WO2015119450A1 - Système de gestion de contrôle de qualité totale mobile pour minimiser le retard de traitement et les défaillances de test et d'inspection et améliorer la fiabilité, et procédé correspondant - Google Patents

Système de gestion de contrôle de qualité totale mobile pour minimiser le retard de traitement et les défaillances de test et d'inspection et améliorer la fiabilité, et procédé correspondant Download PDF

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Publication number
WO2015119450A1
WO2015119450A1 PCT/KR2015/001236 KR2015001236W WO2015119450A1 WO 2015119450 A1 WO2015119450 A1 WO 2015119450A1 KR 2015001236 W KR2015001236 W KR 2015001236W WO 2015119450 A1 WO2015119450 A1 WO 2015119450A1
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WO
WIPO (PCT)
Prior art keywords
mobile terminal
report
inspection
server
management
Prior art date
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PCT/KR2015/001236
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English (en)
Korean (ko)
Inventor
조병모
조현근
최종수
Original Assignee
조병모
조현근
최종수
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Application filed by 조병모, 조현근, 최종수 filed Critical 조병모
Publication of WO2015119450A1 publication Critical patent/WO2015119450A1/fr

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/10Services
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/06009Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
    • G06K19/06037Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking multi-dimensional coding
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/103Workflow collaboration or project management

Definitions

  • the present invention relates to a mobile total quality management system that minimizes process delays and defects in test and inspection, and improves reliability. More specifically, the present invention relates to materials that are processed and constructed by different people at different places during plant construction. The present invention relates to a system and method for minimizing man power and human error that occur during computerization, while allowing test records and inspection records to be checked continuously and intermittently during the process by linking processes with subsequent processes.
  • a plant refers to an industrial facility that manufactures and installs a number of machines and devices, such as power plants, petrochemicals, storage facilities, and refineries, to produce the desired results.
  • the design will be completed, and the necessary materials will be procured and construction will take place over the years.
  • these plant facilities have been developed around petrochemical and refinery facilities.
  • the plant facilities are large and huge, and have been complicated and built over a long time as various equipments and machines are concentrated.
  • each worker is not only different people, but the materials are processed to the desired size and shape through various workshops, where quality control technicians (hereinafter referred to as management engineers) are referred to as their respective workshops. Visitors will inspect the client's specifications to verify that the material or equipment is being manufactured and installed, and that the materials or equipment are in good condition.
  • quality control technicians hereinafter referred to as management engineers
  • the pipe splicing process is simply provided with, for example, a plurality of pipes are procured, cut or extended by welding, and post-heated, and then the machined pipes are constructed according to the design drawings. Not only are they different from each other, but the workplaces are also different, so quality control technicians will not check their materials for abnormality and traceability whenever the process changes or transfers to another workplace.
  • the test can be conducted only after the workers have completed the work. Therefore, the report is prepared in the late afternoon or evening time.
  • each material is formed with a QR code including a product name, a standard, a size, and an identification number of a material provided by a supplier,
  • Each management engineer who visited the workshop / unloading / management warehouse has an inspection application installed, and if the QR code formed on each material is taken according to the requirements of the Inspection & Test Plan, the identification information is secured so as to obtain the current point of view.
  • the mobile terminal that can query the report or related information that is databased in the management server,
  • an identification database for tracking the product name, identification number, grade and location of the material included in the QR code
  • a recording database for recording inspection records and related information.
  • the database stores a test record or related information for each identification number to service the mobile terminal, and when the WSDL information is requested from the reporting server, the WSDL information for supporting the web service is recalled.
  • a management server configured to transmit the program code to the reporting server so as to execute the program code, and check the parameter values received through the reporting server and transmit the result values to the reporting server.
  • the present invention includes a QR code, a mobile terminal, and a management server and a reporting server, so that the storage location of the material can be easily and quickly checked in the material warehouse so that the material can be quickly dispatched between the preceding process and the subsequent process in the field. Inquiry of the test and inspection records in progress and data entry is possible quickly, thus ensuring the reliability.
  • the present invention does not require a separate computerization work and can immediately report and report on-site, it is possible to proceed smoothly by minimizing the delay gap between the preceding process and the subsequent process.
  • FIG. 1 is an illustration of a system according to an embodiment of the invention.
  • FIG. 2 is a block diagram of a system according to an embodiment of the present invention.
  • FIG. 3 is an exemplary diagram of a mobile terminal according to an embodiment of the present invention.
  • FIG. 4 is a state diagram used in the mobile terminal according to an embodiment of the present invention.
  • FIG. 5 is a report creation screen of a mobile terminal according to an embodiment of the present invention.
  • 6 through 8 are flowcharts of a system according to an embodiment of the present invention.
  • each material is constructed with a QR code including a product name, a standard, a size, and an identification number of a material provided by a supplier at the time of plant construction;
  • Each management engineer who visits the workshop / unloading / management warehouse has an inspection application installed and obtains its identification information when shooting the QR code formed on each material according to the requirements of the inspection or test plan.
  • a mobile terminal capable of checking information registered in the management server at the present time; After receiving the WSDL information call from the mobile terminal, requesting the WSDL information from the management server, and upon receiving the WSDL information, generates a program code for servicing the related information or report, analyzes the argument type and return type, and then the corresponding mobile terminal.
  • a reporting server for forwarding the program code and re-transmitting the result value received from the management server to the mobile terminal when executing the program code;
  • An identification information DB Identification DataBase
  • a recording DB Recoding DataBase
  • it stores a function for servicing the test record or related information, which is databased by each identification number to the mobile terminal, and when the WSDL information is requested from the reporting server, instructs to execute the program code, and the reporting It comprises a management server for checking the argument value received through the server and transmits the result value to the reporting server,
  • the mobile terminal inquires the inspection report registered in the management server of the material through an inspection application, or accesses the management server and downloads a specific inspection report among various inspection report forms to be carried out between the preceding process and the following process. Receiving the relevant parameters and reporting the completed report to the management server, test records and inspections that are continuously checked by reporting the report with the electronic signature to the management server based on the registered manager's identification number. It is characterized in that the recording is made quickly and smoothly.
  • FIG. 1 is a schematic view showing a simple example of a mobile total quality management system according to an embodiment of the present invention
  • Figure 2 is a block diagram of a mobile total quality management system according to an embodiment of the present invention
  • 3 and 4 is an exemplary view showing a state of use of the mobile terminal according to an embodiment of the present invention and the state of use.
  • the procured material 1 is standardized in size and shape, and when it is transferred to each workshop, different workshops are processed into sizes and shapes that require one material under different working environments.
  • Inspection work such as welding work, pressure test, heat treatment / non-destructive test, etc.
  • each of the material is a schedule so that the QR code 10, including the product name, specification and size and identification number, grade, POR (purchase request) number, etc. of the material provided by the supplier for easy identification It is larger than its size and is provided with a quality assurance certificate.
  • the QR code 10 at this time includes a cell constituting a black and white lattice pattern, and a position detection pattern disposed in P of the rectangular corners, wherein the position detection pattern can recognize the position of the Qr code.
  • the position detection pattern at this time must be rotated by the relationship between the three position detection patterns formed at the corners during rotation by maintaining a 1: 1: 3: 1: 1 ratio by crossing black cells and white cells in any direction. Recognize it so that it can be read in all directions.
  • the QR code includes an alignment pattern, a timing pattern, and format information, and the alignment pattern at this time is to reduce distortion when the size of the code is larger than the position detection pattern.
  • the timing pattern is also used to determine all module coordinates in the code in a straight line pattern that alternates with the white cells between two position detection patterns.
  • the format information contains information related to error correction and mask pattern used in the QR code symbol, and is a part that is read first when the code is read.
  • the quality assurance confirmation received with the QR code information is computerized and stored in the management server 40.
  • the management server 40 serves to easily and flexibly integrate and manage the distributed inspection records, and to query related inspection records.
  • the management server (ID) is an identification information DB (Identification DataBase) including the product name, identification number, grade, etc. of the material included in the QR code, between the quality assurance certificate and the preceding and subsequent steps
  • ID is an identification information DB (Identification DataBase) including the product name, identification number, grade, etc. of the material included in the QR code, between the quality assurance certificate and the preceding and subsequent steps
  • a recording DB Recoding DataBase
  • the management server stores a function for servicing inspection records or related information, and when receiving the WSDL information from the reporting server 30, the management server sends the WSDL information for supporting the web service to the reporting server 30. Will be sent.
  • the reporting server 30 requests the execution of a function to service a test record or related information by executing a program code, executing the function using the argument values received through the reporting server, and reporting the result value. Send to server
  • the management server creates a join buffer based on a value retrieved from a reading table first, and then based on the contents filled in the join buffer.
  • the mobile terminal 20 loads the linked result values when building the preceding table based on the value obtained by photographing the QR code, so that the inspection records or related information which proceeds between each preceding and subsequent processes can be inquired. To service.
  • the Management Server at this time arranges the contents of the Join Buffer and services the related report or information in order as much as possible.
  • the management server includes a reporting server that forms a network with the mobile of the quality control engineer located in the workplace.
  • the reporting server (Reporting Server) if it is confirmed that the registered mobile terminal 20, access the management server to support the relevant information or reports based on the information obtained through the QR code,
  • the mobile terminal 20 accesses a management server, services a form of an inspection report to be performed between a preceding process and a following process, requests input of related parameters, reports a completed report to the management server, and then provides a DB. Save to.
  • the reporting server receives the WSDL information call from the mobile terminal.
  • the reporting server requests WSDL information from the management server, and upon receiving it, generates a program code for servicing related information or a report, and analyzes the argument type and return type of the function using the mobile terminal. Forwarding to.
  • the reporting server receives a function execution request by transmitting an argument value from the mobile terminal, by executing the program code using the argument value, and receiving the function execution result value from the management server to be retransmitted to the mobile terminal,
  • reporting server and the management server is built in the control center, while the site is loaded with materials for constructing the plant, and transported to each workshop and processed.
  • the quality control engineer has a mobile terminal that can check whether the raw material has been properly processed between the preceding process and the following process.
  • the mobile terminal is provided with an inspection application (hereinafter referred to as an IS application) for inputting parameters or for querying inspection records or reports that are managed by the management server.
  • an inspection application hereinafter referred to as an IS application
  • the mobile terminal photographs the QR code formed on the raw material and secures its identification information.
  • the mobile terminal calls WSDL information describing the argument type and the return type of the function during the IS application operation, and receives the design information and the argument value from the user when receiving the argument type and the return type.
  • the argument value corresponds to the identification information of the QR code and transmits the argument value and requests to perform a function.
  • the mobile terminal receives the result value from the reporting server and displays the sum of the design information and the result value.
  • the mobile terminal is capable of inquiring the contents of the inspection result, the relevant data, or the DB report, which the raw material is processed at the present time based on the QR code formed on each material.
  • the mobile terminal is divided into upper and lower portions as shown in FIG. 5 to display different information.
  • the QR code formed on the material is photographed and analyzed (identification number and The product name, specification, size and grade, POR number, etc.) are displayed, and the bottom part is listed so that users can access the management server and view the registered reports based on the current time point. If you select, a new window will open and the report will be enlarged and displayed.
  • the displayed report records the identification information of the material obtained through the QR code, the name of the management engineer to inspect, the name of the worker, the ordering party, the report number, the inspection date and time, and the size.
  • the input window 23 of the corresponding report is opened, and each parameter is opened. If you enter and complete the report, the inspection report will be reported to the management server.
  • the electronic signature is made based on the identification number of the administrator registered automatically while uploading the report.
  • the manager's identification number is the phone number or employee number of the registered mobile terminal.
  • the registered image when the registered image is registered and the report is uploaded, it may be recorded in the signature column of the report.
  • the present invention forms a QR code that can identify the identification number on the material, and the mobile terminal is installed after the application is installed, including the reporting server and the management server, when the preceding process and subsequent processes are in progress .
  • the inspection records continuously checked in the middle are inquired by the quality control engineer in the field in real time, and the report is created and reported immediately based on this, so the work is performed smoothly with minimal delay, and the report is tired at night. This eliminates the need for computerization, minimizing the occurrence of man power and human errors.
  • each management engineer visits a city factory or a workshop or a management warehouse or a unloading station.
  • the managers then inspect the procured / processed / constructed material or machine and prepare an inspection report to check for defects.
  • the management engineer will run the IS application installed in the mobile terminal owned by the manager.
  • the management engineer is connected to the reporting server while the IS application is running, and checks the location of the procured / processed / constructed material or machine and photographs the QR code.
  • the mobile terminal accesses the reporting server, it calls WSDL information.
  • the reporting server checks the identification number or registration number of the mobile terminal attempting to access or the employee number of the connected administrator, and if the authorized management engineer or the registered mobile terminal, the WSDL information is requested to the management server.
  • the management server transmits the requested WSDL information to the reporting server and generates a program code, while the reporting server receives the WSDL information to generate a program code and analyzes the argument type and return type of the function using the WSDL information. After that, it is forwarded to the mobile terminal.
  • the mobile terminal analyzes the captured QR code to secure identification information, accesses a reporting server, requests a report and related information of a material registered in the management server, and is authorized.
  • the mobile terminal secures the identification information of the QR code corresponding to the argument value and sends it to the reporting server, and the reporting server accepts the argument value and requests to perform a function for providing an inquiry service.
  • the management server receives the request of the reporting server, checks the value of the factor, and transmits the result value to the reporting server.
  • the reporting server executes the program code and retransmits the result value received from the management server to the mobile terminal so that the inspection server or the related information registered at the present time can be inquired.
  • the mobile terminal displays information of the QR code photographed by the mobile terminal in the upper information window 21, and simultaneously displays the report file or related information registered in the management server at the present time in the lower inquiry window 22. So that you can search.
  • the mobile terminal when the mobile terminal enters the input mode and generates a report file, the mobile terminal requests a parameter input for each item based on the corresponding QR code.
  • the mobile terminal uploads the completed report file and transmits the completed report to the reporting server while the registered management engineer's identification number or signature is inputted to be registered in the management server.
  • the present invention after completing the report by hand in accordance with an embodiment, it may be photographed by the camera of the mobile terminal, it may be uploaded to the management server.
  • the present invention forms a QR code that can identify the identification number on the material, and the mobile terminal is installed after the application is installed, including the reporting server and the management server, when the preceding process and subsequent processes are in progress . Inspection records that are continuously checked in the middle are immediately checked by the quality control engineer in the field, and reports are produced and reported immediately based on this, so that the work is performed smoothly with minimal delay, and the reports are kept tired late at night. As there is no need for computerization, it is possible to minimize the occurrence of man power and human error.

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Abstract

La présente invention concerne un système de gestion d'unités de production permettant de réduire au minimum les retards et d'améliorer la fiabilité. Plus spécifiquement, des inspections qui ont été vérifiées en continu sont enregistrées rapidement et de manière régulière lorsque le processus précédent et le processus suivant sont mis en œuvre consécutivement alors que des matériaux sont fabriqués et construits à différents endroits par des personnes différentes lorsqu'une usine est construite. Par ailleurs, la main-d'œuvre et les erreurs humaines qui sont générées lors du travail d'informatisation sont réduites au minimum.
PCT/KR2015/001236 2014-02-06 2015-02-06 Système de gestion de contrôle de qualité totale mobile pour minimiser le retard de traitement et les défaillances de test et d'inspection et améliorer la fiabilité, et procédé correspondant WO2015119450A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR20140013789A KR101461356B1 (ko) 2014-02-06 2014-02-06 공정지연 및 시험과 검사의 불량을 최소화하고 신뢰성이 향상된 모바일 토탈 품질관리 매니지먼트 시스템 및, 이의 방법
KR10-2014-0013789 2014-02-06

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Cited By (1)

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CN112154321A (zh) * 2018-05-23 2020-12-29 拜维斯公司 渗透或磁粉探伤法的安全化方法

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KR102243505B1 (ko) * 2019-07-03 2021-04-22 엔피에스시스템 주식회사 강재 정보 처리 장치 및 그 방법
KR102422297B1 (ko) * 2020-02-14 2022-07-19 (주)알에프캠프 Rfid 태그를 이용하여 건설 콘크리트 자재를 전자적으로 관리하는 관리 서버, 방법 및 상기 방법을 실행하기 위한 컴퓨터 프로그램
KR102222892B1 (ko) 2020-08-25 2021-03-04 삼성엔지니어링 주식회사 사전예방 품질관리장치 및 방법

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KR20120105626A (ko) * 2011-03-16 2012-09-26 성균관대학교산학협력단 Lng플랜트 유지관리 시스템 및 방법
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KR101044990B1 (ko) * 2010-11-18 2011-06-29 주식회사 차후 증강 현실을 이용한 상하수도 관거 종합 관리 시스템 및 방법
KR20120105626A (ko) * 2011-03-16 2012-09-26 성균관대학교산학협력단 Lng플랜트 유지관리 시스템 및 방법
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112154321A (zh) * 2018-05-23 2020-12-29 拜维斯公司 渗透或磁粉探伤法的安全化方法

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