WO2015140870A1 - 冷凍サイクル装置 - Google Patents
冷凍サイクル装置 Download PDFInfo
- Publication number
- WO2015140870A1 WO2015140870A1 PCT/JP2014/057028 JP2014057028W WO2015140870A1 WO 2015140870 A1 WO2015140870 A1 WO 2015140870A1 JP 2014057028 W JP2014057028 W JP 2014057028W WO 2015140870 A1 WO2015140870 A1 WO 2015140870A1
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- WIPO (PCT)
- Prior art keywords
- refrigerant
- refrigeration cycle
- cycle apparatus
- compressor
- expansion valve
- Prior art date
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 119
- 239000003507 refrigerant Substances 0.000 claims abstract description 445
- 239000000203 mixture Substances 0.000 claims abstract description 136
- 238000009835 boiling Methods 0.000 claims abstract description 50
- 238000007323 disproportionation reaction Methods 0.000 claims abstract description 33
- 239000007788 liquid Substances 0.000 claims description 53
- 238000000926 separation method Methods 0.000 claims description 24
- 238000007906 compression Methods 0.000 claims description 5
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 46
- 239000002826 coolant Substances 0.000 description 25
- 239000003921 oil Substances 0.000 description 24
- 239000012071 phase Substances 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 17
- 238000001816 cooling Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 239000010721 machine oil Substances 0.000 description 10
- 230000006837 decompression Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000004378 air conditioning Methods 0.000 description 4
- 238000010792 warming Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- -1 monocyclic monoterpenoid Chemical class 0.000 description 2
- 229930003658 monoterpene Natural products 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004781 supercooling Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- VJGCZWVJDRIHNC-UHFFFAOYSA-N 1-fluoroprop-1-ene Chemical compound CC=CF VJGCZWVJDRIHNC-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229940087305 limonene Drugs 0.000 description 1
- 235000001510 limonene Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002683 reaction inhibitor Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000010726 refrigerant oil Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000011555 saturated liquid Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000013526 supercooled liquid Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
- F25B31/004—Lubrication oil recirculating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
- F25B41/34—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/02—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0233—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in parallel arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/13—Economisers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/191—Pressures near an expansion valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/39—Dispositions with two or more expansion means arranged in series, i.e. multi-stage expansion, on a refrigerant line leading to the same evaporator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the present invention relates to a refrigeration cycle apparatus using a non-azeotropic refrigerant mixture as a working refrigerant.
- R410A is a refrigerant with good performance, but since GWP (global warming potential) is about 2000, R32 having GWP of about 1/3 is being used.
- R32 is a refrigerant with relatively close physical properties to R410A and good performance, but has a GWP of about 600, and a fluoropropene (HFO) refrigerant such as R1234yf has been developed to further reduce GWP.
- HFO fluoropropene
- the refrigerating-cycle apparatus which employ
- HFO1123 has little influence on the ozone layer because it does not contain chlorine atoms in its composition, has a double bond, has a short atmospheric life, has little influence on global warming, and has excellent performance (ability) ( Low boiling point refrigerant).
- the combustion classification according to ASHRAE is in the category of rank 2L (low flammability) and has safety. And even if refrigerants such as HC, HFC, HCFO, CFO, and HFO are mixed with HFO 1123, such advantages can be partially enjoyed as a mixed refrigerant.
- a disproportionation reaction is a chemical reaction in which two or more of the same type of molecule react with each other to produce two or more different types of products.
- the present invention has been made to solve the above-described problems. Even when a refrigerant in which such a disproportionation reaction occurs is used in a refrigeration cycle apparatus, the condition under which the refrigerant causes a chain reaction is provided.
- the object is to provide a refrigeration cycle apparatus that is safe and has high performance.
- a refrigeration cycle apparatus uses a non-azeotropic refrigerant mixture including at least a first refrigerant and a second refrigerant having a higher boiling point than the first refrigerant under the same pressure as a working refrigerant,
- a refrigeration cycle apparatus including at least a main path in which a first heat exchanger, a first expansion valve, and a second heat exchanger are sequentially connected, and the first refrigerant has a characteristic that causes a disproportionation reaction.
- the composition ratio of the first refrigerant in the compressor is smaller than the composition ratio of the first refrigerant flowing through the main path.
- the first refrigerant which is a low-boiling refrigerant, which tends to cause a disproportionation reaction as a single refrigerant
- the second refrigerant which is a high-boiling refrigerant.
- FIG. 1 is a schematic configuration diagram of a refrigeration cycle apparatus according to Embodiment 1.
- FIG. FIG. 4 is a temperature versus composition diagram of the non-azeotropic refrigerant mixture in the refrigeration cycle apparatus according to Embodiment 1 at high pressure, intermediate pressure, and low pressure.
- 6 is a schematic configuration diagram of a refrigeration cycle apparatus according to Embodiment 2.
- FIG. 6 is a schematic configuration diagram of a refrigeration cycle apparatus according to Embodiment 3.
- Embodiment 1 is a schematic configuration diagram of a refrigeration cycle apparatus according to Embodiment 1.
- the refrigeration cycle apparatus according to Embodiment 1 includes a compressor 1, a first condenser 2, a gas-liquid separator 3, a second condenser 4, an inter-refrigerant heat exchanger 5, and a first expansion valve. 6 and the evaporator 7 are connected in order by the refrigerant piping which is the main path
- a gas-side outlet 3 a provided at the upper part of the gas-liquid separator 3 is connected to the second condenser 4.
- a liquid side outlet 3 b provided at the lower part of the gas-liquid separator 3 is connected to the compressor 1 via a bypass path 9.
- intermediate pressure intermediate pressure between high pressure and low pressure, hereinafter referred to as intermediate pressure.
- the second expansion valve 10 and the inter-refrigerant heat exchanger 5 are disposed in the bypass path 9.
- the high pressure (high temperature) side of the inter-refrigerant heat exchanger 5 is connected between the second condenser 4 and the first expansion valve 6 in the main path 8, and the intermediate pressure (intermediate temperature) of the inter-refrigerant heat exchanger 5.
- the side is connected between the second expansion valve 10 of the bypass path 9 and the compressor 1.
- the operating refrigerant of the refrigeration cycle apparatus according to Embodiment 1 is a non-azeotropic refrigerant mixture, and includes a first refrigerant and a second refrigerant.
- the first refrigerant has a characteristic that it tends to cause a disproportionation reaction when a certain amount of energy is applied under conditions of high temperature and high pressure.
- the second refrigerant is a refrigerant having a characteristic that the disproportionation reaction is less likely to occur than the first refrigerant under the same conditions as the first refrigerant (or the disproportionation reaction does not occur at all under the same conditions).
- the first refrigerant is a refrigerant having a characteristic that the disproportionation reaction is likely to occur under the same specific conditions (high temperature and high pressure conditions) as the pressure and temperature at which the second refrigerant does not cause the disproportionation reaction. It is. Further, the second refrigerant has a characteristic that the boiling point is higher than the first refrigerant under the same pressure (evaporation is difficult).
- the place where the first refrigerant is given a constant energy is mainly in the compressor.
- the electric system path leading to the motor is in the refrigerant atmosphere, and the electric energy is given to the refrigerant by a short circuit or leakage.
- the first refrigerant for example, HFO 1123 can be adopted, and it is necessary to assume a disproportionation reaction.
- the second refrigerant for example, R32, HFO1234yf, HFO1234ze, etc.
- an additive is generally contained, but a monocyclic monoterpenoid is contained as a reaction inhibitor of the first refrigerant.
- the monocyclic monoterpenoid includes, for example, limonene. It is known that the reaction is easily suppressed when the first refrigerant is 70% or less in molar ratio.
- the second refrigerant is not limited to one type, and may be two or more types. However, the second refrigerant needs to be a refrigerant having a higher boiling point than the first refrigerant.
- the refrigerant discharged from the compressor 1 is a high-temperature and high-pressure gas refrigerant and is condensed by exchanging heat with water or air in the first condenser 2 to be in a high-pressure two-phase state.
- the gas refrigerant separated into the gas-liquid separator 3 is discharged from the gas-side outlet 3a, enters the second condenser 4, is condensed again by exchanging heat with water and air, and becomes a high-pressure liquid refrigerant.
- the liquid refrigerant discharged from the second condenser 4 enters the inter-refrigerant heat exchanger 5 and exchanges heat with the medium-pressure two-phase refrigerant flowing through the bypass path 9 to be further cooled to a supercooled liquid state.
- the pressure is reduced at 2 to a low pressure two-phase state.
- the refrigerant evaporated by exchanging heat with air or water in the evaporator 7 becomes a low-pressure gas refrigerant, and is again sucked into the compressor 1.
- the liquid refrigerant separated by the gas-liquid separator 3 is discharged from the liquid-side outlet 3b, depressurized by the second expansion valve 10, heated by the inter-refrigerant heat exchanger 5, evaporated, and medium-pressure gas refrigerant.
- route 8 is called the main refrigerant
- coolant which flows into the bypass path 9 is called a bypass refrigerant
- the inflow two-phase refrigerant is separated into a gas phase and a liquid phase in the gas-liquid separator 3. Then, since the boiling point of the first refrigerant is lower than that of the second refrigerant (evaporates easily), the composition ratio of the first refrigerant in the gas phase is high, and the composition ratio of the first refrigerant in the liquid phase is low. For this reason, the composition ratio of the 1st refrigerant
- the liquid refrigerant discharged from the gas-liquid separator 3 passes through the bypass passage 9 and is sucked into the compressor 1 in a state where the composition ratio of the first refrigerant is low.
- the main path 8 and the bypass path 9 merge, and a refrigerant having a low composition ratio of the first refrigerant in the bypass path 9 is mixed with the refrigerant in the main path 8.
- the composition ratio of the first refrigerant after the junction is smaller than the composition ratio of the refrigerant.
- FIG. 2 is a temperature versus composition diagram of the non-azeotropic refrigerant mixture in the refrigeration cycle apparatus according to Embodiment 1 at high pressure, intermediate pressure, and low pressure.
- the temperature versus composition diagram is a lens shape, the upper side is a saturated gas line, and the lower side is a saturated liquid line.
- the pressure and temperature of each part of the refrigeration cycle apparatus are shown on the diagram.
- the high-pressure gas refrigerant a at the outlet of the compressor 1 is partially condensed by the first condenser 2 and is separated into the gas refrigerant c and the liquid refrigerant d by the gas-liquid separator 3.
- the gas refrigerant c is rich in the first refrigerant (low boiling point component), is condensed and liquefied to the state e by the second condenser 4, and further subcooled to the state f by the inter-refrigerant heat exchanger 5. Then, the pressure is reduced to the low-pressure two-phase state g by the first expansion valve 6.
- the liquid refrigerant d rich in the second refrigerant (high boiling point component) separated by the gas-liquid separator 3 is in a state h reduced to an intermediate pressure by the second expansion valve 10.
- the medium-pressure refrigerant h exchanges heat with the refrigerant e rich in the first refrigerant (low-boiling component) in the inter-refrigerant heat exchanger 5, evaporates and reaches a heated state i, and then passes through the bypass path 9. It is injected into the compressor 11.
- the refrigerant in the two-phase state g that has exited the first expansion valve 6 evaporates in the evaporator 7 to become the superheated gas state m, and is sucked into the compressor 1 and compressed to a medium-pressure gas state j.
- the gas refrigerant in the state j is mixed with the refrigerant i guided from the bypass path 9 to become the gas refrigerant in the state k, and is further compressed to be the outlet refrigerant a of the compressor 1. It becomes.
- the refrigerant state line (c ⁇ e ⁇ f ⁇ g ⁇ m ⁇ j) in the main path 8 has a high refrigeration cycle with a high composition ratio of low boiling point components (first refrigerant). Forming.
- the state line (d ⁇ h ⁇ i) of the refrigerant in the bypass path 9 has a low composition ratio of the low boiling point component (first refrigerant), and this refrigerant is merged with the refrigerant in the main path 8 in the compressor 1.
- the composition ratio of the first refrigerant in the compressor 1 can be reduced (j ⁇ k).
- the first refrigerant may cause a disproportionation reaction continuously when given constant energy in a high temperature and high pressure environment.
- the refrigerant becomes high temperature and high pressure, Since local energy is likely to be generated by the power receiving unit, the motor, etc., safety is most required in the refrigeration cycle apparatus.
- the first refrigerant which is a low-boiling refrigerant that tends to cause a disproportionation reaction when used as a single refrigerant, is a non-azeotropic refrigerant mixture with the second refrigerant that is a high-boiling refrigerant.
- connection portion of the bypass path 9 may be a suction pipe of the compressor 1. In this configuration, regardless of whether the compressor 1 is a low-pressure shell or a high-pressure shell, the surroundings of the glass terminal and the motor can be placed in an environment where the composition ratio of the first refrigerant is low, which is effective in preventing reaction.
- coolant in the compressor 1 is made low by making the opening degree of the 2nd expansion valve 10 inside the compressor 1 or the discharge refrigerant
- liquid refrigerant having a low composition ratio of the first refrigerant exists in the first condenser 2 and the gas-liquid separator 3.
- the refrigerant having a low composition ratio of the first refrigerant is reliably supplied from the gas-liquid separator 3 to the compressor 1 through the bypass path 9. It is possible to suppress the disproportionation reaction from occurring by supplying a refrigerant having a low composition ratio of the first refrigerant to the compressor 1 that is damaged at the time of startup and is likely to generate local energy.
- the opening degree of the second expansion valve 10 at the time of starting the compressor 1 is set larger than the opening degree at the time of normal operation (for example, the maximum opening degree), so that the unevenness of the first refrigerant at the time of starting is set.
- the chemical reaction can be further suppressed.
- the composition ratio of the first refrigerant in the gas-liquid separator 3 is low by setting the opening of the second expansion valve 10 smaller than the opening during normal operation before stopping the refrigeration cycle apparatus. A large amount of liquid refrigerant can be stored. Therefore, it is possible to reliably supply the refrigerant having a low composition ratio of the first refrigerant to the compressor 1 at the next restart.
- the refrigerant that is likely to react like the first refrigerant according to the first embodiment is likely to react with foreign substances to generate a reaction product (sludge). Therefore, it is good also as an air-conditioning system which heat-exchanges with water and brine which are heat transfer media in each heat exchanger of this refrigerating cycle device, and conveys a conveyance media to a heat exchanger of a load side (chiller or a secondary loop system). .
- piping work for the refrigeration cycle apparatus itself is not carried out locally, so that management efforts such as foreign matter management, moisture management, and air management for the refrigerant can be greatly suppressed. Therefore, the reaction of the first refrigerant can be suppressed.
- the first refrigerant needs to belong to a low boiling point component.
- route has a high composition ratio of a 1st refrigerant
- route becomes a low composition ratio of a 1st refrigerant
- FIG. 3 is a schematic configuration diagram of the refrigeration cycle apparatus according to the second embodiment.
- the refrigeration cycle apparatus according to Embodiment 2 includes a compressor 11, an oil separator 12, a four-way valve 13, an outdoor heat exchanger 14, an outdoor expansion valve 15, an indoor expansion valve 16, and an indoor heat exchanger 17.
- the four-way valve 13 and the accumulator 18 are connected in order to form a refrigeration cycle.
- a plurality of the indoor expansion valve 16 and the indoor heat exchanger 17 are connected in parallel, and the gas side outlet 12 a of the oil separator 12 is connected to the four-way valve 13. Further, the oil return port 12 b of the oil separator 12 is connected to the compressor 1 via the bypass path 19. A throttle 20 is disposed in the bypass path 19.
- the operating refrigerant of the refrigeration cycle apparatus is a non-azeotropic refrigerant mixture composed of a first refrigerant and a second refrigerant similar to those in the first embodiment.
- the refrigerant discharged from the compressor 11 is operated in a state where the four-way valve 13 shown in FIG. 3 is connected by a solid line, and becomes a high-temperature / high-pressure gas refrigerant to the oil separator 12 together with a part of the refrigeration oil inside the compressor 11. enter.
- the refrigerant that has entered the oil separator 12 is separated into gas refrigerant and refrigerating machine oil.
- the gas refrigerant passes through the four-way valve 13 and is condensed by exchanging heat with water and air in the outdoor heat exchanger 14 (condenser). It becomes a high-pressure liquid refrigerant.
- the liquid refrigerant is depressurized at least one of the outdoor expansion valve 15 and the indoor expansion valve 16 to be in a low-pressure two-phase state.
- each indoor heat exchanger 17 evaporator
- exchanges heat with air and water to evaporate to become a low-pressure gas refrigerant passes through the four-way valve 13 and the accumulator 18, and is sucked into the compressor 1 again.
- the refrigerating machine oil separated by the oil separator 12 passes through the bypass path 19 and the throttle 20 from the oil return port 12b and is sucked into the compressor 11.
- the refrigerant that is operated in a state where the four-way valve 13 shown in FIG. 3 is connected by a broken line and is discharged from the compressor 11 is a high-temperature and high-pressure gas refrigerant, and an oil separator together with a part of the refrigeration oil inside the compressor 11. Enter 12.
- the refrigerant that has entered the oil separator 12 is separated into gas refrigerant and refrigerating machine oil, and the gas refrigerant passes through the four-way valve 13 and is condensed by exchanging heat with water and air in the indoor heat exchanger 17 (condenser). It becomes a high-pressure liquid refrigerant.
- the liquid refrigerant is depressurized at least one of the indoor expansion valve 16 and the outdoor expansion valve 15 to be in a low-pressure two-phase state. And it heat-exchanges with air and water with the outdoor heat exchanger 14 (evaporator), evaporates and becomes a low-pressure gas refrigerant, passes through the four-way valve 13 and the accumulator 18, and is again sucked into the compressor 1.
- the refrigerating machine oil separated by the oil separator 12 passes through the bypass path 19 and the throttle 20 from the oil return port 12b and is sucked into the compressor 11.
- the indoor expansion valve 16 appropriately adjusts the refrigerant flow rate (corresponding to the load of each indoor unit) for each indoor unit.
- the difference between the intake temperature of the room air and the set temperature, or the superheat of the evaporator outlet refrigerant ( evaporator outlet refrigerant temperature-evaporation temperature) during cooling operation, and the condenser outlet refrigerant during heating operation
- the outdoor expansion valve 15 adjusts the opening degree so as to be predetermined for each operating condition or so that the intermediate pressure between the indoor expansion valve 16 and the outdoor expansion valve 15 becomes a predetermined intermediate pressure (saturation temperature). (Details of opening control will be described later).
- the operation of the refrigeration cycle apparatus according to the present embodiment will be described.
- the oil separator 12 the gas refrigerant and the refrigerating machine oil that flowed in are separated.
- the first refrigerant has a lower boiling point (easily evaporates) than the second refrigerant, the composition ratio of the first refrigerant to the refrigerant dissolved in the refrigerating machine oil is low.
- the composition ratio of the first refrigerant that is a low boiling point component is high. Since the low boiling point refrigerant generally has good performance, the performance of the refrigeration cycle apparatus according to Embodiment 2 is improved.
- the refrigeration oil circulates between the compressor 11, the oil separator 12, the bypass path 19, and the compressor 11, and the ratio existing in the compressor 11 is large.
- the refrigerating machine oil discharged from the oil return port 12b of the oil separator 12 and the refrigerant dissolved in the refrigerating machine oil are sucked into the compressor 1 through the bypass passage 19 in a state where the composition ratio of the first refrigerant is low.
- the main path 21 and the bypass path 19 merge, and a refrigerant having a low composition ratio of the first refrigerant in the bypass path 19 merges with the refrigerant in the main path 21.
- the composition ratio of the first refrigerant after the junction is smaller than the composition ratio of the first refrigerant.
- the first refrigerant may continuously cause a disproportionation reaction when given constant energy in a high temperature and high pressure environment.
- the refrigerant becomes high temperature and high pressure in the compressor 11, and the sliding part In the refrigeration cycle apparatus, safety is most required because local energy is likely to be generated in the power receiving unit, the motor, and the like.
- the refrigeration cycle apparatus according to Embodiment 2 it is possible to reduce the composition ratio of the first refrigerant inside the compressor 11 with the above configuration, the partial pressure of the first refrigerant is reduced, and the reaction chain is reduced. Can be suppressed.
- the bypass path 19 merges with the suction pipe of the compressor 11, the composition of the first refrigerant is low around the glass terminal and the motor regardless of whether the compressor 11 is a low pressure shell or a high pressure shell. It is possible to prevent the reaction.
- the opening degree of the throttle 20 when the opening degree of the throttle 20 can be adjusted like an expansion valve, the opening degree of the throttle 20 is increased when the temperature inside the compressor 11 or the discharged refrigerant temperature is high and high pressure (reaction is likely to occur).
- coolant in the compressor 11 can be made low, and a disproportionation reaction can be suppressed.
- the composition ratio of the first refrigerant in the compressor 11 only under conditions where the disproportionation reaction is likely to occur, unnecessary refrigerant oil bypass from the oil separator 12 is reduced, and the refrigeration cycle apparatus The performance can be improved.
- a liquid refrigerant having a low composition ratio of the first refrigerant is present in the refrigeration machine oil in the oil separator 12 and the compressor 11.
- the refrigerant having a low composition ratio of the first refrigerant is reliably supplied to the compressor 11 from the oil separator 12 through the bypass path 19. It is possible to suppress a reaction from occurring by supplying a refrigerant having a low composition ratio of the first refrigerant to the compressor 11 that is damaged at the time of starting and is likely to generate local energy.
- the opening of the throttle 20 at the time of starting the compressor 11 is larger than the opening at the time of normal operation (for example, the maximum opening), the disproportionation reaction of the first refrigerant at the time of starting is performed. Further suppression can be achieved.
- liquid refrigerant and low-dryness refrigerant exist in the outdoor heat exchanger 14 that is a condenser and the connection pipe between the outdoor expansion valve 15 and the indoor expansion valve 16.
- the required amount of refrigerant is almost determined.
- liquid refrigerant and low-dryness refrigerant exist in the indoor heat exchanger 17 that is a condenser and the connection pipe between the outdoor expansion valve 15 and the indoor expansion valve 16.
- the required amount of refrigerant is almost determined. Normally, the required refrigerant amount is different between the cooling operation and the heating operation, and the difference is retained as an excess refrigerant in the refrigeration cycle apparatus.
- the composition ratio of the first refrigerant in the circulating refrigerant is low because the composition ratio of the first refrigerant is low in the liquid refrigerant. Becomes higher. Therefore, by setting the target value of the outdoor expansion valve 15 so that the excess refrigerant becomes small, the excess refrigerant can be reduced, and the composition ratio of the first refrigerant circulating in the main path 21 can be reduced. This reaction can be suppressed.
- the intermediate pressure in the pipe between the outdoor expansion valve 15 and the indoor expansion valve 16 increases (density increase), and the amount of necessary refrigerant may be increased. it can.
- the intermediate pressure in the pipe between the outdoor expansion valve 15 and the indoor expansion valve 16 is reduced (density reduction), and the required refrigerant amount is reduced.
- the opening degree of the outdoor expansion valve 15 is increased during the cooling operation, the intermediate pressure in the pipe between the outdoor expansion valve 15 and the indoor expansion valve 16 increases (density increase), and the required amount of refrigerant can be increased.
- the opening degree is reduced, the intermediate pressure in the pipe between the outdoor expansion valve 15 and the indoor expansion valve 16 is reduced (density reduction), and the required refrigerant amount is reduced. Even if the opening degree of the outdoor expansion valve 15 is changed, the opening degree of the indoor expansion valve 16 is adjusted independently as described above, so that each indoor unit has an appropriate refrigerant flow rate corresponding to the load. Supplied.
- the necessary refrigerant amount in the intermediate pressure pipe in the refrigeration cycle apparatus can be increased and the excess refrigerant can be reduced. It becomes.
- the total internal volume of the outdoor heat exchanger is larger than the total internal volume of the indoor heat exchanger.
- the amount of refrigerant in the outdoor heat exchanger that is the condenser during the cooling operation is larger than the amount of refrigerant in the indoor heat exchanger that is the condenser during the heating operation.
- the density (pressure) of the pipe between the outdoor expansion valve and the indoor expansion valve is reduced during cooling operation, It needs to be enlarged during heating operation. That is, the degree of opening of the outdoor expansion valve is reduced during the cooling operation and increased during the heating operation, so that the required refrigerant amounts for cooling and heating are approximately the same.
- the control target may be the outdoor expansion valve opening.
- a pressure sensor is provided at a position between the outdoor expansion valve and the indoor expansion valve to detect the pressure, or a temperature sensor is provided and the saturation pressure is calculated by a control device (not shown), so that the refrigerant required for cooling and heating
- the outdoor expansion valve opening degree may be manipulated by determining a pressure target value so that the amounts are substantially the same. If the amount of surplus refrigerant cannot be adjusted only with the outdoor expansion valve 15, the amount of refrigerant in the condenser can be adjusted by increasing or decreasing the degree of supercooling at the outlet of the condenser. Can be reduced.
- the expansion valve By adjusting the expansion valve in this way, the amount of refrigerant necessary to circulate through the refrigeration cycle apparatus is increased, and the excess refrigerant is reduced between the evaporator outlet and the compressor 11 (including the inside of the compressor), whereby the compressor The reaction is suppressed by suppressing an increase in the composition ratio of the first refrigerant in the cylinder 11.
- FIG. 4 is a schematic configuration diagram of a refrigeration cycle apparatus according to Embodiment 3.
- the refrigeration cycle apparatus according to Embodiment 3 includes a compressor 30, a four-way valve 31, a use side heat exchanger 32, a supercooler 33, an expansion valve 34 that is a first decompression device, and heat source side heat.
- the exchanger 35 is sequentially connected by a refrigerant pipe, and is stored in the refrigeration cycle unit 100.
- the composition separation circuit includes a refrigerant rectifier 40 as a composition separation means, a refrigerant reservoir 41 for storing refrigerant, a first cooler 42, a second cooler 43, and a capillary 44 as a second decompression device, A capillary 45 that is a third decompression device, a first electromagnetic valve 46 that is an on-off valve, a second electromagnetic valve 47, and a third electromagnetic valve 48, and the first cooler 42 and the refrigerant reservoir 41 are the refrigerant rectifier 40. Is connected to the top of the ring. These are housed in the composition separation unit 200.
- the refrigeration cycle unit 100 and the composition separation unit 200 are connected by three pipes of a first pipe 50, a second pipe 51, and a third pipe 52, and the composition ratio of the refrigerant circulating in the refrigerant circuit can be changed. It is configured as follows.
- a non-azeotropic refrigerant mixture composed of two components including a low boiling point component (for example, HFO1123) as the first refrigerant and a high boiling point component (for example, HFO1234yf) as the second refrigerant has a specific composition ratio. Is filled with a standard composition.
- the refrigerant rectifier 40 is filled with a filler for increasing the gas-liquid contact area.
- the piping on the discharge side of the compressor 30 that connects the compressor 30 and the four-way valve 31 and the lower portion of the refrigerant rectifier 40 are connected to each other via the first electromagnetic valve 46 and the capillary tube 44. Connected by a pipe 50.
- the outlet side of the use side heat exchanger 32 and the pipe connecting the first cooler 42 and the refrigerant reservoir 41 are connected by the second pipe 51 via the second electromagnetic valve 47.
- the suction side piping of the compressor 30 and the lower portion of the refrigerant rectifier 40 are connected by a third piping 52 via a third electromagnetic valve 48 and a capillary 45.
- the refrigeration cycle unit 100 and the composition separation unit 200 are connected to the refrigeration cycle apparatus and the composition separation circuit accommodated by the first pipe 50, the second pipe 51, and the third pipe 52,
- the composition separation unit 200 is connected to the existing refrigeration cycle unit 100, the number of connection points is small without significantly changing the existing refrigeration cycle unit 100, so that a retrofit connection is easy.
- the refrigerant rectifier 40 is connected to the high-pressure side and the low-pressure side of the refrigeration cycle apparatus via a capillary tube 44 that is a second decompression device and a capillary tube 45 that is a third decompression device. Therefore, the refrigerant rectifier 40 operates at an intermediate pressure. For this reason, the difference between the liquid composition and the gas composition becomes larger (the non-azeotropic property becomes larger) and the separation efficiency (proportional to the difference in concentration between the liquid and the gas) is increased as compared with the case of operating at high pressure. Can do.
- the heat pump water heater is driven with the use side heat exchanger 32 as a water heat exchanger and the heat source side heat exchanger 35 as an air heat exchanger.
- the heat source side heat exchanger 35 operates as an evaporator
- the use side heat exchanger 32 operates as a condenser.
- the cold water that is the medium to be heated flowing into the use side heat exchanger 32 is heated by the condensation latent heat of the refrigerant to become hot water, and is supplied to a hot water storage tank or the like.
- the air that is the medium to be cooled flowing into the heat source side heat exchanger 35 is cooled by the latent heat of vaporization of the refrigerant, and then released to the outside air.
- the refrigeration cycle apparatus is operated at night, and water is flowed from the hot water storage tank (not shown) supplied with tap water to the water heat exchanger of the use side heat exchanger 32 by a pump (not shown) and heated. To boil the water in the hot water storage tank.
- the user mixes the hot water from the heated hot water storage tank with the water supply (tap water) and uses it at an appropriate temperature.
- the amount of hot water in the hot water storage tank decreases, but replenishment (water supply) is not performed during the day unless the hot water is in a drought state.
- hot water of about 55 ° C is stored in a hot water storage tank with a standard composition of circulating refrigerant, or a small amount of hot water of 70 ° C is stored as a composition ratio in which the second refrigerant (high boiling point component) is increased. Select the appropriate option and perform additional cooking.
- the refrigerant composition ratio is changed (corresponding to the separation and storage mode of the present invention), or the refrigerant composition ratio is returned to the standard composition (to the discharge mode of the present invention). The corresponding operation will be described.
- the refrigerant composition circulating in the refrigeration cycle apparatus can be changed.
- the circulating refrigerant of the refrigeration cycle apparatus is made the standard composition, and the low temperature heating capacity is improved. And if the temperature in a hot water storage tank rises to some extent (for example, 55 degreeC), the composition ratio of the 2nd refrigerant
- the hot water supply temperature in the hot water storage tank is maintained, but in order to compensate for the temperature drop from a high temperature (for example, 70 ° C.) due to heat dissipation loss, operation is performed at a composition ratio in which the second refrigerant (high boiling point component) is increased. can do.
- the separated storage mode performs an operation of increasing the high boiling point component (second refrigerant) of the refrigerant composition circulating in the refrigeration cycle apparatus during the hot water supply operation.
- the four-way valve 31 is connected as shown by a solid line, and the discharge part of the compressor 30 and the inlet part of the use side heat exchanger 32 are connected, and the outlet part of the heat source side heat exchanger 35 and the suction part of the compressor 30 are connected. Each is connected.
- the first solenoid valve 46 of the first pipe 50 and the third solenoid valve 48 of the third pipe 52 are opened, and the second solenoid valve 47 of the second pipe 51 is closed.
- a part of the high-pressure gas refrigerant that has exited the compressor 30 passes through the first electromagnetic valve 46, and becomes a capillary 44 that is a second decompression device provided on the inlet side of the lower part of the refrigerant rectifier 40. After being depressurized to the intermediate pressure, it flows into the lower part of the refrigerant rectifier 40 and part of the gas refrigerant rises in the refrigerant rectifier 40.
- the raised refrigerant vapor flows into the first cooler 42 and flows out of the capillary 45, which is a third decompression device connected to the lower part of the refrigerant rectifier 40. It is cooled by a two-phase refrigerant and liquefied. The condensed and liquefied refrigerant flows into the refrigerant reservoir 41 and is stored. In the refrigerant reservoir 41, the liquid refrigerant that has flowed in is gradually accumulated, and when the refrigerant reservoir 41 becomes full, the overflowed liquid refrigerant flows from the upper part of the refrigerant rectifier 40 as the reflux liquid of the refrigerant rectifier 40. To do.
- the rising vapor refrigerant and the falling liquid refrigerant are in gas-liquid contact, and heat and substance are transferred.
- the vapor refrigerant rising in the inside gradually increases the low boiling point component (first refrigerant), and the liquid refrigerant stored in the refrigerant reservoir 41 gradually becomes rich in the low boiling point component (first refrigerant).
- the refrigerant rich in the high boiling point component (second refrigerant) after the rectification flows out from the lower part of the refrigerant rectifier 40.
- This intermediate-pressure gas-liquid two-phase refrigerant enters the second cooler 43 and is liquefied and decompressed via the capillary 45 serving as the third decompression device, and then becomes a low-pressure gas-liquid two-phase refrigerant.
- the second cooler 43 completely liquefies (supercools) the gas-liquid two-phase refrigerant flowing out from the lower portion of the refrigerant rectifier 40 and becomes a low-pressure two-phase (or vapor) refrigerant. .
- the low-pressure two-phase (or vapor) refrigerant enters the first cooler 42, cools and liquefies the refrigerant vapor of the first refrigerant (low boiling point component) that has exited from the refrigerant rectifier 40, and the third pipe It flows into the inlet of the compressor 30 through 52.
- the low boiling point component (first refrigerant) of the refrigerant composition circulating in the refrigeration cycle apparatus decreases
- the high boiling point component (second refrigerant) increases.
- the four-way valve 31 is connected as shown by a solid line, the discharge part of the compressor 30 and the inlet part of the use side heat exchanger 32 are connected, and the outlet part of the heat source side heat exchanger 35 and the compressor 30 are connected. Are connected to each other.
- the first electromagnetic valve 46 of the first pipe 50 is closed, and the second electromagnetic valve 47 provided in the second pipe 51 and the third electromagnetic valve 48 provided in the third pipe 52 are opened.
- the high-pressure gas refrigerant discharged from the compressor 30 is condensed and liquefied by the use-side heat exchanger 32 that operates as a condenser via the four-way valve 31, and a part of the high-pressure gas refrigerant passes through the subcooler 33. After being cooled, the pressure is reduced by the expansion valve 34, and the low-pressure gas-liquid two-phase refrigerant flows into the heat source side heat exchanger 35 that operates as an evaporator. This refrigerant evaporates in the heat source side heat exchanger 35 and is sucked again into the compressor 30 through the four-way valve 31.
- the other part of the high-pressure liquid refrigerant condensed in the use-side heat exchanger 32 passes through the second electromagnetic valve 47 of the second pipe 51 and then passes through the refrigerant reservoir 41 and the refrigerant rectifier 40. And it passes through the second cooler 43, becomes a low-pressure gas-liquid two-phase refrigerant in the capillary 45 which is the third decompression device, and is sucked into the compressor 30 through the third pipe 52. That is, the first electromagnetic valve 46 is closed, the second electromagnetic valve 47 and the third electromagnetic valve 48 are opened, and the high-pressure liquid refrigerant that has exited the use-side heat exchanger 32 is used as a refrigerant reservoir from the lower part of the refrigerant reservoir 41.
- the liquid refrigerant rich in the low boiling point component (first refrigerant) in the refrigerant 41 is pushed out by the refrigerant rich in the high boiling point component (second refrigerant) in the refrigeration cycle apparatus, and the refrigerant rich in the low boiling point component (first refrigerant) is refrigerated cycle apparatus.
- the composition ratio of the refrigerant can be returned to the standard composition
- the liquid refrigerant richer in the low boiling point component (first refrigerant) than the refrigerant having the standard composition charged in the refrigeration cycle apparatus is stored in the refrigerant reservoir 41 and circulated in the refrigeration cycle apparatus.
- the composition ratio of the refrigerant to be made can be rich in the high boiling point component (second refrigerant).
- the composition ratio of the low boiling point refrigerant increases in the composition ratio of the refrigerant on the composition separation unit 200 side.
- the composition separation unit 200 does not have a sliding part or a power receiving part like the compressor 30, the first refrigerant is placed under a condition in which it does not easily cause a disproportionation reaction, thus ensuring safety.
- the composition ratio of the refrigerant in the refrigeration cycle apparatus reaches a state where the predetermined high boiling point component (second refrigerant) is high, the first electromagnetic valve 46 and the third electromagnetic valve 48 are closed, and the refrigerant composition ratio Operate with fixed.
- the operation is performed by returning the composition ratio of the refrigerant in the refrigeration cycle apparatus from the state rich in high-boiling components (second refrigerant) to the standard composition (filling composition) in the discharge mode.
- the composition ratio of the refrigerant is adjusted by the composition separation unit 200 in order to cope with the change in the hot water supply temperature.
- the pressure or temperature of the inside of the compressor 30 or the discharge refrigerant When the measured value is high temperature and high pressure (reaction is likely to occur), the composition separation unit 200 can be operated in the separation storage mode.
- coolant in the compressor 30 can be suppressed low, and a disproportionation reaction can be suppressed.
- the refrigerant separator 41 is operated by opening the first electromagnetic valve 46 and the third electromagnetic valve 48 for a predetermined time before stopping the compressor 30 of the refrigeration cycle apparatus and operating the composition separation unit 200 in the separation storage mode.
- the liquid refrigerant having a high composition ratio of the first refrigerant is stored in the compressor 30, and the mixed refrigerant having a low composition ratio of the first refrigerant is supplied to the compressor 30 that is damaged at the time of restart and is likely to generate local energy.
- the reaction can be reliably prevented.
- the discharge mode is executed after the operation of the refrigeration cycle apparatus is stabilized, and the heating capacity can be ensured by returning the refrigerant composition ratio of the refrigeration cycle apparatus to the standard composition. Become.
- connection portion of the third pipe 52 is the suction pipe of the compressor 30, both the glass terminal and the motor are placed in an environment where the composition ratio of the first refrigerant is low, regardless of whether the compressor 30 is a low pressure shell or a high pressure shell. It is possible to prevent the reaction.
- the above configuration makes it possible to reduce the first refrigerant composition in the refrigeration cycle apparatus on the refrigeration cycle unit 100 side, and the partial pressure of the first refrigerant is reduced.
- the chain of the disproportionation reaction of the refrigerant can be suppressed.
- the hot water heater is described as an example in Embodiment 3, the refrigeration cycle apparatus can be used for an air conditioner, a chiller, or the like.
- two types of the first refrigerant and the second refrigerant are mixed, but three or more types may be mixed. In that case, the first refrigerant needs to belong to a low boiling point component.
- Embodiments 1 to 3 have been described above, the present invention is not limited to the description of each embodiment, and all or a part of each embodiment can be combined.
- the composition separation unit 200 according to Embodiment 3 can be adopted in the refrigeration cycle apparatus according to Embodiments 1 and 2, and the composition ratio of the first refrigerant in the refrigeration cycle apparatus can be adjusted.
- the refrigeration cycle apparatus according to Embodiment 1 or 2 may be adopted as the refrigeration cycle apparatus of the refrigeration cycle unit 100 according to Embodiment 3, and an air conditioning system or the like may be configured.
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Abstract
Description
これに伴い、地球温暖化係数が小さく、沸点の低い冷媒(例えば、HFO1123)を採用した冷凍サイクル装置が提案されている(特許文献1を参照)。
そして、HFO1123にHC、HFC、HCFO、CFO、HFO等の冷媒を混合しても混合冷媒として部分的にこのような長所を享受することができる。
HFO1123の不均化反応は、以下のような化学反応である。
CF2=CHF→(1/2)CF4+(3/2)C+HF+(反応熱)
このような反応は、局所的なエネルギーを冷媒に与えることにより発生する。そのため、高温、高圧の環境下であれば連鎖的に反応が発生する可能性があるという問題があった。
なお、以下で説明する構成等は、一例であり、本発明に係る冷凍サイクル装置は、そのような構成等に限定されない。
また、細かい構造については、適宜図示を簡略化又は省略している。
また、重複又は類似する説明については、適宜簡略化又は省略している。
はじめに、冷凍サイクル装置の構成について説明する。
図1は、実施の形態1に係る冷凍サイクル装置の概略構成図である。
実施の形態1係る冷凍サイクル装置は、図1に示すように、圧縮機1、第1凝縮器2、気液分離器3、第2凝縮器4、冷媒間熱交換器5、第1膨張弁6、蒸発器7、を順にメイン経路8である冷媒配管にて接続し、冷凍サイクルを形成している。気液分離器3の上部に設けられたガス側出口3aは、第2凝縮器4に接続されている。
なお、第1冷媒が一定のエネルギーを与えられる場所は、主に圧縮機内部である。モータに至る電気系路が冷媒雰囲気中にあり、短絡や漏洩によりその電気エネルギーが冷媒に与えられる。また、圧縮機内部では圧縮部や摺動部や軸受けなどから絶えず摩擦熱が発生しており、エネルギーとして冷媒に与えられる。通常の運転中であっても該当するが、特に何らかの要因で圧縮機が損傷するとエネルギー供給の可能性が増大する。
なお、第1冷媒がモル比率で70%以下なら反応が抑制されやすいことが知られている。また、第2冷媒は1種に限らず、2種以上であってもよい。ただし、第2冷媒は第1冷媒よりも高沸点の冷媒である必要がある。
なお、メイン経路8に流れる冷媒を、本発明に係るメイン冷媒、バイパス経路9に流れる冷媒をバイパス冷媒と称する。
このような冷凍サイクル装置の構成により、気液分離器3内では、流入した二相冷媒が、気相と液相に分離される。すると、第1冷媒の方が第2冷媒よりも沸点が低い(蒸発しやすい)ため、気相中の第1冷媒の組成比は高く、液相中の第1冷媒の組成比は低くなる。このため、第2凝縮器4、第1膨張弁6、蒸発器7から圧縮機1へ至るメイン経路8は、低沸点成分である第1冷媒の組成比が高くなる。低沸点冷媒は一般的に性能がよいので、本実施の形態1の冷凍サイクル装置の性能は高くなる。
図2は、実施の形態1に係る冷凍サイクル装置内の非共沸混合冷媒が高圧、中間圧、低圧の各圧力における温度対組成線図である。
非共沸混合冷媒の場合、図2に示すように温度対組成線図はレンズ形となり、上側が飽和ガス線、下側が飽和液線である。線図上で冷凍サイクル装置の各部の圧力及び温度が示されている。
第1冷媒は、高温、高圧環境下で一定のエネルギーが与えられると不均化反応を連続的に起こす可能性があるが、圧縮機1内は、冷媒が高温、高圧となり、摺動部、受電部、モータ等で局所的なエネルギーも発生しやすいため冷凍サイクル装置内で最も安全性が要求される。
実施の形態1に係る冷凍サイクル装置では、単独冷媒とすると不均化反応が起こりやすい低沸点冷媒の第1冷媒を、高沸点冷媒である第2冷媒との非共沸混合冷媒とすることで、特に冷媒の不均化反応が起こりやすい圧縮機内部で第1冷媒の組成比を低減することが可能となり、第1冷媒の分圧を低下させることで不均化反応を抑制するとともに、性能の高い冷凍サイクル装置を得ることができる。
また、バイパス経路9の冷媒は、圧縮機1内の中間圧力部分に戻されるので、圧縮機1の入力を低減することができる。
この効果は、単純に第1冷媒に他の冷媒を混合して第1冷媒の分圧を(充填組成比に応じて)低下させ、反応を抑制する効果よりも大きい。
なお、バイパス経路9の接続部分は、圧縮機1の吸入配管であってもよい。この構成では、圧縮機1が低圧シェル、高圧シェルのいずれの場合も、ガラス端子やモータまわりを第1冷媒の組成比が低い環境下とすることが可能で、反応の防止に有効である。
さらに、第1凝縮器2及び第2凝縮器4において、冷媒と熱交換する水や空気の温度が高い場合、両凝縮器内の冷媒温度(凝縮圧力の飽和温度)が高くなる。このとき、第1冷媒(例えばHFO1123)の臨界温度は低いため、第2凝縮器4の出口でサブクールがつきにくいが、冷媒間熱交換器5でサブクールを付与することができるので、低臨界温度冷媒であるデメリットを改善することができる。
同様に、圧縮機1の起動時の第2膨張弁10の開度を、通常運転時の開度に比べて大きく設定(例えば最大開度)することで、起動時の第1冷媒の不均化反応をさらに抑制することができる。
また、実施の形態1に係る冷凍サイクル装置では、第1冷媒と第2冷媒の2種類を混合しているが、3種類以上を混合してもよい。その場合第1冷媒は、低沸点成分に属することが必要である。このような組成とすることで、メイン経路の冷媒は第1冷媒の組成比が高く、バイパス経路の冷媒は第1冷媒の組成比が低くなるため反応抑制の効果を同様に得ることができる。
はじめに、冷凍サイクル装置の構成について説明する。
実施の形態2に係る冷凍サイクル装置の作動冷媒は、実施の形態1と同一であるため構成上の相違点を説明する。
図3は、実施の形態2に係る冷凍サイクル装置の概略構成図である。
実施の形態2係る冷凍サイクル装置は、図3に示すように、圧縮機11、オイルセパレータ12、四方弁13、室外熱交換器14、室外膨張弁15、室内膨張弁16、室内熱交換器17、四方弁13、アキュームレータ18を順に接続して、冷凍サイクルを形成している。室内膨張弁16及び室内熱交換器17は複数が並列に接続され、オイルセパレータ12のガス側出口12aは、四方弁13に接続されている。また、オイルセパレータ12の油戻し口12bは、バイパス経路19を介して圧縮機1に接続されている。バイパス経路19には、絞り20が配置されている。
次に、冷媒の動作について説明する。
はじめに、冷房運転時を説明する。図3に示す四方弁13が実線で接続された状態で運転され、圧縮機11から吐出する冷媒は、高温高圧のガス冷媒となって圧縮機11内部の冷凍機油の一部とともにオイルセパレータ12へ入る。オイルセパレータ12内に入った冷媒は、ガス冷媒と冷凍機油とに分離され、ガス冷媒は四方弁13を通り、室外熱交換器14(凝縮器)で水や空気と熱交換して凝縮し、高圧の液冷媒となる。液冷媒は、室外膨張弁15や室内膨張弁16の少なくとも一方で減圧され低圧の二相状態となる。そして、各室内熱交換器17(蒸発器)で空気や水と熱交換して蒸発し低圧のガス冷媒となり、四方弁13及びアキュームレータ18を通過して、再び圧縮機1に吸引される。オイルセパレータ12で分離された冷凍機油は、油戻し口12bからバイパス経路19、絞り20を通過し圧縮機11に吸入される。
室外膨張弁15は、運転条件ごとに予め定めた開度、あるいは室内膨張弁16と室外膨張弁15との間の中間圧力が所定の中圧(飽和温度)となるように開度を調整する(開度制御の詳細は後述する)。
オイルセパレータ12では、流入したガス冷媒と冷凍機油が分離される。ここで、第1冷媒の方が第2冷媒よりも沸点が低い(蒸発しやすい)ため、冷凍機油中に溶解する冷媒の第1冷媒の組成比は低くなっている。このため、四方弁13、室外熱交換器14、室内熱交換器17を通過するメイン経路21では、低沸点成分である第1冷媒の組成比が高い状態となる。低沸点冷媒は一般的に性能がよいので、本実施の形態2に係る冷凍サイクル装置の性能は高くなる。
オイルセパレータ12の油戻し口12bより排出された冷凍機油と冷凍機油中に溶解した冷媒は、第1冷媒の組成比が低い状態でバイパス経路19を通過して圧縮機1へ吸入される。圧縮機11の吸入側配管では、メイン経路21とバイパス経路19とが合流し、バイパス経路19の第1冷媒の組成比が低い冷媒がメイン経路21の冷媒に合流するため、メイン経路21での第1冷媒の組成比よりも、合流部以降の第1冷媒の組成比は小さくなる。
第1冷媒は、高温、高圧環境下で一定のエネルギーが与えられると不均化反応を連続的に起こする可能性があるが、圧縮機11内は、冷媒が高温、高圧となり、摺動部、受電部、モータ等で局所的なエネルギーも発生しやすいため冷凍サイクル装置内で最も安全性が要求される。
実施の形態2に係る冷凍サイクル装置では、上記の構成により圧縮機11の内部での第1冷媒の組成比を低減することが可能となり、第1冷媒の分圧が低下し、反応の連鎖を抑制することができる。また、バイパス経路19は圧縮機11の吸入配管に合流しているため、圧縮機11が低圧シェル、高圧シェルのいずれの場合も、ガラス端子やモータまわりを第1冷媒の組成比が低い環境下とすることが可能で、反応の防止に有効である。
同様に、圧縮機11の起動時の絞り20の開度を、通常運転時の開度に比べて大きく設定(例えば最大開度)することで、起動時の第1冷媒の不均化反応をさらに抑制することができる。
冷房運転時は、凝縮器である室外熱交換器14、及び、室外膨張弁15と室内膨張弁16との間の接続配管に液冷媒及び低乾き度の冷媒(高密度冷媒)が存在し、必要冷媒量がほぼ定まる。暖房運転時は、凝縮器である室内熱交換器17、及び、室外膨張弁15と室内膨張弁16との間の接続配管に液冷媒及び低乾き度の冷媒(高密度冷媒)が存在し、必要冷媒量がほぼ定まる。通常なら冷房運転時と暖房運転時とで必要冷媒量が異なり、その差分が余剰冷媒として、冷凍サイクル装置内に滞留する。
冷房運転時に室外膨張弁15の開度を大きくすると、室外膨張弁15と室内膨張弁16との間の配管内における中間圧力が増加し(密度増)、必要冷媒量を増加させることができる。逆に開度を小さくすると、室外膨張弁15と室内膨張弁16との間の配管内における中間圧力が低下し(密度減)、必要冷媒量が低下する。
なお、室外膨張弁15の開度を変化させても、室内膨張弁16の開度は、前述したように独立して調整されるので、各室内機には負荷に見合った適切な冷媒流量が供給される。
ここで、室外熱交換器の全内容積が室内熱交換器の全内容積よりも大きい場合について説明する。この場合、冷房運転時の凝縮器である室外熱交換器での冷媒量は、暖房運転時の凝縮器である室内熱交換器の冷媒量より大きい。余剰冷媒を発生させない(=冷房と暖房での必要冷媒量を同程度とさせる)ためには、室外膨張弁と室内膨張弁との間の配管の密度(圧力)を、冷房運転時は小さく、暖房運転時は大きくする必要がある。つまり、室外膨張弁の開度を、冷房運転時は小さく、暖房運転時は大きくして、冷房と暖房での必要冷媒量を同程度とさせる。制御目標としては、室外膨張弁開度としてもよい。さらには、室外膨張弁と室内膨張弁の間の位置に圧力センサーを設けて圧力を検知させたり、温度センサーを設けその飽和圧力を図示していない制御装置で演算させ、冷房と暖房の必要冷媒量が同程度となるように、圧力目標値を定めて室外膨張弁開度を操作してもよい。
仮に室外膨張弁15だけで余剰冷媒量を調整できない場合は、凝縮器出口の過冷却度を増減させることで凝縮器内の冷媒量が調整できるため、調整代が拡大し、確実に余剰冷媒を低減することができる。
このように膨張弁を調整することで冷凍サイクル装置を循環する必要冷媒量を増加させ、蒸発器出口から圧縮機11(圧縮機内部を含む)の間で余剰冷媒を低減させることで、圧縮機11内での第1冷媒の組成比が増加することを抑えて反応を抑制する。
はじめに、冷凍サイクル装置の構成について説明する。
実施の形態3に係る冷凍サイクル装置の作動冷媒は、実施の形態1と同一であるため構成上の相違点を説明する。
図4は、実施の形態3に係る冷凍サイクル装置の概略構成図である。
実施の形態3係る冷凍サイクル装置は、図4に示すように、圧縮機30、四方弁31、利用側熱交換器32、過冷却器33、第1減圧装置である膨張弁34、熱源側熱交換器35、を順次冷媒配管で接続して構成され、冷凍サイクルユニット100内に収納されている。
冷凍サイクル装置内には、第1冷媒として低沸点成分(例えばHFO1123)と第2冷媒として高沸点成分(例えばHFO1234yf等)とからなる2成分で組成された非共沸混合冷媒が特定の組成比である標準組成で充填されている。
また、利用側熱交換器32の出口側と、第1冷却器42と冷媒貯留器41とを接続する配管とは、第2電磁弁47を介して第2配管51にて接続されている。
さらに、圧縮機30の吸入側の配管と、冷媒精留器40の下部とは、第3電磁弁48と毛細管45とを介して第3配管52により接続されている。
ヒートポンプ給湯機は、利用側熱交換器32を水熱交換器とし、熱源側熱交換器35を空気熱交換器として駆動される。この場合、熱源側熱交換器35は蒸発器として動作し、利用側熱交換器32は凝縮器として動作する。利用側熱交換器32に流入する被加熱媒体である冷水は冷媒の凝縮潜熱によって加熱されて温水となり、貯湯タンクなどに供給される。また、熱源側熱交換器35に流入する被冷却媒体である空気は冷媒の蒸発潜熱によって冷却された後、外気などへ放出される。
分離貯留モードは、給湯運転時において、冷凍サイクル装置内を循環する冷媒組成の高沸点成分(第2冷媒)を増加させる動作を行う。
この時、圧縮機30を出た高圧のガス冷媒の一部は、第1電磁弁46を通って、冷媒精留器40の下部の入口側に設けられた第2減圧装置である毛細管44で中間圧力まで減圧された後、冷媒精留器40の下部へ流入し、ガス冷媒の一部が冷媒精留器40内を上昇する。
放流モードは、四方弁31を実線のように接続し、圧縮機30の吐出部と利用側熱交換器32の入口部が接続されるとともに、熱源側熱交換器35の出口部と圧縮機30の吸入部がそれぞれ接続される。第1配管50の第1電磁弁46を閉とし、第2配管51に設けた第2電磁弁47及び第3配管52に設けた第3電磁弁48を開とする。
以上の構成により、分離貯留モードにおいて、冷凍サイクル装置に充填した標準組成の冷媒より低沸点成分(第1冷媒)に富んだ液冷媒が冷媒貯留器41内に貯留され、冷凍サイクル装置内を循環する冷媒の組成比を高沸点成分(第2冷媒)に富んだものとすることができる。
冷媒組成を所定の高沸点成分(第2冷媒)が高い組成比とすることにより、高温給湯時の高圧側の圧力上昇を抑制でき、高温給湯が可能となる。また、高圧側の圧力上昇となれば非共沸混合冷媒が不均化反応を起こす可能性が高くなるが、低沸点冷媒(第1冷媒)の組成比が低下しているため、不均化反応の可能性が抑制される。
そして、冷凍サイクル装置内の冷媒の組成比が所定の高沸点成分(第2冷媒)が高い状態となった後は、第1電磁弁46および第3電磁弁48を閉とし、冷媒の組成比を固定して運転を行う。
なお、実施の形態3では給湯機を例にして説明をしたが、空調装置やチラーなどに当該冷凍サイクル装置を採用することができる。
また、実施の形態3に係る冷凍サイクル装置では、第1冷媒と第2冷媒の2種類を混合しているが、3種類以上を混合してもよい。その場合第1冷媒は、低沸点成分に属することが必要である。このような組成とすることで、メイン経路の冷媒は第1冷媒の組成比が高く、バイパス経路の冷媒は第1冷媒の組成比が低くなるため反応抑制の効果を同様に得ることができる。
例えば、実施の形態1や2に係る冷凍サイクル装置に実施の形態3に係る組成分離ユニット200を採用し、冷凍サイクル装置内の第1冷媒の組成比を調整することが可能である。また。実施の形態3に係る冷凍サイクルユニット100の冷凍サイクル装置として実施の形態1や2に係る冷凍サイクル装置を採用し、空調システム等を構成してもよい。
Claims (15)
- 第1冷媒と、同一圧力下において前記第1冷媒よりも沸点の高い特性の第2冷媒と、を少なくとも含む非共沸混合冷媒を作動冷媒とし、圧縮機と、第1熱交換器と、第1膨張弁と、第2熱交換器と、を順次接続したメイン経路を少なくとも備えた冷凍サイクル装置であって、
前記第1冷媒は、不均化反応が生じる特性を有し、
前記メイン経路を流れる前記非共沸混合冷媒における前記第1冷媒の組成比に比べて、前記圧縮機内の前記非共沸混合冷媒における前記第1冷媒の組成比の方が小さくなるように構成された冷凍サイクル装置。 - 前記メイン経路には、前記メイン経路の前記非共沸混合冷媒における前記第1冷媒の組成比に比べて、前記第1冷媒の組成比が低い前記非共沸混合冷媒を分離する分離機構が配置され、
前記分離機構により分離された前記第1冷媒の組成比が低い前記非共沸混合冷媒は、前記分離機構からバイパス経路を介して前記圧縮機内に供給される請求項1に記載の冷凍サイクル装置。 - 前記分離機構は、前記メイン経路における前記第1熱交換器の下流側に設けられ、気体成分と液体成分とに分離する気液分離器である請求項2に記載の冷凍サイクル装置。
- 前記メイン経路における前記気液分離器の下流側には、第3熱交換器が配置される請求項3に記載の冷凍サイクル装置。
- 前記バイパス経路には、第2膨張弁と、前記メイン経路の高圧側の冷媒と前記バイパス経路の前記第2膨張弁で減圧された冷媒とを熱交換する冷媒間熱交換器と、が配置される請求項4に記載の冷凍サイクル装置。
- 前記第2膨張弁の開度は、前記圧縮機の起動時に最大開度とされる請求項5に記載の冷凍サイクル装置。
- 前記第2膨張弁の開度は、前記圧縮機の吐出温度が高い程、または、吐出圧力が高い程、増加する請求項5または6に記載の冷凍サイクル装置。
- 前記分離機構は、前記圧縮機から吐出した前記作動冷媒から冷凍機油を分離するオイルセパレータであることを特徴とする請求項2に記載の冷凍サイクル装置。
- 前記バイパス経路には、開度を調整可能な絞り装置が設けられている請求項8に記載の冷凍サイクル装置。
- 前記絞り装置の開度は、前記圧縮機の起動時に最大開度とされる請求項9に記載の冷凍サイクル装置。
- 前記絞り装置の開度は、前記圧縮機の吐出温度が高い程、または、吐出圧力が高い程、増加する請求項9または10に記載の冷凍サイクル装置。
- 前記メイン経路における前記第1熱交換器と前記第2熱交換器との間には前記第1膨張弁と直列に配置された第3膨張弁が配置され、
前記第3膨張弁は、前記第1膨張弁と前記第3膨張弁との間の冷媒配管内の圧力が、前記第1熱交換器及び前記第2熱交換器における冷媒の蒸発圧力と凝縮圧力との中間の圧力となるように開度が制御される請求項1~11のいずれか1項に記載の冷凍サイクル装置。 - 前記バイパス経路は、前記圧縮機の吸入配管に接続される請求項2に従属する請求項3~12のいずれか1項に記載の冷凍サイクル装置。
- 前記バイパス経路は、前記圧縮機の圧縮過程の途中に接続される請求項2に従属する請求項3~12のいずれか1項に記載の冷凍サイクル装置。
- 前記第1冷媒は、HFO1123であり、前記第2冷媒は、少なくともR32、HFO1234yf、HFO1234zeのうちの1つ以上を含む請求項1~14のいずれか1項に記載の冷凍サイクル装置。
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JP2017227421A (ja) * | 2016-06-24 | 2017-12-28 | 株式会社デンソー | ヒートポンプ装置 |
JPWO2020194527A1 (ja) * | 2019-03-26 | 2021-10-14 | 三菱電機株式会社 | 冷凍サイクル装置の室外ユニットおよび室内ユニット |
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EP3121532B1 (en) | 2022-06-29 |
US20170016654A1 (en) | 2017-01-19 |
US10422558B2 (en) | 2019-09-24 |
JPWO2015140870A1 (ja) | 2017-04-06 |
EP3121532A1 (en) | 2017-01-25 |
CN106104170B (zh) | 2019-10-25 |
CN106104170A (zh) | 2016-11-09 |
JP6279069B2 (ja) | 2018-02-14 |
EP3121532A4 (en) | 2017-11-22 |
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