the camera 20 The appearance of 90 is photographed.
  • the linear guide 95 slides along the longitudinal direction of the first rod 93 and the first rod 93 coupled to the main body 16, and the camera 20 moves the tilting portion 96 to the end thereof. It consists of a second rod 94 coupled to each other.
  • the camera 20 is coupled to the tilting part 96 toward the shoe 90, and the tilting part 96 tilts the camera 20 with respect to the end of the second rod 94 so that the camera 20 is connected to the shoe ( Make sure you photograph the appearance of 90) accurately.
  • the tilting unit 96 has a motor built therein and the camera 20 is coupled to the shaft of the motor to tilt the camera 20 according to the forward and reverse rotation of the motor.
  • the LED lighting device of the lighting unit 22 illuminates the surface of the upper and both sides of the monorail 12 to brighten the surface.
  • the laser pointer 34 irradiates a linear laser spot 84 so as to cross the photographing area of each camera 20.
  • the plurality of cameras 20 simultaneously photographs the upper surface and the surface of both sides of the monotonic track 12.
  • the plurality of cameras 20 photographs the image 86 including the linear laser spot 84 by dividing the surface of the monotongue 12 into an area so that the ends of the photographing area overlap. ).
  • processing system 46 processing is performed to bond multiple images 86 using laser spots 84 to produce one bonded image.
  • the processing system 46 compares the bond image with the predetermined crack calibration data as above, and proceeds to generate damage information for cracks in the surface of the monotonic 12 from the bond image.
  • converting the bonded image into an 8 bit gray-scale image 86 Observing the junction image and selecting a crack area when there is a crack area; Calculating a width of the selected crack region by comparing the pixel gray level of the selected crack region with the pixel gray level of the crack calibration data; Calculating the length of the crack area by comparing the coordinate of the crack area with a corresponding coordinate of the crack calibration data; Processing of the processing system 46 involves generating damage information for cracks in the orbital altitude surface through the calculated width and length of the crack area.
  • the color information corresponding to the calculated width of the crack area is displayed in the crack area of the gray scale image, respectively, so that the measurer can easily check the surface crack state with respect to the track altitude.
  • main body 18 main body 18: the first photographing unit
  • processing system 48 camera body

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Theoretical Computer Science (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

A monorail inspection apparatus is disclosed. According to one aspect of the present invention, provided is a monorail inspection apparatus coupled to a monorail traveling vehicle moving along a single track girder of a monorail so as to inspect a surface of the single track girder, the monorail inspection apparatus comprising: a main body coupled to the monorail traveling vehicle and covering an outer circumferential surface of the single track girder such that the inside thereof is spaced apart from the outer circumferential surface of the single track girder; a first photographing unit including a plurality of cameras coupled along the lengthwise direction of the main body so as to photograph a surface of the single track girder; a laser pointer emitting a laser beam onto the surface of the single track girder such that the laser beam is positioned in a photographing region of the first photographing unit; and an illumination unit coupled to the main body and emitting light at the photographing region of the first photographing unit.

Description

모노레일 검사장치Monorail Inspection Device
본 발명은 모노레일 검사장치에 관한 것이다. 보다 상세하게는, 모노레일의 단궤조를 따라 이동하는 모노레일 이동차량에 탑재되어 단궤조를 연속적으로 촬영하고 촬영된 이미지를 처리하여 단궤조를 신속하고 정확하게 검사할 수 있는 모노레일 검사장치에 관한 것이다.The present invention relates to a monorail inspection device. More specifically, the present invention relates to a monorail inspection apparatus that can be mounted on a monorail moving vehicle moving along a monorail of a monorail and continuously photograph the monorail and process the photographed image to quickly and accurately inspect the monorail.
모노레일(monorail)은 고가(高架) 1개의 궤도거더(single track girder, 이하 '단궤조'라 한다) 위를 고무 타이어 또는 강제차륜(鋼製車輪)에 의해 주행하는 철도를 의미한다. A monorail means a railway that runs on a single high-speed single track girder (hereinafter referred to as 'monopod') by rubber tires or forced wheels.
단궤조는 콘크리트 구조나 강재 구조로 이루어질 수 있는데, 교량, 도로, 터널 등의 콘크리트 구조물과 같이 주기적으로 안전점검 및 정밀 안전진단을 수행해야만 한다.The monocle can be composed of a concrete structure or a steel structure, and safety inspection and precision safety diagnosis must be performed periodically, such as concrete structures such as bridges, roads, and tunnels.
특히, 단궤조가 콘크리트 구조로 이루어지는 경우 균열에 취약하기 때문에 콘크리트로 이루어진 단궤조의 표면을 주기적으로 점검할 필요가 있다.In particular, when the monocle is made of a concrete structure, it is vulnerable to cracking, so it is necessary to periodically check the surface of the monocle made of concrete.
그러나, 모노레일은 연장길이가 길고, 사람이 걸어 다닐 수 없는 구조물이기 때문에 기존의 육안에 의한 외관조사 방법으로는 조사시간이 오래 걸리고 객관적인 조사가 어려우며, 막대한 비용예산이 소요되는 문제점이 있다.However, since the monorail has a long extension length and cannot be walked by a person, the conventional visual inspection method takes a long time, difficult to investigate objectively, and a huge cost budget.
*종래 기술로서, 모노레일 시스템에서 운행되는 모노레일카에 전문 점검보수요원이 탑승한 상태에서 모노레일 작업차의 하부에 설치된 점검카메라를 통하여 하부에 설치된 레일, 지지대등에 대한 관찰을 함으로써, 모노레일 시스템의 이상유무를 판독하는 방법이 등록실용신안공보 20-371912(2005.01.10)에 개시되어 있지만, 이 또한 작업자가 단순히 점검카메라를 통해 육안 검사를 실시하는 것이므로, 정밀한 안전진단이 이루어질 수 없는 단점이 있다.* As a conventional technology, abnormality of the monorail system is observed by observing the rails and supports installed on the lower part through the inspection camera installed on the lower part of the monorail work vehicle with a professional inspection maintenance worker on the monorail car operating in the monorail system. Although the method of reading is disclosed in Korean Utility Model Publication No. 20-371912 (2005.01.10), this is also because the operator simply performs a visual inspection through the inspection camera, there is a disadvantage that a precise safety diagnosis can not be made.
[선행기술문헌] [ Prior Art Document ]
[특허문헌] [ Patent Literature ]
(특허문헌 1) 대한민국 등록실용신안공보 제20-371912호(2005.01.10 공개)(Patent Document 1) Republic of Korea Registered Utility Model Publication No. 20-371912 (released Jan. 10, 2005)
본 발명은 단궤조를 따라 이동하는 모노레일 이동차량에 탑재되어 모노레일 이동차량의 이동에 따라 단궤조를 연속적으로 촬영하고 촬영된 이미지를 처리하여 단궤조를 신속하고 정확하게 검사할 수 있는 모노레일 검사장치를 제공한다.The present invention provides a monorail inspection apparatus that can be mounted on a monorail moving vehicle moving along a monotone to continuously photograph the monotone according to the movement of the monorail moving vehicle and process the photographed image to quickly and accurately inspect the monotone. do.
본 발명의 일 측면에 따르면, 모노레일의 단궤조(單軌條)를 따라 이동하는 모노레일 이동차량에 결합되어 상기 단궤조의 표면을 검사하는 장치로서, 상기 모노레일 이동차량에 결합되며, 내측이 상기 단궤조의 외주면과 이격되도록 상기 단궤조의 외주면을 감싸는 메인바디와; 상기 단궤조의 표면을 촬영하도록 상기 메인바디의 길이 방향을 따라 결합되는 복수의 카메라를 포함하는 제1 촬영부와; 레이저 광이 상기 제1 촬영부의 촬영영역에 위치하도록 상기 단궤조의 표면에 레이저 광을 조사하는 레이저 포인터와; 상기 메인바디에 결합되며 상기 제1 촬영부의 촬영영역에 광을 조사하는 조명부를 포함하는, 모노레일 검사장치가 제공된다.According to an aspect of the present invention, a device coupled to a monorail moving vehicle moving along a monorail of a monorail and inspecting a surface of the monorail, coupled to the monorail moving vehicle, the inside of which is an outer circumferential surface of the monorail. A main body surrounding the outer circumferential surface of the monocle to be spaced apart from the main body; A first photographing unit including a plurality of cameras coupled along a longitudinal direction of the main body to photograph the surface of the monotone; A laser pointer for irradiating laser light onto a surface of the monotone so that laser light is located in a photographing area of the first photographing unit; It is coupled to the main body is provided with a monorail inspection apparatus including an illumination unit for irradiating light to the photographing area of the first photographing unit.
상기 메인바디는, 내측이 상기 단궤조의 상면 및 양측면을 감싸도록 말굽형태를 이루며, 서로 이격되어 배치되는 한 쌍의 메인플레이트와; 서로 대향하는 상기 한 쌍의 메인플레이트의 사이에 양단이 결합되며, 상기 메인플레이트의 길이 방향을 따라 결합되는 복수의 제1 연결바를 포함할 수 있다.The main body has a pair of main plates formed in a horseshoe shape so as to surround the upper surface and both sides of the monocle, and are spaced apart from each other; Both ends may be coupled between the pair of main plates facing each other, and may include a plurality of first connection bars coupled along the longitudinal direction of the main plate.
상기 메인바디는, 상기 한 쌍의 메인플레이트에 연결되며, 복수 개로 구획된 카메라 결착구를 포함하는 카메라 브라켓을 더 포함할 수 있으며, 상기 카메라는, 복수의 상기 카메라 결착구에 선택적으로 결착될 수 있다The main body may further include a camera bracket connected to the pair of main plates, the camera bracket including a plurality of camera fasteners, and the camera may be selectively fastened to the plurality of camera fasteners. have
상기 메인바디는, 내측이 상기 단궤조의 상면 및 양측면을 감싸도록 말굽형태를 이루며, 상기 한 쌍의 메인플레이트의 외측에 각각 이격되어 배치되는 한 쌍의 서브플레이트와; 서로 대향하는 상기 메인플레이트와 서브플레이트 사이에 양단이 결합되며, 상기 서브플레이트의 길이 방향을 따라 결합되는 복수의 제2 연결바를 더 포함할 수 있다.The main body comprises a pair of subplates formed in a horseshoe shape such that an inner side surrounds the upper surface and both side surfaces of the monocle, and is spaced apart from the outer side of the pair of main plates; Both ends may be coupled between the main plate and the subplate facing each other, and may further include a plurality of second connection bars coupled along the longitudinal direction of the subplate.
상기 카메라는, 상기 한 쌍의 메인플레이트 사이에 개재되어 결합되며, 상기 조명부는, 상기 메인플레이트와 상기 서브 플레이트 사이에 각각 개재되어 결합될 수 있다.The camera may be interposed and coupled between the pair of main plates, and the lighting unit may be interposed and coupled between the main plate and the subplate, respectively.
상기 메인바디는, 티타늄 합금을 포함하는 재질로 이루어지고, 상기 티타늄 합금의 표면에는 카본이 코팅될 수 있다.The main body is made of a material containing a titanium alloy, the surface of the titanium alloy may be coated with carbon.
상기 레이저 포인터는, 복수의 상기 카메라의 촬영영역을 가로지르는 레이저 라인을 조사하는 라인 레이저 포인터를 포함할 수 있다.The laser pointer may include a line laser pointer for irradiating a laser line crossing a photographing area of the plurality of cameras.
상기 레이저 포인터는, 복수의 상기 카메라의 촬영영역 각각에 레이저 스팟을 조사하는 복수의 스팟 레이저 포인터를 더 포함할 수 있다.The laser pointer may further include a plurality of spot laser pointers that irradiate a laser spot to each of the photographing regions of the plurality of cameras.
상기 레이저 포인터는, 레이저 스팟을 조사하는 복수의 스팟 레이저 포인터를 포함할 수 있으며, 이 경우, 상기 복수의 스팟 레이저 포인터에서 조사되는 복수의 레이저 스팟은 선형을 이루어 복수의 상기 카메라의 촬영영역을 가로지르도록 설정될 수 있다.The laser pointer may include a plurality of spot laser pointers for irradiating a laser spot. In this case, the plurality of laser spots irradiated from the plurality of spot laser pointers may be linear to cross the photographing areas of the plurality of cameras. Can be set to shout.
상기 모노레일 이동차량과 상기 메인바디 사이에는 진동 절연을 위한 방진부재가 개재될 수 있다.An anti-vibration member for vibration insulation may be interposed between the monorail moving vehicle and the main body.
상기 카메라는, 이미지를 촬영하는 카메라 본체와; 상기 카메라 본체의 외주에 길이 방향으로 결합되는 조립용 디바이스와; 내주면에 상기 조립용 디바이스가 슬라이드 결합되는 슬라이드홀이 형성되며, 상기 조립용 디바이스가 상기 슬라이드홀에 슬라이딩 결합되면서 상기 카메라 본체가 내부에 삽입되어 결합되는 튜브 형상의 내부케이스와; 내주면에 진동 절연을 위한 방진 튜브가 형성되며, 상기 내부케이스가 내부에 삽입되어 결합되는 튜브 형상의 외부케이스를 포함할 수 있다.The camera includes a camera body for photographing an image; An assembly device coupled to the outer circumference of the camera body in a longitudinal direction; A tubular inner case having an inner circumferential surface formed with a slide hole through which the assembling device is slidably coupled, and the assembling device slidingly coupled with the slide hole with the camera body inserted into and coupled to the slide hole; A dustproof tube for vibration isolation is formed on the inner circumferential surface, and the inner case may include a tube-shaped outer case inserted into and coupled to the inner case.
상기 외부케이스의 내주면에는 길이 방향으로 복수 개의 체결홈이 형성되며, 상기 내부케이스의 외주면에는 상기 체결홈에 각각 상응하여 길이 방향으로 체결돌기가 형성되며, 상기 체결돌기가 상기 체결홈을 따라 슬라이딩 되도록 상기 내부케이스가 상기 외부케이스의 내부로 삽입되어 결합될 수 있다.A plurality of fastening grooves are formed on the inner circumferential surface of the outer case in the longitudinal direction, and fastening protrusions are formed on the outer circumferential surface of the inner case in the longitudinal direction corresponding to the fastening grooves, respectively, so that the fastening protrusions slide along the fastening grooves. The inner case may be inserted into and coupled to the inside of the outer case.
상기 조명부는, 상기 메인플레이트와 상기 서브 플레이트 사이에 각각 개재되어 결합되며, 상기 서브 플레이트의 길이 방향으로 따라 배치되는 복수의 절연케이싱과; 상기 절연케이싱 내부에 장착되며, 상기 제1 촬영부의 촬영영역에 LED 광을 조사하는 LED 조명 모듈을 포함할 수 있다.The lighting unit includes a plurality of insulating casings interposed between the main plate and the sub plate, respectively, and disposed along a length direction of the sub plate; It may be mounted inside the insulating casing, and may include an LED lighting module for irradiating the LED light to the photographing area of the first photographing unit.
상기 레이저 포인터는, 상기 메인바디의 길이 방향을 따라 배치되는 튜브 형상의 복수의 절연통과; 상기 절연통에 각각 삽입되어 상기 단궤조의 표면에 레이저 광을 조사하는 레이저 조사기와; 상기 절연통의 후단을 마감하는 절연 캡을 포함할 수 있다.The laser pointer may include a plurality of tube-shaped insulating passes disposed along the longitudinal direction of the main body; Laser irradiators respectively inserted into the insulating cylinders to irradiate laser light onto the surface of the monotonic arm; It may include an insulating cap for closing the rear end of the insulating cylinder.
상기 모노레일 검사장치는, 상기 메인바디에 결합되며, 상기 메인바디의 위치 정보를 측정 및 기록하는 GPS 장치를 더 포함할 수 있다.The monorail inspection device may further include a GPS device coupled to the main body and configured to measure and record location information of the main body.
상기 단궤조는 교각의 슈(shoe)에 의해 지지되며, 이 경우, 상기 모노레일 검사장치는, 상기 슈의 외관을 촬영하는 카메라를 포함하며, 상기 메인바디에 결합되는 제2 촬영부을 더 포함할 수 있다.The monocleus is supported by a shoe of a pier, and in this case, the monorail inspection apparatus may include a camera for photographing the appearance of the shoe and further include a second photographing unit coupled to the main body. have.
상기 제2 촬영부는, 상기 메인바디에서 슈을 향하여 신축 가능하게 결합되는 리니어 가이드와; 상기 카메라가 결합되며, 상기 리니어 가이드의 단부에 틸팅 가능하게 결합되는 틸팅부를 포함할 수 있다.상기 모노레일 검사장치는, 상기 제1 촬영부에서 촬영된 영상을 기반으로 상기 단궤조의 표면에 대한 검사 프로세싱이 이루어지는 프로세싱 시스템을 더 포함할 수 있다.The second photographing unit includes: a linear guide elastically coupled to the shoe from the main body; The camera may be coupled, and may include a tilting unit coupled to the end of the linear guide so as to be tiltable. The monorail inspection apparatus may include inspection processing on a surface of the monotone based on an image captured by the first photographing unit. The processing system may further comprise.
본 발명의 실시예에 따른 모노레일 검사장치는, 단궤조를 따라 이동하는 모노레일 이동차량에 탑재되어 모노레일 이동차량의 이동에 따라 단궤조를 연속적으로 촬영하고 촬영된 이미지를 처리하여 단궤조를 신속하고 정확하게 검사할 수 있다.Monorail inspection apparatus according to an embodiment of the present invention, mounted on a monorail moving vehicle that moves along the monotone, continuously photographing the monotone in accordance with the movement of the monorail moving vehicle and processing the captured image to quickly and accurately the monotone Can be checked
도 1은 본 발명의 일 실시예에 따른 모노레일 검사장치를 간략히 도시한 정면도.1 is a front view briefly showing a monorail inspection apparatus according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 모노레일 검사장치를 간략히 도시한 측면도.Figure 2 is a side view briefly showing a monorail inspection apparatus according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 모노레일 검사장치를 간략히 도시한 평면도.Figure 3 is a plan view briefly showing a monorail inspection apparatus according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 모노레일 검사장치의 메인바디의 일부를 도시한 도면.Figure 4 is a view showing a part of the main body of the monorail inspection apparatus according to an embodiment of the present invention.
도 5는 도 4의 A-A선에 따른 단면도.5 is a cross-sectional view taken along the line A-A of FIG.
도 6은 도 4의 B-B선에 따른 단면도.6 is a cross-sectional view taken along the line B-B in FIG.
도 7은 본 발명의 일 실시예에 따른 모노레일 검사장치의 카메라의 구성을 설명하기 위한 도면.7 is a view for explaining the configuration of the camera of the monorail inspection apparatus according to an embodiment of the present invention.
도 8은 본 발명의 일 실시예에 따른 모노레일 검사장치의 카메라의 단면도.8 is a cross-sectional view of the camera of the monorail inspection apparatus according to an embodiment of the present invention.
도 9는 본 발명의 일 실시예에 따른 모노레일 검사장치의 조립용 디바이스를 도시한 도면.9 is a view showing a device for assembling the monorail inspection apparatus according to an embodiment of the present invention.
도 10은 본 발명의 일 실시예에 따른 모노레일 검사장치의 변형예를 도시한 도면.10 is a view showing a modification of the monorail inspection apparatus according to an embodiment of the present invention.
도 11은 본 발명의 일 실시예에 따른 모노레일 검사장치의 사용상태도.Figure 11 is a state of use of the monorail inspection apparatus according to an embodiment of the present invention.
도 12는 본 발명의 일 실시예에 따른 모노레일 검사장치에서 획득된 이미지의 왜곡을 보정하는 과정을 설명하기 위한 도면.12 is a view for explaining a process of correcting the distortion of the image obtained by the monorail inspection apparatus according to an embodiment of the present invention.
본 발명은 다양한 변환을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 상세한 설명에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.As the invention allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description. However, this is not intended to limit the present invention to specific embodiments, it should be understood to include all transformations, equivalents, and substitutes included in the spirit and scope of the present invention. In the following description of the present invention, if it is determined that the detailed description of the related known technology may obscure the gist of the present invention, the detailed description thereof will be omitted.
이하, 본 발명에 따른 모노레일 검사장치의 실시예를 첨부도면을 참조하여 상세히 설명하기로 하며, 첨부 도면을 참조하여 설명함에 있어, 동일하거나 대응하는 구성 요소는 동일한 도면번호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다.Hereinafter, an embodiment of a monorail inspection apparatus according to the present invention will be described in detail with reference to the accompanying drawings, in the following description with reference to the accompanying drawings, the same or corresponding components are given the same reference numerals and duplicated thereto. The description will be omitted.
도 1은 본 발명의 일 실시예에 따른 모노레일 검사장치를 간략히 도시한 정면도이고, 도 2는 본 발명의 일 실시예에 따른 모노레일 검사장치를 간략히 도시한 측면도이며, 도 3은 본 발명의 일 실시예에 따른 모노레일 검사장치를 간략히 도시한 평면도이다. 도 4는 본 발명의 일 실시예에 따른 모노레일 검사장치의 메인바디의 일부를 도시한 도면이고, 도 5는 도 4의 A-A선에 따른 단면도이며, 도 6은 도 4의 B-B선에 따른 단면도이다. 도 7은 본 발명의 일 실시예에 따른 모노레일 검사장치의 카메라의 구성을 설명하기 위한 도면이고, 도 8은 본 발명의 일 실시예에 따른 모노레일 검사장치의 카메라의 단면도이며, 도 9는 본 발명의 일 실시예에 따른 모노레일 검사장치의 조립용 디바이스를 도시한 도면이다. 그리고, 도 10은 본 발명의 일 실시예에 따른 모노레일 검사장치의 변형예를 도시한 도면이다.1 is a front view briefly showing a monorail inspection apparatus according to an embodiment of the present invention, Figure 2 is a side view briefly showing a monorail inspection apparatus according to an embodiment of the present invention, Figure 3 is an embodiment of the present invention Fig. 1 is a plan view briefly showing a monorail inspection apparatus according to an example. Figure 4 is a view showing a part of the main body of the monorail inspection apparatus according to an embodiment of the present invention, Figure 5 is a cross-sectional view taken along the line AA of Figure 4, Figure 6 is a cross-sectional view taken along the line BB of Figure 4 . 7 is a view for explaining the configuration of the camera of the monorail inspection apparatus according to an embodiment of the present invention, Figure 8 is a cross-sectional view of the camera of the monorail inspection apparatus according to an embodiment of the present invention, Figure 9 is a present invention Figure is a view showing a device for assembling the monorail inspection apparatus according to an embodiment of. And, Figure 10 is a view showing a modification of the monorail inspection apparatus according to an embodiment of the present invention.
도 11은 본 발명의 일 실시예에 따른 모노레일 검사장치의 사용상태도이다. 그리고, 도 12는 본 발명의 일 실시예에 따른 모노레일 검사장치에서 획득된 이미지의 왜곡을 보정하는 과정을 설명하기 위한 도면이다. 11 is a state diagram used in the monorail inspection apparatus according to an embodiment of the present invention. And, Figure 12 is a view for explaining the process of correcting the distortion of the image obtained in the monorail inspection apparatus according to an embodiment of the present invention.
도 1 내지 도 11에는, 단궤조(12), 모노레일 이동차량(14), 메인바디(16), 제1 촬영부(18), 카메라(20), 조명부(22), 카메라 결착구(24), 제1 카메라 브라켓(26), 제2 카메라 브라켓(28), 링크 박스(30), GPS 장치(32), 레이저 포인터(34), 메인플레이트(36), 제1 연결바(38), 서브플레이트(40), 제2 연결바(42), 방진 부재(44), 프로세싱 시스템(46), 카메라 본체(48), 내부케이스(50), 방진튜브(52), 외부케이스(54), 내부캡(56), 외부캡(58), 조립용 디바이스(60), 슬라이드홀(62), 체결홈(64), 체결돌기(66), 슬롯(68), 절연케이싱(70), LED 조명 모듈(72), 절연통(74), 레이저 조사기(78), 캡(80), DC 단자(82), 레이저 스팟(84), 이미지(86), 교각(88), 슈(shoe)(90), 제2 촬영부(92), 제1 로드(93), 제2 로드(94), 리니어 가이드(95), 틸팅부(96)가 도시되어 있다.1 to 11, the monocle 12, the monorail moving vehicle 14, the main body 16, the first photographing unit 18, the camera 20, the lighting unit 22, and the camera fastener 24. , First camera bracket 26, second camera bracket 28, link box 30, GPS device 32, laser pointer 34, main plate 36, first connecting bar 38, sub Plate 40, second connecting bar 42, dustproof member 44, processing system 46, camera body 48, inner case 50, dustproof tube 52, outer case 54, inside Cap 56, outer cap 58, assembly device 60, slide hole 62, fastening groove 64, fastening protrusion 66, slot 68, insulating casing 70, LED lighting module 72, insulating tube 74, laser irradiator 78, cap 80, DC terminal 82, laser spot 84, image 86, piers 88, shoes (90) 2, the second photographing unit 92, the first rod 93, the second rod 94, the linear guide 95, and the tilting unit 96 are illustrated.
본 실시예에 따른 모노레일 검사장치는, 모노레일의 단궤조(12)(單軌條)를 따라 이동하는 모노레일 이동차량(14)에 결합되어 단궤조(12)를 검사하는 장치로서, 모노레일 이동차량(14)에 결합되며, 내측이 단궤조(12)의 외주면과 이격되도록 단궤조(12)의 외주면을 감싸는 메인바디(16)와; 단궤조(12)의 표면을 촬영하도록 메인바디(16)의 내측을 따라 결합되는 복수의 카메라(20)를 포함하는 제1 촬영부(18)와; 레이저 빔이 제1 촬영부(18)의 촬영영역에 위치하도록 단궤조(12)의 표면에 레이저 광을 조사하는 레이저 포인터(34)와; 메인바디(16)에 결합되며 제1 촬영부(18)의 촬영영역에 광을 조사하는 조명부(22)를 포함한다.The monorail inspection apparatus according to the present embodiment is a device for inspecting the monorail 12 coupled to the monorail vehicle 14 moving along the monorail 12 (i) of the monorail, and the monorail vehicle 14 Coupled to the main body 16 surrounding the outer circumferential surface of the monocle 12 so that an inner side thereof is spaced apart from the outer circumferential surface of the monocle 12; A first photographing unit 18 including a plurality of cameras 20 coupled along the inner side of the main body 16 so as to photograph the surface of the monocle 12; A laser pointer 34 for irradiating a laser light to the surface of the monotone 12 such that the laser beam is positioned in the photographing region of the first photographing unit 18; The lighting unit 22 is coupled to the main body 16 and irradiates light to the photographing area of the first photographing unit 18.
모노레일의 단궤조(12)는 철근 콘크리트, 프리스트레스트 콘크리트 등 콘크리트 구조나 강재 구조로 이루어질 수 있다. 본 실시예에서는 콘크리트 구조로 이루어진 단궤조(12)를 중심으로 설명하기로 한다. Monorail 12 of the monorail may be made of a concrete structure or steel structure such as reinforced concrete, prestressed concrete. In the present embodiment will be described with respect to the monocle 12 made of a concrete structure.
단궤조(12)가 강재 구조로 이루어진 경우에도 강재 구조의 표면을 검사할 필요가 있는 경우에 본 실시예에 따른 모노레일 검사장치가 사용될 수 있음은 물론이다.Even if the monocle 12 is made of a steel structure, when the surface of the steel structure needs to be inspected, the monorail inspection apparatus according to the present embodiment may be used.
모노레일 이동차량(14)은 단궤조(12)을 따라 이동하는 차량으로서 단궤조(12)의 유지관리를 위하여 운행되는 검사차량을 포함한다.The monorail moving vehicle 14 is a vehicle moving along the monorail 12 and includes an inspection vehicle that is driven for maintenance of the monorail 12.
본 실시예에 따른 모노레일 검사장치는 모노레일 이동차량(14)의 전단에 결합되어 모노레일 이동차량(14)이 단궤조(12)를 따라 이동하는 동안 연속적으로 단궤조(12)의 표면을 촬영하고 획득된 이미지(86)를 처리하여 단궤조(12)의 표면을 검사하게 된다.The monorail inspection apparatus according to the present embodiment is coupled to the front end of the monorail moving vehicle 14 to continuously photograph and acquire the surface of the monorail 12 while the monorail moving vehicle 14 moves along the monotonic rail 12. The image 86 is processed to inspect the surface of the monotonic 12.
메인바디(16)는, 모노레일 이동차량(14)에 결합되며, 내측이 단궤조(12)의 외주면과 이격되도록 단궤조(12)의 외주면을 감싸게 된다. 메인바디(16)는 단궤조(12)의 표면을 검사하기 위한 제1 촬영부(18), 레이저 포인터(34), 조명부(22) 등을 지지한다.The main body 16 is coupled to the monorail moving vehicle 14 and surrounds the outer circumferential surface of the monocle 12 so that the inner side thereof is spaced apart from the outer circumferential surface of the monocle 12. The main body 16 supports the first photographing unit 18, the laser pointer 34, the illuminating unit 22, and the like for inspecting the surface of the monocle 12.
단궤조(12)는 콘크리트 구조로서 I 형의 단면을 갖게 되는데, 모노레일 이동차량(14)이 이동함에 따라 단궤조(12)의 일 지점의 상면, 양측면, 하면 등의 표면을 동시에 검사하기 위하여 메인바디(16)는 단궤조(12)의 외주면을 감싼 형태로 배치될 수 있다.The monocle 12 is a concrete structure having a cross section of type I. As the monorail moving vehicle 14 moves, the main monorail 12 moves to examine the surfaces of the top, both sides, and the lower surface of the monocle 12 at the same time. The body 16 may be disposed in a form surrounding the outer circumferential surface of the monocle 12.
모노레일은 크게 차량이 단궤조(12)의 상부에 얹히는 과좌식(跨座式)과 단궤조(12)에 매다는 현수식(
Figure PCTKR2015004531-appb-I000001
)으로 나눌 수 있는데, 과좌식의 경우 단궤조(12)의 상면과 양측면의 표면을 검사할 수 있고, 현수식의 경우 단궤조(12)의 하면과 양측면의 표면을 검사할 수 있다.
The monorail is largely suspended by the vehicle overhanging the monocle 12 and hanging suspension (
Figure PCTKR2015004531-appb-I000001
In the case of over seating, the surface of the upper surface and both sides of the monocle 12 can be inspected, and the surface of the lower surface and the both sides of the monocle 12 can be inspected in the suspension type.
본 실시예에 따른 모노레일은 과좌식으로서 모노레일 이동차량(14)이 단궤조(12)의 상부에 얹혀 단궤조(12)를 따라 이동하게 한다. 이에 따라 본 실시예에 따른 메인바디(16)는 후술하는 복수의 카메라(20)가 메인바디(16)의 길이 방향을 따라에 결합되어 단궤조(12)의 상면 및 양측면을 동시에 촬영할 수 있도록 역 U 자형의 말굽 형태를 이루게 된다.The monorail according to the present embodiment is an overseat type so that the monorail moving vehicle 14 is placed on the upper portion of the monotonic rail 12 to move along the monorail 12. Accordingly, the main body 16 according to the present embodiment is coupled to the plurality of cameras 20 to be described later along the longitudinal direction of the main body 16 so that the upper surface and both sides of the monotone 12 can be simultaneously photographed. It forms a U-shaped horseshoe.
즉, 본 실시예에 따른 메인바디(16)는, 단궤조(12)의 양측면에 이격되어 배치되는 한 쌍의 측단 프레임과, 단궤조(12)의 상면에서 이격되어 한 쌍의 측단 프레임의 단부를 연결하는 상단 프레임으로 이루어져 말굽 형태를 이루게 되며, 모노레일의 단궤조(12)가 말굽 형태의 메인바디(16)의 내부에 위치하게 된다.That is, the main body 16 according to the present embodiment includes a pair of side end frames spaced apart from both side surfaces of the monocle 12, and end portions of the pair of side end frames spaced apart from the upper surface of the monocle 12. Consists of the upper frame to form a horseshoe form, the monorail monocle 12 of the monorail is located inside the main body 16 of the horseshoe form.
제1 촬영부(18)는, 단궤조(12)의 표면을 촬영하여 이미지(86)를 획득하기 위한 장치로서, 단궤조(12)의 표면을 촬영하도록 메인바디(16)의 내측을 따라 결합되는 복수의 카메라(20)를 포함한다.The first photographing unit 18 is a device for acquiring the image 86 by photographing the surface of the monotone 12, and is coupled along the inside of the main body 16 to photograph the surface of the monotone 12. It includes a plurality of cameras 20 to be.
카메라(20)는 메인바디(16)의 측단 프레임과 상단 프레임에 복수로 결합되는데, 측단 프레임에 결합되어 있는 카메라(20)는 단궤조(12)의 측면을 촬영하고, 상단 프레임에 결합된 카메라(20)는 단궤조(12)의 상면을 촬영한다. Camera 20 is coupled to a plurality of side frames and the top frame of the main body 16, the camera 20 is coupled to the side frame is photographed the side of the monotone 12, the camera coupled to the top frame 20 photographs the upper surface of the monocle 12.
본 실시예에서는 각 측단 프레임에 2개의 카메라(20)가 설치되고, 상단 프레임에 1개의 카메라(20)가 설치된 형태를 제시한다.In this embodiment, two cameras 20 are installed in each side frame, and one camera 20 is installed in the upper frame.
단궤조(12)의 높이와 폭이 큰 경우에 한 번의 촬영으로 단궤조(12)의 표면을 촬영하기 위하여 측단 프레임과 상단 프레임에 더 많은 카메라(20)가 결합될 수 있다. 이 경우, 각 카메라(20)의 촬영영역의 일부가 서로 겹치되도록 카메라(20)가 배치될 수 있다.In the case where the height and width of the monocle 12 are large, more cameras 20 may be coupled to the side frame and the upper frame in order to photograph the surface of the monocle 12 in one shot. In this case, the cameras 20 may be arranged so that a part of the photographing area of each camera 20 overlaps each other.
카메라(20)는 CCD(Charge Coupled Device) 또는 CMOS(Complementary Metal-Oxide Semiconductor) 등의 이미지(86) 센서를 포함하고, 각 카메라(20)는 단궤조(12) 표면의 일정 영역(area)를 촬영하여 이미지(86)를 획득하게 된다.The camera 20 includes an image 86 sensor such as a charge coupled device (CCD) or a complementary metal-oxide semiconductor (CMOS), and each camera 20 covers an area of the surface of the monotonic 12. Photographing acquires an image 86.
레이저 포인터(34)는, 레이저 빔이 제1 촬영부(18)의 촬영영역에 위치하도록 단궤조(12)의 표면에 레이저 광을 조사한다. 촬영영역에 조사된 레이저 광은 카메라(20)의 촬영에 따라 단궤조(12)의 표면과 함께 촬영되며, 복수의 카메라(20)에서 촬영된 영상을 서로 접합하기 위한 기준위치 역할을 하게 된다. The laser pointer 34 irradiates a laser light to the surface of the monotongue 12 so that the laser beam is located in the imaging area of the first imaging unit 18. The laser light irradiated to the photographing area is photographed together with the surface of the monotonic 12 according to the photographing of the camera 20, and serves as a reference position for bonding images captured by the plurality of cameras 20 to each other.
단궤조(12)의 크기가 커서 하나의 카메라(20)로 단궤조(12)의 상면이나 측면 전체를 한번에 촬영할 수 없는 경우, 카메라(20)의 촬영영역의 일부가 중첩되도록 복수의 카메라(20)를 배치하게 되는데, 각 카메라(20)에서 촬영된 이미지(86)를 서로 접합하여 단궤조(12)의 상면이나 측면 전체를 나타낼 필요가 있다. 이때 각 카메라(20)에서 촬영된 이미지(86)를 서로 접합하기 위해서 기준점이나 기준위치가 필요하며, 레이저 포인터(34)에서 조사되어 단궤조(12)의 표면에서 반사되는 레이저 광을 단궤조(12)의 표면과 함께 촬영하여 촬영된 레이저 광을 기준위치로 하여 각 카메라(20)에서 촬영된 이미지(86)를 서로 접합할 수 있다.When the size of the monocle 12 is so large that one camera 20 cannot capture the entire upper surface or side surface of the monocle 12 at a time, the plurality of cameras 20 so that a part of the photographing area of the camera 20 overlaps with each other. ), The images 86 captured by the respective cameras 20 need to be joined to each other to represent the upper surface or the entire side surface of the monocle 12. In this case, a reference point or a reference position is required to bond the images 86 photographed by the respective cameras 20 to each other, and the laser light irradiated from the laser pointer 34 and reflected from the surface of the monotone 12 is monomodal ( The images 86 photographed by the respective cameras 20 may be bonded to each other by using the laser light photographed and photographed together with the surface of FIG. 12 as a reference position.
조명부(22)는, 메인바디(16)에 결합되며 제1 촬영부(18)의 촬영영역에 광을 조사한다. 카메라(20)에서 단궤조(12)의 표면을 촬영하는 경우 단궤조(12) 표면의 이미지(86) 획득을 정확히 하기 위하여 조명부(22)는 제1 촬영부(18)의 촬영영역에 광을 조사한다. 이러한 조명부(22)는 단궤조(12)의 표면에 광을 조사하여 단궤조(12)의 각 촬영영역에 대한 조도가 일정하게 유지하도록 한다.The lighting unit 22 is coupled to the main body 16 and irradiates light to the photographing area of the first photographing unit 18. When photographing the surface of the monotone 12 in the camera 20, the lighting unit 22 emits light to the photographing area of the first photographing unit 18 in order to accurately acquire the image 86 of the surface of the monotone 12. Investigate. The lighting unit 22 is irradiated with light on the surface of the monotongue 12 to maintain a constant illuminance for each photographing area of the monotongue 12.
메인바디(16)의 상면에는 카메라(20)을 비롯한 제1 촬영부(18), 조명부(22) 및 레이저 포인터(34) 등에 전원을 공급하는 동시에 제어신호를 전송하고, 제1 촬영부(18)의 영상신호 등을 수신하는 링크박스(30)가 탑재될 수 있다. 링크박스(30)는 후술할 프로세싱 시스템(46)에 연결된다.The upper surface of the main body 16 supplies power to the first photographing unit 18, the illumination unit 22, and the laser pointer 34, including the camera 20, and simultaneously transmits a control signal to the first photographing unit 18. Link box 30 for receiving an image signal, etc. may be mounted. The link box 30 is connected to a processing system 46 which will be described later.
이하에서는 본 실시예에 따른 모노레일 검사장치의 각 구성에 대하여 자세히 살펴보기로 한다.Hereinafter, each configuration of the monorail inspection apparatus according to the present embodiment will be described in detail.
본 실시예에 따른 메인바디(16)는, 내측이 단궤조(12)의 상면 및 양측면을 감싸도록 말굽형태를 이루며, 서로 이격되어 배치되는 한 쌍의 메인플레이트(36)와, 서로 대향하는 한 쌍의 메인플레이트(36)의 사이에 양단이 결합되며, 메인플레이트(36)의 길이 방향을 따라 결합되는 복수의 제1 연결바(38)로 구성되어 중량을 감소시킬 수 있다.The main body 16 according to the present embodiment has a horseshoe shape so as to surround the upper surface and both sides of the monocle 12, and a pair of main plates 36 spaced apart from each other, as long as they face each other. Both ends may be coupled between the pair of main plates 36, and may be configured by a plurality of first connection bars 38 coupled along the longitudinal direction of the main plate 36 to reduce weight.
제1 연결바(38)는 복수 개로 배치되며, 복수의 제1 연결바(38)는 메인플레이트(36)의 길이 방향을 따라 서로 이격되어 한 쌍의 메인플레이트(36) 사이를 연결하게 된다. 제1 연결바(38)는 파이프 형태로 이루어져 중량을 줄일 수 있으며, 제1 연결바(38)을 이용하여 카메라(20), 조명부(22) 등의 장치가 메인바디(16)에 결합될 수 있다.The first connection bar 38 is disposed in plural, and the plurality of first connection bars 38 are spaced apart from each other along the longitudinal direction of the main plate 36 to connect the pair of main plates 36. The first connecting bar 38 may be formed in a pipe shape to reduce weight, and a device such as a camera 20, a lighting unit 22, or the like may be coupled to the main body 16 using the first connecting bar 38. have.
한편, 한 쌍의 메인플레이트(36)와 제1 연결바(38)로 이루어진 메인구조의 양측단에는 단궤조(12)의 높이 방향을 따라 복수 개로 구획된 카메라 결착구(24)를 포함하는 제1 카메라 브라켓(26)이 결합될 수 있고, 한 쌍의 메인플레이트(36)와 제1 연결바(38)로 이루어진 메인구조의 상단에는 단궤조(12)의 폭 방향을 따라 복수 개로 구획된 카메라 결착구(24)를 포함하는 제2 카메라 브라켓(28)이 결합될 수 있다.On the other hand, at both ends of the main structure consisting of a pair of main plate 36 and the first connecting bar 38 includes a plurality of camera fasteners 24 divided into a plurality of sections along the height direction of the monotongue 12 1 camera bracket 26 may be coupled, the camera is divided into a plurality of along the width direction of the monotongue 12 on the upper end of the main structure consisting of a pair of main plate 36 and the first connecting bar 38 The second camera bracket 28 including the fastener 24 may be coupled.
제1 카메라 브라켓(26) 및 제2 카메라 브라켓(28)의 복수의 카메라 결착구(24)에는 카메라(20)의 렌즈가 단궤조(12)의 표면을 향하도록 선택적으로 카메라(20)가 결착될 수 있다. The camera 20 is selectively attached to the plurality of camera fasteners 24 of the first camera bracket 26 and the second camera bracket 28 such that the lens of the camera 20 faces the surface of the monotone 12. Can be.
본 실시예에 따른 모노레일 검사장치는 다양한 크기의 단궤조(12)에 대해 표면 검사를 수행할 수 있는데, 단궤조(12)의 크기 변화에 따라 단궤조(12)의 측면과 상면을 촬영하기 위한 카메라(20)의 개수와 배치가 달라 질 수 있기 때문에 미리 일정 개수로 구획된 카메라 결착구(24)를 구비한 카메라(20) 브라켓을 마련하여 선택적으로 카메라(20)를 설치할 수 있도록 한 것이다. The monorail inspection apparatus according to the present exemplary embodiment may perform surface inspection on the monocle 12 of various sizes, for photographing the side and the upper surface of the monocle 12 according to the size change of the monocle 12. Since the number and arrangement of the cameras 20 may be different, the camera 20 bracket having the camera fasteners 24 divided into a predetermined number is provided in advance so that the camera 20 can be selectively installed.
그리고, 메인바디(16)는, 내측이 단궤조(12)의 상면 및 양측면을 감싸도록 말굽형태를 이루며, 한 쌍의 메인플레이트(36)의 외측에 각각 이격되어 배치되는 한 쌍의 서브플레이트(40)와, 서로 대향하는 메인플레이트(36)와 서브플레이트(40) 사이에 양단이 결합되며, 서브플레이트(40)의 길이 방향을 따라 결합되는 복수의 제2 연결바(42)를 더 포함할 수 있다.In addition, the main body 16 has a horseshoe shape, the inner side of which covers the upper surface and both sides of the monocle 12, and a pair of subplates spaced apart from each other outside the pair of main plates 36 ( 40 and a plurality of second connection bars 42 coupled to both ends of the main plate 36 and the subplate 40 facing each other and coupled along the longitudinal direction of the subplate 40. Can be.
서브플레이트(40)와 제2 연결바(42)로 이루어진 서브구조는 한 쌍의 메인플레이트(36)의 양측에 각각 결합되어 있으며, 서브구조에는 다수의 LED 조명 장치가 길이 방향을 따라 결합되어 단궤조(12)의 상면과 양측면에 LED 광을 조사하게 된다. The substructure composed of the subplate 40 and the second connecting bar 42 is coupled to both sides of the pair of main plates 36, and a plurality of LED lighting devices are coupled to the substructure along the longitudinal direction. LED light is irradiated on the top and both sides of the track 12.
메인플레이트(36), 서브플레이트(40), 제1 연결바(38) 및 제2 연결바(42) 등으로 이루어진 메인바디(16)는 티타늄 합금을 포함하는 재질로 이루어질 수 있고, 티타늄 합금의 표면에는 카본이 코팅될 수 있다. 티타늄 합금은 경량이면서 강성이 좋기 때문에 메인바디(16)의 강성을 유지하면서 중량을 줄일 수 있다. 카본은 메인바디(16) 표면의 마모 방지를 위하여 티타늄 합금 표면에 코팅된다.The main body 16 including the main plate 36, the subplate 40, the first connecting bar 38, the second connecting bar 42, and the like may be made of a material including a titanium alloy, and may be formed of a titanium alloy. The surface may be coated with carbon. Since the titanium alloy is lightweight and has good rigidity, the weight can be reduced while maintaining the rigidity of the main body 16. Carbon is coated on the titanium alloy surface to prevent abrasion of the main body 16 surface.
메인바디(16)는 모노레일 이동차량(14)의 전단에 결합되는데, 모노레일 이동차량(14)이 이동 중에 진동이 발생할 수 있다. 이러한 모노레일 이동차량(14)의 진동은 메인바디(16)에 전달되어 표면의 검사 시 오차를 발생시킬 수 있으므로, 모노레일 이동차량(14)과 메인바디(16) 사이에는 진동 절연을 위한 방진 부재(44)가 개재될 수 있다.The main body 16 is coupled to the front end of the monorail moving vehicle 14, the vibration may occur while the monorail moving vehicle 14 is moving. Since the vibration of the monorail moving vehicle 14 may be transmitted to the main body 16 to generate an error during inspection of the surface, the anti-vibration member for vibration insulation between the monorail moving vehicle 14 and the main body 16 ( 44) may be intervened.
레이저 포인터(34)는 단궤조(12)의 표면에 레이저 광을 조사한다. 레이저 포인터(34)에서 조사된 레이저 광은 단궤조(12)의 표면과 함께 카메라(20)에 촬영되는데, 단궤조(12)의 표면과 함께 촬영된 레이저 광은 촬영된 이미지(86)의 왜곡을 보정하는데 이용될 수 있다.The laser pointer 34 irradiates a laser light to the surface of the monotongue 12. The laser light irradiated from the laser pointer 34 is photographed by the camera 20 together with the surface of the monotone 12, and the laser light photographed together with the surface of the monotone 12 is distorted in the photographed image 86. It can be used to correct.
촬영된 이미지(86)의 왜곡 보정을 용이하게 하기 위하여, 레이저 포인터(34)는, 복수의 카메라(20) 각각의 촬영영역을 가로지르는 레이저 라인을 조사하는 라인 레이저 포인터(34)을 이용할 수 있다. In order to facilitate distortion correction of the captured image 86, the laser pointer 34 may use a line laser pointer 34 for irradiating a laser line across the photographing area of each of the plurality of cameras 20. .
라인 레이저 포인터(34)는 직선의 라인 형태의 레이저 라인을 조사하는 장치로서, 라인 레이저 포인터(34)에 조사된 레이저 라인은 단궤조(12)의 표면에 직선의 라인 형태로 조사되고, 레이저 라인과 단궤조(12)의 표면이 함께 촬영된다. 획득된 이미지(86)에서 촬영된 레이저 라인이 직선을 이루지 않고 변형된 경우 레이저 라인이 직선을 이루도록 촬영된 이미지(86)의 왜곡을 보정할 수 있다. 이때 레이저 라인은 서로 인접한 복수의 카메라(20)의 촬영영역을 가로지르도록 조사된다. The line laser pointer 34 is a device for irradiating a straight line laser line, and the laser line irradiated to the line laser pointer 34 is irradiated in a straight line form on the surface of the monotone 12, and the laser line And the surface of the monotone 12 are photographed together. When the laser line photographed in the acquired image 86 is deformed without forming a straight line, distortion of the photographed image 86 may be corrected such that the laser line forms a straight line. In this case, the laser line is irradiated to cross the photographing areas of the plurality of cameras 20 adjacent to each other.
그리고, 레이저 포인터(34)는, 라인 레이저 포인터(34) 이외에 복수의 카메라(20)의 촬영영역 각각에 스팟 레이저를 조사하는 복수의 스팟 레이저 포인터(34)를 더 포함할 수 있다. In addition to the line laser pointer 34, the laser pointer 34 may further include a plurality of spot laser pointers 34 that irradiate the spot lasers to the photographing regions of the plurality of cameras 20.
스팟 레이저 포인터(34)는 점 형태의 레이저 스팟(84)을 조사하는 장치로서, 복수의 스팟 레이저 포인터(34)에서 조사된 레이저 스팟(84)은 복수의 카메라(20)의 촬영영역 각각에 조사된다. 상술한 바와 같이 각 카메라(20)의 촬영영역 조사된 레이저 스팟(84)은 카메라(20)의 촬영에 따라 단궤조(12)의 표면과 함께 촬영되며, 복수의 카메라(20)에서 촬영된 영상을 서로 접합하기 위한 기준위치 역할을 하게 된다. The spot laser pointer 34 is a device for irradiating the laser spot 84 in the form of dots, and the laser spot 84 irradiated from the plurality of spot laser pointers 34 irradiates each of the photographing areas of the plurality of cameras 20. do. As described above, the laser spot 84 irradiated with the photographing area of each camera 20 is photographed together with the surface of the monotone 12 according to the photographing of the camera 20, and the images photographed by the plurality of cameras 20. It serves as a reference position for joining each other.
한편, 레이저 포인터(34)는, 레이저 스팟(84)을 조사하는 복수의 스팟 레이저 포인터(34)로 구성될 수 있는데, 이 경우, 도 11에 도시된 바와 같이, 복수의 스팟 레이저 포인터(34)에서 조사되는 복수의 레이저 스팟(84)은 선형을 이루어 복수의 카메라(20)의 촬영영역을 가로지르도록 단궤조(12)의 표면에 조사될 수 있다. On the other hand, the laser pointer 34 may be composed of a plurality of spot laser pointer 34 for irradiating the laser spot 84, in this case, as shown in Figure 11, a plurality of spot laser pointer 34 The plurality of laser spots 84 to be irradiated at may be irradiated onto the surface of the monotone 12 so as to cross the photographing areas of the plurality of cameras 20 in a linear manner.
복수의 스팟 레이저 포인터(34)에서 조사된 레이저 스팟(84)은 단궤조(12)의 표면에 직선의 형태로 조사되고, 직선을 이루는 레이저 스팟(84)과 단궤조(12)의 표면을 카메라(20)로 촬영하여 획득된 이미지(86)에서 촬영된 레이저 스팟(84)들이 직선을 이루지 않고 변형된 경우, 도 12에 도시된 바와 같이, 레이저 스팟(84)들이 직선을 이루도록 촬영된 이미지(86)의 왜곡을 보정할 수 있다. 이때 레이저 스팟(84)들은 서로 인접한 복수의 카메라(20)의 촬영영역을 가로지르도록 조사되기 때문에 레이저 스팟(84)을 이용하여 복수의 카메라(20)에서 촬영된 영상을 서로 접합하는 것도 가능하다.The laser spot 84 irradiated from the plurality of spot laser pointers 34 is irradiated in the form of a straight line on the surface of the monotone 12, and the cameras are formed on the surfaces of the laser spot 84 and the monotone 12 forming a straight line. When the laser spots 84 photographed in the image 86 obtained by photographing 20 are deformed without forming a straight line, as shown in FIG. 12, the image captured so that the laser spots 84 form a straight line ( The distortion of 86 can be corrected. In this case, since the laser spots 84 are irradiated to cross the photographing areas of the plurality of cameras 20 adjacent to each other, it is also possible to bond the images photographed by the plurality of cameras 20 to each other using the laser spots 84. .
카메라(20)는, 이미지(86)를 촬영하는 카메라 본체(48)와, 카메라 본체(48)의 외주에 길이 방향으로 결합되는 조립용 디바이스(60)와, 내주면에 조립용 디바이스(60)가 슬라이드 결합되는 슬라이드홀(62)이 형성되며, 조립용 디바이스(60)가 슬라이드홀(62)에 슬라이딩 결합되면서 카메라 본체(48)가 내부에 삽입되어 결합되는 튜브 형상의 내부케이스(50)와, 내주면에 진동 절연을 위한 방진튜브(52)가 형성되며, 내부케이스(50)가 내부에 삽입되어 결합되는 튜브 형상의 외부케이스(54)를 포함할 수 있다.The camera 20 includes a camera main body 48 for capturing an image 86, an assembling device 60 coupled to the outer circumference of the camera main body 48 in the longitudinal direction, and an assembling device 60 on an inner circumferential surface thereof. A slide hole 62 is formed to be coupled to the slide, and the tubular inner case 50 into which the camera body 48 is inserted and coupled while the assembling device 60 is slidably coupled to the slide hole 62, The vibrationproof tube 52 for vibration isolation is formed on the inner circumferential surface, and the inner case 50 may include a tubular outer case 54 which is inserted into and coupled to the inner case 50.
조립용 디바이스(60)는 카메라 본체(48)의 외주에 길이 방향으로 결합되어 후술할 내부케이스(50)와 결합을 용이하게 하기 위한 것으로, 조립용 디바이스(60)의 길이 방향을 따라 슬롯(68)이 관통 형성되어 있으며, 스크류 등을 슬롯(68)에 통과시켜 카메라 본체(48)의 스크류홀(미도시됨)에 체결시킴으로써, 카메라(20)와 결합된다. Assembly device 60 is coupled to the outer periphery of the camera body 48 in the longitudinal direction to facilitate the coupling with the inner case 50 to be described later, the slot 68 along the longitudinal direction of the assembly device 60 ) Is penetrated, and is coupled to the camera 20 by passing a screw or the like through the slot 68 and fastening to a screw hole (not shown) of the camera body 48.
내부케이스(50)는 내부에 중공이 마련되어 있는 튜브 형상으로서 내주면에는 길이 방향으로 슬라이드홀(62)이 형성되어 있다. 조립용 디바이스(60)가 결합된 카메라 본체(48)를 내부케이스(50)로 밀어 넣으면, 카메라 본체(48)의 조립용 디바이스(60)가 내부케이스(50)의 슬라이드홀(62)내에 슬라이드되며 삽입 체결됨으로써, 내부케이스(50) 내에 카메라 본체(48)가 견고하게 결합된다. The inner case 50 is a tube shape provided with a hollow therein, the inner circumferential surface is formed with a slide hole 62 in the longitudinal direction. When the camera body 48 to which the assembling device 60 is coupled is pushed into the inner case 50, the assembling device 60 of the camera body 48 slides in the slide hole 62 of the inner case 50. By inserting and fastening, the camera body 48 is firmly coupled in the inner case 50.
외부케이스(54) 또한 내부에 중공이 마련되어 있는 튜브 형상으로서 외부케이스(54)의 내주면에는 진동 절연을 위한 방진튜브(52)가 형성되어 있다. 카메라 본체(48)가 장착된 내부케이스(50)는 외부케이스(54) 내의 방진튜브(52)에 삽입되면서 외부케이스(54)의 내부에 장착된다.The outer case 54 is also a tube shape provided with a hollow inside, the inner circumferential surface of the outer case 54 is formed with a dustproof tube 52 for vibration insulation. The inner case 50 in which the camera body 48 is mounted is inserted into the dustproof tube 52 in the outer case 54 and mounted inside the outer case 54.
한편, 내부케이스(50)와 방진튜브(52) 등이 원주방향으로 헛도는 현상을 방지하고자, 외부케이스(54)의 내주면에는 복수 개의 체결홈(64)이 형성되고, 내부케이스(50)와 방진튜브(52)의 외주에는 체결홈(64)에 삽입 체결되는 복수 개의 체결돌기(66)가 돌출 형성되어 있다. On the other hand, in order to prevent the inner case 50 and the dustproof tube 52 and the like from turning in the circumferential direction, a plurality of fastening grooves 64 are formed on the inner circumferential surface of the outer case 54, the inner case 50 And the outer periphery of the vibration tube 52 is formed with a plurality of fastening projections 66 to be inserted into the fastening groove (64) protruding.
내부케이스(50)를 외부케이스(54)로 밀어 넣으면, 내부케이스(50)의 체결돌기(66)가 외부케이스(54)의 체결홈(64)을 따라 슬라이딩되면서 외부케이스(54)에 내부케이스(50)가 결합된다.When the inner case 50 is pushed into the outer case 54, the fastening protrusion 66 of the inner case 50 slides along the fastening groove 64 of the outer case 54, and the inner case 54 of the outer case 54. 50 are combined.
또한, 내부케이스(50)의 후단에는 카메라 본체(48)의 보호를 위하여 내부캡(56)이 장착되고, 또한 외부케이스(54)의 후단에도 카메라 본체(48)의 이중 보호를 위하여 외부캡(58)이 장착된다.In addition, an inner cap 56 is mounted on the rear end of the inner case 50 to protect the camera body 48, and an outer cap (2) on the rear end of the outer case 54 for double protection of the camera body 48. 58) is mounted.
조명부(22)는, 메인플레이트(36)와 서브플레이트(40) 사이에 각각 개재되어 결합되며, 서브플레이트(40)의 길이 방향으로 따라 배치되는 복수의 절연케이싱(70)과, 절연케이싱(70) 내부에 장착되며, 촬영영역에 LED 광을 조사하는 LED 조명 모듈(72)을 포함한다.The lighting unit 22 is interposed between the main plate 36 and the subplate 40 to be coupled to each other, and a plurality of insulating casings 70 disposed along the longitudinal direction of the subplate 40 and the insulating casing 70. It is mounted inside, and includes an LED lighting module 72 for irradiating the LED light to the shooting area.
조명부(22)는, 한 쌍의 메인플레이트(36)의 외측에 각각 결합되어 있는 서브플레이트(40)와 제2 연결바(42)로 이루어진 서브구조에 결합되는데, 본 실시예에서는 조명부(22)로서 복수의 LED 조명 장치를 서브구조의 길이 방향으로 따라 연속적으로 결합된 형태를 제시한다. 본 실시예에 따른 LED 조명 장치들은 절연케이싱(70)과 절연케이싱(70) 내부에 장착되는 LED 조명 모듈(72)로 구성되는데, 메인플레이트(36)와 서브플레이트(40) 사이에 서브플레이트(40)의 길이 방향으로 따라 복수의 절연케이싱(70)이 부착되어 있으며, 절연케이싱(70)의 내부에는 LED 칩이 격자 상으로 배치되어 있는 LED 조명 모듈(72)이 설치된다.The lighting unit 22 is coupled to a substructure consisting of a subplate 40 and a second connecting bar 42 which are respectively coupled to the outside of the pair of main plates 36, and in this embodiment, the lighting unit 22. As a plurality of LED lighting device as shown in the form of a continuously coupled along the longitudinal direction of the substructure. LED lighting apparatus according to the present embodiment is composed of an insulating casing 70 and the LED lighting module 72 mounted inside the insulating casing 70, the subplate (between the main plate 36 and the subplate 40) A plurality of insulating casings 70 are attached along the length of 40, and an LED lighting module 72 in which LED chips are arranged in a lattice form is installed inside the insulating casing 70.
한편, 본 실시예에서는 복수의 스팟 레이저 포인터(34)를 이용하여 단궤조(12)의 표면에 선형의 레이저 스팟(84)을 형성하게 되는데, 복수의 스팟 레이저 포인터(34)는 절연케이싱(70)의 외측에 절연케이싱(70)의 설치 방향으로 따라 메인바디(16)에 설치된다.Meanwhile, in the present exemplary embodiment, the linear laser spot 84 is formed on the surface of the monotone 12 by using the plurality of spot laser pointers 34, and the plurality of spot laser pointers 34 may be insulated casing 70. The main body 16 is installed on the outer side of the side along the installation direction of the insulating casing 70.
레이저 포인터(34)는, 외부 환경으로부터의 보호를 위하여, 메인바디(16)의 길이 방향을 따라 배치되는 튜브 형상의 복수의 절연통(74)과, 절연통(74)에 각각 삽입되어 단궤조(12)의 표면에 레이저 광을 조사하는 레이저 조사기(78), 절연통(74)의 후단을 마감하는 절연 캡(80)을 포함할 수 있다. 절연통(74)은 수분 등이 레이저 조사기(78) 등에 유입되는 것을 방지하며, 절연통(74)의 내부에 레이저 조사기(78)가 삽입된다. 절연통(74)의 후단에는 레이저 조사기(78)를 보호하기 위한 절연 캡(80)이 결합된다.The laser pointer 34 is inserted into the insulating cylinder 74 and the plurality of tube-shaped insulating cylinders 74 disposed along the longitudinal direction of the main body 16 for protection from the external environment, respectively. It may include a laser irradiator 78 for irradiating the laser light to the surface of the (12), the insulating cap 80 for closing the rear end of the insulating cylinder (74). The insulating cylinder 74 prevents water or the like from entering the laser irradiator 78, and the laser irradiator 78 is inserted into the insulating cylinder 74. An insulating cap 80 for protecting the laser irradiator 78 is coupled to the rear end of the insulating cylinder 74.
그리고, 메인바디(16)에는 메인바디(16)의 위치 정보를 측정 및 기록하는 GPS 장치(32)가 결합될 수 있는데, GPS 장치(32)로부터 실시간으로 위치 정보를 획득하여 위치 정보와 함께 해당 위치의 표면 검사 결과를 기록할 수 있도록 한다.In addition, the main body 16 may be combined with a GPS device 32 for measuring and recording the location information of the main body 16, and obtains the location information in real time from the GPS device 32 to correspond with the location information. Record the surface inspection results of the location.
한편, 도 2에 도시된 바와 같이, 제1 촬영부(18)에서 촬영된 영상을 기반으로 단궤조(12)의 표면에 대한 검사 프로세싱이 이루어지는 프로세싱 시스템(46)이 구비될 수 있다. 프로세싱 시스템(46)은 모노레일 이동차량(14)에 배치될 수 있으며, 모노레일 이동차량(14)의 이동과정에서 획득된 이미지(86)를 처리하여 실시간으로 검사 결과를 제공하게 된다.Meanwhile, as shown in FIG. 2, a processing system 46 may be provided that performs inspection processing on the surface of the monotone 12 based on the image photographed by the first photographing unit 18. The processing system 46 may be disposed in the monorail moving vehicle 14, and may process an image 86 acquired during the movement of the monorail moving vehicle 14 to provide an inspection result in real time.
도 10은 본 실시예에 따른 모노레일 검사장치의 변형예를 도시한 도면이다.10 is a view showing a modification of the monorail inspection apparatus according to the present embodiment.
모노레일의 단궤조(12)는 교각(88)의 슈(shoe)(90)에 놓여지게 되는데, 모노레일 이동차량(14)의 이동에 따른 단궤조(12)의 표면 검사 과정에서 교각의 슈(90)에 대한 외관검사를 수행할 필요가 있는 경우, 본 변형예에 따른 모노레일 검사장치가 이용될 수 있다.The monorail 12 of the monorail is placed on a shoe 90 of the pier 88. The monorail 12 of the monorail is in the surface inspection process of the monorail 12 according to the movement of the monorail moving vehicle 14. If it is necessary to perform a visual inspection for the), the monorail inspection apparatus according to the present modification can be used.
본 변형예는, 상기 일 실시예에 따른 모노레일 검사장치에 제2 촬영부(95)가 부가된 것으로, 제2 촬영부(95)는, 슈(90)의 외관을 촬영하는 카메라(20)를 포함하며, 메인바디(16)에 결합된다. 보다 구체적으로서, 제2 촬영부(95)는, 도 10에 도시된 바와 같이, 메인바디(16)에서 슈(90)을 향하여 신축 가능하게 결합되는 리니어 가이드(95)와; 카메라(20)가 결합되며, 리니어 가이드(95)의 단부에 틸팅 가능하게 결합되는 틸팅부(96)를 포함한다.In this modified example, the second imaging unit 95 is added to the monorail inspection apparatus according to the embodiment, and the second imaging unit 95 captures the camera 20 for photographing the appearance of the shoe 90. It is included, is coupled to the main body (16). More specifically, as illustrated in FIG. 10, the second photographing unit 95 includes a linear guide 95 that is elastically coupled to the shoe 90 from the main body 16; The camera 20 is coupled, and includes a tilting portion 96 that is tiltably coupled to an end of the linear guide 95.
교각(88)의 슈(90)가 메인바디(16)의 하단보다 하부에 위치하는 경우, 리니어 가이드(95)가 카메라(20)를 슈(90)를 향하여 하향 이동시켜 카메라(20)가 슈(90)의 외관을 촬영하게 된다.When the shoe 90 of the pier 88 is located below the lower end of the main body 16, the linear guide 95 moves the camera 20 downward toward the shoe 90 so that the camera 20 The appearance of 90 is photographed.
리니어 가이드(95)는, 메인바디(16)에 결합되는 제1 로드(93)와, 제1 로드(93)의 길이 방향을 따라 슬라이딩되며, 단부에 카메라(20)가 틸팅부(96)를 매개로 결합되는 제2 로드(94)로 이루어진다. The linear guide 95 slides along the longitudinal direction of the first rod 93 and the first rod 93 coupled to the main body 16, and the camera 20 moves the tilting portion 96 to the end thereof. It consists of a second rod 94 coupled to each other.
틸팅부(96)에는 카메라(20)가 슈(90)를 향하여 결합되며, 틸팅부(96)가 카메라(20)를 제2 로드(94)의 단부에 대해 틸팅하여 카메라(20)가 슈(90)의 외관을 정확하게 촬영하도록 한다. 틸팅부(96)에는 모터가 내장되고 모터의 축에 카메라(20)가 결합되어 모터의 정역회전에 따라 카메라(20)를 틸팅하게 된다.The camera 20 is coupled to the tilting part 96 toward the shoe 90, and the tilting part 96 tilts the camera 20 with respect to the end of the second rod 94 so that the camera 20 is connected to the shoe ( Make sure you photograph the appearance of 90) accurately. The tilting unit 96 has a motor built therein and the camera 20 is coupled to the shaft of the motor to tilt the camera 20 according to the forward and reverse rotation of the motor.
*이하, 본 실시예에 따른 모노레일 검사장치에 대한 작동 흐름을 살펴보면 다음과 같다.* Hereinafter, look at the operation flow for the monorail inspection apparatus according to the present embodiment.
먼저, 모노레일 이동차량(14)이 단궤조(12)를 따라 운행을 시작하면, 조명부(22)의 LED 조명 장치가 단궤조(12)의 상면 및 양측면의 표면에 LED 광을 조사하여 표면을 밝게 비추고, 레이저 포인터(34)에서는 각 카메라(20)의 촬영영역을 가로지도록 선형의 레이저 스팟(84)을 조사한다. 이 상태에서 복수의 카메라(20)가 동시에 단궤조(12)의 상면 및 양측면의 표면을 촬영하게 된다.First, when the monorail moving vehicle 14 starts to travel along the monotonic rail 12, the LED lighting device of the lighting unit 22 illuminates the surface of the upper and both sides of the monorail 12 to brighten the surface. In the light, the laser pointer 34 irradiates a linear laser spot 84 so as to cross the photographing area of each camera 20. In this state, the plurality of cameras 20 simultaneously photographs the upper surface and the surface of both sides of the monotonic track 12.
복수의 카메라(20)는 단궤조(12)의 표면을 촬영영역의 단부가 중첩되도록 영역(area)으로 나누어 연속 촬영하여 선형의 레이저 스팟(84)이 포함된 이미지(86)를 프로세싱 시스템(46)으로 전송한다. 프로세싱 시스템(46)에서는 레이저 스팟(84)을 이용하여 다수의 이미지(86)를 접합하여 하나의 접합 이미지를 생성하는 프로세싱이 이루어진다.The plurality of cameras 20 photographs the image 86 including the linear laser spot 84 by dividing the surface of the monotongue 12 into an area so that the ends of the photographing area overlap. ). In processing system 46, processing is performed to bond multiple images 86 using laser spots 84 to produce one bonded image.
다음으로, 프로세싱 시스템(46)에서 위와 같이 접합 이미지를 선정된(predetermined) 균열 캘리브레이션 데이터와 비교하여, 접합 이미지로부터 단궤조(12)표면의 균열에 대한 손상정보를 생성하는 프로세싱을 진행하게 된다.Next, the processing system 46 compares the bond image with the predetermined crack calibration data as above, and proceeds to generate damage information for cracks in the surface of the monotonic 12 from the bond image.
보다 상세하게는, 접합 이미지를 8비트의 그레이 스케일(gray-scale) 이미지(86)로 변환하는 단계와; 접합 이미지를 관찰하여 균열영역이 있는 경우 사용자가 균열영역을 선택하는 단계와; 선택된 균열영역의 픽셀 그레이 레벨(pixel gray-level)을 균열 캘리브레이션 데이터의 픽셀 그레이 레벨과 비교하여, 선택된 균열영역의 폭을 산출하는 단계와; 균열영역의 좌표를 균열 캘리브레이션 데이터의 해당좌표와 비교하여 균열영역의 길이를 산출하는 단계와; 산출된 균열영역의 폭 및 길이를 통해 괘도고도 표면의 균열에 대한 손상정보를 생성하는 단계를 포함하는 프로세싱 시스템(46)의 프로세싱이 진행된다.More specifically, converting the bonded image into an 8 bit gray-scale image 86; Observing the junction image and selecting a crack area when there is a crack area; Calculating a width of the selected crack region by comparing the pixel gray level of the selected crack region with the pixel gray level of the crack calibration data; Calculating the length of the crack area by comparing the coordinate of the crack area with a corresponding coordinate of the crack calibration data; Processing of the processing system 46 involves generating damage information for cracks in the orbital altitude surface through the calculated width and length of the crack area.
결과적으로, 산출된 균열영역의 폭에 대응하는 색상정보가 그레이 스케일 이미지의 균열영역에 각각 디스플레이 되도록 함으로써, 측정자는 궤도고도에 대한 표면 균열 상태를 용이하게 확인할 수 있게 된다.As a result, the color information corresponding to the calculated width of the crack area is displayed in the crack area of the gray scale image, respectively, so that the measurer can easily check the surface crack state with respect to the track altitude.
상기에서는 본 발명의 특정의 실시예를 참조하여 설명하였지만, 해당 기술 분야에서 통상의 지식을 가진 자라면 하기의 특허 청구의 범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.Although the foregoing has been described with reference to specific embodiments of the present invention, those skilled in the art may vary the present invention without departing from the spirit and scope of the present invention as set forth in the claims below. It will be understood that modifications and changes can be made.
전술한 실시예 외의 많은 실시예들이 본 발명의 특허청구범위 내에 존재한다.Many embodiments other than the above-described embodiments are within the scope of the claims of the present invention.
[부호의 설명] [ Description of the Code ]
12: 단궤조 14: 모노레일 이동차량12: monogram 14: monorail moving vehicle
16: 메인바디 18: 제1 촬영부16: main body 18: the first photographing unit
20: 카메라 22: 조명부20: camera 22: lighting unit
24: 카메라 결착구 26, 28: 카메라 브라켓24: Camera closure 26, 28: Camera bracket
30: 링크 박스 32: GPS 장치30: Link Box 32: GPS Device
34: 레이저 포인터 36: 메인플레이트34: laser pointer 36: main plate
38: 제1 연결바 40: 서브플레이트38: first connecting bar 40: subplate
42: 제2 연결바 44: 방진 부재42: second connecting bar 44: dustproof member
46: 프로세싱 시스템 48: 카메라 본체46: processing system 48: camera body
50: 내부케이스 52: 방진튜브50: inner case 52: dustproof tube
54: 외부케이스 56: 내부캡54: outer case 56: inner cap
58: 외부캡 60: 조립용 디바이스58: outer cap 60: assembly device
62: 슬라이드홀 64: 체결홈62: slide hole 64: fastening groove
66: 체결돌기 68: 슬롯66: fastening protrusion 68: slot
70: 절연케이싱 72: LED 조명 모듈70: insulated casing 72: LED lighting module
74: 절연통 78: 레이저 조사기74: insulator 78: laser irradiator
80: 캡 82: DC 단자80: cap 82: DC terminal
84: 레이저 스팟 86: 이미지84: laser spot 86: image
88: 교각 90: 슈88: pier 90: shoe
92: 제2 촬영부 95: 리니어 가이드92: second photographing unit 95: linear guide
96: 틸팅부96: tilting part

Claims (18)

  1. 모노레일의 교각의 슈(shoe)에 의해 지지되는 단궤조(單軌條)를 따라 이동하는 모노레일 이동차량에 결합되어 상기 단궤조의 표면을 검사하는 장치로서,An apparatus for inspecting the surface of the mono monopole coupled to a monorail mobile vehicle moving along a monorail supported by a shoe of a monorail pier,
    상기 모노레일 이동차량에 결합되며, 내측이 상기 단궤조의 외주면과 이격되도록 상기 단궤조의 외주면을 감싸는 메인바디와;A main body coupled to the monorail moving vehicle and surrounding an outer circumferential surface of the monorail so that an inner side thereof is spaced apart from an outer circumferential surface of the monorail;
    상기 단궤조의 표면을 촬영하도록 상기 메인바디의 길이 방향을 따라 결합되는 복수의 카메라를 포함하는 제1 촬영부와;A first photographing unit including a plurality of cameras coupled along a longitudinal direction of the main body to photograph the surface of the monotone;
    레이저 광이 상기 제1 촬영부의 촬영영역에 위치하도록 상기 단궤조의 표면에 레이저 광을 조사하는 레이저 포인터와;A laser pointer for irradiating laser light onto a surface of the monotone so that laser light is located in a photographing area of the first photographing unit;
    상기 메인바디에 결합되며 상기 제1 촬영부의 촬영영역에 광을 조사하는 조명부; 및 An illumination unit coupled to the main body and radiating light to a photographing area of the first photographing unit; And
    상기 슈의 외관을 촬영하는 카메라를 포함하며, 상기 메인바디에 결합되는 제2 촬영부를 포함하는, 모노레일 검사장치.And a camera for photographing the exterior of the shoe and including a second photographing unit coupled to the main body.
  2. 제1항에 있어서,The method of claim 1,
    상기 메인바디는, The main body,
    내측이 상기 단궤조의 상면 및 양측면을 감싸도록 말굽형태를 이루며, 서로 이격되어 배치되는 한 쌍의 메인플레이트와;A pair of main plates forming a horseshoe shape so as to surround the upper surface and both side surfaces of the monocle, and spaced apart from each other;
    서로 대향하는 상기 한 쌍의 메인플레이트의 사이에 양단이 결합되며, 상기 메인플레이트의 길이 방향을 따라 결합되는 복수의 제1 연결바를 포함하는 것을 특징으로 하는, 모노레일 검사장치.Both ends are coupled between the pair of main plates facing each other, characterized in that it comprises a plurality of first connecting bars coupled along the longitudinal direction of the main plate, monorail inspection apparatus.
  3. 제2항에 있어서,The method of claim 2,
    상기 메인바디는,The main body,
    상기 한 쌍의 메인플레이트에 연결되며, 복수 개로 구획된 카메라 결착구를 포함하는 카메라 브라켓을 더 포함하며,A camera bracket connected to the pair of main plates, the camera bracket including a plurality of camera fasteners;
    상기 카메라는,The camera,
    복수의 상기 카메라 결착구에 선택적으로 결착되는 것을 특징으로 하는, 모노레일 검사장치.A monorail inspection apparatus, characterized in that selectively binding to a plurality of the camera binding port.
  4. 제2항에 있어서,The method of claim 2,
    상기 메인바디는,The main body,
    내측이 상기 단궤조의 상면 및 양측면을 감싸도록 말굽형태를 이루며, 상기 한 쌍의 메인플레이트의 외측에 각각 이격되어 배치되는 한 쌍의 서브플레이트와;A pair of subplates formed in a horseshoe shape so as to surround an upper surface and both sides of the monocle, and spaced apart from each other on the outside of the pair of main plates;
    서로 대향하는 상기 메인플레이트와 서브플레이트 사이에 양단이 결합되며, 상기 서브플레이트의 길이 방향을 따라 결합되는 복수의 제2 연결바를 더 포함하는 것을 특징으로 하는, 모노레일 검사장치.Both ends are coupled between the main plate and the subplate facing each other, and further comprising a plurality of second connecting bar coupled along the longitudinal direction of the subplate, monorail inspection apparatus.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 카메라는,The camera,
    상기 한 쌍의 메인플레이트 사이에 개재되어 결합되며,Interposed and coupled between the pair of main plates,
    상기 조명부는,The lighting unit,
    상기 메인플레이트와 상기 서브 플레이트 사이에 각각 개재되어 결합되는 것을 특징으로 하는, 모노레일 검사장치.And interposed between the main plate and the sub plate, respectively, and coupled to each other.
  6. 제4항에 있어서,The method of claim 4, wherein
    상기 메인바디는,The main body,
    티타늄 합금을 포함하는 재질로 이루어지고, 상기 티타늄 합금의 표면에는 카본이 코팅되는 것을 특징으로 하는, 모노레일 검사장치.Made of a material containing a titanium alloy, characterized in that the surface of the titanium alloy is coated with carbon, monorail inspection apparatus.
  7. 제1항에 있어서,The method of claim 1,
    상기 레이저 포인터는,The laser pointer,
    복수의 상기 카메라의 촬영영역을 가로지르는 레이저 라인을 조사하는 라인 레이저 포인터를 포함하는 것을 특징으로 하는, 모노레일 검사장치.And a line laser pointer for irradiating a laser line across a photographing area of the plurality of cameras.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 레이저 포인터는,The laser pointer,
    복수의 상기 카메라의 촬영영역 각각에 레이저 스팟을 조사하는 복수의 스팟 레이저 포인터를 더 포함하는 것을 특징으로 하는, 모노레일 검사장치.And a plurality of spot laser pointers for irradiating laser spots to respective photographing areas of the plurality of cameras.
  9. 제1항에 있어서,The method of claim 1,
    상기 레이저 포인터는,The laser pointer,
    레이저 스팟을 조사하는 복수의 스팟 레이저 포인터를 포함하며,A plurality of spot laser pointer for irradiating the laser spot,
    상기 복수의 스팟 레이저 포인터에서 조사되는 복수의 레이저 스팟은 선형을 이루어 복수의 상기 카메라의 촬영영역을 가로지르는 것을 특징으로 하는, 모노레일 검사장치.And a plurality of laser spots irradiated from the plurality of spot laser pointers are linear to cross the photographing areas of the plurality of cameras.
  10. 제1항에 있어서,The method of claim 1,
    상기 모노레일 이동차량과 상기 메인바디 사이에는 진동 절연을 위한 방진부재가 개재되는 것을 특징으로 하는, 모노레일 검사장치.A monorail inspection device, characterized in that the vibration-proof member for vibration isolation is interposed between the monorail moving vehicle and the main body.
  11. 제1항에 있어서,The method of claim 1,
    상기 카메라는,The camera,
    이미지를 촬영하는 카메라 본체와;A camera body for taking an image;
    상기 카메라 본체의 외주에 길이 방향으로 결합되는 조립용 디바이스와;An assembly device coupled to the outer circumference of the camera body in a longitudinal direction;
    내주면에 상기 조립용 디바이스가 슬라이드 결합되는 슬라이드홀이 형성되며, 상기 조립용 디바이스가 상기 슬라이드홀에 슬라이딩 결합되면서 상기 카메라 본체가 내부에 삽입되어 결합되는 튜브 형상의 내부케이스와;A tubular inner case having an inner circumferential surface formed with a slide hole through which the assembling device is slidably coupled, and the assembling device slidingly coupled with the slide hole with the camera body inserted into and coupled to the slide hole;
    내주면에 진동 절연을 위한 방진 튜브가 형성되며, 상기 내부케이스가 내부에 삽입되어 결합되는 튜브 형상의 외부케이스를 포함하는 것을 특징으로 하는, 모노레일 검사장치.A dustproof tube for vibration isolation is formed on the inner circumferential surface, and the inner case includes a tubular outer case which is inserted into and coupled to the inside, the monorail inspection apparatus.
  12. 제11항에 있어서,The method of claim 11,
    상기 외부케이스의 내주면에는 길이 방향으로 복수 개의 체결홈이 형성되고,The inner circumferential surface of the outer case is formed with a plurality of fastening grooves in the longitudinal direction,
    상기 내부케이스의 외주면에는 상기 체결홈에 각각 상응하여 길이 방향으로 체결돌기가 형성되며,The outer circumferential surface of the inner case is formed with a fastening protrusion in the longitudinal direction corresponding to the fastening groove, respectively
    상기 체결돌기가 상기 체결홈을 따라 슬라이딩 되도록 상기 내부케이스가 상기 외부케이스의 내부로 삽입되어 결합되는 것을 특징으로 하는, 모노레일 검사장치.And the inner case is inserted into and coupled to the outer case so that the fastening protrusion slides along the fastening groove.
  13. 제4항에 있어서,The method of claim 4, wherein
    상기 조명부는,The lighting unit,
    상기 메인플레이트와 상기 서브 플레이트 사이에 각각 개재되어 결합되며, 상기 서브 플레이트의 길이 방향으로 따라 배치되는 복수의 절연케이싱과;A plurality of insulating casings interposed between the main plate and the sub plate, respectively, and disposed along a length direction of the sub plate;
    상기 절연케이싱 내부에 장착되며, 상기 제1 촬영부의 촬영영역에 LED 광을 조사하는 LED 조명 모듈을 포함하는 것을 특징으로 하는, 모노레일 검사장치.And an LED lighting module mounted inside the insulating casing and irradiating LED light to a photographing area of the first photographing unit.
  14. 제1항에 있어서,The method of claim 1,
    상기 레이저 포인터는,The laser pointer,
    상기 메인바디의 길이 방향을 따라 배치되는 튜브 형상의 복수의 절연통과;A plurality of tube-shaped insulating passes disposed along the longitudinal direction of the main body;
    상기 절연통에 각각 삽입되어 상기 단궤조의 표면에 레이저 광을 조사하는 레이저 조사기와;Laser irradiators respectively inserted into the insulating cylinders to irradiate laser light onto the surface of the monotonic arm;
    상기 절연통의 후단을 마감하는 절연 캡을 포함하는 것을 특징으로 하는, 모노레일 검사장치.Monorail inspection apparatus, characterized in that it comprises an insulating cap for closing the rear end of the insulating cylinder.
  15. 제1항에 있어서,The method of claim 1,
    상기 메인바디에 결합되며, 상기 메인바디의 위치 정보를 측정 및 기록하는 GPS 장치를 더 포함하는, 모노레일 검사장치.And a GPS device coupled to the main body and configured to measure and record location information of the main body.
  16. 삭제delete
  17. 제1항에 있어서,The method of claim 1,
    상기 제2 촬영부는, The second photographing unit,
    상기 메인바디에서 슈을 향하여 신축 가능하게 결합되는 리니어 가이드와;A linear guide elastically coupled to the shoe from the main body;
    상기 카메라가 결합되며, 상기 리니어 가이드의 단부에 틸팅 가능하게 결합되는 틸팅부를 포함하는 것을 특징으로 하는, 모노레일 검사장치.The camera is coupled, characterized in that it comprises a tilting portion coupled to the end of the linear guide, the monorail inspection device.
  18. 제1항에 있어서,The method of claim 1,
    상기 제1 촬영부에서 촬영된 영상을 기반으로 상기 단궤조의 표면에 대한 검사 프로세싱이 이루어지는 프로세싱 시스템을 더 포함하는, 모노레일 검사장치.And a processing system in which inspection processing is performed on the surface of the monotone based on the image photographed by the first photographing unit.
PCT/KR2015/004531 2014-05-09 2015-05-07 Monorail inspection apparatus WO2015170879A1 (en)

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CN107653775A (en) * 2017-08-15 2018-02-02 中铁二院工程集团有限责任公司 Suspension type monorail traffic track beam external smart maintenance and inspection car
CN109137642A (en) * 2018-09-03 2019-01-04 北京交通大学 A kind of light-duty straddle-type monorail transportation system
CN110466560A (en) * 2019-08-06 2019-11-19 中国铁建重工集团股份有限公司 Track detecting component
CN111415344A (en) * 2020-03-19 2020-07-14 北京城建勘测设计研究院有限责任公司 Disease detection method and device for horseshoe-shaped tunnel
CN117022373A (en) * 2023-10-08 2023-11-10 武汉江腾铁路工程有限责任公司 Measuring device for railway basic data

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KR102210247B1 (en) 2019-07-22 2021-02-02 서광모 rail drone system for electric mobility technology creation
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KR200381952Y1 (en) * 2005-01-18 2005-04-18 주식회사 케이엠티엘 A multi camera photographing device by using a line laser
JP2008224631A (en) * 2007-03-15 2008-09-25 Kawasaki Heavy Ind Ltd Railroad rail fastening bolt slackness inspection apparatus
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CN107653775A (en) * 2017-08-15 2018-02-02 中铁二院工程集团有限责任公司 Suspension type monorail traffic track beam external smart maintenance and inspection car
CN109137642A (en) * 2018-09-03 2019-01-04 北京交通大学 A kind of light-duty straddle-type monorail transportation system
CN110466560A (en) * 2019-08-06 2019-11-19 中国铁建重工集团股份有限公司 Track detecting component
CN111415344A (en) * 2020-03-19 2020-07-14 北京城建勘测设计研究院有限责任公司 Disease detection method and device for horseshoe-shaped tunnel
CN117022373A (en) * 2023-10-08 2023-11-10 武汉江腾铁路工程有限责任公司 Measuring device for railway basic data
CN117022373B (en) * 2023-10-08 2024-01-12 武汉江腾铁路工程有限责任公司 Measuring device for railway basic data

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