WO2015077908A1 - 卸瓶垛机的瓶子平移机构 - Google Patents

卸瓶垛机的瓶子平移机构 Download PDF

Info

Publication number
WO2015077908A1
WO2015077908A1 PCT/CN2013/001523 CN2013001523W WO2015077908A1 WO 2015077908 A1 WO2015077908 A1 WO 2015077908A1 CN 2013001523 W CN2013001523 W CN 2013001523W WO 2015077908 A1 WO2015077908 A1 WO 2015077908A1
Authority
WO
WIPO (PCT)
Prior art keywords
bottle
translation
clamp
cylinder
bottle clamping
Prior art date
Application number
PCT/CN2013/001523
Other languages
English (en)
French (fr)
Inventor
王子亮
Original Assignee
王子亮
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 王子亮 filed Critical 王子亮
Publication of WO2015077908A1 publication Critical patent/WO2015077908A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/02—De-stacking from the top of the stack

Definitions

  • the utility model relates to a demolition device, in particular to a bottle translation mechanism of a bottle unloading machine.
  • the bottle bottling of the multi-layered bottles is usually unloaded (ie, layered and unloaded) by a bottle unloading machine, and transported to the bottle table, and then transferred.
  • the bottle table transports the bottle to a subsequent station for cleaning, filling, sealing, and the like.
  • the bottle translation mechanism is used to transport the bottle of the uppermost layer of the bottle to the bottle table laterally.
  • the bottle translation mechanism of the existing bottle unloading machine is mostly not stable enough to affect the smooth handling of the bottle. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a bottle translation mechanism for the bottle unloading machine.
  • the bottle translation mechanism operates smoothly, and the bottle of the uppermost layer of the bottle can be smoothly conveyed to the bottle table.
  • the technical solutions adopted are as follows:
  • a bottle translation mechanism of a bottle unloading machine comprising a translation mechanism bracket, a bottle holder and a pinchper translation driving mechanism for driving the bottle holder to translate back and forth, the folder driving mechanism is disposed on the translation mechanism bracket,
  • the feature is: the left translation guide is provided with a left horizontal guide rail and a right horizontal guide rail; the left end of the gripper is provided with a left translation guide roller mounting plate, and the left translation guide roller mounting plate is installed with at least Two left translation guide rollers cooperate with the left horizontal guide rail, wherein at least one left translation guide roller is disposed on the upper side of the left horizontal rail, and at least one left translation guide roller is disposed on the lower side of the left horizontal rail;
  • the right end is provided with a right translation guide roller mounting plate, and the right translation guide roller mounting plate is mounted with at least two right translation guide rollers matched with the right horizontal guide rail, wherein at least one right translation guide roller is disposed on the right horizontal guide rail On the upper side, at least one right translation guide roller is disposed on the
  • the translation mechanism bracket of the bottle translation mechanism is coupled to the frame of the bottle unloader to assemble the bottle translation mechanism on the unloader.
  • the bottle translation mechanism is arranged at the top of the rack, and the bottle hoisting mechanism and the bottle table of the unloading machine are under the bottle translation mechanism, and the bottle holder can be driven in the bottle by the translation drive mechanism of the bottle holder. Reciprocating translation between the upper side of the lifting mechanism and the top of the bottle table.
  • Each of the left translation guide rollers cooperates with the left horizontal guide rail
  • each right translation guide roller cooperates with the right horizontal guide rail to guide the bottle holder to translate along the left horizontal guide rail and the right horizontal guide rail.
  • the left horizontal guide rail and each left shifting The guide rollers collectively define the position of the left end of the bottle holder in the vertical direction
  • the right horizontal guide and each of the right translation guide rollers collectively define the position of the right end of the bottle holder in the vertical direction, thereby defining the vertical direction of the bottle holder
  • the upper position enables the bottle holder to smoothly traverse, effectively preventing the bottle holder and the bottle it grips from vibrating up and down during the translation process; on the other hand, the left translation guide roller and the left horizontal guide are in rolling cooperation
  • the rolling guide between the right translation guide roller and the right horizontal guide rail has a small resistance during the translation process.
  • the cross-sectional shape of the left horizontal rail is rectangular, and the left translation guide roller disposed on the upper side of the left horizontal rail is in contact with the upper side surface of the left horizontal rail, and the left translation guide roller is disposed on the lower side of the left horizontal rail.
  • the lower horizontal rail is in contact with the lower side;
  • the right horizontal rail has a rectangular cross section, and the right translation guide roller and the right horizontal guide are disposed on the upper side of the right horizontal rail.
  • the upper side of the rail is in contact with the right side, and the right translation guide roller disposed on the lower side of the right horizontal rail is in contact with the lower side of the right horizontal rail.
  • the left translation guide roller mounting plate is mounted with four left translation guide rollers that cooperate with the left horizontal guide rail, wherein two left translation guide rollers are disposed on the upper side of the left horizontal rail, and two The left translation guide roller is disposed on the lower side of the left horizontal guide rail;
  • the right translation guide roller mounting plate is mounted with four right translation guide rollers that cooperate with the right horizontal guide rail, wherein two right translation guide rollers are disposed on the right On the upper side of the horizontal rail, two right translation guide rollers are provided on the lower side of the right horizontal rail.
  • the above-mentioned pincer translation driving mechanism comprises a translation motor, a left speed reducer, a left active timing pulley, a left ring timing belt, a left driven timing belt wheel, a right speed reducer, a right active timing belt pulley, and a right ring synchronization.
  • the belt and the right driven timing pulley; the translation motor, the left speed reducer and the right speed reducer are fixedly mounted on the translation mechanism bracket, and the power input shaft of the left reducer and the power input shaft of the right reducer are both the power output of the translation motor
  • the shaft drive connection, the left active timing pulley is mounted on the power output shaft of the left reducer, and the right active timing pulley is mounted on the power output shaft of the right reducer;
  • the left active timing pulley is connected to the left by the left loop synchronous belt drive
  • the movable synchronous pulley, the right active synchronous pulley is connected to the right driven timing pulley through the right annular synchronous belt drive, and the left annular synchronous belt is connected with the left translation guide roller mounting plate, and the right annular same belt and the right translation guide roller
  • the mounting plate is connected.
  • the left active timing pulley is disposed on the rear side of the left horizontal rail
  • the left driven timing pulley is disposed on the front side of the left horizontal rail
  • the right active timing pulley is disposed on the rear side of the right horizontal rail
  • the right driven synchronization The pulley is located on the front side of the right horizontal rail.
  • the left active timing pulley is disposed on the front side of the left horizontal rail
  • the left driven timing pulley is disposed on the rear side of the left horizontal rail
  • the right active timing pulley is disposed on the front side of the right horizontal rail
  • the right is driven The timing pulley is located on the rear side of the right horizontal rail.
  • the translation motor drives the left active timing pulley to rotate through the left reducer, and drives the right active timing pulley to rotate through the right reducer.
  • the left active synchronous pulley and the right active synchronous pulley respectively pass the left annular same belt and the right annular ring respectively.
  • the ankle strap drives the gripper to translate (the forward or backward translation of the gripper depends on the direction of rotation of the power take-off shaft of the translational motor).
  • the bottle holder comprises a bottle holder assembly, a left bottle assembly, a right bottle assembly, a front bottle assembly, a rear bottle assembly, a first bottle assembly position switching mechanism and a second bottle assembly position.
  • a switching mechanism; the left translation guide roller mounting plate and the right translation guide roller mounting plate are connected to the bottle holder assembly mounting frame; the left clamping bottle assembly is disposed on the left side of the bottle clamping assembly mounting frame, and the left clamping bottle assembly includes a left clamping member
  • the bottle plate and the left swing frame, the left swing frame and the clip bottle assembly mounting frame are hinged, the left pin bottle plate is disposed at the lower end of the left swing frame;
  • the right pinch bottle assembly is disposed on the right side of the pinch bottle assembly mounting frame, and the right pinch bottle assembly includes the right clip
  • the bottle plate and the right swing frame, the right swing frame and the clip bottle assembly mounting frame are hinged, and the right pinch bottle plate is disposed at the lower end of the right swing frame;
  • the front pin bottle assembly is disposed on the
  • the connecting rod is hinged with the upper end of the front swing frame, and the other end of the front connecting rod is hinged with a portion of the rotating plate that is offset from the rotating shaft thereof;
  • the second clamping bottle assembly position switching mechanism includes a second clamping bottle cylinder, and a cylinder and a clamp of the second clamping bottle cylinder Bottle assembly mounting bracket, The piston rod of the second pinch cylinder is hinged to the upper end of the rear swing frame.
  • the first bottle clamping component position switching mechanism can simultaneously switch the positions of the front pinch bottle assembly, the left pinch bottle assembly and the right pinch bottle assembly, and the rotary table is controlled to rotate forward or reverse by controlling the expansion and contraction of the piston rod of the first bottle cylinder.
  • the left clamp bottle assembly, the right clamp bottle assembly and the front clamp bottle assembly are simultaneously oscillated or outwardly oscillated by the left link, the right link and the front link respectively;
  • the second pinch bottle assembly position switching mechanism is used for switching The position of the rear gripper assembly is such that the rear gripper assembly swings inward or outward by controlling the expansion and contraction of the piston rod of the second gripper cylinder.
  • the left clamp bottle assembly, the right clamp bottle assembly, the front clamp bottle assembly, and the rear clamp bottle assembly clamp the bottle while swinging inward, and the left clamp bottle assembly, the right clamp bottle assembly, the front clamp bottle assembly, and the rear clamp bottle assembly swing outward. Release the bottle.
  • the auxiliary limiting mechanism comprises a left horizontal guide bar, a right horizontal guide bar, a partition clamp holder, a partition clamp holder translation cylinder, a partition clamp and a front baffle; the left horizontal guide bar and the right horizontal guide bar are both front and rear, the partition clamp
  • the left end of the seat is provided with a left sliding sleeve sleeved on the left horizontal guiding rod
  • the right end of the spacer clamp seat is provided with a right sliding sleeve sleeved on the right horizontal guiding rod
  • the translation cylinder of the partitioning fixture holder is oriented forward and backward, the partition clamp
  • the cylinder of the translational cylinder is connected with the translation mechanism bracket, and the piston rod of the translation
  • the upper and lower clamp arms extend through the notch to the rear side of the front bezel.
  • the baffle holder shifting cylinder drives the baffle holder and the front baffle and the baffle clamp thereon move backward, the front baffle contacts the sub-bottom bottle to prevent the bottle from leaning forward; meanwhile, the uppermost layer
  • the front edge of the partition between the bottle and the sub-bottom bottle is between the upper clamp arm and the lower clamp arm, and after the upper clamp drive cylinder and the lower clamp drive cylinder respectively drive the upper clamp shaft and the lower clamp shaft to rotate, the upper clamp arm It is clamped to the lower clamp arm to sandwich the above separator.
  • the above-mentioned bottle holder is provided with an induction device, and the induction device comprises an induction cylinder, an induction cylinder mount, a contact plate, an upper proximity switch and a lower proximity switch, and the induction cylinder mount is connected with the bottle holder (in the specific scheme)
  • the induction cylinder mount is connected to the clamp bottle assembly mounting bracket, the cylinder of the induction cylinder is fixedly mounted on the induction cylinder mount, the piston rod of the induction cylinder is facing downward, the lower end of the piston rod of the induction cylinder is connected to the contact plate, the upper proximity switch and the lower
  • the proximity switches are disposed on the cylinder of the induction cylinder, and the upper proximity switch is directly above the lower proximity switch.
  • the piston or the piston rod of the induction cylinder is provided with a detection body matched with the upper proximity switch and the lower proximity switch.
  • the uppermost bottle of the bottle Before the top bottle of the bottle enters the bottle holder, the uppermost bottle of the bottle is not in contact with the contact plate, and the contact plate is at its lowest position, at which time the lower proximity switch senses the sample; when the bottle is raised, the uppermost bottle of the bottle is Entering the pinch holder and pushing up the contact plate upward, the contact plate ascending and pushing the piston rod of the induction cylinder and the detecting body to rise; when the upper proximity switch senses the detecting body, it means that the uppermost bottle of the bottle reaches the predetermined height position, At this time, the upper proximity switch sends a signal to the control circuit, and the control circuit sends a control signal to stop the bottle hoisting mechanism.
  • the induction cylinder mounting seat is provided with a contact plate guiding sleeve, and the contact plate guiding sleeve is provided with a contact plate.
  • the guiding rod, the contact plate guiding rod is parallel to the induction cylinder, and the lower end of the contact plate guiding rod is connected with the contact plate.
  • the utility model provides a plurality of translation guiding rollers which are matched with the left horizontal rail and the right horizontal rail at the left end and the right end of the bottle holder by setting the left horizontal rail and the right horizontal rail, respectively, and the translation guiding rollers are respectively horizontally left and horizontally
  • the upper side of the rail, the lower side of the left horizontal rail, the upper side of the right horizontal rail, and the lower side of the right horizontal rail are rolled and matched, so that the bottle holder can smoothly translate back and forth under the driving of the folder driving mechanism, and the top of the bottle is placed.
  • the bottles are smoothly delivered to the bottle table.
  • the utility model runs smoothly and can smoothly transport the bottle of the top layer of the bottle to the bottle table.
  • FIG. 1 is a schematic structural view of a preferred embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a bottle holder in a preferred embodiment of the present invention.
  • FIG. 3 is a schematic structural view of an auxiliary limiting mechanism in a preferred embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a spacer clamp in a preferred embodiment of the present invention.
  • Figure 5 is a schematic view showing the structure of an induction device in a preferred embodiment of the present invention.
  • the bottle translation mechanism of the bottle unloader includes a translation mechanism bracket 1, a pinch holder 2, and a pinchper translation driving mechanism for driving the bottle holder 2 to translate back and forth, and a pincer translation driving mechanism. It is arranged on the translation mechanism bracket 1.
  • the translation mechanism bracket 1 is connected with the rack of the unloading machine to assemble the bottle translation mechanism on the unloading machine; the bottle translation mechanism can be arranged at the top of the rack, the bottle lifting mechanism and the bottle table of the unloading machine Both are under the bottle translation mechanism, and the pinch holder 2 can be reciprocally translated between the bottle hoisting mechanism and the bottle table directly above the bottle hoisting mechanism.
  • the translation mechanism bracket 1 is provided with a left horizontal rail 3 and a right horizontal rail 4 which are oriented forward and backward; a left translation guide roller mounting plate 14 is provided at the left end of the bottle stopper 2, and the left translation guide is provided.
  • Four left translation guide rollers 15 are engaged on the roller mounting plate 14 , and two left translation guide rollers 15 are disposed on the upper side of the left horizontal guide 3 , and two left translation guide rollers 15 are disposed on the left side.
  • the right end of the bottle holder 2 is provided with a right translation guide roller mounting plate 16, and the right translation guide roller mounting plate 16 is mounted with four right translation guide rollers 17 fitted with the right horizontal guide 4.
  • Two right translation guide rollers 17 are disposed on the upper side of the right horizontal rail 4, and two right translation guide rollers 17 are disposed on the lower side of the right horizontal rail 4.
  • the cross-sectional shape of the left horizontal rail 3 is rectangular, and the left translation guide roller 15 disposed on the upper side of the left horizontal rail 3 is in contact with the upper side of the left horizontal rail 3, and is disposed on the lower side of the left horizontal rail 3
  • the translation guide roller 15 is in contact with the lower side of the left horizontal rail 3;
  • the cross-sectional shape of the right horizontal rail 4 is rectangular, and the right translation guide roller 16 disposed on the upper side of the right horizontal rail 4 is in contact with the upper side of the right horizontal rail 4,
  • the right translation guide roller 16 on the lower side of the right horizontal rail 4 is in contact with the lower side of the right horizontal rail 4.
  • the pinchper translation driving mechanism includes a translation motor 5, a left speed reducer 6, a left active timing pulley 7, a left annular timing belt 8, a left driven timing pulley 9, a right speed reducer 10, a right active timing pulley 11, and a right
  • the ring timing belt 12 and the right driven timing pulley 13; the translation motor 5, the left speed reducer 6 and the right speed reducer 10 are fixedly mounted on the translation mechanism bracket 1, the left speed reducer 6
  • the power input shaft of the power input shaft and the right speed reducer 10 are all connected with the power output shaft of the translation motor 5, and the left active synchronous pulley 7 is mounted on the power output shaft of the left speed reducer 6, and the right active timing pulley 11 is mounted.
  • the left active timing pulley 7 is connected to the left driven timing pulley 9 via the left annular timing belt 8, and the right active timing pulley 11 is connected to the right by the right annular timing belt 12.
  • the timing pulley 13, the left annular timing belt 8 is coupled to the left translation guide roller mounting plate 14, and the right annular timing belt 12 is coupled to the right translation guide roller mounting plate 16.
  • the left active timing pulley 7 is disposed on the front side of the left horizontal rail 3
  • the left driven pulley 9 is disposed on the rear side of the left horizontal rail 3
  • the right active timing pulley 11 is disposed in front of the right horizontal rail 4.
  • the side, right driven timing pulley 13 is disposed on the rear side of the right horizontal rail 4.
  • the bottle holder 2 includes a bottle holder assembly mounting bracket 21, a left clamping bottle assembly 22, a right clamping bottle assembly 23, a front clamping bottle assembly 24, a rear clamping bottle assembly 25, a first clamping bottle assembly position switching mechanism, and The second clamping bottle assembly position switching mechanism; the left translation guide roller mounting plate 14 and the right translation guide roller mounting plate 16 are both connected to the bottle holder assembly mounting frame 21; the left clamping bottle assembly 22 is disposed on the bottle holder assembly mounting frame 21 left
  • the left side bottle assembly 22 includes a left clamping plate 221 and a left swing frame 222.
  • the left swing frame 222 is hinged to the bottle holder assembly 21, and the left clamping plate 221 is disposed at the lower end of the left swing frame 222.
  • the right bottle holder assembly 23 It is disposed on the right side of the bottle holder assembly mounting frame 21.
  • the right bottle holder assembly 23 includes a right clamping bottle plate 231 and a right swinging frame 232.
  • the right swinging frame 232 is hinged to the bottle holder assembly mounting frame 21, and the right clamping bottle plate 231 is disposed to the right.
  • the front clamp bottle assembly 24 is disposed on the front side of the bottle clamp assembly mounting frame 21, and the front clamp bottle assembly 24 includes a front clamp bottle plate 241 and a front swing frame 242, and the front swing frame 242 is hinged to the clamp bottle assembly mounting frame 21.
  • the front clamping plate 241 is disposed on the front swing frame 242
  • the lower clamp bottle assembly 25 is disposed on the rear side of the pinch bottle assembly mounting frame 21.
  • the rear pinch bottle assembly 25 includes a rear pinch bottle plate 251 and a rear swing frame 252.
  • the rear swing frame 252 is hinged to the pinch bottle assembly mounting frame 21, and the rear clamp
  • the bottle plate 251 is disposed at a lower end of the rear swing frame 252;
  • the first pinch bottle assembly position switching mechanism includes a first bottle cylinder 26, a turntable 27, a left link 28, a right link 29 and a front link 210, and the turntable 27 is rotatably mounted
  • the cylinder of the first pinch cylinder 26 is hinged to the pinch unit mounting bracket 21, and the piston rod of the first pinch cylinder 26 is hinged to a portion of the turntable 27 that is offset from the axis of rotation thereof, the left link
  • the 28-end is hinged to the upper end of the left swing frame 222, the other end of the left link 28 is hinged to the portion of the turntable 27 that is offset from the rotation axis thereof, the right link 29-end is hinged to the upper end of the right swing frame 232, and
  • the second clamping bottle assembly position switching mechanism includes the second Clamp bottle The cylinder 211, the cylinder of the second cylinder 211 is connected to the cylinder assembly mounting bracket 21, and the piston rod of the second cylinder 211 is hinged to the upper end of the rear swing frame 252.
  • the first pinch bottle assembly position switching mechanism can simultaneously switch the positions of the front pinch bottle assembly 24, the left pinch bottle assembly 22 and the right pinch bottle assembly 23, and by controlling the expansion and contraction of the piston rod of the first pinch cylinder 26, the turntable 27 is positive Turning or reversing, and respectively driving the left pinch bottle assembly 22, the right pinch bottle assembly 23 and the front pinch bottle assembly 24 to swing inward or outward through the left link 28, the right link 29 and the front link 210, respectively;
  • the second pinch bottle assembly position switching mechanism is for switching the position of the rear pinch bottle assembly 25, and the rear pinch bottle assembly 25 is swung inward or outward by controlling the expansion and contraction of the piston rod of the second pinch cylinder 211.
  • the translation mechanism bracket 1 is provided with an auxiliary limiting mechanism 18, and the auxiliary limiting mechanism 18 is disposed in front of the bottle holder 2.
  • the auxiliary limiting mechanism 18 includes a left horizontal guiding rod 181 and a right horizontal level.
  • the right end of the clamp base 183 is provided with a right sliding sleeve 188 which is sleeved on the right horizontal guiding rod 182.
  • the partitioning jaw clamping translation cylinder 184 is forward and backward.
  • the cylinder of the diaphragm clamping seat translation cylinder 184 is connected with the translation mechanism bracket 1 and separated.
  • the piston rod of the plate clamp translation cylinder 184 is coupled to the spacer clamp 184; the spacer clamp 185 includes a lower clamp and an upper clamp, and the lower clamp includes a lower clamp shaft 1851 and two lower clamp arms 1852 disposed on the lower clamp shaft 1851.
  • the lower clamp shaft 1851 is rotatably mounted on the partition clamp holder 183 and is oriented to the left and right.
  • the partition clamp holder 183 is provided with a lower clamp drive cylinder 1853 for driving the rotation of the lower clamp shaft 1851 (the lower clamp shaft 1851 in this embodiment)
  • a lower swing arm 1857 the cylinder of the lower clamp drive cylinder 1853 is hinged with the partition clamp holder 183, the lower swing arm 1857-end is connected with the lower clamp shaft 1851, and the other end is hinged to the lower clamp drive cylinder 1853 piston rod
  • the clip includes an upper clamping shaft 1854 and two upper clamping arms 1855 disposed on the upper clamping shaft 1854.
  • the upper clamping shaft 1854 is rotatably mounted on the partitioning clamp holder 183 and is oriented to the left and right.
  • the spacer clamp holder 183 is provided for The upper clamp driving cylinder 1856 that drives the upper clamp shaft 1854 to rotate (
  • the upper clamping shaft 1854 is provided with an upper swing arm 1858
  • the cylinder block of the upper clamping driving cylinder 1856 is hinged with the partition clamp holder 183, and the upper swing arm 1858-end is connected with the upper clamping shaft 1854, and the other end is driven by the upper clamp.
  • the piston rod of the cylinder 1856 is hinged, the upper clamp arm 1855 and the lower clamp arm 1852 are correspondingly matched; the front baffle 186 is disposed at the rear edge of the partition clamp holder 183, the front baffle 186 and the upper clamp arm 1855 and the lower clamp arm
  • the corresponding portion of 1852 is provided with a notch 189 (in this embodiment, two notches 189 are provided on the front baffle 186), and the upper clamping arm 1855 and the lower clamping arm 1852 extend through the notch 189 to the rear side of the front baffle 186.
  • the bottle holder 2 is provided with an induction device 19, which includes an induction cylinder 191, an induction cylinder mount 192, a contact plate 193, an upper proximity switch 194 and a lower proximity switch 195, and an induction cylinder mount 192.
  • the pinch holder 2 is connected (in this embodiment, the induction cylinder mount 192 is connected to the pinch unit mounting bracket 21), and the cylinder of the induction cylinder 191 is fixedly mounted on the induction cylinder mount 192, and the piston rod of the induction cylinder 191 faces downward.
  • the lower end of the piston rod of the induction cylinder 191 is connected to the contact plate 193.
  • the upper proximity switch 194 and the lower proximity switch 195 are both disposed on the cylinder of the induction cylinder 191, and the upper proximity switch 194 is directly above the lower proximity switch 195, and the induction cylinder 191 is A probe that matches the upper proximity switch 194 and the lower proximity switch 195 is provided on the piston or the piston rod.
  • the sensing cylinder mounting seat 192 is provided with a contact plate guiding sleeve 196.
  • the contact plate guiding sleeve 196 is provided with a contact plate guiding rod 197.
  • the contact plate guiding rod 197 is parallel with the induction cylinder 191, and the lower end of the contact plate guiding rod 197 and the contact plate 193. connection.
  • the pinch holder 2 is directly above the bottle raising mechanism; before the uppermost bottle of the bottle enters the bottle holder 2, the uppermost bottle of the bottle is not in contact with the contact plate 193, and the contact plate 193 is at its lowest position, at this time
  • the proximity switch 195 senses the detecting body; when the bottle is raised, the uppermost bottle of the bottle enters the bottle holder 2 and pushes up the contact plate 193 upwardly, the contact plate 193 rises and pushes the piston rod of the induction cylinder 191 and the detecting body rises;
  • the upper proximity switch 194 senses the detector, the upper proximity switch 194 sends a signal to the control circuit, and the control circuit sends a control signal to stop the bottle hoisting mechanism (when the uppermost bottle of the bottle reaches a predetermined height position).
  • the first gripper assembly position switching mechanism simultaneously switches the positions of the front gripper assembly 24, the left gripper assembly 22, and the right gripper assembly 23 to cause the left gripper assembly 22, the right gripper assembly 23, and the front gripper assembly 24 Simultaneously swinging inward while the second pinch assembly position switching mechanism switches the position of the bottle holder assembly 25, causing the rear pinch bottle assembly 25 to swing inwardly, such that the left pinch bottle assembly 22, the right pinch bottle assembly 23, and the front pinch bottle
  • the assembly 24 and the rear pinch assembly 25 together grip the uppermost bottle of the bottle.
  • the baffle holder translation cylinder 184 drives the baffle holder 183 and the front baffle 186 and the baffle clamp 185 thereon to move rearwardly, and the front baffle 186 is in contact with the bottle of the upper layer of the bottle; meanwhile, the uppermost layer of the bottle is
  • the front edge of the partition between the bottle and the sub-bottom bottle is between the upper clamp arm 1855 and the lower clamp arm 1852, and the upper clamp drive cylinder 1856 and the lower clamp drive cylinder 1853 drive the upper clamp shaft 1854 and the lower clamp shaft 1851, respectively.
  • the upper clamp arm 1855 is engaged with the lower clamp arm 1852 to sandwich the partition.
  • the translation motor 5 drives the left active timing pulley 7 to rotate by the left speed reducer 6, and drives the right active timing pulley 11 to rotate by the right speed reducer 10, and the left active timing pulley 7 and the right active timing pulley 11 respectively pass the left
  • the annular timing belt 8 and the right annular timing belt 12 drive the bottle holder 2 to translate backwards, pushing the bottle holder 2 and its clamped bottle onto the bottle table.
  • the first pinch assembly position switching mechanism simultaneously switches the positions of the front pinch bottle assembly 24, the left pinch bottle assembly 22, and the right pinch bottle assembly 23, so that the left pinch bottle assembly 22, the right pinch bottle assembly 23, and the front pinch bottle assembly 24 are simultaneously The outer swinging, while the second pinch assembly position switching mechanism switches the position of the pinch assembly 25, causes the rear pinch assembly 25 to swing outward to release the bottle.
  • the upper clamp drive cylinder 1856 and the lower clamp drive cylinder 1853 respectively drive the upper clamp shaft 1854 and the lower clamp shaft 1851 to rotate in opposite directions, and the upper clamp arm 1855 is separated from the lower clamp arm 1852 to release the partition plate; the partition clamp holder translation cylinder
  • the 184 drive spacer clamp 183 and the front bezel 186 and the spacer clamp 185 thereon are translated forward.
  • the uppermost partition of the bottle is taken out by the separator pick-and-place mechanism of the unloading machine and placed in the partition collecting frame.
  • the translation motor 5 drives the left active timing pulley 7 to rotate in the reverse direction by the left speed reducer 6, and drives the right active timing pulley 11 to rotate in the reverse direction by the right speed reducer 10, the left active timing pulley 7, and the right active timing pulley. 11 respectively, the left circular timing belt 8 and the right circular timing belt 12 respectively drive the pincer 2 to translate forward, and the bottle holder 2 is sent again directly to the bottle lifting mechanism; next, the next round of work is performed.

Landscapes

  • Specific Conveyance Elements (AREA)

Abstract

一种卸瓶垛机的瓶子平移机构，包括平移机构支架、夹瓶器和夹瓶器平移驱动机构，其特征是：所述平移机构支架上设有前后走向的左水平导轨和前后走向的右水平导轨；夹瓶器左端设有左平移导引滚轮安装板，左平移导引滚轮安装板上安装有至少两个左平移导引滚轮，其中至少有一个左平移导引滚轮设于左水平导轨上侧，至少有一个左平移导引滚轮设于左水平导轨下侧；夹瓶器右端设有右平移导引滚轮安装板，右平移导引滚轮安装板上安装有至少两个右平移导引滚轮，其中至少有一个右平移导引滚轮设于右水平导轨上侧，至少有一个右平移导引滚轮设于右水平导轨下侧。本实用新型运行平稳，能够将瓶垛最上层的瓶子顺利输送到输瓶台上。

Description

卸瓶垛机的瓶子平移机构
技术领域
本实用新型涉及拆垛装置， 具体涉及一种卸瓶垛机的瓶子平移机构。
背景技术
在灌装生产线上， 为了提高生产的自动化程度， 通常采用卸瓶垛机将由多层瓶子叠成的 瓶垛进行卸垛（即分层卸下）， 并搬运到输瓶台上， 再由输瓶台将瓶子输送至后续工位进行清 洗、 灌装、 封口等操作。 卸瓶垛机中， 瓶子平移机构用于将瓶垛最上层的瓶子横向输送到输 瓶台上， 但现有的卸瓶垛机的瓶子平移机构大多运行不够平稳， 影响瓶子的顺利搬运。 发明内容
本实用新型所要解决的技术问题是提供一种卸瓶垛机的瓶子平移机构， 这种瓶子平移机 构运行平稳， 能够将瓶垛最上层的瓶子顺利输送到输瓶台上。 采用的技术方案如下：
一种卸瓶垛机的瓶子平移机构， 包括平移机构支架、 夹瓶器以及用于驱动夹瓶器前后平 移的夹瓶器平移驱动机构， 夹瓶器平移驱动机构设于平移机构支架上， 其特征是： 所还平移 机构支架上设有前后走向的左水平导轨和前后走向的右水平导轨； 夹瓶器左端设有左平移导 引滚轮安装板， 左平移导引滚轮安装板上安装有至少两个与左水平导轨配合的左平移导引滚 轮， 其中至少有一个左平移导引滚轮设于左水平导轨上侧， 至少有一个左平移导引滚轮设于 左水平导轨下侧； 夹瓶器右端设有右平移导引滚轮安装板， 右平移导引滚轮安装板上安装有 至少两个与右水平导轨配合的右平移导引滚轮， 其中至少有一个右平移导引滚轮设于右水平 导轨上侧， 至少有一个右平移导引滚轮设于右水平导轨下侧。
上述瓶子平移机构的平移机构支架与卸瓶垛机的机架连接， 从而将瓶子平移机构装配在 卸瓶垛机上。 通常情况下， 瓶子平移机构设于机架顶部， 卸瓶垛机的瓶垛提升机构及输瓶台 均处于瓶子平移机构下方， 夹瓶器在夹瓶器平移驱动机构的带动下可在瓶垛提升机构正上方 与输瓶台正上方之间往复平移。
上述各左平移导引滚轮与左水平导轨配合， 各右平移导引滚轮与右水平导轨配合， 可引 导夹瓶器沿左水平导轨及右水平导轨平移， 一方面， 左水平导轨和各左平移导引滚轮共同限 定夹瓶器左端在竖直方向上的位置， 右水平导轨和各右平移导引滚轮共同限定夹瓶器右端在 竖直方向上的位置， 从而限定夹瓶器在竖直方向上的位置， 使夹瓶器能够平稳横移， 有效避 免夹瓶器及其夹住的瓶子在平移过程中发生上下振动； 另一方面， 各左平移导引滚轮与左水 平导轨之间滚动配合， 各右平移导引滚轮与右水平导轨之间滚动配合， 夹瓶器在平移过程中 所受阻力小。
优选方案中， 上述左水平导轨的横截面形状为矩形， 设于左水平导轨上侧的左平移导引 滚轮与左水平导轨上侧面接触， 设于左水平导轨下侧的左平移导引滚轮与左水平导轨下侧面 接触； 右水平导轨的横截面形状为矩形， 设于右水平导轨上侧的右平移导引滚轮与右水平导 轨上侧面接触， 设于右水平导轨下侧的右平移导引滚轮与右水平导轨下侧面接触。 一种具体方案中， 上述左平移导引滚轮安装板上安装有四个与左水平导轨配合的左平移 导引滚轮， 其中有两个左平移导引滚轮设于左水平导轨上侧， 有两个左平移导引滚轮设于左 水平导轨下侧； 右平移导引滚轮安装板上安装有四个与右水平导轨配合的右平移导引滚轮， 其中有两个右平移导引滚轮设于右水平导轨上侧， 有两个右平移导引滚轮设于右水平导轨下 侧。
优选方案中， 上述夹瓶器平移驱动机构包括平移电机、 左减速器、 左主动同步带轮、 左 环形同步带、 左从动同步带轮、 右减速器、 右主动同步带轮、 右环形同步带和右从动同步带 轮； 平移电机、 左减速器和右减速器均固定安装在平移机构支架上， 左减速器的动力输入轴 和右减速器的动力输入轴均与平移电机的动力输出轴传动连接， 左主动同步带轮安装在左减 速器的动力输出轴上， 右主动同步带轮安装在右减速器的动力输出轴上； 左主动同步带轮通 过左环形同步带传动连接左从动同步带轮， 右主动同歩带轮通过右环形同步带传动连接右从 动同步带轮， 左环形同步带与左平移导引滚轮安装板连接， 右环形同歩带与右平移导引滚轮 安装板连接。 一种具体方案中， 左主动同步带轮设于左水平导轨后侧， 左从动同步带轮设于 左水平导轨前侧， 右主动同步带轮设于右水平导轨后侧， 右从动同步带轮设于右水平导轨前 侧。 另一种具体方案中， 左主动同步带轮设于左水平导轨前侧， 左从动同步带轮设于左水平 导轨后侧， 右主动同步带轮设于右水平导轨前侧， 右从动同步带轮设于右水平导轨后侧。 平 移电机通过左减速器驱动左主动同步带轮旋转， 并通过右减速器驱动右主动同步带轮旋转， 左主动同歩带轮、右主动同步带轮分别通过左环形同歩带、右环形同歩带带动夹瓶器平移（夹 瓶器是向前平移还是向后平移取决于平移电机的动力输出轴的转动方向）。
优选方案中， 上述夹瓶器包括夹瓶组件安装架、 左夹瓶组件、 右夹瓶组件、 前夹瓶组件、 后夹瓶组件、 第一夹瓶组件位置切换机构和第二夹瓶组件位置切换机构； 所述左平移导引滚 轮安装板和右平移导引滚轮安装板均与夹瓶组件安装架连接； 左夹瓶组件设于夹瓶组件安装 架左侧， 左夹瓶组件包括左夹瓶板和左摆动架， 左摆动架与夹瓶组件安装架铰接， 左夹瓶板 设于左摆动架下端； 右夹瓶组件设于夹瓶组件安装架右侧， 右夹瓶组件包括右夹瓶板和右摆 动架， 右摆动架与夹瓶组件安装架铰接， 右夹瓶板设于右摆动架下端； 前夹瓶组件设于夹瓶 组件安装架前侧， 前夹瓶组件包括前夹瓶板和前摆动架， 前摆动架与夹瓶组件安装架铰接， 前夹瓶板设于前摆动架下端； 后夹瓶组件设于夹瓶组件安装架后侧， 后夹瓶组件包括后夹瓶 板和后摆动架， 后摆动架与夹瓶组件安装架铰接， 后夹瓶板设于后摆动架下端； 第一夹瓶组 件位置切换机构包括第一夹瓶气缸、 转盘、 左连杆、 右连杆和前连杆， 转盘可转动安装在夹 瓶组件安装架上， 第一夹瓶气缸的缸体与夹瓶组件安装架铰接， 第一夹瓶气缸的活塞杆与转 盘上偏离其转轴的部位铰接， 左连杆一端与左摆动架上端铰接， 左连杆另一端与转盘上偏离 其转轴的部位铰接， 右连杆一端与右摆动架上端铰接， 右连杆另一端与转盘上偏离其转轴的 部位铰接， 前连杆一端与前摆动架上端铰接， 前连杆另一端与转盘上偏离其转轴的部位铰接; 第二夹瓶组件位置切换机构包括第二夹瓶气缸，第二夹瓶气缸的缸体与夹瓶组件安装架连接， 第二夹瓶气缸的活塞杆与后摆动架上端铰接。 上述第一夹瓶组件位置切换机构能够同时切换 前夹瓶组件、 左夹瓶组件及右夹瓶组件的位置， 通过控制第一夹瓶气缸的活塞杆的伸缩， 使 转盘正转或反转， 并分别通过左连杆、 右连杆和前连杆带动左夹瓶组件、 右夹瓶组件和前夹 瓶组件同时向内摆动或向外摆动； 上述第二夹瓶组件位置切换机构用于切换后夹瓶组件的位 置， 通过控制第二夹瓶气缸的活塞杆的伸缩， 使后夹瓶组件向内摆动或向外摆动。 左夹瓶组 件、 右夹瓶组件、 前夹瓶组件和后夹瓶组件向内摆动时夹住瓶子， 左夹瓶组件、 右夹瓶组件、 前夹瓶组件和后夹瓶组件向外摆动时释放瓶子。
为了确保在横向输送瓶垛最上层的瓶子时其下面的隔板及瓶层不被移动， 优选上述平移 机构支架上设有辅助限位机构， 辅助限位机构设于夹瓶器前方， 辅助限位机构包括左水平导 向杆、 右水平导向杆、 隔板夹具座、 隔板夹具座平移气缸、 隔板夹具和前挡板； 左水平导向 杆和右水平导向杆均为前后走向， 隔板夹具座左端设有套接在左水平导向杆上的左滑套， 隔 扳夹具座右端设有套接在右水平导向杆上的右滑套， 隔板夹具座平移气缸为前后走向， 隔板 夹具座平移气缸的缸体与平移机构支架连接， 隔板夹具座平移气缸的活塞杆与隔板夹具座连 接； 隔板夹具包括下夹和上夹， 下夹包括下夹轴和至少一个设于下夹轴上的下夹臂， 下夹轴 可转动安装在隔板夹具座上且为左右走向， 隔板夹具座上设有用于驱动下夹轴转动的下夹驱 动气缸， 上夹包括上夹轴和至少一个设于上夹轴上的上夹臂， 上夹轴可转动安装在隔板夹具 座上且为左右走向， 隔板夹具座上设有用于驱动上夹轴转动的上夹驱动气缸， 上夹臂与下夹 臂数量相同且一一对应配合； 前挡板设于隔板夹具座后边缘， 前挡板上与上夹臂及下夹臂对 应的部位设有缺口， 上夹臂和下夹臂通过所述缺口伸出至前挡板后侧。 上述隔板夹具座平移 气缸驱动隔板夹具座及其上面的前挡板和隔板夹具向后移动时，前挡板与次上层的瓶子接触， 可防止瓶子向前倾； 同时， 最上层的瓶子与次下层的瓶子之间的隔板的前边沿处于上夹臂与 下夹臂之间， 在上夹驱动气缸和下夹驱动气缸分别驱动上夹轴、 下夹轴转动之后， 上夹臂与 下夹臂夹合， 从而将上述隔板夹住。
优选方案中， 上述夹瓶器上设有感应装置， 感应装置包括感应气缸、 感应气缸安装座、 接触板、 上接近开关和下接近幵关， 感应气缸安装座与夹瓶器连接 （具体方案中感应气缸安 装座与夹瓶组件安装架连接）， 感应气缸的缸体固定安装在感应气缸安装座上， 感应气缸的活 塞杆朝下， 感应气缸的活塞杆下端连接接触板， 上接近开关和下接近开关均设于感应气缸的 缸体上， 上接近开关处于下接近开关的正上方， 感应气缸的活塞或活塞杆上设有与上接近开 关及下接近开关相匹配的检测体。 通过设置上述感应装置， 可自动检测瓶垛最上层瓶子在夹 瓶器中的高度位置。 在瓶垛最上层瓶子进入夹瓶器之前， 瓶垛最上层瓶子未与接触板接触， 接触板处于其最低位置， 此时下接近开关感应到检测体； 瓶垛上升时， 瓶垛最上层瓶于进入 夹瓶器中并且向上顶推接触板， 接触板上升并推动感应气缸的活塞杆和检测体上升； 当上接 近开关感应到检测体时， 意味着瓶垛最上层瓶子到达预定的高度位置， 此时上接近开关发送 信号至控制电路， 控制电路发送控制信号使瓶垛提升机构停止。
更优选方案中， 上述感应气缸安装座上设有接触板导向套， 接触板导向套中设有接触板 导向杆， 接触板导向杆与感应气缸相平行， 接触板导向杆下端与接触板连接。 通过设置相互 配合的接触板导向套和接触板导向杆， 能够引导接触板平稳升降。
本实用新型通过设置左水平导轨和右水平导轨， 在夹瓶器左端和右端分别设置与左水平 导轨、 右水平导轨相配合的若干个平移导引滚轮， 并且各平移导引滚轮分别与左水平导轨上 侧、 左水平导轨下侧、 右水平导轨上侧、 右水平导轨下侧作滚动配合， 使得夹瓶器在夹瓶器 平移驱动机构的带动下能够平稳地前后平移， 将瓶垛最上层的瓶子顺利输送到输瓶台上。 简 而言之， 本实用新型运行平稳， 能够将瓶垛最上层的瓶子顺利输送到输瓶台上。
附图说明
图 1是本实用新型优选实施例的结构示意图；
图 2是本实用新型优选实施例中夹瓶器的结构示意图；
图 3是本实用新型优选实施例中辅助限位机构的结构示意图；
图 4是本发明优选实施例中隔板夹具的结构示意图；
图 5是本实用新型优选实施例中感应装置的结构示意图。
具体实施方式
如图 1所示， 这种卸瓶垛机的瓶子平移机构包括平移机构支架 1、 夹瓶器 2以及用于驱 动夹瓶器 2前后平移的夹瓶器平移驱动机构， 夹瓶器平移驱动机构设于平移机构支架 1上。 平移机构支架 1与卸瓶垛机的机架连接， 从而将瓶子平移机构装配在卸瓶垛机上； 本瓶子平 移机构可设于机架顶部， 卸瓶垛机的瓶垛提升机构及输瓶台均处于瓶子平移机构下方， 夹瓶 器 2 在夹瓶器平移驱动机构的带动下可在瓶垛提升机构正上方与输瓶台正上方之间往复平 移。
参考图 1和图 2， 平移机构支架 1上设有前后走向的左水平导轨 3和前后走向的右水平 导轨 4; 夹瓶器 2左端设有左平移导引滚轮安装板 14， 左平移导引滚轮安装板 14上安装有四 个与左水平导轨 3配合的左平移导引滚轮 15，其中两个左平移导引滚轮 15设于左水平导轨 3 上侧， 两个左平移导引滚轮 15设于左水平导轨 3下侧； 夹瓶器 2右端设有右平移导引滚轮安 装板 16，右平移导引滚轮安装板 16上安装有四个与右水平导轨 4配合的右平移导引滚轮 17， 其中两个右平移导引滚轮 17设于右水平导轨 4上侧， 两个右平移导引滚轮 17设于右水平导 轨 4下侧。 本实施例中， 左水平导轨 3的横截面形状为矩形， 设于左水平导轨 3上侧的左平 移导引滚轮 15与左水平导轨 3上侧面接触， 设于左水平导轨 3下侧的左平移导引滚轮 15与 左水平导轨 3下侧面接触； 右水平导轨 4的横截面形状为矩形， 设于右水平导轨 4上侧的右 平移导引滚轮 16与右水平导轨 4上侧面接触， 设于右水平导轨 4下侧的右平移导引滚轮 16 与右水平导轨 4下侧面接触。
夹瓶器平移驱动机构包括平移电机 5、 左减速器 6、 左主动同步带轮 7、左环形同步带 8、 左从动同步带轮 9、 右减速器 10、 右主动同步带轮 11、 右环形同步带 12和右从动同步带轮 13； 平移电机 5、 左减速器 6和右减速器 10均固定安装在平移机构支架 1上， 左减速器 6的 动力输入轴和右减速器 10的动力输入轴均与平移电机 5的动力输出轴传动连接，左主动同歩 带轮 7安装在左减速器 6的动力输出轴上， 右主动同步带轮 11安装在右减速器 10的动力输 出轴上； 左主动同步带轮 7通过左环形同步带 8传动连接左从动同步带轮 9， 右主动同步带 轮 11通过右环形同步带 12传动连接右从动同步带轮 13， 左环形同步带 8与左平移导引滚轮 安装板 14连接， 右环形同步带 12与右平移导引滚轮安装板 16连接。 本实施例中， 左主动同 步带轮 7设于左水平导轨 3前侧， 左从动同歩带轮 9设于左水平导轨 3后侧， 右主动同步带 轮 11设于右水平导轨 4前侧， 右从动同步带轮 13设于右水平导轨 4后侧。
本实施例中， 夹瓶器 2包括夹瓶组件安装架 21、 左夹瓶组件 22、 右夹瓶组件 23、 前夹 瓶组件 24、 后夹瓶组件 25、 第一夹瓶组件位置切换机构和第二夹瓶组件位置切换机构； 左平 移导引滚轮安装板 14和右平移导引滚轮安装板 16均与夹瓶组件安装架 21连接；左夹瓶组件 22设于夹瓶组件安装架 21左侧， 左夹瓶组件 22包括左夹瓶板 221和左摆动架 222， 左摆动 架 222与夹瓶组件安装架 21铰接， 左夹瓶板 221设于左摆动架 222下端； 右夹瓶组件 23设 于夹瓶组件安装架 21右侧， 右夹瓶组件 23包括右夹瓶板 231和右摆动架 232， 右摆动架 232 与夹瓶组件安装架 21铰接， 右夹瓶板 231设于右摆动架 232下端； 前夹瓶组件 24设于夹瓶 组件安装架 21前侧， 前夹瓶组件 24包括前夹瓶板 241和前摆动架 242, 前摆动架 242与夹 瓶组件安装架 21铰接， 前夹瓶板 241设于前摆动架 242下端； 后夹瓶组件 25设于夹瓶组件 安装架 21后侧， 后夹瓶组件 25包括后夹瓶板 251和后摆动架 252， 后摆动架 252与夹瓶组 件安装架 21铰接， 后夹瓶板 251设于后摆动架 252下端； 第一夹瓶组件位置切换机构包括第 一夹瓶气缸 26、 转盘 27、 左连杆 28、 右连杆 29和前连杆 210， 转盘 27可转动安装在夹瓶组 件安装架 21上， 第一夹瓶气缸 26的缸体与夹瓶组件安装架 21铰接， 第一夹瓶气缸 26的活 塞杆与转盘 27上偏离其转轴的部位铰接， 左连杆 28—端与左摆动架 222上端铰接， 左连杆 28另一端与转盘 27上偏离其转轴的部位铰接， 右连杆 29—端与右摆动架 232上端铰接， 右 连杆 29另一端与转盘 27上偏离其转轴的部位铰接， 前连杆 210一端与前摆动架 242上端铰 接， 前连杆 210另一端与转盘 27上偏离其转轴的部位铰接； 第二夹瓶组件位置切换机构包括 第二夹瓶气缸 211， 第二夹瓶气缸 211的缸体与夹瓶组件安装架 21连接， 第二夹瓶气缸 211 的活塞杆与后摆动架 252上端铰接。 上述第一夹瓶组件位置切换机构能够同时切换前夹瓶组 件 24、 左夹瓶组件 22及右夹瓶组件 23的位置， 通过控制第一夹瓶气缸 26的活塞杆的伸缩， 使转盘 27正转或反转， 并分别通过左连杆 28、 右连杆 29和前连杆 210带动左夹瓶组件 22、 右夹瓶组件 23和前夹瓶组件 24同时向内摆动或向外摆动； 上述第二夹瓶组件位置切换机构 用于切换后夹瓶组件 25的位置， 通过控制第二夹瓶气缸 211的活塞杆的伸縮， 使后夹瓶组件 25向内摆动或向外摆动。
参考图 1、 图 3和图 4， 平移机构支架 1上设有辅助限位机构 18， 辅助限位机构 18设于 夹瓶器 2前方，辅助限位机构 18包括左水平导向杆 181、右水平导向杆 182、隔板夹具座 183、 隔板夹具座平移气缸 184、 隔板夹具 185和前挡板 186; 左水平导向杆 181和右水平导向杆 182均为前后走向， 隔板夹具座 183左端设有套接在左水平导向杆 181上的左滑套 187， 隔板 夹具座 183右端设有套接在右水平导向杆 182上的右滑套 188， 隔板夹具座平移气缸 184为 前后走向，隔板夹具座平移气缸 184的缸体与平移机构支架 1连接，隔板夹具座平移气缸 184 的活塞杆与隔板夹具座 184连接； 隔板夹具 185包括下夹和上夹， 下夹包括下夹轴 1851和两 个设于下夹轴 1851上的下夹臂 1852， 下夹轴 1851可转动安装在隔板夹具座 183上且为左右 走向， 隔板夹具座 183上设有用于驱动下夹轴 1851转动的下夹驱动气缸 1853 (本实施例中 下夹轴 1851上设有下摆臂 1857， 下夹驱动气缸 1853的缸体与隔板夹具座 183铰接， 下摆臂 1857—端与下夹轴 1851连接、 另一端与下夹驱动气缸 1853的活塞杆铰接）， 上夹包括上夹 轴 1854和两个设于上夹轴 1854上的上夹臂 1855，上夹轴 1854可转动安装在隔板夹具座 183 上且为左右走向，隔板夹具座 183上设有用于驱动上夹轴 1854转动的上夹驱动气缸 1856 (本 实施例中上夹轴 1854上设有上摆臂 1858，上夹驱动气缸 1856的缸体与隔板夹具座 183铰接， 上摆臂 1858—端与上夹轴 1854连接、 另一端与上夹驱动气缸 1856的活塞杆铰接）， 上夹臂 1855与下夹臂 1852—一对应配合； 前挡板 186设于隔板夹具座 183后边缘， 前挡板 186上 与上夹臂 1855及下夹臂 1852对应的部位设有缺口 189 (本实施例中前挡板 186上设有两个 缺口 189)， 上夹臂 1855和下夹臂 1852通过所述缺口 189伸出至前挡板 186后侧。
参考图 5， 夹瓶器 2上设有感应装置 19， 感应装置 19包括感应气缸 191、 感应气缸安装 座 192、 接触板 193、 上接近开关 194和下接近幵关 195， 感应气缸安装座 192与夹瓶器 2连 接 （本实施例中， 感应气缸安装座 192与夹瓶组件安装架 21连接）， 感应气缸 191的缸体固 定安装在感应气缸安装座 192上， 感应气缸 191的活塞杆朝下， 感应气缸 191的活塞杆下端 连接接触板 193， 上接近开关 194和下接近开关 195均设于感应气缸 191的缸体上， 上接近 开关 194处于下接近开关 195的正上方， 感应气缸 191的活塞或活塞杆上设有与上接近开关 194及下接近开关 195相匹配的检测体。感应气缸安装座 192上设有接触板导向套 196， 接触 板导向套 196中设有接触板导向杆 197， 接触板导向杆 197与感应气缸 191相平行， 接触板 导向杆 197下端与接触板 193连接。
下面简述一下本瓶子平移机构的工作原理：
首先， 夹瓶器 2处在瓶垛提升机构正上方； 在瓶垛最上层瓶子进入夹瓶器 2之前， 瓶垛 最上层瓶子未与接触板 193接触， 接触板 193处于其最低位置， 此时下接近开关 195感应到 检测体； 瓶垛上升时， 瓶垛最上层瓶子进入夹瓶器 2中并且向上顶推接触板 193， 接触板 193 上升并推动感应气缸 191的活塞杆和检测体上升； 当上接近开关 194感应到检测体时， 上接 近开关 194发送信号至控制电路， 控制电路发送控制信号使瓶垛提升机构停止 （此时瓶垛最 上层瓶子到达预定的高度位置）。
接着， 第一夹瓶组件位置切换机构同时切换前夹瓶组件 24、 左夹瓶组件 22及右夹瓶组 件 23的位置， 使左夹瓶组件 22、 右夹瓶组件 23和前夹瓶组件 24同时向内摆动， 同时第二 夹瓶组件位置切换机构切换后夹瓶组件 25的位置， 使后夹瓶组件 25向内摆动， 这样， 左夹 瓶组件 22、右夹瓶组件 23、前夹瓶组件 24和后夹瓶组件 25—起夹住瓶垛最上层瓶子。此时， 隔板夹具座平移气缸 184驱动隔板夹具座 183及其上面的前挡板 186和隔板夹具 185向后移 动， 前挡板 186与瓶垛次上层的瓶子接触； 同时， 瓶垛最上层的瓶子与次下层的瓶子之间的 隔板的前边沿处于上夹臂 1855与下夹臂 1852之间， 在上夹驱动气缸 1856和下夹驱动气缸 1853分别驱动上夹轴 1854、 下夹轴 1851转动之后， 上夹臂 1855与下夹臂 1852夹合， 将上 述隔板夹住。
随后， 平移电机 5通过左减速器 6驱动左主动同步带轮 7旋转， 并通过右减速器 10驱动 右主动同步带轮 11旋转， 左主动同步带轮 7、 右主动同步带轮 11分别通过左环形同步带 8、 右环形同步带 12带动夹瓶器 2向后平移， 将夹瓶器 2及其夹住的瓶子推送至输瓶台上。随后 第一夹瓶组件位置切换机构同时切换前夹瓶组件 24、左夹瓶组件 22及右夹瓶组件 23的位置， 使左夹瓶组件 22、 右夹瓶组件 23和前夹瓶组件 24同时向外摆动， 同时第二夹瓶组件位置切 换机构切换后夹瓶组件 25的位置， 使后夹瓶组件 25向外摆动， 释放瓶子。
接着， 上夹驱动气缸 1856和下夹驱动气缸 1853分别驱动上夹轴 1854、 下夹轴 1851反 向转动， 上夹臂 1855与下夹臂 1852分开， 将隔板释放； 隔板夹具座平移气缸 184驱动隔板 夹具座 183及其上面的前挡板 186和隔板夹具 185往前平移。 此时处在瓶垛最上面的隔板由 卸瓶垛机的隔板取放机构取出并放置到隔板收集架中。
接着， 平移电机 5通过左减速器 6驱动左主动同步带轮 7反向旋转， 并通过右减速器 10 驱动右主动同步带轮 11 反向旋转， 左主动同步带轮 7、 右主动同步带轮 11分别通过左环形 同步带 8、 右环形同步带 12带动夹瓶器 2向前平移， 将夹瓶器 2重新送至瓶垛提升机构正上 方； 接下来进行下一轮工作。

Claims

权 利 要 求 书
1、 一种卸瓶垛机的瓶子平移机构， 包括平移机构支架、 夹瓶器以及用于驱动夹瓶器前后 平移的夹瓶器平移驱动机构， 夹瓶器平移驱动机构设于平移机构支架上， 其特征是： 所述平 移机构支架上设有前后走向的左水平导轨和前后走向的右水平导轨； 夹瓶器左端设有左平移 导引滚轮安装板， 左平移导引滚轮安装板上安装有至少两个与左水平导轨配合的左平移导引 滚轮， 其中至少有一个左平移导引滚轮设于左水平导轨上侧， 至少有一个左平移导引滚轮设 于左水平导轨下侧； 夹瓶器右端设有右平移导引滚轮安装板， 右平移导引滚轮安装板上安装 有至少两个与右水平导轨配合的右平移导引滚轮， 其中至少有一个右平移导引滚轮设于右水 平导轨上侧， 至少有一个右平移导引滚轮设于右水平导轨下侧。
2、 根据权利要求 1所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述左平移导引滚轮安 装板上安装有四个与左水平导轨配合的左平移导引滚轮， 其中有两个左平移导引滚轮设于左 水平导轨上侧， 有两个左平移导引滚轮设于左水平导轨下侧； 右平移导引滚轮安装板上安装 有四个与右水平导轨配合的右平移导引滚轮， 其中有两个右平移导引滚轮设于右水平导轨上 侧， 有两个右平移导引滚轮设于右水平导轨下侧。
3、 根据权利要求 1或 2所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述左水平导轨的 横截面形状为矩形， 设于左水平导轨上侧的左平移导引滚轮与左水平导轨上侧面接触， 设于 左水平导轨下侧的左平移导引滚轮与左水平导轨下侧面接触； 右水平导轨的横截面形状为矩 形， 设于右水平导轨上侧的右平移导引滚轮与右水平导轨上侧面接触， 设于右水平导轨下侧 的右平移导引滚轮与右水平导轨下侧面接触。
4、 根据权利要求 1或 2所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述夹瓶器平移驱 动机构包括平移电机、 左减速器、 左主动同步带轮、 左环形同步带、 左从动同步带轮、 右减 速器、 右主动同步带轮、 右环形同步带和右从动同歩带轮； 平移电机、 左减速器和右减速器 均固定安装在平移机构支架上， 左减速器的动力输入轴和右减速器的动力输入轴均与平移电 机的动力输出轴传动连接， 左主动同步带轮安装在左减速器的动力输出轴上， 右主动同步带 轮安装在右减速器的动力输出轴上； 左主动同步带轮通过左环形同步带传动连接左从动同步 带轮， 右主动同步带轮通过右环形同步带传动连接右从动同步带轮， 左环形同步带与左平移 导引滚轮安装板连接， 右环形同步带与右平移导引滚轮安装板连接。
5、 根据权利要求 1或 2所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述夹瓶器包括夹 瓶组件安装架、 左夹瓶组件、 右夹瓶组件、 前夹瓶组件、 后夹瓶组件、 第一夹瓶组件位置切 换机构和第二夹瓶组件位置切换机构； 所述左平移导引滚轮安装板和右平移导引滚轮安装板 均与夹瓶组件安装架连接； 左夹瓶组件设于夹瓶组件安装架左侧， 左夹瓶组件包括左夹瓶板 和左摆动架， 左摆动架与夹瓶组件安装架铰接， 左夹瓶板设于左摆动架下端； 右夹瓶组件设 于夹瓶组件安装架右侧， 右夹瓶组件包括右夹瓶板和右摆动架， 右摆动架与夹瓶组件宍装架 铰接， 右夹瓶板设于右摆动架下端； 前夹瓶组件设于夹瓶组件安装架前侧， 前夹瓶组件包括 前夹瓶板和前摆动架， 前摆动架与夹瓶组件安装架铰接， 前夹瓶板设于前摆动架下端； 后夹 瓶组件设于夹瓶组件安装架后侧， 后夹瓶组件包括后夹瓶板和后摆动架， 后摆动架与夹瓶组 件安装架铰接， 后夹瓶板设于后摆动架下端； 第一夹瓶组件位置切换机构包括第一夹瓶气缸、 转盘、 左连杆、 右连杆和前连杆， 转盘可转动安装在夹瓶组件安装架上， 第一夹瓶气缸的缸 体与夹瓶组件安装架铰接， 第一夹瓶气缸的活塞杆与转盘上偏离其转轴的部位铰接， 左连杆 一端与左摆动架上端铰接， 左连杆另一端与转盘上偏离其转轴的部位铰接， 右连杆一端与右 摆动架上端铰接， 右连杆另一端与转盘上偏离其转轴的部位铰接， 前连杆一端与前摆动架上 端铰接， 前连杆另一端与转盘上偏离其转轴的部位铰接； 第二夹瓶组件位置切换机构包括第 二夹瓶气缸， 第二夹瓶气缸的缸体与夹瓶组件安装架连接， 第二夹瓶气缸的活塞杆与后摆动 架上端铰接。
6、 根据权利要求 1或 2所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述平移机构支架 上设有辅助限位机构， 辅助限位机构设于夹瓶器前方， 辅助限位机构包括左水平导向杆、 右 水平导向杆、 隔板夹具座、 隔板夹具座平移气缸、 隔板夹具和前挡板； 左水平导向杆和右水 平导向杆均为前后走向， 隔板夹具座左端设有套接在左水平导向杆上的左滑套， 隔板夹具座 右端设有套接在右水平导向杆上的右滑套， 隔板夹具座平移气缸为前后走向， 隔板夹具座平 移气缸的缸体与平移机构支架连接， 隔板夹具座平移气缸的活塞杆与隔板夹具座连接； 隔板 夹具包括下夹和上夹， 下夹包括下夹轴和至少一个设于下夹轴上的下夹臂， 下夹轴可转动安 装在隔板夹具座上且为左右走向， 隔板夹具座上设有用于驱动下夹轴转动的下夹驱动气缸， 上夹包括上夹轴和至少一个设于上夹轴上的上夹臂， 上夹轴可转动安装在隔板夹具座上且为 左右走向， 隔板夹具座上设有用于驱动上夹轴转动的上夹驱动气缸， 上夹臂与下夹臂数量相 同且一一对应配合； 前挡板设于隔板夹具座后边缘， 前挡板上与上夹臂及下夹臂对应的部位 设有缺口， 上夹臂和下夹臂通过所述缺口伸出至前挡板后侧。
7、 根据权利要求 1或 2所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述夹瓶器上设有 感应装置， 感应装置包括感应气缸、 感应气缸安装座、 接触板、 上接近幵关和下接近开关， 感应气缸安装座与夹瓶器连接， 感应气缸的缸体固定安装在感应气缸安装座上， 感应气缸的 活塞杆朝下， 感应气缸的活塞杆下端连接接触板， 上接近开关和下接近开关均设于感应气缸 的缸体上， 上接近开关处于下接近开关的正上方， 感应气缸的活塞或活塞杆上设有与上接近 开关及下接近开关相匹配的检测体。
8、 根据权利要求 7所述的卸瓶垛机的瓶子平移机构， 其特征是： 所述感应气缸安装座上 设有接触板导向套， 接触板导向套中设有接触板导向杆， 接触板导向杆与感应气缸相平行， 接触板导向杆下端与接触板连接。
PCT/CN2013/001523 2013-11-30 2013-12-09 卸瓶垛机的瓶子平移机构 WO2015077908A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201320769394.8U CN203602051U (zh) 2013-11-30 2013-11-30 卸瓶垛机的瓶子平移机构
CN201320769394.8 2013-11-30

Publications (1)

Publication Number Publication Date
WO2015077908A1 true WO2015077908A1 (zh) 2015-06-04

Family

ID=50714738

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2013/001523 WO2015077908A1 (zh) 2013-11-30 2013-12-09 卸瓶垛机的瓶子平移机构

Country Status (2)

Country Link
CN (1) CN203602051U (zh)
WO (1) WO2015077908A1 (zh)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111559649B (zh) * 2020-07-14 2020-11-10 潍坊三江玻璃机械有限公司 一种平推式自动拆垛装置
CN116675014A (zh) * 2022-04-15 2023-09-01 河北永创通达机械设备有限公司 一种用于防倒罐卸垛设备

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3777913A (en) * 1972-07-28 1973-12-11 Corco Inc Machine for removal of bottles from shipper bags and placement thereof on a conveyor
JP2000302244A (ja) * 1999-04-20 2000-10-31 Okura Yusoki Co Ltd 荷降し装置
CN201485225U (zh) * 2009-05-25 2010-05-26 黎庆宏 一种码垛机及卸垛机升降机械结构
CN102616575A (zh) * 2012-03-13 2012-08-01 杭州永创智能设备股份有限公司 一种卸瓶机
CN102795482A (zh) * 2012-08-01 2012-11-28 杭州永创智能设备股份有限公司 低位进出的码瓶机
CN203095165U (zh) * 2012-12-19 2013-07-31 广州市万世德包装机械有限公司 一种高位高速卸瓶垛机

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3777913A (en) * 1972-07-28 1973-12-11 Corco Inc Machine for removal of bottles from shipper bags and placement thereof on a conveyor
JP2000302244A (ja) * 1999-04-20 2000-10-31 Okura Yusoki Co Ltd 荷降し装置
CN201485225U (zh) * 2009-05-25 2010-05-26 黎庆宏 一种码垛机及卸垛机升降机械结构
CN102616575A (zh) * 2012-03-13 2012-08-01 杭州永创智能设备股份有限公司 一种卸瓶机
CN102795482A (zh) * 2012-08-01 2012-11-28 杭州永创智能设备股份有限公司 低位进出的码瓶机
CN203095165U (zh) * 2012-12-19 2013-07-31 广州市万世德包装机械有限公司 一种高位高速卸瓶垛机

Also Published As

Publication number Publication date
CN203602051U (zh) 2014-05-21

Similar Documents

Publication Publication Date Title
WO2015077906A1 (zh) 卸瓶垛机
CN202541884U (zh) 一种瓷砖包装线上砖装置
CN103934684A (zh) 一种自动压轴承和衬套机构
CN106829500B (zh) 伺服抹油片料旋转定位机
CN204277245U (zh) 一种制冷压缩机壳体的生产设备
CN104803186B (zh) 棉纺条并卷机筒管输送机构
CN206395332U (zh) 转盘送料装置
CN110626809A (zh) 一种分离板材的上料装置及方法
CN108974892B (zh) 一种自动控制上下件装置
CN203804550U (zh) 一种自动压轴承和衬套机构
WO2015077908A1 (zh) 卸瓶垛机的瓶子平移机构
CN208731331U (zh) 一种装袋机用理袋装置
CN107283165B (zh) 燃油泵自动装配线的智能化第一横移模组拔料装配系统
CN102085924A (zh) 一种无袋嘴自立袋充填封口机
CN109502295A (zh) 翻转运输机构及翻转运输装置
CN203602055U (zh) 卸瓶垛机
CN110722039B (zh) 一种工件冲压自动搬运及覆膜系统
CN201927498U (zh) 电容器整形检测输送机构
CN108946155B (zh) 用于蓄电池的自动盖盖片及焊盖装置
CN111532736A (zh) 可适用于多规格异形镀膜产品的传输翻转机构
CN114011730B (zh) 一种基于智能控制的三收料系统以及操作方法
CN206505902U (zh) 一种可屏蔽翻转运输装置
CN211945388U (zh) 带有真空吸盘的码垛拆垛机
CN108275435A (zh) 一种产品自动定中心设备
CN209259057U (zh) 翻转运输机构及翻转运输装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13898397

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 13898397

Country of ref document: EP

Kind code of ref document: A1