WO2015114932A1 - 鋳物孔加工品の形成方法、鋳物のケーシング、及びスクリュ圧縮機のケーシング - Google Patents
鋳物孔加工品の形成方法、鋳物のケーシング、及びスクリュ圧縮機のケーシング Download PDFInfo
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- WO2015114932A1 WO2015114932A1 PCT/JP2014/081463 JP2014081463W WO2015114932A1 WO 2015114932 A1 WO2015114932 A1 WO 2015114932A1 JP 2014081463 W JP2014081463 W JP 2014081463W WO 2015114932 A1 WO2015114932 A1 WO 2015114932A1
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- hole
- casting
- drill
- cast
- casing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B35/00—Methods for boring or drilling, or for working essentially requiring the use of boring or drilling machines; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2228/00—Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
- B23B2228/21—Cast, i.e. In the form of a casting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/10—Manufacture by removing material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/20—Manufacture essentially without removing material
- F04C2230/21—Manufacture essentially without removing material by casting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/30—Casings or housings
Definitions
- the present invention relates to a method for forming a cast hole processed product, a casting casing, and a casing of a screw compressor.
- a screw compressor main body casing is provided with a flow path (oil supply flow path) for supplying oil for the purpose of lubrication and cooling of bearings and gears.
- a flow path oil supply flow path
- the oil supply passage may be formed by a long hole having a length L / diameter D of 6 or more and a hole that is branched from the long hole and has a relatively short length. Long holes are drilled with a long drill, but machining with a long drill not only makes the tool special, but also has a long machining time, resulting in poor productivity.
- the problem of the processing time can be solved by providing an oil supply passage (each hole) by casting.
- changing all of the plurality of drill holes to casting may be difficult and impossible depending on the positions of the holes.
- the above-mentioned core installation problem can be solved by additionally drilling a drill hole in a place where it is difficult to install the core in the casting.
- the processing position of the drill hole with respect to the cast hole is relatively shifted from the design position.
- non-uniformity occurs in the contact state with the workpiece in the circumferential direction of the drill, and the machining resistance of the drill differs in the radial direction of the drill (mainly a difference occurs in the radial reaction force against the drill).
- Drill escape occurs. The longer the drill escapes, the easier the drill escapes. This escape causes damage to the drill and deteriorates the productivity. Therefore, a structure for preventing the drill escape from the workpiece is required.
- Patent Document 1 As shown in FIG. 7A, by providing a rectangular groove 102 along the longitudinal direction of the first hole 101 in the first hole 101 of the transmission case 100, drill escape at the time of drilling is prevented. A structure is disclosed. However, it cannot cope with the case where the center of the second hole 103 formed by drilling passes through the center of the first hole 101 manufactured by casting.
- the center of the second hole 103 is decentered with respect to the center of the first hole 101 to the range of the rectangular groove 102 outside the range of the first hole 101. By doing so, the casting becomes large, which is disadvantageous in terms of cost.
- the core hole is manufactured using a core, but it is expected that the core will shift when pouring.
- a protrusion 104 is formed.
- the protrusion 104 may be damaged by the resistance of the liquid and flow downstream, which may cause clogging of the oil supply nozzle and damage precision parts such as bearings, leading to deterioration of quality. .
- This invention makes it a subject to avoid the damage of a drill by the escape of the processing drill of a cast hole processed product, and to improve low-cost property and quality, without impairing productivity.
- the present invention provides a method for forming a cast hole processed product in which a hole is drilled so as to communicate with a core hole, and the position of the hole drilled by the drill is determined.
- a casting having a cast hole including a flat inner wall surface, the width of which is a second length H2 obtained by adding a first length H1, which is a manufacturing error range of the casting, to the diameter D of the drill is cast.
- a method for forming a cast hole processed product comprising: a casting process; and a hole drilling process for drilling a through hole that communicates the inside of the cast hole and the outside of the casting through the flat inner wall surface by the drill. provide.
- the hole drilling step is a step of drilling with a drill so as to communicate with an intermediate position in the axial direction of the core hole, and the position of the core hole in the casting step is shifted with respect to the casting.
- the rotation axis is positioned on an extension line in a direction orthogonal to the virtual center line of the core hole when it is assumed that there is not, the inside of the core hole and the outside of the casting are passed through the flat inner wall surface.
- This is a step of drilling through holes that communicate with each other.
- a through hole is drilled with a depth at which the inside of the punched hole communicates with the outside of the casting at least six times the diameter D of the drill.
- the length or width of one side of the flat inner wall surface formed in the cast hole is the second length obtained by adding the first length H1 of the casting manufacturing error range to the diameter D of the drill. Therefore, even if a manufacturing error occurs in the position of the cast hole, the through hole can be reliably provided through the flat inner wall surface. In other words, in the drilling process, drill escape due to different drilling resistance can be prevented, so that drill damage can be avoided, and holes that require long processing time for drilling are not required. Can be replaced with holes. Thereby, it can avoid that productivity is impaired.
- the flat inner wall surface is formed in the casting manufacturing error range in consideration of the positional deviation of the cast hole, the through hole is formed so as to be located within the flat inner wall surface of the cast hole.
- the third length L which is the axial length of the core hole
- the third length L may be 6 times or more the diameter D of the drill. According to this method, since the punched hole is formed by punching, even a long hole that requires a long processing time by using a long drill can be formed without impairing productivity.
- the cast hole is preferably formed using a core. According to this method, the cast hole can be easily formed in the casting.
- the cast hole is preferably formed using a full mold casting method. According to this method, it is possible to eliminate the formation of a tapered portion on the wall surface of the cast hole. Therefore, it is possible to make a hole in the casting with the same cross-sectional shape. In addition, since a casting with high dimensional accuracy can be manufactured, the thickness of the casting can be suppressed, and the cost can be reduced to a minimum.
- the core hole is formed using a core that penetrates the casting.
- the first length H1 which is the manufacturing error range of the casting, may be set to a maximum of 4 mm, preferably 2 mm to 4 mm. According to this method, the shift of the core during pouring can be suppressed. Therefore, a relatively long punch hole (for example, a hole in which the third length L is 6 times or more the second length H2) can be easily formed in the casting.
- the cast hole is preferably formed using a disappearing model that penetrates the casting in a full mold casting method.
- the first length H1 which is the manufacturing error range of the casting, may be set to a maximum of 4 mm, preferably 1.5 mm to 3 mm. According to this method, it is possible to form a cast hole with a small positional deviation. Therefore, a relatively long punch hole (for example, a hole in which the third length L is 6 times or more the second length H2) can be easily formed in the casting.
- the cast hole is easily formed in the same cross-sectional shape, the length of one side in the cross section of the cast hole can be minimized.
- the casing of the screw compressor according to the present invention is a casing of a casting, and is arranged so as to be orthogonal to the rotation axis of the drill.
- a cast hole including a flat inner wall surface having a second length H2 added to the first length H1, which is a range, and a hole formed by the drill and passing through the flat inner wall surface.
- a through hole is provided in a direction that allows communication between the inside and the outside of the casting.
- the through hole is processed by the drill, it is possible to avoid the formation of a protrusion on the flat inner wall surface of the cast hole. Therefore, it is possible to avoid the protrusion shape from being damaged and clogging the oil supply nozzle, and the damage to precision parts such as the bearing, and the deterioration of the quality of the apparatus can be avoided.
- the present invention provides a casing of a casting that has been drilled so as to communicate with a cast hole, and is provided at a position where the drilling is performed with the drill.
- a cast hole including a flat inner wall having a second length H2 having a width that is at least a first length H1 that is a manufacturing error range of a casting and a diameter D of the drill, and a hole formed by the drill.
- a casting casing that is processed and includes a through hole that communicates the inside of the casting hole and the outside of the casting through the flat inner wall surface.
- the through hole is provided so as to communicate with an intermediate position in the axial direction of the core hole and that the position of the core hole in the casting process is not displaced with respect to the casing of the casting Are drilled by a drill whose rotary shaft is positioned on an extension line in a direction perpendicular to the virtual center line of the core hole.
- the depth at which the through hole communicates the inside of the cast hole and the outside of the casting is 6 times or more the diameter D of the drill.
- the present invention is a casting casing in which a hole is drilled so as to communicate with an intermediate position in the axial direction of a casting hole, and a full mold casting method
- the width of the position where the drilling is performed with the drill is at least the diameter D of the drill and is 1.5 mm to 3 mm as a manufacturing error range of the casting.
- the flat inner wall surface having the second length H2 plus the length H1
- a through hole that is drilled by the drill in a direction orthogonal to the imaginary center line of the cast hole and communicates the inside of the cast hole and the outside of the casting through the flat inner wall surface.
- the through-hole has a depth that allows the inside of the punched hole and the outside of the casting to communicate with each other through the flat inner wall surface at least six times the diameter D of the drill.
- the cast hole that penetrates the casting is formed, the positional deviation of the cast hole is suppressed. Since the through hole is machined by a drill on the flat inner wall surface of the cast hole, it is not necessary to add extra meat to the outer surface of the casting, and it is possible to avoid an increase in size of the casting, and the protrusion shape is damaged and lubrication is performed. It is possible to avoid clogging the nozzle and damaging precision parts such as bearings. Therefore, low cost and device quality can be improved. Moreover, since at least the cast hole which does not require processing time is provided, it can avoid that productivity is impaired.
- the third length L which is the axial length of the core hole
- the third length L may be 6 times or more the diameter D of the drill. According to this configuration, since the punched hole is formed by punching, even a long hole that requires a long processing time by using a long drill in drilling is compressed without impairing productivity. It can be provided in the casing of the machine.
- the present invention it is possible to avoid the damage of the drill due to the escape of the machining drill of the cast hole processed product, and to improve the low cost and the quality without impairing the productivity.
- FIG. 3 is a plan view showing a core mold of the first embodiment. Sectional drawing which shows the processing state of the cast hole processed goods which do not have a manufacturing error which concerns on 2nd Embodiment. Sectional drawing which shows the modification of this invention.
- mold used for the modification of this invention Sectional drawing which shows the modification of this invention.
- (First embodiment) 1A and 1B show a part of the casing 10 of the screw compressor according to the first embodiment.
- the casing 10 has a shape that can accommodate a pair of male and female screw rotors, a bearing that supports the rotor shaft of the screw rotor, a gear that is provided at an end of the rotor shaft, and that transmits a driving force between the rotors.
- the casing 10 is provided with an oil supply passage 11 for supplying oil for the purpose of lubrication and cooling of bearings and gears. Note that the posture of the casing 10 shown in FIGS. 1A and 1B is different from the posture (FIG. 2A, FIG. 2B, FIG. 5, FIG.
- the oil supply passage 11 is constituted by a cast hole 12, a processing hole (through hole) 13, and a processing hole 14.
- the casting hole 12 is formed so as to penetrate from one end of the casing 10 to the other end.
- the cast hole 12 is formed by casting when the casing 10 is cast and formed by a core installed in the mold so as to penetrate the casting.
- the cast hole 12 is formed by casting using a core formed by a core mold 20 as shown in FIG.
- the casting hole 12 is defined by a flat surface portion 15 and a curved surface portion 16.
- the curved surface portion 16 connected to the flat surface portion 15 has a shape provided to prevent sand seizure and skipping.
- the cross-sectional shape of the flow path formed by the cast hole 12 is substantially square.
- a flat inner wall surface 15 a that is one flat portion 15 is arranged so as to be orthogonal to the axis of the rotation axis P of the drill 17.
- the diameter of the drill 17 is D.
- a standard through-hole 18 is set in the flat inner wall surface 15a at a position where the casing 10 is penetrated by a manufacturing error (error due to casting) in the casing 10.
- a positional deviation allowable portion 19 is set on each of the flat inner wall surface 15a on the upper side and the lower side of the standard penetration portion 18 at the time of machining in the hole machining step.
- the misalignment allowing portion 19 is an area in which the machining resistance of the drill 17 is not increased even when the manufacturing error of the casting, that is, the misalignment of the core hole 12 due to the misalignment of the core occurs.
- the drill 17 has a misalignment of the cast hole in the casting process (an error associated with casting) so as to perform the hole machining through the flat inner wall surface 15a.
- the rotation axis is positioned on the extension line in the direction orthogonal to the virtual center line (designed center line) P0 of the cast hole when it is assumed that there is no.
- the width of the position where the drilling is performed is a second length H2 obtained by adding the first length H1 of the casting manufacturing error range to the diameter D of the drill 17.
- the first length H1 is the sum of the length 0.5H1 of the upper manufacturing error range and the length 0.5H1 of the lower manufacturing error range.
- the processed hole 13 is formed by drilling at a depth of 6 times or more of the drill diameter D so as to penetrate the cast hole 12.
- the axis of the cast hole 12 and the axis of the processing hole 13 are substantially orthogonal. That is, the axis of the punched hole 12 and the axis of the processed hole 13 are located within a range of deviation ( ⁇ 0.5H1 or less) allowed as a manufacturing error with respect to the orthogonal state and intersect in a substantially perpendicular direction. ing.
- the processing hole 14 is formed by drilling so as to communicate with the processing hole 13.
- the axis of the machining hole 13 and the axis of the machining hole 14 are substantially orthogonal.
- the shafts of the punched hole 12, the processed hole 13, and the processed hole 14 are located on substantially the same plane.
- This forming method includes a casting process and a hole drilling process subsequent to the casting process.
- the casting process is a conventionally known process in which molten metal is poured into a mold in which a core is disposed and cast.
- a casting having a cast hole 12 including a flat inner wall surface 15a that is arranged so as to be orthogonal to the rotation axis P of the drill 17 and that has a second length H2 in the vertical direction as one side is cast. Is done.
- the hole machining step is a step of drilling the through hole 13 that communicates the inside of the cast hole 12 and the outside of the casing 10 with the drill 17 through the flat inner wall surface 15 a of the casing 10.
- the rotational axis P of the drill 17 does not cause misalignment of the punched hole in the casting process (error due to casting) with respect to the casing 10 set in the hole drilling device.
- FIG. 2A and FIG. 2B show a state in which the drill hole 17 of the casing 10 is drilled by the drill 17.
- the drill 17 penetrates only the standard through-hole 18 of the flat inner wall surface 15a.
- the drill 17 penetrates the standard through portion 18 and the positional displacement allowable portion 19. . Since the casing 10 is provided with the misalignment allowing portion 19 outside the standard penetrating portion 18, the drill 17 is penetrated in a range including the standard penetrating portion 18 and the misalignment allowing portion 19.
- a flat inner wall surface 15a having one side as a second length H2 obtained by adding the first length H1 within the casting manufacturing error range to the diameter D of the drill 17 is formed in the core hole 12. Therefore, even if a manufacturing error occurs at the position of the cast hole 12, the through hole 13 can be reliably provided in the cast hole 12 through the flat inner wall surface 15a.
- the drill 17 in the hole drilling process, by piercing the drill 17 through the flat inner wall surface 15a, the drill 17 can be prevented from escaping due to different machining resistance of the drill 17, so that damage to the drill 17 can be avoided. Since the hole that requires a long processing time for drilling is formed as the punched hole 12 that does not require the processing time, it can be avoided that productivity is impaired.
- the through hole 13 can be formed in the center of the core hole 12. Therefore, it is not necessary to add extra meat to the outer surface of the casting, and an increase in the size of the casting can be avoided. Therefore, low cost can be improved.
- the core hole 12 is formed using a core, the core hole 12 can be easily formed in the casting.
- the axial length (third length) of the punched hole 12 is L
- the length L / the diameter D of the drill 17 can be formed to be 6 or more. Even if it is a long hole which requires a long processing time by using it, productivity will not be impaired.
- the core hole 12 may be formed using a core that penetrates the casting. Thereby, the manufacturing error of the casting can be further reduced, for example, the first length H1 can be set to about 4 mm or less ( ⁇ 2 mm or less).
- the casing 10 of the screw compressor according to the second embodiment is formed using a full mold casting method.
- the full mold casting method is, for example, the lost wax method or the disappearance model casting method.
- the lost wax method is a casting method that utilizes the melting of a model made of wax, and is a casting method in which molten metal is poured into a mold having a space in which the wax model is faithfully transferred.
- a disappearance model made of foamed synthetic resin such as expanded polystyrene is embedded in the molding sand to form a mold, and molten metal is injected into the disappearance model to burn and vaporize the model.
- This is a method of casting a casting by replacing the disappearance model with molten metal.
- FIG. 4 shows a state in which a drill 17 is drilled into the cast hole 12 of the casing 10 of the second embodiment.
- the forming method of the cast hole 12 is different from that of the first embodiment, and the shape of the cast hole 12 is the same as that of the first embodiment.
- the point that the standard penetration portion 18 and the positional deviation allowing portion 19 are provided on the flat inner wall surface 15a is the same as in the first embodiment, and the effects obtained thereby are also the same. Description is omitted.
- the casting error can be made smaller than in the case of using the core that penetrates the casting, Since the deviation of the cast hole 12 is small, the length of one side of the cast hole 12 can be minimized, for example, the first length H1 can be about 3 mm or less ( ⁇ 1.5 mm or less). .
- the main mold may have a shape for forming the cast hole.
- such a tapered portion is required. The need to form can be eliminated. Accordingly, it is possible to make a relatively long non-through hole with the same cross-sectional shape.
- the formation method of the cast hole processed product of the present invention is not limited to the above-described embodiment, and various modifications are possible.
- the width of the position where the drilling is performed by the drill 17 is a second in which a maximum length of 4 mm is added to the diameter D of the drill 17 as the first length H1 that is a manufacturing error range of the casting. It is good also as what casts the casting which has a casting hole containing the flat inner wall surface 15a of length H2.
- the shape of the opening of the oil supply passage 11 may be any shape as long as it has a flat inner wall surface 15a. As shown in FIG. 5A, the shape of the opening of the cast hole 12 may be a vertically long hexagon.
- the oil supply passage 11 having an opening of a hexagonal shape is formed by using a core removal mold 20 shown in FIG. 5B.
- the shape of the opening of the cast hole 12 may be an ellipse composed of two equal-sized semicircular portions and two straight portions that smoothly connect them.
- the oil supply passage 11 having an elliptical opening shape is formed by using a core removing die 20 shown in FIG. 6B.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Drilling And Boring (AREA)
Abstract
Description
図1A及び図1Bは第1実施形態に係るスクリュ圧縮機のケーシング10の一部を示す。ケーシング10は、雌雄一対のスクリュロータ、スクリュロータのロータ軸を支持する軸受、ロータ軸の端部に設けられロータ間で駆動力を伝達するための歯車等を収容可能な形状を有している。ケーシング10は、軸受や歯車等の潤滑や冷却を目的として給油するための給油流路11を備えている。なお、図1A及び図1Bに示すケーシング10の姿勢は、後述する孔加工工程の加工時の姿勢(図2A、図2B、図4、図5A、図6A)とは異なる。
第2実施形態に係るスクリュ圧縮機のケーシング10は、フルモールド鋳造法を用いて形成されている。フルモールド鋳造法は、例えば、ロストワックス法や消失模型鋳造法である。
11 給油流路
12 鋳抜き孔
13 加工孔(貫通孔)
14 加工孔
15 平面部
15a 平坦な内壁面(平面部)
16 曲面部
17 ドリル
18 標準貫通部
19 位置ずれ許容部
P 回転軸
P0 鋳抜き孔の仮想中心線
20 中子取り型
Claims (13)
- 鋳抜き孔に連通するようにドリルで孔加工を施す鋳物孔加工品の形成方法であって、
前記ドリルで孔加工が施される位置の幅が、前記ドリルの直径Dに、鋳物の製造誤差範囲である第1の長さH1を加えた第2の長さH2である、平坦な内壁面を含む鋳抜き孔を有する鋳物を鋳造する鋳造工程と、
前記ドリルによって前記平坦な内壁面を通して前記鋳抜き孔の内部と前記鋳物の外部とを連通する貫通孔の孔加工を施す孔加工工程と
を備える、鋳物孔加工品の形成方法。 - 前記孔加工工程は、鋳抜き孔の軸方向における途中位置に連通するようにドリルで孔加工を施す工程であり、且つ、前記鋳物に対して、鋳造工程における鋳抜き孔の位置ずれが生じていないと仮定した場合の当該鋳抜き孔の仮想中心線と直交する向きの延長線上に回転軸が位置決めされたドリルによって、前記平坦な内壁面を通して前記鋳抜き孔の内部と前記鋳物の外部とを連通する貫通孔の孔加工を施す工程である、請求項1に記載の鋳物孔加工品の形成方法。
- 前記孔加工工程において、前記鋳抜き孔の内部と前記鋳物の外部とを連通する深さが前記ドリルの直径Dの6倍以上の貫通孔の孔加工を施す、請求項2に記載の鋳物孔加工品の形成方法。
- 前記鋳抜き孔は中子を用いて形成されることを特徴とする請求項1に記載の鋳物孔加工品の形成方法。
- 前記鋳抜き孔はフルモールド鋳造法を用いて形成されることを特徴とする請求項1に記載の鋳物孔加工品の形成方法。
- 前記鋳抜き孔は前記鋳物を貫通する中子を用いて形成されることを特徴とする請求項4に記載の鋳物孔加工品の形成方法。
- 前記鋳抜き孔はフルモールド鋳造法において前記鋳物を貫通させる消失模型を用いて形成されることを特徴とする請求項5に記載の鋳物孔加工品の形成方法。
- 前記鋳物の製造誤差範囲である第1の長さH1は最大4mmに設定されることを特徴とする請求項6に記載の鋳物孔加工品の形成方法。
- 鋳抜き孔に連通するようにドリルで孔加工が施された鋳物のケーシングであって、
前記ドリルで孔加工が施される位置の幅が、少なくとも前記ドリルの直径Dに鋳物の製造誤差範囲である第1の長さH1を加えた第2の長さH2を有する平坦な内壁面を含む、鋳抜き孔と、
前記ドリルによって孔加工され、前記平坦な内壁面を通して前記鋳抜き孔の内部と前記鋳物の外部とを連通する貫通孔と
を備える、鋳物のケーシング。 - 前記貫通孔は、前記鋳抜き孔の軸方向における途中位置に連通するように設けられ、かつ前記鋳物のケーシングに対して、鋳造工程における前記鋳抜き孔の位置ずれが生じていないと仮定した場合の当該鋳抜き孔の仮想中心線と直交する向きの延長線上に回転軸が位置決めされたドリルによって孔加工されている、請求項9に記載の鋳物のケーシング。
- 前記貫通孔が前記鋳抜き孔の内部と前記鋳物の外部とを連通する深さは、前記ドリルの直径Dの6倍以上である、請求項10に記載の鋳物のケーシング。
- 鋳抜き孔の軸方向における途中位置に連通するようにドリルで孔加工が施された鋳物のケーシングであって、
フルモールド鋳造法において前記鋳物を貫通させる消失模型を用いて形成され、前記ドリルで孔加工が施される位置の幅が、少なくとも前記ドリルの直径Dに、鋳物の製造誤差範囲として1.5mm~3mmの第1の長さH1を加えた第2の長さH2を有する平坦な内壁面を含む、鋳抜き孔と、
前記鋳物のケーシングに対して、鋳造工程における鋳抜き孔の位置ずれが生じていないと仮定した場合の当該鋳抜き孔の仮想中心線と直交する向きに前記ドリルによって孔加工され、前記平坦な内壁面を通して前記鋳抜き孔の内部と前記鋳物の外部とを連通する貫通孔と
を備えることを特徴とするスクリュ圧縮機のケーシング。 - 前記貫通孔は、前記平坦な内壁面を通して前記鋳抜き孔の内部と前記鋳物の外部とを連通する深さが前記ドリルの直径Dの6倍以上である、請求項12に記載のスクリュ圧縮機のケーシング。
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