WO2015106600A1 - 一种快速反应水平振动微型电机 - Google Patents

一种快速反应水平振动微型电机 Download PDF

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Publication number
WO2015106600A1
WO2015106600A1 PCT/CN2014/091928 CN2014091928W WO2015106600A1 WO 2015106600 A1 WO2015106600 A1 WO 2015106600A1 CN 2014091928 W CN2014091928 W CN 2014091928W WO 2015106600 A1 WO2015106600 A1 WO 2015106600A1
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Prior art keywords
vibration
block
connecting portion
casing
horizontal vibration
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PCT/CN2014/091928
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English (en)
French (fr)
Inventor
金绍平
方绍斌
陈实
张芮泽
李中平
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金龙机电股份有限公司
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Application filed by 金龙机电股份有限公司 filed Critical 金龙机电股份有限公司
Priority to US14/773,959 priority Critical patent/US9614425B2/en
Publication of WO2015106600A1 publication Critical patent/WO2015106600A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/12Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with armatures moving in alternate directions by alternate energisation of two coil systems
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/34Reciprocating, oscillating or vibrating parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/16Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/18Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets

Definitions

  • the invention relates to a rapid response horizontal vibration micro motor, belonging to the technical field of linear vibration motor.
  • vibration motors as system feedback components, such as mobile phone call prompts, game machine vibration feedback and so on.
  • the existing vibration motors on the market mainly include cylindrical iron core motors, hollow cup motors and linear motors.
  • the cylindrical iron core motor and the hollow cup motor not only have a complicated structure, a large thickness, a large number of manufacturing processes, but also a large motor noise and poor control precision.
  • the vibration motor is gradually developing in the direction of flatness and thinness.
  • a linear vibration motor is a motor in which the vibration direction of the vibrator is linearly reciprocating. Because of its stable vibration, it is widely used in consumer electronics.
  • Chinese patent document CN102570764 discloses a linear vibration motor in which a spring is used as a leaf spring, and the leaf spring overcomes the fact that the spiral spring easily causes the movable member to hit the coil component downward and/or hit the casing upward. This causes damage to the casing, coil components, and noise, but the springs disclosed in the above documents still have the following technical problems during use:
  • the springs disclosed in the above documents respectively have two connecting ends, one of which is connected to the side wall of the casing, and the other of which is connected to the side wall of the weight, but since the connecting lines of the two connecting ends are substantially parallel Provided on the bottom surface/upper cover of the casing, in order to enable the spring to be compressed and stretched along the vibration direction of the weight, thereby ensuring a linear vibration effect, the opening groove direction of the spring is perpendicular to the vibration direction of the casing, so that the casing
  • the installation space along the length of the casing becomes relatively narrow, and in order to enlarge the above installation space, the size of the casing length direction is increased, the processing cost and the footprint of the motor are increased, which is disadvantageous for miniaturization and compactness of the motor. Chemical.
  • the technical problem to be solved by the present invention is to overcome the shortcoming of the slow response speed of the linear vibration motor in the prior art, thereby providing a fast-reacting horizontal vibration micro-motor.
  • Another technical problem to be solved by the present invention is to overcome the technical problem that the linear vibration motor in the prior art cannot ensure the stability of the linear vibration due to the unreasonable spring setting, is easy to generate noise, and causes the casing to have a large dimension in the longitudinal direction. Providing a fast response horizontal vibration micromotor capable of ensuring linear vibration stability, reducing noise, and compact structure.
  • the present invention provides a rapid response horizontal vibration micromotor, comprising a casing, a cover plate mounted on the casing to form an installation space with the casing, and two through the casing respectively a vibrating assembly suspended within the mounting space relative to the positioning of the resilient support on the side wall, and a coil located at a distance above the vibrating assembly, the vibrating assembly being capable of being substantially parallel under the action of a magnetic field force Reciprocatingly vibrating in a direction of a bottom surface of the casing and causing two elastic supporting members located on opposite side walls to be stretched and compressed during vibration, the vibration assembly including a vibration block, and the vibration block is disposed There are at least three mounting through holes and permanent magnets mounted in the mounting through holes.
  • the elastic support member includes a first connecting portion fixed to an end portion of the vibrating block on a side parallel to the reciprocating vibration direction, and a first fixing portion fixed to a side of the casing parallel to the reciprocating vibration direction And a second connecting portion, and an intermediate connecting portion that forms the open groove by connecting the first connecting portion and the second connecting portion.
  • the opening groove extends in a direction substantially parallel to the reciprocating vibration direction, and the opening groove can accommodate an end portion of the vibrating block in the reciprocating vibration direction.
  • the first connecting portion is smoothly connected with the intermediate connecting portion through a first transition arc
  • the second connecting portion is smoothly connected with the intermediate connecting portion through a second transition arc
  • the first transition The arc of the arc is smaller than the arc of the second transition arc.
  • a rubber stopper is provided on a back surface of the first connecting portion and the vibration block connecting plane and/or a back surface of the second connecting portion and the casing connecting plane.
  • a positioning groove is disposed on a back surface of the first connecting portion and the vibration block connecting plane.
  • the positioning groove is U-shaped.
  • a positioning block for preventing the vibration block from directly striking the bottom surface of the casing is further disposed in the installation space, and the positioning block is fixedly connected to the bottom surface of the casing.
  • the positioning blocks are two, respectively located on both sides of the bottom surface of the casing.
  • the positioning block is a rectangular parallelepiped.
  • An L-shaped limiting block fixed on the cover plate is further disposed in the installation space, the L-shaped limiting block includes a vertical portion and a horizontal portion, and the height of the vertical portion is greater than the vibration block and The vertical distance of the mutually adjacent surfaces of the coils.
  • a rubber block is mounted on the vertical portion.
  • An FPCB board is mounted on a side of the installation space adjacent to the cover, and one end of the FPCB board protrudes from the installation space.
  • a magnetic conductive plate is mounted on a side of the installation space adjacent to a bottom surface of the casing.
  • the fast response horizontal vibration micromotor provided by the present invention, the vibration component comprising a vibration block, wherein the vibration block is provided with at least three mounting through holes and permanent magnets installed in the mounting through holes, through setting three A permanent magnet increases the reaction speed of the motor.
  • the fast response horizontal vibration micromotor provided by the present invention, wherein the coils are two, and the coils are connected in series. By setting two coils connected in series and matching three permanent magnets, the reaction speed of the motor is further improved.
  • the elastic support member includes a first connecting portion fixed to an end portion of the vibration block parallel to the reciprocating vibration direction, and fixed to the casing a second connecting portion on a side parallel to the reciprocating vibration direction, and an intermediate connecting portion forming an open groove by connecting the first connecting portion and the second connecting portion.
  • the elastic support member Since the end of the vibrating block in the reciprocating vibration direction can be accommodated and mounted inside the open groove, the inner space of the casing occupied by the vibrating block and the elastic support member is small, so that the volume of the entire vibration motor can be reduced, and the elastic support member Since the first connecting portion, the second connecting portion, and the third connecting portion form the open groove, the elastic support member does not easily vibrate in the thickness direction of the motor during the vibration of the vibration block, so that the vibration is reliable and the noise is reduced.
  • the rapid response horizontal vibration micromotor provided by the present invention connects the first connecting portion and the second connecting portion to the intermediate connecting portion in a smooth transition manner, so that the elastic supporting member can be elastically deformed when being pushed by the vibration block. Flexible and more durable.
  • the fast response horizontal vibration micromotor provided by the present invention, further comprising a rubber stopper disposed on the first connecting portion and/or the second connecting portion, the first connecting portion or the second connecting portion being disposed in the rubber Between the stopper and the vibration block.
  • the purpose of the rubber stopper is to strengthen the connection stability between the first connecting portion and/or the second connecting portion and the vibration block and the side wall of the casing, and the second can be adjusted by adjusting the rubber stopper. Size, assisting in adjusting the reciprocating vibration frequency of the vibrating block.
  • the fast response horizontal vibration micromotor provided by the present invention, wherein the installation space is further provided with a positioning block for preventing the vibration block from directly striking the bottom surface of the casing, and the positioning block is arranged to avoid the vibration block of the motor directly
  • the bottom of the casing is fixedly connected to the bottom surface of the casing; the positioning blocks are two, respectively located on two sides of the bottom surface of the casing; the positioning block is a rectangular parallelepiped.
  • the fast response horizontal vibration micromotor provided by the present invention, wherein the installation space is further provided with an L-shaped limiting block fixed on the cover plate, the L-shaped limiting block comprising a vertical part and a horizontal part, The height of the vertical portion is greater than the vertical distance between the vibrating block and the mutually adjacent surfaces of the coil. This arrangement ensures that the vibration block does not hit the coil when the motor is in operation, thereby improving the service life of the coil.
  • the rapid response horizontal vibration micromotor provided by the present invention, wherein the vertical portion is provided with a rubber block.
  • the vibration block reciprocates in the horizontal direction. Since the vertical part of the L-shaped limit block is fitted with a rubber block and the motor vibration amplitude is large, the rubber block can buffer the vibration of the vibration block and reduce the noise of the motor. While avoiding the vibration block hitting the side wall of the casing.
  • the rapid response horizontal vibration micromotor provided by the present invention is provided with a positioning groove on the opposite side of the connecting surface of the first connecting portion and the vibration block, the positioning groove is U-shaped, and the positioning groove is arranged to facilitate the installation.
  • the spring is connected to the vibration block.
  • Embodiment 1 is an exploded perspective view showing the entire structure of a horizontal vibration micromotor provided in Embodiment 1.
  • Embodiment 2 is a schematic structural view of an elastic support member provided in Embodiment 1.
  • FIG. 3 is a schematic view showing the connection structure of the L-shaped limiting block and the rubber block provided in Embodiment 1.
  • Fig. 4 is a longitudinal sectional view showing a horizontal vibration micromotor provided in the first embodiment.
  • Fig. 5 is a schematic view showing the force of the horizontal vibration micromotor shown in Fig. 4.
  • Fig. 6 is a perspective view showing the appearance of a horizontal vibration micromotor provided in the first embodiment.
  • Reference numerals in the figures are: 1-chassis, 2-cover, 3-elastic support, 31-first connection, 32-second connection, 33-intermediate connection, 30-open slot, 31a - first transition arc, 31 b-positioning groove, 32a - second transition arc, 4-vibration assembly, 41 - vibration block, 42 - mounting through hole, 43 - permanent magnet, 44 - recess, 5-coil , 6-rubber stop, 7-position block; 8-L-shaped limit block, 81-vertical part, 82-horizontal part, 9-rubber block, 10-FPCB board, 11-magnetic plate.
  • the embodiment provides a horizontal vibration micro-motor, as shown in FIG. 1 and FIG. 4, including a casing 1, and a cover plate 2 that is mounted on the casing 1 and forms an installation space with the casing 1 a vibrating assembly 4 positioned in the mounting space, and a coil 5 located at a distance from the surface of the vibrating assembly 4, respectively, of the elastic support member 3 located on the opposite side walls of the casing 1
  • the vibrating assembly 4 is capable of reciprocatingly vibrating in a direction substantially parallel to the bottom surface of the casing 1 under the action of a magnetic field force and causing the two elastic supporting members 3 located on the opposite side walls to be stretched correspondingly during the vibration.
  • the vibration assembly 4 includes a vibration block 41, and the vibration block 41 is provided with at least three mounting through holes 42 and permanent magnets 43 mounted in the mounting through holes 42 while The coils 5 are two, and the two coils 5 are connected in series.
  • a magnetic lubrication gap is provided in the gap between the upper surface of the vibration block 41 and the coil 5 to reduce the friction between the two.
  • an FPCB board 10 is mounted on a side of the mounting space adjacent to the cover 2, and one end of the FPCB board 10 protrudes from the mounting space.
  • a magnetic conductive plate 11 is disposed on a side of the installation space near the bottom surface of the casing 1.
  • the magnetic flux is directly passed back through the magnetic conductive plate 11 by adding the magnetic conductive plate 11 to form a loop, so that the magnetic lines do not have to pass.
  • the bottom surface of the casing 1 can form a loop, thereby utilizing to increase the strength of the magnetic field.
  • the elastic support member 3 includes a first connecting portion 31 fixed to an end portion of the vibrating block 41 on a side parallel to the reciprocating vibration direction thereof, and is fixed to the casing 1. a second connecting portion 32 on a side parallel to the reciprocating vibration direction of the vibrating block 41, and an intermediate connecting portion 33 connecting the first connecting portion 31 and the second connecting portion 32 to form the open groove 30,
  • the extending direction of the opening groove 30 is substantially parallel to the reciprocating vibration direction, and the opening groove 30 can accommodate an end portion of the vibration block 41 in the reciprocating vibration direction.
  • the first connecting portion 31 is smoothly and transiently connected to the intermediate connecting portion 33 by a first transition arc 31a
  • the second connecting portion 32 is smoothly and transiently connected with the intermediate connecting portion 33 by a second transition arc 32a.
  • the arc of the first transition arc 31a is smaller than the arc of the second transition arc 32a
  • the length of the second connecting portion 32 is greater than the length of the first connecting portion 31, and the intermediate connecting portion 33
  • the entire elastic support member 3 is made of stainless steel.
  • the manner of connecting the first connecting portion 31 to the vibrating block 41 and the manner of connecting the second connecting portion 32 to the casing 1 are both laser welded.
  • the first connecting portion 31 and the vibrating block 41 are connected to the opposite side of the plane, and the second connecting portion 32 is connected to the back surface of the casing 1 Set the rubber stopper 6.
  • the rubber stopper 6 can reinforce the laser welding firmness of the connection position of the first connecting portion 31 and/or the second connecting portion 32 with the vibration block 41 and the side wall of the casing 1, and can also be adjusted
  • the size of the rubber stopper 6 assists in adjusting the frequency of the reciprocating vibration of the vibration block 41.
  • a U-shaped positioning groove 31b is provided on the rubber stopper 6, and the positioning groove 31b is provided to facilitate fixing the elastic support member 3 to the vibration block 41.
  • the vibration block 41 is further provided with a recess 44 for accommodating the first connecting portion 31 and/or the second connecting portion 32; further saving internal space.
  • a space is reserved for the amount of deformation of the elastic support member 3, and the structure is compact and reasonable.
  • a positioning block 7 for preventing the vibration block 41 from directly hitting the bottom surface of the casing 1 is disposed in the installation space, and the positioning block 7 is fixedly connected to the bottom surface of the casing 1; Said Two positioning blocks 7 are respectively located on two sides of the bottom surface of the casing 1; the positioning block 7 is a rectangular parallelepiped, and the positioning block 7 is made of stainless steel.
  • an L-shaped limiting block 8 fixed on the cover plate 2 is further disposed in the installation space, and the L-shaped limiting block 8 includes a vertical
  • the straight portion 81 and the horizontal portion 82 have a height greater than a vertical distance of the vibrating block 41 and a mutually adjacent surface of the coil 5 on which the rubber block 9 is mounted.
  • the height of the vertical portion 81 is greater than the vertical distance between the vibrating block 41 and the surface of the coil 5 which are close to each other, and the setting ensures the vibration of the motor during operation. Block 41 does not strike coil 5, increasing the useful life of coil 5. Meanwhile, when the motor is in operation, the vibration block 41 reciprocally vibrates in the horizontal direction. Since the vertical portion 81 of the L-shaped stopper block is mounted with the rubber block 9, the vibration of the vibration block 41 can be vibrated by the rubber block 9 when the vibration amplitude of the motor is large. Buffering is performed to reduce the noise of the motor while avoiding the vibration block 41 from hitting the side wall of the casing 1.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Reciprocating, Oscillating Or Vibrating Motors (AREA)

Abstract

一种快速反应水平振动微型电机,包括机壳(1)、盖装在所述机壳上而与所述机壳形成安装空间的盖板(2)、通过分别位于所述机壳的两个相对侧壁上的弹性支撑件(3)的定位而悬挂在所述安装空间内的振动组件(4),以及位于所述振动组件上方一定距离处的线圈(5),所述振动组件能够在磁场力的作用下沿着基本平行于所述机壳底面的方向往复振动并在振动过程中使得位于相对侧壁上的两个弹性支撑件相对应的被拉伸和压缩,所述振动组件包括振动块(41),所述振动块上设有至少三个安装通孔(42)以及安装在所述安装通孔内的永磁体(43)。通过设置三个永磁体,增大了电机的反应速度,设置两个串联连接的线圈,提高了电机的反应速度。

Description

一种快速反应水平振动微型电机 技术领域
本发明涉及一种快速反应水平振动微型电机,属于线性振动电机技术领域。
背景技术
目前市场上的移动性消费电子产品,一般都会用到振动电机作为系统反馈部件,比如手机的来电提示,游戏机的振动反馈等等。市面上现有的振动电机主要包括柱状铁心电机、空心杯电机和线性电机。柱状铁心电机和空心杯电机不仅本身结构复杂、厚度大、制造工序多,而且电机噪音大、控制精度差。现今,为了适应电子消费产品轻薄便携式的设计要求,振动电机也逐步向扁平、轻薄方向发展。线性振动电机是指振子的振动方向为直线往复运动的电机,因其振动平稳,被广泛应用在消费性电子产品上。
中国专利文献CN102570764公开了一种直线振动电机,其中,采用的弹簧为片状弹簧,片状弹簧克服了螺旋式弹簧在使用中容易造成可动部件向下撞击线圈部件和/或向上撞击机壳从而造成机壳、线圈部件损坏以及噪声的问题,但是上述文件公开的弹簧在使用过程中依然存在以下技术问题:
第一、实际使用中发现,上述文件公开的直线振动电机响应速度较慢;
第二、上述文件公开的弹簧分别具有两个连接端,其中一个连接端与机壳的侧壁连接,另一个连接端与重块的侧壁连接,但是,由于两个连接端的连线基本平行于所述机壳的底面/上盖设置,为了使得弹簧能够沿着重块的振动方向被压缩和拉伸,从而保证线性振动效果,弹簧的开口槽方向与机壳的振动方向垂直,使得机壳内沿着机壳长度方向的安装空间变得相对狭窄,而为了扩大上述安装空间则会增大机壳长度方向的尺寸,提高加工成本以及电机的占地面积,不利于电机的小型化以及紧凑化。
发明内容
因此,本发明要解决的技术问题在于克服现有技术中的直线振动电机反应速度较慢的缺陷,从而提供一种快速反应的水平振动微型电机。
本发明要解决的另一个技术问题在于克服现有技术中的直线振动电机由于弹簧设置不合理无法保证线性振动的稳定性,易于产生噪声以及导致机壳在长度方向尺寸较大的技术问题,从而提供一种能够保证线性振动的稳定性、降低噪声以及结构紧凑的快速反应水平振动微型电机。
为此,本发明提供一种快速反应水平振动微型电机,包括机壳、盖装在所述机壳上而与所述机壳形成安装空间的盖板、通过分别位于所述机壳的两个相对侧壁上的弹性支撑件的定位而悬挂在所述安装空间内的振动组件,以及位于所述振动组件上方一定距离处的线圈,所述振动组件能够在磁场力的作用下沿着基本平行于所述机壳底面的方向往复振动并在振动过程中使得位于相对侧壁上的两个弹性支撑件相对应的被拉伸和压缩,所述振动组件包括振动块,所述振动块上设有至少三个安装通孔以及安装在所述安装通孔内的永磁体。
所述线圈为两个,所述线圈串联连接。
所述弹性支撑件包括固定在所述振动块的与所述往复振动方向平行一侧端部上的第一连接部、固定在所述机壳的与所述往复振动方向平行一侧上的第二连接部,以及通过连接所述第一连接部和所述第二连接部以形成开口槽的中间连接部。
所述开口槽的延伸方向基本平行于所述往复振动方向,且所述开口槽可容纳安装所述振动块的沿所述往复振动方向的端部。
所述第一连接部通过第一过渡圆弧与所述中间连接部圆滑过渡连接,所述第二连接部通过第二过渡圆弧与所述中间连接部圆滑过渡连接,且所述第一过渡圆弧的弧度小于所述第二过渡圆弧的弧度。
在所述第一连接部与所述振动块连接平面的相背面和/或在所述第二连接部与所述机壳连接平面的相背面上设有橡胶挡块。
在所述第一连接部与所述振动块连接平面的相背面设置定位槽。
所述定位槽为U形。
所述安装空间内还设置有用于防止所述振动块直接撞击所述机壳底面的定位块,所述定位块与所述机壳的底面固定连接。
所述定位块为两个,分别位于所述机壳底面的两侧。
所述定位块为长方体。
所述安装空间内还设置有固定在所述盖板上的L形限位块,所述L形限位块包括竖直部分和水平部分,所述竖直部分的高度大于所述振动块与所述线圈的相互靠近的表面的垂直距离。
所述竖直部分上安装有橡胶块。
所述安装空间内靠近所述盖板的一侧安装有FPCB板,所述FPCB板的一端伸出所述安装空间。
所述安装空间内靠近所述机壳底面的一侧安装有导磁板。
本发明的快速反应水平振动微型电机具有以下优点:
1.本发明提供的快速反应水平振动微型电机,所述振动组件包括振动块,所述振动块上设有至少三个安装通孔以及安装在所述安装通孔内的永磁体,通过设置三个永磁体,增大了电机的反应速度。
2.本发明提供的快速反应水平振动微型电机,所述线圈为两个,所述线圈串联连接。通过设置两个串联连接的线圈,配合三个永磁体,进一步提高了电机的反应速度。
3.本发明提供的快速反应水平振动微型电机,所述弹性支撑件包括固定在所述振动块的与所述往复振动方向平行一侧端部上的第一连接部、固定在所述机壳的与所述往复振动方向平行一侧上的第二连接部,以及通过连接所述第一连接部和所述第二连接部以形成开口槽的中间连接部。由于振动块沿往复振动方向的端部可容纳安装于开口槽内部,使得振动块和弹性支撑件一起占用的机壳内部空间较小,因而能够减小整个振动电机的体积,并且,弹性支撑件由于第一连接部、第二连接部以及第三连接部形成开口槽,在振动块振动过程中,弹性支撑件不易于沿着电机的厚度方向振动,使得振动可靠,且降低噪音。
4.本发明提供的快速反应水平振动微型电机,将第一连接部、第二连接部以圆滑过渡的方式与中间连接部连接,可使弹性支撑件在被振动块推动发生弹性变形时更有弹性,且更加牢固耐用。
5.本发明提供的快速反应水平振动微型电机,还包括设置在所述第一连接部和/或第二连接部上的橡胶挡块,所述第一连接部或第二连接部设置在橡胶挡块与所述振动块之间。橡胶挡块的作用一是在于加固所述第一连接部和/或所述第二连接部与所述振动块以及机壳侧壁连接位置的连接牢固性,二是可以通过调节橡胶挡块的大小,辅助调节所述振动块的往复振动频率。
6.本发明提供的快速反应水平振动微型电机,所述安装空间内还设置有用于防止所述振动块直接撞击所述机壳底面的定位块,上述定位块的设置避免了电机的振动块直接撞击机壳的底面;所述定位块与所述机壳的底面固定连接;所述定位块为两个,分别位于所述机壳底面的两侧;所述定位块为长方体,。
7.本发明提供的快速反应水平振动微型电机,所述安装空间内还设置有固定在所述盖板上的L形限位块,所述L形限位块包括竖直部分和水平部分,所述竖直部分的高度大于所述振动块与所述线圈的相互靠近的表面的垂直距离,该种设置保证了电机工作时,振动块不会撞击线圈,提高了线圈的使用寿命。
8.本发明提供的快速反应水平振动微型电机,所述竖直部分上安装有橡胶块。电机工作时,振动块沿着水平方向往复振动,由于L形限位块的竖直部分安装有橡胶块,电机振动幅度较大时,橡胶块能够对振动块的振动进行缓冲,降低电机的噪音,同时避免振动块撞击机壳的侧壁。
9.本发明提供的快速反应水平振动微型电机,在所述第一连接部与所述振动块连接平面的相背面设置定位槽,所述定位槽为U形,上述定位槽的设置便于将所述弹簧与振动块连接。
附图说明
图1是实施例1提供的水平振动微型电机的整体结构分解示意图。
图2是实施例1提供的弹性支撑件的结构示意图。
图3是实施例1提供的L形限位块与橡胶块的连接结构示意图。
图4是实施例1提供的水平振动微型电机的纵剖图。
图5是图4所示的水平振动微型电机的受力示意图。
图6是实施例1提供的水平振动微型电机的外观示意图。
图中附图标记表示为:1-机壳,2-盖板,3-弹性支撑件,31-第一连接部,32-第二连接部,33-中间连接部,30-开口槽,31a-第一过渡圆弧,31 b-定位槽,32a-第二过渡圆弧,4-振动组件,41-振动块,42-安装通孔,43-永磁体,44-凹台,5-线圈,6-橡胶挡块,7-定位块;8-L形限位块,81-竖直部分,82-水平部分,9-橡胶块,10-FPCB板,11-导磁板。
具体实施方式
下面结合附图1-6对本发明的快速反应水平振动微型电机做进一步的详细说明。
实施例
本实施例提供一种水平振动微型电机,如图1和图4所示,包括机壳1、盖装在所述机壳1上而与所述机壳1形成安装空间的盖板2、通过分别位于所述机壳1的两个相对侧壁上的弹性支撑件3的定位而悬挂在所述安装空间内的振动组件4,以及位于所述振动组件4表面一定距离处的线圈5,所述振动组件4能够在磁场力的作用下沿着基本平行于所述机壳1底面的方向往复振动并在振动过程中使得位于相对侧壁上的两个弹性支撑件3相对应的被拉伸和压缩,在本实施例中,所述振动组件4包括振动块41,所述振动块41上设有至少三个安装通孔42以及安装在所述安装通孔42内的永磁体43,同时,所述线圈5为两个,两个所述线圈5串联连接,
通过设置三个永磁体43,并设置两个串联连接的线圈5,增大了电机的反应速度,使得电机更加灵敏。
在本实施例中,所述振动块41的上表面与线圈5之间的间隙里设置磁性润滑间隙,以降低两者之间的摩擦。
在本实施例中,如图6所示,所述安装空间内靠近所述盖板2的一侧安装有FPCB板10,所述FPCB板10的一端伸出所述安装空间。
在本实施例中,所述安装空间内靠近机壳1底面的一侧设置导磁板11,通过增加导磁板11使得磁力线穿过导磁板11直接回去,形成回路,而使得磁力线不必通过机壳1底面就能形成回路,从而有利用提高磁场强度。
在本实施例中,如图3,所述弹性支撑件3包括固定在所述振动块41的与其往复振动方向平行一侧端部上的第一连接部31、固定在所述机壳1的与所述振动块41往复振动方向平行一侧上的第二连接部32,以及通过连接所述第一连接部31和所述第二连接部32以形成开口槽30的中间连接部33,所述开口槽30的延伸方向基本平行于所述往复振动方向,且所述开口槽30可容纳安装所述振动块41的沿所述往复振动方向的端部。所述第一连接部31通过第一过渡圆弧31a与所述中间连接部33圆滑过渡连接,所述第二连接部32通过第二过渡圆弧32a与所述中间连接部33圆滑过渡连接,且所述第一过渡圆弧31a的弧度小于所述第二过渡圆弧32a的弧度,且所述第二连接部32的长度大于所述第一连接部31的长度,所述中间连接部33为平板形,整个弹性支撑件3均为不锈钢材质。
上述第一连接部31与振动块41的连接方式,以及第二连接部32与机壳1的连接方式均为激光焊接。
作为对本实施例的一种改进,还可以在所述第一连接部31与所述振动块41连接平面的相背面、在所述第二连接部32与所述机壳1连接平面的相背面设置橡胶挡块6。所述橡胶挡块6能够加固所述第一连接部31和/或所述第二连接部32与所述振动块41以及机壳1侧壁连接位置的激光焊接牢固性,而且还可以通过调节橡胶挡块6的大小,辅助调节所述振动块41的往复振动频率。
作为对本实施例的又一种改进,在所述橡胶挡块6上设置U形的定位槽31 b,定位槽31 b的设置便于将所述弹性支撑件3与振动块41固定。
作为对本实施例的再一种改进,所述振动块41上还设有用于容置所述第一连接部31和/或所述第二连接部32的凹台44;以进一步节约内部空间,为弹性支撑件3的变形量预留出了空间,而且使得结构安装紧凑合理。
在本实施例中,所述安装空间内还设置有用于防止所述振动块41直接撞击所述机壳1底面的定位块7,所述定位块7与所述机壳1的底面固定连接;所述 定位块7为两个,分别位于所述机壳1底面的两侧;所述定位块7为长方体,所述定位块7为不锈钢材质。
在本实施例中,如图1、3、4所示,所述安装空间内还设置有固定在所述盖板2上的L形限位块8,所述L形限位块8包括竖直部分81和水平部分82,所述竖直部分81的高度大于所述振动块41与所述线圈5的相互靠近的表面的垂直距离,所述竖直部分81上安装有橡胶块9。
本实施例提供的快速反应水平振动微型电机,所述竖直部分81的高度大于所述振动块41与所述线圈5的相互靠近的表面的垂直距离,该种设置保证了电机工作时,振动块41不会撞击线圈5,提高了线圈5的使用寿命。同时,电机工作时,振动块41沿着水平方向往复振动,由于L形限位块的竖直部分81安装有橡胶块9,电机振动幅度较大时,橡胶块9能够对振动块41的振动进行缓冲,降低电机的噪音,同时避免振动块41撞击机壳1的侧壁。
显然,上述实施例仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。

Claims (15)

  1. 一种快速反应水平振动微型电机,包括机壳(1)、盖装在所述机壳(1)上
    而与所述机壳(1)形成安装空间的盖板(2)、通过分别位于所述机壳(1)的两个相对侧壁上的弹性支撑件(3)的定位而悬挂在所述安装空间内的振动组件(4),以及位于所述振动组件(4)表面一定距离处的线圈(5),所述振动组件(4)能够在磁场力的作用下沿着基本平行于所述机壳(1)底面的方向往复振动并在振动过程中使得位于相对侧壁上的两个弹性支撑件(3)相对应的被拉伸和压缩,其特征在于:所述振动组件(4)包括振动块(41),所述振动块(41)上设有至少三个安装通孔(42)以及安装在所述安装通孔(42)内的永磁体(43)。
  2. 根据权利要求1所述的快速反应水平振动微型电机,其特征在于:所述线圈(5)为两个,所述线圈(5)串联连接。
  3. 根据权利要求1或2所述的快速反应水平振动微型电机,其特征在于:所述弹性支撑件(3)包括固定在所述振动块(41)的与所述往复振动方向平行一侧端部上的第一连接部(31)、固定在所述机壳(1)的与所述往复振动方向平行一侧上的第二连接部(32),以及通过连接所述第一连接部(31)和所述第二连接部(32)以形成开口槽(30)的中间连接部(33)。
  4. 根据权利要求3所述的快速反应水平振动微型电机,其特征在于:所述开口槽(30)的延伸方向基本平行于所述往复振动方向,且所述开口槽(30)可容纳安装所述振动块(41)的沿所述往复振动方向的端部。
  5. 根据权利要求3或4所述的快速反应水平振动微型电机,其特征在于:所述第一连接部(31)通过第一过渡圆弧(31a)与所述中间连接部(33)圆滑过渡连接,所述第二连接部(32)通过第二过渡圆弧(32a)与所述中间连接部(33)圆滑过渡连接,且所述第一过渡圆弧(31a)的弧度小于所述第二过渡圆弧(32a)的弧度。
  6. 根据权利要求3-5中任一项所述的快速反应水平振动微型电机,其特征在于:在所述第一连接部(31)与所述振动块(41)连接平面的相背面和/或在所 述第二连接部(32)与所述机壳(1)连接平面的相背面上设有橡胶挡块(6)。
  7. 根据权利要求3-6中任一项所述的快速反应水平振动微型电机,其特征在于:在所述第一连接部(31)与所述振动块(41)连接平面的相背面设置定位槽(31b)。
  8. 根据权利要求7所述的快速反应水平振动微型电机,其特征在于:所述定位槽(31b)为U形。
  9. 根据权利要求1-8中任一项所述的快速反应水平振动微型电机,其特征在于:所述安装空间内还设置有用于防止所述振动块(41)直接撞击所述机壳(1)底面的定位块(7),所述定位块(7)与所述机壳(1)的底面固定连接。
  10. 根据权利要求9所述的快速反应水平振动微型电机,其特征在于:所述定位块(7)为两个,分别位于所述机壳(1)底面的两侧。
  11. 根据权利要求10所述的快速反应水平振动微型电机,其特征在于:所述定位块(7)为长方体。
  12. 根据权利要求1-11中任一项所述的快速反应水平振动微型电机,其特征在于:所述安装空间内还设置有固定在所述盖板(2)上的L形限位块(8),所述L形限位块(8)包括竖直部分(81)和水平部分(82),所述竖直部分(81)的高度大于所述振动块(41)与所述线圈(5)的相互靠近的表面的垂直距离。
  13. 根据权利要求12所述的快速反应水平振动微型电机,其特征在于:所述竖直部分(81)上安装有橡胶块(9)。
  14. 根据权利要求1-13中任一项所述的快速反应水平振动微型电机,其特征在于:所述安装空间内靠近所述盖板(2)的一侧安装有FPCB板(10),所述FPCB板(10)的一端伸出所述安装空间。
  15. 根据权利要求1-14中任一项所述的快速反应水平振动微型电机,其特征在于:所述安装空间内靠近所述机壳(1)底面的一侧安装有导磁板(11)。
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