WO2015139382A1 - 一种板栅印刷成型机 - Google Patents

一种板栅印刷成型机 Download PDF

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Publication number
WO2015139382A1
WO2015139382A1 PCT/CN2014/081112 CN2014081112W WO2015139382A1 WO 2015139382 A1 WO2015139382 A1 WO 2015139382A1 CN 2014081112 W CN2014081112 W CN 2014081112W WO 2015139382 A1 WO2015139382 A1 WO 2015139382A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
grid
printing
turntable
support plate
Prior art date
Application number
PCT/CN2014/081112
Other languages
English (en)
French (fr)
Inventor
林雁斌
陈义忠
张建章
周富成
Original Assignee
浙江海悦自动化机械股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江海悦自动化机械股份有限公司 filed Critical 浙江海悦自动化机械股份有限公司
Publication of WO2015139382A1 publication Critical patent/WO2015139382A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00—Casting in, on, or around objects which form part of the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D25/00—Special casting characterised by the nature of the product
    • B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
    • B22D25/04—Casting metal electric battery plates or the like
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/70—Carriers or collectors characterised by shape or form
    • H01M4/72—Grids
    • H01M4/73—Grids for lead-acid accumulators, e.g. frame plates
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/82—Multi-step processes for manufacturing carriers for lead-acid accumulators
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Definitions

  • the present invention relates to a battery production apparatus, and more particularly to a grid forming apparatus.
  • the existing grid production device comprises a template, the template is provided with a grid forming groove, and the lead liquid is poured into the grid forming groove, and the lead liquid is cooled to form a grid, and the grid is manually taken out from the grid forming groove, thereby producing The process is low in automation and labor intensive.
  • a grid printing forming machine includes a frame, and the frame is provided with a turntable and a driving member for driving the turntable, and the turntable is provided with a plurality of plates.
  • the printing device includes a printing bucket attached to the frame and a brush plate connected to the bottom of the printing bucket a liquid inlet pipe is connected to the printing bucket, a bottom surface of the brush plate is a sloped surface, and the discharging device includes a left supporting plate and a right supporting plate, and the tops of the left supporting plate and the right supporting plate are respectively disposed
  • the guide rail has a curved portion bent downward toward one end of the turntable, and a rotating plate is transferred between the left support plate and the right support plate, and the rotating plate is connected to the rotating plate to turn the plate grid A drive that moves the ear along the curved section.
  • the printing chamber is provided with a confluence chamber
  • the bottom surface of the confluence chamber is provided with a groove
  • the brush plate is provided with a drainage hole corresponding to the groove
  • a flow regulating device is arranged in the confluence chamber.
  • the side surface of the groove is a slope
  • the flow control device comprises a plug-in board corresponding to the slot and an adjusting member for controlling the lifting and lowering of the board.
  • the adjusting member comprises an adjusting screw connecting the inserting plate, a bracket is arranged above the printing bucket, a connecting hole is arranged on the bracket, and the adjusting screw is connected with the adjusting nut through the connecting hole .
  • the adjusting screw comprises a middle adjusting screw connected to the center of the inserting plate and a side adjusting screw connected to both ends of the inserting plate.
  • the driving device includes a rocker arm connected to the rotating plate, and a blocking block for limiting the rotation range of the rocker arm is disposed under the discharging device, and the rotating block is provided with a pushing block, and the pushing block is connected by rotation The first roller that pushes the rocker arm to rotate.
  • the rotating plate extends out of the curved section and is provided with a blocking portion that is bent upward.
  • the ejector device comprises a ejector pin and a lifting device for driving the ejector pin, and a bottom surface of the grid forming groove is provided with a mounting hole connecting the thimble.
  • the lifting device includes a lifting plate connected to the ejector pin, and the sliding plate is provided with a sliding rail which is staggered with the rotating direction of the rotating plate, and a sliding block is connected to the sliding rail, and the upper portion of the sliding block is connected a second roller, a first guiding plate corresponding to the second roller is connected to the lower side of the lifting plate, and a return spring and a third roller are respectively disposed at two ends of the sliding plate, and the discharging device is provided below the discharging device a second guide plate corresponding to the third roller.
  • the grid printing forming machine further includes a cooling system, and the cooling system includes a cooling passage disposed in the rotating disc corresponding to each of the grid forming grooves, wherein the rotating plate is connected with an inlet pipe, and the inlet pipe is connected through the branch pipe Cooling channel.
  • the grid formed in the grid forming groove is ejected by the ejector device, and cooperates with the discharging device, the rotating plate pushes the tab of the grid to move along the curved section, so that the grid is finally suspended
  • the grid accumulates and pushes the grid to be sent along the guide rail; thus, the automatic production of the grid can be realized, and the discharge device and other devices can form an automated plate processing line, thereby improving the standardization and efficiency of the battery production.
  • FIG. 1 is a schematic view showing the structure of a grid printing molding machine
  • Fig. 2 is a front view of a grid printing molding machine
  • Fig. 3 is a part of Fig. 1
  • FIG. 4 is a partial enlarged view of a portion of the printing device
  • FIG. 5 is a cross-sectional view of the printing device.
  • the present invention provides a grid printing molding machine, comprising a frame, a rotating member and a driving member for rotating the rotating wheel are arranged on the frame, and a plurality of grid forming grooves are arranged on the rotating plate, and the lower portion of the rotating plate is connected
  • the ejector device is provided with a printing device and a discharging device in turn along the rotating direction of the turntable.
  • the printing device comprises a printing bucket attached to the frame and a brush plate connected to the bottom of the printing bucket, and the ink inlet pipe is connected to the printing fountain, and the brush is connected
  • the bottom surface of the plate is a sloped surface
  • the discharge device comprises a left support plate and a right support plate, and the tops of the left support plate and the right support plate are provided with guide rails, and the guide rails are provided with a downwardly curved curved section at one end of the turntable rotation direction
  • left A rotating plate is arranged between the supporting plate and the right supporting plate, and a driving device for driving the rotating plate to rotate to move the plate grating ear along the curved section is connected to the rotating plate.
  • a grid printing molding machine which comprises a frame 1.
  • the frame 1 is provided with a turntable 2 and a driving member for driving the turntable 2, and the turntable 2 is provided with a plurality of grid forms at intervals.
  • the printing apparatus 5 includes a printer 51 and a magazine attached to the chassis 1 via a rotating shaft 511.
  • the brush plate 52 is connected to the bottom of the printing fountain 51, and the ink inlet pipe is connected to the printing fountain 51.
  • the bottom surface of the brush plate 52 is a sloped surface 521.
  • the discharge device includes a left support plate 31 and a right support plate 32.
  • the tops of the left support plate 31 and the right support plate 32 are provided with guide rails 33.
  • the guide rails 33 are bent downward toward one end of the turntable 2 in the direction of rotation.
  • the curved section 331, the rotating plate 34 is transferred between the left supporting plate 31 and the right supporting plate 32, and the rotating plate 34 is connected with a driving device for driving the rotating plate to reverse and moving the plate grating ear along the curved portion 331.
  • the brush plate 52 casts the lead liquid in the printing fountain 51 into the grid forming groove 21, and the inclined surface 521 of the brush plate is in close contact with the surface of the turntable during the rotation, and does not hinder the rotation of the turntable, the grid
  • the grid formed in the forming groove is ejected by the ejector device.
  • the grid portion moves to the top of the rotating plate 34.
  • the ejector device returns, the rotating plate 34 is turned over, and the grid is pushed.
  • the rotating plate 34 enters the lower side of the curved section 331, during the upward turning of the rotating plate 34, the tab ears of the grating move upward along the curved section 331.
  • the grating is hung on the guide rail 33, and the grid is suspended.
  • the push grid is continuously accumulated and sent along the guide rails.
  • the driving member of the turntable is a motor, and the outer circular surface of the turntable is provided with a tooth groove, and the gear is connected to the motor, and the gear meshes with the tooth groove.
  • the ink chamber 512 is disposed in the printing chamber 51.
  • the bottom surface of the manifold 512 is provided with a groove 513.
  • the brush plate 52 is provided with a drainage hole 522 corresponding to the groove 513, and the flow chamber 512 is provided with a flow. Adjustment device.
  • the lead liquid enters the confluence chamber 512 from the inlet pipe, and then enters the drainage hole 522 from the groove 513.
  • the drainage hole 522 pours the lead liquid into the grid forming groove 21 of the main template, and adjusts the drainage hole through the flow regulating device.
  • the lead liquid flow rate is adjusted to match the speed of the grid printing machine.
  • the side surface of the groove 513 is a slope
  • the flow control device includes a plug-in plate 56 corresponding to the slot 513 and an adjusting member for controlling the lifting and lowering of the inserting plate; and the degree of coincidence with the groove is controlled by the lifting inserting plate to realize the adjustment of the flow rate.
  • the adjusting member includes an adjusting screw 54 connected to the inserting plate 56 .
  • the bracket 51 is provided with a bracket 53 .
  • the bracket 53 is provided with a connecting hole 531 , and the adjusting screw 54 is connected through the connecting hole 531 .
  • Adjust the nut 55 Turn the adjusting nut to adjust the axial movement of the screw along the adjusting nut to realize the lifting adjustment of the inserting plate.
  • the adjusting screw 54 includes a central adjusting screw 541 connected to the center of the inserting plate and a side adjusting screw 542 connected to both ends of the inserting plate, and the bracket 53 is provided with a plurality of corresponding to the central adjusting screw and the side adjusting screw
  • the connecting hole, the middle adjusting screw and the side adjusting screw are connected with the adjusting nut 55.
  • the driving device of the rotating plate 34 includes a rocker arm 36 connected to the rotating plate through the rotating shaft 35.
  • the blocking block 37 of the rotating range of the limiting rocker arm 36 is disposed below the discharging device.
  • the rocker arm 36 After the rotating plate is pushed, the rocker arm 36 is free. Falling off, the blocking block 37 blocks the continued rotation of the swinging arm 36, ensuring that the returned plate 34 is substantially parallel to the surface of the turntable 2, the turntable 2 is provided with a push block, and the push block is rotatably connected with a first roller that pushes the rocker arm to rotate. twenty two.
  • the driving device may also be a rotary cylinder or a servo motor connected to the rotating plate, but the installation of the driving device inevitably increases the cost and requires a large space.
  • the rotating plate 34 extends out of the curved section 331 and is provided with a blocking portion 341 which is bent upward. The blocking portion limits the moving distance of the grid.
  • an ejector device is connected to each of the grid forming grooves.
  • the ejector device includes a ejector pin 23 and a lifting device for driving the ejector pin.
  • the bottom surface of the grid forming groove 21 is provided with a mounting hole for connecting the thimble.
  • the lifting device drives the thimble to eject the shaped grid in the grid forming groove.
  • the lifting device comprises a lifting plate 48 connecting the thimbles 23.
  • the lower side of the lifting plate 48 is provided with a sliding rail 44 which is staggered with the rotating direction of the rotating disk.
  • the sliding rail 44 is connected with a slider 42.
  • the second roller 46 is connected to the lower side of the lifting plate 48 with a first guiding plate 47 corresponding to the second roller 46.
  • the two ends of the sliding block 42 are respectively provided with a return spring 45 and a third roller 43, and the lower part of the discharging device is provided.
  • a second guide plate 41 corresponding to the third roller 43.
  • the third roller 43 contacts the second guiding plate 41, the second guiding plate 41 pushes the slider 42 to move inward along the sliding rail 44, and when the second roller 46 moves with the slider, pushes the first guiding plate 47 and lifts
  • the plate 48 is moved up, and after the third roller 43 leaves the second guide plate 41, the return spring 45 pushes the slider 42 back to the initial position, at which time the first guide plate 47 is retracted, thereby realizing the lifting and lowering of the ejector.
  • the lifting device can also be a lifting cylinder, but driven by a mechanical structure, the cost is lower, the operation is reliable, and the failure rate is low.
  • the grid printing molding machine further includes a cooling system
  • the cooling system includes a cooling passage disposed in the rotating disc corresponding to each of the grid forming grooves, and the inlet pipe is connected to the rotating pipe, and the inlet pipe is connected to the cooling passage through the branch pipe.
  • the cooling system provides solidification of the lead liquid in the coolant accelerating grid forming groove to accelerate the formation of the grid.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Printing Methods (AREA)

Abstract

一种板栅印刷成型机，包括机架（1），机架（1）上设有转盘（2）和驱动转盘（2）转动的驱动件，转盘（2）上间隔设有若干板栅成型槽（21），转盘（2）的下方连接有顶出装置，沿转盘（2）的转动方向依次设有印刷装置（5）和出料装置，印刷装置（5）包括与机架（1）装接的印斗（51）和连接在印斗（51）底部的刷板（52），印斗（51）上连接有进液管，刷板（52）的底面为斜面（512），出料装置包括相对设置左支板（31）和右支板（32），左支板（31）和右支板（32）的顶部均设有导轨（33），导轨（33）朝转盘（2）转动方向一端设有向下弯曲的弯曲段（331），左支板（31）和右支板（32）之间转接有转板（34），转板（34）上连接有驱动转板（34）翻转使板栅极耳沿弯曲段（331）移动的驱动装置。所述的板栅印刷成型机用于解决现有技术中板栅生产过程自动化程度低的问题，能够实现板栅的自动化生产。

Description

一种板栅印刷成型机
【技术领域】 本发明涉及一种蓄电池生产设备， 尤其是板栅的成型设备。
【背景技术】 在铅酸蓄电池中， 电池成流反应的活性物质需固定在铅基合金支撑的栅格 状载体上， 这种栅格状载体称之为板栅， 它主要有两个作用： 一是支撑活性物 质， 二是传导电流。 因此， 导电良好、 结构合理的板栅对电池的性能非常重要。 现有板栅生产装置包括模板， 模板设置板栅成型槽， 向板栅成型槽内浇注铅液， 铅液冷却后形成板栅， 在通过人工将板栅从板栅成型槽中取出， 因此生产过程 自动化程度低， 劳动强度大。
【发明内容】 本发明解决的技术问题是提供一种板栅印刷成型机， 实现板栅的自动化生 产。 为解决上述技术问题， 本发明采用如下技术方案： 一种板栅印刷成型机， 包括机架， 所述机架上设有转盘和驱动转盘转动的 驱动件， 所述转盘上间隔设有若干板栅成型槽， 转盘的下方连接有顶出装置， 沿转盘的转动方向依次设有印刷装置和出料装置， 所述印刷装置包括与机架装 接的印斗和连接在印斗底部的刷板， 所述印斗上连接有进液管， 所述刷板的底 面为斜面， 所述出料装包括相对设置左支板和右支板， 所述左支板和右支板的 顶部均设有导轨， 所述导轨朝转盘转动方向一端设有向下弯曲的弯曲段， 左支 板和右支板之间转接有转板， 所述转板上连接有驱动转板翻转使板栅极耳沿弯 曲段移动的驱动装置。 进一步的， 所述印斗中设有汇流腔， 所述汇流腔的底面设有凹槽， 所述刷 板上设有与凹槽相对应的排流孔， 汇流腔内设有流量调节装置。 进一步的， 所述凹槽的侧面为斜坡， 所述流量控制装置包括与插槽相对应 的插板和控制插板升降的调节件。 进一步的， 所述调节件包括连接所述插板的调整丝杆， 所述印斗的上方设 有支架， 所述支架上设有连接孔， 所述调整丝杆穿过连接孔连接有调整螺母。 进一步的， 所述调整丝杆包括连接在插板中央的中部调整丝杆和连接在插 板两端的侧部调整丝杆。 进一步的， 所述驱动装置包括连接转板的摇臂， 所述出料装置的下方设有 限位摇臂转动范围的阻挡块， 所述转盘上设有推块， 所述推块上转动连接有推 动摇臂转动的第一滚轮。 进一步的， 所述转板延伸出所述弯曲段并设有向上弯折的阻挡部。 进一步的， 所述顶出装置包括顶针和驱动顶针升降的升降装置， 所述板栅 成型槽的底面设有连接所述顶针的安装孔。 进一步的， 所述升降装置包括连接顶针的升降板， 所述升降板的下方设有 与转盘转动方向相交错的滑轨， 所述滑轨上连接有滑块， 所述滑块的上方连接 有第二滚轮， 所述升降板的下方连接有与第二滚轮相对应的第一导向板， 所述 滑块的两端分别设有复位弹簧和第三滚轮， 所述出料装置的下方设有与第三滚 轮相对应的第二导向板。 进一步的， 所述板栅印刷成型机还包括冷却系统， 冷却系统包括设置在转 盘内与各板栅成型槽相对应的冷却通道， 所述转盘上连接有进水管， 所述进水 管通过支管连接冷却通道。 本发明的有益效果： 本发明的板栅印刷成型机， 转盘转动过程中， 刷板将印斗中的铅液浇注到 板栅成型槽中， 并且转动过程中刷板的斜面贴紧转盘表面， 且不会阻扰转盘的 转动， 板栅成型槽中成型的板栅由顶出装置顶出， 并配合出料装置， 转板推动 板栅的极耳沿着弯曲段移动， 使板栅最终悬挂在导轨上， 板栅的不断积累推送 板栅沿导轨送出； 由此可实现板栅的自动化生产， 并且出料装置配合其他装置 可形成自动化的极板加工流水线， 提高蓄电池生产的标准化和效率。 本发明的这些特点和优点将会在下面的具体实施方式、 附图中详细的揭露。 【附图说明】 下面结合附图对本发明做进一步的说明： 图 1为板栅印刷成型机的结构示意图； 图 2为板栅印刷成型机的主视图； 图 3为图 1中 A处的局部放大图； 图 4为图 2中 B处的局部放大图； 图 5为印刷装置的结构示意图； 图 6为印刷装置的剖视图。 【具体实施方式】 本发明提供一种板栅印刷成型机， 包括机架， 机架上设有转盘和驱动转盘 转动的驱动件， 转盘上间隔设有若干板栅成型槽， 转盘的下方连接有顶出装置， 沿转盘的转动方向依次设有印刷装置和出料装置， 印刷装置包括与机架装接的 印斗和连接在印斗底部的刷板， 印斗上连接有进液管， 刷板的底面为斜面， 出 料装包括相对设置左支板和右支板， 左支板和右支板的顶部均设有导轨， 导轨 朝转盘转动方向一端设有向下弯曲的弯曲段， 左支板和右支板之间转接有转板， 转板上连接有驱动转板翻转使板栅极耳沿弯曲段移动的驱动装置。 相比现有技 术， 实现板栅的自动成型与自动输出， 提高生产的效率， 减轻劳动强度。 下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说 明， 但下述实施例仅仅为本发明的优选实施例， 并非全部。 基于实施方式中的 实施例， 本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例， 都属于本发明的保护范围。 参考图 1和图 2， 所示的一种板栅印刷成型机， 包括机架 1， 机架 1上设有 转盘 2和驱动转盘 2转动的驱动件， 转盘 2上间隔设有若干板栅成型槽 21， 转 盘 2的下方连接有顶出装置， 沿转盘 2的转动方向依次设有印刷装置 5和出料 装置。 参考图 5， 印刷装置 5包括通过转动轴 511与机架 1装接的印斗 51和连 接在印斗 51底部的刷板 52， 印斗 51上连接有进液管， 刷板 52的底面为斜面 521。 参考图 3， 出料装包括相对设置左支板 31和右支板 32， 左支板 31和右支 板 32的顶部均设有导轨 33， 导轨 33朝转盘 2转动方向一端设有向下弯曲的弯 曲段 331， 左支板 31和右支板 32之间转接有转板 34， 转板 34上连接有驱动转 板翻转使板栅极耳沿弯曲段 331移动的驱动装置。 转盘转动过程中， 刷板 52将 印斗 51中的铅液浇注到板栅成型槽 21中， 并且转动过程中刷板的斜面 521贴 紧转盘表面， 且不会阻扰转盘的转动， 板栅成型槽中成型的板栅由顶出装置顶 出， 转盘继续转动的过程中， 板栅部分移动到转板 34的上方， 此时， 顶出装置 回位， 转板 34翻转， 板栅被推送沿着转板 34进入弯曲段 331的下方， 转板 34 向上翻转的过程中， 板栅的极耳沿着弯曲段 331 向上移动， 转板直立后， 板栅 悬挂在导轨 33上， 板栅的不断积累推送板栅沿导轨送出。 本发明中转盘的驱动件为电机， 转盘的外圆面设有齿槽， 电机上连接有齿 轮， 齿轮与齿槽相啮合。 参考图 6， 印斗 51中设有汇流腔 512， 汇流腔 512的底面设有凹槽 513， 刷 板 52上设有与凹槽 513相对应的排流孔 522，汇流腔 512内设有流量调节装置。 铅液由进液管进入汇流腔 512， 再从凹槽 513进入到排流孔 522， 排流孔 522将 铅液浇注至主模板的板栅成型槽 21中， 通过流量调节装置调节排流孔中的铅液 流量， 以配合板栅印刷成型机调整加工的速度。 凹槽 513的侧面为斜坡， 流量控制装置包括与插槽 513相对应的插板 56和 控制插板升降的调节件； 通过升降插板， 控制其与凹槽的重合程度以实现流量 的调节。 参考图 5和图 6， 调节件包括连接插板 56的调整丝杆 54， 印斗 51的上方 设有支架 53， 支架 53上设有连接孔 531， 调整丝杆 54穿过连接孔 531连接有 调整螺母 55 ; 转动调整螺母， 调整丝杆沿调整螺母的轴向移动， 从而实现插板 的升降调节。 调整丝杆 54包括连接在插板中央的中部调整丝杆 541和连接在插板两端的 侧部调整丝杆 542， 支架 53上设置与中部调整丝杆和侧部调整丝杆相对应的多 个连接孔， 中部调整丝杆和侧部调整丝杆上均连接调整螺母 55， 通过该结构， 平衡插板的各部位， 各部位的流量一致， 以保证成型板栅的整体质量。 参考图 3， 转板 34的驱动装置包括通过转轴 35连接转板的摇臂 36， 出料 装置的下方设有限位摇臂 36转动范围的阻挡块 37， 转板完成推送后， 摇臂 36 自由回落， 阻挡块 37阻挡摇 36臂的继续转动， 保证回位的极板 34与转盘 2表 面的大致平行， 转盘 2上设有推块， 推块上转动连接有推动摇臂转动的第一滚 轮 22。 替换的， 驱动装置也可以是连接转板的回转气缸或者伺服电机， 但是设 置驱动设备必然增加成本， 而且需要占用的空间也大。 进一步的， 转板 34延伸出弯曲段 331并设有向上弯折的阻挡部 341。 阻挡 部限制板栅的移动距离， 板栅抵靠到阻挡部后， 板栅的极耳刚好位于阻挡部 341 和弯曲段 331之间。 参考图 4， 各板栅成型槽上均连接有顶出装置， 顶出装置包括顶针 23和驱 动顶针升降的升降装置， 板栅成型槽 21的底面设有连接顶针的安装孔。 升降装 置驱动顶针顶出板栅成型槽中的成型板栅。 优选的， 升降装置包括连接顶针 23的升降板 48， 升降板 48的下方设有与 转盘转动方向相交错的滑轨 44， 滑轨 44上连接有滑块 42， 滑块 42的上方连接 有第二滚轮 46，升降板 48的下方连接有与第二滚轮 46相对应的第一导向板 47， 滑块 42的两端分别设有复位弹簧 45和第三滚轮 43， 出料装置的下方设有与第 三滚轮 43相对应的第二导向板 41。 工作过程中， 第三滚轮 43接触第二导向板 41， 第二导向板 41推动滑块 42沿滑轨 44向内侧移动， 第二滚轮 46随滑块移 动时， 推动第一导向板 47和升降板 48上移， 第三滚轮 43离开第二导向板 41 后， 复位弹簧 45推动滑块 42回到初始位置， 此时第一导向板 47回落， 从而实 现顶出装置的升降。 当然升降装置也可以是升降气缸， 但是通过机械结构方式 驱动， 成本更低， 而且工作可靠， 故障率低。 另外， 板栅印刷成型机还包括冷却系统， 冷却系统包括设置在转盘内与各 板栅成型槽相对应的冷却通道， 转盘上连接有进水管， 进水管通过支管连接冷 却通道。 冷却系统提供冷却液加速板栅成型槽中铅液的凝固， 加速板栅的成型。 通过上述实施例， 本发明的目的已经被完全有效的达到了。 熟悉该项技术 的人士应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。 任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。

Claims

权 利 要 求 书
1、 一种板栅印刷成型机， 其特征在于： 包括机架， 所述机架上设有转盘 和驱动转盘转动的驱动件， 所述转盘上间隔设有若干板栅成型槽， 转盘的下方 连接有顶出装置， 沿转盘的转动方向依次设有印刷装置和出料装置， 所述印刷 装置包括与机架装接的印斗和连接在印斗底部的刷板， 所述印斗上连接有进液 管， 所述刷板的底面为斜面， 所述出料装包括相对设置左支板和右支板， 所述 左支板和右支板的顶部均设有导轨， 所述导轨朝转盘转动方向一端设有向下弯 曲的弯曲段， 左支板和右支板之间转接有转板， 所述转板上连接有驱动转板翻 转使板栅极耳沿弯曲段移动的驱动装置。
2、 根据权利要求 1所述的一种板栅印刷成型机， 其特征在于： 所述印斗 中设有汇流腔， 所述汇流腔的底面设有凹槽， 所述刷板上设有与凹槽相对应的 排流孔， 汇流腔内设有流量调节装置。
3、 根据权利要求 2所述的一种板栅印刷成型机， 其特征在于： 所述凹槽 的侧面为斜坡， 所述流量控制装置包括与插槽相对应的插板和控制插板升降的 调节件。
4、 根据权利要求 3所述的一种板栅印刷成型机， 其特征在于： 所述调节 件包括连接所述插板的调整丝杆， 所述印斗的上方设有支架， 所述支架上设有 连接孔， 所述调整丝杆穿过连接孔连接有调整螺母。
5、 根据权利要求 4所述的一种板栅印刷成型机， 其特征在于： 所述调整 丝杆包括连接在插板中央的中部调整丝杆和连接在插板两端的侧部调整丝杆。
6、 根据权利要求 1至 5中任意一项所述的一种板栅印刷成型机， 其特征 在于： 所述驱动装置包括连接转板的摇臂， 所述出料装置的下方设有限位摇臂 转动范围的阻挡块， 所述转盘上设有推块， 所述推块上转动连接有推动摇臂转 动的第一滚轮。
7、 根据权利要求 1至 5中任意一项所述的一种板栅印刷成型机， 其特征 在于： 所述转板延伸出所述弯曲段并设有向上弯折的阻挡部。
8、 根据权利要求 1至 5中任意一项所述的一种板栅印刷成型机， 其特征 在于： 所述顶出装置包括顶针和驱动顶针升降的升降装置， 所述板栅成型槽的 底面设有连接所述顶针的安装孔。
9、 根据权利要求 8所述的一种板栅印刷成型机， 其特征在于： 所述升降 装置包括连接顶针的升降板， 所述升降板的下方设有与转盘转动方向相交错的 滑轨， 所述滑轨上连接有滑块， 所述滑块的上方连接有第二滚轮， 所述升降板 的下方连接有与第二滚轮相对应的第一导向板， 所述滑块的两端分别设有复位 弹簧和第三滚轮， 所述出料装置的下方设有与第三滚轮相对应的第二导向板。
10、 根据权利要求 1至 5中任意一项所述的一种板栅印刷成型机， 其特征 在于： 所述板栅印刷成型机还包括冷却系统， 冷却系统包括设置在转盘内与各 板栅成型槽相对应的冷却通道， 所述转盘上连接有进水管， 所述进水管通过支 管连接冷却通道。
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