WO2015106645A1 - 纸币暂存装置及其提高卷筒存储容量的方法 - Google Patents

纸币暂存装置及其提高卷筒存储容量的方法 Download PDF

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Publication number
WO2015106645A1
WO2015106645A1 PCT/CN2015/070164 CN2015070164W WO2015106645A1 WO 2015106645 A1 WO2015106645 A1 WO 2015106645A1 CN 2015070164 W CN2015070164 W CN 2015070164W WO 2015106645 A1 WO2015106645 A1 WO 2015106645A1
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WO
WIPO (PCT)
Prior art keywords
banknote
sensor
power motor
storage device
reel
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PCT/CN2015/070164
Other languages
English (en)
French (fr)
Inventor
张涛
陈伟斌
孙志强
王灿杰
Original Assignee
广州广电汇通金融服务有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州广电汇通金融服务有限公司 filed Critical 广州广电汇通金融服务有限公司
Priority to EP15736918.2A priority Critical patent/EP3096300A4/en
Priority to AU2015207638A priority patent/AU2015207638B2/en
Priority to US15/109,316 priority patent/US9670025B2/en
Publication of WO2015106645A1 publication Critical patent/WO2015106645A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/006Winding articles into rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/28Feeding articles stored in rolled or folded bands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/419Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
    • B65H2301/4191Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling articles of limited length, e.g. AO format, arranged at intervals from each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/419Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
    • B65H2301/4191Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling articles of limited length, e.g. AO format, arranged at intervals from each other
    • B65H2301/41912Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling articles of limited length, e.g. AO format, arranged at intervals from each other between two belt like members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/50Occurence
    • B65H2511/51Presence
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/20Acceleration or deceleration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/20Acceleration or deceleration
    • B65H2513/23Acceleration or deceleration angular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/20Calculating means; Controlling methods
    • B65H2557/24Calculating methods; Mathematic models
    • B65H2557/242Calculating methods; Mathematic models involving a particular data profile or curve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/13Parts concerned of the handled material
    • B65H2701/131Edges
    • B65H2701/1311Edges leading edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/13Parts concerned of the handled material
    • B65H2701/131Edges
    • B65H2701/1313Edges trailing edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1912Banknotes, bills and cheques or the like

Definitions

  • the present invention relates to a financial self-service device, and more particularly to a banknote temporary storage device for storing banknotes using a reel and a reel and a method for controlling the storage capacity of the reel.
  • the reel/tape mechanism currently used is one of the more commonly used banknote storage methods, including a storage drum driven by a first power motor, a spare reel driven by a second power motor, and two ends of a reel Separated on the storage reel and the spare reel respectively, rewinding the wound reel between the storage reel and the spare reel, the first power motor and the second power motor are all controlled by the microcontroller or stop.
  • This type of storage device uses a cooperating work of the reel and the reel to effect storage of the banknotes.
  • the existing banknote entry device control mode is: the third power motor drives the device to transmit the banknotes outside the device, and when the banknotes are about to enter the device, the device is triggered to start, the channel inside the device and the device outside the channel ensure the same line speed, and the banknotes continuously enter the device to be rolled up.
  • the strap is bundled on the storage reel, and the power motor in the device is not stopped between the bill and the bill.
  • This control method has the following defects: 1. Due to the limitation of banknote identification, reversing, etc., the spacing between banknotes should not be too small. When the banknotes continuously enter the equipment, the tape will consume a part of the paper money to meet the spacing of the paper money, so the tape utilization rate is very low.
  • the equipment in order to meet the storage needs, the equipment must have a certain volume of space to accommodate the banknotes on the tape and storage reel, so that the structure space is large. 3. In the case of the same length of tape and the same volume of structural space, the capacity of the device is limited and cannot be improved.
  • the present invention provides a banknote temporary storage device, which improves the storage capacity of the roll by reducing the spacing between adjacent two banknotes in the tape. the amount.
  • the invention also provides a method for increasing the storage capacity of the reel by the banknote temporary storage device, which improves the utilization ratio of the reel by reducing the spacing between adjacent two banknotes in the banknote temporary storage device, thereby increasing the reel capacity.
  • the banknote temporary storage device comprises a first power motor driven storage reel, a second power motor driven reel with a reel, and two ends fixed on the storage reel and the spare reel respectively and on the storage reel The winding tray is retracted between the cartridge and the spare reel, wherein the bill temporary storage device further comprises: a first sensor disposed at the entrance of the bill temporary storage device for detecting whether the banknote enters the bill temporary storage means; a second sensor disposed between the first sensor and the storage drum, and a distance from the first sensor S transmission, for detecting whether a banknote enters the banknote escrow unit completely; a device An outer transmission channel between the first sensor and the second sensor; a third motor for driving the outer transmission channel of the device to transfer the banknote from the first sensor position to the second sensor position at a uniform speed; a microcontroller for controlling normal operation of each component, and controlling the first power motor to accelerate start according to the first sensor detecting a front end of the banknote and according to the second The sensor controls the first power motor to decelerate and stop when
  • the microcontroller controls the first power motor to complete the acceleration start before the front end of the banknote reaches the second sensor, and after the first power motor accelerates to start, the banknotes are the same as the third power motor speed.
  • the second sensor is delivered to its trailing end to exit the second sensor.
  • the method for increasing the storage capacity of the reel by the banknote temporary storage device comprises the steps of: using the third power motor to drive the outer channel of the device at a constant speed v, and sequentially transferring the continuous banknotes from the first sensor position to the at a second position sensor, wherein the spacing between two adjacent bills on the outer L channel external device; two step, when the first sensor detects the front end of a bill entered, accelerate the start of the first motor drive power storage volume a cylinder until the speed of the web is equal to the speed v of the outer passage of the apparatus, and the first power motor needs to complete the acceleration start when the front end of the bill enters the second sensor; and step 3, when the second sensor detects the When the tail end of the banknote enters, the first power motor is decelerated and stopped; and in step 4, in the process of continuously entering the banknote temporary storage device, the two steps of step two and step three are repeatedly performed, and the banknote is transported into the banknote temporarily In the device, in order to meet the first power motor start-stop control requirement, that
  • step two to step four during the rotation of the first power motor, the second power motor is in a braking state, and the brake load torque of the second power motor is tight depending on the load of the banknote temporary storage device. Tape and reel.
  • the banknote enters the banknote escrow unit the distance between two adjacent bills is between L
  • between the method of calculating L comprises: a step, the set time of the first power of the motor to accelerate the start of tAcceleration , the time from deceleration to stop is t deceleration , it is known that the first banknote has been stored in the device, and the distance of the banknote is S in the process of leaving the second sensor and being decelerated to stop.
  • the outer diameter of the storage reel is continuously increased, and the condition that the reeling speed of the reel is v is satisfied.
  • the target rotational speed of the first power motor rotates as the radius increases, so by using different motor starting curves according to different storage drum outer diameters, the process of changing the outer diameter of each banknote in the storage reel is satisfied.
  • the start time t of the first power motor starting to the target speed is accelerated by an approximate value.
  • the banknote temporary storage device provided by the invention adopts a start-stop control method, so that the distance between two adjacent banknotes in the banknote temporary storage device is smaller than the spacing outside the device, so as to increase the utilization ratio of the tape and the structure space, and improve the equipment. storage capacity.
  • FIG. 1 is a side view showing the structure of a banknote temporary storage device according to a preferred embodiment of the present invention
  • Figure 2 is a v-t diagram of constant speed operation of the external channel of the device
  • Figure 3 is a v-t diagram of the channel start-stop operation in the device
  • Figure 4 is a v-t diagram of constant speed control of banknotes
  • Figure 5 is a banknote start-stop control v-t diagram
  • Fig. 6 is a first power motor start control w-t diagram.
  • the banknote temporary storage device 100 includes a first sensor 102, a second sensor 103, a storage reel 104, a spare reel 107, and two ends fixed thereto.
  • the storage reel 104 and the take-up reel 105, the transfer passage 101, the first power motor 109, and the second power motor 110 are disposed on the backup reel 107 and between the storage reel 104 and the spare reel 107.
  • the third power motor 111 and the microcontroller 106 are disposed on the backup reel 107 and between the storage reel 104 and the spare reel 107.
  • the transmission channel 101 is divided into two segments, and the first segment: the first sensor 102 and the second on the transmission channel 101
  • the external device passage between the sensors 103 is driven and controlled by the third power motor 111; the second segment is between the second sensor 103 and the storage reel 104 on the transport path 101, and is driven by the first power motor 109 through the reel 105 control.
  • the microprocessor 106 controls the first power motor 109, the second power motor 110, and the third power motor 111. Specifically, the first power motor 109 drives the storage reel 104, and the second power motor 110 drives the belt reel 107, and the third power motor 111 drives the first sensor 102 and the second sensor 103. Outer channel of the device.
  • the banknotes 108 are fed into the banknote temporary storage device 100 by the transport path 101, and are stored on the storage reel 104 by the reel 105.
  • the first sensor 102 detects whether the banknote 108 enters the banknote temporary storage device 100, and determines whether the banknote front end is detected by the first sensor 102.
  • the second sensor 103 is configured to detect whether the banknote completely enters the banknote temporary storage device 100. It is limited to whether the tail end of the banknote leaves the second sensor 103.
  • the banknote 108 enters the banknote temporary storage device 100 along the transport path 101. During the process of entering the banknote temporary storage device 100, the banknote 108 first passes through the outer channel of the device, that is, the first segment of the transport channel 101. This section channel constant speed v at a constant velocity transport bill 108, as shown in FIG.
  • the first power motor 109 when the front end of the banknote 108 enters the first sensor 102, the first power motor 109 is accelerated, and before the front end of the banknote 108 reaches the second sensor 103, the first power motor 109 needs to complete the acceleration start to reach a constant speed , ensuring banknotes 108 in the second stage of the transmission channel 101 at a constant rate and the same linear velocity v of the first segment into the bill temporary storage device 100; 108 bill when the trailing end leaves the second sensor 103, 108 denotes a bill into the bill temporary full
  • the device 100 is stored, and at this time, the first power motor 109 is decelerated and stopped. In this way, the control of one banknote entering the banknote temporary storage device 100 is completed.
  • the first power motor 109 continuously starts and stops under the control of the microprocessor 106, and transfers the banknotes one by one to the banknotes for temporary storage. Inside the device 100, as shown in FIG.
  • the tail end thereof leaves the second sensor 103, and decelerates to stop in the banknote temporary storage device 100, wherein the banknote is decelerated and stopped.
  • the stop time is decelerated by t, and the distance of the first banknote transport during deceleration is S deceleration .
  • the banknotes are transferred one by one into the banknote temporary storage device 100, and it is necessary to ensure that the first banknote is decelerated and stopped in the banknote temporary storage device 100, and the second The front end of the banknote enters the first sensor 102.
  • the front end of the second bill enters the first sensor 102, and the first power motor 109 is accelerated.
  • the acceleration start time is t acceleration
  • the first bill is temporarily loaded during the acceleration start of the first power motor.
  • the device 100 transmits a distance S acceleration .
  • the second banknote continues to enter the banknote temporary storage device 100 along the transport channel 101.
  • the front end thereof enters the first sensor 102 to the second sensor 103.
  • the first power motor 109 completes the acceleration start and runs at a constant speed v constant speed for a period of time t constant speed , and drives the first banknote to be transmitted at a constant speed within the banknote temporary storage device 100 for a constant speed .
  • the first power motor 109 After the front end of the second banknote reaches the second sensor 103, the first power motor 109 has reached a constant speed v constant speed , and the second banknote and the first banknote enter the banknote temporary storage device at the same speed v at a constant speed.
  • the second banknote has been detached from the external channel power of the device, and completely enters the banknote temporary storage device 100, and the first power motor 109 decelerates and stops, and decelerates.
  • the stop time is also decelerated by t, and the transmission distance in the banknote temporary storage device 100 is also S deceleration .
  • the second banknote smoothly enters the banknote temporary storage device 100, and the distance between the second banknote and the first banknote is determined. That is, after the front end of the second banknote reaches the second sensor 103, the second banknote and the first banknote enter the banknote temporary storage device 100 at the same speed, including a constant speed phase and a deceleration phase. After the second banknote completely enters the banknote temporary storage device 100 and is decelerated and stopped, no matter how the first power motor starts and stops the driving, there is no relative movement between the second banknote and the first banknote. The spacing between two adjacent banknotes is thus determined.
  • the first banknote and the second banknote are transported at the same speed, so that two banknotes are
  • the distance L between the devices is: the first banknote enters the banknote temporary storage device 100, the tail end decelerates from the second sensor 103, and the distance S is decelerated , and the first banknote is accelerated by the first power motor in the device.
  • the transmitted distance S is accelerated and the sum of the distances of the first banknote from the constant distance of the first power motor before the second banknote 103 enters the second sensor 103 at a constant speed :
  • the first bill to be transmitted acceleration distance S can be approximated as:
  • the first power motor 109 rotates at a constant speed for a constant speed before the second banknote front end reaches the second sensor 103.
  • the first banknote is transported by the distance S at a constant speed :
  • the first deceleration of the motor 109 stops rotating power consuming t deceleration, the trailing end of the first bill S distance from the second sensor 103 is decelerated to be stopped during the deceleration can be approximated as transmitted:
  • the first motor 109 is known a power acceleration start time t acceleration and deceleration stopping time t.
  • This process is also known that the second bill transfer Processed t 0 is the first bill in the bill temporary acceleration start transmitting apparatus 100 Processed acceleration and the constant speed transmission t t time consuming and the constant speed, it is calculated
  • the first banknote constant speed transmission takes time constant speed :
  • the distance between the banknotes L in the banknote temporary storage device 100 can be calculated as:
  • Requirement 1 Before the front end of the second banknote enters the second sensor 103, the first power motor 109 needs to complete an accelerated startup process, namely:
  • Requirement 2 When the second banknote enters the first sensor 102, the first banknote has left the second sensor 103 and completes the deceleration stop, that is, the S pass and the L external need to satisfy:
  • the position of the first sensor 102 can be designed to meet the design reduces the bill in the bill temporary spacing means 100.
  • the spacing device banknotes It is 60mm smaller than the distance between the banknotes of the device and the channel, which greatly reduces the use of the tape and structure space in the banknote temporary storage device and improves the storage capacity of the device.
  • a bill into the bill 100 is stored in the intermediate storage unit during the storage reel 104, the outer diameter increasing storage drum 104, transmission channel conditions at constant speed running at a constant speed v, the first
  • the target rotational speed at which a power motor 109 rotates needs to decrease as the radius increases.
  • different motor starting curve radius according to the different storage drum 104 to reach a constant value of the acceleration control object 109 of the first power of the motor acceleration start time t.
  • six acceleration curves are used in the control (more bars can be provided as needed), and the outer diameter of the corresponding storage reel 104 is also increased during the change of the storage reel 104 from the rotational speeds w1 to w6. Large, but the six curves are accelerated by time t when starting to constant speed v constant speed .
  • the microprocessor 106 selects different first power motor 109 acceleration curves based on the number of sheets entering the banknote temporary storage device 100 entering the banknotes 108.
  • the microprocessor 106 changes a debug curve every 50 sheets (this number can be set according to actual conditions) according to the count of the second sensor 103.
  • 50 banknotes enter the banknote temporary storage device 100, and the outer diameter of the storage reel 109 does not change much, and the 50 banknotes can be approximated into the banknote temporary storage device 100, and the acceleration start time of the first power motor 109 is approximately t- deceleration. .
  • the deceleration stop time t deceleration does not change much, and can be approximated as a constant value.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Discharge By Other Means (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Pile Receivers (AREA)
  • Control Of Vending Devices And Auxiliary Devices For Vending Devices (AREA)

Abstract

一种纸币暂存装置(100)包括第一传感器(102)、第二传感器(103)、存储卷筒(104)、带备用卷筒(105)、两端分别固定在该存储卷筒(104)和带备用卷筒(105)上且在该存储卷筒(104)与该带备用卷筒(105)之间收放缠绕的卷带(105)、传输通道(101)、第一动力马达(109)、第二动力马达(110)、第三动力马达(111)和微控制器(106)。该微处理器(106)控制该第一动力马达(109)、第二动力马达(110)和第三动力马达(111)。一种提高卷筒存储容量的方法。相邻两纸币在纸币暂存装置内部的间距小于其在设备外部的间距,以增大卷带和结构空间利用率,提高设备的存储容量。

Description

纸币暂存装置及其提高卷筒存储容量的方法
本申请要求于2014年01月16日提交中国专利局、申请号为201410020452.6、发明名称为“纸币暂存装置及其提高卷筒存储容量的方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及一种金融自助设备,特别涉及一种使用卷筒和卷带存储纸币的纸币暂存装置及其提高卷筒存储容量的控制方法。
背景技术
目前所使用的卷筒\卷带的机构是比较常用的纸币存储方法之一,该存储设备包括第一动力马达驱动的存储卷筒,第二动力马达驱动的带备用卷筒,卷带两端分别固定于存储卷筒和带备用卷筒上,在存储卷筒和带备用卷筒之间收放缠绕的卷带,所述第一动力马达和第二动力马达均由微控制器控制启动或停止。这种存储设备使用卷筒和卷带相互配合的工作方式来实现对纸币的存储处理。
目前存在的纸币进入设备控制方式是:第三动力马达驱动设备外通道传输纸币,当纸币将要进入设备时触发设备启动,设备内通道与设备外通道保证同等的线速度,纸币连续进入设备被卷带捆在存储卷筒上,在纸币与纸币之间不停止设备内动力马达。这种控制方式存在以下缺陷:1、由于纸币识别、换向等的限制,纸币间的间距不能过小,纸币连续进入设备时,卷带会消耗一部分满足纸币间距,这样卷带利用率很低;2、为满足存储需要,设备必须要有一定空间体积容纳卷带和存储卷筒上的钞票,这样结构空间较大。3、在同等长度的卷带和同等体积结构空间的情况下,设备的容量受到限制,无法提高。
发明内容
为了解决上述纸币暂存装置中卷带利用率低的问题,本发明提供一种纸币暂存装置,通过缩小卷带中相邻两纸币之间的间距来提高卷筒存储容 量。
本发明还提供该纸币暂存装置提高卷筒存储容量的方法,通过缩小纸币暂存装置中相邻两纸币之间的间距提高卷带的利用率,从而提高卷筒容量。
该纸币暂存装置包括一第一动力马达驱动的存储卷筒、一第二动力马达驱动的带备用卷筒、以及两端分别固定在该存储卷筒和带备用卷筒上且在该存储卷筒与该带备用卷筒之间收放缠绕的卷带,其中,该纸币暂存装置还包括:一第一传感器,设置于该纸币暂存装置的入口处,用于检测是否有纸币进入该纸币暂存装置;一第二传感器,设置于该第一传感器与该存储卷筒之间,与该第一传感器相距一定距离S,用于检测纸币是否完全进入该纸币暂存装置;一设备外传输通道,位于该第一传感器与该第二传感器之间;一第三马达,用于驱动该设备外传输通道,将纸币匀速地从该第一传感器位置传送至该第二传感器位置;以及一微控制器,用于控制各零部件的正常运转,以及根据该第一传感器检测到一纸币前端时控制该第一动力马达加速启动和根据该第二传感器检测到该纸币尾端离开时控制该第一动力马达减速停止。
优选的,该微控制器控制该第一动力马达在该纸币前端到达该第二传感器前完成加速启动,且该第一动力马达加速启动完毕后与该第三动力马达速度相同地将纸币从第二传感器位置处输送至其尾端离开该第二传感器。
该纸币暂存装置提高其卷筒存储容量的方法,包括:步骤一,采用该第三动力马达以恒定的速度v驱动该设备外通道,将连续的纸币依次从该第一传感器位置传送至该第二传感器位置处,其中该设备外通道上相邻两纸币之间的间距为L;步骤二,当该第一传感器检测到一纸币前端进入时,加速启动该第一动力马达驱动存储卷筒,直到该卷带的线速度等于该设备外通道的速度v,且纸币前端进入该第二传感器时,该第一动力马达需完成该加速启动;步骤三,当该第二传感器检测到该纸币尾端进入时,减速停止该第一动力马达;以及步骤四,在纸币连续进入该纸币暂存装置的过程中,反复执行步骤二和步骤三两个步骤,将纸币输送入该纸币暂存装置中,其中,为满足该第一动力马达启停控制需求,即相邻的第二张纸 币前端进入该第一传感器时,该第一张纸币尾端已离开该第二传感器且完成减速停止,需要求L>S+2×S,其中S是指该第一传感器与该第二传感器之间的距离,该S是指该纸币尾端离开该第二传感器后该第一动力马达减速停止期间该纸币被传输的距离。
优选的,在步骤二至步骤四中,该第一动力马达转动过程中,该第二动力马达处于制动状态,依赖该纸币暂存装置的负载和该第二动力马达的制动力矩绷紧卷带。
优选的,步骤四中,纸币进入该纸币暂存装置后,相邻两纸币之间的距离为L,计算该L的方法包括:步骤一,设该第一动力马达加速启动的时间为t加速,减速运行至停止的时间为t减速,已知第一张纸币已存储在设备中,第一张纸币在离开第二传感器并被减速停止的过程中,该纸币被传输的距离为S减速:S减速≈v×t减速/2;步骤二,已知第二张纸币紧随该第一张纸币进入设备中,该第二张纸币前端到达该第一传感器时,该第一动力马达加速启动,通过卷带带动该第一张纸币在该纸币暂存装置内继续运行,而该第二张纸币在其前端到达该第二传感器之前,是被该第三动力马达驱动的设备外传输通道输送的,速度为v,因此该第二张纸币的前端从该第一传感器运行至该第二传感器所花费的时间为S/v,而该第二张纸币前端在到达该第二传感器前,该第一动力马达已完成加速启动并达到恒速v,因此,t加速<S/v,且该第一动力马达在该第二张纸币前端到达该第二传感器前恒速转动的时间t恒速=S/v-t加速;步骤三,设该第二张纸币前端由该第一传感器运行至该第二传感器的过程中,第一张纸币在设备内由第一动力马达加速启动过程中被传输的距离为S加速:S加速≈v×t加速/2;步骤四,该第一动力马达在该第二张纸币前端到达该第二传感器前恒速转动的时间内,传输该第一张纸币的距离为S恒速:S恒速=v×t恒速;步骤五,当第二张纸币前端进入该第二传感器之后,该第二张纸币逐渐进入该纸币暂存装置,且该第二张纸币与该第一张纸币的运行速度达到一致,该第二张纸币与该第一张纸币之间的间距不再变化,因此该第二张纸币与该第一张纸币在该纸币暂存装置内的间距:
L=S减速+S加速+S恒速
=v×t减速/2+v×t加速/2+v×t恒速
=S-v×t加速/2+v×t减速/2
=S-S加速+S减速;其中,t加速<S/v。
优选的,在纸币不断进入该纸币暂存装置、被卷带捆在该存储卷带上的过程中,该存储卷筒的外径不断增大,在满足卷带恒速运行速度为v的条件下,该第一动力马达转动的目标转速随半径增大而减小,因此通过根据不同的存储卷筒外径使用不同的马达启动曲线,以满足每一张纸币在存储卷筒外径变化过程中,该第一动力马达启动至目标转速的启动时间t加速近似定值。
本发明提供的纸币暂存装置,通过启停控制方法,使得相邻两纸币在纸币暂存装置内部的间距小于其在设备外部的间距,以增大卷带和结构空间利用率,提高设备的存储容量。
附图说明
图1是本发明一较佳实施例提供的纸币暂存装置结构侧视图;
图2是设备外通道恒速运行v-t图;
图3是设备内通道启停运行v-t图;
图4是纸币恒速控制v-t图;
图5是纸币启停控制v-t图;以及
图6是第一动力马达启动控制w-t图。
具体实施方式
为进一步阐述本发明所提供的这种纸币暂存装置,以下结合本发明的一个优选实施例的图示做进一步的详细介绍。
图1为本发明涉及的纸币暂存装置100的侧视图,该纸币暂存装置100包括第一传感器102、第二传感器103、存储卷筒104、带备用卷筒107、两端分别固定在该存储卷筒104和带备用卷筒107上且在该存储卷筒104与该带备用卷筒107之间收放缠绕的卷带105、传输通道101、第一动力马达109、第二动力马达110、第三动力马达111和微控制器106。其中,传输通道101分为两段,第一段:在传输通道101上第一传感器102和第二 传感器103之间的设备外通道,由第三动力马达111驱动控制;第二段:在传输通道101上第二传感器103和存储卷筒104之间,由第一动力马达109通过卷带105驱动控制。该微处理器106控制该第一动力马达109、第二动力马达110和第三动力马达111。具体的,该第一动力马达109驱动该存储卷筒104,该第二动力马达110驱动该带备用卷筒107,该第三动力马达111驱动该第一传感器102和第二传感器103之间的设备外通道。纸币108由传输通道101进入纸币暂存装置100,通过卷带105存储在存储卷筒104上。该第一传感器102检测纸币108是否进入该纸币暂存装置100,以纸币前端是否被该第一传感器102检测到为限;该第二传感器103用于检测纸币是否完全进入该纸币暂存装置100,以该纸币尾端是否离开该第二传感器103为限。
结合图1、图2和图3说明纸币进入该纸币暂存装置100的控制原理:
纸币108沿着传输通道101进入纸币暂存装置100,纸币108在进入纸币暂存装置100过程中,首先经过设备外通道,即传输通道101的第一段。此段通道以恒定速度v恒速传输纸币108,如图2所示。但纸币108前端进入第一传感器102时,该第一动力马达109加速启动,且在纸币108前端到达该第二传感器103前,该第一动力马达109需完成加速启动,达到v恒速,确保纸币108在传输通道101的第二段以与第一段同样的线速度v恒速进入该纸币暂存装置100;当纸币108尾端离开该第二传感器103时,表示纸币108完全进入纸币暂存装置100,此时第一动力马达109减速停止。如此,完成一张纸币进入纸币暂存装置100的控制。纸币连续由设备外通道传输到纸币暂存装置100内的过程中,该第一动力马达109在微处理器106的控制下,不断的启停,将纸币一张一张地传输到纸币暂存装置100内,如图3所示。
结合图1、图4和图5说明纸币在设备内间距的控制原理:
下面以连续两张纸币进入纸币暂存装置100说明纸币暂存装置100内纸币间距的控制原理。设定:两张纸币在设备外通道的间距为L;第一传感器102和第二传感器103的间距为S;设备内纸币108间距为L
第一张纸币通过设备外通道进入纸币暂存装置100后,在该第一动力马达109的驱动下,其尾端离开该第二传感器103,减速停止在该纸币暂 存装置100中,其中减速停止的时间为t减速,减速过程中该第一张纸币传输的距离为S减速。要实现该第一动力马达109的启停控制方式将纸币一张一张地传输到纸币暂存装置100内,必须确保第一张纸币减速停止在该纸币暂存装置100内以后,该第二张纸币前端才进入该第一传感器102。
第二张纸币前端进入第一传感器102,第一动力马达109加速启动,如图5所示,加速启动时间为t加速,该第一动力马达加速启动期间带动该第一张纸币在纸币暂存装置100内传输一段距离S加速
之后,该第二张纸币继续沿着传输通道101进入纸币暂存装置100中,当该第二张纸币在第三动力马达驱动下其前端进入该第一传感器102至第二传感器103的过程中,该第一动力马达109完成加速启动并以恒速v恒速运行一段时间t恒速,带动该第一张纸币在纸币暂存装置100内恒速传输一段距离为S恒速
当第二张纸币前端到达该第二传感器103后,该第一动力马达109已达到恒速v恒速,第二张纸币与第一张纸币以同样的速度v恒速进入该纸币暂存装置100中,当第二张纸币尾端离开该第二传感器103时,该第二张纸币已脱离设备外通道动力,完全进入该纸币暂存装置100中,该第一动力马达109减速停止,减速停止耗时也为t减速,其在纸币暂存装置100内传输距离也为S减速。如此,该第二张纸币顺利进入该纸币暂存装置100中,且该第二张纸币与该第一张纸币之间的间距被确定。也就是说,该第二张纸币前端到达该第二传感器103后,该第二张纸币与第一张纸币就以同样的速度进入该纸币暂存装置100中,包括恒速阶段和减速阶段,以及第二张纸币完全进入该纸币暂存装置100内被减速停止以后,无论该第一动力马达如何启停驱动,该第二张纸币与该第一张纸币之间不再有相对运动,因此相邻两纸币间的间距从而被确定。
下面详细说明设备内纸币间距L的计算方法:
在第二张纸币进入纸币暂存装置100过程中,当第二张纸币前端进入该第二传感器103时,该第1张纸币和第2张纸币已以相同速度传输,因此,两张纸币在设备内的间距L即为:第一张纸币进入纸币暂存装置100后尾端离开该第二传感器103减速停止传输的距离S减速、第一张纸币在设备内被第一动力马达加速启动传输的距离S加速和第一张纸币在该第二张纸 币前端进入该第二传感器103之前被该第一动力马达恒速传输的距离S恒速三者距离之和:
L=S减速+S加速+S恒速
其中,该第一动力马达109加速启动耗时为t加速,第一张纸币被传输的距离S加速可近似计算为:
S加速≈v恒速×t加速/2;(误差较小,该加速运动可近似为匀加速运动)
该第一动力马达109在该第二张纸币前端到达该第二传感器103之前恒速转动耗时t恒速,第一张纸币被传输距离S恒速为:
S恒速=v恒速×t恒速
该第一动力马达减速109停止转动耗时t减速,第一张纸币尾端离开该第二传感器103被减速停止的过程中被传输的距离S减速可近似为:
S减速≈v恒速×t减速/2;(误差较小,该减速运动可近似为匀减速运动)
设计中,已知第一动力马达109加速启动时间t加速和减速停止时间t 。如图4所示,第二张纸币在其前端进入该第一传感器102和前端进入该第二传感器103过程中,第二纸币被传输的距离为S,由于被第三动力马达以v恒速匀速驱动,因此该段传输耗时t0=S/v恒速。又知此过程第二张纸币传输耗时t0即为第一张纸币在纸币暂存装置100内加速启动传输耗时t 和恒速传输耗时t恒速之和,故可计算出第一张纸币恒速传输耗时t恒速
t恒速=S/v恒速–t加速
则第一张纸币恒速传输的距离S恒速为:
S恒速=v恒速×t恒速=v恒速×(S/v恒速–t加速)=S–v恒速×t加速
则可计算出纸币暂存装置100内纸币间距L为:
L=S加速+S减速+S恒速
=S–v恒速×t加速/2+v恒速×t减速/2;
由此可计算出第一传感器102和第二传感器103设计间距S和纸币暂存装置100内纸币间距L的关系:
S=L+v恒速×t加速/2–v恒速×t减速/2;
其中,此控制过程中需满足两个要求:
要求1:第二张纸币前端进入该第二传感器103前,该第一动力马达109需完成加速启动过程,即:
t加速<S/v恒速
要求2:第二张纸币进入该第一传感器102时,该第一张纸币已离开该第二传感器103且完成减速停止,即S与L需满足:
L>S+v恒速×t减速
按照上述S和L的关系,以及两个限制条件,即可设计第一传感器102的位置,满足纸币暂存装置100内减小纸币间距的设计。
下面结合实际控制说明:
实际控制中,设备外通道纸币间距L=90mm;纸币暂存装置100内纸币间距控制为L=30mm;设备外通道传输速度v恒速=0.8mm/ms;第一动力马达109加速启动时间t加速=50ms,减速停止时间t减速=10ms;
则:S=L+v恒速×t加速/2–v恒速×t减速/2=46mm;
检测条件1:(t加速=50ms)<(S/v恒速=57.5ms);
检测条件2:(L=90mm)>(S+v恒速×t减速=54mm)。
两个条件均满足,故可将第一传感器102和第二传感器103之间的距离设计为S=46mm,可将纸币暂存装置100内纸币间距控制为L=30mm,设备内纸币间距比设备外通道纸币间距小60mm,大大减小纸币暂存装置内卷带和结构空间的使用,提高了设备存储容量。
结合图1和图6,说明该第一动力马达109加速启动时间t加速和减速停止时间t减速设计原理:
在纸币108一张一张进入纸币暂存装置100存储在存储卷筒104过程中,存储卷筒104的外径不断增大,在满足传输通道恒速运行速度为v恒速的条件下,第一动力马达109转动的目标转速需随半径增大而减小。
此方案中根据不同的存储卷筒104的半径采用不同的马达启动曲线,以达到将第一动力马达109加速启动时间t加速控制为定值的目的。如图6所示,控制中采用了6条加速曲线(根据需要,可设置更多条),存储卷筒104从转速w1到w6变化过程中,对应的存储卷筒104的外径也不断增大,但6条曲线在启动到恒速v恒速时,均耗时t加速。在控制中,微处理器106根据进入纸币暂存装置100进入纸币108的张数来选择不同的第一动力马达109加速曲线。实际控制中,微处理器106根据第二传感器103的计数,每50张(此张数可根据实际情况设定)改变一条调试曲线。50张纸币进 入纸币暂存装置100,存储卷筒109的外径变化不大,可近似将此50张纸币进入纸币暂存装置100的过程中,第一动力马达109加速启动时间近似为t减速
由于第一动力马达109减速停止迅速,在不同的目标转速减速停止过程中,减速停止时间t减速变化不大,可近似为定值。
通过以上方式控制,可确定第一动力马达109加速启动时间t加速和减速停止时间t减速
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (6)

  1. 一种纸币暂存装置,包括一第一动力马达驱动的存储卷筒,一第二动力马达驱动的带备用卷筒,以及两端分别固定在该存储卷筒和带备用卷筒上且在该存储卷筒与该带备用卷筒之间收放缠绕的卷带,其特征在于,该纸币暂存装置还包括:
    一第一传感器,设置于该纸币暂存装置的入口处,用于检测是否有纸币进入该纸币暂存装置;
    一第二传感器,设置于该第一传感器与该存储卷筒之间,与该第一传感器相距一定距离S,用于检测纸币是否完全进入该纸币暂存装置;
    一设备外传输通道,位于该第一传感器与该第二传感器之间;
    一第三马达,用于驱动该设备外传输通道,将纸币匀速地从该第一传感器位置传送至该第二传感器位置;以及
    一微控制器,用于控制各零部件的正常运转,以及根据该第一传感器检测到一纸币前端时控制该第一动力马达加速启动和根据该第二传感器检测到该纸币尾端离开时控制该第一动力马达减速停止。
  2. 如权利要求1所述的纸币暂存装置,其特征在于,该微控制器控制该第一动力马达在该纸币前端到达该第二传感器前完成加速启动,且该第一动力马达加速启动完毕后与该第三动力马达速度相同地将纸币从第二传感器位置处输送至其尾端离开该第二传感器。
  3. 一种纸币暂存装置提高其卷筒存储容量的方法,包括:
    步骤一,采用该第三动力马达以恒定的速度v驱动该设备外通道,将连续的纸币依次从该第一传感器位置传送至该第二传感器位置处,其中该设备外通道上相邻两纸币之间的间距为L
    步骤二,当该第一传感器检测到一纸币前端进入时,加速启动该第一动力马达驱动存储卷筒,直到该卷带的线速度等于该设备外通道的速度v,且纸币前端进入该第二传感器时,该第一动力马达需完成该加速启动;
    步骤三,当该第二传感器检测到该纸币尾端进入时,减速停止该第一动力马达;
    步骤四,在纸币连续进入该纸币暂存装置的过程中,反复执行步骤二和步骤三两个步骤,将纸币输送入该纸币暂存装置中,其中,为满足该第一动力马达启停控制需求,即相邻的第二张纸币前端进入该第一传感器时,该第一张纸币尾端已离开该第二传感器且完成减速停止,需要求L>S+2×S,其中S是指该第一传感器与该第二传感器之间的距离,该S是指该纸币尾端离开该第二传感器后该第一动力马达减速停止期间该纸币被传输的距离。
  4. 如权利要求3所述的纸币暂存装置提高其卷筒存储容量的方法,其特征在于,在步骤二至步骤四中,该第一动力马达转动过程中,该第二动力马达处于制动状态,依赖该纸币暂存装置的负载和该第二动力马达的制动力矩绷紧卷带。
  5. 如权利要求3所述的纸币暂存装置提高其卷筒存储容量的方法,其特征在于,步骤四中,纸币进入该纸币暂存装置后,相邻两纸币之间的距离为L,计算该L的方法包括:
    步骤一,设该第一动力马达加速启动的时间为t加速,减速运行至停止的时间为t减速,已知第一张纸币已存储在设备中,第一张纸币在离开第二传感器并被减速停止的过程中,该纸币被传输的距离为S减速:S减速≈v×t减速/2;
    步骤二,已知第二张纸币紧随该第一张纸币进入设备中,该第二张纸币前端到达该第一传感器时,该第一动力马达加速启动,通过卷带带动该第一张纸币在该纸币暂存装置内继续运行,而该第二张纸币在其前端到达该第二传感器之前,是被该第三动力马达驱动的设备外传输通道输送的,速度为v,因此该第二张纸币的前端从该第一传感器运行至该第二传感器所花费的时间为S/v,而该第二张纸币前端在到达该第二传感器前,该第一动力马达已完成加速启动并达到恒速v,因此,t加速<S/v,且该第一动力马达在该第二张纸币前端到达该第二传感器前恒速转动的时间t恒速=S/v-t加速
    步骤三,设该第二张纸币前端由该第一传感器运行至该第二传感器的过程中,第一张纸币在设备内由第一动力马达加速启动过程中被传输的距离为S加速:S加速≈v×t加速/2;
    步骤四,该第一动力马达在该第二张纸币前端到达该第二传感器前恒速转动的时间内,传输该第一张纸币的距离为S恒速:S恒速=v×t恒速
    步骤五,当第二张纸币前端进入该第二传感器之后,该第二张纸币逐渐进入该纸币暂存装置,且该第二张纸币与该第一张纸币的运行速度达到一致,该第二张纸币与该第一张纸币之间的间距不再变化,因此该第二张纸币与该第一张纸币在该纸币暂存装置内的间距:
    L=S减速+S加速+S恒速
    =v×t减速/2+v×t加速/2+v×t恒速
    =S-v×t加速/2+v×t减速/2
    =S-S加速+S减速;其中,t加速<S/v。
  6. 如权利要求5所述的纸币暂存装置提高其卷筒存储容量的方法,其特征在于,在纸币不断进入该纸币暂存装置、被卷带捆在该存储卷带上的过程中,该存储卷筒的外径不断增大,在满足卷带恒速运行速度为v的条件下,该第一动力马达转动的目标转速随半径增大而减小,通过根据不同的存储卷筒外径使用不同的马达启动曲线,以满足每一张纸币在存储卷筒外径变化过程中,该第一动力马达启动至目标转速的启动时间t加速近似定值。
PCT/CN2015/070164 2014-01-16 2015-01-06 纸币暂存装置及其提高卷筒存储容量的方法 WO2015106645A1 (zh)

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