WO2015144030A1 - 一种led灯芯及其一种led灯丝单体的制造方法 - Google Patents

一种led灯芯及其一种led灯丝单体的制造方法 Download PDF

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Publication number
WO2015144030A1
WO2015144030A1 PCT/CN2015/074914 CN2015074914W WO2015144030A1 WO 2015144030 A1 WO2015144030 A1 WO 2015144030A1 CN 2015074914 W CN2015074914 W CN 2015074914W WO 2015144030 A1 WO2015144030 A1 WO 2015144030A1
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Prior art keywords
led
filament
led filament
substrate
unit
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PCT/CN2015/074914
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English (en)
French (fr)
Inventor
雷剑文
Original Assignee
东莞市雷明灯照明科技有限公司
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Priority claimed from CN201410110172.4A external-priority patent/CN103904197B/zh
Priority claimed from CN201420146414.0U external-priority patent/CN203836872U/zh
Priority claimed from CN201420277797.5U external-priority patent/CN203963564U/zh
Application filed by 东莞市雷明灯照明科技有限公司 filed Critical 东莞市雷明灯照明科技有限公司
Publication of WO2015144030A1 publication Critical patent/WO2015144030A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90—Methods of manufacture
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • the present invention relates to the field of lighting technologies, and in particular, to an LED wick and a method of manufacturing the same.
  • a Light EmittiNg Diode is a solid-state semiconductor device that converts electrical energy into visible light, which converts electricity directly into light.
  • LED light source has the characteristics of energy saving, longevity, environmental protection, solid state packaging, etc. It determines that LED is the most ideal light source to replace the traditional light source, and has a wide range of uses.
  • the existing LED filament has a series of dozens of LED chips connected in series between the electrodes at both ends thereof, and adopts a strip LED structure, which achieves the requirements of ambient illumination and light intensity.
  • the length of the LED filament is relatively long and does not fit inside the conventional bulb case; and this in turn leads to too much power consumption and is not energy efficient.
  • problems are easily caused, resulting in low yield in the production process, which makes it difficult to mass-produce LED filaments.
  • the object of the present invention is to solve the deficiencies of the prior art, and to provide an LED wick, which can improve the illumination intensity, has the advantages of simple structure, convenient processing and convenient production efficiency.
  • An LED wick comprising at least one LED filament unit, the LED filament unit comprising a plurality of LED chips connected in series, the LED filament body being covered with a fluorescent glue, and when the LED filament is single, the LED filament The single body is bent to form a wide-angle illumination single filament body; when the LED filament filaments are more than two, the LED filaments are individually connected to form a wide-angle illumination multi-filament body.
  • the wide-angle illumination single filament body further includes a substrate, and the plurality of LED chips connected in series are sequentially arranged in a U-shape and connected in series to form a U-shaped LED filament unit, and are fixedly disposed on the substrate at least a first electrode leg and a second electrode leg are disposed on the substrate, and two ends of the U-shaped LED filament are electrically connected to the first electrode leg and the second electrode leg, respectively.
  • the substrate is horizontally provided with two U-shaped LED filaments and constitutes an m-type wide angle
  • the plurality of filaments are illuminated;
  • a third electrode leg for connecting the same electrode is disposed between the two U-shaped LED filaments, and the two sides are the first electrode or the second electrode.
  • the wide-angle illumination multi-filament body includes an upper fixing body and a lower fixing body respectively connected to both ends of the LED filament unit, and further includes a stem, and an upper end of the stem extends one for Supporting a support column of the upper fixed body, the core post is provided with a positive inner conductor and a negative inner conductor, the positive inner conductor runs through the upper end of the core and is electrically connected to the lower fixed body, and the negative inner conductor runs through the outlet The top of the support column is electrically connected to the upper fixed body.
  • the upper fixing body and the lower fixing body are respectively an upper fixing ring and a lower fixing ring, and the plurality of LED filaments are evenly distributed outside the upper fixing ring and the lower fixing ring, and the LED filament is single Metal electrode pads are disposed at both ends of the body, and both ends of the LED filaments are fixedly connected to the upper fixing ring and the lower fixing ring through the metal electrode pads.
  • the upper fixing body comprises a connecting portion at the middle portion, the connecting portion has N claws extending outward, N>1; each of the claws is provided with M soldering legs, and each soldering leg is connected with an LED filament
  • the monomer is electrically connected to the lower fixed body through the LED filament unit.
  • N and M are both natural numbers.
  • the sub-claw is L-shaped, and the lower fixing body is a lower fixing ring.
  • the lower fixing ring is divided into a left half ring and a right half ring, and the left half ring and the right half ring are not connected to each other; a plurality of lower ends and left sides of the LED filament
  • the side half ring is fixedly welded, and the lower ends of the remaining LED filaments are fixedly welded to the right half ring;
  • the core column has a positive inner lead wire and a negative inner lead wire, and the positive inner lead wire and the negative inner lead wire run through the core post.
  • the inner column of the positive electrode and the inner wire of the negative electrode are built in the core column, and the inner wire of the positive electrode and the inner wire of the negative electrode are all penetrated from the upper end of the core column; when the inner wire of the positive electrode is electrically connected with the left half ring, the negative electrode is The wire is electrically connected to the right half ring, and vice versa, when the positive inner wire is electrically connected to the right half ring, the negative inner wire is electrically connected to the left half ring.
  • a negative inner conductor the positive inner conductor runs through the upper end of the stem and is electrically connected to the lower fixed body, the negative inner conductor runs through the top of the support pillar and is electrically connected to the upper fixed body. The structure becomes mixed; the two parts of the LED filaments are connected in parallel and then in series.
  • the wide-angle illumination multi-filament body further includes a filament bracket and a positive pole and a negative pole for connecting the power source And a wire for supplying power to the LED filament unit, wherein the wire is placed in the filament holder; the top end of the filament holder is connected with at least two metal fixing pads corresponding to the wire, and the metal welding The lower end of the piece is fixedly connected to the connecting end of the wire, and the upper end of the metal fixing piece is fixedly connected with the lower end of the LED filament unit, and the upper ends of the plurality of LED filament pieces are fixedly connected to each other.
  • the substrate is a metal substrate.
  • a method for manufacturing an LED filament unit the flow of the steps is as follows:
  • Step 1 preparing a substrate for fixing the LED wafer, and performing crystallizing on the substrate;
  • Step 2 Fixing a plurality of LED chips on the substrate, and then performing baking reinforcement
  • Step 3 a plurality of LED chips that are fixed are connected in series by wires to form a U-shaped LED filament;
  • Step 4 Fixing a first electrode leg and a second electrode leg on the substrate, and then soldering the two end points of the U-shaped LED filament to the first electrode leg and the second electrode leg respectively;
  • Step 5 A layer of curved fluorescent glue is disposed on the upper surface of the U-shaped LED filament, and the U-shaped LED filament is package-protected to complete the manufacture of a single LED filament.
  • the substrate is a metal substrate.
  • the LED filament body designed by the invention has the wide-angle illumination characteristic itself, and at the same time, the wide-angle illumination body is formed with the invention, and the power can be effectively improved, and the structure is convenient for fabrication and the heat dissipation performance is good.
  • Embodiment 1 is a schematic view showing the first structure of Embodiment 1 of the present invention.
  • FIG 2 is a schematic view of a bulb of the first structure of the present invention.
  • FIG. 3 is a schematic diagram of a second structure of Embodiment 1 of the present invention.
  • Figure 4 is a schematic view of a bulb of the second embodiment of the present invention.
  • Figure 5 is a schematic view of an m-type LED filament of the present invention.
  • Fig. 6 is a schematic view showing the third structure of the first embodiment of the present invention.
  • FIG. 7 is a schematic view showing a fourth structure of Embodiment 1 of the present invention.
  • FIG. 8 is a schematic view showing a fifth structure of Embodiment 1 of the present invention.
  • FIG. 9 is a schematic view showing a sixth structure of Embodiment 1 of the present invention.
  • Figure 10 is a schematic view showing the structure of an LED filament unit of the present invention.
  • Figure 11 is a schematic view showing the seventh structure of Embodiment 1 of the present invention.
  • Figure 12 is a schematic view showing the eighth structure of Embodiment 1 of the present invention.
  • Figure 13 is a schematic view showing a ninth structure of Embodiment 1 of the present invention.
  • Embodiment 1 Refer to Figures 1 to 3.
  • An LED wick 100 includes at least one LED filament unit 200.
  • the LED filament unit 200 includes a plurality of LED chips 2 connected in series.
  • the LED filament unit 200 is covered with a fluorescent glue, and when the LED filament unit 200 is At one time, the LED filament unit 200 is bent to form a wide-angle illumination single filament body; when the LED filament unit 200 is two or more, the LED filament unit 200 is connected to form a wide-angle illumination multi-filament body.
  • a straight-type LED filament unit 200 is formed first; the LED filament unit 200 covers the fluorescent glue on the outer side to increase the illumination angle of the LED filament unit, and simultaneously constructs the LED filament unit 200.
  • the change forms a wide angle of the illumination filament body, so that the illumination intensity in each direction is similar, and the illumination intensity is improved.
  • the wide-angle illumination single filament body further includes a substrate 1 , and the plurality of LED chips connected in series are sequentially arranged according to a U-shape and connected in series to form a U-shaped LED filament unit 200, and fixedly disposed.
  • the substrate 1 On the at least one side of the substrate 1; the substrate 1 is provided with a first electrode leg and a second electrode leg, and two ends of the U-shaped LED filament are respectively electrically connected to the first electrode leg and the second electrode leg .
  • the substrate 1 is horizontally provided with two U-shaped LED filament units 200, and constitutes an m-type wide-angle illumination multi-filament body; and is provided in the middle of two U-shaped LED filament units 200. And a third electrode leg connected to the same electrode, the two sides of which are the first electrode leg or the second electrode leg.
  • the LED wick 100 provided by the invention comprises a substrate 1, a plurality of LED chips 2 and a fluorescent glue (not shown) covered on the LED chip 2, the fluorescent glue being transparently mixed with phosphor Colloid
  • the material is formed to cover the periphery of the LED wafer 2 to form a protective layer of the LED wafer 2, and at the same time constitute an optical lens of the LED wafer 2, which can increase optical reflection, reduce light loss, and improve light efficiency.
  • the plurality of LED chips 2 are sequentially arranged according to the U-shape and formed in series to form a U-shaped LED filament (as shown in FIG. 1 ), and are fixedly disposed on at least one side of the substrate 1 .
  • the U-shaped LED filament is mounted on only one side, and the side is disposed outward when in use; the substrate 1 is provided with a first electrode leg 3 and a second electrode leg 4, the U-shaped LED Both ends of the filament are electrically connected to the first electrode leg 3 and the second electrode leg 4, respectively.
  • the substrate 1 is a glass thin plate having a length of 13 to 16 mm and a height of 11 to 13 mm; and the N-type LED filament has a diameter of 0.6 to 1 mm. It can be seen that the glass sheet has a small volume, so that the weight of the whole LED filament sheet is light. Because the substrate 1 is a transparent glass sheet, the light emitted by the LED chip 2 can be projected through the glass sheet from the other side, thereby effectively increasing the light exit angle and light extraction efficiency of the N-type LED filament, and achieving 360°. All-round illumination.
  • the stem 6 is mounted with an m-type LED filament which is formed by two U-shaped LED filament units 200.
  • two U-shaped LED filaments are single.
  • the body 200 belongs to a parallel connection relationship, and the third electrode leg 5 is an electrode leg shared by two U-shaped LED filament units 200, and the other two electrode legs of the U-shaped LED filament unit 200 are separately connected.
  • the stem 6 is symmetrically mounted with two m-type LED filaments, and the stem 6 has three inner conductors 9 therein, one of which is a positive inner conductor and the other two The inner electrode of the negative electrode; the third electrode leg 5 of the two m-type LED filaments are connected to the inner lead wire, and the first electrode leg 3 or the second electrode leg 4 of the two m-type LED filaments and the negative electrode respectively Internal wire connection. Since the third electrode leg 5 is a common pole of two U-shaped LED filaments, when the welding is fixed on the stem 6, the number of bonding wires can be omitted, and the rejection rate of the product can be reduced.
  • the wide-angle illumination multi-filament body includes an upper fixing body 10 and a lower fixing body 11 for respectively connecting with both ends of the LED filament unit 200, and further includes a stem 6 having an upper end of the stem 6 A support post 7 for supporting the upper fixed body 10 is extended.
  • the stem 6 has a positive inner lead 8 and a negative inner lead (not shown), and the positive inner lead 8 extends through the stem 6 The upper end is electrically connected to the lower fixed body 11 which penetrates the top of the support post 7 and is electrically connected to the upper fixed body 10.
  • the upper fixing body 10 and the lower fixing body 11 are respectively an upper fixing ring and a lower fixing ring, and the plurality of LED filament wires 200 are distributed on the outer sides of the upper fixing ring and the lower fixing ring, LED filament Two ends of the cell 200 are provided with metal electrode pads, and both ends of the LED filaments are fixedly connected to the upper fixing ring and the lower fixing ring through the metal electrode pads.
  • This design forms an LED filament in a parallel configuration that does not affect other LED filament units 200 when one LED filament unit 200 fails.
  • the LED filament unit 200 includes an elongated strip substrate 1, a plurality of LED chips 2 connected in series in series, and a fluorescent glue covering the LED chips 2, which are located on the strip substrate 1
  • the LED chips 2 of the terminals are electrically connected to the metal electrode pads.
  • the diameter of the upper fixing ring is smaller than that of the lower fixing ring, and the LED filament unit 200 is tapered.
  • the claw 102 is L-shaped.
  • the upper fixing body 10 can be easily welded to the LED filament unit 200, and then stamped after welding to form industrialization and improve production efficiency.
  • the wide-angle illumination multi-filament body includes an upper fixing body 10 and a lower fixing body 11 for respectively connecting with both ends of the LED filament unit 200, and the lower fixing body is fixed downward.
  • a ring the lower fixing ring is divided into a left half ring and a right half ring, and the left half ring and the right half ring are not connected to each other; the lower end and the left side of the LED filament
  • the semi-ring is fixedly welded, and the lower ends of the remaining LED filaments are fixedly welded to the right half ring;
  • the core post 6 has a positive inner lead wire and a negative inner lead wire, and the positive inner lead wire and the negative inner lead wire run through the core post 6
  • the positive inner conductor is electrically connected to the left half ring, the negative inner conductor is electrically connected to the right half ring, and vice versa, when the positive inner conductor is electrically connected to the right half ring, the negative inner conductor and the left
  • the side half ring is electrically connected.
  • the core column 6 has a built-in positive inner conductor and a negative inner conductor, and the positive inner conductor and the negative inner conductor are all penetrated from the upper end of the stem 6; when the positive inner conductor is electrically connected to the left half ring, The inner conductor of the negative pole is electrically connected to the right half ring, and vice versa, when the inner conductor of the positive pole is electrically connected to the right half ring, the inner conductor of the negative pole is electrically connected with the left half ring.
  • An inner lead and a negative inner lead the positive inner lead penetrates from an upper end of the stem 6 and is electrically connected to the lower fixed body 11 , and the negative inner lead penetrates the top of the support post 7 and is connected to the upper fixed body 10 electrical connections.” Make the parallel structure become mixed; two Part of the LED filament unit 200 is connected in parallel and then in series.
  • the upper fixed body 10 can also adopt the structure of the connecting portion 101 and the claw 102, as shown in FIG.
  • the wide-angle illumination multi-filament body further includes a stem 6 and a wire for connecting the positive and negative poles of the power supply and powering the LED filament unit 200, the wire is placed
  • the top end of the stem 6 is inserted into the lead wire with at least two metal fixing pads 12, and the lower end of the metal fixing piece 12 is fixedly connected with the connecting end of the wire.
  • the upper end of the metal fixing piece 12 is fixedly connected to the lower end of the LED filament unit 200, and the upper ends of the plurality of LED filament units 200 are fixedly coupled to each other.
  • the structure has the LED wick 100 set to a pyramid structure; the processing is convenient; in particular, the upper end of the LED filament unit 200 can weld a plurality of solder joints at a time, thereby saving the process.
  • the wide-angle illumination multi-filament body further includes an upper fixing body 10.
  • the upper fixing body 10 can also adopt the structure of the connecting portion 101 and the claw 102, as shown in FIG.
  • the upper fixing body includes a connecting portion at the middle portion, and the connecting portion has N claws extending outward, N>1; each of the claws is provided with M soldering legs, and each soldering leg is connected with one LED filament unit 200. And electrically connected to the corresponding metal fixing tab 8 through the LED filament unit 200.
  • the LED filament unit 200 is divided into a plurality of sets, each set of LED filament units 200 are arranged in parallel, and the upper end of each group of filaments is arranged Soldered with a split jaw 102, the lower end of each set of filaments is welded to a metal clad 12.
  • the upper fixing body 10 has a ring shape, and the LED filament unit 200 is disposed obliquely, and the upper end solder joint and the lower end solder joint of the LED filament unit 200 are dislocated.
  • the upper or lower end solder joints of the LED filament unit 200 are all on the same plane and are annularly distributed, and the upper end is welded.
  • the point moves in a clockwise direction or a counterclockwise direction relative to the corresponding lower end solder joint to form a misalignment setting, and the LED filament unit 200 emits light and the light intensity uniformity is better.
  • the substrate is a metal substrate.
  • the LED filament unit 200 made of a metal substrate has the advantages of low cost, high production efficiency, variable shape, good heat dissipation effect, and effective improvement of LED power, compared with the prior art LED filament unit made of a glass substrate.
  • a method for manufacturing an LED filament unit 200 is as follows:
  • Step 1 preparing a substrate 1 for fixing the LED wafer 2, and performing crystallizing on the substrate;
  • Step 2 Fixing a plurality of LED chips 2 on the substrate 1 and then performing baking reinforcement;
  • Step 3 a plurality of LED chips 2 that are fixed are connected in series by wires to form a U-shaped LED filament;
  • Step 4 Fixing a first electrode leg and a second electrode leg on the substrate, and then soldering the two end points of the U-shaped LED filament to the first electrode leg and the second electrode leg respectively;
  • Step 5 A layer of curved fluorescent glue is disposed on the upper surface of the U-shaped LED filament, and the U-shaped LED filament is package-protected to complete the manufacture of an LED filament unit 200.
  • the substrate is a metal substrate.

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  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种LED灯芯（100）包括至少一根LED灯丝单体（200），所述LED灯丝单体（200）包括若干个串联的LED晶片（2），LED灯丝单体（200）外覆盖有荧光胶，当LED灯丝单体（200）为一根时，LED灯丝单体（200）弯曲形成广角度照明单灯丝体；当LED灯丝单体（200）为2根以上时，LED灯丝单体（200）连接形成广角度照明多灯丝体。一种LED灯丝单体（200）的制造方法：包括制备基板（1）、固定LED晶片（2）、串接LED晶片（2）、焊接焊脚以及封装。该LED灯丝单体（200）本身具有广角度的发光特点，同时配合其形成广角度照明体，可以有效的提高功率，同时该结构便于制作，散热性能好。

Description

一种LED灯芯及其一种LED灯丝单体的制造方法 技术领域
本发明涉及照明技术领域，尤其涉及一种LED灯芯及其一种LED灯丝单体的制造方法。
背景技术
发光二极管(Light EmittiNg Diode，LED)是一种能够将电能转化为可见光的固态的半导体器件，它可以直接把电转化为光。LED光源具有节能、长寿、环保、固态封装等特点，决定了LED是代替传统的光源的最理想的光源，有着广泛的用途。
为了使得LED灯丝在发光时具备足够的亮度，现有的LED灯丝在其两端的电极之间串联连接有数十粒LED晶片，采用条形LED结构，虽然这样达到了环境照明及出光强度的要求，但是LED灯丝的长度比较长，不适装入传统灯泡壳的内部；且这又导致功耗太大，而不够节能。另外，当固晶打线次数越多，也就容易产生问题，造成生产过程中成品率低，导致LED灯丝难以大规模生产。
发明内容
本发明的目的在于解决现有技术的不足，提供一种LED灯芯，该LED灯芯可以提高照明强度，同时结构简单，加工方便、便于提高生产效率。
为达到上述目的，本发明采用的技术方案为：
一种LED灯芯，包括至少一根LED灯丝单体，所述LED灯丝单体包括若干个串联的LED晶片，LED灯丝单体外覆盖有荧光胶，当LED灯丝单体为一根时，LED灯丝单体弯曲形成广角度照明单灯丝体；当LED灯丝单体为2根以上时，LED灯丝单体连接形成广角度照明多灯丝体。
进一步地，所述广角度照明单灯丝体还包括基板，所述若干个串联的LED晶片依次按照U型的规律排布并串联形成U型LED灯丝单体，并且固定设置于所述基板的至少一个侧面上；所述基板上设置有第一电极脚和第二电极脚，所述U型LED灯丝的两端分别与第一电极脚、第二电极脚电连接。
进一步地，所述基板水平设置有两个U型LED灯丝单体，且构成一条m型广角 度照明多灯丝体；在两个U型LED灯丝单体的中间设置有用于连接同一电极的第三电极脚，其两侧为所述的第一电极脚或第二电极脚。
进一步地，所述广角度照明多灯丝体包括用于分别与LED灯丝单体的两端连接的上固定体和下固定体，还包括芯柱，所述芯柱的上端延伸出一根用于支持上固定体的支撑柱，所述芯柱内置正极内导线和负极内导线，所述正极内导线贯穿出所述芯柱的上端并且与下固定体电连接，所述负极内导线贯穿出所述的支撑柱的顶部并且与上固定体电连接。
进一步地，所述上固定体和下固定体分别为上固定环和下固定环，所述若干条LED灯丝单体均分布于所述上固定环、下固定环的外侧，所述LED灯丝单体的两端设置有金属电极焊脚，所述LED灯丝的两端均通过金属电极焊脚与上固定环、下固定环固定连接。
进一步地，所述上固定体包括位于中部的连接部，连接部向外延伸有N个分爪，N>1；每个分爪设有M个焊脚，每个焊脚连接有一个LED灯丝单体并通过LED灯丝单体与下固定体电连接。N、M均为自然数。
进一步地，所述分爪呈L形，所述下固定体为下固定环。
进一步地，所述下固定环分为左侧半圆环和右侧半圆环，且左侧半圆环与右侧半圆环之间互不连通；所述LED灯丝中若干个下端与左侧半圆环固定焊接，其余LED灯丝的下端与右侧半圆环固定焊接；所述芯柱内置正极内导线和负极内导线，而且正极内导线、负极内导线均贯穿出所述芯柱的上端；当正极内导线与左侧半圆环电连接，则负极内导线与右侧半圆环电连接，反之，当正极内导线与右侧半圆环电连接，则负极内导线与左侧半圆环电连接。
这里采用“所述芯柱内置正极内导线和负极内导线，而且正极内导线、负极内导线均贯穿出所述芯柱的上端；当正极内导线与左侧半圆环电连接，则负极内导线与右侧半圆环电连接，反之，当正极内导线与右侧半圆环电连接，则负极内导线与左侧半圆环电连接。”替代“所述芯柱内置正极内导线和负极内导线，所述正极内导线贯穿出所述芯柱的上端并且与下固定体电连接，所述负极内导线贯穿出所述的支撑柱的顶部并且与上固定体电连接。”使得并联结构变为混连；两部分的LED灯丝单体先并联再串联。
进一步地，所述广角度照明多灯丝体还包括灯丝支架以及用于连接电源正负极 且为所述LED灯丝单体供电的导线，所述导线置于所述灯丝支架内；所述灯丝支架的顶端对应所述导线插接有至少两根的金属固焊片，所述金属固焊片的下端与导线的连接端固定连接，所述金属固焊片的上端与LED灯丝单体的下端固定连接，所述若干个LED灯丝单体的上端互相固定连接在一起。
进一步地，所述基板为金属基板。
一种LED灯丝单体的制造方法，其步骤流程如下：
步骤1：制备用于固定LED晶片的基板，并且在基板上进行扩晶；
步骤2：将若干个LED晶片固定在所述基板上，然后进行烘烤加固；
步骤3：被固定的若干个LED晶片通过金属丝串联连接形成一条U型LED灯丝；
步骤4：在所述基板上固定设置第一电极脚、第二电极脚，然后U型LED灯丝的两个端点分别与第一电极脚、第二电极脚焊接；
步骤5：在所述U型LED灯丝的上表面覆盖设置一层弧形的荧光胶，对U型LED灯丝进行封装保护，完成一个LED灯丝单体的制造。
进一步地，所述基板为金属基板。
本发明取得的有益效果为：本发明设计的LED灯丝单体本身具有广角度的发光特点，同时配合其形成广角度照明体，可以有效的提高功率，同时该结构便于制作，散热性能好。
附图说明
图1为本发明实施例1的第一种结构示意图。
图2为本发明应用第一种结构的灯泡示意图。
图3为本发明实施例1的第二种结构示意图。
图4为本发明应用第二种结构的灯泡示意图。
图5为本发明的m型LED灯丝示意图。
图6为本发明实施例1的第三种结构示意图。
图7为本发明实施例1的第四种结构示意图。
图8为本发明实施例1的第五种结构示意图。
图9为本发明实施例1的第六种结构示意图。
图10为本发明LED灯丝单体的结构示意图。
图11为本发明实施例1的第七种结构示意图。
图12为本发明实施例1的第八种结构示意图。
图13为本发明实施例1的第九种结构示意图。
附图标记为：
1—基板        2—LED晶片     3—第一电极脚
4—第二电极脚  5—第三电极脚  6—芯柱
7—支撑柱      8—正极内导线  9—内导线
100—LED灯芯   200——LED灯丝单体  10—上固定体
11—下固定体   12—金属固焊片
101—连接部    102—分爪。
具体实施方式
下面结合附图和具体实施方式对本发明做进一步地说明书。
实施例1：参见附图1至图3。
一种LED灯芯100，包括至少一根LED灯丝单体200，所述LED灯丝单体200包括若干个串联的LED晶片2，LED灯丝单体200外覆盖有荧光胶，当LED灯丝单体200为一根时，LED灯丝单体200弯曲形成广角度照明单灯丝体；当LED灯丝单体200为2根以上时，LED灯丝单体200连接形成广角度照明多灯丝体。
本技术方案在实施时，先形成直条型的LED灯丝单体200；该LED灯丝单体200通过在外侧覆盖荧光胶，使得LED灯丝单元发光角度增大，同时对LED灯丝单体200进行结构变化形成广角度的照明灯丝体，使得各个方向的照明强度相近似，提高照明强度。
参见图1、图2，所述广角度照明单灯丝体还包括基板1，所述若干个串联的LED晶片依次按照U型的规律排布并串联形成U型LED灯丝单体200，并且固定设置于所述基板1的至少一个侧面上；所述基板1上设置有第一电极脚和第二电极脚，所述U型LED灯丝的两端分别与第一电极脚、第二电极脚电连接。
参见图3、图4，所述基板1水平设置有两个U型LED灯丝单体200，且构成一条m型广角度照明多灯丝体；在两个U型LED灯丝单体200的中间设置有用于连接同一电极的第三电极脚，其两侧为所述的第一电极脚或第二电极脚。
本发明所提供的一种LED灯芯100，包括基板1、若干个LED晶片2以及覆盖于LED晶片2上的荧光胶(在图中未标出)，所述荧光胶由混合有荧光粉的透明胶体 材料构成，包覆于所述LED晶片2的外围，形成所述LED晶片2的保护层，并同时构成所述LED晶片2的光学透镜，能增加光学反射，减少光损，并提高光效。
本实施例中所述若干个LED晶片2依次按照U型的规律排布并串联形成U型LED灯丝(如图1所示)，并且固定设置于所述基板1的至少一个侧面上，在本实施例中所述U型LED灯丝仅安装在一个侧面上，而且在使用时该侧面朝外设置；所述基板1上设置有第一电极脚3和第二电极脚4，所述U型LED灯丝的两端分别与第一电极脚3、第二电极脚4电连接。
所述基板1为玻璃薄板，所述玻璃薄板的长度为13～16mm，高度为11～13mm；所述N型LED灯丝的直径为0.6～1mm。可见该玻璃薄板的体积小，使得整块LED灯丝片的重量轻。因为所述基板1为透明的玻璃薄板，使得所述LED晶片2发出的光可透过玻璃薄板从另一侧面投射出，进而有效增大N型LED灯丝的出光角度及出光效率，实现360°全方位发光。
作为应用的一种变形，参见图5；所述芯柱6安装有一个由两个U型LED灯丝单体200拼合而成的m型LED灯丝，在电路原理上，两个U型LED灯丝单体200属于并联连接关系，第三电极脚5为两个U型LED灯丝单体200共用的一个电极脚，U型LED灯丝单体200的另外两个电极脚分别单独连接。
作为应用的扩展：参见图4、图5，所述芯柱6对称安装有两个m型LED灯丝，所述芯柱6内置有三根内导线9，其中一根为正极内导线，另两根为负极内导线；所述两个m型LED灯丝的第三电极脚5均与正极内导线连接，所述两个m型LED灯丝上的第一电极脚3或第二电极脚4分别与负极内导线连接。由于第三电极脚5是两条U型LED灯丝的共极脚，在焊接固定于芯柱6上时，可以省略焊线次数，降低产品的废品率。
参见图6，所述广角度照明多灯丝体包括用于分别与LED灯丝单体200的两端连接的上固定体10和下固定体11，还包括芯柱6，所述芯柱6的上端延伸出一根用于支持上固定体10的支撑柱7，所述芯柱6内置正极内导线8和负极内导线(未画出)，所述正极内导线8贯穿出所述芯柱6的上端并且与下固定体11电连接，所述负极内导线贯穿出所述的支撑柱7的顶部并且与上固定体10电连接。
进一步地，所述上固定体10和下固定体11分别为上固定环和下固定环，所述若干条LED灯丝单体200均分布于所述上固定环、下固定环的外侧，所述LED灯丝 单体200的两端设置有金属电极焊脚，所述LED灯丝的两端均通过金属电极焊脚与上固定环、下固定环固定连接。
此设计形成并联结构的LED灯丝，当某个LED灯丝单体200出现故障后，不会影响到其他LED灯丝单体200。
其中，参见图10，所述LED灯丝单体200包括呈细长的条形基板1、若干个顺次串联连接的LED晶片2以及覆盖于LED晶片2上的荧光胶，位于条形基板1两个端点的LED晶片2与金属电极焊脚电连接。
在具体实施时，优选地，上固定环的直径小于下固定环，LED灯丝单体200呈锥形设置。
作为变形，参见图7，所述上固定体10包括位于中部的连接部101，连接部101向外延伸有N个分爪102，N>1；每个分爪102设有M个焊脚，M>＝1；每个焊脚连接有一个LED灯丝单体200并通过LED灯丝单体200与下固定体11电连接。
进一步地，所述分爪102呈L形。
采用该结构后，上固定体10可以便于与LED灯丝单体200进行焊接，焊接后再进行冲压，形成工业化，提高生产效率。
作为变形进一步地，参见图8，所述广角度照明多灯丝体包括用于分别与LED灯丝单体200的两端连接的上固定体10和下固定体11，所述下固定体为下固定环，所述下固定环分为左侧半圆环和右侧半圆环，且左侧半圆环与右侧半圆环之间互不连通；所述LED灯丝中若干个下端与左侧半圆环固定焊接，其余LED灯丝的下端与右侧半圆环固定焊接；所述芯柱6内置正极内导线和负极内导线，而且正极内导线、负极内导线均贯穿出所述芯柱6的上端；当正极内导线与左侧半圆环电连接，则负极内导线与右侧半圆环电连接，反之，当正极内导线与右侧半圆环电连接，则负极内导线与左侧半圆环电连接。
这里采用“所述芯柱6内置正极内导线和负极内导线，而且正极内导线、负极内导线均贯穿出所述芯柱6的上端；当正极内导线与左侧半圆环电连接，则负极内导线与右侧半圆环电连接，反之，当正极内导线与右侧半圆环电连接，则负极内导线与左侧半圆环电连接。”替代“所述芯柱6内置正极内导线和负极内导线，所述正极内导线贯穿出所述芯柱6的上端并且与下固定体11电连接，所述负极内导线贯穿出所述的支撑柱7的顶部并且与上固定体10电连接。”使得并联结构变为混连；两 部分的LED灯丝单体200先并联再串联。
当然，上固定体10也可以采用连接部101和分爪102的结构，如图9所示。
作为另一种实施方式，参见图11，所述广角度照明多灯丝体还包括芯柱6以及用于连接电源正负极且为所述LED灯丝单体200供电的导线，所述导线置于所述芯柱6内；所述芯柱6的顶端对应所述导线插接有至少两根的金属固焊片12，所述金属固焊片12的下端与导线的连接端固定连接，所述金属固焊片12的上端与LED灯丝单体200的下端固定连接，所述若干个LED灯丝单体200的上端互相固定连接在一起。
此种结构将LED灯芯100设置为锥体结构；加工方便；尤其是LED灯丝单体200的上端，可以一次焊接多个焊点，节省工艺。
进一步地，所述广角度照明多灯丝体还包括上固定体10。
当然，上固定体10也可以采用连接部101和分爪102的结构，如图12所示。所述上固定体包括位于中部的连接部，连接部向外延伸有N个分爪，N>1；每个分爪设有M个焊脚，每个焊脚连接有一个LED灯丝单体200并通过LED灯丝单体200与相应的金属固焊片8电连接。
金属固焊片12的上端在与LED灯丝单体200的下端固定连接时，当仅有两个金属固焊片12时，其中一个金属固焊片12与一部分LED灯丝单体200固定连接，另一个金属固焊片12与另一部分LED灯丝单体200固定连接；优选地，所述LED灯丝单体200分为多组设置，每组LED灯丝单体200平行设置，每组灯丝单体的上端与一个分爪102焊接，每组灯丝单体的下端与一个金属固焊片12焊接。
进一步地，所述上固定体10呈环形，所述LED灯丝单体200呈倾斜设置，LED灯丝单体200的上端焊点与下端焊点错位设置。
参见图13，LED灯丝单体200在与上固定体10和金属固焊片12焊接时，LED灯丝单体200上端焊点或下端焊点均在同一平面上，且呈环形分布，其上端焊点相对于相应的下端焊点向顺时针方向或逆时针方向挪动一个位置，形成错位设置，LED灯丝单体200发光交叉，光强均匀度更好。
进一步地，所述基板为金属基板。采用金属基板制作的LED灯丝单体200,相对于现有技术采用玻璃基板制作的LED灯丝单体，具有成本低、生产效率高、形状可以变化、散热效果好、可有效提高LED功率等优点。
实施例2：
一种LED灯丝单体200的制造方法，其步骤流程如下：
步骤1：制备用于固定LED晶片2的基板1，并且在基板上进行扩晶；
步骤2：将若干个LED晶片2固定在所述基板上1，然后进行烘烤加固；
步骤3：被固定的若干个LED晶片2通过金属丝串联连接形成一条U型LED灯丝；
步骤4：在所述基板上固定设置第一电极脚、第二电极脚，然后U型LED灯丝的两个端点分别与第一电极脚、第二电极脚焊接；
步骤5：在所述U型LED灯丝的上表面覆盖设置一层弧形的荧光胶，对U型LED灯丝进行封装保护，完成一个LED灯丝单体200的制造。
进一步地，所述基板为金属基板。
以上仅是本申请的较佳实施例，在此基础上的等同技术方案仍落入申请保护范围。

Claims (15)

  1. 一种LED灯芯，包括至少一根LED灯丝单体，其特征在于：所述LED灯丝单体包括若干个串联的LED晶片，LED灯丝单体外覆盖有荧光胶，当LED灯丝单体为一根时，LED灯丝单体弯曲形成广角度照明单灯丝体；当LED灯丝单体为2根以上时，LED灯丝单体连接形成广角度照明多灯丝体。
  2. 根据权利要求1所述的一种LED灯芯，其特征在于：所述广角度照明单灯丝体还包括基板，所述若干个串联的LED晶片依次按照U型的规律排布并串联形成U型LED灯丝单体，并且固定设置于所述基板的至少一个侧面上；所述基板上设置有第一电极脚和第二电极脚，所述U型LED灯丝单体的两端分别与第一电极脚、第二电极脚电连接。
  3. 根据权利要求2所述的一种LED灯芯，其特征在于：所述基板水平设置有两个U型LED灯丝单体，且构成一条m型广角度照明多灯丝体；在两个U型LED灯丝单体的中间设置有用于连接同一电极的第三电极脚，其两侧为所述的第一电极脚或第二电极脚。
  4. 根据权利要求1所述的一种LED灯芯，其特征在于：所述广角度照明多灯丝体包括用于分别与LED灯丝单体的两端连接的上固定体和下固定体，还包括芯柱，所述芯柱的上端延伸出一根用于支持上固定体的支撑柱，所述芯柱内置正极内导线和负极内导线，所述正极内导线贯穿出所述芯柱的上端并且与下固定体电连接，所述负极内导线贯穿出所述的支撑柱的顶部并且与上固定体电连接。
  5. 根据权利要求4所述的一种LED灯芯，其特征在于：所述上固定体和下固定体分别为上固定环和下固定环，所述若干条LED灯丝单体均分布于 所述上固定环、下固定环的外侧，所述LED灯丝单体的两端设置有金属电极焊脚，所述LED灯丝的两端均通过金属电极焊脚与上固定环、下固定环固定连接。
  6. 根据权利要求4所述的一种LED灯芯，其特征在于：所述上固定体包括位于中部的连接部，连接部向外延伸有N个分爪，N>1；每个分爪设有M个焊脚，每个焊脚连接有一个LED灯丝单体并通过LED灯丝单体与下固定体电连接。
  7. 根据权利要求6所述的一种LED灯芯，其特征在于：所述分爪呈L形，所述下固定体为下固定环。
  8. 根据权利要求1所述的一种LED灯芯，其特征在于：所述广角度照明多灯丝体包括用于分别与LED灯丝单体的两端连接的上固定体和下固定体，所述下固定体为下固定环，所述下固定环分为左侧半圆环和右侧半圆环，且左侧半圆环与右侧半圆环之间互不连通；所述LED灯丝单体中若干个下端与左侧半圆环固定焊接，其余LED灯丝单体的下端与右侧半圆环固定焊接；所述芯柱内置正极内导线和负极内导线，而且正极内导线、负极内导线均贯穿出所述芯柱的上端；当正极内导线与左侧半圆环电连接，则负极内导线与右侧半圆环电连接，反之，当正极内导线与右侧半圆环电连接，则负极内导线与左侧半圆环电连接。
  9. 根据权利要求1所述的一种LED灯芯，其特征在于：所述广角度照明多灯丝体还包括灯丝支架以及用于连接电源正负极且为所述LED灯丝单体供电的导线，所述导线置于所述灯丝支架内；所述灯丝支架的顶端对应所述导线插接有至少两根的金属固焊片，所述金属固焊片的下端与导线的连接端固定连接，所述金属固焊片的上端与LED灯丝单体的下端固定连接， 所述若干个LED灯丝单体的上端互相固定连接在一起。
  10. 根据权利要求9所述的一种LED灯芯，其特征在于：所述广角度照明多灯丝体还包括上固定体。
  11. 根据权利要求10所述的一种LED灯芯，其特征在于：所述上固定体包括位于中部的连接部，连接部向外延伸有N个分爪，N>1；每个分爪设有M个焊脚，每个焊脚连接有一个LED灯丝单体并通过LED灯丝单体与相应的金属固焊片电连接。
  12. 根据权利要求10所述的一种LED灯芯，其特征在于：所述上固定体10呈环形，所述LED灯丝单体呈倾斜设置，LED灯丝单体的上端焊点与下端焊点错位设置。
  13. 根据权利要求2所述的一种LED灯芯，其特征在于：所述基板为金属基板。
  14. 一种LED灯丝单体的制造方法，其特征在于：步骤流程如下：
    步骤1：制备用于固定LED晶片的基板，并且在基板上进行扩晶；
    步骤2：将若干个LED晶片固定在所述基板上，然后进行烘烤加固；
    步骤3：被固定的若干个LED晶片通过金属丝串联连接形成一条U型LED灯丝；
    步骤4：在所述基板上固定设置第一电极脚、第二电极脚，然后U型LED灯丝的两个端点分别与第一电极脚、第二电极脚焊接；
    步骤5：在所述U型LED灯丝的上表面覆盖设置一层弧形的荧光胶，对U型LED灯丝进行封装保护，完成一个LED灯丝单体的制造。
  15. 根据权利要求14所述的一种LED灯丝单体的制造方法，其特征在于：所述基板为金属基板。
PCT/CN2015/074914 2014-03-24 2015-03-23 一种led灯芯及其一种led灯丝单体的制造方法 WO2015144030A1 (zh)

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CN201420146414.0U CN203836872U (zh) 2014-03-28 2014-03-28 一种新型led灯芯
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