WO2015098300A1 - ガラス樹脂一体成形品の製造方法及び装置 - Google Patents
ガラス樹脂一体成形品の製造方法及び装置 Download PDFInfo
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- WO2015098300A1 WO2015098300A1 PCT/JP2014/079363 JP2014079363W WO2015098300A1 WO 2015098300 A1 WO2015098300 A1 WO 2015098300A1 JP 2014079363 W JP2014079363 W JP 2014079363W WO 2015098300 A1 WO2015098300 A1 WO 2015098300A1
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- glass
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- molded product
- integrated molded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/12—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/0055—Shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
- B29C45/14409—Coating profiles or strips by injecting end or corner or intermediate parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
- B29C45/14434—Coating brittle material, e.g. glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/641—Clamping devices using means for straddling or interconnecting the mould halves, e.g. jaws, straps, latches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7653—Measuring, controlling or regulating mould clamping forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
- B29C2045/14163—Positioning or centering articles in the mould using springs being part of the positioning means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76498—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2709/00—Use of inorganic materials not provided for in groups B29K2703/00 - B29K2707/00, for preformed parts, e.g. for inserts
- B29K2709/08—Glass
Definitions
- the present invention relates to a method and an apparatus for manufacturing a glass resin integrated molded product.
- the main surface of the glass member and the resin molded body that form the design surface of the glass member and the resin molded body integrated molded product A glass resin integrated molded product in which the two surfaces of the main surface of the two are flush with each other (that is, the joint between the two surfaces is flat with no steps or gaps, so-called flash surface) It is desired.
- Patent Document 1 a glass member is arranged in advance in a mold, a resin is injected into the mold, and there is no step between the glass member and the resin molded body around the glass member.
- a technology related to a display panel of a smartphone integrally formed so as to form a device is described.
- such an integrally molded product of a glass member and a resin molded product (hereinafter referred to as a glass resin integrated molded product) is an undesired depression (so-called sink) of a resin molded product accompanying a volume shrinkage of the resin, or a mold. If the resin molded body protrudes (so-called burrs) caused by the penetration of the resin in between, there is a problem that the appearance quality is remarkably impaired.
- Sink marks can be eliminated by increasing the glass holding pressure after resin injection (so-called pressure injection molding).
- pressure injection molding if the glass holding pressure after resin injection is excessively increased, there is a problem that burrs are generated.
- the generation of burrs can be eliminated by increasing the clamping pressure of the mold.
- the clamping pressure of the mold is increased, there is a problem that the plate glass is cracked.
- Patent Document 2 describes a technique for preventing an excessive pressure from acting on a glass member by moving a mold insert on which the glass member is placed at the time of resin injection.
- Patent Document 3 discloses a technique for preventing sink marks by pressing a predetermined portion of a resin frame with a pressing member disposed in a molding die in integral molding of a glass member and a resin molded body. Is described.
- the present invention has been made in view of such circumstances, and a glass resin integrated molded product manufacturing method and apparatus capable of manufacturing a glass resin integrated molded product having a high-quality appearance with very few gaps and steps at the joints.
- the purpose is to provide.
- the first aspect is to place the glass member in a mold for molding the resin molded body, and clamp the mold.
- Glass in cooperation with the resin pressurization in the step of filling the resin into the resin, the step of pressurizing the resin filled in the cavity space with a predetermined resin compression pressure, and the step of pressurizing the resin It is a manufacturing method of the glass resin integrated molded article further provided with the process of adjusting a glass holding pressure so that the glass holding pressure which acts on a member may be settled in a regulation range.
- the mold in which the glass member is disposed is clamped, the resin is injected into the cavity space, the resin is filled in the cavity space, and then the resin filled in the cavity space is a predetermined resin. Pressurized with compression pressure. At this time, the glass holding pressure acting on the glass member is adjusted in cooperation with the pressurization of the resin so that the glass holding pressure acting on the glass member falls within the specified range. Thereby, it is possible to prevent the resin molded body from being sinked while preventing the glass member from being cracked or displaced, and a glass resin integrated molded product having a high quality appearance can be manufactured.
- a 2nd aspect is an aspect which shape
- a 3rd aspect is an aspect which shape
- molding is performed while the glass holding pressure is lowered.
- the crack of a glass member can be prevented, preventing the position shift of a glass member.
- it is necessary to set the clamping force high.
- a high glass holding pressure acts on the glass member at the stage of clamping. Therefore, in such a case, it shape
- the upper limit of the prescribed range of the glass holding pressure is a pressure at which a glass member sandwiched between the molds is cracked.
- the lower limit of the prescribed range of the glass holding pressure is set to a pressure higher than the pressure at which the positional deviation occurs in the glass member sandwiched between the molds.
- the upper limit of the specified range of the glass holding pressure is set to a pressure lower than the pressure at which the glass member sandwiched between the molds cracks, and the lower limit of the specified range of the glass holding pressure is set to the mold.
- the pressure is set to be higher than the pressure at which the positional deviation occurs in the sandwiched glass member.
- the fifth aspect is filled at least in a subsequent step of the resin pressure molding step or the step of adjusting the glass holding pressure.
- This is a mode further comprising a resin cooling sub-process for cooling the resin at the joint between the resin and the glass member.
- Resin before solidification (soft fluid resin) above the temperature of the glass transition point (glass transition point: Tg) filled in the cavity space (hereinafter, this temperature is also simply referred to as glass transition point (Tg))
- glass transition point Tg
- the resin before solidification filled in the joint portion is pressurized in the step of resin pressure molding of the first aspect, the resin is solidified in the state filled in the joint portion. As a result, molding without sink marks is possible at the joint.
- the fifth aspect is made for the purpose of further reliably improving the effect obtained in the first aspect.
- the resin before solidification that is filled and pressurized in the joint portion is replaced with a resin cooling sub-portion. Cool in the process. That is, a temperature difference is made between the resin before solidification filled in the seam part and the resin before solidification of other parts (that is, parts other than the seam part), and the resin before solidification filled in the seam part Is solidified earlier than the resin before solidification of other parts. Thereby, the occurrence of sink marks at the joint portion can be prevented more reliably.
- the sixth aspect is an aspect in which the filled resin is cooled from the joint portion or from the surface in contact with the mold in the resin cooling sub-process in the method for producing a glass resin integrated molded product of the fifth aspect.
- the resin before solidification may be cooled starting from the joint portion, but is not limited to this, and the surface of the resin before solidification that is in contact with the mold Then, the resin may be cooled, and the resin before solidification of the joint portion may be cooled together with the surface thereof.
- sink marks are not generated on the surface of the resin. Thereby, when the surface of the resin is the design surface of the glass resin integrated molded product, the appearance is improved, which is preferable.
- the seventh aspect is a method of manufacturing a glass resin integrated molded product according to the fifth or sixth aspect, wherein the process is a step prior to the resin cooling substep (for example, a resin pressure molding step, a resin filling step, a resin pressure molding). Resin heat retention sub-heater that keeps the temperature of the filled resin at a glass transition point (Tg) of ⁇ 10 ° C. or higher from a plurality of resin cooling sub-processes to a resin cooling sub-process. It is an aspect further comprising a process.
- Tg glass transition point
- the resin before solidification filled in the cavity space is maintained at a temperature of glass transition point (Tg) ⁇ 10 ° C. or higher in the resin heat retention sub-step.
- Tg glass transition point
- the resin is pressed in a soft state in the resin pressure molding process.
- the seam is filled without any gaps.
- the soft resin filled in the seam portion precedes the resin before solidification of other parts (except for the resin on the surface in contact with the mold). Since it is solidified, not only does the sink part not occur in the joint part, but also the step generated in the joint part can be minimized. Therefore, the quality of the glass resin integrated molded product is improved.
- the glass transition point (Tg) ⁇ 10 ° C. is the lower limit temperature at which the resin can maintain a viscosity that can be filled to every corner of the cavity space. Further, although the upper limit of the resin holding temperature is not specified, the upper limit temperature is a temperature at which the resin does not change, and varies depending on the resin material.
- the glass transition point (Tg) means a glass transition temperature (Tg) measured in accordance with JISK7121, and when an amorphous solid is heated or cooled, the glass transition point (Tg) rapidly becomes rigid in a narrow temperature range. The temperature at which the viscosity changes.
- solidification means that the viscosity of the resin is increased and solidified, the resin is cured, the thermoplastic resin having thermoreversibility is solidified, and the thermosetting resin is solidified.
- a thermoplastic resin has the property of being melted by heating and solidifying (returning to a solid) when cooled.
- the temperature of the resin filled in the cavity space is the glass transition point (Tg) ⁇ in the step preceding the step of filling the resin. It is an aspect further comprising a mold preheating step for preheating the mold so that the temperature is maintained at 10 ° C. or higher.
- the soft resin filled in the cavity space is maintained at a glass transition point (Tg) of ⁇ 10 ° C. or higher.
- Tg glass transition point
- the preheating means may be arranged along the inner wall surface of the mold.
- a ninth aspect further includes a demolding step of demolding the molded glass resin integrated molded product from the mold in the method for manufacturing a glass resin integrated molded product according to any one of the first to eighth aspects.
- the demolding means having the planar portion constituting a part of the mold is moved in the demolding direction, so that the planar section of the demolding means pushes the glass resin integrated molded product from the mold. This is an embodiment of demolding.
- the glass resin integrated molded product molded by the mold is removed from the mold and taken out, and a part of the mold is used as the mold release means, and this mold release means is removed.
- the glass resin integrated molded product is extruded from the mold and removed.
- the demolding means demolds by pressing the planar portion against the glass resin integrated molded product.
- the planar portion of the demolding means may be pressed against the glass member or may be pressed against the molded resin.
- the resin is in a state of being attached to the mold. Therefore, when the planar portion is pressed against the glass member and the mold is to be demolded, stress is applied to the seam portion and the resin at the seam portion is peeled off from the glass member.
- a tenth aspect is an aspect in which the glass member is plate glass in the method for producing a glass resin integrated molded article according to any one of the first to ninth aspects. According to this aspect, it is possible to manufacture a product in which the glass member is made of plate glass and the resin molded body is integrally formed on the periphery of the plate glass.
- the main surface of the plate glass and the main surface of the resin molded body forming at least part of the design surface of the glass resin integrated molded product are surfaces. It is the aspect which is one.
- a glass resin integrated molded product in which the main surface of the plate glass and the main surface of the resin molded body are flush with each other is manufactured.
- a twelfth aspect is an aspect in which the plate glass has a chamfered portion at a corner between the main surface and the side surface in the method for producing a glass resin integrated molded product according to the tenth or eleventh aspect.
- angular part between a main surface and a side surface is used. Thereby, handling of plate glass can be made easy.
- a thirteenth aspect is an aspect in which the glass sheet has an adhesive layer on the joint surface with the resin molded body in the method for producing a glass resin integrated molded article according to any one of the tenth to twelfth aspects.
- the plate glass which has an adhesive bond layer in a joint surface with a resin molding is used. Thereby, plate glass and a resin molding can be joined more firmly.
- a fourteenth aspect is an apparatus for manufacturing a glass resin integrated molded product in which a resin molded body is disposed around a glass member, and includes a first mold and a second mold, and is clamped.
- the glass member is sandwiched between the first mold and the second mold, and a cavity space having a shape corresponding to the shape of the resin molded body is formed in at least a part of the periphery of the sandwiched glass member.
- an apparatus for manufacturing a glass resin integrated molded article comprising: a mold; and a resin injection means for injecting resin into a cavity space of the clamped mold, at least one of the first mold and the second mold
- the at least part of the glass member holding part for holding the glass member is provided as the first movable part so as to be movable along the mold clamping direction, and at least part of the part forming the cavity space is the second part.
- a resin pressurizing means that pressurizes the resin filled in the cavity space by moving the second movable part and a glass holding pressure that acts on the glass member during pressurization by the resin pressurizing means is defined.
- a glass holding pressure adjusting means for adjusting the glass holding pressure acting on the glass member by moving the first movable part so as to fall within the range.
- At least a part of the glass member holding portion is provided as the first movable portion so as to be movable along the mold clamping direction.
- the glass holding pressure acting on the glass member is adjusted by moving the first movable part by the glass holding pressure adjusting means.
- part which forms cavity space is provided so that a movement along a mold clamping direction is possible as a 2nd movable part.
- the resin filled in the cavity space is pressurized by moving the second movable part by the resin pressurizing means.
- the glass holding pressure adjusting means is a glass holding pressure that acts on the glass member in cooperation with the pressurization of the resin by the resin pressing means. It is an aspect provided with the glass holding pressure control means which adjusts. According to this aspect, the glass holding pressure acting on the glass member is adjusted by the glass holding pressure control means in cooperation with the resin pressing by the resin pressing means, so that the glass member is cracked or misaligned. In addition, it is possible to prevent sink marks from occurring in the resin molded body and to produce an effect of manufacturing a glass resin integrated molded product having a high quality appearance.
- the glass holding pressure control means has a specified range of the glass holding pressure higher than a pressure at which the glass member sandwiched between the molds cracks.
- the pressure is set between a low pressure and a pressure higher than the pressure at which the positional deviation occurs in the glass member held between the molds.
- the specified range of the glass holding pressure is higher than the pressure at which displacement occurs in the glass member held in the mold from the pressure lower than the pressure at which the glass member held in the mold is cracked. Therefore, it is possible to prevent the occurrence of sink marks in the resin molded body while preventing the glass member from cracking and misalignment, and to manufacture a glass resin integrated molded product having a high quality appearance. The effect is demonstrated.
- the resin pressurizing means moves the second movable part to fill the cavity space.
- a resin pressurization cylinder control means for controlling the resin pressurization cylinder.
- the resin pressurizing means includes the resin pressurizing cylinder for moving the second movable part and the resin pressurizing cylinder control means for controlling the resin pressurizing cylinder, the cavity space is provided.
- the volume of the resin can be varied by precisely controlling, and by moving a part of the mold forming the cavity space 14, sinking due to the decrease in the volume of the resin accompanying the solidification of the resin can be effectively prevented, and the seam portion The effect that it can suppress that a clearance gap and a level
- An eighteenth aspect is the glass resin integrated molded article manufacturing apparatus according to any one of the fourteenth to sixteenth aspects, wherein the resin pressurizing means is configured by a spring that urges the second movable portion in the mold clamping direction.
- the first mold and the second mold are moved in a relatively approaching direction to pressurize the resin filled in the cavity space.
- the resin pressurizing means is configured by the spring that biases the second movable portion in the mold clamping direction, and can be varied by controlling the volume of the cavity space.
- the glass holding pressure adjusting means includes a spring that biases the glass member holding portion in the mold clamping direction. This is a mode.
- the glass holding pressure adjusting means is configured by the spring that urges the glass member holding portion in the mold clamping direction, the glass holding pressure is autonomously adjusted within a predetermined range by the urging force of the spring. By doing, the effect that the crack of a glass member and position shift can be prevented effectively is exhibited.
- the glass holding pressure adjusting means moves the first movable part and acts on the glass member.
- the glass holding pressure adjusting means includes a glass holding pressure adjusting cylinder that moves the first movable part, and a glass holding pressure adjusting cylinder control means that controls the glass holding pressure adjusting cylinder. Since the glass holding pressure is precisely controlled, it is possible to effectively prevent the glass member from being cracked or misaligned.
- the twenty-first aspect is an aspect in which, in the glass resin integrated molded article manufacturing apparatus according to any one of the fourteenth to twentieth aspects, the mold further includes a cooling means for cooling the resin filled in the cavity space.
- the resin before solidification is cooled by the cooling means. At this time, by cooling the resin before solidification of the seam portion prior to the resin before solidification of other parts, sink marks generated in the resin of the seam portion can be surely prevented.
- the mold is configured such that the temperature of the resin filled in the cavity space is a glass transition point (Tg) -10. It is an aspect further provided with a resin heat retaining means for retaining the temperature at a temperature equal to or higher than ° C. According to this aspect, since the resin before solidification is kept at a glass transition point (Tg) ⁇ 10 ° C. or higher by the resin heat retaining means, the solidification of the resin can be delayed, so that the resin can be distributed to the joint portion. Can do.
- a twenty-third aspect is an aspect in which in the apparatus for manufacturing a glass resin integrated molded product according to the twenty-second aspect, the resin heat retaining means includes at least a heater for applying heat to the mold.
- the heater that heats the mold as the resin heat retaining means by using the heater that heats the mold as the resin heat retaining means, the resin before solidification can be sufficiently filled to every corner of the mold when the resin is filled.
- the speed at which the resin solidifies and the position at which it solidifies can be changed, the sink of a desired part, for example, a seam part, can be suppressed, and the level difference generated at the seam part can be minimized. The effect of being able to be demonstrated.
- the present invention it is possible to manufacture a glass resin integrated molded product having a high-quality appearance with very few gaps and steps at the joint, and to provide a method and apparatus for manufacturing a glass resin integrated molded product that realizes these.
- FIG. 1 Perspective view showing an example of glass resin integrated molded product 2-2 sectional view of FIG.
- Front sectional view showing a first embodiment of an apparatus for producing a glass resin integrated molded product The figure which shows the manufacturing procedure of the glass resin integral molded product using the glass resin integral molded product manufacturing apparatus
- the conceptual diagram which shows an example of the pressure control of the plate glass at the time of resin pressurization.
- the conceptual diagram which shows another example of the pressure control of the plate glass at the time of resin pressurization.
- Front sectional drawing which shows 2nd Embodiment of the manufacturing apparatus of a glass resin integrated molded product.
- Front sectional drawing which shows 3rd Embodiment of the manufacturing apparatus of a glass resin integrated molded product Front sectional drawing which shows 3rd Embodiment of the manufacturing apparatus of a glass resin integrated molded product.
- (A) is the graph which compared the resin temperature fall gradient of the manufacturing method which is not provided with the resin cooling sub process, and the 1st manufacturing method by a 3rd manufacturing apparatus
- (B) is the resin heat retention sub process and resin cooling.
- (A) is the principal part expanded sectional view which showed the form of resin with which cavity space was filled
- (B) is the principal part expanded cross section which showed the aspect of the resin with which the seam part was filled and solidified.
- FIG. 1 is a perspective view showing an example of a glass resin integrated molded product.
- 2 is a cross-sectional view taken along line 2-2 of FIG.
- This glass resin integrated molded product 1 has a structure in which a resin frame 3 which is a resin molded body is integrally molded around a plate glass 2 used as an example of a preferred embodiment as a glass member in the present invention.
- a frame that is a resin molded body is referred to with a symbol 3
- a resin that is injected into or filled in the cavity space of the mold to form the frame is also denoted with a symbol 3. I am calling.
- the plate glass 2 has a rectangular flat plate shape, and includes a glass surface (main surface) 2a that forms at least a part of a design surface of a glass resin integrated molded product, a glass back surface 2b, and four glass side surfaces 2c. .
- the frame body 3 has a rectangular frame shape having a rectangular opening in the center, and includes a resin surface (main surface) 3a that forms at least a part of a design surface of the glass resin integrated molded product, a resin back surface 3b, and four There are two resin outer surfaces 3c and four resin inner surfaces 3d.
- the resin back surface 3b is provided with frame-shaped legs 3A along the outer peripheral edge. The outer surface of the leg 3A constitutes a part of the resin outer surface 3c.
- the resin inner side surface 3d of the frame 3 is a joint surface with the plate glass 2, and is configured with the same height as the glass side surface 2c of the plate glass 2.
- the glass side surface 2 c of the plate glass 2 is joined to the resin inner side surface 3 d of the frame body 3, and the plate glass 2 and the frame body 3 are integrated.
- the glass surface 2a and the resin surface 3a are flush with each other, and the glass back surface 2b and the resin back surface 3b are flush with each other. That is, there is no step between the glass surface 2a and the resin surface 3a and between the glass back surface 2b and the resin back surface 3b, and the plate glass 2 and the frame 3 are joined.
- the joining is performed with a difference in height of the seam between the glass surface 2a and the resin surface 3a being 20 ⁇ m or less, more preferably 10 ⁇ m or less.
- FIG. 3 is a front cross-sectional view showing the first embodiment of the apparatus for manufacturing a glass resin integrated molded product.
- a glass resin integrated molded product manufacturing apparatus (hereinafter referred to as a glass resin integrated molded product manufacturing apparatus) 10 according to the present embodiment includes a first mold and a second mold.
- the glass member is sandwiched between the first mold and the second mold, and at least a part of the periphery of the sandwiched glass member
- a mold 12 that forms a cavity space having a shape corresponding to the shape, a mold clamping device (not shown) of the mold 12, and an injection device that injects resin into the cavity space 14 formed by the clamped mold 12 ( (Not shown) and a control device (not shown) that controls the overall operation of the apparatus.
- At least one of the first mold and the second mold is provided such that at least a part of the glass member holding portion that holds the glass member is movable as a first movable portion along the clamping direction. And a part of site
- part which forms the said cavity space is provided so that a movement along the mold clamping direction is possible as a 2nd movable part.
- the mold 12 in the illustrated example includes a movable mold 16 as a first mold disposed on the upper side in the vertical direction and a fixed mold 18 as a second mold disposed on the lower side in the vertical direction. And comprising.
- the movable side mold 16 has a nested structure, and includes a movable side cavity block 20 that forms a space in which the resin material of the frame 3 is injected, and a movable side mold 22 to which the movable side cavity block 20 is attached. It is prepared for.
- the movable-side cavity block 20 has a rectangular parallelepiped shape in the illustrated example, and includes a movable-side recess 20A on a surface facing the fixed-side mold 18 (that is, a surface on the lower side in the vertical direction).
- 20 A of this movable side recessed part has a shape corresponding to the shape of the upper side (namely, glass surface 2a side) when the glass resin integrated molded product 1 is divided into 2 parts up and down.
- the movable-side mold 22 includes a movable-side cavity block mounting portion 22A for mounting the movable-side cavity block 20 on a surface facing the fixed-side mold 18 (that is, a surface on the lower side in the vertical direction).
- the movable cavity block mounting portion 22A is configured as a recess into which the movable cavity block 20 can be fitted.
- the movable-side cavity block 20 is mounted on the movable-side mold 22 by fitting into the movable-side cavity block mounting portion 22A and fixing the movable-side cavity block 20 to the movable-side mold 22 using fastening means (not shown).
- the fixed mold 18 has a nested structure, and a fixed cavity block 24 that forms a space in which the resin material of the frame 3 is injected, and the fixed cavity block 24 is attached. And a fixed mold 26 to be configured.
- the fixed-side cavity block 24 has a rectangular parallelepiped shape in the illustrated example, and includes a fixed-side recess 24 ⁇ / b> A on a surface facing the movable-side mold 16.
- This fixed-side recess 24A has a shape corresponding to the shape of the lower side (ie, the glass back surface 2b side) when the glass resin integrated molded product 1 is divided into two parts.
- the fixed-side cavity block 24 is configured by combining a plate glass holding block 28 that holds the plate glass 2 and a cavity space forming block 30 that is a part for forming the cavity space 14 in a nested manner. At least a part of the above-described plate glass holding block 28 functions as a first movable part, and at least a part of the cavity space forming block 30 functions as a second movable part. This point will be described later.
- the fixed-side mold 26 includes a fixed-side cavity block mounting portion 26A for mounting the fixed-side cavity block 24 on a surface facing the movable-side mold 16 (surface in the vertical direction in the drawing).
- the fixed-side cavity block mounting portion 26A is configured as a recess into which the fixed-side cavity block 24 can be fitted.
- the fixed-side cavity block 24 is mounted on the fixed-side mold 26 by fitting into the fixed-side cavity block mounting portion 26A.
- the fixed-side cavity block 24 is configured by combining the plate glass holding block 28 and the cavity space forming block 30.
- the plate glass holding block 28 includes a plate glass holding portion 28A and a base portion 28B.
- the plate glass holding portion 28A corresponding to the glass member holding portion has an outer shape corresponding to the shape of the plate glass 2, and includes a plate glass placement surface 28A1 for placing the plate glass 2 on the upper side in the vertical direction.
- the plate glass placement surface 28A1 is configured by a flat surface.
- the plate glass holding portion 28A includes a guide convex portion 28A2 on the lower side in the vertical direction.
- the base portion 28B functions as a guide portion of the plate glass holding portion 28A, and includes a guide concave portion 28B1 into which the guide convex portion 28A2 of the plate glass holding portion 28A is fitted.
- the plate glass holding portion 28A is supported so as to be movable in a direction along the mold clamping direction A of the mold 12 indicated by an arrow A in FIG. 3 by fitting the guide convex portion 28A2 to the guide concave portion 28B1. That is, the plate glass holding part 28A functions as the first movable part.
- the base portion 28B includes a plurality of glass holding pressure adjusting cylinders 32 as glass holding pressure adjusting means. Each glass holding pressure adjusting cylinder 32 operates in synchronization, and moves the plate glass holding portion 28 ⁇ / b> A in a direction along the mold clamping direction of the mold 12.
- the cavity space forming block 30 is configured by nesting a hollow outer block 30A and a hollow inner block (that is, the second movable portion) 30B.
- the outer block 30A has, for example, a rectangular cylindrical shape, and the inner block 30B is slidably disposed in the hollow portion.
- the outer space 30A of the cavity space forming block 30 is placed on the bottom surface of the fixed-side cavity block mounting portion 26A. Thereby, the outer block 30A is fixed.
- the base 28B is placed on the bottom surface of the fixed side cavity block mounting part 26A. Accordingly, the base portion 28B is fixed, and the glass plate holding portion 28A can be moved using the glass holding pressure adjusting cylinder 32.
- the fixed mold 26 is provided with a plurality of resin pressurizing cylinders 34 as resin pressurizing means.
- Each resin pressurizing cylinder 34 operates in synchronization, and moves the inner block 30B of the cavity space forming block 30 in a direction along the mold clamping direction. Thereby, the volume of the cavity space 14 can be varied, and the resin filled in the cavity space 14 can be pressurized. Since the inner block 30B is operated independently of the fixed block 24 by the resin pressurizing cylinder 34, the volume reduction of the resin accompanying the solidification of the resin is effective by selectively changing the volume of a part of the cavity space 14. Therefore, it is possible to prevent gaps and steps from being generated in the joint portion.
- the inner block 30B is positioned at a “resin pouring position” set at the time of resin pouring, and by resin pressurizing cylinder control means (not shown) for controlling the resin pressurizing cylinder after resin pouring. It is driven by the controlled resin pressurizing cylinder 34 to move to a preset “resin pressurizing position”.
- This resin pressurization position is set to a position vertically above the resin injection position, and is set to a position where the volume of the cavity space 14 is reduced by a predetermined amount.
- the volume of the cavity space 14 can be precisely controlled in response to the volume reduction accompanying the solidification of the resin, so that the sink can be more effectively prevented and the seam has a high quality appearance with very few gaps and steps. Glass resin integrated molding can be manufactured.
- the mold 12 is configured as described above. When the plate glass 2 is placed on the plate glass placement surface 28A1 and the mold 12 is clamped, the plate glass 2 is sandwiched between the fixed mold 18 and the movable mold 16, and the cavity space 14 is formed around the plate glass 2. It is formed.
- the plate glass holding portion 28A which is the first movable portion of the plate glass holding block 28 on which the plate glass 2 is placed, can be moved independently of the cavity space forming block 30 by the glass holding pressure adjusting cylinder 32. Is provided. For this reason, by moving the plate glass holding portion 28A by the glass holding pressure adjusting cylinder 32, the pressure acting on the plate glass 2 can be independently and precisely adjusted, and the breakage of the glass member can be effectively prevented.
- the cavity space forming block 30 that forms the cavity space 14 is provided with an inner block 30B that is a second movable portion so that it can be moved by a resin pressurizing cylinder 34. Therefore, the resin filled in the cavity space 14 can be pressurized by moving the cavity space forming block 30 by the resin pressurizing cylinder 34.
- the resin for the resin molded body is injected from the movable side mold 16.
- the movable mold 16 is provided with a sprue 36 and a gate 38 which are resin flow paths.
- the resin injected into the sprue 36 through the injection device is injected into the cavity space 14 from the sprue 36 through the gate 38.
- a mold clamping device opens and closes the mold 12 by moving the movable mold 16 forward and backward with respect to the fixed mold 18.
- the mold 12 is clamped by moving the movable mold 16 in a direction approaching the fixed mold 18, and the mold is moved by moving the movable mold 16 in a direction away from the fixed mold 18. 12 is opened.
- the injection device (not shown) functions as a resin injection means, and injects resin into the cavity space 14 via the sprue 36 of the mold 12.
- a control device controls the overall operation of the device. That is, the mold clamping device is controlled to control the opening and closing of the mold 12.
- the injection device is controlled to control the injection of the resin.
- the control device controls the resin pressurization cylinder 34 to control the pressurization of the resin filled in the cavity space 14 (that is, functions as a resin pressurization cylinder control means).
- the control device controls the glass holding pressure adjusting cylinder 32 in cooperation with the resin pressurization by the resin pressurizing cylinder 34 to control the glass holding pressure acting on the plate glass 2 (that is, the glass holding pressure control). And function as a cylinder control means for adjusting the glass holding pressure).
- FIGS. 4A to 4F are diagrams showing a manufacturing procedure of the glass resin integrated molded product 1 using the glass resin integrated molded product manufacturing apparatus 10.
- the mold 12 is opened, and the movable side mold 16 is positioned at a predetermined height from the fixed side mold 18. Further, in this state, the inner block 30B provided in the fixed side mold 18 is located at the resin injection position.
- the plate glass 2 is placed in the mold 12.
- the plate glass 2 is placed on the plate glass placement surface 28 ⁇ / b> A ⁇ b> 1 of the plate glass holding block 28 provided in the fixed side mold 18 and placed on the mold 12.
- the movable mold 16 is moved toward the fixed mold 18 by a mold clamping device (not shown), and the mold 12 is clamped.
- the plate glass 2 is sandwiched between the fixed mold 18 and the movable mold 16, and a cavity space 14 is formed around the plate glass 2.
- the glass holding pressure adjusting cylinder 32 is controlled so that the pressure acting on the plate glass 2 becomes a predetermined pressure, and the position of the plate glass holding portion 28A is controlled.
- a resin that is a material for forming a resin molding is injected into the cavity space 14 by an injection device (not shown), and the cavity space 14 is filled with the resin.
- the inner block 30B which is the second movable part, is moved to the resin pressurization position by the resin pressurization cylinder 34, and the resin filled in the cavity space 14 is changed to a predetermined resin.
- Resin pressure molding is performed while pressurizing with compression pressure.
- the frame 3 can be integrally formed around the plate glass 2 without causing a gap or a step in the joint portion between the plate glass 2 and the frame 3. Further, sink marks can be prevented from occurring in the frame 3.
- a high pressure acts on the plate glass 2, and there is a possibility that the plate glass 2 is cracked or misaligned.
- the position of the plate glass holding portion 28A is controlled by the glass holding pressure adjusting cylinder 32 in cooperation with the pressurization of the resin, and the pressure acting on the plate glass 2 is controlled to be within the specified range. That is, according to the pressurization of the resin, when the pressure is high and there is a possibility that the plate glass 2 is cracked, the position of the plate glass holding portion 28A is lowered to reduce the pressure applied to the plate glass, When the pressure at the time of pressurization is low and there is a possibility that the position of the plate glass 2 is shifted, the position of the plate glass holding portion 28A is raised to control the pressure applied to the plate glass to be high.
- the upper limit within the specified range is set to a pressure lower than the pressure at which the glass plate 2 sandwiched between the fixed mold 18 and the movable mold 16 is cracked, and the lower limit of the specified range is the fixed side.
- the pressure is set to be higher than the pressure at which positional deviation occurs in the glass sheet 2 sandwiched between the mold 18 and the movable mold 16. Thereby, it can prevent that the crack of the plate glass 2, a position shift, and a burr
- the pressurization is continuously performed for a predetermined time, and thereafter, as shown in FIG. 4F, the mold 12 is opened and the glass resin integrated molded product 1 is taken out. As described above, the production of the glass resin integrated molded product 1 is completed in a series of steps.
- FIG. 5 is a conceptual diagram illustrating an example of pressure control of a sheet glass during resin pressurization.
- a broken line L1 indicated by a solid line indicates a transition of pressure acting on the resin injected into the cavity space 14.
- the broken line L2 shown as a continuous line has shown the transition of the pressure which acts on the plate glass 2 when pressure control is carried out.
- T1 is a time when the injection of the resin into the cavity space 14 is started
- T2 is a time when the injection of the resin into the cavity space 14 is completed
- T3 starts the pressurization of the resin.
- the time, T4, indicates the time when the pressurization is completed
- T5 indicates the time when the mold is opened.
- a region PB indicated by oblique lines with a narrow interval indicates a pressure region where cracks occur in the plate glass 2
- a region PS indicated by oblique lines with a wide interval indicates a pressure region where positional deviation occurs in the plate glass 2.
- control is performed so that the plate glass 2 is also pressed when the resin is pressed.
- the range is a pressure range in which the plate glass 2 is not cracked (that is, a range that does not enter the region PB).
- the broken line L3 shown with a broken line has shown the transition of the pressure which acts on the plate glass 2 when pressure control is not carried out. If the pressure acting on the plate glass 2 is not controlled when the resin is pressurized, the pressure acting on the plate glass 2 increases as the resin is pressurized, and the plate glass 2 is cracked.
- FIG. 6 is a conceptual diagram showing another example of pressure control of the plate glass during resin pressurization.
- a broken line L4 indicated by a solid line indicates a transition of pressure acting on the resin injected into the cavity space.
- the broken line L5 shown with a continuous line has shown the transition of the pressure which acts on the plate glass 2 when pressure control is carried out.
- control is performed so that the pressure acting on the glass sheet 2 when the resin is pressed is reduced.
- the range to be reduced is a pressure range in which positional deviation does not occur (that is, a range that does not enter the region PS).
- the broken line L6 shown with a broken line has shown the transition of the pressure which acts on the plate glass 2 when pressure control is not carried out. If the pressure acting on the plate glass 2 is not controlled when the resin is pressurized, the pressure acting on the plate glass 2 increases as the resin is pressurized, and the plate glass 2 is cracked.
- a mode in which the pressure is higher than that before pressurizing the resin there are two modes of controlling the pressure acting on the plate glass 2 when the resin is pressurized, that is, a mode in which the pressure is higher than that before pressurizing the resin and a mode in which the pressure is lowered.
- Which mode is selected is determined in consideration of the viscosity of the resin to be used. That is, if the viscosity of the resin used is high, a high pressure is already applied to the plate glass 2 before the resin pressurization. In such a case, the pressure applied to the plate glass 2 during the resin pressurization is controlled to decrease. To do. Thereby, it can prevent effectively that the plate glass 2 is broken.
- FIG. 7 is a front sectional view showing a second embodiment of the apparatus for producing a glass resin integrated molded product.
- the glass resin integrated molded product manufacturing apparatus 10 is different from the glass resin integrated molded product manufacturing apparatus shown in FIG. 3 in the configuration of the glass holding pressure adjusting means and the resin pressurizing means. Therefore, only the configuration of the glass holding pressure adjusting means and the resin pressurizing means will be described here.
- the base portion 28B of the plate glass holding block 28 is provided with a plurality of glass holding pressure adjusting springs 62 as glass holding pressure adjusting means.
- the glass holding pressure adjusting spring 62 urges the plate glass holding portion 28 ⁇ / b> A toward the movable mold 16 (that is, urges vertically upward). Thereby, the glass member can be effectively prevented from cracking by autonomously adjusting the glass holding pressure within a predetermined range by the biasing force of the spring.
- the stationary mold 26 is provided with a plurality of resin pressing springs 64 as resin pressing means.
- Each of the resin pressurizing springs 64 biases the outer block 30A of the cavity space forming block 30 toward the movable mold 16 (that is, biases vertically upward).
- the plate glass holding portion 28A functions as the first movable portion
- the outer block 30A functions as the second movable portion.
- the glass sheet holding portion 28A is biased by the glass holding pressure adjusting spring 62. Therefore, the plate glass 2 is sandwiched between the movable side mold 16 and the fixed side mold 18.
- the outer block 30 ⁇ / b> A is biased by the resin pressurizing spring 64, the outer block 30 ⁇ / b> A contacts the movable cavity block 20 of the movable mold 16. Thereby, the cavity space 14 is formed around the plate glass 2.
- a resin for a resin molding is injected into the cavity space 14 by an injection device (not shown), and the cavity space 14 is filled with the resin.
- the movable mold 16 is moved toward the fixed mold 18. That is, the mold 12 is further clamped. Thereby, the clearance gap formed between the movable side mold 22 and the stationary side mold 26 at the time of previous mold clamping is closed.
- the outer block 30A When the mold 12 is further clamped, the outer block 30A is pushed by the movable mold 16 against the urging force of the resin pressurizing spring 64 and moves downward in the vertical direction. As a result, the inner block 30B is relatively extended to the cavity space 14, and the volume of the cavity space 14 decreases. Thereby, the resin filled in the cavity space 14 is pressurized.
- the glass holding pressure adjusting spring 62 serves to release the pressure acting on the plate glass 2 when the resin is pressed, and therefore the spring force is larger than the spring force of the resin pressing spring 64.
- the spring force is set weakly. Further, if the spring force is too weak, a positional deviation occurs in the plate glass 2, so that it is set to a spring force capable of applying a pressure that does not cause a positional deviation in the plate glass 2. Pressurization is continued for a certain period of time, and then the mold 12 is opened and the glass resin integrated molded article 1 is taken out. As described above, the production of the glass resin integrated molded product 1 is completed in a series of steps.
- the resin pressurizing means for pressurizing the resin and the glass holding pressure adjusting means for adjusting the pressure acting on the plate glass 2 can be constituted by the spring, and the same operational effects can be achieved.
- both the resin pressurizing means and the glass holding pressure adjusting means are constituted by springs, but either one may be constituted by a cylinder.
- the resin pressurizing means and the glass holding pressure adjusting means can also be constituted by, for example, a motor and a moving mechanism using a feed screw.
- the type of the spring is not particularly limited.
- a coil spring or a disc spring can be used.
- the spring force can be adjusted by adjusting the number of disc springs.
- FIG. 8 is a front cross-sectional view showing a third embodiment of the manufacturing apparatus 70 for the glass resin integrated molded product 1.
- the manufacturing apparatus 70 is provided with a plurality of water pipes 72 as cooling means and a hot wire heater (hereinafter referred to as a heater) 74 as resin heat retaining means, compared to the manufacturing apparatus 10 shown in FIG.
- a heater a hot wire heater
- the inner block 30B constituting a part is also used as a demolding means. Since the other configuration is the same as that of the manufacturing apparatus 10, the configuration and operation of the water pipe 72, the heater 74, and the inner block 30B will be described here.
- the water pipe 72 is connected to a cooling water supply device (not shown), and cooling water is supplied from the cooling water supply device. Thereby, the water pipe 72 is cooled.
- the water pipe 72 is disposed in the movable side cavity block 20 and the fixed side cavity block 24 that form the cavity space 14. Further, the water pipe 72 is disposed in the vicinity of the inner wall surface (that is, the movable-side recess 20A and the fixed-side recess 24A) that forms the cavity space 14 of the movable-side cavity block 20 and the fixed-side cavity block 24. Thereby, when the water pipe 72 is cooled, the inner wall surface is efficiently cooled.
- the supply timing of the cooling liquid to the water pipe 72 is performed in a resin cooling sub-process provided as a subsequent process of the resin pressure molding process or the glass holding pressure adjustment process. Therefore, among the resin 3 before solidification filled in the cavity space 14, the resin 3 in contact with the inner wall surface and the resin 3 filled in the joint portion of the resin 3 and the glass member 2 are other resin before solidification (that is, The resin is cooled and solidified prior to the resin 3 inside the molded frame.
- the water pipe 72 is used as the cooling means.
- the present invention is not limited to this, and the inner wall surface may be cooled by supplying cold air to the air cooling pipe using the air cooling pipe. That is, any means that can cool the inner wall surface can be applied.
- the heater 74 is also disposed in the vicinity of the inner wall surface.
- the heater 74 is connected to a voltage application device (not shown), and a voltage is applied by the voltage application device. Thereby, the heater 74 is heated and the said inner wall surface is heated efficiently.
- the voltage is applied to the heater 74 in a resin warming sub-process (that is, a mold preheating process) that is a pre-process of the resin cooling sub-process and a pre-process of the process of filling the cavity space 14 with the resin 3. Is called. That is, after the mold 12 is preheated by the heater 74, the cavity space 14 is filled with resin.
- a resin warming sub-process that is, a mold preheating process
- the preheating temperature of the mold 12 by the heater 74 is set, for example, to a glass transition point (Tg) of the resin 3 of ⁇ 10 ° C. or higher.
- the upper limit of the preheating temperature is set to a temperature at which the resin 3 does not change in quality.
- Tg glass transition point
- FIG. 9 is a vertical cross-sectional view of the glass resin integrated molded product 1 and the fixed side mold 18 which are removed from the fixed side mold 18 by the inner block 30B.
- the glass resin integrated molded product 1 (see FIG. 1) molded by the mold 12 is removed from the mold 12 in particular from the fixed side recess 24A (see FIG. 4 (F)).
- the inner block 30B constituting a part of the mold 12 is used as a demolding means. That is, as shown in FIG. 9, the inner block 30 ⁇ / b> B is moved upward by the resin pressurizing cylinder 34, so that the frame-shaped upper surface (planar portion) 30 ⁇ / b> B ⁇ b> 1 of the inner block 30 ⁇ / b> B contacts the resin back surface 3 b of the resin 3. Then, the glass resin integrated molded product 1 is pushed out from the fixed-side recess 24A (that is, demolded) by the continuous upward movement of the inner block 30B.
- the first manufacturing method is a manufacturing method including a resin cooling sub-process for cooling the inner wall surface by the water pipe 72 without including a resin heat-insulating sub-process for preheating the mold 12 by the heater 74.
- the manufacturing method of FIG. 4 that does not include the resin cooling sub-step and the first manufacturing method will be described with reference to the graph of FIG.
- the vertical axis of the graph of FIG. 10A indicates the temperature of the resin 3 filled in the cavity space 14, and the horizontal axis indicates the passage of time.
- a graph A1 in the figure shows a temperature decrease gradient in which the resin 3 filled in the cavity space 14 is cooled by natural cooling. That is, the graph A1 shows a temperature decrease gradient according to the manufacturing method of FIG. 4 that does not include the resin cooling sub-process.
- the graph B1 in the figure shows the temperature decrease gradient of the resin 3 (for example, the joint portion) of the resin 3 filled in the cavity space 14 in the resin cooling sub-process
- the graph C1 The temperature decrease gradient of the resin 3 (for example, the inside of the resin of the molded frame body) of the portion where the cooling effect is weak in the resin cooling sub-process is shown.
- the resin cooling substep is immediately after the step of resin pressure molding or the step of adjusting the glass holding pressure, and is started from the time t1 when the temperature of the resin 3 is equal to or higher than the glass transition point (Tg) ⁇ 10 ° C.
- the resin 3 before solidification having a glass transition point (Tg) or higher filled in the cavity space 14 is cooled by natural cooling as shown in the graph A1 of FIG. Below the point, solidification starts to occur, the fluidity is lost and the solid is solidified into a predetermined shape. Since the resin 3 before solidification filled in the joint is pressurized in the step of resin pressure molding, the resin 3 is solidified in the state filled in the joint. As a result, molding without sink marks is possible at the joint. Next, the first manufacturing method will be described.
- the resin 3 before solidification that is filled and pressurized in the joint is cooled in the resin cooling sub-process. That is, as shown in graphs B1 and C1 in FIG. 10A, the resin before solidification (resin portion of the frame having a temperature decrease gradient shown in graph B1) 3 filled in the joint portion and the internal solidification before solidification.
- the resin 3 (resin portion inside the frame body having a temperature decrease gradient shown in the graph C1) is given a temperature difference, and the resin 3 before solidification filled in the joint is replaced with another resin 3 before solidification. Solidify earlier. Thereby, the occurrence of sink marks at the joint portion can be prevented more reliably.
- the resin 3 is cooled from the joint and from the surface in contact with the inner wall surface (mold).
- the resin 3 before solidification may be cooled starting from the joint, but the resin is cooled from the surface of the resin 3 before solidification that is in contact with the inner wall surface.
- the resin 3 before solidification of the joint portion may be cooled.
- the second production method is a production method further comprising a resin heat retention sub-step for keeping the resin filled in the cavity space 14 at a glass transition point (Tg) of ⁇ 10 ° C. or higher.
- the manufacturing method of FIG. 4 and the second manufacturing method that do not include the resin heat retention substep and the resin cooling substep will be described with reference to the graph of FIG. To do.
- the vertical axis of the graph of FIG. 10B indicates the temperature of the resin 3 filled in the cavity space 14, and the horizontal axis indicates the passage of time.
- the graph A1 in the figure is the same as the graph A1 in FIG. 10A, and shows a temperature decrease gradient in which the resin 3 filled in the cavity space 14 is cooled by natural cooling. That is, the graph A1 shows a temperature decrease gradient according to the manufacturing method of FIG. 4 that does not include the resin heat retention subprocess and the resin cooling subprocess.
- the graph B2 in the figure shows that the resin 3 filled in the cavity space 14 is kept at a temperature of the glass transition point (Tg) ⁇ 10 ° C. or more in the resin keeping sub-step, and then in the resin cooling sub-step.
- the temperature decreasing gradient of the resin 3 (for example, joint part) of the cooled part is shown.
- the graph C2 shows a temperature decrease gradient of the resin 3 (for example, inside the resin of the molded frame body) in a portion where the cooling effect is weak in the resin cooling sub-process.
- the resin heat retention substep is performed from the previous step of filling the cavity space 14 with the resin 3 to the time t2 when the temperature of the resin 3 is equal to or higher than the glass transition point (Tg) ⁇ 10 ° C.
- the resin cooling sub-process is started from time t2.
- the resin 3 before solidification filled in the cavity space 14 is maintained at a glass transition point (Tg) of ⁇ 10 ° C. or higher by the heat of the heater 74. ing.
- FIG. 11 (A) shows the resin 3 filled in the cavity space 14 and the filling state of the resin 3 in the pre-process of the resin pressure molding process.
- FIG. 11A shows that the seam 76 is not filled with the resin 3.
- the resin 3 filled in the cavity space 14 is cooled with a gentler temperature decrease gradient (graph B2) than the temperature decrease gradient (graph A1) due to natural cooling of the resin 3. .
- graph B2 a gentler temperature decrease gradient
- graph A1 the temperature decrease gradient due to natural cooling of the resin 3.
- the resin pressure molding step performed at the time of cooling the resin 3 shown in FIG. 11A is pressed against the inner block 30A while maintaining a soft state, and as shown in FIG. 76 is filled without gaps.
- the resin 3 in the soft state filled in the joint is solidified prior to the internal resin 3 before solidification, so that there is no sink in the joint.
- step difference which arises in a seam part can also be suppressed to the minimum. Therefore, the quality of the glass resin integrated molded product is improved.
- the glass resin integrated molded product 1 molded through the resin cooling sub-process is formed by the upward movement of the inner block 30B as the mold release means (that is, movement in the mold release direction) in the mold release process, as shown in FIG.
- the mold 12 is pushed up from the fixed-side recess 24A and removed from the mold.
- the frame-shaped upper surface 30B1 of the inner block 30B is brought into contact with the resin back surface 3b of the resin 3 and pushed up.
- the glass sheet holding part 28A may be used as a mold releasing means, and the glass sheet 2 may be pushed up by the glass sheet holding part 28A to remove the glass resin integrated molded product 1 from the fixed-side recess 24A.
- the inner block 30B and the plate glass holding portion 28A may both be moved up and the glass resin integrated molded product 1 may be pushed up from the fixed side recess 24A to be removed from the mold. At this time, the moving speed of the inner block 30B and the plate glass holding portion 28A may be relatively different.
- a method of releasing the fixed-side concave portion 24A from the glass resin integrated molded article 1 by using a dot-like portion such as a pin since there exists a possibility of attaching to resin 3, it is preferable that it is a planar part. Further, when the planar portion is pressed against the resin 3, for example, if the resin 3 is a rectangular frame-shaped body, it can be pressed against the corner of the frame-shaped body that is strongly attached to the fixed-side concave portion 24A. It is preferable from the viewpoint of smoothly removing the glass resin integrated molded product 1 from the fixed-side recess 24A.
- the glass member which integrally molds a resin molding is not limited to this.
- the present invention can be similarly applied to a case where a resin molded body is integrally formed on an optical member such as a glass lens.
- size are not specifically limited. Curved plate glass can also be used.
- the glass member is preferably subjected to a surface treatment with a silane coupling agent and / or a primer on the joint surface with the resin molded body.
- a surface treatment is performed on the glass side surface 2 c of the plate glass 2.
- silane coupling agent vinyl group-containing silane coupling agent, styryl group-containing silane coupling agent, amino group-containing silane coupling agent, epoxy group-containing silane coupling agent, methacryloyloxy group-containing silane coupling agent, acryloyloxy A group-containing silane coupling agent or the like is used, and as the primer, a primer obtained by diluting a urethane resin, an acrylic resin, a silicone resin, an epoxy resin or the like with a solvent can be used.
- the glass member may include an adhesive layer on the joint surface with the resin molded body.
- an adhesive layer is provided on the glass side surface 2 c of the plate glass 2.
- the adhesive silicone-based, urethane-based, and epoxy-based adhesives having excellent adhesive strength, double-sided tape, and the like can be suitably used.
- the glass composition of the glass member is not particularly limited, a known soda lime glass or non-alkali glass can be suitably used. Further, the glass member may be tempered glass that has been subjected to physical strengthening treatment or chemical strengthening treatment by a conventionally known method. In the case of performing chemical strengthening treatment, it is necessary to select a glass containing an alkali component, and soda lime glass and alkali aluminosilicate glass are preferable.
- the glass plate (what is called bilayer glass) by which the resin film and plate glass were laminated
- the glass composition of each plate glass may be the same or different from each other, and an organic glass made of an inorganic glass and a transparent resin may be combined.
- the shape of the plate glass may be a flat plate shape, or a curved plate glass having a curvature in a desired shape may be used.
- the glass member may be tempered glass that has been tempered by a known method.
- the glass member may be provided with a film (for example, an antifouling film) on the glass surface.
- a film for example, an antifouling film
- the surface of the film constitutes the glass surface.
- the plate glass may have a chamfered portion at a corner between the glass surface and the glass side surface.
- the chamfering mode may be C chamfering (that is, a chamfering in which corners of the end face of the glass sheet are obliquely dropped) or R chamfering (that is, chamfering that rounds the corners of the end face of the glass sheet).
- C chamfering that is, a chamfering in which corners of the end face of the glass sheet are obliquely dropped
- R chamfering that is, chamfering that rounds the corners of the end face of the glass sheet.
- glass resin-integrated molded products can be manufactured without forming gaps or steps in the seam between the glass sheet and the resin molding by molding the resin under pressure. can do.
- handling of plate glass can be facilitated by using plate glass that has been chamfered in this way.
- C chamfering is preferable. By setting it as C chamfering, the flatness of the joint part of plate glass and a resin molding can be improved more compared with R chamfering.
- the plate glass which does not give such an end surface process can also be used for plate glass. That is, after cutting into a predetermined size, it is possible to use a plate glass whose side surface, which is the cut surface, is untreated. Thereby, the burden of the pretreatment of the plate glass to be used can be reduced. In addition, it is possible to manufacture a high-quality glass resin integrated molded product having no gap or step at the joint between the plate glass and the resin molded body.
- thermoplastic resin is preferably used as the material of the resin to be the resin molded body.
- the thermoplastic resin is not particularly limited as long as it can be integrally formed with the glass sheet 2 by melt molding.
- a thermoplastic polyester resin for example, polyethylene terephthalate resin, polybutylene terephthalate resin, etc.
- thermoplastic polyester resin Mixtures with other resins, polymer alloys, modified polyester resins, aromatic polyester resins, liquid crystal polymers, polyphenylene sulfide resins, polyamide resins, polyimide resins, polyamideimide resins, polyetherimide resins, polyolefin resins (eg, polyethylene resins, polypropylenes) Resin, polybutene resin, etc.), these modified resins, polymethylpentene resin, polystyrene resin, poly ⁇ -methylstyrene resin, AS resin, ABS resin, petroleum resin, polycarbonate resin, Mixtures of carbonate resins and
- thermoplastic resins a liquid crystal polymer and a crystalline resin are preferable from the viewpoint that they have excellent melt fluidity due to low shear stress, can be injected into a mold at a low pressure, and are less likely to generate burrs.
- the liquid crystal polymer may be any liquid crystal polymer whose liquid crystal layer has a nematic, smectic or discotic structure, and is derived from an aromatic hydroxycarboxylic acid, an aromatic dicarboxylic acid, or an aromatic diol. It may have mainly repeating units.
- a thermotropic liquid crystal polymer that can be melt-molded is preferable.
- Rodrun LC-5000, LC-5000F, LC-5000H (trade names, manufactured by Unitika Ltd.), Zyder SRT-300, SRT-500, FSR-315, RC-210, FC-110, FC-120, FC-130 (trade name, manufactured by Nippon Petrochemical Co., Ltd.), Econol E2000, Econol E6000 (trade name, manufactured by Sumitomo Chemical Co., Ltd.) ), EPE-240G30, Novacurate E322G30, E335G30 (trade names, manufactured by Mitsubishi Chemical Corporation), Vectra A950, Vectra A130, Vectra C130, Vectra A230, Vectra A410 (trade names, manufactured by Polyplastics Co., Ltd.), BIAC ( Product name, Japan Gore-Tex), OCTA ( Product name, manufactured by Dainippon Ink and Chemicals, Inc.), Zenite (trade name, manufactured by Du
- Crystalline resins include polyphenylene sulfide resin (PPS), polyethylene terephthalate resin (PET), polybutylene terephthalate resin (PBT), aromatic polyester resin, polyether ether ketone resin (PEEK).
- PPS polyphenylene sulfide resin
- PET polyethylene terephthalate resin
- PBT polybutylene terephthalate resin
- PEEK polyether ether ketone resin
- Polyether nitrile resin PEN
- polyamide resin nylon resin
- polyamide resin for example, polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 46, polyamide 620, polyamide 612, polyamide MDX6, etc.
- POM polyoxymethylene resin
- polyethylene resin for example, low density polyethylene, medium density polyethylene, high density polyethylene, etc.
- polypropylene resin for example, polystyrene resin (for example, syndiotactic polystyrene) Etc.), polybutene resins, polymethyl pentene resins, fluorocarbon resins, and polyimide resins.
- polyphenylene sulfide resin As the crystalline resin (excluding the liquid crystal polymer), polyphenylene sulfide resin, polyethylene terephthalate resin, polybutylene terephthalate resin, aromatic polyester resin, polyamide resin, polyoxymethylene resin, and polyimide resin are preferable, and polyphenylene sulfide resin is more preferable. preferable.
- the resin forming the resin molded body is based on the above thermoplastic resin as a base resin, and a compound containing a hydroxy group and / or an epoxy group in the molecule is blended therein. Also good. By blending a hydroxy group and / or an epoxy group-containing compound with the thermoplastic resin as the base resin, the adhesion between the resin molded body and the plate glass 2 can be greatly improved.
- the compound containing a hydroxy group and / or an epoxy group is preferably a compound that does not foam or decompose when heated and melted with a thermoplastic resin.
- various alcohols, polyvinyl alcohol, modified polyvinyl alcohols and copolymers, polyvinyl butyral, ethylene glycol, glycerin, phenol, phenol resins, and these were modified with epichlorohydrin or the like.
- Examples thereof include compounds, phenoxy resins, hydroxyethyl (meth) acrylate (HEMA), natural polymers (for example, cellulose, cellulose derivatives, starch, chitin, chitosan, cyclodextrin, trehalose, palatinose, maltose, and the like).
- HEMA hydroxyethyl acrylate
- natural polymers for example, cellulose, cellulose derivatives, starch, chitin, chitosan, cyclodextrin, trehalose, palatinose, maltose, and the like.
- glycidyl alcohol, a glycidyl (meth) acrylate, an epoxy resin etc. are mentioned as a compound containing an epoxy group in a molecule
- the compound containing a hydroxy group and / or an epoxy group is preferably a polymer compound containing a hydroxy group or an epoxy group, more preferably a resin containing a hydroxy group or an epoxy group.
- the resin containing a hydroxy group is preferably a phenoxy resin, and the resin containing an epoxy group is preferably an epoxy resin.
- phenoxy resin examples include a bisphenol A type phenoxy resin, a bisphenol F type phenoxy resin, and a copolymer type phenoxy resin of bisphenol A and bisphenol F.
- the mass average molecular weight of the phenoxy resin is preferably 10,000 to 200,000, and more preferably 20,000 to 100,000.
- phenoxy resin commercially available products can also be selected.
- YP-70, FX239 (trade name, manufactured by Toto Kasei), Epicoat E1256, Epicoat E4250, Epicoat E4275 (trade name, manufactured by Union Carbide), UCAR, PKHC, PKHH (trade names, manufactured by Toto Kasei) ) Etc. can be used. These may be used alone or in combination of two or more.
- the hydroxy group content in the polymer compound having a hydroxy group is preferably from 0.01 to 23 mol / kg, more preferably from 0.1 to 15 mol / kg, and more preferably from 1 to 10 mol / kg. More preferred are molecules.
- the particularly preferable range of the hydroxy group content is 3 to 7 mol / kg polymer (resin), and the most preferable range is 3 to 5 mol / kg polymer (resin). .
- Epoxy resins include bisphenol A type epoxy resins, bisphenol F type epoxy resins, bisphenol S type epoxy resins and other bisphenol type epoxy resins; phenol novolac type epoxy resins, o-cresol novolak type epoxy resins, biphenyl novolak type epoxy resins, etc. Novolac type epoxy resin; biphenyl type epoxy resin, naphthalene type epoxy resin, triphenylmethane type epoxy resin, dicyclopentadiene type epoxy resin, alicyclic epoxy resin and glycidyl ether type epoxy resin, glycidyl ester type epoxy resin, etc. An epoxy resin; etc. are illustrated. These may be used alone or in combination of two or more.
- the epoxy resin as with the phenoxy resin, those having various physical properties are commercially available, and those suitable for the purpose can be selected and used suitably.
- the mass average molecular weight (polystyrene conversion value by GPC measurement) of the epoxy resin is preferably 700 to 200,000, and more preferably 900 to 100,000.
- the content of the epoxy group in the polymer compound having an epoxy group is preferably 0.01 to 10 mol / kg polymer, more preferably 0.1 to 8 mol / kg polymer.
- the phenoxy resin and the epoxy resin may be used alone or in combination.
- thermoplastic resin instead of using a thermoplastic resin as a resin composition in which a compound containing a hydroxy group and / or an epoxy group is blended, the compound is previously grafted to the thermoplastic resin, A hydroxyl group and / or an epoxy group may be introduced into the thermoplastic resin by modifying with a compound.
- the compounding amount of the compound containing a hydroxy group in the molecule and / or the compound containing an epoxy group is 1 to 90 parts by mass with respect to 100 parts by mass of the thermoplastic resin. Preferably, 3 to 80 parts by mass is more preferable.
- the compounding amount of the above compound When the compounding amount of the above compound is too small, sufficient adhesion between the resin composition and the plate glass 2 may not be obtained. When the compounding amount is too large, the basic resin of the thermoplastic resin as the base resin may not be obtained. The properties are hindered, and it may be difficult to obtain a high-strength resin molded body itself, or the adhesiveness may deteriorate rather. However, if the blending amount is within this range, the resin composition and the plate glass 2 Excellent adhesion and excellent strength of resin molding.
- a filler can be mix
- the fibrous filler include inorganic fibers such as glass fibers, carbon fibers, potassium titanate fibers, aluminum borate fibers, and metal fibers; organic fibers such as aramid fibers, vinylon fibers, and hemp fibers.
- fillers having various shapes such as powder, sphere, break, needle, and plate include silli force, alumina, talc, clay, kaolin, aluminum hydroxide, magnesium hydroxide, and calcium carbonate.
- the plate-like filler include My strength and glass break.
- the hollow filler include shirasu balloons, glass balloons, and various resin balloons. These fillers can be used alone or in combination of two or more.
- the resin composition according to one embodiment of the present invention may further include a colorant, a pigment, a heat stabilizer, an antioxidant, a stabilizer, an ultraviolet absorber, a compatibilizer, and a dispersion without departing from the object of the present invention.
- Agents, lubricants, mold release agents, and other additives can be blended.
- a small amount of other thermoplastic resins can be blended.
- the resin composition in one embodiment of the present invention can be prepared by various known methods. For example, after premixing a predetermined proportion of a thermoplastic resin, a compound containing a hydroxy group and / or an epoxy group in the molecule, and a component such as a filler as necessary, using a V-type blender or a Henschel mixer. And a method of melt kneading with an extruder. Also, each component can be individually supplied to an extruder and melt kneaded.
- the use of the glass resin integrated molded product produced by the production method of the present invention is not particularly limited.
- a glass resin integrated molded product having a high-quality appearance with very few gaps and steps at the joint, and a cover member with a resin frame for liquid crystal display devices and touch panels in household and industrial electrical products.
- Covers for electronic devices such as TVs, smartphones, portable music players, portable game consoles, notebook PCs and tablet PCs, cover members for so-called wearable electronic devices such as smart watches and smart glasses, etc.
- SYMBOLS 1 Glass resin integral molded article, 2 ... Plate glass, 2a ... Glass surface, 2b ... Glass back surface, 2c ... Glass side surface, 3 ... Frame body or resin, 3A ... Frame-shaped leg part, 3a ... Resin surface, 3b ... Resin Back surface, 3c ... resin outer surface, 3d ... resin inner surface, 10 ... glass resin integrated molded product manufacturing apparatus, 12 ... mold, 14 ... cavity space, 16 ... movable side die, 18 ... fixed side die, 20 ... Movable side cavity block, 20A ... Movable side recess, 22 ... Movable side mold, 22A ... Movable side cavity block mounting portion, 24 ...
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- Engineering & Computer Science (AREA)
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
本態様によれば、樹脂加圧成形する工程において、ガラス保持圧力が上げられながら成形が行われる。これにより、ガラス部材の割れを防止しつつ、ガラス部材の位置ズレを防止できる。
本態様によれば、樹脂加圧成形する工程において、ガラス保持圧力が下げられながら成形が行われる。これにより、ガラス部材の位置ズレを防止しつつ、ガラス部材の割れを防止できる。粘度の高い樹脂を使用する場合、型締め力を高く設定する必要があるが、型締め力を高くすると、型締めの段階でガラス部材に高いガラス保持圧力が作用する。したがって、このような場合は、ガラス部材に作用するガラス保持圧力を下げながら成形を行う。これにより、ガラス部材の位置ズレを防止しつつ、ガラス部材の割れを防止できる。
また、本発明で固化とは、樹脂の粘度が上昇し固体化することを指し、樹脂が硬化すること、熱可逆性を備える熱可塑性樹脂が固体化すること、熱硬化性の樹脂が固体化すること、を含みうる。例えば、熱可塑性樹脂であれば、加熱により溶融し、冷却すると、もとの固化する(固体にもどる)性質を備える。
第10の態様は、第1から9のいずれか1の態様のガラス樹脂一体成形品の製造方法において、ガラス部材は、板ガラスである態様である。
本態様によれば、ガラス部材が板ガラスで構成され、板ガラスの周縁に樹脂成形体が一体成形された製品を製造できる。
本態様によれば、主面と側面との間の角部に面取り部を有する板ガラスが使用される。これにより、板ガラスの取り扱いを容易にできる。また、板ガラスと樹脂成形体との継目部に隙間や段差のない高品質なガラス樹脂一体成形品を製造できる。
本態様によれば、樹脂成形体との接合面に接着剤層を有する板ガラスが使用される。これにより、板ガラスと樹脂成形体とをより強固に接合できる。
本態様によれば、樹脂加圧手段による樹脂の加圧に連携して、ガラス部材に作用するガラス保持圧力がガラス保持圧力制御手段により調整されるので、ガラス部材の割れや位置ズレが生じるのを防止しつつ、樹脂成形体にヒケが生じるのを防止でき、高品質な外観を有するガラス樹脂一体成形品を製造できるという効果が発揮される。
本態様によれば、樹脂加圧手段が、第2の可動部を型締め方向に付勢するバネで構成されキャビティ空間の体積を制御して可変でき、キャビティ空間14を形成する金型の一部をバネの付勢力により所定の範囲で自律的に移動させることにより樹脂の固化に伴う樹脂の体積減少によるヒケを効果的に防止することができ、継目部に隙間や段差が生じることを抑制できるという効果が発揮される。
本態様によれば、ガラス保持圧力調整手段が、ガラス部材保持部を型締め方向に付勢するバネで構成されているので、ガラス保持圧力をバネの付勢力により所定の範囲で自律的に調整することによりガラス部材の割れや位置ズレを効果的に防止することができるという効果が発揮される。
本態様によれば、樹脂保温手段によって固化前の樹脂をガラス転移点(Tg)-10℃以上に保温することにより、樹脂の固化を遅延させることができるので、継目部に樹脂を行き渡らせることができる。
本態様によれば、樹脂保温手段として、金型に熱を加えるヒータを用いることにより、樹脂を充填する際に金型の隅々まで固化前の樹脂を十分に充填することができる。また、樹脂が固化する際の固化する速度や固化する位置を変化させることができ、所望の部分、例えば継目部、のヒケが抑制することができ、継目部に生じる段差も最小限に抑えることができるという効果が発揮される。
図1は、ガラス樹脂一体成形品の一例を示す斜視図である。また、図2は、図1の2-2線断面図である。
このガラス樹脂一体成形品1は、本発明におけるガラス部材として好ましい態様の一例として使用される板ガラス2の周囲に、樹脂成形体である樹脂製の枠体3が一体成形された構造を有する。本明細書において、樹脂成形体である枠体を3の符号を付して呼ぶとともに、この枠体を形成するために金型のキャビティ空間に注入、ないし充填された樹脂も3の符号を付して呼んでいる。
図3は、ガラス樹脂一体成形品の製造装置の第1の実施形態を示す正面断面図である。
図3に示すように、本実施の形態のガラス樹脂一体成形品の製造装置(以下、ガラス樹脂一体成形品製造装置と称する)10は、第1の金型と第2の金型とからなり、型締めされることにより、前記第1の金型と前記第2の金型とで前記ガラス部材を挟持し、かつ、挟持された前記ガラス部材の周囲の少なくとも一部に前記樹脂成形体の形状に対応した形状のキャビティ空間を形成する金型12と、金型12の型締め装置(不図示)と、型締めした金型12によって形成されるキャビティ空間14に樹脂を射出する射出装置(不図示)と、装置全体の動作を統括制御する制御装置(不図示)と、を備えて構成される。
前記第1の金型と前記第2の金型の少なくとも一方は、前記ガラス部材を保持するガラス部材保持部の少なくとも一部が第1の可動部として型締め方向に沿って移動可能に設けられ、かつ、前記キャビティ空間を形成する部位の一部が第2の可動部として型締め方向に沿って移動可能に設けられている。
図示した例の金型12は、鉛直方向上側に配置される第1の金型としての可動側金型16と、鉛直方向下側に配置される第2の金型としての固定側金型18と、を備えて構成される。
可動側金型16は、入れ子構造で構成され、枠体3の樹脂材料が射出される空間を形成する可動側キャビティブロック20と、その可動側キャビティブロック20が取り付けられる可動側モールド22と、を備えて構成される。
固定側金型18も、可動側金型16と同様に入れ子構造で構成され、枠体3の樹脂材料が射出される空間を形成する固定側キャビティブロック24と、その固定側キャビティブロック24が取り付けられる固定側モールド26と、を備えて構成される。
上記のように、固定側キャビティブロック24は、板ガラス保持ブロック28と、キャビティ空間形成ブロック30と、を組み合わせて構成される。
板ガラス保持ブロック28は、板ガラス保持部28Aと、基部28Bと、を備えて構成される。
キャビティ空間形成ブロック30は、中空状の外ブロック30Aと、中空状の内ブロック(すなわち、第2の可動部)30Bと、を入れ子状に組み合わせて構成される。
外ブロック30Aは、例えば、矩形の筒形状を有し、その中空部に内ブロック30Bが摺動可能に配置される。
型締め装置(不図示)は、固定側金型18に対して可動側金型16を進退移動させて、金型12を開閉する。可動側金型16を固定側金型18に近づく方向に移動させることにより、金型12が型締めされ、可動側金型16を固定側金型18から離れる方向に移動させることにより、金型12が開かれる。
〈射出装置〉
射出装置(不図示)は、樹脂注入手段として機能し、金型12のスプルー36を介してキャビティ空間14に樹脂を注入する。
制御装置(不図示)は、装置全体の動作を統括制御する。すなわち、型締め装置を制御して、金型12の開閉を制御する。また、射出装置を制御して、樹脂の注入を制御する。
また、制御装置は、樹脂加圧用シリンダ34を制御して、キャビティ空間14に充填された樹脂の加圧を制御する(すなわち、樹脂加圧用シリンダ制御手段として機能する)。更に、制御装置は、樹脂加圧用シリンダ34による樹脂の加圧に連携して、ガラス保持圧力調整用シリンダ32を制御し、板ガラス2に作用するガラス保持圧力を制御する(すなわち、ガラス保持圧力制御手段及びガラス保持圧力調整用シリンダ制御手段として機能する)。
次に、ガラス樹脂一体成形品製造装置10を用いたガラス樹脂一体成形品の製造方法について説明する。
図4(A)~(F)は、ガラス樹脂一体成形品製造装置10を用いたガラス樹脂一体成形品1の製造手順を示す図である。
次に、図4(D)に示すように、射出装置(不図示)によってキャビティ空間14に、樹脂成形体を形成する材料である樹脂を注入し、キャビティ空間14に樹脂を充填させる。
一方、このように充填された樹脂を加圧すると、板ガラス2に高い圧力が作用し、板ガラス2に割れや位置ズレが生じるおそれがある。
加圧は、一定時間継続して行い、その後、図4(F)に示すように、金型12を開いて、ガラス樹脂一体成形品1を取り出す。
以上、一連の工程でガラス樹脂一体成形品1の製造が完了する。
同図において、実線で示す折れ線L1は、キャビティ空間14に注入された樹脂に作用する圧力の遷移を示している。また、実線で示す折れ線L2は、圧力制御したときの板ガラス2に作用する圧力の遷移を示している。
同図に示すように、位置ズレは、注入完了時の樹脂に作用する圧力(すなわち、時間T2での樹脂に作用する圧力)よりも低い圧力になると発生する。
樹脂の加圧時を含めて、板ガラス2に作用する圧力は、領域PB及び領域PSの範囲に入らないように制御される。
同図において、実線で示す折れ線L4は、キャビティ空間14に注入された樹脂に作用する圧力の遷移を示している。また、実線で示す折れ線L5は、圧力制御したときの板ガラス2に作用する圧力の遷移を示している。
〈装置構成〉
図7は、ガラス樹脂一体成形品の製造装置の第2の実施形態を示す正面断面図である。
このガラス樹脂一体成形品製造装置10は、図3に示したガラス樹脂一体成形品の製造装置とは、ガラス保持圧力調整手段と樹脂加圧手段の構成が相違する。したがって、ここでは、ガラス保持圧力調整手段と樹脂加圧手段の構成についてのみ説明する。
図7に示した第2の実施形態のガラス樹脂一体成形品の製造装置においては、板ガラス保持部28Aが第1の可動部として機能し、また外ブロック30Aが第2の可動部として機能する。
次に、上記構成のガラス樹脂一体成形品製造装置10を用いたガラス樹脂一体成形品の製造方法において、図4と相違するガラス保持圧力調整手段について説明し、前述の図4の説明と同様の部分は省略する。
次に、射出装置(不図示)によってキャビティ空間14に樹脂成形体用の樹脂を注入し、キャビティ空間14に樹脂を充填する。
また、そのバネ力が弱すぎると、板ガラス2に位置ズレが生じるので、板ガラス2に位置ズレが生じない圧力を付与できるバネ力に設定される。
加圧は一定時間継続して行い、その後、金型12を開いて、ガラス樹脂一体成形品1を取り出す。
以上、一連の工程でガラス樹脂一体成形品1の製造が完了する。
なお、本例では、樹脂加圧手段と、ガラス保持圧力調整手段の双方をバネで構成しているが、いずれか一方をシリンダで構成することもできる。
樹脂加圧手段、及び、ガラス保持圧力調整手段は、この他、例えば、モータと、送りネジを利用した移動機構によって構成することもできる。
〈装置構成〉
図8は、ガラス樹脂一体成形品1の製造装置70の第3の実施形態を示す正面断面図である。
製造装置70は、図3に示した製造装置10に対し、冷却手段である複数本の水管72、および樹脂保温手段である熱線ヒータ(以下、ヒータという。)74を備えるとともに、金型12の一部を構成する内ブロック30Bを脱型手段としても使用した点に構成上の相違点がある。他の構成は、製造装置10と同一であるので、ここでは、水管72、ヒータ74、内ブロック30Bの構成、作用について説明する。
〔水管72〕
ヒータ74も水管72と同様に、前記内壁面の近傍に配設される。ヒータ74は、不図示の電圧印加装置に接続され、電圧印加装置によって電圧が印加される。これにより、ヒータ74が加熱され、前記内壁面が効率よく加熱される。
これにより、キャビティ空間14に充填された固化前の樹脂3が、樹脂保温副工程にて、ガラス転移点(Tg)-10℃以上に保持される。なお、樹脂保温副工程は、樹脂加圧成形する工程又はガラス保持圧力を調整する工程と並行して行ってもよい。
図9は、内ブロック30Bによって、固定側金型18から脱型されたガラス樹脂一体成形品1及び固定側金型18の縦断面図である。
第1の製造方法は、ヒータ74によって金型12を予熱する樹脂保温副工程を備えることなく、水管72によって前記内壁面を冷却する樹脂冷却副工程を備えた製造方法である。
図10(A)のグラフの縦軸は、キャビティ空間14に充填された樹脂3の温度を示し、横軸は時間の経過を示している。
次に、第1の製造方法について説明する。
第2の製造方法は、キャビティ空間14に充填された樹脂を、ガラス転移点(Tg)-10℃以上に保温して保持する、樹脂保温副工程を更に備えた製造方法である。
図10(B)のグラフの縦軸は、キャビティ空間14に充填された樹脂3の温度を示し、横軸は、時間の経過を示している。
樹脂冷却副工程を経て成形されたガラス樹脂一体成形品1は、脱型工程において、図9の如く、脱型手段である内ブロック30Bの上昇移動(すなわち、脱型方向の移動)により、金型12の固定側凹部24Aから押し上げられて脱型される。
上記実施の形態では、ガラス部材としては、板ガラスを使用しているが、樹脂成形体を一体成形するガラス部材は、これに限定されない。この他、例えば、ガラスレンズ等の光学部材に樹脂成形体を一体成形する場合にも同様に本発明を適用することができる。
また、板ガラスを用いる場合、その厚さ、大きさは、特に限定されない。また、湾曲した板ガラスを使用することもできる。
また、板ガラスの形状は、平板状でもよく、所望の形状に曲率を持つ湾曲した板ガラスを用いてもよい。
また、ガラス部材は、公知の方法により強化処理が施された強化ガラスであってもよい。
ガラス部材として、板ガラスを使用する場合、板ガラスは、ガラス表面とガラス側面との間の角部に面取り部を有するものであってもよい。この場合、面取りの態様は、C面取り(すなわち、板ガラスの端面の角を斜めに落とす面取り)であってもよいし、R面取り(すなわち、板ガラスの端面の角を丸くする面取り)であってもよい。このような、面取り部を有する板ガラスであっても、樹脂を加圧して成形することにより、板ガラスと樹脂成形体との継目部に隙間や段差を生じさせることなく、ガラス樹脂一体成形品を製造することができる。
また、このように面取り加工が施された板ガラスを使用することにより、板ガラスの取り扱いを容易にできる。
また、板ガラスと樹脂成形体との継目部に隙間や段差のない高品質なガラス樹脂一体成形品を製造できる。
樹脂成形体となる樹脂の材質としては、熱可塑性樹脂が好適に使用される。
熱可塑性樹脂としては、溶融成形により板ガラス2と一体成形できるものであれば、特に限定されず、例えば、熱可塑性ポリエステル樹脂(例えば、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂など)、熱可塑性ポリエステル樹脂と他の樹脂との混合物、ポリマーアロイ、変性ポリエステル樹脂、芳香族ポリエステル樹脂、液晶ポリマー、ポリフェニレンスルフィド樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリエーテルイミド樹脂、ポリオレフィン樹脂(例えば、ポリエチレン樹脂、ポリプロピレン樹脂、ポリブテン樹脂など)、これらの変性樹脂、ポリメチルペンテン樹脂、ポリスチレン樹脂、ポリα-メチルスチレン樹脂、AS樹脂、ABS樹脂、石油樹脂、ポリカーボネート樹脂、ポリカーボネート樹脂と他の樹脂との混合物およびポリカーボネート樹脂とASAなどのポリマーアロイ、ポリスルフォン樹脂、ポリエーテルスルフォン樹脂、ポリアリルスルフォン樹脂、ポリアリレート樹脂、ポリオキシメチレン樹脂、ポリエーテルエーテルケトン樹脂、ポリアリルエーテルニトリル樹脂、ポリベンゾイミダゾール樹脂、ポリ塩化ビニル樹脂、フッ素樹脂、ポリフェニレンオキシド樹脂、変性ポリフェニレンオキシド樹脂、(メタ)アクリル樹脂、ノルボルネン樹脂、熱可塑性ポリウレタン樹脂等が挙げられる。
これらの熱可塑性樹脂のうち、低剪断応力のため溶融流動性に優れており金型へ低圧で注入でき、また、バリが出にくいという観点から、液晶ポリマー及び結晶性樹脂が好ましい。
ヒドロキシ基、及び/又は、エポキシ基を含有する化合物としては、熱可塑性樹脂と加熱溶融する際に発泡や分解しない化合物が好ましい。
分子中にヒドロキシ基を含有する化合物としては、各種アルコール、ポリビニルアルコール、ポリビニルアルコールの変性体や共重合体、ポリビニルブチラール、エチレングリコール、グリセリン、フェノール、フェノール樹脂、これらをエピクロルヒドリン等を用いて変性した化合物、フェノキシ樹脂、ヒドロキシエチル(メタ)アクリレート(HEMA)、天然高分子(例えば、セルロース、セルロースの誘導体、デンプン、キチン、キトサン、シクロデキストリン、トレハロース、パラチノース、マルトースなど)等が挙げられる。
また、分子中にエポキシ基を含有する化合物としては、グリシジルアルコール、グリシジル(メタ)アクリレート、エポキシ樹脂等が挙げられる。
ヒドロキシ基を含有する樹脂としては、フェノキシ樹脂が好ましく、エポキシ基を含有する樹脂としてはエポキシ樹脂が好ましい。
エポキシ樹脂についても、フェノキシ樹脂と同様に、種々の物性のものが市販されており、その目的に合うものを選択して好適に使用できる。
エポキシ樹脂の質量平均分子量(GPC測定によるポリスチレン換算値)は、700~200,000が好ましく、900~100,000がより好ましい。
エポキシ基を有する高分子化合物中のエポキシ基の含有量は、0.01~10モル/kg高分子が好ましく、0.1~8モル/kg高分子がより好ましい。
フェノキシ樹脂とエポキシ樹脂は、それぞれ単独で用いるほか、両者を併用して用いてもよい。
本発明の一態様において、上述した分子中にヒドロキシ基を含有する化合物、及び/又は、エポキシ基を含有する化合物の配合量は、熱可塑性樹脂100質量部に対して、1~90質量部が好ましく、3~80質量部がより好ましい。
さらに、本発明の一態様における樹脂組成物には、本発明の目的を損なわない範囲で充填材を配合できる。繊維状の充填材としては、ガラス繊維、カーボン繊維、チタン酸カリウム繊維、ホウ酸アルミニウム繊維、金属繊維などの無機繊維;アラミド繊維、ビニロン繊維、麻繊維などの有機繊維;等が挙げられる。粉粒状、球状、ブレーク状、針状、板状等の種々の形状の充填材としては、シリ力、アルミナ、タルク、クレー、カオリン、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム等が挙げられる。板状の充填材としては、マイ力、ガラスブレーク等が挙げられる。中空状の充填材としては、シラスバルーン、ガラスバルーン、各種樹脂バルーン等が挙げられる。これらの充填材は、1種又は2種以上を併用できる。
本発明の一態様における樹脂組成物の調製は、種々の公知の方法で実施可能である。例えば、所定割合の熱可塑性樹脂、分子中にヒドロキシ基、及び/又は、エポキシ基を含有する化合物、さらに必要に応じて充填剤等の成分を、V型ブレンダーやヘンシェルミキサーなどにより予備混合したのち、押出機により溶融混練する方法が挙げられる。また、各成分をそれぞれ個別に押出機に供給して溶融混練することもできる。
本発明の製造方法で製造するガラス樹脂一体成形品の用途は、特に限定されないが、例えば、タッチパネル付きの電気製品における液晶表示装置のカバー部材や、自動車等に設けられたインストルメント・パネル、車両外装用のガラス樹脂一体成形品などに使用することができる。
なお、2013年12月27日に出願された日本特許出願2013-272583号の明細書および2014年5月2日にPCT出願されたPCT/JP2014/062192号の特許請求の範囲、図面および要約書の全内容をここに引用し、本発明の開示として取り入れるものである。
Claims (23)
- ガラス部材の周囲に樹脂成形体が配置されたガラス樹脂一体成形品の製造方法において、
前記樹脂成形体を成形する金型に前記ガラス部材を配置し、前記金型を型締めして、前記金型で前記ガラス部材を挟持する工程と、
前記金型を型締めすることにより前記ガラス部材の周囲の少なくとも一部に形成されるキャビティ空間に樹脂成形体形成用の樹脂を注入して、前記キャビティ空間内に前記樹脂を充填する工程と、前記キャビティ空間内に充填した樹脂を所定の樹脂圧縮圧力で加圧しながら樹脂加圧成形する工程と、
前記樹脂加圧成形する工程において、前記樹脂の加圧に連携して前記ガラス部材に作用するガラス保持圧力が規定範囲内に収まるように、前記ガラス保持圧力を調整する工程をさらに備えるガラス樹脂一体成形品の製造方法。 - 前記樹脂加圧成形する工程において、前記ガラス保持圧力を上げながら成形を行う請求項1に記載のガラス樹脂一体成形品の製造方法。
- 前記樹脂加圧成形する工程において前記ガラス保持圧力を下げながら成形を行う請求項1に記載のガラス樹脂一体成形品の製造方法。
- 前記ガラス保持圧力の規定範囲の上限は、前記金型に挟持された前記ガラス部材に割れが生じる圧力よりも低い圧力に設定され、前記ガラス保持圧力の規定範囲の下限は、前記金型に挟持された前記ガラス部材に位置ズレが生じる圧力よりも高い圧力に設定される請求項1から3のいずれか1項に記載のガラス樹脂一体成形品の製造方法。
- 前記樹脂加圧成形する工程又は前記ガラス保持圧力を調整する工程の後工程に、
少なくとも充填された前記樹脂と前記ガラス部材との継目部の樹脂を冷却する樹脂冷却副工程をさらに備える請求項1から4のいずれか1項に記載のガラス樹脂一体成形品の製造方法。 - 前記樹脂冷却副工程において、充填された前記樹脂が前記継目部から又は前記金型に接触する表面から冷却される請求項5に記載のガラス樹脂一体成形品の製造方法。
- 前記樹脂冷却副工程の前工程から前記樹脂冷却副工程までに、充填された前記樹脂の温度をガラス転移点(Tg)-10℃以上に保温して保持する樹脂保温副工程をさらに備える請求項5又は6に記載のガラス樹脂一体成形品の製造方法。
- 前記樹脂を充填する工程の前工程に、前記キャビティ空間内に充填される前記樹脂の温度が、ガラス転移点(Tg)-10℃以上に保持される温度になるように、前記金型を予熱する金型予熱工程をさらに備える請求項7に記載のガラス樹脂一体成形品の製造方法。
- 前記成形されたガラス樹脂一体成形品を前記金型から脱型する脱型工程をさらに備え、
前記脱型工程では、前記金型の一部を構成する面状部を有する脱型手段が脱型方向に移動されることにより、前記脱型手段の面状部が前記ガラス樹脂一体成形品を前記金型から押し出して脱型する請求項1から8のいずれか1項に記載のガラス樹脂一体成形品の製造方法。 - 前記ガラス部材は、板ガラスである請求項1から9のいずれか1項に記載のガラス樹脂一体成形品の製造方法。
- 前記ガラス樹脂一体成形品の意匠面の少なくとも一部を形成する前記板ガラスの主面と前記樹脂成形体の主面とが面一である請求項10に記載のガラス樹脂一体成形品の製造方法。
- 前記板ガラスは、主面と側面との間の角部に面取り部を有する請求項10又は11に記載のガラス樹脂一体成形品の製造方法。
- 前記板ガラスは、前記樹脂成形体との接合面に接着剤層を有する請求項10から12のいずれか1項に記載のガラス樹脂一体成形品の製造方法。
- ガラス部材の周囲に樹脂成形体が配置されたガラス樹脂一体成形品の製造装置であって、
第1の金型と第2の金型とからなり、型締めされることにより、前記第1の金型と前記第2の金型とで前記ガラス部材を挟持し、かつ、挟持された前記ガラス部材の周囲の少なくとも一部に前記樹脂成形体の形状に対応した形状のキャビティ空間を形成する金型と、
型締めされた前記金型の前記キャビティ空間に樹脂を注入する樹脂注入手段と、
を備えたガラス樹脂一体成形品の製造装置において、
前記第1の金型と前記第2の金型の少なくとも一方は、前記ガラス部材を保持するガラス部材保持部の少なくとも一部が第1の可動部として型締め方向に沿って移動可能に設けられ、かつ、前記キャビティ空間を形成する部位の少なくとも一部が第2の可動部として型締め方向に沿って移動可能に設けられ、
前記第2の可動部を移動させて、前記キャビティ空間に充填された前記樹脂を加圧する樹脂加圧手段と、
前記樹脂加圧手段による加圧時に前記ガラス部材に作用するガラス保持圧力が規定範囲内に収まるように、前記第1の可動部を移動させて、前記ガラス部材に作用するガラス保持圧力を調整するガラス保持圧力調整手段と、
を備えたことを特徴とするガラス樹脂一体成形品の製造装置。 - 前記ガラス保持圧力調整手段は、前記樹脂加圧手段による前記樹脂の加圧に連携して、前記ガラス部材に作用するガラス保持圧力を調整するガラス保持圧力制御手段を備える請求項14に記載のガラス樹脂一体成形品の製造装置。
- 前記ガラス保持圧力制御手段は、前記ガラス保持圧力の規定範囲を前記金型に挟持された前記ガラス部材に割れが生じる圧力よりも低い圧力から前記金型に挟持された前記ガラス部材に位置ズレが生じる圧力よりも高い圧力の間で設定する請求項15に記載のガラス樹脂一体成形品の製造装置。
- 前記樹脂加圧手段は、
前記第2の可動部を移動させて、前記キャビティ空間に充填された前記樹脂を加圧する樹脂加圧用シリンダと、
前記樹脂加圧用シリンダを制御する樹脂加圧用シリンダ制御手段と、
を備える請求項14から16のいずれか1項に記載のガラス樹脂一体成形品の製造装置。 - 前記樹脂加圧手段は、前記第2の可動部を型締め方向に付勢するバネで構成され、前記第1の金型と前記第2の金型とを相対的に近づく方向に移動させて、前記キャビティ空間に充填された前記樹脂を加圧する請求項14から16のいずれか1項に記載のガラス樹脂一体成形品の製造装置。
- 前記ガラス保持圧力調整手段は、前記ガラス部材保持部を型締め方向に付勢するバネで構成される請求項14から18のいずれか1項に記載のガラス樹脂一体成形品の製造装置。
- 前記ガラス保持圧力調整手段は、
前記第1の可動部を移動させて、前記ガラス部材に作用する圧力を調整するガラス保持圧力調整用シリンダと、
前記ガラス保持圧力調整用シリンダを制御するガラス保持圧力調整用シリンダ制御手段と、
を備える請求項14から18のいずれか1項に記載のガラス樹脂一体成形品の製造装置。 - 前記金型は、前記キャビティ空間に充填された前記樹脂を冷却する冷却手段をさらに備える請求項14から20のいずれか1項に記載のガラス樹脂一体成形品の製造装置。
- 前記金型は、前記キャビティ空間に充填された前記樹脂の温度をガラス転移点(Tg)-10℃以上に保温して保持する樹脂保温手段をさらに備える請求項14から21のいずれか1項に記載のガラス樹脂一体成形品の製造装置。
- 前記樹脂保温手段は、少なくとも前記金型に熱を加えるヒータを備える請求項22に記載のガラス樹脂一体成形品の製造装置。
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JP2015554647A JPWO2015098300A1 (ja) | 2013-12-27 | 2014-11-05 | ガラス樹脂一体成形品の製造方法及び装置 |
KR1020167014357A KR20160102975A (ko) | 2013-12-27 | 2014-11-05 | 유리 수지 일체 성형품의 제조 방법 및 장치 |
US15/193,505 US20160303783A1 (en) | 2013-12-27 | 2016-06-27 | Method and device for producing integrally molded glass-resin article |
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JP2013272583 | 2013-12-27 | ||
JP2013-272583 | 2013-12-27 | ||
PCT/JP2014/062192 WO2014181780A1 (ja) | 2013-05-07 | 2014-05-02 | 表示装置用カバーガラス |
JPPCT/JP2014/062192 | 2014-05-02 |
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US15/193,505 Continuation US20160303783A1 (en) | 2013-12-27 | 2016-06-27 | Method and device for producing integrally molded glass-resin article |
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WO2015098300A1 true WO2015098300A1 (ja) | 2015-07-02 |
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US (1) | US20160303783A1 (ja) |
EP (1) | EP3088154A4 (ja) |
JP (1) | JPWO2015098300A1 (ja) |
KR (1) | KR20160102975A (ja) |
CN (1) | CN105992684B (ja) |
TW (1) | TW201532780A (ja) |
WO (1) | WO2015098300A1 (ja) |
Cited By (8)
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JP2017149118A (ja) * | 2016-02-26 | 2017-08-31 | 旭硝子株式会社 | 樹脂枠体付き合わせガラスの製造方法及び樹脂枠体付き合わせガラス |
DE112018002116T5 (de) | 2017-04-19 | 2020-01-02 | AGC Inc. | Abdeckglied und Anzeigevorrichtung |
JP2020064404A (ja) * | 2018-10-16 | 2020-04-23 | カシオ計算機株式会社 | 入力装置及び電子機器 |
JP2020066162A (ja) * | 2018-10-24 | 2020-04-30 | 双葉電子工業株式会社 | ガラス成形品 |
WO2022059327A1 (ja) | 2020-09-16 | 2022-03-24 | 株式会社ヴィーネックス | 光ラインセンサ部材及びその製造方法 |
JP2022520350A (ja) * | 2019-03-19 | 2022-03-30 | オッポ広東移動通信有限公司 | 電子機器、表示画面アセンブリ及びカバープレート |
WO2022097397A1 (ja) | 2020-11-04 | 2022-05-12 | 株式会社ヴィーネックス | 光ラインセンサ部材及びその製造方法 |
JP7486520B2 (ja) | 2019-04-26 | 2024-05-17 | エージーシー グラス ユーロップ | 検知装置用保護ハウジング |
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WO2016028660A1 (en) | 2014-08-20 | 2016-02-25 | Corning Incorporated | Methods of forming shaped glass articles from glass sheets |
WO2016040845A1 (en) * | 2014-09-11 | 2016-03-17 | Pfaff Molds LP | Method and system for glass encapsulation molds |
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JP7399715B2 (ja) * | 2020-01-09 | 2023-12-18 | 株式会社小糸製作所 | 射出成形品 |
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- 2014-11-05 JP JP2015554647A patent/JPWO2015098300A1/ja not_active Withdrawn
- 2014-11-05 CN CN201480070969.4A patent/CN105992684B/zh not_active Expired - Fee Related
- 2014-11-05 KR KR1020167014357A patent/KR20160102975A/ko not_active Application Discontinuation
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2016
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Cited By (10)
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JP2017149118A (ja) * | 2016-02-26 | 2017-08-31 | 旭硝子株式会社 | 樹脂枠体付き合わせガラスの製造方法及び樹脂枠体付き合わせガラス |
DE112018002116T5 (de) | 2017-04-19 | 2020-01-02 | AGC Inc. | Abdeckglied und Anzeigevorrichtung |
JPWO2018194103A1 (ja) * | 2017-04-19 | 2020-02-27 | Agc株式会社 | カバー部材および表示装置 |
JP2020064404A (ja) * | 2018-10-16 | 2020-04-23 | カシオ計算機株式会社 | 入力装置及び電子機器 |
JP2020066162A (ja) * | 2018-10-24 | 2020-04-30 | 双葉電子工業株式会社 | ガラス成形品 |
JP2022520350A (ja) * | 2019-03-19 | 2022-03-30 | オッポ広東移動通信有限公司 | 電子機器、表示画面アセンブリ及びカバープレート |
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JP7486520B2 (ja) | 2019-04-26 | 2024-05-17 | エージーシー グラス ユーロップ | 検知装置用保護ハウジング |
WO2022059327A1 (ja) | 2020-09-16 | 2022-03-24 | 株式会社ヴィーネックス | 光ラインセンサ部材及びその製造方法 |
WO2022097397A1 (ja) | 2020-11-04 | 2022-05-12 | 株式会社ヴィーネックス | 光ラインセンサ部材及びその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
JPWO2015098300A1 (ja) | 2017-03-23 |
US20160303783A1 (en) | 2016-10-20 |
CN105992684A (zh) | 2016-10-05 |
EP3088154A1 (en) | 2016-11-02 |
TW201532780A (zh) | 2015-09-01 |
EP3088154A4 (en) | 2017-08-02 |
KR20160102975A (ko) | 2016-08-31 |
CN105992684B (zh) | 2018-05-15 |
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